TECHSUPPORT #55
Upgrading from Hardox 400 to Hardox 450
Upgrading from Hardox 400 to Hardox 450 provides the possibility to increase
service life or create lighter structures, and in some cases both. Because of the
workshop friendly qualities of Hardox, upgrading is in the majority of cases a
smooth process without any increased difficulties in processing.
General information
Mechanical properties
Hardox 450
Hardox 400
Hardness
425 475 HB
370-430 HB
Yield strength*
1200 MPa
1000 MPa
Tensile strength*
1400 MPa
1250 MPa
Dimensions
Hardox 450
Hardox 400
Elongation A5*
10 %
10 %
Thickness range
3.2 80 mm
4.0 130 mm
Impact toughness at -40 C*:
40 J
45 J
Maximum width
3.3 m
3.3 m
*Typical value for 20mm plate thickness.
The UK English version of this document shall prevail in case of discrepancy. Download the latest version from downloads at www.ssab.com. This
brochure contains general suggestions. SSAB Oxelsund AB hereby expressly disclaims any liability for their suitability for individual applications. It is
the responsibility of the user of this brochure to adapt the recommendations contained therein to the requirements of individual applications.
Upgrading benefits
Increased wear life
The additional 50 Brinell gained by upgrading to
Hardox 450 will increase the wear life. Case studies
have shown that it is possible to achieve up to 50%
greater wear life and with some applications even
more.
Examples of increases in wear life achieved by upgrading from Hardox 400 to
Hardox 450 for different materials, sliding wear, according to WearCalcTM.
Basalt
Granite
Workshop steel scrap
35 45%
75 85%
35 45%
Lighter structure
By converting from Hardox 400 to Hardox 450, thinner plates can be used in your application. Thinner plates mean
lighter applications, increasing the maximum payload and profitability. Our customer experience has shown that
weight reductions of up to 15% can be achieved, however consideration should be given to buckling, deflection and
fatigue strength, when designing.
Improved dent resistance
Upgrading from Hardox 400 to Hardox 450 improves the dent resistance as shown in the figure. In this test, the
weight of 300 kg is dropped from a height of 2.8 m onto a test plate 600 x 600 mm.
Results from impact drop tests of Hardox 400 and Hardox 450
Plate thickness (mm)
Hardox 400
Hardox 450
300 kg
20
15
2.8 m
10
10
15
20
Deformation depth (mm)
Hardox 450 in the workshop
Welding
Hardox 450 can be welded with all conventional arc
welding methods intended for welding ordinary and high
strength steels. Basic and rutile consumables that give a
hydrogen content of maximum 5 ml/100 g should be used.
Consumables with a yield strength less than 500 MPa
should be used. These consumables reduce the residual
stress level in the joint and thus its sensitivity to cold
cracking. Preheating can be avoided by using the austenitic
stainless steel consumables AWS 307 or AWS 309.
Recommended preheating temperature using heat input of 1.7 kJ/mm and a
weld metal hydrogen content of maximum 5 ml/100 g of weld deposit, C.
Single plate
thickness (mm)
< 20
Hardox 450
Room temperature
Hardox 400
Room temperature
20 - 39.9 125
75
40 - 44.9 150
75
45 - 49.9 150
100
50 - 80 150
175
> 80 Out of size range
200
Cutting
All cutting methods can be used: oxy-fuel, plasma, laser, abrasive water jet (AWJ).
Recommendations for oxy-fuel cutting of Hardox 450.
Preheating requirement, C.
Plate thickness
(mm)
Hardox 450
Reduced cutting speed (mm/min) possible to use without preheating.
Hardox 400
< 40
40
45
50
60
70
80
< 40
No preheating
No preheating
Plate
thickness
(mm)
40 44.9
100
No preheating
Hardox 450
No
restrict.
230
200
180
170
160
150
45 49.9
100
100
No
restrict.
200
190
180
100
No
restrict.
210
150
Hardox 400
230
50 59.9
60 69.9
150
150
70 80
150
150
Bending
Minimum recommended tool radius (R) and die opening width (W) when the bend line is perpendicular or parallel to the rolling direction.
Thickness
(mm)
Perpendicular
Parallel
R/t
R/t
Perpendicular
W/t
Parallel
W/t
Hardox 450
Hardox 400
Hardox 450
Hardox 400
Hardox 450
Hardox 400
Hardox 450
Hardox 400
t<8
3.5
2.5
4.0
3.0
10.0
8.5
10.0
10.0
8 t < 20
4.0
3.0
5.0
4.0
10.0
10.0
12.0
10.0
t 20
5.0
4.5
6.0
5.0
12.0
12.0
14.0
12.0
P=
The bending force necessary can be calculated
by using this formula.
W
b
t
Rm
1.6 x b x t2 x Rm
10000 x W
= die opening width (mm)
= bending length (mm)
= plate thickness (mm)
= tensile strength (MPa)
The resulting force will be shown in tonnes (1 tonne corresponds to 10kN) with an accuracy of 20%.
The tensile strength is higher for Hardox 450, therefore the bending force required increases by approximately 12% of
that used when bending a Hardox 400 plate of the same thickness. When upgrading, plate thickness can be reduced by at
least 6% if using the Hardox 400 bending force. For example, the force needed when bending 19 mm Hardox 450 is equal
to the force needed when bending 20 mm Hardox 400, and bending 5.5 mm Hardox 450 is equal to 6 mm Hardox 400.
Drilling
Drill
HSS-8% Co
Hardox 450
Hardox 400
Solid cemented carbide
Brazed cemented carbide
Indexable inserts
Hardox 450
Hardox 450
Hardox 450
Hardox 400
Hardox 400
Hardox 400
Vc [m/min]
30 40
35 45
30 40
35 45
50 70
60 80
f [mm/rev]
0.05 0.30
0.05 0.35
0.10 0.15
0.10 0.15
0.10 0.15
0.10 0.15
0.06 0.14
0.06 0.14
Support service
For any further information, please do not hesitate to contact your local SSAB sales representative.
SSAB is a global leader in value added, high strength steel. SSAB offers
products developed in close cooperation with its customers to reach a
stronger, lighter and more sustainable world.
SSAB employs over 9 200 people in over 45 countries around the world and
operates production facilities in Sweden and the US. SSAB is listed on the
NASDAQ OMX Nordic Exchange, Stockholm.
SSAB Oxelsund
SE-613 80 Oxelsund
Sweden
Phone: +46 155-25 40 00
Fax: +46 155-25 40 73
E-mail: [email protected]
www.ssab.com
TS-55-Upgrading from Hardox 400 to Hardox 450-uk-v5-2009
For more information, contact us or visit www.ssab.com
