KORADI TPS EXPANSION PROJECT- 3X660 MW (BOP) Unit 8,9 &10

at Koradi, Nagpur for Maharashtra State Power Generation Co. Limited.

Owner:

MAHARASHTRA STATE POWER GENERATION

CO. LIMITED
Owners
Consultant:

DEVELOPMENT CONSULTANT PVT. LTD

MUMBAI

EPC
Contractor:

LANCO INFRATECH LTD. (EPC DIVISION)

PLOT NO. 404/405, UDYOG VIHAR PHASE-III
GURGAON, HARYANA, INDIA

Vendor
THERMAX LIMITED, PUNE

Document Title: STACK DESIGN CALCULATION

LITL Document No.:

LITL-011-MEV-282-R-4974

Vendor Doc. No.

LANCO INFRATECH LTD. (EPC DIVISION)

PLOT NO. 404/405, UDYOG VIHAR PHASE-III
GURGAON, HARYANA (INDIA)

Koradi TPS Expansion Project- 3X660 MW (BOP) Unit 8, 9 &10

Maharashtra State Power Generation Co. Limited.
Koradi, Nagpur, Maharashtra

LITL Document No.: LITL-011-MEV-282-R-4974

0
REV
NO.

DATE

STATUS

INTLS

SGN

PRPD. BY

INTLS

SGN

CHKD. BY

INTLS

SGN

APPR. BY

INTLS

SGN

ISSUE
AUTHORISATION

(This document is a property of LIT Ltd. This is not transferable and shall not
be used for any purpose other than for which it is supplied)

CHIMNEY PHYSICAL / LOCATION DATA

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Chimney - Phy. and Loc. data .. .

Of

Design Objective

New Chimney

Chimney Type

Flared

Body Design

Stepped

Top Section

Without Top Cone

Total Height, m

68.0

Nom ID, mm

2500.00

Shell ID at Top, mm

2500.0

Insulation Density, kg/m3

128.0

Bottom Diameter, mm

4000

Chimney Dimensions

-- No Internal Lining -Insulation Thickness, mm

100.0

( Insulated from 5 m to 0.3 m )

Elv. Of Base from Grnd., m

0.300

Flare Dimensions
Flare Height, m

23.000

Chimney Shell
Zone
No.
1
2
3
4
5
6
7
8
9
10

Shell
Material
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062

Density,
kg/m3
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00
8.00

Corro. Allow. For time period

Corr. Allow.
(Int / Ext),
Temp.,
( Int / Ext ), mm
mm
C
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250
3.0 / 0.0
3.0 / 0.0
250

Modulus of
Elasticity,
kg/cm2
1860000
1860000
1860000
1860000
1860000
1860000
1860000
1860000
1860000
1860000

Page :

Chimney - Phy. and Loc. data .. .

11
IS 2062
12
IS 2062
Helical Strakes

8.00
3.0 / 0.0
8.00
3.0 / 0.0
Not Provided

3.0 / 0.0
3.0 / 0.0

250
250

Of

1860000
1860000

Location
City
NAGPUR
Wind Speed, m/sec
44.00 ( IS 875 - Part 3)
Zone Factor
0.10 ( Table 2 )
Seismic Zn. No.
2 ( IS 1893 )
Wind Load Factors
( IS 875 - Part 3 - Table 1)
Risk coefficient (K1)
1.00
K1 is determined by the statistical consideration of probability of design wind speed being exceeded in
actual storm once in 50 years.
( IS 875 - Part 3 - Clause 5.3.2 )
Terrain Category
3
Terrain with numerous closely spaced obstruction upto 10 m high such wooded areas, towns, industrial
areas fully or partly developed.
Terrain type for coeff. of pulsation
Topography Factor (K3)

B
1.00

( IS 6533, Table 6 )
( IS 875 - Part 3 - Clause 5.3.3 )

1.00

( CICIND Clause 7.2.8 )

Upwind slope less than 3 degrees.

Aerodynamic Factor (Ki)

No Structure in aerodynamic interference range.

WIND LOADS AND BENDING MOMENTS

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Wind Loads and Bending Moments .. .

Wind Loads and Earthquake Loads

Zone
Number
01
02
03
04
05
06
07
08
09
10
11
12

3 SMW
Static, kg
1731.22
1515.21
1675.93
1461.31
1586.35
1481.70
1620.59
1462.12
1527.45
1403.44
1394.64
1468.73

HMW +
Inertia, kg
1790.88
1199.11
1599.65
1170.19
1317.48
1157.08
1203.09
1012.71
976.16
767.16
620.44
575.11

3SMW +
Inertia, kg
3813.070
2528.380
3406.474
2521.630
2882.623
2566.943
2721.315
2353.196
2332.441
1915.239
1646.273
1540.711

HMW GEF,
kg
2071.48
1793.82
1962.45
1690.31
1806.83
1660.41
1785.55
1569.12
1586.91
1376.70
1278.38
1346.29

E.Quake
Shear, kg
340.21
444.10
525.46
578.66
640.01
734.25
851.93
964.45
1112.55
1214.47
1266.12
1280.92

HMW GEF,
kg-m
5826.029
22523.194
49784.849
87319.880
134690.610
191812.950
258627.058
334876.167
421893.286
517430.788
620601.635
731318.416

E.Quake
Shear, kg-m
956.838
3162.710
5889.603
8994.944
12422.443
16287.547
20748.685
25857.246
31828.613
38518.780
45650.451
52973.172

Bending Moment due to Wind / Earthquake loads

Section
Number
01
02
03
04
05
06
07
08
09
10
11
12

3 SMW
Static, kg-m
4869.066
18868.734
41843.499
73641.763
114011.586
163010.304
220734.200
287128.208
363592.647
448483.396
541418.614
642586.004

HMW +
3SMW +
Inertia, kg-m Inertia, kg-m
5036.853
10724.259
18483.044
39283.846
39800.747
84535.211
68908.630
146459.370
105013.069 223582.991
148077.191 316033.517
197779.296 423357.267
253713.338 544953.081
316608.353 682722.230
384515.407 832703.459
456411.804 992924.036
531745.414 1162307.192

Of

Wind Loads and Bending Moments .. .

Page :

Of

3. 3 SMW + Inertia :

The Wind Loads are calculated as per IS 845 part-3 clause 5 at peak gust
velocity averaged over 3 seconds .
The Wind Loads are calculated as sum of static Wind Load at hourly mean wind
speed and dynamic Wind Loads calculated as system of inertia forces as per IS
6533 part-2 clause 8.3.2 to 8.3.7 .
Same as above but calculated using 3 sec. peak gust velocity .

4. GEF

The Wind Loads are calculated as per IS875 part-3, clause 8 .

5. Earthquake

The Loads are calculated as per IS 1893 clause 4.2.2 .

1. 3 sec. Peak

2. HMW + Inertia

SHELL STRESS ANALYSIS

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Shell Stress Analysis .. .

Of

Allowable Stresses
Sec
No
01
02
03
04
05
06
07
08
09
10
11
12
Sec.
No.
01
02
03
04
05
06
07
08
09
10
11
12

Shell
Material
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062
IS 2062

He / D
002.240
004.480
006.710
008.946
011.183
011.179
013.042
014.906
015.525
016.056
016.516
016.920

Guaranteed yield Pt. ( fy ) of

steel kg / cm2
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000
2548.000

D/t
503.200
503.200
280.444
280.444
280.444
233.231
233.231
233.231
252.462
271.692
290.923
310.154

Factor A
001.000
001.000
001.000
001.000
001.000
001.000
001.000
001.000
001.000
001.000
001.000
001.000

Temp. Coeff. ( Kt ) as per IS

6533 ( part - 2 )Clause 7.8.1
000.750
000.750
000.750
000.750
000.750
000.750
000.750
000.750
000.750
000.750
000.750
000.750

Factor B
000.465
000.465
000.733
000.733
000.733
000.825
000.825
000.825
000.786
000.749
000.714
000.682

Allow. Strs,
kg/cm2
444.425
444.425
700.141
700.141
700.141
788.377
788.377
788.377
750.685
715.387
682.554
652.111

Page :

Shell Stress Analysis .. .

Of

Note : Allowable compressive stress have been calculated as per IS 6533 (part - 2) Clause 7.7
and C-1 ( Allowable Stress =0.5 * fy * Kt * A * B ). Increased by 33 % where quake governs.
COMBINED STRESS IN CHIMNEY SHELL SECTION DUE TO DEAD IMPOSED AND WIND / EARTHQUAKE LOADS

(At each section, the highest of the B.M.s caused by Wind Loadscalculated by three methods viz.
3 sec peak gust, H.M.W. static + Dynamic Inertia and G.E.F. Method, have been considered for
stress analysis.)

Sec.
No.
01
02
03
04
05
06
07
08
09
10
11
12

Shear
Dead +
Bending Stress,
Force, kg Imposed, kg
kg/cm2
2071.477 10786.927
5826.029
3865.293 14062.664
22523.194
5827.740 26291.711
49784.849
7518.049 30992.479
87319.880
9324.878 43221.525
134690.610
10985.288 49917.334
191812.950
12770.839 59332.010
258627.058
14339.955 66593.307
334876.167
15926.869 76521.620
421893.286
17303.566 84807.850
517430.788
18581.945 96159.307
620601.635
19928.240 117254.002
731318.416

Compress
Stress,
kg/cm2
027.348
035.653
036.973
043.584
060.781
040.485
048.121
054.010
057.316
059.010
062.470
071.436

Bending
Stress,
kg/cm2
023.577
091.146
111.747
195.998
302.325
207.003
279.108
361.396
388.201
410.749
429.356
444.872

Total
Stress,
kg/cm2
050.925
126.800
148.720
239.581
363.107
247.488
327.229
415.405
445.517
469.758
491.826
516.308

Allow.
Strs.,
kg/cm2
444.425
444.425
700.141
700.141
700.141
788.377
788.377
788.377
750.685
715.387
682.554
652.111

NATURAL FREQUENCY
File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Natural Frequency & Mode Shapes .. .

Natural frequency ( IS 6533 part - 2 Clause 8.3.1 )

Zn. No.
01
02
03
04
05
06
07
08
09
10
11
12

Wt., kg
5263.99
3275.74
6693.55
4700.77
6693.55
6695.81
7831.31
7261.30
8295.86
8286.23
9522.65
20335.53

Defl., cm
69.56
60.25
51.11
42.23
33.86
26.17
19.40
13.30
8.13
4.18
1.52
0.18
Natural Frequency ( hz ) = 0.76
Period Time ( sec. ) = 1.31

Of

Page :

Natural Frequency & Mode Shapes .. .

Of

Mode Shapes and Dynamic Wind Loads - HMW

Period of Oscilations ( sec )

Parameter Zi
Coeff. OF Dynamic Influence
Coeff. of Space Correlation

ZnNo
01
02
03
04
05
06
07
08
09
10
11
12

Wt, kg
5263.99
3275.74
6693.55
4700.77
6693.55
6695.81
7831.31
7261.30
8295.86
8286.23
9522.65
21094.69

Coeff.
0.591
0.600
0.614
0.628
0.642
0.662
0.690
0.718
0.746
0.790
0.830
0.830

Mode1
1.31
0.05
1.89
0.64
Mode1
Yi
Dyn, kg
1.000 863.186
0.856 459.813
0.716 785.492
0.581 447.905
0.457 501.432
0.346 380.163
0.252 323.159
0.169 200.759
0.100 136.711
0.050 68.397
0.018 27.845
0.002
6.893

Mode2
0.30
0.01
1.42
1.00
Mode2
Yi
Dyn, kg
1.000 -357.44
0.467 -103.81
0.002 -0.685
-0.367 117.062
-0.594 270.195
-0.657 298.888
-0.616 327.676
-0.509 250.862
-0.359 202.399
-0.205 115.394
-0.080 51.979
-0.010 13.923

Mode3
0.11
0.00
1.28
1.00
Mode3
Yi
Dyn, kg
1.000 175.776
-0.097 -10.655
-0.760 -169.89
-0.912 -143.14
-0.589 -131.59
-0.004 -0.926
0.506 132.263
0.807 195.774
0.814 225.593
0.578 159.941
0.261 83.121
0.035 24.527

Total, kg
950.66
471.51
803.66
484.57
584.60
483.59
478.85
376.25
332.49
208.75
101.91
29.03

SECTION AND ZONE PROPERTIES

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

Section and Zone Properties .. .

25/11/2011
PF1261
Item1
Page :

Of

Section Properties
Height
Section
Section
from
OD.(Uncorr.),
Number Ground, m
mm
01
62.375
2516.0
02
56.750
2516.0
03
51.125
2524.0
04
45.500
2524.0
05
39.875
2524.0
06
34.250
3032.0
07
28.625
3032.0
08
23.000
3032.0
09
17.250
3282.0
10
11.500
3532.0
11
5.750
3782.0
12
0.000
4032.0

Section
Thickness (Corr.),
mm
005.000
005.000
009.000
009.000
009.000
013.000
013.000
013.000
013.000
013.000
013.000
013.000

Area (Corr), cm2

394.428
394.428
711.101
711.101
711.101
1232.984
1232.984
1232.984
1335.086
1437.188
1539.290
1641.392

Z(Corr),cm3
24711.045
24711.045
44551.524
44551.524
44551.524
92661.948
92661.948
92661.948
108679.163
125972.650
144542.408
164388.439

Zone Properties
Zone
No.
01
02
03
04
05
06
07
08
09
10
11
12

Top Dia,
mm
2516.00
2516.00
2524.00
2524.00
2524.00
2532.00
3032.00
3032.00
3032.00
3282.00
3532.00
3782.00

Bot.Dia,
mm
2516.0
2516.0
2524.0
2524.0
2524.0
3032.0
3032.0
3032.0
3282.0
3532.0
3782.0
4032.0

Mean Dia,
mm
2516.00
2516.00
2524.00
2524.00
2524.00
2782.00
3032.00
3032.00
3157.00
3407.00
3657.00
3907.00

Proj.Dia, Effect.Dia, Effect SH. I Av (Corr),

mm
mm
Fact, Cd
cm4
517.300
3033.30
0.785
3108656.7
300.000
2816.00
0.753
3108656.7
517.300
3041.30
0.785
5622415.5
300.000
2824.00
0.753
5622415.5
517.300
3041.30
0.785
5622415.5
300.000
3082.00
0.749
10838837.
408.600
3440.60
0.759
14047584.
300.000
3332.00
0.745
14047584.
406.280
3563.28
0.757
15865701.
300.000
3707.00
0.740
19959338.
406.280
4063.28
0.750
24702726.
300.000
4370.48
0.734
30143726.

Section and Zone Properties .. .

Shape Fact.(Cyl).
0.700

Page :

Of

Ladd/Plat
1.200

Zonewise Details of Weight, kg

Zone
No.
01
02
03
04
05
06
07
08
09
10
11
12

Shell
Weight
2836.49
2836.49
4261.52
4261.52
4261.52
6256.56
6822.05
6822.05
7262.68
7840.73
8418.78
8996.84
70877.2

Shell
Corr.Wt
1772.80
1772.80
3196.14
3196.14
3196.14
5083.45
5542.91
5542.91
5900.92
6370.59
6840.26
7309.93
55725.0

Ladder
Weight
281.25
281.25
281.25
281.25
281.25
281.25
281.25
281.25
287.50
287.50
287.50
272.50
3385.00

Platform
Weight
1988.26
0.00
1992.78
0.00
1992.78
0.00
570.01
0.00
587.68
0.00
658.37
0.00
7789.880

Strake
Weight
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.000

Lining
Weight
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.000

Insulation
Other
Total
Weight
Weight
Uncorr.
0.00
158.00
5263.99
0.00
158.00
3275.74
0.00
158.00
6693.55
0.00
158.00
4700.77
0.00
158.00
6693.55
0.00
158.00
6695.81
0.00
158.00
7831.31
0.00
158.00
7261.30
0.00
158.00
8295.86
0.00
158.00
8286.23
0.00
158.00
9522.65
759.17
11066.19 21094.69
759.167 12804.00 95615.257

WEIGHT ESTIMATION FOR QUOTATION

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Weight Estimation for Qtn. .. .

Of

Structural design for self supporting steel Chimney as per I.S. 6533 ( part - 2 )
Location

NAGPUR

Shell Nomi. ID, mm

2500.00

Chimney Height, m

68.0

Shell top ID, mm

2500.00

Flare height, m

23.000

Flare bottom ID, mm

4000

Cylindrical Height, m

45.000

Seismic Coefficient

0.11

Zone No.
1
2
3
4
5
6

Corr. allow., mm
03.0
03.0
03.0
03.0
03.0
03.0

Design temp, C
250
250
250
250
250
250

Wind speed factors

Design Life, yrs
50
Terrain category
3
K1
1.00
Total weight of a Chimney
Item

Zone No.
7
8
9
10
11
12

Corr. allow., mm
03.0
03.0
03.0
03.0
03.0
03.0

Upwind slope factor K3

Aerodynamic factor Ki
Basic wind vel., m/sec
Foundation bolts
Weight ( kg )

Chimney Shell
Ladder
Base plate
Compression plate
Gussets
Foundation Bolts
Platforms
Flanges
Strakes
Misc.+ Contingency
Net Steel Weight

70877.210
3385.000
1729.14
1582.17
4139.405
3457.475
7789.880
0.000
0.000
6637.81
99598.09

Lining
Insulation
Total Chimney Weight

0.000
759.167
100357.26

Base Plate OD., mm

No. of Bolts

Design temp, C
250
250
250
250
250
250

1.00
1.00
44.00

4700.0
45

Bolt circle dia., mm

4366.0

Bolt size

M 64

Bolt Length, mm
Square Plate, mm x mm
Thickness, mm

Results verified by

2300.00
210.00 X 210.00
50.0

DESIGN INPUTS
File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Design Inputs .. .

Of

Corrosion Allowances (mm)

Base Plate

3.0

Compression plate

3.0

Gussets

3.0

Foundation Bolt

3.0

Allowable Stress (kg/cm2)

Base Plate

1682.00

Concrete

43.00

Foundation Bolt ( t )

1223.00

Bond

6.00

Foundation Bolt ( s )

815.00

E-Steel / E-Conc.

12.00

( Shell 90.00 % of Allowable )

( Max Share of Bolt force taken by sq. Plate Welded to f.bolt is 50.00 )
Flange Design

--NIL--

Shell Stress Analysis

Consider highest of the BM induced by 3 sec static HMW static +

dynamic and GEF Load.

Top Plate

Designed for actual force in f.bolt.

Chair Height

No credit taken for shell-gusset weld joint

Factor Of Safety

Base

1.50

Restoring moment Lining/Insul. 0.0 % weight provides restoring moment

Damping

Page :

Design Inputs .. .
K ( BS4076 )

3.50

Earthquake

5.00

Gust Load

0.02

Earthquake Design spectrum ( Average )

beta

1.50

Importance, I

1.00

Factor Gamma

0.85

Imp. Load, kg/m2

500.00

1.1

Ladder per m.

0.3

0.7

Ladder / Platform

1.2

ladder, kg/m

50

Contingency

4742.00

Platforms

No. of Platforms

Projected Area, m2 ( 900 wide plat )

Platform
Shape Factor

Cylinder
Attachment Weights

Platform No.
------------1
2
3
4
5
6

Wt., kg/m2
------------180
180
180
180
180
180

Mode Shapes

cut-off mode

Weight

Misc. Material, kg

1895.81

Inputs Checked by

Of

SHELL MANUFACTURING DATA

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Shell Manufacturing Data .. .

Of

Flared Chimney
Flare Height, m

23

Lining

Cylindrical Height, m

45

Fully Lined

Shell Material for

.
Top 2 Zones
.
Remaining Zones

Helical Strakes

Insulation
IS 2062
IS 2062

Not Provided

Ladder top elevation, m

68

Ladder weight, kg/m

50

2000 kg/m3, 0 mm thk.

128 kg/m3, 100 mm thk.

Insulation from
elevation 5 m To
0.3 m
`
Ladder bottom elevation, m

0.3

Chimey - Vital Statistics ( Zonewise )

Zn.
No.
01
02
03
04
05
06
07
08
09
10
11
12

Len.,
m
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.8
5.8
5.8
5.8

Thk.,
mm
8.0
8.0
12.0
12.0
12.0
16.0
16.0
16.0
16.0
16.0
16.0
16.0

Stiffening
Ring
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.
Not Reqd.

Top OD,
mm
2516.0
2516.0
2524.0
2524.0
2524.0
2532.0
3032.0
3032.0
3032.0
3282.0
3532.0
3782.0

Bottom
Shell
Lining
Insulation
Ladder
OD, mm Weight, kg Weight, kg Weight, kg Weight, Kg
2516.0
2836.49
0.00
0.00
281.25
2516.0
2836.49
0.00
0.00
281.25
2524.0
4261.52
0.00
0.00
281.25
2524.0
4261.52
0.00
0.00
281.25
2524.0
4261.52
0.00
0.00
281.25
3032.0
6256.56
0.00
0.00
281.25
3032.0
6822.05
0.00
0.00
281.25
3032.0
6822.05
0.00
0.00
281.25
3282.0
7262.68
0.00
0.00
287.50
3532.0
7840.73
0.00
0.00
287.50
3782.0
8418.78
0.00
0.00
287.50
4032.0
8996.84
0.00
759.17
272.50

Page :

Shell Manufacturing Data .. .

68.0

70877.21

0.00

759.17

Of

3385.00

Note : (In above Table )

Cylindrical Portion from Zone No. 1 to 8
Conical Portion from Zone No. 9 to 12

Platforms
Plat.No.
01
02
03
04
05
06

Elv.Base, m
66.500
55.000
43.000
31.000
18.000
9.000

Width, mm
1000.00
1000.00
1000.00
1000.00
1000.00
1000.00

Sweep Deg.
360
360
360
90
90
90

Weight, kg/m2
180.00
180.00
180.00
180.00
180.00
180.00

Plat. Wt., kg
1988.26
1992.78
1992.78
570.01
587.68
658.37

BREECH OPENING
File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Breech Opening .. .

Of

Breech Opening Compensation

Elev. of Bot. of Opening, m

3.00

Shell ID at Bot. of Opening, mm

3875.6

No. of Open. Opp. each other

Shell OD at Bot. of Open., mm

3901.6

Zone No. having Opening

12.00

Sine(1/2) subt'nd ang. by Open.

0.3612

Width Of Opening, mm

1400.00

1/2 subt'nd angle by Open., deg

21.18

Length of opening, mm

2200.000

Dist. bet. Compen. Angles, mm

1460.00

Section MI removed, cm4

3531451.60

Inside Compensation

Outside Compensation

Depth of Compn. Angles (In), mm

666.70

Width of Compn. Angles (In), mm

832.40

Corrosion Allowance (In), mm

3.00

Thick. of Compn. Angles (In), mm

12.0

Corroded MI Added (In), cm4

4531139.17

Weight of Compn. Angles, kg

1036.18

- -- NIL -- -

CHIMNEY BASE AND FOUNDATION DATA

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Base and Foundation .. .

Of

Chimney Base and Foundation

Base Plate ID/OD, mm

3900.0 / 4700.0 Gap bet. Top - Bot. Plate, mm

1320.000

Base Plate width, mm

400.00

Gusset pitch across bolt b, mm

304.81

No.of Gusset per Bolt

Gusset Plate Thickness, mm

25.000

Base Plate Thickness, mm

40.0

Top Plate Thickness, mm

40.00

Foundation Bolts
Number of bolts

45

Bolt circle Diameter, mm

4366.0

Induced force in each bolt, kg

16412.27

Selected Foundation bolt

M 64 X 2300.00

Min.Bolt Root Dia + Corr., mm

45.7 + 3.0

Thickness of Plate, mm

50.0

Bond Strength, kg/cm2

6.0

Min. Bolt len. inside concr., mm

758.930

Pl. size welded to F bolt

210.00 X 210.00

Indu./Allow. shear stress, kg/cm2 17.78 / 815.00

ft / ft allow + fs / fallow
Indu./Allow. tens. stress, kg/cm2

Max. share of bolt load by plate

0.62 ( IS 800,
Clause 8.9.4.5 )
735.02 /
1223.00

50.00

100357.26
731318.42

19928.24

Load Data at Mounting

Dead Weight of Chimney, kg
Bending moment at base, kg-m

Shear force at base, kg

Note : The above values for weights are actual maximum values. Apply suitable safety factor.

BASE STRESS ANALYSIS

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Base Stress Analysis .. .

Of

Base Plate
Corrosion allowance, mm

3.0

Allowable stress in bolt, kg/cm2

1223.00

Uncorr. thk. of base plate, mm

40.0

Ratio E steel / E concrete

12.00

Width of base plate, mm

400.00

Induced stress in conc., kg/cm2

24.59

Indu. stress in bolt, kg/cm2

735.02

Max. stress in concrete, kg/cm2

28.53

Allow. stress in conc. fall, kg/cm2 43.00

k
0.287

Cc
1.473

Factors
Ct
2.471

z
0.441

j
0.780

Dist. Between gussets, mm

304.81 / 304.81 Indu. stress in base plate, kg/cm2 1673.02

Dist. from skirt to base OD, mm

334.0

Ratio l / b

1.096 / 1.10

Max. BM in base plate, kgcm/cm

3817.28

Allowable stress, kg/cm2

1682.00

Compression plate
Corrosion allowance, mm

3.0

Factor gamma1 / gamma2

0.429 / 0.12

Design load, kg

16412.27

Half dist. across flat of Bolt, mm

55.43

Corr. thk. of Comp. Plate , mm

33.6

Skirt OD to PCD, mm

195.87

Gusset spacing, mm

304.81

Max. mmt. in cmpr. pl, kgcm/cm

3155.73

Dist. from skirt to plate OD, mm

362.9

Ind. stress in cmpr. plate, kg/cm2 1383.08

Allowable stress, kg/cm2

1682.00

Ratio b / l

1.13
( Reversed )

3.0

Min. ht. of Gusset, mm

1311.75

Gusset
corrosion allowance, mm

Page :

Base Stress Analysis .. .

Corroded thk. of gussets, mm

22.00

Design load, kg

16412.27

Radius of gyration ( ry ), mm

6.351

Ratio h / ry

207.846

Ind. stress in gussets, kg/cm2

223.36

Allow. stress in gussets, kg/cm2

264.88

Actual ht. of Gusset, mm

( IS 800, Table 5.1 )

Of

1320.000

STATIC DEFLECTION & DYNAMIC WIND LOAD

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1

Static Deflection & Dynamic Wind Load .. .

Static Deflection and Wind Loads

.
K1
K3
Ki
1.00
1.00
1.00
Chim.Spacing, m
125.000
Zone
No.
01
02
03
04
05
06
07
08
09
10
11
12

Zone
Length,
m
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.8
5.8
5.8
5.8
68.0

Page :

Design Wind
Speed,
m/sec
45.97
45.57
45.18
44.70
43.95
43.21
42.47
41.38
40.13
38.14
36.08
36.08

Mod. of Elast., kg/cm2 (for Zn. no.1, 2, ... )

1860000, 1860000, 1860000

Theo. Wind
Pressure,
kg/m2
129.2053
126.9889
124.7917
122.1460
118.1216
114.1645
110.2749
104.7143
98.4781
88.9239
79.5900
79.5900

Design Wind
Pressure,
kg/m2
129.21
126.99
124.79
122.15
118.12
114.16
110.27
104.71
98.48
88.92
79.59
79.59

.
Actual Deflection = 21.25 cm
Allowable Deflection = 34 cm as per IS 6533 (part -2) Clause 7.4
.
N O T E S :

1. Design wind speed is calculated as per IS 875 ( part - 3 ) Clause 5.3

2. Static Wind Load is calculated as per IS 6533 ( part - 2 ) Clause 8.2
3. Deflection is calculated by Moment - Area method.
4. Shape factor. Cylinder = 0.7
Ladder / Platform = 1.2
Static + Dynamic Wind Loads

Of

Ks
1.00

Interference Dia., mm
800.0
Factor
K2
1.04
1.04
1.03
1.02
1.00
0.98
0.97
0.94
0.91
0.87
0.82
0.82

Static Wind
Load,
kg
1731.22
1515.21
1675.93
1461.31
1586.35
1481.70
1620.59
1462.12
1527.45
1403.44
1394.64
1468.73

Deflection,
cm
0.01
0.10
0.23
0.61
1.27
1.19
1.51
2.30
3.03
3.37
3.68
3.95

Static Deflection & Dynamic Wind Load .. .

Page :

Of

.
Zn. No.
01
02
03
04
05
06
07
08
09
10
11
12

Zn. Len.
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.6
5.8
5.8
5.8
5.8

Static
1731.22
1515.21
1675.93
1461.31
1586.35
1481.70
1620.59
1462.12
1527.45
1403.44
1394.64
1468.73

3 SEC. PEAK (kg)

Dynamic
Total
2081.85
3813.070
1013.17
2528.380
1730.54
3406.474
1060.32
2521.630
1296.27
2882.623
1085.25
2566.943
1100.73
2721.315
891.08
2353.196
804.99
2332.441
511.80
1915.239
251.64
1646.273
71.98
1540.711

HOURLY MEAN (kg)

Static
Dynamic
Total
840.22
950.66
1790.88
727.60
471.51
1199.11
796.00
803.66
1599.65
685.61
484.57
1170.19
732.88
584.60
1317.48
673.49
483.59
1157.08
724.25
478.85
1203.09
636.46
376.25
1012.71
643.68
332.49
976.16
558.41
208.75
767.16
518.53
101.91
620.44
546.08
29.03
575.11

GUST WIND LOAD

File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1

Gust Wind Load .. .

Page :

Of

Gust Wind Load

Zone Zone
No. Leng.
5.6
01
02
5.6
03
5.6
04
5.6
05
5.6
06
5.6
07
5.6
08
5.6
09
5.8
10
5.8
11
5.8
12
5.8

Factor
K2
0.73
0.72
0.71
0.70
0.68
0.66
0.65
0.62
0.59
0.55
0.50
0.50

Design Wind
Speed,
m/sec
32.03
31.58
31.14
30.62
29.87
29.13
28.39
27.30
26.05
24.06
22.00
22.00

Theo. Wind
Pressure,
kg/m2
62.7115
60.9790
59.2707
57.3121
54.5660
51.8874
49.2761
45.5829
41.5009
35.3841
29.5918
29.5918

Design Wind
Pressure,
kg/m2
62.71
60.98
59.27
57.31
54.57
51.89
49.28
45.58
41.50
35.38
29.59
29.59

Static Wind
Load,
kg
840.22
727.60
796.00
685.61
732.88
673.49
724.25
636.46
643.68
558.41
518.53
546.08

Total Zone Length = 68.0 m

Deflection due to Gust load = 24.66 cm
Note : Design wind speed and Gust loads are calculated as per IS 875 ( part - 3 )
Clause 8.3

Gust Wind
Load,
kg
2071.48
1793.82
1962.45
1690.31
1806.83
1660.41
1785.55
1569.12
1586.91
1376.70
1278.38
1346.29

Gust Wind Load .. .

Page :

Gust Factor
Factor
Peak factor * roughness factor
Measure of turbulance length scale
Longitudinal correlation constant
Lateral correlation constant
Average breadth normal to wind
Cy * b / Cz * h
Background factor
gfr * B ^ 0.5 / 4
Wind velocity at top m/ sec
Natural freqency Hz
Reduced frequency Cz * fo * h / Vh
Size reduction factor
Gust energy factor
Damping as fraction of critical
Measure of resonant wind load
Gust factor

gfr
L(h)
Cz
Cy
Cz * h / L ( h )
b
Lambda
B
phy
Vh
fo
Fo
S
fo * L ( h ) / Vh
E
beta
SE / beta
G

Reference IS 875 ( Part III )

1.42
1275.61
12.00
10.00
0.64
2969.00
0.04
0.72
0.00
32.25
0.76
19.34
0.13
30.10
0.05
0.02
0.34
2.47

Fig. 8
Fig. 8
Clause 8.3
Clause 8.3

Fig. 9
Clause 8.3

Clause 8.3
Fig. 10
Fig. 11
Table 34
Clause 8.3
Clause 8.3

Of

DYNAMIC ANALYSIS
File Name
Dynastac Ver.
Project Name
Client Name

LANCO FINAL1.dyn
2.1-1
MAIN STACK
LANCO,KORADI

Report Date
Project Code
Item Code

25/11/2011
PF1261
Item1
Page :

Dynamic Analysis .. .

Of

Along the wind

Nat. freq /Time Period

0.7610 hz / 1.31 sec

Nat. freq /Time Period(Lined)

0.7610 hz / 1.31 sec

( Calculated as per IS 6533 (Part 2 ) Clause 8.3.1 )

As t>0.25 sec, dynamic analysis is required. The same has been taken into account as per
IS 6533 (part 2) clause 8.3.2 to 8.3.7 .
Across the wind
Helical strakes

Not Provided

IS 6533 Part 2 Clause A3

Critical Strouhal Velo., m/sec

9.57

Design Wind Vel.(HMW) at top, m/sec

32.25

Dangerous Range of Vcr, m/sec

10.64 m/sec To 25.80 m/sec
16.13 m/sec To 25.80 m/sec ( Lined )
Across the wind oscillations of high amplitude are not likely, hence helical strakes are not required.
BS 4076 Clause B 3.3

K
3.50

Top OD, m
2.5

Top 1 / 3,kg / m
888.19

Delta, cm
19.95

Factor C
1.27

Safe C
1.30

API 560

Top 1 / 3
Vcr1
OD
m / sec
2.52
9.59
Earthquake load

Vcr2
m / sec
57.53

Performance Fact. K (IS 1893 Table 5 )

No Strakes
m / sec
< 6.7 > 26.8

1.00

Strakes
m / sec
6.7 - 13.4

Unacceptable
m / sec
13.4 - 26.8

Page :

Dynamic Analysis .. .
Factor Gamma (IS 1893 4.2.2.2 )

0.85

Seismic Zone Factor, F0

0.10

( IS 1893 Table 2 )

Importance Factor, I

1.50

( IS 1893 Table 4 )

Damping % Critical

5.00

Soil Foundation Sys Coeff., Beta

1.50

.
Time Period ( sec )
Sa / g
Particip. factor Cr
Design Seis. Coeff ah

Mode1
1.31
0.08
1.63
0.02

Mode2
0.30
0.20
-0.96
0.05

( IS 1893 Table 3 )
Mode3
0.11
0.20
0.52
0.05

( IS 1893 fig 2 )

Of