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Wheel Alignment

This document provides specifications and procedures for performing wheel alignment on a vehicle. It includes specifications for front wheel alignment settings including total toe-in, camber angle, and caster angle at various fuel levels. It describes how to adjust the camber and caster by turning mounting blocks and adjusting tie rods to set the total toe-in. Specifications and procedures for adjusting the total toe-in of rear wheels using lateral link cam bolts are also provided.

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Zamrizal Zakaria
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© © All Rights Reserved
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1K views

Wheel Alignment

This document provides specifications and procedures for performing wheel alignment on a vehicle. It includes specifications for front wheel alignment settings including total toe-in, camber angle, and caster angle at various fuel levels. It describes how to adjust the camber and caster by turning mounting blocks and adjusting tie rods to set the total toe-in. Specifications and procedures for adjusting the total toe-in of rear wheels using lateral link cam bolts are also provided.

Uploaded by

Zamrizal Zakaria
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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1712-1U-01G(02-11).

fm 1

WHEEL ALIGNMENT

0211

WHEEL ALIGNMENT

WHEEL ALIGNMENT
PRE-INSPECTION . . . . . . . . . . . . . . . .
FRONT WHEEL ALIGNMENT . . . . . . . .
Specification (Unloaded)*1 . . . . . . . . .
Maximum Steering Angle Adjustment .

Camber and Caster Adjustment . . . . . . 02112


Total Toe-in Adjustment . . . . . . . . . . . . 02112
REAR WHEEL ALIGNMENT . . . . . . . . . . 02113
Specification (Unloaded)*1 . . . . . . . . . . 02113
Total Toe-in Adjustment . . . . . . . . . . . . 02113

02111
02111
02111
02111

End of Toc
0211

WHEEL ALIGNMENT PRE-INSPECTION

A3U021101013W01

1. Inspect the tire inflation, and adjust to the recommended pressure as necessary.
2. Inspect the front wheel for bearing play and correct it if necessary. (See 03111 Wheel Bearing Play
Inspection.)
3. Inspect the wheel and tire runouts. (See 02501 SUSPENSION TECHNICAL DATA.)
4. Inspect the ball joints and steering linkage for excessive looseness.
5. Shake the vehicle to inspect the operation of the shock absorbers.
Note
The vehicle must be on level ground and unloaded.
Unloaded ... Fuel tank is full. Engine coolant and engine oil are at specified levels. Spare tire, jack and
tools are in designated positions.
6. Measure the height from the center of the wheel
to the fender brim. The difference between the left
and right measurement must not exceed 10 mm
{0.39 in}.

End Of Sie

Z3U0211W001

FRONT WHEEL ALIGNMENT

A3U021101015W01

Specification (Unloaded)*1
Item
Total toe-in
Maximum steering angle

Empty

1/4

146'1

149'1

(mm {in})
(degree)
Inner
Outer

Caster angle*2
2

Camber angle*
Kingpin angle (reference value)

Fuel gauge indication


1/2
24 {0.080.16}
012'24'
373
333
151'1

-048'1
1234'

3/4

Full

153'1

156'1

-049'1
1235'

1236'

*1 : Engine coolant and engine oil are at specified levels. Spare tire, jack and tools are in designated positions.
*2 : Difference between left and right must not exceed 130'.
Maximum Steering Angle Adjustment
1. Loosen the tie-rod end locknuts.
2. Remove the steering gear boot clamp.

02111

1712-1U-01G(02-11).fm 2

WHEEL ALIGNMENT
3. Turn the left and right tie rods to equalize the
length L.
Maximum left/right difference
3 mm {0.12 in}
Note
Turn the tie rods equally.
4. Turn the tie rod to provide the correct maximum
steering angle.
5. Tighten the tie-rod end locknuts.

Z3U0211W002

Tightening torque
68.798.0 Nm {7.010.0 kgfm, 50.772.3 ftlbf}
6. Verify that the boot is not twisted, and install the boot clamp.
7. Adjust the toe-in after adjusting the steering angle.
Camber and Caster Adjustment
1. Jack up the front of the vehicle and support it on safety stands.
2. Remove the mounting block nuts.
3. Push the mounting block downward, and turn it to
the desired position.
Direction
indicator
position
A
B
C

Adjustment valve from original


position
Camber angle
Caster angle
+30'
0
+30'
+30'
0
+30'
Z3U0211W003

4. Install and tighten the mounting nuts to the


specified torque.
Tightening torque
4762 Nm {4.76.4 kgfm, 3446 ftlbf}

Z3U0211W004

Total Toe-in Adjustment


1. Center the steering wheel and confirm that the vehicle wheels/tires are pointing straight.
2. Remove the steering gear boot clamp.
3. Loosen the left and right tie rod locknuts and turn the tie rods equally. Both tie rods are right threaded, so
turning the right tie rod toward the front of the vehicle and the left toward the rear increases toe-in.
Note
Turning both tie rods one complete turn changes toe-in by about 6 mm {0.24 in} (036').
4. Tighten the tie rod locknuts to the specified torque.
Tightening torque
68.798.0 Nm {7.010.0 kgfm, 50.772.3 ftlbf}
5. Verify that the boot is not twisted, and install the boot clamp.

End Of Sie

02112

1712-1U-01G(02-11).fm 3

WHEEL ALIGNMENT
REAR WHEEL ALIGNMENT

A3U021101016W01

Specification (Unloaded)*1
Fuel gauge indication
Total toe-in
Camber angle*2
(reference value)
Thrust angle (reference value)

Empty

(mm {in})
(degree)
14, 15 inch wheel
16 inch wheel

023'1
027'1

1/4

1/2
3/4
24 {0.080.16}
012'24'
025'1
027'1
029'1
029'1
031'1
032'1
048'

Full

031'1
034'1

*1 : Engine coolant and engine oil are at specified levels. Spare tire, jack and tools are in designated positions.
Adjust to the median when carrying out wheel alignment.
*2 : Difference between left and right must not exceed 130'.
Total Toe-in Adjustment
1. Loosen the cam nut on the lateral link.
2. Turn the adjusting cam bolt as indicated to adjust
the toe-in.
Toe-in direction
Toe-out direction

Left wheel
Counterclockwise
Clockwise

Right wheel
Clockwise
Counterclockwise

Note
Turning the adjusting cam bolt one complete
turn changes the toe-in about 3.0 mm {0.12
in} (018').
3. Tighten the cam nut.

Z3U0211W005

Tightening torque
5069 Nm {5.17.1 kgfm, 3750 ftlbf}

End Of Sie

02113

0211

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