INSTALLATION, START-UP

AND
OPERATION MANUAL

AIR COOLED SCREW

LIQUID CHILLERS WITH MCS
ASY050B ASY590B

INDEX
A. GENERAL

Introduction............
Scope of this Manual.
Safety Consideration & Symbols.
Warranty..

B. PRODUCT INFORMATION

Model designation details (model decoding).

Major Features
Standard control & Safety devices and other accessories..
Optional Features...
Physical data ..
Microprocessor controller overview.
Basic Refrigerant Flow and Process & Ins. diagram.

PAGE
3
3
3-4
5
6
7
8
9-10
11-14
15-16
17

C. HANDLING & STORAGE

Inspection. 18
Rigging Instructions ... 18-19
Storage instructions.... 20

D.

INSTALLATION PROCEDURES

Pre-installation guidelines.
Space Requirements ( installation clearance )
Vibration Isolation and Schematic Mounting Layouts....
Recommendations for Spring Type Isolator Selection
Load distribution (with aluminium fin condenser coils)
Load distribution (with copper fin condenser coils)
Unit installation
Mounting Points
Cooler Piping connections
Cooler Connection Types
Water Requirements .......................................................................................................................
Electrical connections, power & control wiring
Electrical data..
Typical schematic wiring diagram..

Recommended installation ..................................................................................................

Installation Inspection..

21
21-29
30-32
33
34
35
36
37
38-39
39-40

40

41-42
43-45
46-48

49

50

E. START-UP, COMMISSIONING AND OPERATING PROCEDURES

General.. 51
Request for start-up representative.. 51
Pre-start up requisites. 51-52
Start up of the system ( system check out ).......
52-53
53
Lubrication....
System water flow rate and Pressure drop..
53-55
Normal operation and cycling.... 56
Compressor Staging & sequence of operation... 56
Capacity control steps. 57
Unit shutdown 57

F. MICROPROCESSOR CONTROLLER DATA

Introduction
Master compressor board & slave compressor board
Use interface board description
User sequence of operation

58
58

58
58-89

MCS hardware .................................................................................................................................................. 111-120

Water quality guide lines ................................................................................................................................... 121
128
129-130
131
132-133
134-136

INDEX
G. APPENDIX

PAGE

Start-up & commissioning check list 91-92

Check - out report 93-96
Preventive Maintenance Schedule97
Troubleshooter's Guide to Chiller problems 98-110
Recommended Spare parts 122-127
Major parts list
Material safety data sheet (R-134a)
Pressure temperature chart (R-134a)
Useful equation and Data...
Symbols used in chiller plant drawings
BACnet Gateway Layout
MODBUS Layout
BMS through Hardwire
Unit Main Terminal Lugs

GENERAL
INTRODUCTION
ZAMIL ASY-Series liquid chillers are manufactured to provide engineering excellence in comfort air conditioning and
industrial cooling with a superior combination of energy saving, performance, application flexibility, ease of service &
maintenance, environmental friendliness and ability to withstand extreme ambient temperatures.
This manual contains all the information required for correct installation, start-up and commissioning of the units,
together with operating instructions. The manual should be read thoroughly before attempting to perform any of the
aforesaid tasks and all procedures and instructions detailed in this manual must only be carried out by suitably trained
and qualified personnel. The manufacturer will not be liable for any personnel injury or equipment damage caused by
incorrect installation, commissioning or operation resulting from a failure to follow and implement the procedures,
instructions and recommendations detailed in this manual.

SCOPE OF THIS MANUAL

The contents of this manual include suggested best working practices and procedures. These are issued for guidance
only and they do not supersede governing local safety codes/regulations nor the individual responsibility of the
personnel working on these units who shall remain primarily responsible for their own safety and the equipment as
well.
This manual, and any other documents supplied with the unit, are the sole property of Zamil Air Conditioners, which
reserves all rights. They may not be reproduced or distributed in any form or by any means, without prior written
permission from Zamil or its representatives.
In accordance with our policy for continuous research and product improvement, the information contained in this
manual is subject to change without notice. While Zamil makes no commitment to update or provide current
information automatically to the manual owner, that information, if applicable, can be obtained by contacting the
nearest Zamil or its representatives offices. It is the responsibility of operating/service personnel to verify applicability
of this manual to the equipment involved. If they have any doubt with regards to the applicability of this document,
then, prior to working on the equipment, they should verify with the owner whether the equipment has been modified/
improved and if current literature is available.

SAFETY CONSIDERATIONS & SYMBOLS

This equipment is a complex engineering product and the personnel involved during installation, operation,
maintenance or service, may be exposed to certain components or conditions including, but not limited to: refrigerants,
oils, pressurized components, rotating parts and both high and low voltages. Each of these items has the potential, if
misused or handled improperly, to cause injury or death. It is the obligation of operating/service personnel to identify
and recognize these inherent hazards, protect themselves and proceed safely in completing their tasks. Failure of the
personnel to comply with any of these requirements could result in serious damage to this equipment and the facility,
in which it is installed, as well as severe injuries or death to themselves and other people at the site.
This manual is intended for use by owner authorized operating/service personnel. It is expected that these personnel
are suitably trained and qualified which will enable them to perform their assigned tasks properly and safely. It is
essential that prior to performing any task on this equipment, the personnel must have thoroughly read and
understood this manual, all tags and stickers on the units and any other applicable documents. These people shall
also be cognizant of and comply with all applicable local codes and regulations pertaining to the job on hand.
The major safety considerations are as follows and must be exercised during application, installation, start-up and
operation of these units:
Proper Design & Operation: These chillers are designed for cooling water or glycol solutions and not suitable for
purposes other than those specified in our application catalogue. Any misuse of this equipment, may result in injury to
the operator or damage to equipment. The units must not be operated beyond the domain of performance data
furnished in our application catalogue.

Foundation, Support & Isolation: Suitable structural support and vibration isolation must be provided as indicated in
these instructions. Failure to do so may result in injury to the operator or damage to the equipment and/or building.
Discard Intrusions: The units are not designed to bear additional loads or stresses from adjacent equipment,
pipework or structures. Additional components must not be mounted on these units. Any such external loads may
overload the units and cause structural failure resulting in injury to the operator or damage to equipment.
Restricted Access to Equipment: This equipment is a complex engineering product and there are a number of
areas and features which may be a hazard and potentially cause injury when working on the unit unless suitable
safety precautions are taken. It is necessary to ensure that access to the unit is restricted to suitably qualified
personnel who are familiar with the potential hazards and precautions required for safe operation and maintenance of
this equipment.
High Pressure & Temperature System: The units contain refrigerant vapor and liquid under high pressure and
temperature and release of which can be dangerous and cause injury. The user should ensure that care is taken
during installation, operation and maintenance to avoid damage to the pressure system. Access to component parts
of the pressure system shall be restricted to suitably trained and qualified personnel only.
Electrical: The units must be grounded. No installation or maintenance work should be attempted on the units without
first switching OFF, isolating and locking off the power supply. Work on live equipment must only be carried out by
suitably trained and qualified personnel. No attempt should be made to gain access to the control panel or electrical
enclosures during normal operation of the units.
Rotating Parts: Fan guards must remain fixed in their position at all times and if any need arises to remove them for
inspection or maintenance, then remove the guards only after the power supply has been isolated.
Sharp Edges: The fins on the air-cooled condenser coils have sharp metal edges. Sufficient care should be taken
when working in contact with the coils to avoid the risk of abrasions and lacerations. The use of gloves is
recommended.
Refrigerant and Compressor Oil: Refrigerants and oils used in the units are non-flammable and non-corrosive and
do not pose a serious hazard. However, use of safety shoes, gloves and safety goggles is strongly recommended
when working on these units. Avoid direct skin or eye contact with the refrigerant as it results in frostbite injury.
Further, attention should be given to good ventilation when working in confined or enclosed spaces, as the build-up of
refrigerant vapor, from a leak for example, does pose a risk of asphyxiation.
For more detailed information on safety precautions for use of refrigerant, please refer Material Safety Data Sheet
given in the Appendix of this manual.
High Temperature and Pressure Cleaning: High temperature and pressure cleaning methods like hot water or
steam cleaning should not be used on any part of the pressure system as this will cause excessive pressure in the
system and trigger operation of the pressure relief device(s). Detergents and solvents which may cause corrosion
should also be avoided.
The following symbols are used in this manual to alert the reader:

!
WARNING

WARNING denotes a potentially hazardous situation which, if not avoided,

could result in serious injury or death.

CAUTION denotes a hazard which could lead to damage to the unit and damage
to other equipment.

CAUTION

ATTENTION is used to remind or highlight useful information.

ATTENTION

WARRANTY
ZAMIL warrants all operating parts in this equipment against factory defects for a period formally agreed upon in the
relevant sales contract. All warranty claims must be supported by proper documentary evidence like copies of
invoices, start-up check out reports, maintenance records etc. to justify the validity of warranty.
In order to avail the warranty, the following requirements must be satisfied:
The initial Start-up and Commissioning of the units must be carried out by suitably trained and qualified personnel
only preferably by Zamil in accordance with the instructions given in this manual.
Upon completion of Start-up and Commissioning, duly filled up and certified check out forms for each unit
(sample check out form given in this manual) should be submitted to Zamil Head Office, Dammam.
This warranty is conditional and nullifies if any of the following violations are committed:
Units are not properly stored, protected or inspected by the client during the period from date of shipment till date
of initial start-up.
Incorrect installation, start-up & commissioning and operation resulting from a failure to follow and implement the
procedures, instructions and recommendations given in this manual.
Equipment is operated without or improperly installed field devices such as water flow switch and chilled water
pump interlocking with chillers.
Any modification to the units which includes changing, adding or removing certain components, altering the
electrical wiring or whatsoever without prior written approval from ZAMIL.
Insufficient maintenance or non-compliance to the maintenance requirements specified in this manual. Also,
maintenance, service or repair carried out by unqualified personnel.
Any misuse of this equipment such as, utilizing it for purposes other than those its designed for and operating
outside the design parameters specified in our application catalogue.
Equipment is operated with refrigerant, oil, water or antifreeze agents which are not approved by ZAMIL.
Equipment has been damaged due to malfunctioning of interface controllers such as DDC, periphery components
etc.
Equipment has been damaged by freezing due to improper protection during cold weather or damaged by
accident, fire or any other conditions not ordinarily encountered (force majeure).

050
060
070
080
090
100
120
130
140
150
160
170
180
190
200
215
230
240
250
270
295
310
330
350
375
400
420
450
475
500
540
560
590

B : R-134a

4, 5 & 6
7
UNIT SIZE REFRIGERANT

F : 460-3-60

M: 380-3-60
(4 WIRE)

(SEE NOTE # 1
BELOW)

E : COPPER FIN
WITH ResisTec
COATING

D : ALUMINUM FIN
WITH ResisTec
COATING

C : COPPER FIN

B : PRE-COATED
ALUMINUM FIN
CIRCUIT
BREAKER

12
COMPRESSOR
OPTIONS

13
HGBP
OPTIONS
14 & 15
OPTIONS
&

B : STANDARD
UNIT WITH UL
LISTED

A : STANDARD
UNIT
WITHOUT UL

16 & 17
UL
OPTIONS

ResisTec

- MULTI-ResisTec PIPING

- SPRING ISOLATOR

- WATER FLOW SWITCH

- COMPRESSOR ENCLOSURE

- UNIT MAIN NON-FUSED DISCONNECT SWITCH

- COMPRESSOR & COOLER GUARD

- CONDENSER COIL GUARD

A : STANDARD UNIT
SEE NOTE # 2
A : STANDARD WITH A : STANDARD UNIT
VICTAULIC CONN.
WITHOUT SUCTION
WITHOUT HGBP & BELOW
WITHOUT SUCTION
SERVICE VALVE
SERVICE VALVE
B : FLANGE CONN.
(OPTIONAL)
B : UNIT WITH
SUCTION SERVICE B : WITH HGBP &
VALVE
WITHOUT SUCTION
C : ASME STAMPED
WITH VICTAULIC
(OPTIONAL)
SERVICE VALVE
CONN.
(OPTIONAL)
(OPTIONAL)
C : WITHOUT HGBP &
WITH SUCTION
D : ASME STAMPED
SERVICE VALVE
(OPTIONAL)
WITH FLANGE
CONN.
(OPTIONAL)
D : WITH HGBP &
WITH SUCTION
SERVICE VALVE
(OPTIONAL)

11
COOLER
OPTIONS

2. COMPUTER SELECTED DIGITS (FROM 'AA' TO 'ZZ') DESCRIBING OTHER OPTIONS & ACCESSORIES OR COMBINATIONS THEREOF, SUCH AS:

B:

A : STANDARD

10
9
CONDENSER COIL CIRCUIT BREAKER
OPTIONS

H : 208/230-3-60 A : ALUMINUM FIN

8
ELECTRICAL
SUPPLY
( V-Ph-Hz )

1. FOR OTHER COATING, SPECIFY YOUR REQUIREMENTS IN WRITING.

NOTES:

AIR COOLED
SCREW WATER
CHILLERS

ASY

1, 2 & 3
BASIC
(SERIES)

MODEL DECODING

MAJOR FEATURES
These chillers incorporate a wide range of features; some of them are as follows:
Compact unit design and excellent serviceability.
Single skid designed for models ASY050B thru ASY500B.
Single point power connection for models ASY050B thru ASY500B. Dual point connection for models ASY540B
thru ASY590B.
Steel sheet panels are zinc coated and galvanized conforming to ASTM A-653 commercial weight G-90 followed by
electrostatic polyester dry powder coat.
High energy efficiency ratio (EER) semi-hermetic compact twin screw compressors.
Compact design shell & tube liquid cooler with enhanced inner grooved copper tubes bundled into U-shape and
expanded into a steel tubular sheet.
Control panel design is equivalent to NEMA 4.
Internal power & control wiring cable identification & markers as per NEC.
Electrical controls used in the control panel are UL approved or equivalent.
Complete wired control panel with advanced microprocessor based controller.
Compressors are provided with Part Winding Start.
Low noise condenser fans, direct drive with rolled venturi design to eliminate short circuiting of airflow.
All fans are die cast aluminum propeller type with aerodynamic design, top discharge & provided with protective
grille.
All fan motors are Totally Enclosed Air Over (TEAO) type with class "F" winding insulation, ball bearings & inherent
thermal protection of automatic reset type.

STANDARD CONTROL & SAFETY DEVICES

MICROPROCESSOR CONTROLLER: This controller monitors analog and digital inputs to achieve precise control & safety
functions of the unit.
COMPRESSOR IN-BUILT PROTECTION DEVICE: Protects the compressor by monitoring:
A) Motor winding temperature in case of overload.
B) Discharge gas temperature in case of overheating.
C) Phase reversal for direction of rotation.
STARTERS: The starter is operated by the control circuit and provides power to the compressor motors. These devices are
rated to handle safely both RLA and LRA of motors.
CRANKCASE HEATERS: Each compressor has immersion type crankcase heater. The compressor crankcase heater is
always on when the compressors are de-energized. This protects the system against refrigerant migration, oil dilution and
potential compressor failure.
HIGH PRESSURE SWITCH: This switch provides an additional safety protection in the case of excessive discharge
pressure.
UNDER & OVER VOLTAGE AND PHASE PROTECTION: Protects against low & high incoming voltage as well as single
phasing, phase reversal and phase imbalance by de-energizing the control circuit. It is an automatic reset device, but it can
be set up for manual reset.
COMPRESSOR CIRCUIT BREAKERS: Protects against compressor branch circuit fault. When tripped (manually or
automatically), the breaker opens the power supply to the compressor and control circuit through auxiliary contacts.
HARD WIRE TO BMS: Communicate the controller to site BMS thru hard wire:
1. Remote Unit Enable/Disable (Start/Stop) a digital input to the controller that allows the user to Start and normally
shutdown the chiller unit from remote or control room.
2. Unit General Alarm a digital output signal from the controller to indicate that alarm is existing in the chiller.
3. Compressor Circuit Enable/Disable a digital input to the controller that allows the user to Start and normally shutdown
the compressor from remote or control room.
4. Second Temperature Control Set point a digital input to the controller that allows the user to enable the second set
point. Value for the second temperature control set point can be modified at the controller parameter.
5. Set point correction an analog input to the controller that allows the user adjust the temperature control set point via
external analog signal (4-20mA).

STANDARD ACCESSORIES
UNIT ON-OFF SWITCH: ON-OFF switch is provided for manually switching the unit control circuit.
INDICATOR LIGHTS: LED lights indicates power ON to the units, MENU adjustment and FAULT indications due to trip on
safety devices.
ELECTRONIC EXPANSION VALVE: Electronic expansion valve is used to regulate the refrigerant flow to the water cooler
and maintain a constant superheat and load optimization.
FILTER DRIER (REPLACEABLE CORE TYPE): Refrigerant circuits are kept free of harmful moisture, sludge, acids and oil
contaminating particles by the filter drier.
SIGHT GLASS: A moisture indicating sight glass is installed in the liquid line. An easy-to-read color indicator shows
moisture contents and provides a mean for checking the system refrigerant charge.
LIQUID LINE SOLENOID VALVE: Closes when the compressor is off to prevent any liquid refrigerant from accumulating in
the water cooler during the off cycle.
CONTROL CIRCUIT TRANSFORMER: On 460V-3Ph-60Hz power supply factory mounted and wired control circuit transformer is furnished eliminating the need for running a separate 220 volt control circuit power supply.

OPTIONS
(All options are at extra cost. Please check with your nearest dealer/sales office)
HOT GAS BYPASS SYSTEM: Hot gas bypass is provided on the lead circuit to permit operation of the system down to 50% of
its unloaded capacity. Under low ambient condition, it controls temperature by eliminating the need to cycle the compressor on
and off, ensuring narrow temperature swing and lengthen the life span of the compressor.
WATER FLOW SWITCH: Paddle type field adjustable flow switch for water cooler circuits. Interlock into unit safety circuits
so that the unit will remain off until water flow is determined.
UNIT MOUNT SPRING ISOLATORS: This housed spring assemblies have a neoprene friction pad on the bottom to
prevent vibration transmission.
LIQUID COOLERS: ASME code stamped liquid cooler.
PRESSURE GAUGES: Suction & discharge pressures gauges.
SUCTION SERVICE VALVE: Compressor suction port service valves.
NON-FUSED MAIN DISCONNECT SWITCHES: De-energize power supply during servicing/repair works as well as with
door interlock.
CONDENSER COIL GUARD: Protects the condenser coils from physical damage.
COMPRESSOR/COOLER GUARD: Protects the compressor from vandalism.
COMPRESSOR OIL LEVEL SWITCH: This monitors the oil level inside the compressor.
COMPRESSOR ENCLOSURE BOX: Reduces compressor operating noise and keeps the compressor clean.
FLANGED COOLER CONNECTION: Easy on-site piping connections.
COOLER HEATER WRAPPED: Prevents freezing up of water on low ambient temperature.
COPPER FINS/TUBES CONDENSER COILS: For seashore salty corrosive environments. Provided with 12 FPI as standard.
COATED COPPER FINS/TUBES CONDENSER COILS: For seashore or acid corrosive environments.
BMS: BACNET-IP, MODBUS-RS485, GSM and stand alone remote display panel.
POWER LINE ANALYZER: Performs motor current limitation. Protects against high motor current & over/under voltage.
: A two component coating system that withstands the extreme climate conditions. The coating can be
applied to all metal parts of HVAC equipment; the piping, the compressors and grids might require a different pre- treatment
and layer build up. Please check ResisTec product information sheets, the heat exchangers can not be coated using this
type. The coating can be applied at the Zamil Air Conditioners factory as well as in the field for maintenance or rejuvenation
purposes.
UL LISTED CHILLERS: ASY chillers in the range of ASY050B thru ASY500B can be optionally offered as UL listed. These
chillers are UL listed under UL file number SA13167.
HAND HELD CONTROLLER: Enables the chiller technician to monitor and serve the chiller by plugging this portable wired
controller into the chiller controller. With built-in magnets, it provides convenient access for chiller status diagnoses and
trouble shooting.
EXTERNAL COMPRESSOR MOTOR OVERLOAD RELAY: Added protection for compressor motor thermal overloading
and prolonged stalling of the motor.
DUAL MAIN POWER ENTRY: Provide flexibility of connecting the chiller to the field power supply. Applicable for chiller
models ASY090B - ASY500B.
EXTENDED MAIN BUSBAR: Provide extended termination for multi cable that may require for chiller with Single power
Entry point. This is applicable only for ASY180B - ASY590B.
MAIN POWER TERMINAL LUGS: A ready to install power main terminal lugs for easy connection of main cable in the
field. The lug has wide range to accept cable sizes and designed to fix a maximum of 4 cables per lug.

ATTENTION

All control & safety devices, accessories and optional items are factory
installed except for unit mounting spring isolators and water flow switch, which
must be installed on job-site.

10

PHYSICAL DATA
UNIT SIZE

ASY050B ASY060B ASY070B ASY080B ASY090B ASY100B ASY120B ASY130B ASY140B ASY150B

COMPRESSOR
PART NUMBER

208/230V-3Ph-60Hz

800-683-13

800-683-16

800-683-19

800-683-22

800-683-13 (2) 800-683-13 (2) 800-683-16 (2) 800-683-19 (2) 800-683-19 (2) 800-683-19 (2)

380V-3Ph-60Hz

800-683-14

800-683-17

800-683-20

800-683-23

800-683-14 (2) 800-683-14 (2) 800-683-17 (2) 800-683-20 (2) 800-683-20 (2) 800-683-20 (2)

460V-3Ph-60Hz

800-683-15

800-683-18

800-683-21

800-683-24

800-683-15 (2) 800-683-15 (2) 800-683-18 (2) 800-683-21 (2) 800-683-21 (2) 800-683-21 (2)

NUMBER OF COMPRESSORS

OIL CHARGE PER COMPRESSOR, Liters

15

22

22

22

15

15

22

22

22

22

600

600

600

CAPACITY CONTROL (STEPLESS) %

100 - 50

100 - 25

MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION
TOTAL CRANKCASE HEATER WATTS

INJECTION
200

300

300

300

400

400

REFRIGERANT

600

R-134a

EXPANSION DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

AIRCOOLED CONDENSER
CONDENSER Tube Dia.-Rows-Fins per inch* 3/8214 3/8314 3/8414 3/8414 3/8414 3/8414 3/8314 3/8414 3/8414 3/8314
COIL
Total face area, Sq. ft.
87.5
87.5
87.5
87.5
100.1
100.1
140
140
140
175
AIRFLOW, CFM

45264

43920

47644

47644

63798

63798

93256

87032

87032

116570

NUMBER OF FAN/FAN DIA.,mm

4/762

4/762

4/800

4/800

6/800

6/800

8/800

8/800

8/800

10/800

FAN MOTOR RPM @ 230/380/460-3-60

1100/1100/1100 1100/1100/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/11001080/1080/1100

COOLER
COOLER PART NUMBER

800-894-00 800-894-01 800-894-01 800-894-01 800-894-02 800-894-02 800-894-42 800-894-04 800-894-04 800-894-05

SHELL DIAMETER, mm

219

273

273

273

324

324

106

324

324

406

TOTAL LENGTH, mm

2314

2152

2152

2152

2496

2496

1273

2677

2677

2739

WATER HOLDING VOLUME, Liters

49

76.5

76.5

76.5

120

120

128

117

117

206

WATER IN/OUT PIPE DIA.mm

75

100

100

100

125

150

125

125

125

150

PART NUMBER

N.A.

N.A.

N.A.

N.A.

N.A.

800-516-68(2)

N.A.

N.A.

EXPANSION DEVICE

N.A.

N.A.

N.A.

N.A.

N.A.

T.E.V.

N.A.

N.A.

T.E.V.

T.E.V.

NUMBER OF REFRIGERANT CIRCUITS

REFRIGERANT CHARGE PER COMP., kg

33

39

45

50

33

33

39

45

47

48

ECONOMIZER
800-516-69(2) 800-516-69(2)

GENERAL

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 72.2/68.7/63.4 72.6/69.1/63.8 75.4/71.9/66.6 75.6/72.1/66.8 74.4/71/65.7

74.5/71/65.7 75.3/71.8/66.5 78.4/74.9/69.6 78.4/74.9/69.6 78.7/75.2/69.9

SHIPPING /OPERATING WEIGHTS (Aluminum coils), kg

1865/1914 2336/2412 2455/2531 2472/2548 3220/3340 3233/3353 4319/4447 4468/4585 4494/4611 4998/5204

SHIPPING /OPERATING WEIGHTS (Copper coils), kg

1990/2039 2529/2605 2735/2811 2751/2827 3540/3660 3553/3673 4627/4755 4914/5031 4941/5058 5383/5589

NOTES:

1. All compressors with slider control valve unloading.

2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

PHYSICAL DATA
UNIT SIZE

ASY160B ASY170B ASY180B ASY190B ASY200B ASY215B ASY230B ASY240B ASY250B ASY270B

COMPRESSOR
PART NUMBER

800-683-22 (2)

208/230V-3Ph-60Hz

800-683-22 (2) 800-683-22 (2) 800-683-16 (3) 800-683-16 (3) 800-683-16 (3) 800-683-19 (1) 800-683-22 (3) 800-683-22 (3) 800-683-16 (4) 800-683-19 (4)

380V-3Ph-60Hz

800-683-23 (2) 800-683-23 (2) 800-683-17 (3) 800-683-17 (3) 800-683-17 (3) 800-683-20 (1) 800-683-23 (3) 800-683-23 (3) 800-683-17 (4) 800-683-20 (4)

460V-3Ph-60Hz

800-683-24 (2) 800-683-24 (2) 800-683-18 (3) 800-683-18 (3) 800-683-18 (3) 800-683-21 (1) 800-683-24 (3) 800-683-24 (3) 800-683-18 (4) 800-683-21 (4)

800-683-23 (2)
800-683-24 (2)

NUMBER OF COMPRESSORS

OIL CHARGE PER COMPRESSOR, Liters

22

22

22

22

22

22

22

22

22

22

CAPACITY CONTROL (STEPLESS) %

100 - 25

100 - 16

MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION
TOTAL CRANKCASE HEATER WATTS

100 - 12

INJECTION
600

600

900

900

900

900

REFRIGERANT

900

900

1200

1200

R-134a

EXPANSION DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

AIRCOOLED CONDENSER
3/8414
3/8414
CONDENSER Tube Dia.-Rows-Fins per inch* 3/8314 3/8414 3/8314 3/8314 3/8414 3/8314 3/8414 3/8414 3/8314 3/8314
COIL
Total face area, Sq. ft.
175
175
210
210
210
240
240
240
304
304
AIRFLOW, CFM

116570

108790

139884

133524

130548

140892

138276

138276

192048

192048

NUMBER OF FAN/FAN DIA.,mm

10/800

10/800

12/800

12/800

12/800

12/800

12/800

12/800

16/800

16/800

FAN MOTOR RPM @ 230/380/460-3-60

1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/11001080/1080/1100

COOLER
COOLER PART NUMBER

800-893-05 800-893-05 800-893-06 800-893-06 800-893-06 800-893-07 800-893-08 800-893-08 800-893-04(2) 800-893-05(2)

SHELL DIAMETER, mm

406

406

406

406

406

406

406

406

324

406

TOTAL LENGTH, mm

2739

2739

2749

2749

2749

3241

3741

3741

2677

2739

WATER HOLDING VOLUME, Liters

206

206

190

190

190

225

260

260

234

412

WATER IN/OUT PIPE DIA.mm

150

150

150

150

150

150

150

150

125

150

PART NUMBER

N.A.

800-516-69(2)

N.A.

N.A.

800-516-69

800-516-69(3)

N.A.

N.A.

EXPANSION DEVICE

N.A.

T.E.V.

N.A.

T.E.V.

T.E.V.

N.A.

T.E.V.

T.E.V.

N.A.

N.A.

NUMBER OF REFRIGERANT CIRCUITS

REFRIGERANT CHARGE PER COMP., kg

50

54

39

42/39

42

50/45

54/50

54

39

45

ECONOMIZER
800-516-69(2) 800-516-69(3)

GENERAL

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 78.9/75.4/70.1 78.9/75.4/70.1 77.1/73.6/68.3 77.1/73.6/68.3 77.1/73.6/68.3 80.3/76.8/71.5 80.4/76.9/71.6 80.4/76.9/71.6 81.4/77.9/72.6 81.4/77.9/72.6
SHIPPING /OPERATING WEIGHTS (Aluminum coils), kg

5003/5209 5149/5355 6542/6732 6663/6853 6724/6914 6885/7110 7040/7300 7070/7330 8745/8979 9208/9620

SHIPPING /OPERATING WEIGHTS (Copper coils), kg

5388/5594 5708/5914 7004/7194 7264/7454 7393/7583 7572/7797 7805/8065 7836/8096 9414/9648 9876/10288

NOTES:

1. All compressors with slider control valve unloading.

2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

PHYSICAL DATA
UNIT SIZE

ASY295B ASY310B ASY330B ASY350B ASY375B ASY400B ASY420B ASY450B ASY475B ASY500B

COMPRESSOR
PART NUMBER

208/230V-3Ph-60Hz

800-683-22 (2)
800-683-16 (4)
800-683-22 (3) 800-683-22 (4)
800-683-19 (2) 800-683-22 (4) 800-683-13 (2) 800-683-16 (6) 800-683-19 (6) 800-683-19 (6) 800-683-19 (3) 800-683-19 (2) 800-683-22 (6) 800-683-22 (6)

380V-3Ph-60Hz

800-683-23 (2)
800-683-17 (4)
800-683-23 (3) 800-683-23 (4)
800-683-20 (2) 800-683-23 (4) 800-683-14 (2) 800-683-17 (6) 800-683-20 (6) 800-683-20 (6) 800-683-20 (3) 800-683-20 (2) 800-683-23 (6) 800-683-23 (6)

460V-3Ph-60Hz

800-683-24 (2)
800-683-18 (4)
800-683-24 (3) 800-683-24 (4)
800-683-21 (2) 800-683-24 (4) 800-683-15 (2) 800-683-18 (6) 800-683-21 (6) 800-683-21 (6) 800-683-21 (3) 800-683-21 (2) 800-683-24 (6) 800-683-24 (6)

NUMBER OF COMPRESSORS

OIL CHARGE PER COMPRESSOR, Liters

22

22

22/15

22

22

22

22

22

22

22

1800

1800

1800

CAPACITY CONTROL (STEPLESS) %

100 - 12

100 - 8

MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION
TOTAL CRANKCASE HEATER WATTS

INJECTION
1200

1200

1600

1800

1800

1800

REFRIGERANT

1800

R-134a

EXPANSION DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

AIRCOOLED CONDENSER
3/8414
3/8414
CONDENSER Tube Dia.-Rows-Fins per inch* 3/8414 3/8414 3/8314 3/8414 3/8414 3/8314 3/8314 3/8414 3/8414 3/8414
COIL
Total face area, Sq. ft.
304
304
430.7
430.7
430.7
521.3
521.3
521.3
521.3
521.3
AIRFLOW, CFM

180560

180560

224046

220770

220770

281490

275110

269038

269038

269038

NUMBER OF FAN/FAN DIA.,mm

16/800

16/800

18/800

18/800

18/800

22/800

22/800

22/800

22/800

22/800

FAN MOTOR RPM @ 230/380/460-3-60

1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100 1080/1080/1100

COOLER
COOLER PART NUMBER

800-893-05(2) 800-893-05(2) 800-893-09(2) 800-893-09(2) 800-893-06(2) 800-893-06(2) 800-893-06(2) 800-893-10(2) 800-893-10(2) 800-893-10(2)

SHELL DIAMETER, mm

406

406

406

406

406

406

406

457

457

457

TOTAL LENGTH, mm

2739

2739

2741

2741

2749

2749

2749

2754

2754

2754

WATER HOLDING VOLUME, Liters

412

412

412

412

380

380

380

488

488

488

WATER IN/OUT PIPE DIA.mm

150

150

150

150

150

150

150

200

200

200

PART NUMBER

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

EXPANSION DEVICE

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

N.A.

T.E.V.

T.E.V.

NUMBER OF REFRIGERANT CIRCUITS

REFRIGERANT CHARGE PER COMP., kg

50/45

50

39/33

39

45

47

50/45

50/45

54/50

54

ECONOMIZER
800-516-69(3) 800-516-69(6)

GENERAL

SOUND PRESSURE LEVEL, dBA (3m./5m./10m.) 81.5/78/72.7 81.6/78.1/72.8 79.4/75.8/70.6 79.4/75.9/70.6 82.9/79.3/74.1 83.1/79.5/74.3 83.2/79.7/74.4 83.2/79.7/74.4 83.3/79.8/74.5 83.3/79.8/74.5
SHIPPING /OPERATING WEIGHTS (Aluminum coils), kg
SHIPPING /OPERATING WEIGHTS (Copper coils), kg

NOTES:

9441/9853

9474/9886

11809/12221 12668/13080 12808/13188 13039/13419 13248/13628 13777/14265 13856/14344 13902/14390

10441/10823 10444/10856 13021/13433 14042/14454 14182/14562 14186/14566 14654/15034 15439/15927 15518/16006 15564/16052

1. All compressors with slider control valve unloading.

2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

PHYSICAL DATA
UNIT SIZE

ASY540B

ASY560B

ASY590B

COMPRESSOR
PART NUMBER

208/230V-3Ph-60Hz
380V-3Ph-60Hz
460V-3Ph-60Hz

800-683-19 (4)
800-683-16 (4)
800-683-20 (4)
800-683-17 (4)
800-683-21 (4)
800-683-18 (4)

800-683-19 (8)
800-683-20 (8)
800-683-21 (8)

800-683-22
800-683-19
800-683-23
800-683-20
800-683-24
800-683-21

NUMBER OF COMPRESSORS

OIL CHARGE PER COMPRESSOR, Liters

22

22

22

CAPACITY CONTROL (STEPLESS) %

(4)
(4)
(4)
(4)
(4)
(4)

100 - 6

MOTOR OVERLOAD PROTECTION (INTERNAL)

ELECTRONIC

OIL LUBRICATION

INJECTION

TOTAL CRANKCASE HEATER WATTS

1800

REFRIGERANT

1800

1800

R-134a

EXPANSION DEVICE

ELECTRONIC EXPANSION VALVE

CONTROL VOLTAGE

220V-1Ph-60Hz

AIRCOOLED CONDENSER
CONDENSER Tube Dia.-Rows-Fins per inch*
COIL
Total face area, Sq. ft.

3/8414

3/8414

3/8414

608

608

608

AIRFLOW, CFM

361120

361120

361120

NUMBER OF FAN/FAN DIA.,mm

32/800

32/800

32/800

1080/1080/1100

1080/1080/1100

1080/1080/1100

800-893-41(2)

800-893-41(2)

800-893-41(2)

SHELL DIAMETER, mm

508

508

508

TOTAL LENGTH, mm

3326

3326

3326

WATER HOLDING VOLUME, Liters

802

802

802

WATER IN/OUT PIPE DIA.mm

200

200

200

PART NUMBER

N.A.

N.A.

N.A.

EXPANSION DEVICE

N.A.

N.A.

N.A.

45/39

45

50/45

83.6/80.1/74.8

84.4/80.9/75.6

84.6/81/75.8

2 x 9355/2 x 9756

2 x 9390/2 x 9791

2 x 9423/2 x 9824

2 x 10325/2 x 10726

2 x 10360/2 x 10761

2 x 10393/2 x 10794

FAN MOTOR RPM @ 230/380/460-3-60

COOLER
COOLER PART NUMBER

ECONOMIZER

GENERAL
NUMBER OF REFRIGERANT CIRCUITS
REFRIGERANT CHARGE PER COMP., kg
SOUND PRESSURE LEVEL, dBA (3m./5m./10m.)
SHIPPING /OPERATING WEIGHTS (Aluminum coils), kg
SHIPPING /OPERATING WEIGHTS (Copper coils), kg

NOTES:

1. All compressors with slider control valve unloading.

2. All compressors operate at 3500 RPM @ 60Hz.
3. Cooler vent and drain size are 1/2" MPT.
4. All coolers are single face refrigerant connection.
5. Sound pressure level : 2dBA.
* CU/CU option has 12FPI.

 OVERVIEW
---
- - - - -
- - -
- -- - - -
- -
-- - -
-
- -- --
- - --
- -

-- -
-- - --
- - - - -

- - -
- -
-
-
-
-
-- - - --
-


- --


-- - -
--
-- and Low Superheat
- --
-
--
--
15

-- - -
- - - - ---
-- - - - --
- - - - - - - --
-
- - - - - - -
-- - - - -
- - - --
- -
- - - - - --
-
-- - - -- - - -
- - --
- -- --
-- -
-- - - - - -
- -- -
- - -
- -
- - - - -- -- -
- - - -
- - --- --
-
- - - -

- - -
- - - - -- - - -

- - -- - -
- n - - - The
- - -
- - - -- -- - Ethernet
Ethernet ---- - 1 km --- -
- - - - - - - - - - -- - - - - - - -
Ethernet port and RS232 is available as standard for this MCS-Connect. Contact Zamil AC for complete details.
-- -
- - -
- - and analog (AI) (refer to actual wiring diagram)
/ - (see page 81 )
-- -
-- -
- -
-- - - - - panel -- -
- - - -
-- - - - - -

BASIC REFRIGERANT FLOW AND PROCESS & INS. DIAGRAM

These chillers work on the concept of Vapor Compression Refrigeration. At the start of operation cycle, the water (or
other liquid) flows through the water piping system, the flow switch contact is made, and if the controller calls for
cooling and all safety devices are closed, the compressor will start.
The compressor raises the pressure of the refrigerant and it is pumped to the condenser. Since this (high side)
refrigerant temperature is higher than the temperature of the air being passed through the condenser, heat flows from
the hot refrigerant gas to the condenser air. Thus, heat is absorbed by the condenser air from the refrigerant and the
high pressure refrigerant gas changes its phase to high pressure liquid. The high pressure liquid refrigerant then flows
through a filter drier, sight glass/moisture indicator, economizer (if provided) and then liquid line solenoid valve (which
should be open now). The system pressure then forces the liquid into an expansion valve which causes a large
pressure drop and also meters the liquid refrigerant through the evaporator/cooler. The refrigerant then passes
through the tubes inside the cooler while water flows over these tubes, thus heat transfers from the higher
temperature water to the lower temperature refrigerant. The water gets chilled and the liquid refrigerant evaporates
into a gas. The refrigerant is returned back to the suction side (low side) of the compressor as a low pressure gas and
is then ready to be recycled again through the compressor.

Notes:
.

This P & I diagram illustrate a single refrigeration circuit. Total number of these circuits in a particular chiller shall be as
many as the number of compressors provided in that chiller.

This P & I applicable for a chiller with standard features. For chillers provided with optional features like pressure gauges,
hot gas bypass system, cooler heater, etc. suitable changes in this diagram should be envisaged.

If Economizer is provided in a refrigerant circuit, it optimizes the system capacity by further sub cooling the high pressure
liquid refrigerant which increases its thermodynamic efficiency. This is accomplished by a refrigerant to refrigerant brazed
plate heat exchanger in which a portion of the high pressure liquid refrigerant is vaporized thereby sub cooling the remaining
liquid refrigerant. Although this has little effect on the suction capacity of the compressor but the effective refrigerating
capacity of the compressor is boosted by the increased heat absorption capacity of the liquid entering the evaporator/cooler.

4.

The Liquid Injection Circuit is provided to allow refrigerant injection for oil cooling. The solenoid valve and liquid injection
valve provided in this circuit open in response to demand sensed by the discharge line temperature sensor (i.e. open when the
refrigerant discharge temperature rises above the set point).

17

HANDLING AND STORAGE

INSPECTION
Upon delivery of equipment, it is important that the following inspection is performed in the presence of transporters
and/or Zamils representatives:
Check all crates and cartons received against the Invoice / shipping papers to be sure they are complete.
Check model numbers and electrical characteristics on the nameplates of the units delivered to determine if they
are correct.
Check the loose items/accessories, if supplied any (field installed items like spring isolators & flow switches), Check
for freight damage, shortages or other discrepancies and note them on the delivery receipt before signing and
receiving.
In the event that any damage is found, a damage claim should be immediately filed by the purchasers against the
delivering carrier as all shipments are made at the buyers risk. The same should be notified to the concerned Zamil
Office immediately.

RIGGING INSTRUCTIONS
Each unit has been crafted and carefully tested at the factory where every precaution is taken to ensure that it reaches
you in perfect condition. It is very important that the riggers and movers should use the same care and precaution in
moving the equipment into place. Make sure that chains, slings, cables or other rigging equipment are employed so as
to avoid damage to the units.
Before moving the units, ensure that the site is ready and suitable for installing the equipment and is capable of
supporting the weight of units and all associated equipment.
These units are designed for lifting and overhead rigging. Based on weight and dimensions of the units, either rigging
holes are provided in the base rail or lifting eyes extending from the sides of the base rail. These rigging holes or lifting
eyes are centered around the unit center of gravity. For rigging the units, follow these instructions:
For units with rigging holes in the base rail, insert pipes thru these holes to support the whole unit and lift using
rigging slings and hooks or shackles as shown in Figure A below.
For units with lifting eyes on the base rail, attach the hooks or shackles directly into them and lift using rigging
slings as shown in Figures B & C below.
Center of gravity is not unit centerline; ensure center of gravity aligns with main lifting point before lifting.
Use spreader bars when rigging, to prevent slings from damaging the unit (as shown in Fig. A to C).

!
CAUTION

Units must only be lifted from the base and at the points provided.
All unit panels should be in place when rigging.
Extra care must be taken to avoid damage to the condenser coil.
Insert packing material between coils and slings as necessary.
Do not apply pressure to the units body.
Refrigerant piping should never be used as a foothold or handhold.
Never move the unit on roller or using a fork lift truck.

Lifting equipment must be capable of handling the unit weight with adequate
safety factor. For details of unit weights and weight distribution refer to the
Physical data and Load distribution Sections in this manual.

WARNING

18

RIGGING INSTRUCTIONS
ATTENTION TO RIGGERS
Hook rigging sling thru holes in base rail, as shown below.
Holes in base rail are centered around the unit center of gravity.
Center of gravity is not unit center line.
Ensure center of gravity aligns with the main lifting point before lifting.
Use spreader bar when rigging, to prevent the slings from damaging the unit.
CAUTION
All panels should be in place when rigging.
Care must be taken to avoid damage to the coils during handling.
Insert packing material between coils & slings as necessary.
MODELS: ASY050B - ASY240B

MODELS: ASY250B - ASY310B &

ASY540B, ASY560B & ASY590B (2 MODULES)*

* Please refer to page-31 for the total unit dimensions of ASY540B, ASY560B & ASY590B
MODELS: ASY330B - ASY500B

STORAGE INSTRUCTIONS
If the unit is to be put into storage prior to installation, observe the following precautions:
Store in a dry and clean place preferably sheltered or shaded area.
Place the units on a flat solid surface so that the chiller base does not bend or sag.
Protect equipment from physical damages, store in a location where there is minimal activity, in order to limit the
risk of accidental physical damage.
Condenser coils should be securely covered to protect the fins from damage and corrosion, particularly where the
building work is in progress.
Check that all openings, such as water connections, are securely capped.
It is recommended that the items/accessories supplied loose and the control panel keys are deposited with a
responsible person.
It is recommended that the units are periodically inspected as a proactive measure.

20

INSTALLATION PROCEDURES
PRE-INSTALLATION GUIDELINES
These chillers are designed for outdoor installation and can be installed at ground level or on a suitable rooftop
location. In order to achieve good operation, performance and trouble-free service, it is essential that the proposed
installation location meets the following requirements:
The most important consideration while deciding upon the location of air cooled chillers is the provision for supply of
adequate ambient air to the condenser and removal of heated discharge air from the condenser. This is
accomplished by maintaining sufficient clearances which have been specified in this manual around the units
and avoiding obstructions in the condenser air discharge area to prevent the possibility of warm air circulation.
Further, the condenser fans are propeller type and are not recommended for use with ductwork or other hindrances
in the condenser air stream. Where these requirements are not complied, the supply or discharge airflow
restrictions or warm air recirculation will cause higher condensing temperatures resulting in poor unit operation,
higher power consumption and possible eventual failure of equipment.
The units longitudinal axis should be parallel to the prevailing wind direction in order to ensure a balanced air flow
through the condenser coils. Consideration should also be given to the possibility of down-drafts caused by
adjacent buildings, which may cause recirculation or uneven unit airflow. For locations where significant cross winds
are expected, an enclosure of solid or louver type is recommended to prevent wind turbulence interfering with the
unit airflow. When units are installed in an enclosure, the enclosure height should not exceed the height of the unit.
The location should be selected for minimum sun exposure and away from hot air sources, steam, exhaust vents
and sources of airborne chemicals that could attack the condenser coils and steel parts of the unit. Avoid locations
where the sound output and air discharge from the units may be objectionable.
If the location is an area which is accessible to unauthorized persons, steps must be taken to prevent access to the
unit by means of a protective fence. This will help to prevent the possibility of vandalism, accidental damage or
possible harm caused by unauthorized removal of panels or protective guards exposing rotating or high voltage
components.
The clearance requirements prescribed in this manual are necessary to maintain good airflow and provide access
for unit operation and maintenance. However, it is also necessary to consider access requirements based on
practical considerations for servicing, cleaning and replacing large components.
The unit must be installed on a ONE-PIECE, FLAT and LEVELLED {within (13 mm) over its length and width}
CONCRETE BASE that extends fully to support the unit. The carrying or supporting structure should be capable of
handling complete operating weight of the unit as given in the Physical Data tables in this manual.
For ground level installations, it must be ensured that the concrete base is stable and does not settle or dislocate
upon installation of the unit which can strain the refrigerant lines resulting in leaks and may also cause compressor
oil return problems. It is recommended that the concrete slab is provided with appropriate footings. The slab should
not be connected to the main building foundation to avoid noise and vibration transmission.
For rooftop installations, choose a place with adequate structural strength to safely support the entire operating
weight of the unit. The unit shall be mounted on a concrete slab similar to ground installations. The roof must be
reinforced for supporting the individual point loads at the mounting isolator locations. It must be checked and
ensured that the concrete base is perfectly horizontal and levelled, especially if the roof has been pitched to aid in
water removal. It should be determined prior to installation if any special treatment is required to assure a levelled
installation else it could lead to the above mentioned problems.

SPACE REQUIREMENTS
Dimensional drawings for all chiller models are given in the following pages. In order to ascertain space requirement
for an installation, refer to the respective chiller drawing:

21

DIMENSIONS
ASY050B

ASY060B, ASY070B & ASY080B

DIMENSIONS
MODEL

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

22

ASY060B

100

ASY070B - ASY080B

275

DIMENSIONS
ASY090B & ASY100B

ASY120B, ASY130B & ASY140B

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

23

DIMENSIONS
ASY150B, ASY160B & ASY170B

ASY180B, ASY190B, ASY200B, ASY215B, ASY230B & ASY240B

DIMENSIONS

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

24

MODEL

ASY180B

2075

2200

500

ASY190B - ASY200B

2075

2200

1650

ASY215B

2185

2700

1115

ASY230B - ASY240B

2185

3200

800

25

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

ASY250B, ASY270B, ASY295B & ASY310B

DIMENSIONS

A
417
457

MODEL
ASY250B
ASY270B - ASY310B

DIMENSIONS
B

1940

1890

2200

2250

445

375

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

* EXTRA HEIGHT FOR 230V CONTROL BOX.

ASY330B, ASY350B & ASY375B

DIMENSIONS

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

ASY400B, ASY420B, ASY450B, ASY475B & ASY500B

DIMENSIONS

2130

ASY450B - ASY500B

A
2200

ASY400B - ASY420B

MODEL

DIMENSIONS
B

3474

3420

487

457

700

500

NOTE:1. Cooler dimensions are subject to change without notice. Final dimensions will be provided upon order placement.
2. All dimensions are in mm, unless otherwise specified.

ASY540B, ASY560B & ASY590B

DIMENSIONS

INSTALLATION CLEARANCE
WALL

MODEL NUMBER

ASY050B - ASY080B

2500

2000

ASY090B - ASY310B

3000

2000

ASY330B - ASY500B

3500

2500

ASY540B - ASY590B

4500

3500

FIGURE - 1
STRAIGHT WALL

FIGURE - 2
CORNER WALL
NOTE: 1. All dimensions are in mm.
2. Pit installations are not recommended. Re-circulation of hot condenser air in combination with surface air
turbulence can not be predicted, hot air re-circulation will severely affect unit efficiency (EER) and can
cause high pressure or fan motor temperature trips.

VIBRATION ISOLATION AND SCHEMATIC MOUNTING LAYOUTS

Vibration isolators are necessary for installing these chillers in order to minimize the transmission of vibrations. The
two types of vibration isolators generally utilized for mounting these units are Neoprene Pads and Spring Isolators.
Neoprene Pads are recommended for ground level normal installations jobs where vibration isolation is not critical and
job costs must be kept to a minimum. Spring Isolators are recommended for ground level installations which are
noise-sensitive areas or exposed to wind loads and all roof top installations. For extremely noise and vibration
sensitive areas, follow the recommendations of structural and acoustical consultants.

30

31

32

RECOMMENDATIONS FOR SPRING TYPE VIBRATION ISOLATOR SELECTION

The following types of spring isolators are recommended for various applications. Any of these spring isolators can be
supplied by ZAMIL as optional items.
Standard Applications:
The SLR series vertically restrained spring isolation mounts
are recommended as a noise and vibration isolator for
chillers to reduce the transmission of noise and vibration into
supporting structures.
Operating static deflections are available up to 5 to
compensate for long span flexible floor structures and
maintain a high degree of noise and vibration isolation.

Seismic Applications:
The SLRS series vertically restrained seismic spring isolation
mounts are recommended as a noise and vibration isolator
for chillers to reduce the transmission of noise and vibration
into supporting structures in seismic zone applications where
static G ratings in three planes are required.
Operating static deflections are available up to 5 to
compensate for long span flexible floor structures and
maintain a high degree of noise and vibration isolation.

Critical and Noise Sensitive applications:

The SLR-MT vertically restrained air spring isolation mounts
are recommended as a noise and vibration isolator for
chillers to reduce the transmission of noise and vibration into
supporting structures where the equipment are located in
critical areas where noise transmission is a major worry or
very high isolation efficiency is required.

33

LOAD DISTRIBUTION, kg. (ALUMINUM CONDENSER COIL)

MODEL No.

R1

R2

R3

R4

R5

R6

R7

R8

R9

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

R20

ASY050

518

491

462

444

ASY060

671

632

571

541

ASY070

702

663

600

569

ASY080

705

669

604

573

ASY090

625

594

578

540

509

493

ASY100

628

597

581

542

510

495

ASY120

848

817

801

687

655

640

ASY130

872

841

825

708

677

661

ASY140

878

847

831

711

680

664

ASY150

729

701

692

683

627

600

590

581

ASY160

730

702

693

684

628

600

591

582

ASY170

749

722

713

703

645

617

608

599

ASY180

964

930

918

907

788

753

742

730

ASY190

981

946

935

923

801

767

756

744

ASY200

989

954

943

931

808

774

763

751

ASY215

1011

977

966

954

835

801

789

778

ASY230

1032

998

986

975

862

827

816

804

ASY240

1037 1003

991

980

864

830

818

807

ASY250

1035 1001

984

978

972

843

809

791

786

780

ASY270

1083 1048 1031 1025 1020

924

889

872

866

861

ASY295

1107 1073 1056 1050 1044

946

912

894

889

883

ASY310

1112 1077 1060 1054 1048

948

914

897

891

885

ASY330

991

941

936

821

803

794

785

776

771

766

ASY350

1070 1052 1043 1033 1024 1020 1015

865

847

838

829

820

815

810

ASY375

1079 1061 1051 1042 1033 1028 1024

872

854

844

835

826

822

817

ASY400

1099 1079 1069 1059 1049 1044 1039

891

871

861

851

841

836

831

ASY420

1114 1094 1084 1074 1064 1059 1054

905

885

875

865

855

850

845

ASY450

1150 1130 1120 1110 1100 1095 1090

961

941

931

921

911

906

901

ASY475

1157 1137 1127 1117 1107 1102 1097

965

945

935

925

915

910

905

ASY500

1162 1142 1132 1122 1112 1107 1102

967

947

937

927

917

912

907

ASY540

1107 1066 1045 1038 1031

943

902

881

874

867

1031 1038 1045 1066 1107

867

874

881

902

943

ASY560

1112 1071 1050 1043 1036

945

904

884

877

870

1036 1043 1050 1071 1112

870

877

884

904

945

ASY590

1116 1075 1054 1047 1041

948

906

886

879

872

1041 1047 1054 1075 1116

872

879

886

906

948

R1

R2

R3

R4

973

964

955

945

R1

R6

LOAD DISTRIBUTION, kg. (COPPER CONDENSER COIL, 12FPI)

MODEL No.

R1

R2

R3

R4

R5

R6

R7

R8

R9

R10

R11

R12

R13

R14

R15

R16

R17

R18

R19

R20

ASY050

549

523

492

475

ASY060

719

680

619

587

ASY070

772

733

669

637

ASY080

775

738

672

641

ASY090

679

647

632

594

562

546

ASY100

682

650

634

595

564

548

ASY120

899

868

852

738

707

691

ASY130

947

915

900

783

751

736

ASY140

953

921

906

786

754

738

ASY150

777

750

740

731

675

648

639

629

ASY160

778

750

741

732

676

648

639

630

ASY170

819

792

782

773

714

687

678

669

ASY180

1022

988

976

965

845

811

799

788

ASY190

1056 1021 1010

998

877

842

831

819

ASY200

1072 1038 1027 1015

892

858

846

835

ASY215

1097 1063 1051 1040

921

886

875

863

ASY230

1128 1093 1082 1070

957

923

911

900

ASY240

1133 1098 1087 1076

960

926

914

903

ASY250

1102 1068 1051 1045 1039

910

876

858

853

847

ASY270

1150 1115 1098 1092 1087

991

956

939

933

928

ASY295

1204 1170 1153 1147 1141 1043 1009

991

986

980

ASY310

1209 1174 1157 1151 1146 1045 1011

994

988

982

ASY330

1078 1059 1050 1041 1032 1027 1023

908

890

881

871

862

858

853

ASY350

1168 1150 1141 1132 1122 1118 1113

963

945

936

927

918

913

908

ASY375

1177 1159 1149 1140 1131 1127 1122

970

952

943

933

924

920

915

ASY400

1181 1161 1151 1141 1131 1126 1121

973

953

943

933

923

918

913

ASY420

1215 1195 1185 1175 1165 1160 1155 1006

986

976

966

956

951

946

ASY450

1268 1248 1238 1228 1218 1213 1208 1080 1060 1050 1040 1030 1025 1020

ASY475

1276 1256 1246 1236 1226 1221 1216 1083 1063 1053 1043 1033 1028 1023

ASY500

1280 1260 1250 1240 1230 1225 1220 1086 1066 1056 1046 1036 1031 1026

ASY540

1204 1163 1142 1135 1129 1040

999

978

971

964

1129 1135 1142 1163 1204

964

971

978

999 1040

ASY560

1209 1168 1147 1140 1133 1042 1001

981

974

967

1133 1140 1147 1168 1209

967

974

981

1001 1042

ASY590

1213 1172 1151 1144 1138 1045 1003

983

976

969

1138 1144 1151 1172 1213

969

976

983

1003 1045

R1

R2

R3

R4

R1

R6

UNIT INSTALLATION
Based on the specific project requirements, choose the type of vibration isolators best suited for the application.
Carefully select the vibration isolators models / configuration based on the respective point loads and place each
mount in its correct position following the foregoing Load Distribution Data and Mounting Points Drawing provided
herewith.
Upon completing the mounting of all vibration isolators in their correct positions, move the unit to its installation
location and then lower it carefully in an upright position onto the vibration mounts ensuring that each mount sits in its
correct position with respect to the base rail.
For applications with neoprene pad isolators, equipment and isolators do not require bolting to the concrete base or
substructure. For applications with spring isolators, follow these guidelines:
Ensure that all vibration isolators get engaged in the mounting holes provided in the unit base rail.
Follow the specific instructions for levelling, adjustment etc. based on the type of spring isolator employed.
Isolators should be bolted to the concrete base or substructure and the equipment to isolators.

36

MOUNTING LOCATION
MODELS: ASY050B - ASY080B

MODELS: ASY090B - ASY140B

MODEL

MODELS: ASY150B - ASY240B

1249

ASY100B

1249

ASY120B

1858

ASY130B

1858

ASY140B

1858

MODEL

MODELS: ASY250B - ASY310B

MODELS: ASY330B - ASY500B

MODELS: ASY540B - ASY590B

MODULE - A

MODULE - B

NOTE: All dimensions are in mm. Tolerance: 2mm.

ASY090B

ASY150B

1586

ASY160B

1586

ASY170B

1586

ASY180B

2094

ASY190B

2094

ASY200B
ASY215B
ASY230B
ASY240B

2094
2094
2094
2094

COOLER PIPING CONNECTIONS

After the unit has been leveled, the external water piping may be made up. The following piping guidelines are served
to ensure satisfactory operation of the units. Failure to follow these recommendations may cause damage to the unit
or loss of performance and may nullify the warranty.
Water piping must be connected correctly to the unit i.e., water must enter from the inlet connection on the cooler
and leave from the outlet connection.
A flow switch must be installed in the field piping at the outlet of the cooler (in horizontal piping) and wired back to
the unit control panel using shielded cable. There should be a straight run of piping of at least five pipe diameters
on either side of the flow switch. Paddle type flow switches can be obtained from ZAMIL which are supplied as
optional items.

!
CAUTION

A flow switch is required to prevent damage to the cooler caused by the unit
operating without adequate liquid flow. The flow switch should be connected in
the external interlock as shown in the wiring diagram in the control panel. The
flow switch MUST NOT be used to start and stop the unit.

The chilled water pump(s) installed in the piping system should discharge directly into the unit cooler. The pump(s)
may be controlled external to the unit - but an interlock must be wired to the unit control panel (as shown in the
wiring diagram) so that the unit can start only upon proof of pump operation.
Flexible connections suitably selected for the fluid and pressure involved should be provided as mandatory in order
to minimize transmission of vibrations to the piping / building as some movement of the unit can be expected during
normal operation. The piping and fittings must be separately supported to prevent any loading on the cooler.

!
CAUTION

The cooler must be protected by a strainer, preferably of 20 mesh, fitted as

close as possible to the liquid inlet connection, and provided with a means of
local isolation.

Thermometer and pressure gauge connections should be provided on the inlet and outlet connections of each
cooler. Pressure gauges are recommended to check the water pressure before and after the cooler and to
determine if any variations occur in the cooler and system. When installing pressure taps to measure the amount of
pressure drop across the water side of the cooler, the taps should be located in the water piping a minimum of 24
inches downstream from any connection (flange etc.) but as near to the cooler as possible.
Drain and air vent connections should be provided at all low and high points in the piping system to permit complete
drainage of the cooler and piping as well as to vent any air in the pipes. Hand shut-off valves are recommended for
use in all lines to facilitate servicing.
The system water piping must be flushed thoroughly before connecting to the unit cooler. The cooler must not be
exposed to flushing velocities or debris released during flushing. It is recommended that a suitably sized bypass
and valve arrangement is installed to allow flushing of the piping system. The bypass can be used during
maintenance to isolate the cooler without disrupting flow to other units.

!
CAUTION

Any debris left in the water piping between the strainer and cooler could cause
serious damage to the tubes in the cooler and must be avoided. The
contractor/owner must also ensure that the quality of the water in circulation is
satisfactory, without any dissolved gases which can cause oxidation of steel
parts within the cooler.

38

The following is a suggested piping arrangement at the chiller for single unit installations. For multiple chiller
installations, each unit should be piped as shown:

OUT
IN

Isolating Valve - Normally Open

Pressure tapping

Isolating Valve - Normally Closed

Flow Switch

Balancing Valve

Connection (flanged / Victaulic)

Flow meter

Pipe work

Strainer

Flexible connection

Note: For chillers with two coolers, the connecting pipes for entering and leaving water on one cooler must be joined
to the corresponding pipes on the other cooler before connecting to the main headers in the system piping.

COOLER CONNECTION TYPES

Standard chilled liquid connections on all coolers* are of the Victaulic type as shown below:

39

Flanged Cooler Connections as shown below are available as an option and should be specified with the equipment
order:

WATER REQUIREMENTS
Coolers used in these units are made of carbon steel, copper and brass and are suitable for operation with well
maintained water systems. Using unclean and untreated water may result in scale and deposit formation causing
reduced cooler efficiency or heat transfer and corrosion or pitting leading to possible equipment damage. The more
scale forming material and suspended solids in the system water, the greater the chances of scale and deposit
formation and fouling. These include calcium, magnesium, biological growth (algae, fungi and bacteria), dirt, silt, clays,
organic contaminants (oils), silica, etc. which should be kept to the minimum to retard scale and deposit formation. In
order to prevent corrosion and pitting, the pH value of the water flowing through the cooler must be kept between 7
and 8.5.
ZAMIL recommends that a water treatment specialist is consulted to provide and maintain water treatment, this is
particularly critical with glycol systems.

!
CAUTION

Using unclean and untreated water may result in reduced unit performance and
equipment damage.

40

ELECTRICAL CONNECTIONS, POWER AND CONTROL WIRING

All units are wired completely at the factory prior to delivery. The connections that must be made by the installer are to
the main power source and interlocking with water flow switch, pumps, remote monitoring system and two barrel units
water temperature sensor, if any.
In connecting power wiring to the unit, the following guidelines must be followed to ensure safe and satisfactory
operation of the units. Failure to follow these recommendations could cause harm to personnel or damage to the unit
and may nullify the warranty:
All field wiring should be carried out in accordance with the National Electrical Code (NEC) and local codes.
All wiring is to be checked for damages and all terminal connections for tightness. All wiring to the unit should use
copper conductors only, sized based on the minimum circuit ampacity (MCA) values given in the Electrical Data
Section of this manual or the unit nameplate.
The power supply should match the unit nameplate in volts, phase and Hertz. The voltage imbalance between
phases must not exceed 2%.

Main power must be supplied from a single field supplied and mounted Disconnect
switch, using dual element time delay fuse or circuit breaker.

CAUTION

If the supply voltage phase imbalance is more than 2%, contact your local electric
utility company immediately.

CAUTION

!
WARNING

!
WARNING

ATTENTION

No additional controls (relays, etc.) should be mounted in the unit control panel unless
recommended by Zamil. Power and control wiring not connected to the unit should not
be run through the unit control panel. If these precautions are not observed it could
lead to a risk of electrocution or nuisance faults.

After connection of wiring, do not switch ON main power to the unit out rightly. Some
internal components get live when the main disconnect is switched ON and this must
be done by authorized personnel only.

If the unit is mounted on spring vibration isolators, electrical service to the unit must
also be flexibly connected (by means of a suitable flexible conduit), as some
movement of the unit can be expected during normal operation.

41

In regards to the controls and their wiring, please ensure compliance to the following points to avoid Electro Magnetic
Interference and to optimise the efficiency of EMI filters:
Make sure that the conducting area around board support holes on main, auxiliary and user boards are very well
grounded to the mounting plates through conducting studs, screws and metal spacers.
Cables for transducers, sensors, user boards and serial lines must be wired far from high voltage lines like main
power and controls power.
For shielded cables, connect the shield wire to the ground; exposed wire length must be 15 mm maximum.

Control wiring/cables connected to the control panel should never be run in the
same conduit with power wiring.

CAUTION

Some very important recommendations with regard to the main power switching On & Off to these chillers is as
follows. Failure to follow these recommendations could result in serious damage to the equipment:

!
CAUTION

Removing high voltage power (switching OFF the main disconnect) will
disable the 230VAC supply voltage to controls and the compressor crankcase
heaters. At initial start-up or after a prolonged power disconnection, the
crankcase heaters must be energized for a minimum of 12 hours (main
disconnect should be switched ON) before starting/operating the unit.

If the unit is located in an area where low ambient temperatures are

encountered, do not disconnect main power unless alternate means are
provided to assure operation of the cooler heater or the liquid system has been
drained completely.

CAUTION

After a prolonged power disconnections do not switch ON main power to the

unit unless power supply cables and unit control panel have been properly
inspected.

WARNING

42

40

46

47

48

RECOMMENDED INSTALLATION
LEAVING/RETURN WATER TEMPERATURE SENSOR & WATER FLOW SWITCH
NOTE: 1. For chiller with 2 coolers, leaving water temperature sensor and return water temperature sensor should be installed in the water piping
main header of every chiller.
2. Water flow switch should be installed vertically on the horizontal pipe line closed to the leaving water port of every cooler.
LEAVING
WATER

CHILLER # 1
CONTROL PANEL

OUT

IN

COOLER 2

FLS1
(FIELD INSTALLATION]

OUT

FS

COOLER 1

FS

IN

FLS2
(FIELD INSTALLATION]

RWT
RETURN WATER SENSOR
(FIELD INSTALLATION]

LWT
LEAVING WATER SENSOR
(FIELD INSTALLATION]

CHILLER # 2

CONTROL PANEL

OUT

IN

COOLER 2

FLS1
(FIELD INSTALLATION]

OUT

FS

COOLER 1

FS

IN

FLS2
(FIELD INSTALLATION]

RWT
RETURN WATER SENSOR
(FIELD INSTALLATION]

LWT
LEAVING WATER SENSOR
(FIELD INSTALLATION]

CHILLER # n

CONTROL PANEL

OUT

IN

COOLER 2

FLS1
(FIELD INSTALLATION]

OUT

FS

COOLER 1

FS

IN

FLS2
(FIELD INSTALLATION]

RWT
RETURN WATER SENSOR
(FIELD INSTALLATION]

LEGEND :

LWT
LEAVING WATER SENSOR
(FIELD INSTALLATION]

BULB WELL FOR THE LWT/RWT (ZAC NOT SUPPLIED)

LWT

LEAVING WATER SENSOR (ZAC SUPPLIED - LOOSE PART)

RWT

RETURN WATER SENSOR (ZAC SUPPLIED - LOOSE PART)

> or <
FS

WATER DIRECTION

NOTE :
1. CHECK WITH THE ENGINEERING DEPARTMENT FOR THE FULL DETAILS
AND ACCURATE DRAWING.

WATER FLOW SWITCH / FLS# (ZAC SUPPLIED AS OPTIONAL)

HARD WIRE TO THE UNIT CONTROLLER (ZAC NOT SUPPLIED)
WATER PIPE LINE (CONTRACTOR SCOPE)

2.HARDWIRE FROM FLOW SWITCH AND LWT/RWT SHOULD BE ROUTED

INDIVIDUALLY AND DIRECT TO THE UNIT CONTROLLER.REFER TO THE
ACTUAL UNIT WIRING DIAGRAM FOR DETAILS.

49

RETURN
WATER

INSTALLATION INSPECTION
It is the responsibility of contractor or owner to verify and ensure that the following essential requirements are
complied:
Unit installed on flat concrete base and meets the specified clearances.
Vibration isolators are installed properly.
Ensure that all valves including balancing valves, globe valves, stop valves, motorized valves, drain
& air vent connections and flow meters are installed as per the requirement.
Temperature and pressure gauges provided at inlet and outlet piping of the cooler.
Ensure that all temperature and pressures gauges provided on the system are duly calibrated.
Strainer is installed on chilled water inlet to the unit.
Water flow switch is provided and at its correct location.
Field wiring is complete and all sensors and switches interlocked with the controller.
All optional sensors, gauges, valves etc. if any are installed and connected to the controller.
Ensure that chilled water pump is interlocked with the controller.
Chilled water pumps are suitable to handle the required flow rate, head etc.
All wiring connections are tight.
Unit control panels have the proper schematic diagrams.
Ensure compressor-mounting retainer brackets are removed and adjust the bolts.
Ensure that all condenser fans motor propellers are tightened.
Flexible connections provided at interconnection with chilled water piping and power cable entry.
Chilled water lines to the cooler are insulated.
Check for proper grounding of the chiller.

50

START-UP, COMMISSIONING & OPERATING PROCEDURES

GENERAL
The Start-up and Commissioning of units must be carried out by suitably trained and qualified personnel only
preferably by Zamil in accordance with the following instructions. Upon completion of Start-up and Commissioning,
duly filled up and certified check out forms for each unit (sample check out form given in appendix of this manual)
must be forwarded to Zamil Head Office - Dammam in order to avail the warranty.

Do not start the unit before completing start-up and commissioning service.

CAUTION

REQUEST FOR START-UP REPRESENTATIVE

Start-up service is provided by Zamil as optional and should be requested when the units are ordered. When
rendering the start-up service, a representative will be sent to the site upon proper completion of installation.
The contractor/owner should have competent service and operating personnel in attendance to assist in the work
involved and also to be trained in the operation and maintenance of these units.
The representative shall perform the following duties:
Inspection of installation to verify compliance to all essential requirements.
Perform the Start-up & Commissioning of units and ensure they are operating satisfactorily.
Instruct the concerned personnel for the specified length of time as agreed in the contract on proper operation and
maintenance of these units.

!
CAUTION

Compressor crankcase heaters should be energized a minimum of 12 hours

prior to Start-up. This will ensure that the compressor lubricating oil is warm
enough to vaporize any dissolved refrigerant and that the oil is within the
normal operating temperature range.

PRE-STARTUP REQUISITES
The unit is ready for start-up when the following procedures have been completed:
Installation is complete and has been thoroughly inspected / verified as instructed earlier in this manual.
Ensure that all piping has been completed and tested. Water piping and cooler are filled with clean treated water. If
ambient temperatures are expected to fall below liquid freezing point (0oC for pure water) add pre-determined
amount of non-corrosive anti-freeze (Ethylene glycol) to prevent freeze-up.
Unit has been leak tested, leaks corrected and charging completed.
Electrical connections are made and properly fused.
Compressor crankcase heaters have been energized for a minimum of 12 hours.
Check all refrigerant valves to be sure they are open.

51

52

-
--- - - -
- -- - - - - -

-- - - -- - - - -
-- -- - - --
- - - --
- - -
- - -- - --

-- - ---
- -- - - -

- - - - - --

- - - -- - - -
- - - - -
- - --
- - - - - -

-- - --
- - - --
- - - --

- -- -
- - - - -- - --
- - - -- - -
--

- --
-- -
- --
- o - -
- - - --
- - - -

53

54

The above water flow rate limits must not be exceeded at any time. Operation
outside this range might result in cooler failure. Special care should be taken
when multiple chillers are fed by a single pump.

CAUTION

When using glycol solution, flow rate and pressure drop are higher than with
water. Special care must be taken not to exceed the limits. Consult Zamil for
further information and guidance in this regard.
ATTENTION

55

NORMAL OPERATION AND CYCLING

Once the unit has been started, all operations are fully automatic. After an initial period at minimum capacity on the
lead compressor, the control system will adjust the unit load depending on the chilled liquid temperature and rate of
temperature change. If high heat load is present, the controller will increase the capacity of the lead compressor
and/or start-up the other compressor. If very little heat load is present, the lead compressor will continue at minimum
capacity or may simply stop again to avoid overcooling the liquid. If the latter is the case, one compressor will restart
automatically should the liquid temperature rise again. Once a compressor is running, discharge pressure rises as
refrigerant is pumped into the air cooled condenser coils. This pressure is controlled by stages of fans to ensure
maximum unit efficiency while maintaining sufficient pressure for correct operation of the condensers and expansion
valves. When a compressor is running the controller monitors oil pressure, motor current, and various other system
parameters such as discharge pressure, chilled liquid temperature, etc. Should any problems occur; the control
system will immediately take appropriate action and display the nature of the fault (Refer Microprocessor Controller
Section for details).

COMPRESSOR STAGING AND SEQUENCE OF OPERATION

Sequence of Operation:
The following describes the sequence of operation for a two-screw compressor chiller unit.
Operation is similar for a one or four compressor unit.
For initial start-up, the following conditions must be met:
All power supplied to the unit shall be energized for 12 hours.
Control power switch on for at least 5 minutes.
All safety conditions satisfied.
Press ESC on the microcomputer keypad.
Chilled water pump running and chilled water flow switch contact closed.
Customer interlock contact closed, if any.

STAGE ON SEQUENCE:
Staging ON & OFF sequence shall be accomplished by the Leaving water temperature control selection.
Stage # 1:
If the Leaving water temperature is greater than the Stage 1-ON water temperature set point value, the compressor #1
liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or unloaded
capacity. The compressor capacity is varied to achieve the full/part load capacity as per the load demand.
As the discharge pressure of Compressor # 1 rises, the corresponding fans are energize accordingly to the fan stageON set point. If the discharge pressure falls below the fan stage- OFF set point value, the corresponding fans will turn
off.
Stage # 2:
If the Leaving Water Temperature is greater than the Stage 2- ON water temperature set point value, the Compressor
# 2 liquid line solenoid & slider control valves shall be switched ON. Now the compressor is in the minimum or
unloaded capacity. The compressor capacity is varied to achieve the full/ part load capacity as per the load demand.
As the discharge pressure of Compressor # 2 rises, the corresponding fans are energize accordingly to the fan stageON set point. If the discharge pressure falls below the fan stage-OFF set point value, the corresponding fans will turn
off.

STAGE OFF SEQUENCE

During the staging OFF, the first-in last-out sequence is adopted, if equalization of compressor timing is not selected.
Else the more used is switched off.
As the applied load decreases and when the leaving water temperature falls below the stage 2-OFF water
temperature set point value, stage 2 is turned off.
If the leaving water temperature falls below the stage 1-OFF water temperature set point value, the stage 1 is turned
off.

56

57

- - - - -- --
-
-
- -
--
-- - --
- -
-

-- - - -
- -
- + Extension board for additional digital/analog I/O
--
- --
-
-- - - - o
p

- -
-
- - -

-
-
-
- -
-- - - -
p

-
-
- -
- - - - -



-

-- - - - -

- - - - - -
- -
- - -- -
- -- - -
- - - -

58


-
- - - -- -
-

-- - - - - -- - -
- -- -
- -
- - - - -- - -
-- - - - - -
- - - - - - -
-
- - - - - -
- -
- -- -
- - - -- - -
- - - - - - - -
- - - --
- - - - -
- - - --
- - - - -
-
-- -
- - - -
- - - --- --
-
- - - -- -
- - - --- --
- - - -- - -
COMP PROOF# or EXT# SFTY - - - - - - - - -
Lockouts can - - --
will again -
- - - - - -
- -- - - - - -
- - -
- - - - -
- - - - -

- - - - - - -

- - - -
- - - --
- - -
-
- - - pt.
- - -- -- -
- - -- -
21. FAST UNLOADING : this state is entered when the compressor is starting and during normal OFF.
22. COMP IS LOADING : this state is when the load solenoid is being pulsed to increase the cooling capacity.

23. COMP IS HOLDING : In this state, no movement of the slide valve is required.
24. COMP IS UNLDING : this state is when the unload solenoid is being pulsed to reduce the cooling capacity.
25. COMP UNLOADED : this state is when the slide is fully unloaded and the compressor is in min. capacity.
26. HI DISC UNLOAD : In this state the controller is unloading the compressor to avoid tripping.
27. HI DISC HLD : In this state the controller hold the compressor at existing slide position to avoid trip.
28. LO SUCT UNLOAD : In this state the controller is unloading the compressor to avoid tripping.
29. LO SUCT HOLD : In this state the controller hold the compressor at existing slide position to avoid trip.
30. HI AMP UNLOAD : In this state the controller is unloading the compressor to avoid tripping.
31. HI AMP HOLD : In this state the controller hold the compressor at existing slide position to avoid trip.
59


-- - - - --
-- --
-- - - -
- - --
-- -- --
-- - -

-
- - -
- - - - - -
-- - - - -- -- - -
- - - - --
- -- - --
- - - ---
- -- - - - - -
- - - - --
- - - -- -- --
-

- - - - - ---
-- -- - - - -- -
- - -
- - - - -
- - - - -
- - - -
-
-

-

-

- -- -- --

- - -

60

61

- -

- - -

COMPRESSOR SLIDE AMPS CALCULATION (only during commissioning):

General Concept
Not all compressors will run exactly at the full load amperage rating that the
manufacturer provides. Likely it will be very close, but some fine tuning of the
configuration will enable the operator to maximize efficiency and control of the unit.
This manual is designed to walk you through the steps of adjusting your slide amp
calculation through MCS-Connect for optimum performance of your system.

1. Setting the Upper Limit

a. Use MCS-Connect to link with the Magnum control board and get authorized
at Supervisor or Factory level.
b. While the compressor is running, turn the UNLOAD relay manually OFF, and
the LOAD relay manually ON.

c. Wait until the compressor is fully loaded. Then check the value in the FLA% in the circuit grid
for that compressor.

If the FLA% is 101 or above, then increase the FLA setting.

If the FLA% is 98 or below, decrease the FLA setting.
d. To access the FLA you must first have the proper authorization level to make changes to the
unit. Go to Menu, then Set point. Choose the FLA of the compressor you want to adjust and
increase or decrease then press OK.
e. Check the FLA% value again. It should say 99 or 100. If not, then repeat steps C and D again
until you reach a value of 99 or 100.

2. Setting the Lower Limit

Now that you have finished calibrating the upper FLA% you may now work on setting the
minimum FLA% limit.
a. Begin by turning the LOAD relay manually OFF, and UNLOAD relay manually ON.

b. Wait until the compressor is fully unloaded and then check the FLA% value in the
circuit grid.
c. Take this number, go to Menu then choose Set points. Look for set point #31 MIN
FLA % and set this number as the new value (Note: if you have multiple compressors you
should use an average of their fully unloaded values).
For the below example the FLA% value in the circuit grid is 51% using MCS connect.
This change of setting is also possible at Display board.


- - -- - -- --
- ---
- - --- - - --
- selected - - - - -
-
- -- -

- -

----
- display(Menu) - - -
--
---
-- -
-- EXT# SFTY or COMP PROOF # or SSPS #
- display(Menu) - -
-
- -
-- -
--
-

-
--
-- -
- -

- - - - -
--
-
--
- -- --
--
- through the display(Menu); only when trip was corrected -
--
--
--
- through the display(Menu); only when trip was corrected -

- - - -
- -
-
- -- --
-
-

-

86

 -
- - -
-
- - -
-
-
-
- -
- --

- -
- -
- -
-
- - -
- -
- -
- - -
- -
- -
- -
-
- - - -
- -
- -
-
- -

89

APPENDIX

APPENDIX
Page 1 of 2

START - UP AND COMMISSIONING CHECK LIST FOR CHILLERS

PRE -START- UP INSPECTION FOR INSTALLATION
Description

Yes

No

Yes

No

Yes

No

1. Ensure the presence of vibration isolators.

2. Check the flexible hose connections on chilled water lines.
3. Ensure the water flow switches are in correct locations.
4. Ensure that strainer is installed on chilled water line.
5. Ensure that balancing valves, globe valves, motorized valves etc are installed as per the
requirement.
6. Ensure the presence of pressure gauges, temperature gauges, flow meter whatever
applicable.
7. Ensure water flow switch and pump starter are interlocked with control circuit.
8. Ensure that the chilled - water pumps are of the recommended capacity (GPM, Head etc).
9. If there's more than one chiller installed, ensure proper space clearance between chillers and
controls inter-locking.
PRE - START- UP INSPECTION FOR EQUIPMENT
Description
1. Visual inspection of the equipment and accessories for damages during transportation /
installation.
2. Ensure that chiller power supply nameplate rating (voltage etc) meets with the requirements.
3. Ensure that UVM is installed and set it as per the design voltage.
4. Check and tighten all wiring in control panel.
5. Ensure that the control panels have proper schematic diagrams.
6. Ensure compressor mounting retainer brackets are removed and adjust the bolts.
7. Ensure that all the condenser fan motor propellers are tightened.
8. Check whether the temperature and pressure gauges are duly calibrated.
9. Check proper grounding of the unit.
PREPARATORY STEPS FOR START-UP
Description
1. Disconnect power supply to the unit.
2. Disconnect wires to the compressor motor for dry run test.
3. Ensure pressure switch settings are correct.
4. Switch on power to the control panel.
5. Check whether crankcase heater works.
6. Ensure correct direction of condenser fan motor rotation.
7. Set the temperatures on controller as per requirement.
8. Carry out dry run test.
9. Ensure that crankcase heater is kept energized for min. 24 hours.

91

APPENDIX
Page 2 of 2

STEPS FOR START-UP & COMMISSIONING

Description

Yes

No

1. Switch on the chilled water pump.

2. Ensure the water-flow is as per design data.
3. Ensure that the flow-switches are functioning properly.
4. Switch on the AHUs to create load.
5. Check motorized valves operation.
6. Open all the refrigerant circuit valves.
7. Ensure correct oil level in the compressor.
8.

Attach all the required testing meters/ inspection gauges to monitor operational
parameters during the commissioning process.

9. Switch on the chiller.

10.

Start and operate each compressor separately and record the amps, pressure,
temperatures in the refrigerant and water lines.

11. Check the compressor oil level in each compressor after one hour of operation.
12. Visual check and acid test of compressor oil after one hour of operation.
13. Repeat the process for every compressor in the chiller.
14. On satisfactory completion of the above, start the system for full operation.
15. Check the superheat.
16. Check the sub-cooling.
17. Check whether the 'leaving-water' temperature is as per design.
18. Check the water pressure drop across the chiller barrel ( P).
19. Check the temperature difference (water-in/ water-out) in chiller barrel ( T).
20. Simulate safety cut-outs functions and ensure its proper operation.
21. Ensure full load is available; if so, leave the system on for 24 hours.
22. Monitor and log performance, etc.
Note :
Check out report (4 pages) provided in this manual to be completed for each unit separately. A certified copy of
the check out report must be forwarded to Zamil Head Office, Dammam in order to avail the warranty.

92

APPENDIX
Page 1 of 4

CHECK OUT REPORT

IMPORTANT: This check out report must be completely filled out and signed (on page 4).In order for the warranty to be
valid, send copy of the report to Chiller Eng'g. Manager, Zamil Airconditioners, P.O. Box 14440, Dammam 31424, Saudi
Arabia.
INSTRUCTIONS:
The format of this report is such, that it can be used for a wide range of equipment. Therefore, when filling out this report,
complete only the applicable parts. If you have any questions when filling out this form or if you encounter any problems
starting the equipment, contact the nearest Zamil office or its representatives for assistance.
. Use one Check out report for each unit.
. If equipment is not operational, complete till middle of page 3. If equipment is operational, complete all applicable
portions of this report.
. If there is not enough space available for special equipment, readings, etc; list these on a separate sheet.
. Do not rely on field installed gauges, thermometers or other meters for your readings. Use only calibrated gauge
manifolds and meters for your readings. When checking temperatures, check that the thermometers or thermocouples
are insulated to ensure accurate readings.
. Final readings should be taken when unit is running at maximum capacity.
. Explain operating conditions at time of test, i.e.; compressors fully loaded, hot gas bypass operating, compressor
unloaded etc.
. If possible, furnish photographs of installation or problem (i.e.control panel, leaking etc.). Make appropriate comments
on additional sheets as necessary as follows:
Product comments
Installation comments
Operational comments
Job Name & Address_________________________________________________________________________________
Customer__________________________________________________________________________________________
Address__________________________________________________________________________________________ __

NAME PLATE DATA

Unit Model #___________________________________Serial #_______________________________________________
Factory order #_________________________________Engineering File #_______________________________________
Compressor model

._______ ._______ ._______ ._______ ._______ ._______ ._______ ._______

Serial numbers

._______ ._______ ._______ ._______ ._______ ._______ ._______ ._______

Codenser details
Condenser fan motor model

Coil Material__________________________Coating type (if any)___________________

__________________________________Total Qty.____________________________

Evaporator/ Cooler model

.__________________________________ .__________________________________

Evaporator/ Cooler serial #

.__________________________________ .__________________________________

TXV/ EXV manufacturer

._______ ._______ ._______ ._______ ._______ ._______ ._______ ._______

TXV/ EXV model

._______ ._______ ._______ ._______ ._______ ._______ ._______ ._______

93

APPENDIX
Page 2 of 4

INSTALLATION DATA
Refrigerant type________________________________________________________________
Application:

Air Conditioning

Refrigeration

Liquid line Heat exchanger (economizer) installed?

Process cooling
Yes

Other_______________________
No

Liquid line filter drier installed

Yes

No

Liquid line solenoid valve installed?

Yes

No

Liquid line sight glass installed?

Yes

No

Water flow through chiller barrel:

Parallel flow
Cooler flow :
# 1 _______________ P_____________GPM
Cooler flow :
# 2 _______________ P_____________GPM
Cooling medium is :

Water

Counter flow

Brine______% by wt.

Ethylene Glycol______ % by wt.

REFRIGERANT LEAKS: Thoroughly inspect unit for refrigerant leaks. If any are found, check this block and explain in
detail on a separate sheet. Contact your nearest Zamil office for assistance.

SYSTEM LOAD
Yes
No
Is a full load available during start up?
If full load is not available note under customer discrepancies on page 4 of this Check out report and advise customer
that a return trip at his expense will be required.

ELECTRICAL NAMEPLATE DATA

Unit power supply (v-ph-hz)____________________________Minimum circuit ampacity_________________________
Control voltage______________________________________
Compressor start :

Part Wind start

Star delta start

Compressor starter/ contactor model #___________________ O.L relay model #_______________________________

Condenser fan contactor model #________________________O.L relay/ breaker model #________________________
Is unit wired for pumpdown?____________________________
*Is flow switch installed and interlocked with control circuit__________________________________________________
*Is chilled water pump interlocked with control circuit?_____________________________________________________
Have ALL wiring connections been checked for tightness?_________________________________________________
Actual supply voltage (unit shutdown)
Crankcase heater operating?

L1 - L2_________ L2 - L3____________L3 -L1_______________________

Yes

No

Wiring diagram #_______________________________________

*IMPORTANT NOTE:
On all chiller applications, a flow switch and / or chilled water pump interlock must be installed or warranty will be void.
DO NOT leave unit operating without either or both of these safety features.
94

APPENDIX
Page 3 of 4

UNIT SPECIFICATIONS

This information can be obtained from concerned sales engineer or the service manager.
Refrigerant suction temperature_______________________________Condensing temperature________________________Tons______________________
Chiller :_______________________________GPM_______________Inlet temperature__________________Outlet temperature_______________________

Description

HP switch
LP switch
OP switch
HP transducer
LP transducer
OP transducer
PUMP DOWN
FAN # 1
FAN # 2
FAN # 3
FAN # 4
FAN # 5
FAN # 6
FAN # 7
FAN # 8
HGBP
Description

Discharge temperature
Freeze protection
Suction superheat

CR1

CUT-IN

CUT-OUT

CR1

CUT-IN

CUT-OUT

CUT-OUT

CR2

CUT-IN

CUT-OUT

CR4

CUT-IN

CUT-OUT

CR5

CUT-IN

CR3

CUT-IN

CUT-OUT

CR4

CUT-IN

CUT-OUT

CUT-OUT

CR5

CUT-IN

CUT-OUT

CR6

CUT-IN

CUT-OUT

CR6

CUT-IN

CUT-OUT

CR7

CUT-IN

CUT-OUT

CR7

CUT-IN

CUT-OUT

CUT-IN

CUT-IN

OPERATING INFORMATION
ELECTRICAL DATA
L1-L2

CONDENSER FAN MOTORS

#1
#2
#3
#4
#5
#6
#7
#8
#9
# 10
# 11
# 12
# 13
# 14
# 15
# 16
# 17
# 18
# 19
# 20
# 21
# 22
# 23
# 24

CR3

CUT-IN

TEMPERATURE SETTINGS

CUT-OUT

COMPRESSORS

1A / 1B
2A / 2B
3A / 3B
4A / 4B
5A / 5B
6A / 6B
7A / 7B
8A / 8B

PRESSURE SETTINGS

CR2

CUT-IN

L1-L2

VOLTAGE
L2-L3

VOLTAGE
L2-L3

L3-L1

L1

L3-L1

L1

Notes:

* If two starters are used (part wind, windings A & B), give amperage on all legs.
CR - Compressor refrigeration circuit.
All temperature and pressure units in F and PSIG respectively unless otherwise noted.

95

AMPERAGE*
L2

AMPERAGE*
L2

L3

L3

CR8

CUT-OUT

CR8

CUT-OUT

APPENDIX
Page 4 of 4

TEMPERATURE READINGS
LOCATION

CR1

CR2

CR3

CR4

CR5

CR6

CR7

CR8

CR6

CR7

CR8

1. Discharge line at compressor

2. Suction line at compressor
3. Saturation temperature corresponding to suction pressure
4. Suction superheat (2 minus 3)
5. Liquid line entering sub-cooler (economizer)
6. Liquid line leaving sub-cooler (economizer)
7. Saturation temperature corresponding to discharge pressure
8. Liquid line leaving condenser
9. Condenser subcooling (7 minus 8)
10.Condenser air on
11.Condenser air off
12.Chilled water/ brine/ glycol in
13.Chilled water/ brine/ glycol out
14.Ambient temperature
NOTE : Be sure that all the thermometers or thermocouples are strapped tightly to lines and insulated for accurate readings.

PRESSURE READINGS
LOCATION

CR1

CR2

CR3

CR4

CR5

Discharge pressure
Suction pressure
Net oil pressure
Liquid line pressure at pump down solenoid valve
Liguid line entering sub-cooler (economizer)

Oil level

#1

#2

#3

#4

#5

#6

#7

#8

(Compressor sight glass)

Oil color #1__________#2________#3_________#4__________#5___________#6________________________ #7_______________#8_______________
Acid test #1__________#2________#3_________#4__________#5___________#6_________________________#7_______________#8_______________

This check out report is to be completely filled out and sent to Chiller Engineering Manager, Zamil Airconditioners, P.O. Box 14440,
Dammam 31424, Saudi Arabia.
Field service engineer____________________________________________________________________________________________
Contractor Name________________________________________________________________________________________________
Address_______________________________________________________________________________________________________
This report filled out by _______________________________________________ Date________________________________________

PURCHASE ACCEPTANCE OF ZAMIL START UP

We, the undersigned, agree that this start - up meets with our approval pertaining to the performance of the equipment and to the
training received by our operating and service personnel.
JOB SITE DISCREPANCIES - OWNER/ CONTRACTOR RESPONSIBILITY :

Signature :____________________________

_________________________________________________________________________ Title :________________________________

_________________________________________________________________________ Date :________________________________

96

PREVENTIVE MAINTENANCE REQUIREMENT FOR

ZAMIL ASY- SERIES SCREW CHILLERS
PROCEDURE

COMPRESSORS:
1. Check system operating pressures and temperatures.
2. Check oil level.
3. Check condition of oil.
4. Check liquid injection operation.
5. Check operation of capacity control device (slider & solenoid valves)
6. Check crankcase heater operation.
7. Sample compressor oil.
8. Check integral check valve
9. Check pressure relief valve and roller bearings
REFRIGERANT FLOW CIRCUIT:
1. Check for pipework damage.
2. Check filter drier
3. Check for leaks (complete leak check)
4. Check liquid line sight glass / moisture indicator
5. Check suction superheat at compressor
6. Check condenser liquid subcooling
7. Check expansion valves, solenoid valves and check valves.
8. Check economizer operation.
AIR COOLED CONDENSERS:
1. Check condenser coils for dirt / debris and clean as required.
2. Check fans and fan guards.
3. Check fan motor bearings.
COOLER:
1. Check water flow.
2. Check water pressure drop & cooler efficiency.
3. Check cooler heater operation (if provided).
4. Check water pH / glycol strenth.
ELECTRICAL & CONTROL SYSTEM:
1. Check condition of control panel and all components
2. Check power and control wiring.
3. Check sensor locations.
4. Check mechanical HP cut-outs and water flow switch operation.
5. Check under voltage monitor and main disconnect.
6. Check tightness of all wiring connections
7. Check compressor contactors/ overloads/ breakers.
8. Check fan contactors / breakers.
9. Check sensor / transducer calibration
10. Check compressor motor protectors.
11. Check contactor contacts.
MICROPROCESSOR CONTROLLER:
1. Check fault history
2. Check operating set points.
3. Check HP and OP safety cut-out funtion.
4. Check pump-down function.
5. Check capacity load / unload function.
6. Check fan control function.
7. Check ambient cut-out function.
UNIT GENERAL:
1. Check thermal insulation on cooler and piping.
2. Check vibration isolators, repair/replace as necessary
3. Check unit structure for loose bolts/ screws and tight as necessary
4. Check for rusted/dented/ damaged body parts and repair/ repaint as
necessary.

WEEKLY

x
x
x

QUARTERLY

APPENDIX

SEMI-ANNUALLY

x
x
x
x
x
x

x
x
x

x
x

x
x
x
x

x
x
x

x
x
x
x
x

YEARLY

x
x

x
x
x
x
x
x

x
x
x
x

x
x
x
x

NOTES:
1. The above proceedures should be carried out by suitably qualified personnel only. A record of these procedures being successfully carried out must be maintained by the
equipment owner as a proof of adequate maintenance which may be required later for warranty validation purposes.
2. For guidelines and detailed information pertaining to the above maintenance procedures, refer relevant sections in the maintenance manual.

97


- - -

- -
--

- -

- - - -

- -

-
- -
-

-
- -

-
-
-
-
- --
--

-- -
-
---

- -
-

- - -
- - --
- - - -

- -

- - - - -

--
-
- -
- - -

-


-
-
--
-- --
--

-- -- -
- - -
-

-
--


-
- - ---

--


-

--
- -

-- -

-
- -

-
--

--


-- - -
- -
-

---
- -- - -

-
-
- -

- --
--
- ---
-- - -
- - -

-
-

-

--
--
- -


-
- - -

-- --
--
-
-
-

-
--

-

-
-
-
---
-
- -
- - - - -
-

- ---
- -

-- --
-

- -
-

- - - - - -

- - ---

- --

--

-- --
-- --
--
-- -

-

-- -
-
-
- - -

- -

- -
--
-
-
-
- --


- --
--
--
--
- ---
- -

99

--

-
--

-- - -

--
--
- - -


- -


-

- --
--
-
- -
- ---
--
-- --

-- - -

-
-- -

--

-
-
-
--- - -

- - -
-
-
--
--

- - -
-

-
-- -
- -

- -- --
-- --
-- - --

-


- -
- - -
-
- -
-

--

- -
-



--
- -
-

- - - -

-

-
-
-
-

- -

-
-

-
- -

-
- -
-- --

--
-
--- -- -
-- -

-
-- --

-- --

- -

--

-
- -

-- -
- - - -

- -
- --
--

- ---

--
-
--
--

- -

- -
-

-

-
-

* ALL PERSONNEL SHOULD OBSERVE PROPER HANDLING ON

EVERY CONTROLLER BOARD.

* TO ACCESS SOME SCREEN OR CHANGES ON THE BOARD, HIGH

LEVEL OF AUTHORIZATION MAYBE REQUIRED. ASK AN ADVICE FROM
ZAMIL COOLCARE.

* THIS GUIDELINE IS APPLICABLE ONLY FOR ZAC-MCS CONTROLLER

BOARDS.

PERFORM THE TROUBLE SHOOTING OR REPAIR ON ANY OF ZAC

CONTROLLER.

NOTES:
* ONLY AUTHORIZED AND QUALIFIED PERSONNEL SHOULD

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE/ Rev 00

START

END

YES

NO

NO

NOW
OK?

CHECK
VOLTAGE
SELECTO
R
SETTING
IF
CORRECT

REPLACE
THE
BOARD
O

RELOAD
THE
SOFTWARE

YES

MEASURE VOLTAGE
FROM THE POWER
INPUT TERMINAL

TURN POWER OFF

AND CORRECT THE
SETTING THEN TURN
ON AGAIN

YES

NO

NO

END

YES

NO

CORRECT
THE
POWER
SUPPLY

YES

NOW
OK?

WITH
IN +/10%

DISPL
AY
BACKL
IGHT
ON?
NO

* DEAD BOARD ((NO DISPLAY))

TROUBLE SHOOTING GUIDE

TURN POWER
OFF, WAIT 1
MINUTE THEN
TURN
U
POWER
O
BACK ON .

RESET
LED
LIGHT
CONTI
NOUS
LY?

YES

16VD
C
LED
ON?

FUSE
BLO
WN?

NO

YES

NO

YES

END

YES

NOW
OK?

PRESS RESET
BUTTON ON
BOARD

REPLACE THE
BOARD

REPLACE
FUSE IF FUSE
BLOWN AGAIN
REPLACE THE
BOARD

TROUBLE SHOOTING GUIDE/ Rev 00

YES

RESET ALL
LOCKOUTS.
CHECK IF
ERROR
STILL
OCCUR ON
OTHER
SENSOR
INPUT

NO

END

YES

START

RECONNECT ONE
TERMMINAL AND
MEASURE DC VOLTAGE
FROM+5 PIN TO GROUND

CHECK
DC
VOLTAGE
WITHIN
4.75 TO
5.25V

NO

CHECK THE
SENSOR AND ITS
WIRING

YES

CHECK ALL SI ANALOG

/ DIGITAL JUMPERS
AND MANUAL STATUS
SET AT AUTO

CHECK
DC
VOLTAGE
WITHIN
4.75 TO
5.25V

REMOVE ALL
TERMINALS, WAIT 1
MINUTE, THEN MEASURE
DC VOLATGE FROM +5
PIN TO GROUND AT ONE
TERMINAL INPUT

END

CHECK ADDRESS
JUMPER SETTING AND
COM LED IF BLINKING.

REPLACE THE
BOARD

NO

NO

YES

CHECK
DC
VOLTAGE
WITHIN
4.75 TO
5 25V
5.25V

MEASURE DC VOLTAGE
FROM +5 PIN TO
GROUND PIN AT ONE
TERMINAL.

YES

ARE ALL
SENSOR
ON THE
BOARD
NOT OK?
NO

CHECK THE
SENSOR AND ITS
WIRING

YES

CHECK
NOW THE
SENSOR
READING
IF OK

FOR DIGITAL, SHORT

THE PIN +5 AND SI
PIN.THEN CHECK IF
RESPONDING

FOR ANALOG USE

100Kohm 1/4 WATT
RESISTOR AND COMPARE
THE READING AT SECTION
3

REMOVE THE
CONNECTOR BLOCK
ON THE AFFECTED
SENSOR

END

REPLACE THE
BOARD

NO

* SENSOR INPUT PROBLEM ((ABNORMAL READING))

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE/ Rev 00

REPLACE THE
BOARD

NO

START

END

YES

CHECK
ALL
RELAY
NOW IF
O
OK

CHECK ALL RELAYS

STATUS SET TO AUTO
(SEE SECTION 2)

TURN OFF POWER

FOR 1 MINUTE
THEN ON IT AGAIN

END

REPLACE FUSE

CHECK ADDRESS
JUMPER SETTING AND
COM LED IF BLINKING.

YES

YES

NO

CHECK
CONNECTOR
RESISTANCE
BETWEEN
COM AND NC
PIN. IS IT
LESS THAN 1OHM?

REPLACE THE
BOARD

NO

CHECK
RELAY
FUSE IF
BLOWN

YES

ARE ALL
RELAY
ON THE
BOARD
NOT OK?

NO

NO

* RELAY OUTPUT PROBLEM ((NO RESPONSE))

TROUBLE SHOOTING GUIDE

REPLACE THE
BOARD

STE RELAY
STATUS TO
MANON

YES

CHECK
CONNECTOR
RESISTANCE
BETWEEN
COM AND NC
PIN. IS IT
LESS THAN 1OHM?

REMOVE THE
CONNECTOR BLOCK
ON THE AFFECTED
RELAY AND SET
STATUS TO MANOFF

TROUBLE SHOOTING GUIDE/ Rev 00

END

START

CHECK POWER
SUPPLY OF THE
AFFECTED
BOARD

CHECK ADDRESS
JUMPERS ON ALL
BOARD IF CORRECT

YES

NO

NO

CHECK
FUSE IF
BLOWN
O

DOES
THE
AFFECTE
D BOARD
HAS
POWER?

REPLACE THE
BOARD

YES

CHECK I/O TERMINATION

JUMPERS IN THE FIRST
AND LAST BOARD ONLY

NO

CHECK IF
ONE OF
THE
BOARD
COM LED
IS
BLINKING

CHECK I/O WIRING

CONNECTION ON ALL
BOARDS

* LOST I/O ((COMMUNICATION PROBLEM))

TROUBLE SHOOTING GUIDE

REPALCE BOARD AND

BRING THE DEFECTIVE
BOARD TO ZAC
ENGINEERING

NO

CHECK
BOARDS
COM LED
IF
BLINKIN
G

TURN OFF POWER

FOR 1 MINUTE,
THEN TURN ON IT
AGAIN

NO

CHECK
BOARDS
COM LED
IF
BLINKIN
G

YES

END

TROUBLE SHOOTING GUIDE/ Rev 00

2.

DISPLAY WILL ASK THE PASSWORD. USING THE 8 BUTTONS IN THE BOARD
ENTER THE CORRECT PASSWORD
PASSWORD. THEN PRESS ENTER BUTTON.
BUTTON

1. FROM THE DISPLAY BOARD PRESS MENU BUTTON. THEN PRESS THE ARROW
BUTTON TO HIGHLIGHT THE PASSWORDS AS SHOWN, THEN PRESS ENTER.

GETTING AUTHORIZED FROM THE DISPLAY BOARD.

* SECTION # 1:

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE/ Rev 00

4.

IF THE ENTERED PASSWORD IS NOT CORRECT , DISPLAY WILL SHOW AS PER

BELOW.

3. IT WILL DISPLAY THE LEVEL OF AUTHORIZATION OF THE PASSWORD

ENTERED.

* SECTION # 1:

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE/ Rev 00

5. ONCE GET AUTHORIZED AT ANY LEVEL. IT IS NECESSARY TO PRESS ANY KEY

WITHIN 15 MINUTES
MINUTES, OTHERWISE IT WILL LOG OUT AUTOMATICALLY BY THE
CONTROLLER. DISPLAY WILL GIVE COUNTDOWN AS PER BELOW.

* SECTION # 1:

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE/ Rev 00

1. FROM THE CONTROL BOARD. REMOVE

THE SENSOR TERMINAL OF THE
DEFECTIVE SENSOR. INSERT THE
EXTRA SENSOR TERMINAL WITH A
RESISTOR OF 100KOHM - WATT
CONNECTED BETWEEN THE +5 AND SI PIN.
ON THE DISPLAY BOARD COMPARE THE
SENSOR
S
SO READING
G FROM
O THE TABLE. IF
READING IS CLOSED TO WHAT IS FOUND
IN THE TABLE. THE BOARD IS OK. CHECK
NOW THE SENSOR AND ITS WIRING,
CORRECT AS REQUIRED.

GOOD
READING
57.0 AMP
143.0 AMP
287.0 AMP
77.0 F
100.0 PSI
250.0 PSI

SENSOR
TYPE
CT 100
CT 250
CT 500
T100
TI 200
TI 500

ANALOG SENSOR INPUT REFERENCE TABLE.

* SECTION # 2:

TROUBLE SHOOTING GUIDE

TROUBLE SHOOTING GUIDE/ Rev 00

RELAY OUTPUT FUSES

POWER FUSE

SPARE POWER FUSE

MAIN BOARD ( MAGNUM BOARD )

MAJOR PARTS

VOLTAGE SELECTOR

MCS HARDWARE/ Rev 00

RESET LED

POWER LED(green)
LED(
)

MAIN BOARD ( MAGNUM BOARD )

MAJOR LED

I/O COM LED

485 COM LED

MCS HARDWARE/ Rev 00

ANALOG/DIGITAL
INPUTS JUMPER

TERMINATION
FOR RS485

MAIN BOARD ( MAGNUM BOARD )

BOARD FUNCTIONAL JUMPERS

BATTERY
JUMPER

COMMUNICATION
TERMINAL

TERMINATION
FOR EXPANSION I / Os

MCS HARDWARE/ Rev 00

MAIN BOARD
( MAGNUM BOARD )

INPUTS AND OUTPUTS

RS232 COMMUNICATION PORT

9 SOFT
BUTTON

DISPLAY SCREEN

BACK VIEW PART

OF THE DISPLAY

MAIN BOARD (DISPLAY BOARD)

DISPLAY FUNCTIONAL BUTTON AND TERMINALS

6 WIRES
TERMINAL
TO MAIN
BOARD

COM LED

MCS HARDWARE/ Rev 00

RESET BUTTON

16 INPUT TERMINALS

COM LED

SENSOR INPUT BOARD (expansion board)

FUSE AND TERMINALS

COMMUNICATION
TERMINAL

POWER FUSE

MCS HARDWARE/ Rev 00

DIGITAL /
ANALOG
JUMPER
TERMINATION
FOR EXPANSION I/O

JUMPERS

ADDRESS

SENSOR INPUT BOARD (expansion board)

BOARD FUNCTIONAL JUMPERS

MCS HARDWARE/ Rev 00

RESET
BUTTON

8 OUTPUT WITH
INDIVIDUAL FUSE

COM
LED

RELAY OUTPUT BOARD (expansion board)

FUSE AND TERMINALS

TERMINAL

COMMUNICATION

POWER FUSE

MCS HARDWARE/ Rev 00

ADDRESS
JUMPERS

TERMINATION
FOR EXPANSION I/O

RELAY OUTPUT BOARD (expansion board)

BOARD FUNCTIONAL JUMPERS

MCS HARDWARE/ Rev 00

CN4

CN2

TERMINALS

ELECTRONIC EXPANSION VALVE BOARD

JUMPERS,, TERMINALS AND FUSE

CN3

FUSE

MCS HARDWARE/ Rev 00

121

APPENDIX

RECOMMENDED SPARE PARTS

ONE YEAR SUPPLY
ITEM
Compressor
Evaporator
Condenser fan motor with fan

TWO YEAR SUPPLY

I UNIT

10 UNITS

I UNIT

10 UNITS

EACH

EACH

EACH

EACH

1
1

1
2

1
1
1

1
1
1

1
1
1

1
1
1

1
1
1
1

1
1
1
2
1
1

1
1
1
1

2
1
1
2
2
1

1
2
-

1
1
1
4
1

1
4
-

1
1
1
8
1

1
1
1
1
1
1
1

1
1
1
1
1
1
1
1
1

1
1
1
1
1
1
1

1
2
1
1
2
2
1
2
1

Controls
Microprocessor main board
Microprocessor user interface board
Electronic expansion valve board
Electrical
Compressor contactor
Compressor OLR
Compressor circuit breaker
Fan motor contactor
Fan motor circuit breaker
Transformer
Refrigerant circuits
Electronic expansion valve.
Thermal expansion valve
Solenoid valve
Filter core
Sight glass
Others
Flow switch
Oil pressurestat
Pressure transducer
PTC temperature sensor
High pressurestat
Low pressurestat
Sensors
Timer
Crankcase heater

Note : 1) When ordering spare parts, please specify the complete model number on the unit nameplate.
2) If quantity is written, it means, in each model, we must have that much quantity.
3) If percentage is written, number of components per unit multiplied by number of units and then percentage.

122

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

050BM

050BF

060BH

060BM

060BF

070BH

070BM

070BF

080BH

080BM

080BF

80009766(2)

80009767

80009767

80009767(2)

80009767

80009767

80009767(2)

80009768

80009767

80009767(2)

80009768

80009767

80009757(2) 80009751(2)

COMPRESSOR CONTACTOR

R134a/60Hz

050BH

80009748(2)

80009757(2) 80009751(2) 80009748(2)

80009760(2)

80009754(2) 80009751(2) 80009760(2) 80009754(2)

80009754(2)

FAN MOTOR CIRCUIT BRKR

80060687(2) 80060685(2)

80060854(2)

80060687(2) 80060685(2) 80060854(2)

80060688(2)

80060685(2) 80060854(2) 80060688(2) 80060685(2)

80060854(2)

FAN MOTOR CONTACTOR

80009851(4) 80009851(4)

80009851(4)

80009851(4) 80009851(4) 80009851(4)

80009851(4)

80009851(4) 80009851(4) 80009851(4) 80009851(4)

80009851(4)

80055506(4) 80055506(4)

80055506(4)

80055506(4) 80055506(4) 80055506(4)

80023707(4)

80023707(4) 80023707(4) 80023707(4) 80023707(4)

80023707(4)

80022433(4) 80022433(4)

80022433(4)

80022433(4) 80022433(4) 80022433(4)

CONDENSER FAN MOTOR with FAN & GRILL

MICROPROCESSOR USER INTERFACE BOARD

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

ELECTRONIC EXPANSION VALVE BOARD

ELECTRONIC EXPANSION VALVE

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80018155

80018155

80018155

80018155

80018155

80018155

80018155

80018155

80018155

80018164

80018164

80018164

SIGHT GLASS

80020100

80020100

80020100

80020100

80020100

80020100

80020100

80020100

80020100

80020100

80020100

80020100

PUMP DOWN SOLENOID VALVE

80070665

80070665

80070665

80070665

80070665

80070665

80070665

80070665

80070665

80070665

80070665

80070665

PTC TEMPERATURE SENSOR

80064655(3) 80064655(3)

MB TRANSFORMER (24V)

80001200

80001200

80064655(3)
80001200

80064655(3) 80064655(3) 80064655(3)

80001200

80001200

80001200

80064655(3)
80001200

80064655(3) 80064655(3) 80064655(3) 80064655(3)

80001200

80001200

80001200

80001200

80064655(3)
80001200

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

WATER FLOW SWTICH

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80009719(2) 80009722(2)

COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80060965

80060963

80004709(4) 80004709(4)

80009713(2)

80060963
80004709(4)

80009719(2) 80009722(2) 80009715(2)

80060966

80060964

80060963

80004710(4) 80004710(4) 80004710(4)

80009720(2)

80060967
80004710(4)

80009722(2) 80009722(2) 80009720(2) 80009723(2)

80060965

80060964

80060967

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

COMPRESSOR CONTACTOR

090BH

090BM

80060965

80004710(4) 80004710(4) 80004710(4) 80004710(4)

80009722(2)

80060964
80004710(4)

R134a/60Hz
090BF

100BH

100BM

100BF

120BH

120BM

120BF

130BH

130BM

130BF

80009766(4) 80009767(2)

80009766(2)

80009766(4) 80009767(2) 80009767(2)

80009767(4)

80009767(2) 80009767(2) 80009767(4) 80009768(2)

80009767(2)

80009757(4) 80009751(4)

80009748(4)

80009757(4) 80009751(4) 80009751(4)

80009757(4)

80009751(4) 80009748(4) 80009760(4) 80009754(4)

80009751(4)

FAN MOTOR CIRCUIT BRKR

80060688(3) 80060685(3)

80060854(3)

80060688(3) 80060685(3) 80060854(3)

80060688(4)

80060685(4) 80060854(4) 80060688(4) 80060685(4)

80060854(4)

FAN MOTOR CONTACTOR

80009851(6) 80009851(6)

80009851(6)

80009851(6) 80009851(6) 80009851(6)

80009851(8)

80009851(8) 80009851(8) 80009851(8) 80009851(8)

80009851(8)

80023707(6) 80023707(6)

80023707(6)

80023707(6) 80023707(6) 80023707(6)

80023707(8)

80023707(8) 80023707(8) 80023707(8) 80023707(8)

80023707(8)

CONDENSER FAN MOTOR with FAN & GRILL

MICROPROCESSOR USER INTERFACE BOARD

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

ELECTRONIC EXPANSION VALVE BOARD

ELECTRONIC EXPANSION VALVE

80018155(2) 80018155(2)

80064666
80018155(2)

80018155(2) 80018155(2) 80018155(2)

80064666
80018155(2)

80018155(2) 80018155(2) 80018155(2) 80018155(2)

80064666
80018155(2)

SIGHT GLASS

80020100(2) 80020100(2)

80020100(2)

80020100(2) 80020100(2) 80020100(2)

80020100(2)

80020100(2) 80020100(2) 80020100(2) 80020100(2)

80020100(2)

PUMP DOWN SOLENOID VALVE

80070665(2) 80070665(2)

80070665(2)

80070665(2) 80070665(2) 80070665(2)

80070665(2)

80070665(2) 80070665(2) 80070665(2) 80070665(2)

80070665(2)

PTC TEMPERATURE SENSOR

80064655(4) 80064655(4)

80064655(4)

80064655(4) 80064655(4) 80064655(4)

80064655(4)

80064655(4) 80064655(4) 80064655(4) 80064655(4)

80064655(4)

MB TRANSFORMER (24V)

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

WATER FLOW SWTICH

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80009719(4) 80009722(4)

80060967

80060965

80004711(6) 80004711(6)

80009713(4)

80060964
80004711(6)

80009719(4) 80009722(4) 80009722(4)

80060967

80060965

80060964

80004711(6) 80004711(6) 80004711(6)

80009719(4)

80060968
80004711(6)

80009722(4) 80009715(4) 80009720(4) 80009722(4)

80060966

80060965

80060968

80060966

80004711(6) 80004711(6) 80004712(6) 80004712(6)

80009722(4)

80060965
80004712(6)

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

COMPRESSOR CONTACTOR

140BH

140BM

R134a/60Hz
140BF

150BH

150BM

150BF

160BH

160BM

160BF

170BH

170BM

170BF

80009767(4) 80009768(2)

80009767(2)

80009767(4) 80009768(2) 80009767(2)

80009768(4)

80009768(2) 80009768(2) 80009768(4) 80009768(2)

80009768(2)

80009760(4) 80009754(4)

80009751(4)

80009760(4) 80009754(4) 80009751(4)

80009760(8)

80009754(8) 80009754(8) 80009760(4) 80009754(4)

80009754(4)

80060688(5)

80060685(5) 80060854(5) 80060688(5) 80060685(5)

80060854(5)

FAN MOTOR CIRCUIT BRKR

80060688(4) 80060685(4)

80060854(4)

80060688(5) 80060685(5) 80060854(5)

FAN MOTOR CONTACTOR

80009851(8) 80009851(8)

80009851(8)

80009851(10) 80009851(10) 80009851(10) 80009851(10) 80009851(10) 80009851(10) 80009851(10) 80009851(10) 80009851(10)

CONDENSER FAN MOTOR with FAN & GRILL

80023707(8) 80023707(8)

80023707(8)

80023707(10) 80023707(10) 80023707(10) 80023707(10) 80023707(10) 80023707(10) 80023707(10) 80023707(10) 80023707(10)

MICROPROCESSOR USER INTERFACE BOARD

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064645

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

80064666

ELECTRONIC EXPANSION VALVE BOARD

ELECTRONIC EXPANSION VALVE

80018155(2) 80018155(2)

80064666
80018155(2)

80018155(2) 80018155(2) 80018155(2)

80064666
80018164(2)

80018164(2) 80018164(2) 80018164(2) 80018164(2)

80064666
80018164(2)

SIGHT GLASS

80020100(2) 80020100(2)

80020100(2)

80020100(2) 80020100(2) 80020100(2)

80020100(2)

80020100(2) 80020100(2) 80020100(2) 80020100(2)

80020100(2)

PUMP DOWN SOLENOID VALVE

80070665(2) 80070665(2)

80070665(2)

80070665(2) 80070665(2) 80070665(2)

80070665(2)

80070665(2) 80070665(2) 80070665(2) 80070665(2)

80070665(2)

PTC TEMPERATURE SENSOR

80064655(4) 80064655(4)

80064655(4)

80064655(4) 80064655(4) 80064655(4)

80064655(4)

80064655(4) 80064655(4) 80064655(4) 80064655(4)

80064655(4)

MB TRANSFORMER (24V)

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

WATER FLOW SWTICH

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80009720(4) 80009723(4)

COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80060968

80060967

80004712(6) 80004712(6)

80009722(4)

80060966
80004712(6)

80009720(4) 80009723(4) 80009722(4)

80060968

80060967

80060966

80004710(8) 80004710(8) 80004710(8)

80009720(8)

80060968
80004710(8)

80009723(8) 80009722(8) 80009720(4) 80009723(4)

80060967

80060966

80060968

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

COMPRESSOR CONTACTOR
FAN MOTOR CIRCUIT BRKR
FAN MOTOR CONTACTOR
CONDENSER FAN MOTOR with FAN & GRILL
MICROPROCESSOR USER INTERFACE BOARD

180BH

180BM

80060967

80004710(8) 80004710(8) 80004711(8) 80004711(8)

80009722(4)

80060967
80004711(8)

R134a/60Hz
180BF

80009767(6) 80009767(3)

80009767(3)

80009757(6) 80009751(6)

80009748(6)

80060688(6) 80060685(6)

80060854(6)

190BH

190BM

190BF

80009767(4) 80009767(2) 80009767(2)

80009767(2)

80009767

200BH

200BM

200BF

215BF

80009767(3) 80009767(3) 80009767(4) 80009768(2)

80009757(6)

80009751(6) 80009748(6) 80009760(4) 80009754(4)

80009760(2) 80009754(2)

80009751(2)

80060688(6)

80060685(6) 80060854(6) 80060688(6) 80060685(6)

80060854(6)

80009767(2)

80009757(2) 80009751(2) 80009748(2)

80060688(6) 80060685(6) 80060854(2)

215BM

80009767(6)

80009767

80009757(4) 80009751(4) 80009748(4)

215BH

80009768

80009767(2)
80009767
80009754(4)

80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12)
80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12)

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645(2) 80064645(2)

80064645(2)

80064645(2) 80064645(2) 80064645(2)

80064645(2)

80064645(2) 80064645(2) 80064645(2) 80064645(2)

80064645(2)

ELECTRONIC EXPANSION VALVE BOARD

80064666(2) 80064666(2)

80064666(2)

80064666(2) 80064666(2) 80064666(2)

80064666(2)

80064666(2) 80064666(2) 80064666(2) 80064666(2)

80064666(2)

80018155(3) 80018155(3)

80018155(3)

80018155(3) 80018155(3) 80018155(3)

80018155(3)

80018155(3) 80018155(3) 80018164(2) 80018164(2)

80018164(2)

80018155(1) 80018155(1)

80018155(1)

ELECTRONIC EXPANSION VALVE

SIGHT GLASS

80020100(3) 80020100(3)

80020100(3)

80020100(3) 80020100(3) 80020100(3)

80020100(3)

80020100(3) 80020100(3) 80020100(3) 80020100(3)

80020100(3)

PUMP DOWN SOLENOID VALVE

80070665(3) 80070665(3)

80070665(3)

80070665(3) 80070665(3) 80070665(3)

80070665(3)

80070665(3) 80070665(3) 80070665(3) 80070665(3)

80070665(3)

PTC TEMPERATURE SENSOR

80064655(5) 80064655(5)

80064655(5)

80064655(5) 80064655(5) 80064655(5)

80064655(5)

80064655(5) 80064655(5) 80064655(5) 80064655(5)

80064655(5)

MB TRANSFORMER (24V)

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

WATER FLOW SWTICH

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

80055741

COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80009719(6) 80009722(6)

80009715(6)

80009719(4) 80009722(4) 80009715(6)

80009719(6)

80009722(6) 80009715(6) 80009720(4) 80009722(4)

80009722(4)

80009720(2) 80009722(2)

80009722(2)

80009719(2) 80009722(2) 80009715(4)

80060968

80060967

80004712(8) 80004712(8)

80060966
80004712(8)

80060969

80060968

80060967

80004712(8) 80004712(8) 80004712(8)

80060969
80004712(8)

80060968

80060967

80060969

80060968

80004712(8) 80004712(8) 80004712(8) 80004712(8)

80060967
80004712(8)

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

R134a/60Hz

230BH

230BM

230BF

80009768(2)

80009768

80009768

240BH

240BM

240BF

250BH

250BM

250BF

270BH

270BM

270BF

80009768(6) 80009768(3) 80009768(3)

80009767(8)

80009767(4) 80009767(4) 80009767(8) 80009768(4)

80009767(4)

80009763(6) 80009754(6) 80009754(6)

80009757(8)

80009751(8) 80009748(8) 80009760(8) 80009754(8)

80009751(8)

80060688(6) 80060685(6) 80060854(6)

80060688(8)

80060685(8) 80060854(8) 80060688(8) 80060685(8)

80060854(8)

80009767(4) 80009767(2)

80009767(2)

80009763(2) 80009754(2)

80009754(2)

80009760(4) 80009754(4)

80009754(4)

FAN MOTOR CIRCUIT BRKR

80060688(6) 80060685(6)

80060854(6)

FAN MOTOR CONTACTOR

80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(12) 80009851(16) 80009851(16) 80009851(16) 80009851(16) 80009851(16) 80009851(16)

COMPRESSOR CONTACTOR

CONDENSER FAN MOTOR with FAN & GRILL

MICROPROCESSOR USER INTERFACE BOARD

80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(12) 80023707(16) 80023707(16) 80023707(16) 80023707(16) 80023707(16) 80023707(16)

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645(2) 80064645(2)

80064645(2)

80064645(2) 80064645(2) 80064645(2)

80064645(2)

80064645(2) 80064645(2) 80064645(2) 80064645(2)

80064645(2)

ELECTRONIC EXPANSION VALVE BOARD

80064666(2) 80064666(2)

80064666(2)

80064666(2) 80064666(2) 80064666(2)

80064666(2)

80064666(2) 80064666(2) 80064666(2) 80064666(2)

80064666(2)

80018164(3) 80018164(3)

80018164(3)

80018164(3) 80018164(3) 80018164(3)

80018155(4)

80018155(4) 80018155(4) 80018155(4) 80018155(4)

80018155(4)

ELECTRONIC EXPANSION VALVE

SIGHT GLASS

80020100(3) 80020100(3)

80020100(3)

80020100(3) 80020100(3) 80020100(3)

80020100(4)

80020100(4) 80020100(4) 80020100(4) 80020100(4)

80020100(4)

PUMP DOWN SOLENOID VALVE

80070665(3) 80070665(3)

80070665(3)

80070665(3) 80070665(3) 80070665(3)

80070665(4)

80070665(4) 80070665(4) 80070665(4) 80070665(4)

80070665(4)

PTC TEMPERATURE SENSOR

80064655(5) 80064655(5)

80064655(5)

80064655(5) 80064655(5) 80064655(5)

80064655(6)

80064655(6) 80064655(6) 80064655(6) 80064655(6)

80064655(6)

MB TRANSFORMER (24V)

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80001200

80053341

80053341

80053341

80053341

80001200

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE

80053341

80053341

80053341

80053341

80053341

80053341

80053341

WATER FLOW SWTICH

80055741

80055741

80055741

80055741

80055741

80055741

80055741(2)

80055741(2) 80055741(2) 80055741(2) 80055741(2)

80055741(2)

80009719(8)

80009722(8) 80009715(8) 80009720(8) 80009722(8)

80009722(8)

COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80009723(2) 80009723(2)

80009722(2)

80009720(4) 80009723(4)

80009722(4)

80060969

80060968

80004712(8) 80004712(8)

80060968
80004712(8)

80009720(6) 80009723(6) 80009722(6)

80060969

80060968

80060968

80004712(8) 80004712(8) 80004712(8)

80060969

80060968

80060967

80060969

ASYB

295BH

295BM

80060968

80004712(10) 80004712(10) 80004712(10) 80004712(10) 80004712(10) 80004712(10)

PART LIST (Refer also to common parts list)

MODEL NUMBER

80060968

80053341

R134a/60Hz
295BF

310BH

310BM

310BF

330BM

330BF

350BH

350BM

80009767(2)

80009767(4) 80009768(2)

80009767(2)

80009760(4) 80009754(4)

80009754(4)

80009760(4) 80009754(4)

80009751(4)

FAN MOTOR CIRCUIT BRKR

80060688(8) 80060685(8)

80060854(8)

FAN MOTOR CONTACTOR

80009851(16) 80009851(16) 80009851(16) 80009851(16) 80009851(16) 80009851(16) 80009851(18) 80009851(18) 80009851(18) 80009851(18) 80009851(18) 80009851(18)

COMPRESSOR CONTACTOR

CONDENSER FAN MOTOR with FAN & GRILL

MICROPROCESSOR USER INTERFACE BOARD

80009760(8) 80009754(8) 80009754(8)

80060688(8) 80060685(8) 80060854(8)

80009767(8)

80009767(4) 80009767(4) 80009767(12) 80009767(6)

80009766(4)

80009767(2) 80009766(2)

350BF

80009767(4) 80009768(2)

COMPRESSOR CIRCUIT BREAKER

80009768(8) 80009768(4) 80009768(4)

330BH

80009767(6)

80009757(8)

80009751(8) 80009868(8) 80009757(12) 80009751(12) 80009748(12)

80009757(4)

80009751(4) 80009868(4)

80060688(9)

80060685(9) 80060854(9) 80060688(9) 80060685(9)

80060854(9)

80023707(16) 80023707(16) 80023707(16) 80023707(16) 80023707(16) 80023707(16) 80023707(18) 80023707(18) 80023707(18) 80023707(18) 80023707(18) 80023707(18)

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645(2) 80064645(2)

80064645(2)

80064645(2) 80064645(2) 80064645(2)

80064645(3)

80064645(3) 80064645(3) 80064645(3) 80064645(3)

80064645(3)

ELECTRONIC EXPANSION VALVE BOARD

80064666(2) 80064666(2)

80064666(2)

80064666(2) 80064666(2) 80064666(2)

80064666(3)

80064666(3) 80064666(3) 80064666(3) 80064666(3)

80064666(3)

80018164(2) 80018164(2)

80018164(2)

80018164(4) 80018164(4) 80018164(4)

80018155(6)

80018155(6) 80018155(6) 80018155(6) 80018155(6)

80018155(6)

80018155(2) 80018155(2)

80018155(2)

SIGHT GLASS

80020100(4) 80020100(4)

80020100(4)

80020100(4) 80020100(4) 80020100(4)

80020100(6)

80020100(6) 80020100(6) 80020100(6) 80020100(6)

80020100(6)

PUMP DOWN SOLENOID VALVE

80070665(4) 80070665(4)

80070665(4)

80070665(4) 80070665(4) 80070665(4)

80070665(6)

80070665(6) 80070665(6) 80070665(6) 80070665(6)

80070665(6)

PTC TEMPERATURE SENSOR

80064655(6) 80064655(6)

80064655(6)

80064655(6) 80064655(6) 80064655(6)

80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10)

ELECTRONIC EXPANSION VALVE

MB TRANSFORMER (24V)

80001200

80001200

80053341

80053341

80001200

80001200

80001200

80001200

80053341

80053341

80053341

80001215

80001215

80001215

80001215

80001215

80053341

80053341

80053341

80053341

80001215

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE
WATER FLOW SWTICH
COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80053341

80055741(2) 80055741(2)

80055741(2)

80055741(2) 80055741(2) 80055741(2)

80009720(4) 80009722(4)

80009722(4)

80009720(8) 80009723(8) 80009722(8)

80009720(4) 80009722(4)

80009722(4)

80060869

80060968

80060968

80060969

80060968

80060968

80053341
80055741(2)

80055741(2) 80055741(2) 80055741(2) 80055741(2)

80053341
80055741(2)

80009719(8)

80009722(8) 80009894(8) 80009719(12) 80009722(12) 80009715(12)

80009719(4)

80009722(4) 80009894(4)

80060969

80060968

80060968

80060970

80060968

80060968

80004712(10) 80004712(10) 80004712(10) 80004712(10) 80004712(10) 80004712(10) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14)

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

375BH

375BM

80009767(12) 80009768(6)

R134a/60Hz
375BF
80009767(6)

400BH

400BM

400BF

80009767(12) 80009768(6) 80009767(6)

80009760(12) 80009754(12) 80009751(12) 80009760(12) 80009754(12) 80009751(12)

COMPRESSOR CONTACTOR
FAN MOTOR CIRCUIT BRKR

80060688(9) 80060685(9)

FAN MOTOR CONTACTOR

80060854(9)

420BH

420BM

420BF

450BH

450BM

450BF

80009767(6)

80009768(3) 80009767(3) 80009767(8) 80009768(4)

80009767(4)

80009767(6)

80009768(3) 80009767(3) 80009767(4) 80009768(2)

80009767(2)

80009760(6)

80009754(6) 80009754(6) 80009760(8) 80009754(8)

80009754(8)

80009760(6)

80009754(6) 80009751(6) 80009760(4) 80009754(4)

80009751(4)

80060688(11) 80060685(11) 80060854(11) 80060688(11) 80060685(11) 80060854(11) 80060688(11) 80060685(11) 80060854(11)

80009851(18) 80009851(18) 80009851(18) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22)

CONDENSER FAN MOTOR with FAN & GRILL

MICROPROCESSOR USER INTERFACE BOARD

80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22)

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645(3) 80064645(3)

80064645(3)

80064645(3) 80064645(3) 80064645(3)

80064645(3)

80064645(3) 80064645(3) 80064645(3) 80064645(3)

80064645(3)

ELECTRONIC EXPANSION VALVE BOARD

80064666(3) 80064666(3)

80064666(3)

80064666(3) 80064666(3) 80064666(3)

80064666(3)

80064666(3) 80064666(3) 80064666(3) 80064666(3)

80064666(3)

ELECTRONIC EXPANSION VALVE

80018164(3) 80018164(3)

80018164(3)

80018164(3) 80018164(3) 80018164(3)

80018164(3)

80018164(3) 80018164(3) 80018164(4) 80018164(4)

80018164(4)

80018155(3)

80018155(3) 80018155(3) 80018155(2) 80018155(2)

80018155(2)

SIGHT GLASS

80020100(6) 80020100(6)

80020100(6)

80020100(6) 80020100(6) 80020100(6)

80020100(6)

80020100(6) 80020100(6) 80020100(6) 80020100(6)

80020100(6)

PUMP DOWN SOLENOID VALVE

80070665(6) 80070665(6)

80070665(6)

80070665(6) 80070665(6) 80070665(6)

80070665(6)

80070665(6) 80070665(6) 80070665(6) 80070665(6)

80070665(6)

PTC TEMPERATURE SENSOR

80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10) 80064655(10)

MB TRANSFORMER (24V)

80001215

80001215

80053341

80053341

80001215

80001215

80001215

80001215

80053341

80053341

80053341

80001215

80001215

80001215

80001215

80001215

80053341

80053341

80053341

80053341

80001215

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE
WATER FLOW SWTICH

80055741(2) 80055741(2)

COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH

80053341

80053341
80055741(2)

80055741(2) 80055741(2) 80055741(2) 80055741(2)

80055741(2)

80009720(12) 80009722(12) 80009722(12) 80009720(12) 80009722(12) 80009722(12)

80009720(6)

80009723(6) 80009722(6) 80009720(8) 80009722(8)

80009722(8)

80009720(6)

80009722(6) 80009722(6) 80009720(4) 80009723(4)

80009722(4)

80060968

80060968

80060970

80060969

80060968

80060970

80060969

80060968

80060970

80060969

80060968

80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14)

SPRING ISOLATORS

PART LIST (Refer also to common parts list)

MODEL NUMBER

80053341

80055741(2) 80055741(2) 80055741(2)

80060970

80055741(2)

ASYB

COMPRESSOR CIRCUIT BREAKER

COMPRESSOR CONTACTOR
FAN MOTOR CIRCUIT BRKR
FAN MOTOR CONTACTOR
CONDENSER FAN MOTOR with FAN & GRILL
MICROPROCESSOR USER INTERFACE BOARD

475BH

475BM

R134a/60Hz
475BF

80009768(6) 80009768(3)

80009768(3)

80009767(6) 80009768(3)

80009767(3)

500BH

500BM

500BF

540BH

540BM

540BF

560BH

560BM

80009768(4) 80009767(4) 80009767(16) 80009768(8)

560BF

80009768(12) 80009768(6) 80009768(6)

80009767(8)

80009767(8)

80009767(8)

80009767(4) 80009767(4)

80009760(12) 80009754(12) 80009754(12) 80009760(12) 80009754(12) 80009754(12)

80009760(8)

80009754(8) 80009751(8) 80009760(16) 80009754(16) 80009751(16)

80009757(8)

80009751(8) 80009748(8)

80060688(11) 80060685(11) 80060885(11) 80060688(11) 80060685(11) 80060885(11) 80060688(16) 80060685(16) 80060885(16) 80060688(16) 80060685(16) 80060885(16)
80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(22) 80009851(32) 80009851(32) 80009851(32) 80009851(32) 80009851(32) 80009851(32)
80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(22) 80023707(32) 80023707(32) 80023707(32) 80023707(32) 80023707(32) 80023707(32)

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645(3) 80064645(3)

80064645(3)

80064645(3) 80064645(3) 80064645(3)

80064645(4)

80064645(4) 80064645(4) 80064645(4) 80064645(4)

80064645(4)

ELECTRONIC EXPANSION VALVE BOARD

80064666(3) 80064666(3)

80064666(3)

80064666(3) 80064666(3) 80064666(3)

80064666(4)

80064666(4) 80064666(4) 80064666(4) 80064666(4)

80064666(4)

ELECTRONIC EXPANSION VALVE

80018164(3) 80018164(3)

80018164(3)

80018164(3) 80018164(3) 80018164(3)

80018155(8)

80018155(8) 80018155(8) 80018155(8) 80018155(8)

80018155(8)

SIGHT GLASS

80020100(6) 80020100(6)

80020100(6)

80020100(6) 80020100(6) 80020100(6)

80020100(8)

80020100(8) 80020100(8) 80020100(8) 80020100(8)

80020100(8)

PUMP DOWN SOLENOID VALVE

80070665(6) 80070665(6)

80070665(6)

80070665(6) 80070665(6) 80070665(6)

80070665(8)

80070665(8) 80070665(8) 80070665(8) 80070665(8)

80070665(8)

PTC TEMPERATURE SENSOR

80064655(16) 80064655(16) 80064655(16) 80064655(16) 80064655(16) 80064655(16) 80064655(20) 80064655(20) 80064655(20) 80064655(20) 80064655(20) 80064655(20)

MB TRANSFORMER (24V)

80001215(1) 80001215(2)

80001215(2)

80001215(1) 80001215(2) 80001215(2)

80001215(2)

80001215(2) 80001215(2) 80001215(2) 80001215(2)

80001215(2)

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE
WATER FLOW SWTICH
COMPRESSOR OLR
MAIN Non-Fused DISCONNECT SWITCH
SPRING ISOLATORS

80053341

80053341

80055741(2) 80055741(2)

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80053341

80055741(2) 80055741(2) 80055741(2)

80055741(2)

80055741(2) 80055741(2) 80055741(2) 80055741(2)

80009720(12) 80009723(12) 80009722(12) 80009720(12) 80009723(12) 80009722(12)

80009720(8)

80009722(8) 80009722(8) 80009720(16) 80009722(16) 80009722(16)

80009719(8)

80009722(8) 80009715(8)

80060969(2)

80060968(2) 80060968(2) 80060969(2) 80060968(2)

80060970

80060969

80055741(2)

80060968

80060970

80060969

80060968

80055741(2)

80060968(2)

80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(14) 80004712(20) 80004712(20) 80004712(20) 80004712(20) 80004712(20) 80004712(20)

PART LIST (Refer also to common parts list)

MODEL NUMBER

ASYB

COMPRESSOR CIRCUIT BREAKER

COMPRESSOR CONTACTOR
FAN MOTOR CIRCUIT BRKR
FAN MOTOR CONTACTOR
CONDENSER FAN MOTOR with FAN & GRILL
MICROPROCESSOR USER INTERFACE BOARD

590BH

590BM

R134a/60Hz
590BF

80009767(8) 80009768(4)

80009767(4)

80009767(8) 80009768(4)

80009767(4)

80009760(8) 80009754(8)

80009754(8)

80009760(8) 80009754(8)

80009751(8)

80060688(16) 80060685(16) 80060885(16)

80009851(32) 80009851(32) 80009851(32)
80023707(32) 80023707(32) 80023707(32)

80064650

80064650

80064650

MICROPROCESSOR MAIN BOARD

80064645(4) 80064645(4)

80064645(4)

ELECTRONIC EXPANSION VALVE BOARD

80064666(4) 80064666(4)

80064666(4)

ELECTRONIC EXPANSION VALVE

80018164(4) 80018164(4)

80018164(4)

80018155(4) 80018155(4)

80018155(4)

80020100(8) 80020100(8)

80020100(8)

PUMP DOWN SOLENOID VALVE

80070665(8) 80070665(8)

80070665(8)

PTC TEMPERATURE SENSOR

80064655(20) 80064655(20) 80064655(20)

MB TRANSFORMER (24V)

80001215(2) 80001215(2)

SIGHT GLASS

80001215(2)

OPIONAL ITEMS
HGBP WITH SOLENOID VALVE
WATER FLOW SWTICH

80053341

80053341

80053341

80055741(2) 80055741(2)

80055741(2)

80009720(8) 80009723(8)

80009722(8)

80009720(8) 80009722(8)

80009722(8)

MAIN Non-Fused DISCONNECT SWITCH

80060969(2) 80060968(2)

80060968(2)

SPRING ISOLATORS

80004712(20) 80004712(20) 80004712(20)

COMPRESSOR OLR

APPENDIX

SAFETY DATA

Toxicity

In Contact With Skin

In Contact With Eyes

Inhalation

Stability
Conditions to Avoid
Materials to Avoid
Hazardous
Decomposition
Products
General Precautions
Respiratory Protection

MATERIAL SAFETY DATA SHEET

NIL

REFRIGERANT R134a

Liquid splashes or spray may cause freeze burns. Unlikely to be hazardous by skin absorption.
Thaw affected areas with water. Remove contaminated clothing carefully - may adhere to skin in
case of freeze burns. Wash affected areas with plenty of warm water. If symptoms occur (irritation
or blistering), obtain medical attention.
Contact with liquid or cold vapor can cause freezing of tissue. Immediately flush with plenty of
clean water for at least 15 minutes. Obtain immediate medical attention.
High concentration of HFC 134a vapor is harmful. It can act as an asphyxiant by limiting available
oxygen. Human health effects of overexposure to HFC- 134a vapors by inhalation may include
temporary nervous system depression with anaesthetic effects such as dizziness, headache,
confusion, incoordination and loss of consciousness. At very high doses, cardiac sensitization to
circulating epinephrine-like compounds can result in fatal cardiac arrhythmias.
If large concentrations are inhaled, immediately remove to fresh air. Keep person calm. If not
breathing, give artificial respiration, perferably mouth to mouth. If breathing is labored, give oxygen.
In the event of cardiac arrest, apply external cardiac massage. Do not admininster adreneline or
similar sympathominectic drugs as cardiac arrhythmias may result. Get immediate medical
attention.
Stable under normal conditions.
Any source of ignition, such as lighted cigarettes, flames, hot spots, welding.
Finely divided metals, magnesium and alloys conatining more than 2% magnesium. Can react
violently if in contact with alkali earth metals such as sodium, potassium, calcium, barium,
powdered aluminium, magnesium and Zinc.
Halogens, halogen acids and possibly carbonyl halides such as phosgene. These are toxic and
corrosive.
Avoid inhalation of high concentrations of vapors. Atmospheric concentrations should be minimized
and kept as low as possible. The vapor is heavier than air and collects at low level and in confined
areas. Ventilate by extraction at lowest levels.
Where doubt exists on atmospheric concentration, suitable breathing apparatus should be worn.
This should be self-contained or of the long breather type.

Storage

Store in a cool, well-ventilated area of low fire risk. Keep cylinders dry. Cylinders should be stored
upright with valve protection cap in place and firmly secured to prevent falling or being knocked
over. Protect cylinders from physical damage; do not drag, roll, slide or drop. Do not allow storage
area temperature to exceed 113F (45C). Keep away from direct sunlight, heat and sources of
ignition. Full and empty cylinders should be segregated. Use a first-in, first-out inventory system to
prevent full containers from being stored for long periods of time.

Protective Clothing

Wear overalls, impervious gloves and goggles/face protection.

Spill / leak Procedure

Ensure suitable personal protective clothing and respiratory protection is worn. Evacuate all
personnel from the affected area. Shut off source of leak, if possible without risk. Ventilate spill
area, especially low places where heavy vapors might collect. If possible dike and contain spillage.
Prevent liquid from entering sewers, sumps or pit areas, since vapor can create suffocating
atmosphere. Allow spilled liquid to evaporate.

Disposal

Best to recover and recycle. If this is not possible, destruction is to be in an approved facility which
is equipped to absorb and neutralize acids and other toxic processing products.

Fire Extinguishing Data

Non-flammable.

Containers

Fire exposed containers should be kept cool with water sprays. Containers may burst if overheated.

Fire Fighting Protective

Equip.

Self-contained breathing apparatus and protective clothing must be worn in fire conditions.

128

APPENDIX

PRESSURE TEMPERATURE CHART- R134a

Temperature F
0
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
42
44
46
48
50
52
54
56
58
60
62
64
66
68
70
72
74
76
78
80
82
84
86

Pressure
PSIA

PSIG

21.2
22.2
23.3
24.3
25.5
26.6
27.8
29.1
30.4
31.7
33.1
34.5
36.0
37.5
39.1
40.7
42.4
44.2
45.9
47.8
49.7
51.6
53.7
55.7
57.9
60.0
62.3
64.6
67.0
69.5
72.0
74.6
77.2
80.0
82.8
85.7
88.6
91.6
94.8
97.9
101.2
104.6
108.0
111.5

6.5
7.5
8.6
9.6
10.8
11.9
13.2
14.4
15.7
17.0
18.4
19.8
21.3
22.9
24.4
26.1
27.7
29.5
31.3
33.1
35.0
36.9
39.0
41.0
43.2
45.4
47.6
49.9
52.3
54.8
57.3
59.9
62.6
65.3
68.1
71.0
73.9
77.0
80.1
83.2
86.5
89.9
93.3
96.8

Temperature C
-17.78
-16.67
-15.56
-14.44
-13.33
-12.22
-11.11
-10.00
-8.89
-7.78
-6.67
-5.56
-4.44
-3.33
-2.22
-1.11
0.00
1.11
2.22
3.33
4.44
5.56
6.67
7.78
8.89
10.00
11.11
12.22
13.33
14.44
15.56
16.67
17.78
18.89
20.00
21.11
22.22
23.33
24.44
25.56
26.67
27.78
28.89
29.95
129

Pressure
Kpa (Absolute)

Kpa (Gauge)

146.2
153.2
160.4
167.9
175.7
183.7
192.0
200.7
209.6
218.8
228.4
238.2
248.4
258.9
269.8
281.0
292.6
304.6
316.9
329.6
342.6
356.1
370.0
384.3
399.0
414.1
429.7
445.7
462.2
479.1
496.5
514.4
532.7
551.6
570.9
590.8
611.1
632.0
653.5
675.4
698.0
721.1
744.7
769.0

44.9
51.8
59.1
66.6
74.3
82.4
90.7
99.3
108.3
117.5
127.0
136.9
147.1
157.6
168.5
179.7
191.3
203.2
215.5
228.2
241.3
254.8
268.7
283.0
297.7
312.8
328.4
344.4
360.9
377.8
395.2
413.0
431.4
450.2
469.6
489.4
509.8
530.7
552.1
574.1
596.6
619.7
643.4
667.6

APPENDIX

PRESSURE TEMPERATURE CHART- R134a

Temperature F
88
90
92
94
96
98
100
102
104
106
108
110
112
114
116
118
120
122
124
126
128
130
132
134
136
138
140
142
144
146
148
150
152
154
156
158
160
162
164
166
168
170

Pressure
PSIA

PSIG

115.1
118.8
122.6
126.4
130.4
134.4
138.6
142.8
147.1
151.6
156.1
160.7
165.5
170.3
175.2
180.3
185.5
190.7
196.1
201.6
207.2
212.9
218.8
224.7
230.8
237.0
243.3
249.8
256.4
263.1
269.9
276.9
284.0
291.3
298.7
306.2
313.9
321.7
329.7
337.9
346.1
354.6

100.4
104.1
107.9
111.7
115.7
119.7
123.9
128.1
132.4
136.9
141.4
146.0
150.8
155.6
160.6
165.6
170.8
176.0
181.4
186.9
192.5
198.2
204.1
210.0
216.1
222.3
228.6
235.1
241.7
248.4
255.2
262.2
269.3
276.6
284.0
291.5
299.2
307.1
315.0
323.2
331.5
339.9

Temperature C
31.11
32.22
33.33
34.44
35.56
36.67
37.78
38.89
40.00
41.11
42.22
43.33
44.44
45.56
46.67
47.78
48.89
50.00
51.11
52.22
53.33
54.44
55.56
56.67
57.78
58.89
60.00
61.11
62.22
63.33
64.44
65.56
66.67
67.78
68.89
70.00
71.11
72.22
73.33
74.44
75.56
76.67

130

Pressure
Kpa (Absolute)

Kpa (Gauge)

793.8
819.2
845.3
871.9
899.2
927.1
955.7
984.9
1014.8
1045.3
1076.6
1108.5
1141.2
1174.5
1208.6
1243.4
1279.0
1315.3
1352.4
1390.3
1428.9
1468.4
1508.7
1549.8
1591.7
1634.5
1678.2
1722.7
1768.1
1814.4
1861.6
1909.8
1958.9
2008.9
2059.9
2111.9
2164.9
2218.9
2274.0
2330.1
2387.2
2445.4

692.5
717.9
743.9
770.6
797.9
825.8
854.3
883.6
913.4
944.0
975.2
1007.2
1039.8
1073.2
1107.3
1142.1
1177.7
1214.0
1251.1
1288.9
1327.6
1367.1
1407.4
1448.5
1490.4
1533.2
1576.8
1621.4
1666.8
1713.1
1760.3
1808.5
1857.6
1907.6
1958.6
2010.6
2063.6
2117.6
2172.7
2228.7
2285.9
2344.1

APPENDIX

USEFUL EQUATION AND DATA

WATER SYSTEM EQUATION:
H

= 500 x GPM x

H
GPM
T
500

= Total heat (Btu/ Hr.)

= Water flow rate (Gallons per minute)
= Temperature difference (F)
= Equation factor

For systems with glycol solution, this equation can be used with a modified equation factor
(depending on the glycol concentration as tabulated below:

Ethylene Glycol
% GLYCOL
SOLUTION

TEMPERATURE F.

SPECIFIC
HEAT

SPECIFIC
GRAVITY
( )

EQUATION
FACTOR

FREEZE
POINT

BOILING POINT

+32

212

1.00

1.000

500

10

+26

214

0.97

1.012

491

20

+16

216

0.94

1.027

483

30

+4

220

0.89

1.04

463

40

-12

222

0.83

1.055

438

50

34

225

0.78

1.067

416

60

-60

232

0.73

1.079

394

70

<-60

244

0.69

1.091

376

80

-49

258

0.64

1.101

352

90

20

287

0.60

1.109

333

100

+10

287+

0.55

1.116

307

Notes:
1. Specific gravity with respect to water at 60F.

SYMBOLS COMMONLY USED IN CHILLED WATER PLANT DRAWINGS:

Piping:

131

APPENDIX
Valves:

Fittings:

132

APPENDIX
Piping Specialities:

Electrical:

133

230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60

UNIT DATA
Supply Voltage (3Phase)
Nominal
(VPh-Hz)

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

EXTENDED B/B

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
TB2 - 600
NA
NA
TB2 - 600
NA
NA
TB2 - 600
NA
NA
TB2 - 750
NA
NA
TB3 - 750
NA
NA
TB3 - 750
NA
NA
TB3 - 750
NA
NA

LUG SIZE

MAIN POWER ENTRY

Terminal number 1

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA

QTY per
phase

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

CONTROL POWER ENTRY

Terminal Number 3
QTY per
LUG SIZE
phase

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

Note:
All this lugs can be requested separately from the unit.

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

MAIN POWER ENTRY

Terminal number 1
Terminal Number 2
QTY per
QTY per
LUG SIZE
LUG SIZE
phase
phase

Terminal Number 1 - First Main Power Field Terminal Point of the unit
Terminal Number 2 - Second Main Power Field Terminal Point of the unit ( This is avaible only for chiller with Dual Power Entry Point)
Terminal Number 3 - Control Power Supply, Factory wired, this can be done also in the field when required. This should be connected from bus separate from Terminal Number 1 and 2.
NA - Not Applicable.
TB2 - 600 - Lug capable for two cable of 2 to 600 MCM size.
TB3 - 600 - Lug capable for three cable of 2 to 600 MCM size.
TB2 - 750 - Lug capable for two cable of 1/0 to 750 MCM size.
TB3 - 750 - Lug capable for three cable of 1/0 to 750 MCM size.
TB4 - 750 - Lug capable for four cable of 1/0 to 750 MCM size.
EXTENDED B/B - Terminal B/B extansion for field installation.

LEGENDS:

160

150

140

130

120

100

90

80

70

60

50

MODEL
NO
ASYB

UNIT MAIN TERMINAL LUGS

NOT AVAILABLE

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

CONTROL POWER ENTRY

Terminal Number 3
QTY per
LUG SIZE
phase

230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60

Ph-Hz)

UNIT DATA
Supply Voltage (3Phase)
Nominal
(V-

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

EXTENDED B/B

TB3 - 750
NA
NA
TB3 - 750
TB2 - 750
TB2 - 600
TB3 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB3 - 600
TB2 - 600
TB4 - 750
TB3 - 600
TB2 - 750
TB4 - 750
TB3 - 600
TB2 - 600
TB4 - 750
TB3 - 600
TB3 - 600
TB3 - 600
TB3 - 750
TB3 - 600
TB3 - 600
TB3 - 750
TB3 - 600

LUG SIZE

MAIN POWER ENTRY

Terminal number 1

1
NA
NA
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
2
1
1

QTY per
phase

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

CONTROL POWER ENTRY

Terminal Number 3
QTY per
LUG SIZE
phase

NA
NA
NA
TB2 - 600
NA
NA
TB2 - 600
NA
NA
TB2 - 750
NA
NA
TB2 - 750
NA
NA
TB3 - 600
NA
NA
TB3 - 600
NA
NA
TB2 - 600
NA
NA
TB2 - 600
NA
NA
TB3 - 600
NA
NA
TB3 - 600
NA
NA

NA
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
TB2 - 600
NA
NA
TB2 - 600
NA
NA
TB3 - 600
NA
NA
TB3 - 600
NA
NA

Note:
All this lugs can be requested separately from the unit.

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA
1
NA
NA

MAIN POWER ENTRY

Terminal number 1
Terminal Number 2
QTY per
QTY per
LUG SIZE
LUG SIZE
phase
phase

Terminal Number 1 - First Main Power Field Terminal Point of the unit
Terminal Number 2 - Second Main Power Field Terminal Point of the unit ( This is avaible only for chiller with Dual Power Entry Point)
Terminal Number 3 - Control Power Supply, Factory wired, this can be done also in the field when required. This should be connected from bus separate from Terminal Number 1 and 2.
NA - Not Applicable.
TB2 - 600 - Lug capable for two cable of 2 to 600 MCM size.
TB3 - 600 - Lug capable for three cable of 2 to 600 MCM size.
TB2 - 750 - Lug capable for two cable of 1/0 to 750 MCM size.
TB3 - 750 - Lug capable for three cable of 1/0 to 750 MCM size.
TB4 - 750 - Lug capable for four cable of 1/0 to 750 MCM size.
EXTENDED B/B - Terminal B/B extansion for field installation.

LEGENDS:

310

295

270

250

240

230

215

200

190

180

170

MODEL
NO
ASYB

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

CONTROL POWER ENTRY

Terminal Number 3
QTY per
LUG SIZE
phase

230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60
230-3-60
380-3-60
460-3-60

(V-Ph-Hz)

EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED
EXTENDED

B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B
B/B

EXTENDED B/B

TB3 - 750
TB4 - 750
TB4 - 750
TB3 - 750
TB4 - 750
TB4 - 750
TB3 - 750
TB4 - 750
TB4 - 750
TB3 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB4 - 750
TB3 - 600
TB4 - 750
TB4 - 750
TB3 - 600
TB4 - 750

LUG SIZE

2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
2
1
1
2
2
1
2
2
1

QTY per
phase

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

CONTROL POWER ENTRY

Terminal Number 3
QTY per
LUG SIZE
phase

TB3 - 750
TB2 - 600
TB2 - 600
TB3 - 750
TB2 - 600
TB2 - 600
TB3 - 750
TB2 - 750
TB2 - 600
TB3 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB3 - 600
TB2 - 600
TB4 - 750
TB3 - 600
TB2 - 600
TB4 - 750
TB3 - 600
TB3 - 600
TB4 - 750
TB3 - 600
TB3 - 600
TB4 - 750
TB3 - 750
TB3 - 600

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

TB3 - 750
TB2 - 600
TB2 - 600
TB3 - 750
TB2 - 600
TB2 - 600
TB3 - 750
TB2 - 750
TB2 - 600
TB3 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB2 - 750
TB2 - 600
TB4 - 750
TB3 - 600
TB2 - 600
TB4 - 750
TB3 - 600
TB2 - 600
TB4 - 750
TB3 - 600
TB3 - 600
TB4 - 750
TB3 - 600
TB3 - 600
TB4 - 750
TB3 - 750
TB3 - 600

Note:
All this lugs can be requested separately from the unit.

1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1

MAIN POWER ENTRY

Terminal number 1
Terminal Number 2
QTY per
QTY per
LUG SIZE
LUG SIZE
phase
phase

Terminal Number 1 - First Main Power Field Terminal Point of the unit
Terminal Number 2 - Second Main Power Field Terminal Point of the unit ( This is avaible only for chiller with Dual Power Entry Point)
Terminal Number 3 - Control Power Supply, Factory wired, this can be done also in the field when required. This should be connected from bus separate from Terminal Number 1 and 2.
NA - Not Applicable.
TB2 - 600 - Lug capable for two cable of 2 to 600 MCM size.
TB3 - 600 - Lug capable for three cable of 2 to 600 MCM size.
TB2 - 750 - Lug capable for two cable of 1/0 to 750 MCM size.
TB3 - 750 - Lug capable for three cable of 1/0 to 750 MCM size.
TB4 - 750 - Lug capable for four cable of 1/0 to 750 MCM size.
EXTENDED B/B - Terminal B/B extansion for field installation.

LEGENDS:

590

560

540

500

475

450

420

400

375

350

330

Nominal

MAIN POWER ENTRY

Terminal number 1

NOT AVAILABLE

UNIT DATA
Supply Voltage (3Phase)

NOT AVAILABLE

MODEL
NO
ASYB

NOT AVAILABLE

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA
NA

CONTROL POWER ENTRY

Terminal Number 3
QTY per
LUG SIZE
phase

In order to ensure trouble-free operation and to avoid

damage to this equipment, periodic maintenance is
necessary. Careful maintenance attention can pay
big dividends in efficient operation, lower operating
cost, reduced down time and long satisfactory
service life which can be ensured by drawing up a
MAINTENANCE CONTRACT with a professional
service company like Zamil CoolCare. For more
information please contact them at their following
addresses.

CoolCare Branches in KSA :

DAMMAM: (Head Office) First Industrial City, Dammam 31424, Saudi Arabia Phone: (03) 847 4222 Fax: (03) 847 3744
JUBAIL: Jubail Industrial City 31961, Saudi Arabia Phone: (03) 341 6666 Fax: (03) 341 2019
AL HASSA: Mubarraz, Al Hassa 31982, Saudi Arabia Phone: (03) 530 3838 Fax: (03) 530 6821
RIYADH: Riyadh 11411, Saudi Arabia Phone: (01) 270 4444 Fax: (01) 270 2130
QASSIM: Onaizah, Qassim 81888, Saudi Arabia Phone: (06) 361 6000 Fax: 362 0726
JEDDAH: Jeddah 21472, Saudi Arabia Phone: (02) 673 8888 Fax: (02) 673 8888
MAKKAH: Makkah Al Mukarramah, Saudi Arabia Phone: (02) 546 4167 Fax: (02) 546 4225
MADINAH: Madinah Monawarah, Saudi Arabia Phone: (04) 838 6829 Fax: (04) 835 1995
YANBU: Yanbu, Alsinaiyah, Saudi Arabia Phone: (04) 321 2151 Fax: (04) 321 2500

TABUK: Tabuk, Saudi Arabia Phone: (04) 423 2840 Fax: (04) 423 2912
GIZAN: Gizan 81888, Saudi Arabia Pone: (07) 321 3915 Fax: (07) 321 3919