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Using Overture Design Guide

The Design Guide provides a tool for selecting the correct audio power amplifier part for a given application and designing a complete system around that part. It provides calculations and recommendations for supply voltage, current limits, heat sinking, and configurations like bridge or parallel modes. Key parameters calculated include output power, gain, frequency response, power dissipation, and heat sink requirements. The tool assumes a standard non-inverting circuit and aims to ensure designs stay within manufacturers' specifications.

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eleceng1979
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© © All Rights Reserved
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Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
217 views

Using Overture Design Guide

The Design Guide provides a tool for selecting the correct audio power amplifier part for a given application and designing a complete system around that part. It provides calculations and recommendations for supply voltage, current limits, heat sinking, and configurations like bridge or parallel modes. Key parameters calculated include output power, gain, frequency response, power dissipation, and heat sink requirements. The tool assumes a standard non-inverting circuit and aims to ensure designs stay within manufacturers' specifications.

Uploaded by

eleceng1979
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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Using the Overture Design Guide

Rev 1.5

Overview:
The Design Guide was created as an aid to the system designer to choose the correct part for a
given application and make a complete and correct design. The Design Guide is provided in a common
format (Excel 97 or Excel 5.0/95). It is recommended that these instructions be printed out and read
while using the Design Guide. The Design Guide will give warnings about using the correct supply
voltage, current limits, correct heat sink size as well as information about bridge and parallel use of the
supported part numbers. All of the necessary information for a complete Class AB design using one of
the listed part numbers is provided. Part numbers are split by number of channels (Stereo or Mono) and
show in increasing output power capabilities. Lower output power parts are on the left with increasing
output power capabilities for parts going to the right. There is also a power dissipation verses output
power graph on the tab labeled 'Pd vs. Pout Curve'. This graph shows the total power dissipation within
each IC package verses increasing output power.

Assumptions, Limitations, and Accuracy:


All of the assumptions are listed in the Design Guide under Assumptions. They are:
1. Output power is only calculates for 4, 6, and 8 loads for a single ended design.
2. The amplifier is used in a non-inverting configuration.
3. A split power supply is used with Ground at the midpoint between the two supplies and considered
0Volts.
4. Thermal grease is used between the package and heat sink without the use of a micro washer.
5. Only the part numbers listed are supported.
Implied in assumption 2 and 3, the amplifier circuit is the same as the Typical Application Circuit
found on any of the datasheets for the listed supported parts. Bridge calculations assumes two ICs of the
same part number are used in a bridge configuration. For stereo parts, bridge calculations and thermals
assume both channels are used to drive the load. For three channel parts, bridge calculations and
thermals assumes two of the channels are in a bridge configuration with the third channel in a singleended configuration driving the load impedance listed. Parallel calculations requires a minimum of two
amplifiers (two ICs for mono amp. part numbers or one IC for stereo part numbers minimum). Using
two stereo ICs in the parallel calculation means all four channels of amplification are tied in parallel to
drive a single load. This load impedance value and output power are shown in the 'All Chs.' column. The
'2 Chs.' column is mostly for three channel parts and shows the load impedance value and output power
if just two channels of the three are used in parallel with the load shown. The third channel is configured
in single-ended mode and driving the load value entered.
The main limitation is that RL can only be set to 4, 6 and 8 loads. For the bridge calculations
which uses 2*RL the only supported loads are 8, 12 and 16. For the parallel calculations the
supported loads are RL/x where x is the number of power amplifiers. THD performance is not calculated
at output powers below clipping (the 1% power point calculated) and is not guaranteed to any
specification. See individual datasheets for the listed parts for more information on performance.
The accuracy of the Design Guide is very good when used within the constraints of the assumptions
and limitations listed above. As with any IC fabrication, variations in the fab process will introduce a

certain amount of performance variation from IC to IC. The Design Guide calculates what the typical
performance may be for any given IC. It is best to verify performance on the bench for accuracy.

Features:
The following performance or component values are calculated in the Design Guide:
- Maximum supply voltage for the desired part number.
- Voltage headroom between desired supply voltage and maximum supply voltage.
- Peak voltage and current seen by the load.
- Output Power at clipping (1% THD).
- Gain in V/V and dB Not for Bridge Tied Load configuration.
- Low frequency -3dB point.
- Input signal level needed for output power to reach 1% level.
- Mute resistor (if needed).
- Snubber values.
- Input impedance of the amplifier stage.
- Output power for maximum power dissipation (PD).
- Total power dissipation per IC.
- Heat sink size for each available package type .
- Bridge output power if two amplifier channels are used with the bridge load impedance listed.
- Parallel output power if two or more amplifier channels are used with the parallel load impedance
listed.
- Warnings when using a specified part outside of the recommended range.

How To Use:
Each major section of calculations has a purple header above the calculation box(es) describing
what calculations are performed. Blue highlighted cells are input cells and yellow highlighted cells are
calculations. Once a valid part number is entered in the Part Number box then all calculations are for
that part number only. With protection turned on (default) it is not possible to enter data into any cells
other than the blue highlighted input cells. An Orange highlighted cell indicates a possible problem that
should be checked but a change is not necessarily needed. A Red highlighted cell is a design error
indicating possible use outside of absolute specifications or a design that will not work as generally
desired. All the boxed cells will fit on a monitor if the resolution of the monitor is set to 1280x960 or
higher with Excel maximized. Thousands of colors (16 bit) is needed to see the color of each cell
clearly. The revision and date of last update are displayed in the upper left corner.
The second tab is labeled 'Pd vs. Pout Curve' and will show the total power dissipation within the
IC package as a function of output power. There are no user inputs on this tab. All data is taken from the
'Calculations' tab.

Explanation of Each Calculation Box:


The Design Guide starts with all the values entered for the standard solution used on the
LM4780 demo boards and shown in the datasheet (a typical 60W/8 stereo solution). The main box
labeled Enter Information Below is where all but two items of information are entered. Any of the part
numbers listed to the right can be used. If an invalid part number is tried a warning will appear in the
warning box and many calculations will show 0 or ALERT!. If the supply voltage is greater than the
absolute maximum supply voltage a warning will show and ALERT! will show in the voltage

headroom box. If there is less than 4 Volts between the entered operating supply voltage and the
absolute maximum supply voltage then a warning will be shown. The load impedance must be entered
as 4, 6 or 8. If an incorrect impedance is entered a warning will be shown and all output power
calculations will show 0 (although the thermal calculations will show correctly for an unsupported load
impedance). The values for the external components are entered next to their circuit designators. This
circuit can be found on any of the datasheets for the parts listed as the Typical Application Circuit
commonly found on the front page of the datasheet.
The Calculations boxes show all the information about the circuits performance. Output power
at 1% THD, Gain in both V/V and dB, low frequency cutoff, Input level needed to obtain the full output
power calculated, Mute resistor value if needed, Snubber values, and the input impedance of the
amplifier circuit.
The Power Dissipation and Thermal Design box lets the user enter in the ambient temperature
and shows the appropriate heat sink size (SA in C/W) for each package type if available. There is also
information on what output power point the maximum power dissipation occurs and the total power
dissipation for each IC. This information is helpful for the stereo ICs since it is easy to forget that there
are two power amplifiers in a single package. The thermals section is also correct for the bridge and
parallel output power calculations when using the load impedance shown with the number of ICs listed.
The Bridge Mode and Parallel Mode power calculation boxes are limited to only the load
impedance shown. This load impedance is calculated from the RL entered earlier. These calculations are
more limited. To design a 8 bridge amplifier, enter 4 in the load value in the user enterable section.
The thermal calculation and power dissipation curve will then show the amount of power dissipation and
heat sink needed for each IC in the bridge if using a mono part number. For multi channel parts the
calculations will be for a single IC if using both channels in a bridge configuration or two of the three in
a bridge with the third channel in single-ended mode driving the load impedance entered by the user.
As the number of ICs in increased in the parallel mode box the load impedance will drop
accordingly by the equation (RL/# of power amps) in the 'All Chs' column. The '2 Chs.' column is mainly
for three channel amplifiers and shows the load impedance and output power when two channels of a
three channel part are configured for parallel operation. The third channel is assumed to be in singleended configuration driving the load value entered in by the user in the upper left section. This option is
helpful for using a three channel part to create a two channel amplifier with higher power in one
channel. Applications might be a 2-way self amplified speaker and the desire is to have twice the output
power in the subwoofer portion as compared to the tweeter portion.

Warnings Box:
The warnings box will show a warning when trying to use a entered part number incorrectly. The
warnings are listed below with the corrective action(s) needed. One or more actions may be needed.
1. Part cannot operate as this voltage or Supply headroom may be too low or Supply voltage minimum
is +/-10V.
Actions:
a. Lower or raise supply voltage.
b. Choose a part with a higher absolute supply voltage to increase headroom, a part number further
to the right.

2. Required heat sink size is too large (SA is below 1C/W) or a warning will occur when SA is below
1.5C/W.
Actions:
a. Decrease supply voltage.
b. Increase load impedance.
c. Choose a different part number.
d. Use only the TA package if waning is for TF package and part is available in both packages.
3. IC output current limit reached.
Actions:
a. Lower supply voltage.
b. Increase load impedance.
c. Choose a part number with high current capabilities (parts to the right).
4. Load impedance not supported.
Action:
a. Enter either 4, 6 or 8 in the RL (load impedance) box.
5. Gain is too low or too high.
Action:
a. Adjust the values of Rf and Ri until gain falls within the range of 10 50 V/V.
6. Invalid part number.
Action:
b. Choose a correct part number. Part numbers are listed across the Calculations box.
7. Not enough power amplifiers for the parallel calculations or Integer number of ICs only.
Action:
a. Be sure number of amplifiers is an integer number.
b. Enter 2 or more in the Number of ICs (packages) box. This only happens when using mono
amplifiers.

Pd vs. Pout Curve Tab:


This sheet does not have any user enterable data but instead takes the inputs from the
'Calculations' tab. The graph is a plot of the power dissipation in each IC package verses the output
power or output power per channel if more than one channel is available. The graph will automatically
take into account stereo or three channel parts and show the total amount of power dissipation in a single
IC package. The y-axis is auto scaling for readability for all parts under all conditions of operation. The
graph is also accurate for power dissipation for each IC in a bridge or parallel configuration but the
Output Power scale will be ~ of the actual output power of a bridge configuration and ~1/X scale for
parallel operation where X is the number of amplifiers in parallel. This number is shown in the Yellow
highlight box just below the 'Number of ICs' user enterable blue box in the Parallel Mode section. For
mono part numbers the 'Number of ICs' and 'Number of Power Amps'. will be the same number. For
stereo part numbers the 'Number of ICs' will be the 'Number of Power Amps'. This graph is to assist in
thermal design and power supply design. Total supply power can be found by adding power dissipation
and output power.

Helpful Tips:

Finding the right part for a particular application.


In general, more powerful parts are more expensive (due to die size). Start with a part number on
the left and change part numbers as needed to remove warnings moving one part to the right each time.
Lower -3dB frequency
Based on a combination of Cin and Rin with Ci affecting the feedback frequency range. Increasing
the values will lower the 3dB point.

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