SB-123 a 600 hp York Shipley Boiler

A-1. BOILER Performance & Design Characteristics

Boiler Model Number: YSG Model 588-SPH-600-S150 Steam Boiler
Quantity of Boilers: One, ( 1 ) Packaged Boiler
Boiler Horse Power, each: 600 BHP ( 5,886 KW)
Boiler Capacity: 20,700 pounds per Hour steam * ( 9,409 Kg / Hour)
Boiler Output: 20,088,000 btu / Hour Output ( 5,062,100 KCAL / Hour)
Boiler Design Pressure: 150 psig. Steam Pressure ( 10.55 Kg/Cm2)
Boiler Operating Pressure: Up to 135 psig. Operating Steam Pressure ( 9.50 Kg/Cm2)
Heating Surface - Fireside: 3,000 Square Feet ( 278.7 sq. meters)
Heating Surface - Waterside: 3,257 Square Feet ( 302.6 sq. meters)
ASME Construction*: Section 1, Power Boilers, ASME Code
Boiler Pressure Vessel Type: Three Pass Dryback Scotch Marine Firetube Boiler
Performance Steam Quality: 99.5% or greater dry saturated steam
Furnace Diameter & Type: 37 Inside Diameter, HRC, 248 Length
Boiler Pressure Drop: 2.00 w.c. ( inches of water column )
Burner Manufacturer: Power Flame Low NOx Burner, furnished to YSG for mounting by
WARE, Inc.
Burner Model Number: Power Flame Low NOx Burner,LNICM10B-GO-30 .
Input Required - Natural Gas: 25,150 CFH Natural Gas @ 1,000 btu/cubic foot ( 712.26
M3 per hour)
Input Required - #2 Fuel Oil: 167.0 GPH of #2 Fuel Oil at 140,000 btu/gallon ( 669.95
Liters per hour)
Burner Operation: Full Modulation, 0-135 ohm signal from L91B Pressuretrol
Dry Weight: 46,650 pounds ( 21,205 Kg. )
Wet Weight: 73,950 pounds (33,614 Kg.)
Water Capacity: 3,290 gallons, (to operating water level) ( 12,453 Liters)
Standard Code Requirements: ASME Section 1, Power Boilers




A.2 GENERAL DESCRIPTION
The unit is a three pass, dryback boiler, designed, constructed, inspected and certified in accordance with Section I,
Power Boilers, of the ASME Boiler & Pressure Code with heavy wall steel furnace, complete with (6) - ASME Handhole
Inspection Openings and (1) - 12" x 16" ASME Manhole Inspection Opening in the shell. The boiler assembly includes
gas tight front and rear combustion gas turn spaces; refractory lined rear turn space at the end of the furnace with a
refractory lined rear door supported from a shell mounted hinged davit; split front doors with internal insulation panels and
two steel rear third pass covers bolted in place. The boiler assembly includes a flanged vertical vent connection, rear
furnace observation port, painted steel jacketing with 2" fiberglass insulation and open bottom, lifting lugs for rigging,
fabricated steel base w/ saddles and skids, front door mounted fireside cleanout opening, with fireside gaskets.



A.3 Model 588-SPH-600-S150 Construction Description

3 pass Dryback Firetube Boiler designed & certified in accordance with Section I, Power Boilers, of
ASME Boiler & Pressure Code
Pressure Vessel Shell includes 31/2" x 41/2" Handhole & 12 x 16 Manhole Inspection Openings per ASME
Code
Heavy Wall Large Diameter Furnace for low volume heat release, manufactured with SA-516 pressure vessel
quality steel
Large volume gas tight combustion gas turn spaces at exits of first, second and third pass tube banks
Gas Tight Refractory Lined and Insulated Furnace Access Rear Door, mounted on heavy duty hinge
arrangement
Gas Tight Front Fireside Access Doors with internal insulation with hinged/davit arrangement on each door
Gas Tight Third Pass Fireside Access Doors, bolted arrangement, heavy gauge steel covers with handles for
easy access
8 Wide Rigid steel catwalk installed lengthwise on top boiler centerline for casing protection during installation
Heavy Duty Lifting Lugs centered and welded on top of boiler shell for simple rigging with spreader bar
Painted Steel J acket Casing with 2" Fiberglass Insulation, Open Bottom and Trim Rings for Openings
Boiler Mounting includes Fabricated Steel Base Assembly with Steel Saddles and Side Skid Channels
( 2 ) - 6 Spring Load Explosion Doors, Mounted in Rear Third Pass Upper Doors
Factory Testing Complete Electrical Testing of all boiler controls and safety interlock interface with customer
furnished burner

A.4 Boiler Operating - Safety Controls and Standard Boiler Trim
Primary Low Water Cutoff Control: ( 1 ) - MM #157S Float Type Control, Automatic Reset
Secondary Low Water Cutoff Control: ( 1 ) - MM#750B Probe type Control with manual reset relay switch
High Water Alarm: ( 1 ) - Not Included, available as option, see Section B for pricing
Feedwater Control & Operation: ( 1 ) - On/Off Pump Operation from Control Switch in Primary LWCO
Water Level Gauge: ( 1 ) - Mounted on Primary LWCO Water Column Piping
Water Level Gauge Valves: ( 1 ) - Set, npt x 150 psig., with ASME Safety Ball Checks
Tri-Cock Valves: ( 3 ) - x 250#- Mounted on Primary LWCO
Pressure Control: High Limit - Manual Reset: ( 1 ) - Honeywell #L404C Pressuretrol, 10 to 150 psig.
Range
Pressure Control: Operating Limit ( 1 ) - Honeywell #L404A Pressuretrol, 10 to 150 psig. Range
Pressure Control: Low Fire Hold ( 1 ) - Honeywell #L604A Pressuretrol, 10 to 150 psig. Range
Pressure Control: Modulating Control ( 1 ) - Honeywell #L91B Pressuretrol, 10 to 150 psig. Range
Steam Pressure Gauge: ( 1 ) - 6" Diameter, 0 - 300 psig. Range, with pressure snubber and shutoff valve
ASME Safety / Relief Valves: ( 1 ) - ASME Certified Safety Valve, set @ 150 psig. (Size as Required)

A.5 Boiler Principal Piping Connections and Sizes
Main Steam Supply Outlet: ( 1 ) - 8" x 300 psig. ANSI Flanged Connection with Internal Steam Dry-Pan
Surface Blowoff Connection: ( 1 ) - 1 Schedule 80 - SA-106 Steel Pipe Nipple at waterline
LWCO Trim Control Connection/s: ( 1 ) - 1" NPT x 3000 psig. SA-105 forged steel threaded coupling
Feedwater Inlet Connection: ( 1 ) - 2 NPT x 3000 psig. SA-105 forged steel threaded coupling
Blowdown Connection/s: ( 2 ) - 2 NPT x 3000 psig. SA-105 forged steel threaded coupling
Safety Valve Connection/s: ( 2 ) - 2 NPT x 3000 psig. SA-105 forged steel threaded couplings
Vertical Stack Flange Connection: ( 1 ) - 24 ID, with 2 wide structural steel mounting flange for 2000 lb.
load

A.6 Boiler Mounted Valves, Equipment and Optional Accessories
Flue Gas Outlet Thermometer: ( 1 ) - 3" Diameter, 200oF - 1000oF. Range Thermometer, Installed
Water Gauge Blowdown Valve: ( 1 ) - x 150#built-in valve on bottom water gauge valve on water
column
Primary LWCO Blowdown Valve: ( 1 ) - 1 x 150 psig. bronze ball valve, Pre-Piped & ASME Certified *
Bottom Blowdown Valves: ( 1 ) - Set, 2 x 150 psig. Triple Blowdown Valves, Pre-Piped & ASME Certified *
Feedwater Stop & Check Valves ( 1 ) - Set, 2 x 150 psig. Feed, Stop & Check Valves, Pre-Piped &
ASME Certified *
Surface Blowdown Valve: ( 1 ) - x 250 psig. Surface Blowdown Valve, Pre-Piped & ASME Certified *
Modulating Feedwater Valve Assembly: Not Included, Available as Optional Equipment, (See Section B -
OPTIONS)
Main Steam Non-Return Stop-Check Valve: Not Included, Available as Optional Equipment, (See Section
B - OPTIONS)
Main Steam Outside Screw & Yoke Gate Valve: Not Included, Available as Optional Equipment, (See Section
B - OPTIONS)

* Mounted, Piped & Certified in accordance with ASME Section1, B31.1 &
CSD-1


A.7 Boiler Mounted Flue Gas Re-Circulation Piping
Flue Gas Re-Circulation Piping: 8 x Sch. 10 Steel FGR Piping, mounted on boiler, (Boiler ships with FGR piping in
place

Dimensions: Approx. 27-4 L. x 9-4 W. x 10-1 H. Weight Approx. 47,000 lbs.