Maintenance Checklist TS Dryer & System
AirCare PM
Repair/Other
Date of Inspection: ______ / ______ / ______
Customer Name
______________________________
Customer Address ______________________________
Distributor / Air Center: ___________________________
Dryer Type:
Refrigerated
Model No.:
______________________________
Serial No.:
______________________________
Work Order No.: ______________________________
General Dryer Inspections (Check & Record, If Applicable)
System Inspections
OK
Fixed/Changed/Cleaned During Visit
Still Requires Repair/Changing/Cleaning
1.
2.
Inlet Air Temperature (<100F/38C) (F / C) _____________
Inlet Air Pressure (PSIG / BarG)
_____________
3.
Outlet Air Temperature (F / C)
_____________
4.
Outlet Air Pressure (PSIG / BarG)
_____________
5.
Pressure Drop Across Dryer (PSIG / BarG)
_____________
6.
Minimum Air Temperature (F / C)
_____________
7.
Type of Refrigerant
_____________
8.
Refrigerant Suction Temperature (F / C)
_____________
9.
Refrigerant Suction Pressure (PSIG / BarG)
_____________
10.
Refrigerant Discharge Temperature (F / C)
_____________
11. Refrigerant Discharge Pressure (PSIG / BarG) _____________
12.
Refrigerant Compressor Head Temp (F / C)
_____________
Electrical
Inspection
13.
Inspect and Clean Condenser Fins
(Check and Record _____________
the Following)
14.
Visit
Inspect and Clean Cooling Fan
OK Fixed During
_____________
Still Requires
Repair
15.
Clean
CondensateADrain
22.
Inspect
Voltageand
(Full
Load)
_______ B ________ C
_______ _____________
16.
Cond. piped to
(Management
D _______ E ________ F _______
System/Drain/Floor/Outdoors)
23.
Motor Amperage (Full Load) T1/U ____T2/V _____
17. T3/W______
Room Ambient Temperature (F / C)
_____________
24.
Voltage Drop Across Starter L1 ______ L2 _______ L3
18. _______ Inspect for Air Leaks
_____________
25.
Total Pkg Amps (Full Load) L1 ______ L2 _______ L3
19. _______ Unit Installed
26. (Indoor/Outdoor)
Motor Nameplate Data
(HP / kW)
Copies:
Original to
retained
by the
Distributor
20. ____________________
be
Bypass
Installed
around
Dryer / Air Center
nd
2 Copy to remain with the Customer
3/04 05517206
_____________
RPM ______ V ______ A _______
21.
Operational
27.
Safety
InspectValves
Contactors
Typical
_____________
_____________
Air System
28.
Check Electrical Connections
_____________
H
I
A) Air Compressor
B) Air Dryer
C) Pre-Filter
D) After-Filter
E) Air Receiver
F) Sys Controller
G) Condensate Sys
H) Line Reactor
I) Variable Frequency Drive
(C) Pre-Filter (Recommended Change Interval 6 months)
29. Filter Changed (Date)____/____/____ Type ____________
30. Pressure Drop Across Filter (PSIG/BarG) _____________
31. Type of Condensate Drain
(Manual/Auto/Ball/Float)
32. Condensate Drain Functional Check
______________
33. Cond. piped to (Management System/Drain/Floor/Outdoors)
(D) After-Filter (Recommended Change Interval 6 months)
34. Filter Changed (Date)____/____/____ Type ____________
35. Pressure Drop Across Filter (PSIG/BarG) _____________
36. Type of Condensate Drain
(Manual/Automatic/Ball/Float)
37. Condensate Drain Functional Check
______________
38. Cond. piped to (Management System/Drain/Floor/Outdoors)
(E) Air Receiver
Receiver #1
#2
#3
39. Size of Air Receiver
(Gallons) ______ ______ ______
40. Air Pressure
(PSIG/BarG) ______ ______ ______
41. Safety Valves Operational
_____________
42. Type of Condensate Drain
(Manual/Auto/Ball/Float)
43. Condensate Drain Functional Check
______________
44. Cond. piped to (Management System/Drain/Floor/Outdoors)
(F) Air System Pressure Controller
45. System Controller Installed?_____ Type _______________
46. Air Press after Receiver or Controller (PSIG/BarG)________
(G) Condensate Management
47. Type Installed
(PolySep/Other) _______________
48. Last Oil Removal Media change (Date) ____/_____/_____
49. Water Exiting System clean
_______________
50. Condensate Analysis (Optional)
____________________
Air System
51. High Volume Air Usage
(Time of Day) ____________
52. No or Low Volume Air Usage (Time of Day) ____________
53. Air Press Required for Plant System (PSIG/BarG)________
Point of Use Filters Filter
#1
#2
#3
54. Filter Changed (Date)
________ ________ ________
55. Type of Condensate Drain (M/A/B/F) (M/A/B/F) (M/A/B/F)
56. Cond. Drain Functioning _______ _______ _______
Yes
No
Recommendation for IntelliSurvey or Audit
Is there any additional Maintenance Needed?
If Yes, Is it Urgent?
Recommendations:
__________________________________________________________
Inspected By : ______________________
(Servicemans Signature)
Cert. #_______________
D
E
