The Woodward servo is the only type where the amount of power assist can be tuned to suit the driver's preference. STANDARD SERVO is a light, compact valve for systems where the working pressure will not exceed 1200 PSI (85 bars) HIGH LOAD SERVO has a thicker case and revised porting for severe conditions in oval track and off-road racing. Available in two valve profles and all T-bar sizes.
The Woodward servo is the only type where the amount of power assist can be tuned to suit the driver's preference. STANDARD SERVO is a light, compact valve for systems where the working pressure will not exceed 1200 PSI (85 bars) HIGH LOAD SERVO has a thicker case and revised porting for severe conditions in oval track and off-road racing. Available in two valve profles and all T-bar sizes.
Power Steering System Components Power Steering Servo Valves For all applications Made for installation at any convenient point in the steering column OR directly onto the rack and pinion, the Woodward servo is the only type where the amount of power assist (light, medium, heavy, etc.) can be tuned to suit the drivers preference by means of a system of inter- changeable torsion bars. The bars control the sensitivity of the power steering response and can be switched in the field without disassembly of the servo. A second revolutionary feature allows external adjustment of the left-to-right balance of the power steering. This is not possible with any other race car steering system. The Woodward servo allows it to be done right in the car, using nothing but a 5/32 or 4 mm Allen wrench in the two adjusting screws. Absolutely no OEM or salvage parts of any kind are used to make these servos; all components are made in our own plant. STANDARD SERVO is a light, compact valve for systems where the working pressure will not exceed 1200 PSI (85 bars).Track proven since 1996. The world standard for high fow in a small space. Available in two valve profles and all T-bar sizes. VA850-1 .....................................................................................475.00 VA850-2 .....................................................................................475.00 HIGH LOAD SERVO has a thicker case and revised porting for severe conditions in oval track and off-road racing. Designed for working pressures up to 2350 PSI (160 bars). Available in two valve profles and all T-bar sizes. VA950-1 .....................................................................................475.00 VA955 ........................................................................................475.00 VALVE TORSION BARS can be changed out to adjust the response curve of your servo. Smaller bars increase the response; larger bars decrease it. Made of spring tempered alloy steel, the bar is anchored at one end and adjusted for centering or directional bias at the other end using the set screws. O-rings are included. TB180 ...........................................................................32.45 TB185 ...........................................................................32.45 TB190 ...........................................................................32.45 TB195 ...........................................................................32.45 TB200 ...........................................................................32.45 TB205 ...........................................................................32.45 TB210 ...........................................................................32.45 TB215 ...........................................................................32.45 TB220 ...........................................................................32.45 TB225 ...........................................................................32.45 TB230 ...........................................................................32.45 TB235 ...........................................................................32.45 TB240 ...........................................................................32.45 VA950-1 VA850-1 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] 3 Power Steering System Components The cutaway view below shows the four large ball bearings that support the valve and isolate it from mechanical steering loads. Large ducts within the Woodward distribution spool replace the series of small holes used in the stock spools used by all other manufacturers. The Woodward design produces quicker response with lower restriction and lower operating temperature. Competitors spool Woodward spool Ball bearings Recent Developments The VA900 series servo incorporates several changes from the VA800. Most obvious are the large tapered ports which increase its flow capacity by reducing turbulence. At right is shown the top half of a VA900 servo case with a valve spool actually in place, in its normal installed position relative to the port openings. You can see that the fluid path is unobstructed all the way into the channels of the spool. A 900 servo is capable of filling a large diameter cylinder at velocities well beyond the quickest race car steering and in most applications will allow 5W-40 engine oil to be used as the hydraulic medium. The exhaust port of the 900 servo is enlarged to -8 hose size. This ef- fectively relieves back pressure from the return side of the circuit, further improving the sensitivity of the steering while reducing the buildup of waste heat. All existing Woodward reservoirs have removable hose adapters which can easily be swapped out to accommodate the large return hose from a 900 servo. Originally developed to meet military requirements, the 900 series will handle the severe hydraulic shocks of off-road applications involving air time, collisions with boulders, etc., that would occasionally burst the case of an 800 servo. This makes it especially suitable for the high working pressures demanded by current popular oval track setups which gain positive caster in a roll attitude. As described in the Rack and Pinion section, the servo does not need to be attached to the rack itself in order to function; it can be located anywhere along the steering column, provided its connecting path to the pinion is free of mechanical play. Moreover, it is not even necessary to bolt it down, provided either its input or output end is rigidly coupled into the steering shaft so as to form an extension of it. The valve operates internally and does not depend on external restraint. Because its four ball bearings isolate the valve from outside mechanical loads, the servo can reliably be used as a support point for the steering shaft by bolting it to the chassis and connecting it to the shaft with u-joints. Repair parts and seal kits are shown at the end of this section. A more detailed discussion of power steering, including performance data and service instructions, appears in the Power Steering System Tech section. SERVO BRACKET holds the servo by its thick billet end caps, preventing outside loads from distorting the case. Gold zinc plated. Includes six 10-24 x 1/2 socket head cap screws with lock washers. FB25 ................................................................................................................. 31.75 4 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] Power Steering Reservoirs High fow, de-aerating design With a quick-steering rack, the performance of the reservoir is critically important in preventing fluid starvation and loss of power steering. In a typi- cal aftermarket reservoir, returning fluid creates turbulence, which pulls air bubbles below the surface, which are then drawn into the pump intake. Air in the fluid makes it compressible, which causes hard steering and hydraulic jitter, and promotes overheating. Power Steering System Components Machined Billet Filler Neck Wrench Flats -10 or -12 Outlet Fittings Internal Flow Straightener Super Light .035 Wall -6 or -8 Return Fittings In this dual-chamber design, the return stream is tangent to the tank wall, creating a centrifuge effect to remove air bubbles. The freed air escapes at the top of the outer chamber through bleed holes leading to the inner chamber. The bleed holes point downward to prevent hot oil spray when the lid is removed. A -6 fitting is used with the 800 servo, and a -8 with the 900 servo. Farther down in the tank, the spin of the oil is arrested as it is drawn through a flow-straightening baffle by the pump suction. The pump draws from the inner chamber which is free of turbulence. In fact, the flow is so clean that the surface of the liquid cannot be seen to move with the engine running. The outlet fitting is available for either -10 and -12 hose, and both are contoured for minimum flow restriction. Free-fow outlet Air bleed holes BRACKET for 1.75 inch TUBE FB37 ........... 35.00 BRACKET for 1.5 inch TUBE FB35 ............ 35.00 BRACKET for FIREWALL FB36 ............ 35.00 RESERVOIR with -6 return, -10 outlet and FB35 bracket V100B ............ 105.00 RESERVOIR with -6 return, -10 outlet and FB36 bracket V100C ............ 105.00 RESERVOIR with -6 return, -10 outlet and FB37 bracket V100W ........... 105.00 RESERVOIR with -6 return, -10 outlet and FB38 bracket V100J ............. 105.00 RESERVOIR with -8 return, -10 outlet and FB35 bracket V101B ............ 105.00 RESERVOIR with -8 return, -10 outlet and FB36 bracket V101C ............ 105.00 RESERVOIR with -8 return, -10 outlet and FB37 bracket V101W ........... 105.00 RESERVOIR with -8 return, -10 outlet and FB38 bracket V101J ............. 105.00 RESERVOIR with -8 return, -12 outlet and FB35 bracket V102B ............ 105.00 RESERVOIR with -8 return, -12 outlet and FB36 bracket V102C ............ 105.00 RESERVOIR with -8 return, -12 outlet and FB37 bracket V102W ........... 105.00 RESERVOIR with -8 return, -12 outlet and FB38 bracket V102J ............. 105.00 RESERVOIR ONLY, no bracket V100X (specify fittings) ............................. 87.50 Shown with FB38 OFFSET bracket for 1.5 inch TUBE Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] 5 High Pressure Hose PTFE core, stainless braid, soft cover Woodward Power Racks are now equipped with a new -6 hose rated for 2000 PSI working pressure. This hose replaces our former cloth-covered 1500 PSI hydraulic hose and its reus- able type ends (shown at right for comparison). IMPORTANT: There are many different brands of hose and reusable hose ends now in circulation, most of which are mutually incompatible. Because it can be difficult to tell them apart, racers in a hurry have been known to create mismatched hose assemblies from spare components. These may appear cor- rect but can come apart under pressure. To prevent accidental mismatched field assemblies, WE USE ONLY PERMANENT CRIMP-TYPE ENDS ON OUR HPB6 PRESSURE HOSE. Although this hose conforms to the nominal standard dimensions of -6 stainless-braid PTFE hose, it also has an abrasion-reducing fabric cover. The cover precludes the use of screw-on ends (the kind with a brass olive) which are in- tended only for uncovered stainless braid. Permanent ends are the ONLY type approved for use with this hose. Crimp tooling data will be made available to qualified hose shops on request.
Power Steering System Components HOSE ADAPTERS, -6 o-ring to -6 AN/JIC male fare STRAIGHT G180 ....................................................3.25 45 DEGREE G145.................................................. 4.95 90 DEGREE G190.................................................. 4.55 BANJO HPB66MF .............................................. 30.00 HOSE per foot HPB6.............. 7.95 STRAIGHT endHPB180 ......... 7.25 BANJO end HPB66 .............. 32.50 90 end HPB190 .................... 15.25 Assembly labor (per hose)...... 5.00 NEW OLD Low Profle Banjo Fittings Fit directly on -6 o-ring ports Woodward has developed the first banjo fitting that uti- lizes the proven and convenient SAE/AN o-ring port. The banjo seals with o-rings top and bottom instead of metal compression washers, and they will seal hydraulic pressure with the same moderate torque as any other o-ring hose adapter. This prevents stripping the threads from aluminum ports. The banjo body and bolt are made from high-tensile steel to allow a thinner wall and greater flow cross-section. The Woodward banjo fitting is available both as a perma- nent crimp type hose end or as a -6 male AN/JIC hose adapter. Note: a hose with two banjos should always have at least one of the adapter type to avoid twisting the hose. As shown below, a banjo has the lowest profile of any right-angled fluid connection. These will clear any port boss which is flush with the surrounding surface, such as the ports on most servos. The ports on GE150B and C cylinder castings are recessed and require 90 degree adapters or 90 degree hose ends. 6 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] Power Steering System Components Power Steering Pumps Belt or direct drive The KRC power steering pumps in this catalog use inter- changeable output fittings. This feature allows the mechanic to fine-tune the pump volume to match the quickness of the steering. KRC race car pumps are made to precision tolerances and will pro- duce a remarkably constant volume over the entire RPM range of the engine. This constant volume can be over 3 GPM for dirt and off-road racing, down to less than 1.5 GPM for pavement and road racing, depending on the fitting installed. These pumps are available in two specific displacements, 7.2 cc and 9.6 cc per revolution. In general, the 7.2 cc pump is used for pavement racing and the 9.6 cc for dirt. More specifically, we recommend the 9.6 pump for racks 3.14 and quicker. Graphs of pump output vs. RPM using different flow fittings are shown in the Power Steering System Tech section. To cope with the increased loads that current chassis setups place on the steering system, all KRC pumps are now factory- equipped with a 1450 PSI relief valve setting, with 1600 PSI avail- able as an option. This provides extra power on demand without altering the baseline system pressure or preventing useful feedback to the driver. There are several choices for drive systems. The more posi- tive the better, since even 5% slippage will mean lost power steer- ing. Also, the drive ratio should keep the pump itself above 800 RPM. Although pumps mounted on the back of the dry-sump pump are positively driven, such systems run at only 55% engine speed, which means they can slow to the point of losing suction during corner entry on dirt and momentarily stalling the power assist. In these installations it is critical to use a high-displacement pump, with an efficient supply hose routed so as to prevent air traps. An extra-capacity intake fitting is available to convert the supply hose to -12 size. For a more detailed discussion of pump issues, refer to Power Steering System Tech.
BELT DRIVE PUMPS preset to 1450 PSI relief: Standard (7.2 cc/rev) with V pulley HP277V .................332.50 Standard (7.2 cc/rev) no pulley HP277X .......................264.05 High output (9.6 cc/rev) with V pulley HP279V..............332.50 High output (9.6 cc/rev) no pulley HP279X ...................264.05 Relief Valve preset to 1600 PSI HP400 ...........................29.60 V-belt pulley ONLY HP110 ...............................................72.75 Pump RPM using 6 inch pulley (% engine RPM): Driven by 3.5 dia. ...........................................................58% Driven by 4 dia. ..............................................................67% Driven by 4.5 dia. ...........................................................75% Driven by 5 dia. ..............................................................83% POLY-V PULLEY, hardcoated aluminum, 4.25 inch diameter. HP112 ............................63.25 Suggested for crate motors or other applications where idlers will ensure adequate wraparound of the belt. Will not replace a V-belt in a conven- tional 3-cornered layout! HTD PULLEY for positive drive. Hardcoated aluminum, 40 teeth. HP111 ............ 88.75 Pump RPM with this pulley: Driven by 24 teeth ........ 60% Driven by 28 teeth ........ 70% Driven by 30 teeth ........ 75% Driven by 32 teeth ........ 80% OVERSIZE PUMP INTAKE ADAPTER converts KRC pump for -12 supply hose; its bore is tapered to exactly match the port in the pump body. Opens up the critical suction side of a high-volume pump. Note: requires a -12 outlet ftting on the reservoir and a vacuum-rated hose; see the Power Steering System Tech section of this catalog. Adapter for KRC pumps V112 ..................................................................................... 22.25 Adapter for Woodward reservoir V114 ........................................................................ 22.25 shown: HP279V Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] 7 Pump mounting brackets Although it may seem relatively low-tech, many racers are discovering that the most cost-effective and trouble-free setup is a block-mounted pump with a single V-belt driving it independently of the water pump and fan so as to avoid slippage from conflicting loads. Turning the pump at 70-80% engine speed gives reliable performance even at a low idle. The FB15 mounting bracket developed by Brian Birkhofer utilizes the two front engine-mount bolts on a small-block Chevy and aligns the pulley perfectly for an independent drive belt. This bracket lets you position the pump with the intake underneath so theres no high spot to form an air lock. The hole and slot are machined to accept Delphi pumps as well as KRC pumps, and bolts are supplied for both types. PUMP BRACKET KITS: Birky Bracket Chevy SB left block mount incl. hardware FB15 .................... 50.65 Chevy SB left head mount incl. hardware HP260 ........................................ 44.00 Ford 289-302 left head mount incl. hardware HP262 .................................. 71.50 Ford 351-400 left head mount incl. hardware HP263 .................................. 71.50 Blank (bolt pattern and adjustment slot on 6 x 6 plate) HP265 .................... 33.80 shown: HP291 MOUNTING ADAPTERS for popular dry sump pumps include all bolts. PETERSON HP550 ......60.25 SCP HP555 ..................90.25 BARNES HP560 ...........78.30 DRIVE SPUDS screw into any dry sump mainshaft with 3/8-24 hole. SPLINE HP20 ....................... 39.90 HEX HP21 ............................ 29.00 FLOW CONTROL FITTINGS keep pump output at the vol- ume shown regardless of RPM. Pavement use: 1.05 gpm 4 HP04 .......19.00 1.32 gpm 5HP05 ......19.00 1.58 gpm 6 HP06 .......19.00 1.84 gpm 7 HP07 .......19.00 General (comes w/pump): 2.11 gpm blue HP08 ...19.00 Dirt use: 2.37 gpm B HP09 .......19.00 2.64 gpm C HP10.......19.00 2.90 gpm D HP11 .......19.00 3.17 gpm E HP12 .......19.00 Power Steering System Components rear takeoff DIRECT DRIVE PUMPS are available in either the KRC-originated 19-spline drive or the universally popular 3/8 hex drive. Direct drive pumps are supplied in the 9.6 cc/rev. higher displacement type because they typically run at low speeds and are equipped with the HP12 output and 1600 PSI relief valve. SPLINE drive HP280 ...................................... 346.80 HEX drive HP290 ........................................... 351.95 STACKABLE pumps have a 3/8 hex takeoff and provision for attaching a 3-bolt fuel pump. SPLINE drive w/ rear takeoff HP281 .............. 485.40 HEX drive w/ rear takeoff HP291 .................... 490.55 Relief valve preset to 1600 PSI HP400 .............29.60 -12 adapter for KRC pumps V112 .....................22.25 -12 adapter for Woodward reservoir V114 .........22.25 8 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] Power Steering System Components Hydraulic Assist Cylinders For GE/HE and GL/HL racks Track proven since 1989 and continually improved since, these lightweight double-acting cylinders bolt rigidly to the rack housing with four symmetrically located socket head cap screws. The thrust is absorbed independently of the bolts by a 9/16 dowel. A thick nonmetallic piston prevents metal-to-metal contact in the bore and contributes to the very long useful life of these parts. These cylinders are tested to 1800 PSI in both directions. DOUBLE ACTING CYLINDER ASSEMBLY complete with boot, bolts, and steel hose fttings. All internal parts are easily replaceable. 1.13 bore GE150B.................................................................150.87 1.38 bore GE150C* ...............................................................160.25 *NOTE: The C cylinder is standard equipment on GE/HE419 and 445 racks. Installation on GE/HE209 thru 392 racks requires one of the retroft kits shown on the next page. ROD BOOT, computer-designed for an extreme ratio of extension to compression, protects the piston rod from rock hits and keeps dried mud from damaging the seals. GE361 ............. 14.95 CYLINDER TUBE is 6063-T8 aluminum with a polished ID; part includes plug and o-ring. for GE150B (1.13 bore) cylinder: GE160B with GE161B ........................ 45.25 for GE150C (1.38 bore) cylinder: GE160C with GE161C ........................ 47.95 PISTON ROD is a good spare part to carry. The outer end can bend in a crash, saving the rest of the cylinder. Includes lock nuts and washers. for GE150B (1.13 bore) cylinder: Rod with piston and seal installed GEA170B ............................................ 35.31 for GE150C (1.38 bore) cylinder: Rod with piston and seal installed GEA170C ............................................ 38.25 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] 9 GE264 GE265 Power Steering System Components Cylinder Hardware For GE/HE and GL/HL racks The B cylinder is supplied as standard on racks from 2.09 through 3.92. The C cylinder is supplied as standard on 4.19 and 4.45 racks. Both these standard combinations use the GE264 (or GEM264) rod bracket. The C cylinder can be substituted on racks from 2.09 through 3.92 as part of the High Load Option but requires a retrofit kit in order to avoid physical interference with the housing. The kit consists of a shim, a longer housing dowel, a GE265 (or GEM265) rod bracket, and two low-head screws for the upper two holes in the pinion bearing cap. GEM264 GEM265 INSTALLATION HARDWARE and KITS for GE/HE209-392 racks with B cylinder and GE/HE419-445 racks with C cylinder: STANDARD ROD BRACKET includes bolt and washers GE264 ......................................... 28.35 MONOBALL ROD BRACKET includes bolt and washers GEM264 ...................................... 34.78 THRUST DOWEL (1/2 inch long, includes bolt) GE107 .......................................................... 5.00 for GE/HE209-392 racks with C cylinder: STANDARD ROD BRACKET includes bolt and washers GE265 ......................................... 28.35 MONOBALL ROD BRACKET includes bolt and washers GEM265 ...................................... 34.78 CYLINDER SHIM GE151S .................................................................................................... 10.00 THRUST DOWEL (5/8 inch long, includes bolt) GE108 .......................................................... 5.00 LOW HEAD 10-24 SCREWS (pair) GE153 ............................................................................. 3.00 to install a C cylinder on a GE/HE209-392 standard rack originally equipped with a B cylinder: RETROFIT KIT (includes GE150C, GE265, GE151S and GE108) GE150CK ................... 188.75 MOUNTING HARDWARE ONLY, NO CYLINDER GE150K .................................................. 45.00 to install a C cylinder on a GE/HE209-392 monoball rack originally equipped with a B cylinder: RETROFIT KIT (includes GE150C, GEM265, GE151S and GE108) GEM150CK ............. 195.18 MOUNTING HARDWARE ONLY, NO CYLINDER GEM150K ............................................... 51.43 GE108 GE151S CYLINDER RESEAL KIT includes the piston with seal installed, both head and plug o-rings, rod bushing, rod seal and rod wiper. Kit for GE150B cylinder (1.13 bore) R150B ......................................... 24.08 Kit for GE150C cylinder (1.38 bore) R150C ......................................... 27.15 When disassembling a cylinder, always remove the piston from the rod frst and pull the rod OUTWARD. That way only the smooth, undamaged section of the rod will pass through the bushing and seals. Never remove a used rod by pulling its damaged end back through the seals; any protruding scars, rust or wrench burrs will damage the seal grooves and destroy the effectiveness of the new seals. For complete instructions on cylinder repair, refer to the Power Steering System Tech section. Shim GE151S shown in place 10 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] Custom Dual Cylinders Rally and Off-road Built to individual requirements of length and stroke, these have 1.38 pistons and heavy-duty .875 diameter hard chromed piston rods drilled full length for weight reduction. They are intended for installa- tion directly from fixed hardpoints on the chassis out to the movable arms on the spindles or hub carriers. Their large effective piston area when used in cross- connected pairs makes them an excellent packaging solution for heavy off-road vehicles with short pivot centers. For use with the 900 series servo. Power Steering Fluid Petroleum Base, non-synthetic The continuing introduction of aggressive chemicals into power steering (and au- tomatic transmission) fluids in recent years has created compatibility issues with many proven seal elastomers. For example, the nitrile compound Buna N, the most resilient and extrusion-resistant seal material ever developed (for example, after 75 years its still used for the o-rings in AN fittings) is subject to shrinkage and embrittlement from contact with most synthetic fluids. Contrary to their advertising, performance aftermarket synthetics and semi-synthetics are NOT universally suitable for all power steering systems, and in many cases will prove actively destructive. So-called anti-foaming agents (usually just a thick- ener whose supposed foam-suppressing action consists of keeping the air bubbles suspended in the oilexactly where you dont want them) are another ingredient best avoided. Some other additives, such as those sold to restore power steering, will cause Buna N seals to lose their durometer hardness and swell beyond their dimensional tolerances. While that may help a 72 Buick, it is guaranteed to cause rough steering in a race car with a four-inch rack. The only medium recommended for use in our systems is petroleum (OIL). Within this category there are numerous options, but for specific service in Woodward power steering this fluid is compatible with all elastomers and nonmetallic materials used in our systems, and with all hydraulic hoses. It contains no silicones, no phosphate esters...and no purple dye. It does have a good combination of lubricity, chemical stability, thermal diffusion, and de-aerating properties which make it unsurpassed for use in Woodward-equipped race cars. Note: THIS CANNOT BE SHIPPED BY AIR. Power Steering Cooler Clamp-on installation Cars with streamlined bodywork which excludes air circulation from under the hood often need help extracting heat from the steering hydraulics. This heat exchanger is machined with very thin cooling fins and is also black anodized to pro- mote black-body radiation and prevent efficiency-destroying corrosion. Its large internal cross-section enables it to be used in a fairly long return line without adding restriction or back pressure. It is supplied with both -6 and -8 hose adapters. The assembly is a mechanically rigid unit and does not require any mounting provision welded to the chassis. The example shown can be easily clamped to any 1-1/2 inch chassis tube, such as the down tube ahead of the radiator, and rotated for best ex- posure to clean air. For maximum efficiency the unit should be placed square to the airstream so that air will flow past both finned elements simultaneously. Power Steering System Components Quart PSF-1 ....................... 15.00 Case of 6 PSF-6 ................. 78.00 POWER STEERING COOLER for the return line: Clamp mount for 1.5 tube V200A .................. 229.00 Clamp mount for 1.75 tube V200B ................ 229.00 Bolt-on surface mount V200C ....................... 229.00 Orders: 1-888-STEER-US Tech support: 1-307-472-0550 Fax: 1-307-235-1551 e-mail: [email protected] 11 Power Steering System Components SERVO SPOOL SEAL KIT includes the four glass-reinforced Tefon spool rings with Viton preload o-rings. Note: Use an installation mandrel to put the seals on the spool (refer to the Power Steering System Tech section). R800 ................................................................... 24.00 Suction Hose Kit A vacuum-rated hose on the supply side of the pump is absolutely necessary to prevent inevitable collapse and loss of power steering. It is rarely if ever published in the catalog descriptions, but the fact is, neither push-lock hose nor black neoprene hose cov- ered with stainless braid (the kind with the red and blue ends) contains any reinforcement against collapse from suction. While this type of hose may work on the scavenge side of a dry sump, it will NOT stand up to quick power steering in a race car. A typical supply hose failure occurs as follows: As fluid heats up it softens the rubber and the hose begins to close down from pump suction. At this point the pump begins to starve and the power steering starts to feel heavy. Soon the pump begins to cavitate, which creates yet more heat, until the now-limp hose is sucked completely shut and the power steering disappears or locks up. The heat- ing and collapsing process takes about 7 laps. Two or three cycles of this will destroy the internal sealing sufaces of the pump. Sometimes the hose will suck shut and lock up the steering only during quick steering move- ments. Troubleshooting this can be difficult because a newer hose will often spring back to shape after cooling off. This not only conceals the fault from a vi- sual inspection, but after the system has cooled down the power steering will be restored. This is a dead giveaway that the problem lies with the fluid supply, because its the only problem that appears to fix itself. This all-too-common form of power steering failure can be avoided by using a vacuum-rated hose. SERVO SHAFT SEAL KIT includes two Viton loaded lip seals and two Viton outer o-rings. R581V.....................................................................18.75 SERVO SHAFT SEAL KIT includes two Hallite loaded lip seals and two Viton outer o-rings. NEW ITEM R581H ....................................................................15.75 TORSION BAR SCREW KIT includes the two directional adjusting screws, the anchor set screw, the two plug screws and six o-rings. R010 .......................................................................10.25 Service Kits High quality components made by the USAs leading producers of elastomeric seals. Refer to the Power Steering System Tech section for seal replacement instuctions. SUCTION HOSE per foot HS10 ............................................................ 7.27 HOSE KIT for plumbing either belt- or dry-sump-driven pump has fve feet of -10 hose and three reusable hose ends: 90 o , 45 o and straight. HK10 ................................................................................................... 85.00 HOSE KIT for dry-sump-driven pump has three feet of -10 hose and two reusable hose ends: one 90 o and one 45 o end. HK9 ..................................................................................................... 62.85 HOSE ENDS (Note: These ends are intended specifcally for this hose. Do not install these ends on other hose OR install other ends on this hose.) Straight end HS180 ............................................................................. 12.50 90 o end HS190 .................................................................................... 21.95 45 o end HS145 .................................................................................... 23.70