STAR Linear Bushings and Shafts

45 b 1cr

RE 83 100/09.99

STAR Linear Motion Technology

Ball Rail Systems

Standard Ball Rail Systems

Ball Rail Systems with Aluminum Runner Blocks
Super Ball Rail Systems
Wide Ball Rail Systems
Miniature Ball Rail Systems
Cam Roller Guides
Accessories

Roller Rail Systems

Linear Bushings and Shafts

Linear Bushings
Linear Sets
Shafts
Shaft Support Rails
Shaft Support Blocks
Ball Transfer Units

Screw Drives

Precision Ball Screw Assemblies

End Bearings and Housings

Linear Motion Systems

Linear Motion Slides

Linear Modules
Compact Modules
Ball Rail Tables
ALU-STAR Profile System
Controllers, Motors, Electrical Accessories
Linear Actuators

Rexroth Star GmbH

D-97419 Schweinfurt

REG. No.
1617 - 03

are trademarks registered for

STAR, Ball Rail and
Rexroth Star GmbH, Germany.

Roller Rail is a trademark of

Rexroth Star GmbH, Germany.
2

RE 83 100/09.99

Linear Bushings and Shafts

Product Overview

General Technical Data and

Mounting Instructions

12

Standard Linear Bushings

Linear Sets with Standard Linear Bushings

26
40

Super Linear Bushings and

Linear Sets with Super Linear Bushings

and

50
66

and

88
104

Super Linear Bushings and

Linear Sets with Super Linear Bushings
Compact Linear Bushings
Compact Linear Sets

112
118

Segmental Linear Bushings

Linear Sets with Segmental Linear Bushings

120
126

Radial Linear Bushings

Linear Sets with Radial Linear Bushings
Radial Compact Sets

128
136
140

Torque-Resistant Linear Bushings

Torque-Resistant Compact Linear Bushings
Linear Sets with Torque-Resistant Linear Bushings

146
154
156

Linear Bushings for Combined Linear and Rotary Motion

174

Precision Steel Shafts

178

Shaft Support Rails

198

Shaft Support Blocks

224

, STAR,
RE 83 100/09.99

STAR Linear Bushing,

STAR Super Linear Bushing,
STAR Radial Linear Bushing,

STAR Linear Set and

STAR Radial Set

are trade marks registered for

Rexroth Star GmbH, Germany.

STAR Linear Bushings and Shafts

Product Overview

Page

Special features

Types

Linear Bushings
- closed/adjustable/open
- without/with internal wiper
seals
- STAR Resist
(zinc-iron coating)

Standard
26

0600-... to 0632-...

Super
0670-... to 0671-...

50

Super-

30
(Version only)

0672-... to 0673-...

Super

88

0732-... to 0733-...

Super

88

0730-... to 0731-...

30

30

Segmental
0668-...

Radial
0678-...

Torque-Resistant
Linear Bushings

Torque-Resistant and
Torque-Resistant
Compact

- closed/open
- without/with internal
wiper seals/fully sealed
- STAR Resist
(zinc-iron coating)
- closed/open
- without/with internal
wiper seals/fully sealed
- STAR Resist
(zinc-iron coating)

112

- internal/separate
wiper seals
- normal/
corrosion-resistant
- STAR Resist
(zinc-iron coating)

120

- normal/
corrosion-resistant

128

- without seals/fully sealed

Compact
0658-...

- closed/open
- with internal wiper seals/
separate seals

Mt

146

- one/two ball tracks

174

- deep groove ball bearing

- needle roller bearing

0696-... to 0720-...

Linear Bushings
for Combined
Linear and
Rotary Motion

Linear and
Rotary Motion
0663-... to 0667-...

RE 83 100/09.99

Shaft diameter (mm)

5

10

12

16

20

25

30

40

50

60

80

Dynamic load capacity C (N)

180

320

550

420

580

1170

2080

2820 5170

8260

11500 21000

430

600

1280

2270

2890 5280

8470

11800 21500

770

940

1860

3640

4420 7590

11100

880

1060

1880

3680

4470 7680

11200

2520

4430

6300 9680

16000

23500

2520

4430

6300 9680

16000

23500

3530

6190

8800 13500 22300

3530

6190

8800 13500 22300

730

950

1120

2330

3060 5040

5680

510

660

780

1630

2140 3520

3970

480

720

1020

1630

2390 3870

240

360

510

820

1200 1940

8500 13900 20800

RE 83 100/09.99

640

780

1550

3030

3680 6320

9250

29500 54800

180

320

480

720

1020

1630

2390 3870

8260

11500 21000

180

320

420

580

1170

2080

2820 5170

8260

11500 21000

STAR Linear Bushings and Shafts

Product Overview

Designs

Types

Page

Linear Sets
1065-... to 1081-...

with
Standard
Linear Bushings

40

1032-... to 1087-...

with
Super Linear
Bushings
and
Super
Linear Bushings

66

1701-... to 1706-...

with
Super
Linear Bushings

104

104

- closed/open
- with side opening
- adjustable/
not adjustable

118

- adjustable/
not adjustable
- normal/
corrosion-resistant

126

- normal/
corrosion-resistant

1027-... to 1028-...

with
Compact
Linear Bushings

- cast iron/aluminum
- closed/open
- adjustable/
not adjustable
- with side opening
- with flange
- tandem
(aluminum only)
- closed/open
- with side opening
- adjustable/
not adjustable

1701-... to 1706-...

with
Super
Linear Bushings

- closed/open
- adjustable/
not adjustable
- with side opening
- with flange

1060-...

with
Segmental
Linear Bushings
1075-... to 1078-...,
1611-... to 1613-...

with
Radial
Linear Bushings

136

0721-... to 1099-...

with
Torque-Resistant
Linear Bushings

156

- adjustable/
not adjustable
- with side opening
- Radial Compact Sets

one/two ball tracks

single/tandem
steel/aluminum
housing/sleeve
sleeve with flange

RE 83 100/09.99

Shaft diameter (mm)

8

10

12

16

20

25

30

40

50

60

80

Dynamic load capacity C (N)

320

420

550

890

580

1170

2080

2820

5170

8260

11500

21000

1280

2270

2890

5280

8470

11800

21500

770

940

1860

3640

4420

7590

11100

880

1060

1880

3680

4470

7680

11200

1250 1530

3020

5910

7180 12300 18000

1430 1720

3050

5980

7260 12500 18200

2520

4430

6300

9680

16000

23500

2520

4430

6300

9680

16000

23500

3530

6190

8800 13500 22300

3530

6190

8800 13500 22300

730

950

1120

2330

3060

5040

5680

510

660

780

1630

2140

3520

3970

480

720

1020

1630

2390

3870

240

360

510

820

1200

1940

8500 13900 20800

640

RE 83 100/09.99

780

1550

3030

3680

1040 1260

2500

4900

6000 10200 15000

6320

9250

29500

54800

STAR Linear Bushings and Shafts

Product Overview

Designs

Page

Precision
Steel Shafts

Types/Special features
Solid shaft
- heat-treatable steel
- corrosion-resistant
X46Cr13

194

1000-...

X90CrMoV18
- STAR Resist (zinc-iron coating)
- hard chrome plated

196

1001-...

Tubular shaft
- heat-treatable steel
- hard chrome plated

Designs

Page

Types/Special features

Shaft Support Blocks

1055-...

226

- cast iron

1057-...

228

- aluminum
- also for ALU-STAR Profile Systems

1056-...

230

- flange
- cast iron

1058-...

232

- aluminum
- for Compact Linear Sets

RE 83 100/09.99

Shaft diameter (mm)

Linear bushing
diameters
Other
diameters

8 10 12
6

16
14 15

20
18 19

25 30
22 24

40
32 35 38

50
45

60
55

80
70

100 110

Shaft diameter (mm)

5

10

12

16

20

25

30

40

50

60

80

Available

RE 83 100/09.99

STAR Linear Bushings and Shafts

Product Overview

Designs

Page

Shaft Support Rails

Types/Special features

1050-...

204

for open-type Standard and Super Linear Bushings

- with flange
- high-profile

1050-...

206

for open-type Standard and Super Linear Bushings

- with flange
- low-profile

208

for open-type Standard and Super Linear Bushings

- for side installation
- with fitting edge

1010-...

210

for open-type Standard and Super Linear Bushings

- with flange
- available only with shaft
- low-profile

1025-...

212

for open-type Standard and Super Linear Bushings

- for ALU-STAR Profile Systems
- available only with shaft

214

for open-type Standard and Super Linear Bushings

- without flange
- available only with shaft
- aluminum

1016-...

216

for open-type Standard and Super Linear Bushings

- without flange
- available only with shaft
- with fitting edge
- steel

1052-...

218

for Radial Linear Bushings

- with flange
- with fitting edge

220

for Radial Linear Bushings

- for side installation
- with fitting edge

222

for Radial Compact Sets

- with flange
- with fitting edge
- available only with shaft

1054-...

1013-...

1053-...

1012-...

All Shaft Support Rails are also available with the shaft ready-mounted.
10

RE 83 100/09.99

Shaft diameters (mm)

5

10

12

16

20

25

30

40

50

60

80

Available

RE 83 100/09.99

11

General Technical Data and Mounting

Instructions
5o1

Comparison of the various

types of Linear Bushings

Main dimensions
Size

Standard
Linear Bushings

(mm)

Dimensions (mm)

Super
Linear Bushings
,
,
Dimensions (mm)

Compact
Linear Bushings

Segmental
Linear Bushings

Radial
Linear Bushings

Dimensions (mm)

Dimensions (mm)

Dimensions (mm)

12

22

16

25

10

19

29

12

22

32

22

32

19

28

20

24

16

26

36

26

36

24

30

25

28

20

32

45

32

45

32

45

28

30

30

30

25

40

58

40

58

40

58

35

40

37

37

30

47

68

47

68

47

68

40

50

44

44

60

75

40

62

80

62

80

62

80

52

60

56

56

75

100

50

75

100

75

100

75

100

62

70

90

125

60

90

125

90

125

110

150

80

120

165

145

200

ISO 10285 Linear ball bearings, metric series

This standard contains the main dimensions, tolerances and definitions for linear ball
bearings. It subdivides the Linear Bushings into dimension series and tolerance classes.
The following table provides an overview of the series and tolerance classes to which the
Linear Bushings correspond.
Series

Tolerance
class

Standard
Linear
Bushings
closed

adjustable,
open

Super
Linear
Bushings

Compact
Linear
Bushings1)

Segmental
Linear
Bushings

Radial
Linear
Bushings

A, B, H, SH

1
2

L9
L7

L7A
L6A

4
1)

L6M

The Compact RT type deviates slightly in working bore diameter from the standard.

12

RE 83 100/09.99

Load capacity and

direction of load

If the direction of load and the position of the linear bushings cannot be precisely defined,
calculations must be based on the minimum load capacity rating.
These ratings are given in the tables for closed-type linear bushings. The exceptions are
Super Linear Bushings and , which can be retained in position even in the closed
type, thus allowing the load to be held in the "max" position relative to the direction of
load.
Open-type linear bushings always require retention. The load capacity rating then applies
to the main direction of load acting perpendicular to the opening.
As a general rule, if the direction of load is exactly known, the load capacity rating can be
multiplied by the factor f max or f0 max.
These factors are indicated for each type of linear bushing.
max.

min.

max.
min.

9o1

The load capacity ratings have been calculated on the basis of DIN 636 Part 1, in which
the following definitions and calculation principles may be found.
The static load C0 is that radial static load applied to the assembly that causes permanent deformation of 0.0001 x the ball diameter at the most highly loaded point of contact
between the balls and the ball track. Care must be taken to ensure that this maximum
load intensity is not exceeded even during load peaks (severe shock loads).
The relationship between the dynamic load capacity C, the resultant load and the
travel life are defined in DIN 636 Part 1. Data on the dynamic load ratings are therefore
based on the nominal life.

Dynamic load capacities

Size

Standard
Linear Bushings

Super
Linear Bushings

Compact
Linear Bushings

Segmental
Linear Bushings

Radial
Linear Bushings

(mm)

Load capacity (N)

Load capacity (N)

Load capacity (N)

Load capacity (N)

180

320

1)

1)

1)

Load capacity (N)

10

550

12

420

770

730

480

16

580

940

950

720

20

1170

1860

2520

3530

1120

1020

25

2080

3640

4430

6190

2330

1630

30

2820

4420

6300

8800

3060

2390

8500

40

5170

7590

9680

13500

5040

3870

13900

50

8260

11100

16000

22300

5680

20800

60

11500

23500

29500

80

21000

54800

The load capacity figures given here are maximum values as position and direction of load can be precisely defined.

Note on dynamic load capacities:

RE 83 100/09.99

The figures for dynamic load capacities have been calculated assuming a nominal travel life
of 100,000 meters. For a travel life of 50,000 meters, the 'C' figures in the table must be
multiplied by a factor of 1.26.

13

General Technical Data and

Mounting Instructions
Nominal Life
Calculation

The travel life expectancy is largely determined by the quality and hardness of the shaft
used.
Precision Steel Shafts are induction-hardened and ground, thus ensuring that Linear
Bushings will give a long travel life.

Definition to DIN 636, Part 1

"The theoretical life which is reached to 90% or over by one single bearing or a group of
obviously identical bearings running under identical conditions, made of materials and in
the quality generally specified today and under normal operating conditions."
The figures for dynamic load capacities have been calculated assuming a nominal travel
life of 100,000 meters. For a travel life of 50,000 meters, the 'C' figures in the table must
be multiplied by a factor of 1.26.
Certain Linear Bushing models deviate from the dynamic load capacities specified by DIN
636. These are:
Super Linear Bushing
Super Linear Bushing ,
Super Linear Bushing
Compact Linear Bushing
Radial Linear Bushing
Segmental Linear Bushing

+25 %
+20 %
+15 %
+15 %
+10 %
25 %

No DIN calculations have been performed for corrosion-resistant models.

The formula for the calculation of travel life for a known shaft hardness and operating
temperatures in excess of 100 C is as follows:

L=(

Lh =

3
C
fH ft) 105
F

L
2 s n 60

14

L = nominal travel life

C = dynamic load capacity
F = resultant of external forces
acting on the linear bushing
fH = shaft hardness factor
ft = temperature factor
Lh = nominal rated life
s = stroke length
n = stroke repetition rate
(full cycle)

(m)
(N)
(N)

(h)
(m)
(min-1)

RE 83 100/09.99

Shaft hardness factor

Chart for determination of hardness factor fH

Hardness factor fH

1,0

0,8

0,6

0,4

0,2

13 B 1
0
0

10

20

30

40

50

60

70

Shaft hardness, Rockwell C

Bushing temperature factor

RE 83 100/09.99

Bushing temperature C

100

125

150

175

200

Temperature factor ft

0.92

0.85

0.77

0.70

15

General Technical Data and

Mounting Instructions
Load capacity calculation

The following formula can be used in design calculations:

C=

C = dynamic load capacity

F = resultant of external forces
acting on the linear bushing
fH = shaft hardness factor
ft = temperature factor
fL = travel life factor

F
f H ft fL

(N)
(N)

Travel life factor

Chart for determination of travel life factor fL
1.0
0,9
0.8
0.7

Travel life factor fL

0.6
0.5

0.4

0.3

0.2

0.1
1

10

20

40

13 B 2

60 80 100

200

Travel life L

400

600 800 1000

[105]

Short stroke

In short-stroke applications, the service life of the shafts is shorter than that of the
Segmental, Compact and Super Linear Bushings (refer also to the "Technical Data"
section for the individual Linear Bushings).

Variable loads

If the bushings are subjected to variable loads but constant direction of load, the equivalent dynamic load F may be calculated as follows:

F = 3 F 13

q1
q
q
+ F23 2 +......+ Fn3 n
100
100
100

= dynamic load (N)

F1, F2 Fn

= discrete dynamic load steps (N)

q1, q2 qn

= percentage of stroke covered under F1, F2 Fn (%)

If the load acts from several directions, the overall load resultant must be calculated.
Major preloads also tend to shorten the travel life, and allowance should be made
accordingly.
16

RE 83 100/09.99

Calculation example

The load on a slide acting perpendicular to the twin shafts is 800 N. It is assumed
that the load is distributed evenly over the four linear bushings. The slide reciprocates
through a stroke of s = 0.05 m at a frequency of n = 300 complete cycles per minute.
The minimum service life is Lh = 2500 hours. The operating temperature is less than
100 C. Precision Steel Shafts of hardness Rockwell C 60 or better and Standard
Linear Bushings are to be used.
Determination of linear bushing size required
Load per linear bushing:
F=

800
= 200 N
4

Travel life L as total linear movement in meters:

L = 2 s n 60 Lh (m)
L = 2 0.05 300 60 2500 (m)
L = 45 105 m
The travel life factor fL associated with the desired travel life of 45 x 105 m can be read
from the chart as fL = 0.28.
The hardness chart gives a hardness factor of fH = 1 for a shaft hardness of Rockwell C 60.
The temperature factor as given in the table is ft = 1.
With these input data, the required dynamic load capacity C can be calculated as follows:
C=

fH

200
F
=
= 714 N
ft fL
1 1 0.28

The linear bushing with the next higher dynamic load capacity should be used, i.e. STAR
Standard Linear Bushing 0610-020-00, which has a dynamic load capacity C = 1170 N
and a static load capacity Co = 860 N.
Calculation of travel life expectancy
The travel life expectancy in meters of the selected linear bushing 0610-020-00 can now
be calculated by introducing the following values into the formula
3

L=

f H f t 105 (m)
F

dynamic load capacity

C = 1170 N

load on each linear bushing

F =

200 N

hardness factor

fH =

temperature factor

ft =

Travel life

L=

1170

1 1 105 (m)
200

L = 200 105 m

The service life in hours can now be calculated from the travel life in meters with the aid of
the formula:
L
Lh =
2 s n 60
Lh =

200 105
2 0.05 300 60

L h = 11122 hours

RE 83 100/09.99

17

General Technical Data and

Mounting Instructions
Lubrication

Standard lubrication practices as applied for anti-friction bearings can be used for all linear
bushings, too.
Linear Bushings are delivered already filled with an anti-corrosion agent that is compatible
with all petroleum-base lubricants.
Either oil or grease can be used as a lubricant. In most cases, the use of grease as a lubricant
is preferable. The advantage of using grease rather than oil is that, being more viscous,
grease helps to seal off the linear bushing and adheres better to the surfaces inside the
bushing. In-service lubrication is therefore only required at long intervals.
Please observe the lubricant manufacturer's instructions for use. Linear Sets have been
designed for use with grease lubricants. If oil is used instead, it is essential to check that
all bushing surfaces and rolling elements are properly coated with lubricant.

Lubricating greases

We recommend the use of a grease to DIN 51825 as lubricant

K2K,
KP2K (for higher loads).
The table below gives examples of types of base grease for different applications.

Designation
to
DIN 51825

Thickener

Base oil

K2K-30

Lithium soap
(Li-12-oxy)

Petroleum
base

30 to 120

appr. 200

good

very good

Ester base*

60 to 120

appr. 200

good

very good Low temperatures,

high velocities

Petroleum
and/or synthetic base*

40 to 120

appr. 240

good

very good

K2K-60

KP2K-40

Lithium
complex
soap

Service
Consistency
temperature
class
range
to
(C)
DIN 51818

Drop
point
(C)

High
Suitability
pressure for anticharacfriction
teristics bearings

Field of
application

Multi-purpose
grease

Higher loads

* Check the compatibility of the base oil with petroleum-base lubricants and anticorrosion agents.
Oil lubricants

If exceptionally smooth running is demanded, oil may be used as a lubricant for the linear
bushings.
Different types of oil and their viscosity ratings are listed below:
ISO viscosity
class
to DIN 51519

Kinematic viscosity
at 40 C
(mm2/s)

Field of application

ISO VG 32
ISO VG 68
ISO VG 100

32
68
100

For low friction

and low loads

ISO VG 320
ISO VG 460

320
460

For low velocities

and/or
higher loads

18

RE 83 100/09.99

Initial greasing and

in-service lubrication

Whether grease is being applied for the first time or in-service, the shaft must always be
inserted in the bushing. Add grease until the lubricant emerges.
In-service lubrication of
linear bushings with grease

2300
2100
1900
1700
1500
km 1300
1100
900
700
500
300

3 N 85

100
0

0.1

0.2

0.3

0.4

0.5

0.6

F/C (load /dyn.

load capacity)

The chart gives guide values for in-service lubrication. Practical experience has shown that
longer lubrication intervals can readily be achieved. These values presuppose careful initial
greasing and regular checks on the lubrication condition.
There are many factors affecting in-service lubrication or a change of grease
in linear bushings.
Some of these factors are listed below:
- load
- velocity
- motion sequence
- temperature
Short lubricating intervals are required in the following cases:
- high loads
- high velocity (up to vmax)
- short stroke (stroke s is shorter than the length of the linear bushing)
- low resistance to aging in the lubricant

RE 83 100/09.99

19

General Technical Data and

Mounting Instructions
3 N 103

In-service lubrication options in linear bushings

Type of
Linear Bushing

Lubrication through gap

between linear bushing and
wiper seal
Lube port

Wiper seal

Linear Bushing
(without wiper seal)

3 N 104

Lubrication through
lube port

Lubrication through lube port

with lubricating groove

Lube port

Circumferential lubricating groove

Wiper seal

Linear Bushing
(without wiper seal)

Wiper seal

Linear Bushing

Standard
closed

adjustable

Locate the lube port near the slot

(alignment during installation)

open

Super

closed

open

Super

Segmental

See Super Linear Bushings

built housing"
See Super Linear Bushings

and

and

Technical Data "customer-

Lubrication and Retention

Locate the lube port along the

visible ball recirculating track

Compact

Locate the lube port along the

visible ball recirculating track

Radial

Lube port
see Radial Linear Bushings
Axial retention of wiper seal
and linear bushing required

Lubrication causes pressure to build up. Always check that

the linear bushing and the wiper seal fit tight.

Notes:
Make sure there is sufficient retention in open-type versions.
As far as possible, apply lubricant during longitudinal motion.
Lube ports and lube grooves must be free of burrs.

20

RE 83 100/09.99

Grease nipples

Linear Sets designed for in-service lubrication are provided with lube holes for grease
lubrication. Adequate grease nipples are shown in the below table:

d1

d1

d1

cone-type
grease nipple
DIN 71412 type A
part numbers

funnel-type
grease nipple
DIN 3405 type A
part numbers

M6

8417-002-02

8417-001-05

M8 x 1

8417-003-02

8417-003-05

M10 x 1

8417-009-02

(mm)

Operating temperatures

Up to 100 C; Standard Linear Bushings with wiper seals and separate wiper seals for
Radial Linear Bushings: up to 80 C (with brief peaks up to 100 C).
Higher temperatures are permissible only for sizes 12 to 80 Standard Linear Bushings
without seals and at the cost of a reduction in load carrying capacity.
(see temperature factor fT).

Shaft deflection

In assemblies with rigid housings, etc., and long distances between shaft supports, shaft
deflection and the resultant pressure between the bushing edge and the shaft will shorten
the life of the assembly (this does not apply to Super Linear Bushings , and
up to 30').
For information on how to calculate shaft deflection see Technical Data on Precision Steel
Shafts.

Corrosion-resistant
models

Corrosion-resistant steels are steels to DIN 17230 / EN 10088.

In very critical, corrosive environments the parts must be checked under operating
conditions.
Use appropriate anti-corrosive agents and lubricants.

RE 83 100/09.99

21

General Technical Data and

Mounting Instructions
Installation of
Linear Bushings

Two linear bushings are required for linear motion assemblies using one shaft only.
Assemblies with two shafts must have at least one of the shafts mounted in two
linear bushings.
To prevent distortion, which would increase running friction and shorten the service life
of the assembly, special care must be taken to ensure precise spacing and parallelism
between the two shafts with their associated linear bushings.
Recommended values for maximum spacing inaccuracy P, including deviation from
parallelism, for assemblies incorporating linear bushings are as follows:
Shaft

P (m)

d
(mm)

1)

Retention

Zero clearance

h7/H7

Standard,
Super,
Radial
Linear Bushings

Segmental,
Compact
Linear Bushings

Standard,
Super
Linear Bushings

Segmental,
Compact1)
Linear Bushings

12

12

10

12

12

13

17

16

13

17

20

12

15

20

25

15

17

23

30

15

17

23

40

11

18

19

25

50

13

22

21

28

60

16

24

80

22

30

For the "Compact RT" type, the values in the "Zero clearance" columne apply.

See "Technical Data" of the various linear bushing types.

22

RE 83 100/09.99

Points to note when

mounting

The edge of the housing bore must be chamfered. The smaller sizes of linear bushing
(but not the Compact series) can be inserted by hand.
Use of an arbor is recommended for larger diameters and for the Compact Linear Bushings. Care should be taken not to exert pressure on the wiper seals and steel holding rings
(Standard Linear Bushings), as this could damage the ball retainers.
If a Compact Linear Bushing is slightly skewed on entering the housing bore, it will align
itself as it is inserted further. Removal and re-alignment are unnecessary.
Likewise with a view to preventing damage to the ball retainers and seals, care must be
taken to ensure that the ends of the shaft are chamfered and that the Linear Bushing is
not tilted when it is pushed onto the shaft.
Hammers should never be used on the sleeve, holding rings or ball retainers of linear
bushings, as this will invariably cause damage to the bushing.
Linear bushings with seals must not be pushed onto the shaft over sharp edges, as the lips
of the seals are extremely sensitive to damage.
Radial and Torque-Resistant Linear Bushings must be mounted as described in the
"Mounting instructions" in the relevant section.

Arbor

-0.1

D -0.4

d -0.05
-0.15

5o2

Radial clearance

The radial clearance values given in the tables have been obtained by statistical methods
and are representative of the clearances to be expected in actual practice.

Adjusting the radial clearance

If an application calls for zero clearance, the radial clearance must be reduced by means of
an adjusting screw in the bushing housing until a slight resistance is felt when the shaft is
turned. In applications subject to vibration, the adjusting screw should be suitably secured
against working loose once the desired clearance has been established.
The radial clearance of the closed-type Standard Linear Bushing is not adjustable.

Preload

If negative clearance (preload) is required, we recommend that zero clearance should be

established as described above using a dummy shaft whose diameter is smaller by the
amount of the desired preload than the actual guide shaft on which the linear bushing is
to run.

Vertical dimensions

The tables for Linear Sets contain tolerance values for the height dimension H. These
tolerance values have been obtained by statistical methods and are representative of the
values to be expected in actual practice.

RE 83 100/09.99

23

General Technical Data and

Mounting Instructions
Tolerances for
inside dimensions
Einheitsbohrung
Tolerances in m = 0.001 mm
Rated
dimensions
(mm)
G7

Tolerances for inside dimensions

H5

H6

H7

H8

between 3
and 6

+16
+4

+5
0

+8
0

+12
0

+18
0

+75
0

+120 +180
0
0

between 6
and 10

+20
+5

+6
0

+9
0

+15
0

+22
0

+90
0

between 10
and 18

+24
+6

+8
0

+11
0

+18
0

+27
0

between 18
and 30

+28
+7

+9
0

+13
0

+21
0

between 30
and 50

+34 +11
+9
0

+16
0

between 50
and 80

+40 +13
+10
0

between 80
and 120

H11

H12

H13

JS6

JS7

JS14

K6

K7

M6

P9

+4
4

+6
6

+150
150

+2
6

+3
9

1
9

12
42

+150 +220
0
0

+4.5
4.5

+7.5 +180
7.5 180

+2
7

+5
10

3
12

15
51

+110
0

+180 +270
0
0

+5.5
5.5

+9
9

+2
9

+6
12

4
15

18
61

+33
0

+130
0

+210 +330
0
0

+6.5
6.5

+10.5 +260
10.5 260

+2
11

+6
15

4
17

22
74

+25
0

+39
0

+160
0

+250 +390
0
0

+8
8

+12.5 +310
12.5 310

+3
13

+7
18

4
20

26
88

+19
0

+30
0

+46
0

+190
0

+300 +460
0
0

+9.5
9.5

+15
15

+370
370

+4
15

+9
21

5
24

32
106

+47 +15
+12
0

+22
0

+35
0

+54
0

+220
0

+350 +540
0
0

+11
11

+17.5 +435
17.5 435

+4
18

+10
25

6
28

37
124

between 120
and 180

+54 +18
+14
0

+25
0

+40
0

+63
0

+250
0

+400 +630
0
0

+12.5 +20
12.5 20

+500
500

+4
21

+12
28

8
33

43
143

between 180
and 250

+61 +20
+15
0

+29
0

+46
0

+72
0

+290
0

+460 +720
0
0

+14.5 +23
14.5 23

+575
575

+5
24

+13
33

8
37

50
165

+215
215

Conversion from millimeters to inches

Millimeters

Inches

1000

0,0393701

1 m

0.001

3.93701 105

1 inch

25.4

25400

1 millimeter

Example of conversion from m to inches:

Which are the tolerances (in inches) for a bore of 3.5 inch diameter?
Bore diameter 3.5 inch = 3.5 25.4 mm = 88.9 mm
For a bore diameter of 88.9 mm and a tolerance range of H7, the upper tolerance limit is
+35 m and the lower tolerance limit 0 m
Max. offsize = +35 m = +35 3.93701 105 inch = 1.3779 103 inch
Min. offsize = 0 m

24

RE 83 100/09.99

Tolerances for
outside dimensions
Einheitswelle
Tolerances in m = 0.001 mm
Tolerances for outside dimensions

Rated
dimensions
(mm)

g7

h5

h6

h7

h8

h11

h12

h13

between 3
and 6

4
16

0
5

0
8

0
12

0
18

0
75

0
120

0
180

+4
4

+6
6

between 6
and 10

5
20

0
6

0
9

0
15

0
22

0
90

0
150

0
220

+4.5
4.5

between 10
and 18

6
24

0
8

0
11

0
18

0
27

0
110

0
180

0
270

+5.5
5.5

between 18
and 30

7
28

0
9

0
13

0
21

0
33

0
130

0
210

0
330

between 30
and 50

9
34

0
11

0
16

0
25

0
39

0
160

0
250

between 50
and 80

10
40

0
13

0
19

0
30

0
46

0
190

between 80
and 120

12
47

0
15

0
22

0
35

0
54

between 120
and 180

14
54

0
18

0
25

0
40

between 180
and 250

15
61

0
20

0
29

0
46

js6

js7

js14

k6

k7

m6

p9

+150
150

+9
+1

+13
+1

+12
+4

+42
+12

+7.5 +180
7.5 180

+10
+1

+16
+1

+15
+6

+51
+15

+9
9

+215
215

+12
+1

+19
+1

+18
+7

+61
+18

+6.5
6.5

+10.5 +260
10.5 260

+15
+2

+23
+2

+21
+8

0
390

+8
8

+12.5 +310
12.5 310

+18
+2

+27
+2

+25
+9

0
300

0
460

+9.5
9.5

+15
15

+370
370

+21
+2

+32
+2

+30
+11

0
220

0
350

0
540

+11
11

+17.5 +435
17.5 435

+25
+3

+38
+3

+35
+13

0
63

0
250

0
400

0
630

+12.5 +20
12.5 20

+500
500

+28
+3

+43
+3

+40
+15

0
72

0
290

0
460

0
720

+14.5 +23
14.5 23

+575
575

+33
+4

+50
+4

+46
+17

Note:
This catalog refers to the new ISO standards throughout. In some cases, however, the old standards are still used in actual practice. The
correspondence between standards is given below.

New designation

Old designation

Hexagon socket
head cap screws

ISO 4762

DIN 912

Hexagon head screws

ISO 4017

DIN 933

RE 83 100/09.99

25

STAR Standard Linear Bushings

Standard Linear Bushings have a service history that goes back over several decades and covers successful employment in all fields of mechanical engineering, in
the construction of special machinery, jigs and equipment. Made entirely of solid
metal, Standard Linear Bushings are especially suited for applications requiring a
rugged construction and a high degree of insensitivity to dirt.
Long service life, precision and high efficiency are the classical features characterizing these guide elements.

The Linear Bushing for extra-sturdy linear

motion assemblies
The Standard Linear Bushing consists of:
a hardened and ground outer sleeve
a steel ball retainer (plastic ball retainer in sizes 5 and 8)
balls made of anti-friction bearing steel
steel snap rings or wiper-type seal rings

Types
Closed
Adjustable (slotted)
Open
With or without seals
Various types of screw-mounting Linear Sets (Standard Linear Bushing with Precision
Housing)
Adjustable and open-type Standard Linear Bushings are also available with
STAR Resist corrosion protection (yellow chromatized zinc-iron coating) and
a special version (black chromatized)

Advantages
Long service life
Low friction
High running speed
Sturdy solid-metal construction suited to industrial workshop environments
Withstands temperatures above 100 C
Insensitive to dirt, an especially important feature in woodworking machines

26

RE 83 100/09.99

Adjustable (slotted) type

3 N1
Open type

12 01

RE 83 100/09.99

27

STAR Standard Linear Bushings

Technical Data
Please observe the general technical principles and mounting instructions at the beginning of this catalog as
well as the additional technical data given below.

Outer dimensions/interchangeability

Standard Linear Bushings have the same outer dimensions and are therefore interchangeable with Super Linear Bushings (caution: different retention, radial clearance, load
capacities and lubrication).

Sealing

Standard Linear Bushings are available with seals. Open-type Standard Linear Bushings in
sizes 20 to 80 can also be supplied fully sealed (with seal strip), though this will result in
greater friction.

Low friction

Very low friction due to the rolling friction principle. Even if the lubricant supply were to
run short, there would be no appreciable increase in friction. Extremely low breakaway
forces.
The friction of unsealed Standard Linear Bushings using oil as a lubricant lies between
0.001 and 0.004.
The friction is lowest under high load. It may, however, be greater than the stated value
when only a slight load is applied.
The frictional drag in linear bushings sealed at both ends and not subject to radial loading
depends on the speed and the type of lubrication and is shown in the below table.

Shaft
d
(mm)

Velocity and acceleration

Closed and adjustable

type
Breakaway force
(N) approx.

Open type

Frictional drag
(N) approx.

Breakaway force
(N) approx.

Frictional drag
(N) approx.

0.8

0.4

0.5

12

16

12

20

12

16

25

14

19

30

18

24

40

24

32

11

50

30

10

40

14

60

36

12

48

16

80

45

15

60

20

vmax (m/s)

amax (m/s2)

Standard Linear Bushing d 40 mm

2.5

100

Standard Linear Bushing d 50 mm

50

Type

28

RE 83 100/09.99

Linear bushings without seals: up to 100 C. Higher temperatures are permissible for
sizes 12 to 80 though at the cost of reduced load capacity (see temperature factor ft in
"General Technical Data and Mounting Instructions").

Operating temperatures

Linear bushings with seals: up to 80 C (brief peaks up to 100 C).

Direction of load and its influence on
the load-carrying capacity of closed
and adjustable Standard Linear
Bushings

The load capacities given are valid for installation in "min" position and should be taken
as the basis for calculation.
In applications where the direction of load is exactly known and where the Standard
Linear Bushings can be mounted in the "max" position, the load capacity rating must be
multiplied by the factors fmax (dynamic load capacity C) or f0 max (static load capacity C0)
from the table.
Shaft

Load capacity
factors

d
(mm)

fmax

f0 max

5, 8, 12, 16

1.15

1.42

20, 25

1.19

1.46

30, 40, 50, 60, 80

1.06

1.28

max.

min.

10 B 2
Direction of load and its influence on
the load-carrying capacity of open
Standard Linear Bushings
3 N 110

The load capacities C and C0 apply when the load is acting along the line = 0.
If the load is acting in any other direction, these load capacities must be multiplied by the
factors f (dynamic load capacity C) or f 0 (static load capacity C0).
A reduction in the load capacity can be avoided by selective circumferential positioning of
the Standard Linear Bushing (see Linear Sets with side opening).

Load capacity factors

f
f

( )

30

0
1.4

f
( )

0
f

330

1.2

30

300

0.6

0.4

0.4

90

270

120

270

90

240

120

240

210

150

210

180

180

Shaft diameter d 20 and 25

RE 83 100/09.99

300

0.8

60

0.6

150

330

1.0

0.8

1.4
1.2

1.0
60

Shaft diameter d 30 to 80

29

3 N 111

STAR Standard Linear Bushings

Customer-built Housings
6o3

601

Retention
Standard Linear Bushings
closed type
adjustable
Retaining rings
Metal case
Special arrangement

Retention by means of
retaining rings to DIN 471

Shaft

1)

Retaining rings DIN 471

Retaining rings DIN 472

d
(mm)

Part numbers

Part numbers

8410-712-00

12 x 1

8410-207-00

12 x 1

8410-713-00

16 x 1

8410-208-00

16 x 1

12

8410-714-00

22 x 1.2

8410-209-00

22 x 1

16

8410-715-00

27 x 1.21)

8410-210-00

26 x 1.2

20

8410-716-00

33 x

1.51)

8410-211-00

32 x 1.2

25

8410-717-00

42 x 1.75

8410-212-00

40 x 1.75

30

8410-718-00

48 x 1.75

8410-213-00

47 x 1.75

40

8410-719-00

62 x 2

8410-214-00

62 x 2

50

8410-720-00

75 x 2.5

8410-215-00

75 x 2.5

60

8410-721-00

90 x 3

8410-216-00

90 x 3

80

8410-722-00

120 x 4

8410-217-00

120 x 4

Dimensions

Dimensions

not to DIN 471

6o4

6o2

Retention by means of
metal case 2)
2)

Retention by means of
retaining rings to DIN 472

Axial retention by means of

screws and cover plates

For part numbers and dimensions refer to Super Linear Bushings

customer-built housings

30

and

RE 83 100/09.99

3N72
Standard Linear Bushings

3N73

open type
1.5

20

25

2.3

3.1

3.1

1.7

40

30

1.5

3.1

The open-type linear bushing has been

provided with a retention hole, thus
allowing axial and radial securing.

3.1

0.7

Dimensions of retention hole

3N74
3N75

60

2.5

5.1

50

3.5
2.5

5.1

3N76
3N77
=

80

2.5

5.1

4.5

3N78
3N79

RE 83 100/09.99

31

STAR Standard Linear Bushings

Customer-built Housings
3 N 200
Retention by means of locating screw

d = 20

3 N 201
d = 25

K2

Points to note when mounting:

Open-type Standard Linear Bushings have
been provided with the necessary retention
hole. On installation, the retention hole in
the Linear Bushing must be aligned with
the tapped hole in the housing. The screw
is then inserted, screwed down to the
specified depth and tightened to the
specified torque.

d = 30, 40, 50, 60, 80

L

3 N 202

3N79
L

L4

0.05

D4 D3 D2
D1
L3
L2

L1

3 N 203
Shaft
d

Dimensions (mm)
L

K2

L1

(mm)
20

25.50.1

L2

L3

L4

Locating screw
D1

min.

+0.2

min.

+0.1

8.5+0.2

6.5

1.3

2.5

3.1

3.2

D2

D3

D4
Part number

Tightening
torque
(Nm)

H13

H13

M4

4.5

8429-009-01

1.9

3.1

M4

4.5

8427-009-09

1.9

25

33.050.1

1.5

10+0.2

30

360.15

10+0.2

3.2

3.1

M4

4.5

8427-009-09

1.9

40

42.90.15

1.5

10+0.2

3.2

3.1

M4

4.5

8427-009-09

1.9

50

58.50.2

2.5

17.5+0.5

13.5

3.7

5.1

M8

15

8427-005-09

16

2.5

17.5+0.5

13.5

3.7

5.1

M8

15

8427-006-09

16

2.5

17.5+0.5

13.5

3.7

5.1

M8

15

8427-006-09

16

60
80

71.50.25
85.50.25

32

RE 83 100/09.99

3 N 205

Locating screws

for shaft 25, 30, 40, 50, 60, 80

for shaft 20
d1
dk

d1
d

l1

dk
s

Shaft

Part
numbers

d
(mm)

Dimensions (mm)

l1

Tightening
torque

dk

d1

8429-009-01

M4

7.6

3 10.15 5.7

2.2 2.5

1.9

25, 30, 40 8427-009-09

M4

14.1

2.8 2.5

1.9

6.5

(Nm)

50

8427-005-09

M8

13

22.8 12.5

16

60, 80

8427-006-09

M8

13

29.7 12.5

16

The locating screws are of the self-locking type.

Axial retention

Rotary retention

RE 83 100/09.99

20

Axial retention by means of screws and

cover plates, rotary retention by means
of pin or plates.

d
l1

33

STAR Standard Linear Bushings

Standard Linear Bushings, 0600closed type, without seals

Standard Linear Bushings, 0602closed type, with seals

Structural design
Hardened and ground outer sleeve
Steel ball retainer (plastic ball retainer in
sizes 5 and 8)
Balls made of anti-friction bearing steel
Steel holding rings or seals
Closed version, for use on unsupported
shafts

Ordering data
closed type

Shaft
d
(mm)

3N9

Part numbers

Mass

without
seals

with two
seals

(kg)

0600-305-00

0602-305-10

0.01

0600-308-00

0602-308-10

0.02

12

0600-012-00

0602-012-10

0.04

16

0600-016-00

0602-016-10

0.05

20

0600-020-00

0602-020-10

0.10

25

0600-025-00

0602-025-10

0.19

30

0600-030-00

0602-030-10

0.32

40

0600-040-00

0602-040-10

0.62

50

0600-050-00

0602-050-10

1.14

60

0600-060-00

0602-060-10

2.11

80

0600-080-00

0602-080-10

4.70

With one seal 0601--10

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

34

RE 83 100/09.99

Dimensions
C
C1
C2

D1

11 o 2

11 o 3

Dimensions (mm)

h5

h12

H13

12

22

14.2

1.1

11.1

(m)

16

25

16.2

1.1

14.7

12

22

32

22.6

1.3

16

26

36

24.6

20

32

45

25

40

30

+11
+1

+16
+4

+20
+4

180

140

+12
+2

+18
+5

+24
+5

320

240

20.5

+12
+2

+20
+5

+26
+6

420

280

1.3

24.9

+14
+2

+22
+5

+28
+6

580

440

31.2

1.6

30.5

+14
+2

+23
+6

+31
+6

1170

860

58

43.7

1.85

38.5

+16
+2

+25
+6

+32
+7

2080

1560

47

68

51.7

1.85

44.5

+16
+2

+25
+6

+32
+7

2820

2230

40

62

80

60.3

2.15

58

+19
+2

+30
+7

+38
+8

5170

3810

50

75

100

77.3

2.65

71

+19
+2

+30
+7

+38
+8

8260

6470

60

90

125 101.3

3.15

85

+19
+2

+33
+7

+43
+8

11500

9160

80

120

165 133.3

4.15

114

+24
+2

+37
+8

+47
+9

21000

16300

1)

3)

D1

Radial
Load capacities3)
clearance2)
dyn.
stat.
C
C0
(m)
(N)
(N)
h7

1)

2)

C2

Working bore
diameter tolerance

h6

1)

C1

No. of ball
circuits

Sizes 5 and 8 have a plastic ball retainer.

Statistically determined from the working bore diameter and shaft tolerance. Recommended housing bore tolerance: H6 or H7.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

35

STAR Standard Linear Bushings

Standard Linear Bushings, 0610adjustable, without seals

Standard Linear Bushings, 0612adjustable, with seals

Structural design
Hardened and ground outer sleeve
Steel ball retainer (plastic ball retainer in
sizes 5 and 8)
Balls made of anti-friction bearing steel
Steel holding rings or seals
Adjustable radial clearance

Ordering data
adjustable type

Shaft
d
(mm)

11 o 1

Part numbers

Mass

without
seals

with two
seals

(kg)

0610-305-00

0612-305-10

0.01

0610-308-00

0612-308-10

0.02

12

0610-012-00

0612-012-10

0.04

16

0610-016-00

0612-016-10

0.05

20

0610-020-00

0612-020-10

0.10

25

0610-025-00

0612-025-10

0.19

30

0610-030-00

0612-030-10

0.32

40

0610-040-00

0612-040-10

0.62

50

0610-050-00

0612-050-10

1.14

60

0610-060-00

0612-060-10

2.11

80

0610-080-00

0612-080-10

4.70

With one seal: 0611--10.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.

36

RE 83 100/09.99

11 o 2

Dimensions

11 o 4
C
C1
C2

D1

Dimensions (mm)

d
1)

1)

12
16

C1

C2

D1

22 14.2
25 16.2

1.1
1.1

11.1 1.5
14.7 1.5

4
4

180
320

140
240

1.3

20.5 1.5

420

280

16

26

36 24.6

1.3

24.9 1.5

580

440

20

32

45 31.2

1.6

30.5 2.0

1170

860

40
47
62

58 43.7 1.85
68 51.7 1.85
80 60.3 2.15

38.5 2.0
44.5 2.0
58

Adjustable
radial clearance
(shaft/bore)
(m)

H13

32 22.6

40

3)

h12

22

30

2)

h5

Load capacities3)
dyn.
stat.
C
C0
(N)
(N)

12

25

1)

D2)

No. of
ball circuits

2.0

5
6
6

2080
2820
5170

1560
2230
3810

50

75

100 77.3 2.65

71

2.0

8260

6470

60

90

125101.3 3.15

85

2.0

11500

9160

80

120 165133.3 4.15

114

2.0

21000

16300

h6/H6

h6/JS6

h6/K6

h7/H7

h7/JS7

h7/K7

+28

+23

+19

+37

+28

+25

+10

+4

+1

+12

+3

+31

+25

+22

+41

+32

+29

+11

+6

+2

+14

+5

+2

+34

+28

+23

+46

+36

+31

+13

+6

+2

+16

+5

+1

+36

+29

+25

+48

+37

+33

+13

+7

+2

+16

+6

+1

+41

+33

+28

+55

+42

+37

+15

+7

+2

+18

+6

+43

+35

+30

+56

+44

+38

+15

+7

+2

+19

+6

+1

+43

+35

+30

+56

+44

+38

+15

+7

+2

+19

+6

+1

+51

+41

+36

+67

+52

+46

+18

+9

+3

+22

+7

+1

+51

+41

+36

+67

+52

+46

+18

+9

+3

+22

+7

+1

+57

+46

+39

+76

+59

+51

+20

+9

+2

+25

+7

+61

+50

+43

+80

+62

+55

+21

+10

+3

+26

+9

+1

Sizes 5 and 8 have a plastic ball retainer.

The tolerance stated is valid for the Linear Bushing in the unslotted condition.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

37

STAR Standard Linear Bushings

Standard
Linear Bushings, 0630-

Load capacity factors

f
f

( )

open type, without seals

f
( )

0
f

Standard
Linear Bushings, 0632-

30

1.4

1.4
1.2

1.0

1.0

300

60

0.6

0.6

0.4

270

330

300

0.8

0.6

90

Structural design

0
30

1.2

0.8

60

open type, with seals

330

270

90

Hardened and ground outer sleeve

120

Steel ball retainer

Balls made of anti-friction bearing steel

240

180

180

Steel holding rings or seals

With bore for axial and radial retention
(except sizes 12 and 16)

Shaft d 30 to 80

Shaft d 20 and 25
3 N 70

Ordering data
open type

210

150

210

150

240

120

3 N 71

3N70
Shaft

12 o 1 a r
1)

Part numbers

Mass

d
(mm)

without
seals

with two
seals

fully
sealed

(kg)

121)

0630-012-00

0632-012-00

0.03

161)

0630-016-00

0632-016-00

0.04

20

0630-020-00

0632-020-00

0632-020-05

0.08

25

0630-025-00

0632-025-00

0632-025-05

0.15

30

0630-030-00

0632-030-00

0632-030-05

0.26

40

0630-040-00

0632-040-00

0632-040-05

0.52

50

0630-050-00

0632-050-00

0632-050-05

0.95

60

0630-060-00

0632-060-00

0632-060-05

1.76

80

0630-080-00

0632-080-00

0632-080-05

3.92

without bore for axial and radial retention

With one seal 0631--00

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.

38

RE 83 100/09.99

Dimensions
C
C1

=0

C2

D1 D

12 o 3
Dimensions (mm)

2)
3)

Load capacities3)
dyn.
stat.
C
C0
(N)
(N)

C1

h5

h12

H13

12

22

32

22.6

1.3

20.5

7.5

78

430

16

26

36

24.6

1.3

24.9 10.0

78

20

32

45

31.2

1.6

30.5 10.0

60

25

40

58

43.7

1.85

38.5 12.5

30

47

68

51.7

1.85

40

62

80

60.3

50

75 100

C2

D1

E2)

No. of
ball
circuits

D1)

1)

Angle
()

Adjustable
radial clearance
(shaft/bore)
(m)

a
h6/H6

h6/JS6

h6/K6

h7/H7

h7/JS7

h7/K7

290

+34
+13

+28
+6

+23
+2

+46
+16

+36
+5

+31
+1

600

450

+36
+13

+29
+7

+25
+2

+48
+16

+37
+6

+33
+1

1280

970

+41
+15

+33
+7

+28
+2

+55
+18

+42
+6

+37
0

60

2270

1750

+43
+15

+35
+7

+30
+2

+56
+19

+44
+6

+38
+1

44.5 12.5

50

2890

2390

+43
+15

+35
+7

+30
+2

+56
+19

+44
+6

+38
+1

2.15

58

16.8

50

5280

4000

+51
+18

+41
+9

+36
+3

+67
+22

+52
+7

+46
+1

77.3

2.65

71

21.0

50

8470

6900

+51
+18

+41
+9

+36
+3

+67
+22

+52
+7

+46
+1

60

90 125 101.3

3.15

85

27.2

54

11800

9780

+57
+20

+46
+9

+39
+2

+76
+25

+59
+7

+51
0

80

120 165 133.3

4.15

114

36.3

54

21500

17400

+61
+21

+50
+10

+43
+3

+80
+26

+62
+9

+55
+1

The tolerance stated is valid for the Linear Bushing in the unslotted condition.
Lower limit relative to nominal shaft dimension d.
The load capacities C and C0 apply only when the load is acting along the line = 0.
If the load is acting in any other direction, these load capacities must be multiplied by the factor f or f 0.
For loads acting on the opening in sizes 12 and 16:
= 180
f = 0.37
Sizes 12 and 16 must be mounted as
shown here (mirror-symmetrically) to
prevent their lifting from the shaft. It is
not possible to adjust a single linear
bushing (with slotted housing adjustable
by means of an adjusting screw) to zero
clearance.

RE 83 100/09.99

39

12 o 2

STAR Linear Sets with Standard Linear Bushings

Overview
Linear Sets
Closed type
Standard type with fixed working bore
diameter.
Adjustable type
For use when zero clearance or preload is
required.

1065-...

1066-...

1067-...

1068-...

1073-...

1074-...

Open type
For long guideways when the shafts must
be supported and high rigidity is required.
Open type, adjustable
For use when zero clearance or preload is
required.

With side opening

The load carrying capacity of open linear
bushings is reduced when the load is
applied to the "open" portion of the
bushing. The Linear Set with Side Opening
has been developed to overcome this
disadvantage and to permit selective
circumferential positioning of the open
linear bushing.
With side opening, adjustable
For use when zero clearance or preload is
required.
Flanged type
This element was developed as a complement to our Linear Set series for use in
applications requiring the shaft to be
arranged at right angles to the mounting
base.

1081-...

40

RE 83 100/09.99

Advantages/Technical Data/Notes for Mounting

Advantages

Thanks to their special material and sturdy wall thickness, Precision Housings
offer very high rigidity regardless of the direction of loading, even when the load
carrying capacity of the assembly is exploited to the full.
The housings are easy to align during mounting, so that no adverse stress is exerted
on the linear bushing.
Their high precision guarantees trouble-free running of our linear bushings and full
interchangeability of all units.
Since our housings are produced in large numbers, they offer the same high quality
as the users own design at a price that no in-house design can match for economy.

Technical data
Operating temperatures

80 C, with brief peaks up to 100 C

Notes for mounting

Radial clearance

The radial clearance values given in the tables have been obtained by statistical methods
and are representative of the values to be expected in actual practice.
STAR Linear Sets 1066-...-, 1068-...- and 1074-...00 are adjusted to zero clearance on a
shaft of diameter accurate to a tolerance of h5 (lower limit) before leaving the factory.

Vertical dimensions

The tables for Linear Sets contain tolerance values for the height dimension 'H'.
These tolerance values have been obtained by statistical methods and are representative
of the values to be expected in actual practice.

Screws

We recommend screws to ISO 4762-8.8 for mounting Linear Sets.

RE 83 100/09.99

41

STAR Linear Sets with Standard Linear Bushings

Linear Sets, 1065closed type

Linear Sets, 1066adjustable type

Structural design
Precision Housing (lamellar graphite
cast iron)
Standard Linear Bushing with seals
Two retaining rings
Ordering data
closed type

36 o 1r

adjustable
type

36 o 2r

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

1065-208-00

0.09

12

1065-212-00

0.16

16

1065-216-00

0.27

20

1065-220-00

0.45

25

1065-225-00

0.89

30

1065-230-00

1.33

40

1065-240-00

2.51

50

1065-250-00

3.68

60

1065-260-00

6.73

80

1065-280-00

15.32

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

1066-208-00

0.09

12

1066-212-00

0.16

16

1066-216-00

0.27

20

1066-220-00

0.45

25

1066-225-00

0.89

30

1066-230-00

1.33

40

1066-240-00

2.51

50

1066-250-00

3.68

60

1066-260-00

6.73

80

1066-280-00

15.32

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.

42

RE 83 100/09.99

36 o 3

Dimensions

L
B1

A1

open type

45
d D H1
S

H
V

E1
A
A1
SW

adjustable type

E2
B
L
B1

45
d D H1
S

H
V

E2
B

E1
A

36 o 4

Dimensions (mm)
d

H11)

A1) A11) B1)

B1

E1

E2

V1)

Radial clearance2) Tolerance

(m)
(m)
SW

1065-... 1066-...

for dimension H3)

with shaft
h6 h7

2)

3)
4)

dyn.

stat.

C0

16 15

28

25

32 16 28 14 250.15 200.15 3.4 5

+18 +24
+5 +5

+6
17

320

240

12

22 18

35

32

+20 +26
42 21 32 20 320.15 230.15 4.5 5.5 2.5 +5 +6

+6
17

420

280

16

26 22

42

36

50 26 35 22 400.15 260.15 4.5 6.5 3

+22 +28
+5 +6

+5
18

580

440

20

32 25

50

45

60 28 42 28 450.15 320.15 4.5 8

+23 +31
+6 +6

+5
19

1170

860

25

40 30

60

58

74 38 54 40 600.15 400.15 5.5 9

+25 +32
+6 +7

+5
19

2080 1560

30

47 35

70

68

84 41 60 48 680.20 450.20 6.6 10

+25 +32
+6 +7

+5
19

2820 2230

40

62 45

90

80 108 51 78 56 860.20 580.20 9

12

+30 +38
+7 +8

+4
21

5170 3810

50

75 50 105 100 130 57 70 72 1080.20 500.20 9

14

+30 +38
+7 +8

+8
25

8260 6470

60

90 60 125 125 160 70 92 95 1320.25 650.25 11

15

10

+33 +43
+7 +8

+8
26

11500 9160

120 80 170 165 200 85 122 125 1700.50 900.50 13.5 22

14

+37 +47
+8 +9

+7
28

21000 16300

adjusted prior to delivery to zero clearance on

h5 shaft (lower limit) when screwed down

80
1)

Load capacities4) (N)

Tolerance to DIN 1686-GTB 15.

Statistically determined from the working bore diameter and shaft tolerances. Taking the Linear Bushing outer diameter and the
housing bore into consideration, the radial clearance values for shaft h7 are similar to those given for the Standard Linear Bushing
0610-... in the "h7/H7" column under the heading "Adjustable radial clearance".
When screwed down, relative to shaft nominal dimension d.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

43

STAR Linear Sets with Standard Linear Bushings

3N86

3N87

Linear Sets, 1067-

Load capacity factors

open type
( )

Linear Sets, 1068open type, adjustable

30

f
f
0
1.4

( )
330

1.2
1.0

60

0.8

Structural design
Precision Housing (spheroidal graphite
cast iron)
Retention by means of locating screw

30

f
f
0
1.4

300

60

0.4

0.4

90

240

120

f
300

0.8
0.6

270

1.0

0.6

90

330

1.2

270

240

120

Standard Linear Bushings with seals

150

210

210

150

180

180

Shaft d 30 to 80

Shaft d 20 and 25

Note:
The diagrams correspond to the mounting position as shown on the photos below and
therefore differ from the information given in "Technical Data".
Ordering data
open type

37 o 1

open type, adjustable

37 o 1b

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

20

1067-220-00

0.39

25

1067-225-00

0.74

30

1067-230-00

1.14

40

1067-240-00

2.25

50

1067-250-00

3.13

60

1067-260-00

5.78

80

1067-280-00

13.15

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

20

1068-220-00

0.38

25

1068-225-00

0.74

30

1068-230-00

1.12

40

1068-240-00

2.20

50

1068-250-00

3.11

60

1068-260-00

5.72

80

1068-280-00

13.09

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.
44

RE 83 100/09.99

Dimensions

37 o 2
L

B1

open type
d D H2
S

H
V

E1

E2

L
B1

SW

W
open type, adjustable

d D H2
S

H
V

E2
B

E1
A
37 o 3
Dimensions (mm)
d

H22)

A2)

B2)

B1

E1

Angle Radial clearance Tolerance

()
(m)
(m)
E2

V2) W3)

SW

1067-... 1068-...

1)

20

2)
3)
4)
5)

60

+36
+4

+42
+6

42

45

60

42

28 450.15

320.15

4.5

8 10

40 30

51

58

74

54

40 600.15

400.15

5.5

9 12.5 3

60

+38
+4

+44
+6

30

47 35

60

68

84

60

48 680.20

450.20

6.6 10 12.5 3

50

+38
+4

+44
+6

40

62 45

77

80 108

78

56 860.20

580.20

12 16.8 4

50

+45
+5

+52
+7

50

75 50

88 100 130

70

72 1080.20 500.20

14 21

50

+45
+5

+52
+7

60

90 60 105 125 160

92

95 1320.25 650.25 11

15 27.2 6

54

+50
+5

+59
+7

80 120 80 140 165 200 122 125 1700.50 900.25 13.5 22 36.3 8

54

+54
+6

+62
+9

1)

1)

h7

32 25

25

2.5

h6

Contrary to the illustration, the locating screw is on the adjusting side in these sizes.
Tolerance to DIN 1685-GTB 15.
Lower limit relative to shaft nominal dimension d.
When screwed down, relative to shaft nominal dimension d.
The load capacities apply when the load is acting along the line = 0.

RE 83 100/09.99

45

adjusted prior to delivery to zero clearance on

h5 shaft (lower limit) when screwed down

with shaft

Load capacities5) (N)

for
dyn.
dimension
C
H4)

stat.
C0

+5
19

1280

+5
19

2270 1750

+5
19

2890 2390

+4
21

5280 4000

+8
25

8470 6900

+8
26

11800 9780

+7
28

21500 17400

970

STAR Linear Sets with Standard Linear Bushings

3N88

3N89

Linear Sets, 1073-

Load capacity factors

with side opening

Linear Sets, 1074-

with side opening, adjustable

270
1.4

300

270

240
f

1.2

300

Structural design

1.0

210

0.8

330

0.6

0.4

f
0
f

Retention by means of grooved

taper pin

( )

0.4

180

30

150

f
f

( )

180

150

30

Standard Linear Bushing

120

60

External seals
The load carrying capacity of open linear
bushings is considerably reduced when the
load is applied to the "open" portion of
the bushing. The Linear Set with Side
Opening has been developed to overcome
this disadvantage and to permit selective
circumferential positioning of the open
linear bushing.

210

0.8

0.6

Housing with side opening

(spheroidal graphite cast iron)

240

1.2

1.0

330

1.4

120

60
90

90

Shaft d 30 to 80

Shaft d 20 and 25

Note:
The diagrams correspond to the mounting position as shown on the photos below and
therefore differ from the information given in "Technical Data".

Ordering data
with side opening

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

20

1073-220-00

1.0

25

1073-225-00

1.9

30

1073-230-00

2.8

40

1073-240-00

4.8

50

1073-250-00

8.0

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

20

1074-220-00

1.0

25

1074-225-00

1.9

30

1074-230-00

2.8

40

1074-240-00

4.8

50

1074-250-00

8.0

34 o 2
with side opening, adjustable

34 o 2

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.
46

RE 83 100/09.99

26 b3

42 o 2a

Dimensions

FO

L E2

FU
S

FU

FH1

d
D

E1

FH2

Maximum permissible loads:

F0 = 0.98 C01) FU = C01)
FH1 = C0
FH2 = C0

FO

H1

R
O

SW

Dimensions (mm)
d

H13) L3)

A3)

E1

E2

Angle
Radial
Tolerance Load capa()
clearance6) (m)
(m)
cities8) (N)
S

O4)

SW

W5)

R3)

1073-... 1074-...

20

2)
3)
4)
5)
6)
7)
8)

M8x60

10

37

60

+36
+4

+42
+6

11

M10x70

12.5

45

60

+38
+4

+44
+6

55

13.5

M12x80

12.5

51

50

+38
+4

+44
+6

62

67

15.5

M14x90

16.8

66

50

+45
+5

+52
+7

75

78

17.5

M16x110

21

77

50

+45
+5

+52
+7

60

60

60

220.25

300.25

17

32

42

35

72

73

75

280.25

360.25

21

40

50

30

40

82

85

86

340.50

420.50

25

47

40

45 100

97 110

430.50

480.50

32

50

50 115 125 127

500.50

620.50

38

2)

h7

2.5

30

25

1)

2)

h6

adjusted prior to delivery to zero clearance on h5 shaft (lower limit) when

screwed down

with shaft

for
dyn. stat.
dimension
C
C0
H7)
+5
19

1280

+5
19

2270 1750

+5
19

2890 2390

+4
21

5280 4000

+8
25

8470 6900

Sizes 20 and 25: F0 = 0.85 C0; FU = 1.27 C0.

In these sizes, the locating screw is on the opposite side to that shown in the illustration.
Tolerance to DIN 1685-GTB 16.
Hex. socket head cap screws to ISO 4762-8.8.
Lower limit relative to shaft nominal dimension d.
When screwed down.
Relative to shaft nominal dimension d.
The load capacities apply when the load is acting along the line = 0 in the direction shown by the arrows at FH1 or FH2.

RE 83 100/09.99

47

970

STAR Linear Sets with Standard Linear Bushings

Linear Sets, 1081flanged type

Structural design
Flanged housing (lamellar graphite
cast iron)
Two retaining rings, plus two spacer
rings (steel) for sizes 12 to 40
Standard Linear Bushings with wiper
seals
The radial clearance is not adjustable

Ordering data

34 o 3

Shaft

Part numbers

Mass

d
(mm)

with two
seals

(kg)

12

1081-212-00

0.11

16

1081-216-00

0.18

20

1081-220-00

0.33

25

1081-225-00

0.63

30

1081-230-00

1.00

40

1081-240-00

1.90

50

1081-250-00

4.00

60

1081-260-00

7.40

80

1081-280-00

14.70

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.

48

RE 83 100/09.99

43 o 2

Dimensions

43 o 3
B

D1

D D2

Dimensions
(mm)
d

B1)

L1

D1

D21)

Radial
clearance2)
E

V1)

(m)
with shaft

+1

1)
2)

3)

H13

h6

h7

Load capacities3) (N)

dyn.

stat.

C0

12

42

32

12

22

24

28

300.12

5.5

10

+20
+5

+26
+6

420

280

16

50

36

15

26

28.5

34

350.12

5.5

10.5

+22
+5

+28
+6

580

440

20

60

45

18

32

35

42

420.15

6.6

10

13.5

+23
+6

+31
+6

1170

860

25

74

58

23

40

43

54

540.15

6.6

12

17.5

+25
+6

+32
+7

2080

1560

30

84

68

26

49.5

52

62

600.25

9.0

14

21

+25
+6

+32
+7

2820

2230

40

108

80

36

65

68

80

780.25

11

16

22

+30
+7

+38
+8

5170

3810

50

130

100

72

75

81

98

980.25

11

18

14

+30
+7

+38
+8

8260

6470

60

160

125

95

90

96

115

1200.50

14

22

15

+33
+7

+43
+8

11500

9160

80

200

165

125

120

129

150

1550.50

14

26

20

+37
+8

+47
+9

21000

16300

Tolerance to DIN 1686-GTB 15.

Statistically determined from the working bore diameter and shaft tolerances. Taking the Linear Bushing outer diameter and the
housing bore into consideration, the radial clearance values for shaft h7 are similar to those given for the Standard Linear Bushing
0610-... in the h7/H7 column under the heading Adjustable radial clearance.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

49

STAR Super Linear Bushings

and

Super Linear Bushings consist of:

a ball retainer with outer sleeve made of polyamide
hardened steel segmental load bearing plates with ground ball tracks
balls of anti-friction bearing steel
replaceable seals (in the sealed version)
version with self-alignment feature, i.e. automatic compensation of alignment errors
up to 30
version

without self-alignment

The advantages
Closed or open types
Unbeaten smooth running
The Super Linear Bushing affords the designer a substantially longer travel life than
other types of bushings with the same as-installed dimensions.
High running speed and dynamic load capacity
High rigidity
In Super Linear Bushing Version
bushing edge pressure.

there is no reduction in load capacity due to

With internal or separate seals

Super Linear Bushings and have the same outer dimensions as and are therefore
interchangeable with Super Linear Bushings and as well as Standard Linear
Bushings (please refer to the technical data for the respective versions).
Fast acceleration and high running speed due to
- precision guidance of the balls in the ball tracks
- wear-resistant ball retainer
Super Linear Bushings automatically compensate for alignment errors of up to 30. No
reduction in load-carrying capacity due to pressure between bushing edge and shaft. The
outer surface of the steel load bearing plates is designed with the central portion slightly
thicker than its ends. The central portion serves as a rocking fulcrum to compensate
automatically for any slight misalignment between shaft and housing bore.
This self-alignment feature assures:
smooth entry and exit of the balls into and out of the load carrying area,
uniform load distribution over the entire row of balls.
and results in:
extremely smooth operation
very high load-carrying capacity
extremely long service life
Alignment errors can be caused by:
inaccurate machining
mounting errors
shaft deflection
The self-alignment feature is not able to compensate for poor parallelism between the
two shafts of a carriage assembly.

50

RE 83 100/09.99

Closed type
(Super )

02 N 1

Open type
(Super )

21o3

RE 83 100/09.99

51

STAR Super Linear Bushings

Technical Data

and

Please observe the general technical principles and mounting instructions at the beginning of this catalog as well as
the additional technical data given below.

Sealing

Super Linear Bushings are available with internal or with separate wiper-type seals. The
use of separate seals is advisable in applications involving a high risk of foreign-body
contamination. In very dirty environments additional sealing may be necessary (e.g.
bellows-type dust boots or telescoping sleeves).
Open type Super Linear Bushings can also be supplied fully sealed (with seal strip). It
should be noted that the friction values for the fully sealed version will be higher.

Friction

Very low friction due to the rolling friction principle. Extremely low breakaway forces. The
friction of unsealed Super Linear Bushings using oil as a lubricant lies between 0.001
and 0.0025.
The friction is lowest under high load. It may, however, be greater than the stated value
when only a slight load is applied.
For Super Linear Bushings fitted at both ends with internal wiper seals and not subject to
radial loading, the frictional drag (see table below) depends on the speed and the type of
lubrication.

Shaft

Closed and open

Super Linear Bushings
with internal seals

d Breakaway force1)
(mm)
(N) approx.

1)

Velocity

Frictional drag1)
(N) approx.

Open Super Linear Bushings

fully sealed
Breakaway force
(N) approx.

Frictional drag
(N) approx.

10

1.5

0.8

12

16

2.5

1.3

20

1.5

10

25

4.5

14

30

2.5

18

40

24

10

50

10

30

12

For separate wiper seals, the values must be multiplied by a factor of 1.5.

vmax1) = 3 m/s
1)

Velocities up to 5 m/s are possible, though the service life will be restricted due to the
increased wear on the plastic parts. Units have been known to travel 5 to 10 x 106 m
without failure under test conditions.

Acceleration

amax = 150 m/s2

Operating temperature

up to 100 C

52

RE 83 100/09.99

Direction of load and its influence

on the load capacity of closed
Super Linear Bushings

The stated load capacities are valid for installation in "min" position and should be taken
as the basis for calculation.
In applications where the direction of load is exactly known and where the Super Linear
Bushings can be mounted in the "max" position, the load capacity rating must be multiplied by the factors fmax (dynamic load capacity C) or f0 max (static load capacity C0).
Shaft

max.

Load capacity
factors

d
(mm)

fmax

f0 max

10, 12, 16

1.19

1.46

20, 25, 30, 40, 50

1.06

1.28

min.

10 B 2
Direction of load and its influence
on the load capacity of open
Super Linear Bushings

The load capacities C and C0 apply only when the load is acting along the line = 0. If
the load is acting in any other direction, these load capacities must be multiplied by the
factor f (dynamic load capacity C) or f 0 (static load capacity C0) .
A reduction in load capacity can be eliminated by selective circumferential positioning of
the Super Linear Bushing (see Linear Set with Side Opening).
Load capacity factors

( )
f

30

f
f

0
1.4

330

0
1.4

30

1.2

1.0

0.8

0.8

60

300

0.6

0.6

0.4

0.4

150

270

240

120

240

120

300

90

270

90

210

150

210

180

180

Shaft d 12 and 16

Shaft d 20 to 50

12 B 1

RE 83 100/09.99

330

1.2

1.0
60

f
f

( )

12 B 2

53

STAR Super Linear Bushings

Technical Data
Reduced load capacity in
short-stroke applications

and

In short-stroke applications, the service life of the shafts is shorter than that of the Super
Linear Bushings.
For this reason, the load capacities C listed in the tables must be multiplied by the factor fw.

1.0
12

10

0.9

16

w 0.8

20

25

30

100

120

40

50

0.7

12 B 3

0.6
0.5
0

20

40

60

80

140

160

180

200

220

240

260

Stroke (mm)

Reduced load capacity at high loads

If the load acting on Super Linear Bushing is F > 0.5 x C, there will be a reduction in the
dynamic load capacity C. At load F = C0, the load capacity C has to be multiplied by the
load factor fF = 0.93.

Self-alignment feature in
Super Linear Bushing

The self-alignment feature together with the ground-quality finish of the ball tracks result
in extremely smooth operation. The running diagrams below show a comparison with a
conventional linear bearing for a load of 800 N and an alignment error of about 8 (due to
shaft deflection).

Super Linear Bushing

Shaft d 20

Conventional linear bearing

Shaft d 20

7.

Frictional drag (N)

06 B 1

Frictional drag (N)

7.5

5.0

5.0
2.5
0

2.5
0

Travel

T
Travel

Speed of travel 0.3 mm/s

When this type is used, the self-alignment feature requires two Super Linear Bushings to
be mounted on at least one of the two shafts of the assembly.
Operation under
difficult conditions

For applications involving water-base coolants/lubricants, we recommend the use of the

following linear bushing models:
- Super Linear Bushings

and

- Standard Linear Bushings

In permanently humid or wet environments (water vapor, condensation), we recommend
the use of the following corrosion-resistant linear bushing models:
- Segmental Linear Bushings or
- Compact Linear Bushings
with steel parts made of corrosion-resistant steel to DIN 17230 / EN 10088.
54

RE 83 100/09.99

Notes for Mounting

Radial clearance

The radial clearance values given in the tables have been obtained by statistical methods
and are representative of the clearances to be expected in actual practice.

Adjusting the radial clearance

The radial clearance is adjustable in all types of Super Linear Bushings.

If an application calls for zero clearance, the radial clearance must be reduced by means
of an adjusting screw in the bushing housing (see also Linear Sets) until a slight resistance
is felt when the shaft is turned. In applications subject to vibration, the adjusting screw
should be suitably secured against working loose once the desired clearance has been
established.

Preload

If negative clearance (preload) is required, we recommend that zero clearance should be

established as described above using a dummy shaft whose diameter is smaller by the
amount of the desired preload than the actual guide shaft on which the linear bushing is
to run.

RE 83 100/09.99

55

STAR Super Linear Bushings

Customer-Built Housings

and

Lube groove and lube hole for

Super Linear Bushings , ,
closed type with external seals
3 N 105
Shaft

Shaft

10, 12, 16, 20

25, 30, 40, 50

AA

AA

H1

H1

M8x1 7

M8x1 7
J

min.6

min.6

L/2

L/2

45

L
L1

L/2

L/2

L1

45
D1

The lube channels shown in the illustration have been designed for grease lubricants.

Linear Bushing with

separate seals

Shaft
diameter

Part numbers

Dimensions (mm)

(mm)

L1

H1

L (min)

D1

0670-210-00

0672-210-00

10

7.5

36

19

11.5

0670-212-00

0672-212-00

12

39

22

13

0670-216-00

0672-216-00

16

10

12

43

26

18

0670-220-00

0672-220-00

20

13.5

15

54

32

15.5

0670-225-00

0672-225-00

25

18.5

20

67

40

42

0670-230-00

0672-230-00

30

23.5

23.5

79

47

49

0670-240-00

0672-240-00

40

27.5

31

91

62

66

0670-250-00

0672-250-00

50

34.5

37.5

113

75

79

56

RE 83 100/09.99

Lube groove and lube hole for

Super Linear Bushings , ,
open type with external seals
3 N 106
Shaft

Shaft

12, 16, 20

25, 30, 40, 50

AA

AA
G

G
F

H1

H1
M8x1 7

M8x1 7
min.6

min.6

J
D

L/2

L/2
L

45

L
L1

L/2

L/2

L1

45
D1

The lube channels shown in the illustration have been designed for grease lubricants. Seals must be secured axially.

Linear Bushing with

separate seals

Shaft
diameter

Part numbers

Dimensions (mm)

(mm)

L1

H1

L (min)

D1

0671-212-00

0673-212-00

12

39

22

13

0671-216-00

0673-216-00

16

10

12

43

26

14

0671-220-00

0673-220-00

20

13.5

15

54

32

16

0671-225-00

0673-225-00

25

18.5

20

67

40

42

R 15

0671-230-00

0673-230-00

30

23.5

23.5

79

47

49

R 18

4.5

0671-240-00

0673-240-00

40

27.5

31

91

62

66

R 23

0671-250-00

0673-250-00

50

34.5

37.5

113

75

79

R 28

30

RE 83 100/09.99

57

STAR Super Linear Bushings

Customer-Built Housings 15 B 1

and
15 B 3

Retention
Super Linear Bushings
closed type
Retaining rings
Metal case
Seal with metal case
Retention by means of retaining
rings to DIN 471

Special arrangement

Shaft

1)

Retention by means of metal case

Retaining rings DIN 471

Part numbers

Dimensions
(mm)

Part numbers

10

8410-763-00

19 x 1.2

8410-221-00

19 x 1

12
16
20
25
30
40
50

8410-714-00
8410-715-00
8410-716-00
8410-717-00
8410-718-00
8410-719-00
8410-720-00

22 x
27 x
33 x
42 x
48 x
62 x
75 x

8410-209-00
8410-210-00
8410-211-00
8410-212-00
8410-213-00
8410-214-00
8410-215-00

22 x
26 x
32 x
40 x
47 x
62 x
75 x

Retention by means of seal with

metal case

11 b 1

Shaft

Axial retention by means of screws

and cover plates

elastomer seal, steel case

Dimensions (mm)

Part numbers

seal with

+0.3

metal case

19

1331-610-00

0901-184-00

12

22

1331-612-00

0901-074-00

16

26

1331-616-00

0901-075-00

20

32

1331-620-00

0901-076-00

25

40

1331-625-00

0901-077-00

30

47

1331-630-00

0901-078-00

40

62

1331-640-00

0901-079-00

50

75

1331-650-00

0901-115-00

d
(mm)
10

2)

1
1.2
1.2
1.75
1.75
2
2.5

15 B 6

D2)

1.2
1.21)
1.51)
1.75
1.75
2
2.5

Dimensions
(mm)

not to DIN 471

Materials:

Seal with metal case (closed type)

Retaining rings DIN 472

d
(mm)

15 B 4
Separate seals

Retention by means of retaining

rings to DIN 472

metal case

The outside diameter D has been manufactured with an oversize of approx. 0.1 mm.
No additional retention required.
58

RE 83 100/09.99

16 B 2

16 B 1
Super Linear Bushings
open type
7

12

16
3

16 B 3

16 B 4
1

2.2

40

d1

16 B 8

16 B 7

2.3

2.5

2.3

50

4.5
d
(mm)

Dimensions (mm)

Mounting hole for

grooved taper pin

Part numbers

d1

12 40

3
3
3
3

5.2
8.2
10.2
14.2

3 H11

8425-012-00
8425-013-00
8425-014-00
8425-015-00

50

5
5

20.4
14

5 H11

8425-016-00
8425-017-00

Kegelkerbstift
RE 83 100/09.99

2.7

30

Shaft

2.7

1.5

2.2

The original locating pin holes are marked

with a star " " (see illustration).

Grooved taper pin

3.5

16 B 6

16 B 5

3.5

The second locating pin hole ( 3.5 for

shaft diameters 25, 30 and 40 and 4.5
for shaft diameter 50) is provided as an
alternative means for retention of the
Linear Bushing.

25

1.5

20

Shaft diameter 50:

5.0 H11
(Grooved pin ISO 8744-5x ...-SA)

Super Linear Bushings for shaft diameters

25 to 50 are provided with 2 locating pin
holes.

1.4

1.4

3.5

Shaft diameters 12 to 40:

3.0 H11
(Grooved pin ISO 8744-3x ...-St)

0.8

Notes for mounting:

Open-type Super Linear Bushings are
delivered with a ready-made locating pin
hole. This hole is marked with a " " from
shaft diameter 25 upwards.
The grooved locating pin must be driven in
to the depth shown in the illustrations, as
applicable, at the time of mounting.
The outer diameter of the Super Linear
Bushing must then be reduced until the
bushing can be slipped past the pin. When
the linear bushing is aligned in the housing
bore, the taper pin will engage in the
retaining hole.
Size of the hole through housing for
grooved locating pin:

0.8

axial and rotary retention by means of

grooved taper pins

59

(mm)

STAR Super Linear Bushings

and
Customer-Built Housings 3 N 206
axial and rotary retention by means of
locating screw

d = 12

d = 16, 20

d = 25

d = 30, 40, 50

K2

Points to note when mounting:

Open type Standard Linear Bushings have
been provided with the necessary retention
hole. This hole is marked with a " " from
shaft diameter 25 upwards.
On installation, the retention hole of the
Linear Bushing must be aligned with the
tapped hole in the housing. The screw is
then inserted, screwed down to the
specified depth and tightened to the
specified torque.

3 N 200

3 N 202

3 N 201

L4

0.05
D4 D3 D2
D1

L3
L1

16 B 8
Shaft
d

K2

L1

(mm)
12
16
20

18.80.1
22.50.1
25.50.1

Dimensions (mm)
L2
L3
L4

D1

min.

+0.2

min.

+0.1

D2

D3

D4

H13

H13

3 N 203

L2

Locating screw
Tightening
Part numbers
torque
(Nm)

7.2max

5.2

1.3

2.5

3.1

M4

4.5

8429-008-01

1.9

8.5+0.2

6.5

1.3

2.5

3.1

M4

4.5

8429-009-01

1.9

8.5+0.2

6.5

1.3

2.5

3.1

M4

4.5

8429-009-01

1.9

3.2

3.1

M4

4.5

8427-009-09

1.9

25

33.050.1

1.5

10+0.2

30

360.15

10+0.2

3.2

3.1

M4

4.5

8427-009-09

1.9

40

42.90.15

1.5

10+0.2

3.2

3.1

M4

4.5

8427-009-09

1.9

50

58.50.2

2.5

17.5+0.5

13.5

3.7

5.1

M8

15

8427-005-09

16

60

RE 83 100/09.99

3 N 204
Locating screws

3 N 205

for shaft 12, 16, 20

for shaft 25, 30, 40, 50

d1
dk

d1
d

l1

dk
s

d
l1

Shaft

Part
numbers

Dimensions (mm)

d
(mm)

dk

d1

Tightening
torque

l1

(Nm)

12

8429-008-01

M4

7.6

8.45

4.5

2.2

2.5

1.9

16, 20

8429-009-01

M4

7.6

10.15

5.7

2.2

2.5

1.9

25, 30, 40 8427-009-09

M4

14.1

6.5

2.8

2.5

1.9

M8

13

22.8

12.5

The locating screws are of the self-locking

type.

50

8427-005-09

16

Separate seals
seal with metal case (open type)
b

11 b 2

Shaft Dimensions (mm)

Angle ()

Part numbers

d
(mm)

D1)

2)

Seal with
metal case

12

22

66

1331-712-50

16

26

68

1331-716-50

20

32

55

1331-720-50

25

40

57

1331-725-50

30

47

57

1331-730-50

40

62

56

1331-740-50

50

75

54

1331-750-50

1)

2)

RE 83 100/09.99

b
+0.1
0.2

Outside diameter D is about 0.3 mm oversize. No retaining elements required. Additional means of retention recommended for applications subject to vibration or high
acceleration rates.
Lower limit, measured when mounted in a bore of nominal diameter D.
61

STAR Super Linear Bushings

with self-alignment feature
Super Linear Bushings, 0670-

Load capacity factors

closed type

f
f
0

( )

Super Linear Bushings, 0671-

1.4

30

open type

Structural design

60

( )
330

30

1.2

Ball retainer with outer sleeve made of

polyamide
Hardened steel segmental load bearing
plates with ground ball tracks
Balls of anti-friction bearing steel
Automatic compensation of alignment
errors up to 30
Without seals
With internal/separate seals

Ordering data
closed type

19 o 1r

330

1.0

300

0.8

0.6

0.8

60

300

0.6

0.4

0.4

90

270

240

120

270

90

120

210

150

1.4
1.2

1.0

f
f
0

240

150

180

210
180

open type
Shaft d 12 and 16

Shaft d 20 to 50
12 B 2

12 B 1
Shaft

Part numbers

Mass

d
(mm)

without
seals

with two
internal seals

with two
separate seals1)

(kg)

10

0670-010-00

0670-210-40

0670-210-00

0.017

12

0670-012-00

0670-212-40

0670-212-00

0.023

16

0670-016-00

0670-216-40

0670-216-00

0.028

20

0670-020-00

0670-220-40

0670-220-00

0.061

25

0670-025-00

0670-225-40

0670-225-00

0.122

30

0670-030-00

0670-230-40

0670-230-00

0.185

40

0670-040-00

0670-240-40

0670-240-00

0.360

50

0670-050-00

0670-250-40

0670-250-00

0.580

With one internal seal: 0670-1..-40

open type

Shaft
d
(mm)

19 o 2r

Part numbers
without
seals

with two
internal
seals

Mass

with two
internal
seals and
seal strip

with two
separate
seals1)

(kg)

12

0671-012-00 0671-212-40

0671-212-45

0671-212-00

0.018

16

0671-016-00 0671-216-40

0671-216-45

0671-216-00

0.022

20

0671-020-00 0671-220-40

0671-220-45

0671-220-00

0.051

25

0671-025-00 0671-225-40

0671-225-45

0671-225-00

0.102

30

0671-030-00 0671-230-40

0671-230-45

0671-230-00

0.155

40

0671-040-00 0671-240-40

0671-240-45

0671-240-00

0.300

50

0671-050-00 0671-250-40

0671-250-45

0671-250-00

0.480

With one internal seal: 0671-1..-40

1) For dimension, see section on "Customer-Built Housings"
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
62

RE 83 100/09.99

Dimensions

08 b 2

08 b 1
Closed type

C
C1

Open type

C2

30
d D1 D
30

tan 30' = 0,0087

E: lower limit relative to diameter d

Closed type
d

Dimensions (mm)
C
C1
C2

h13

D1

No. of ball
circuits

H13

10

19

29

21.6

1.3

18

12

22

32

22.6

1.3

21

16

26

36

24.6

1.3

24.9

20

32

45

31.2

1.6

30.5

25

40

58

43.7

1.85

38.5

30

47

68

51.7

1.85

44.5

40

62

80

60.3

2.15

58.5

50

75

100

77.3

2.65

71.5

Radial clearance (m)

shaft/bore
h7/H7

h7/JS7

h6/JS6

h6/K6

+40
+11
+43
+12
+43
+12
+49
+13
+49
+13
+49
+13
+57
+14
+57
+14

+30
0
+33
+1
+33
+1
+37
0
+37
0
+37
0
+42
1
+42
1

+23
+1
+25
+2
+25
+2
+28
+1
+28
+1
+28
+1
+31
+1
+31
+1

+18
3
+21
3
+21
3
+23
4
+23
4
+23
4
+25
4
+25
4

Load capacities1) (N)

dyn.
stat.
C
C0
550

330

770

420

940

530

1860

1050

3640

2180

4420

2790

7590

4350

11100

6470

Open type
Dimensions (mm)
d

1)
2)

C1

h13

H13

C2

Angle ()

D1

No. of ball
circuits

Radial clearance (m)

shaft/bore

12

22

32

22.6

1.3

21

6.5

66

16

26

36

24.6

1.3

24.9

68

20

32

45

31.2

1.6

30.5

55

25

40

58

43.7

1.85

38.5

11.5

57

30

47

68

51.7

1.85

44.5

14

57

40

62

80

60.3

2.15

58.5

19.5

56

50

75 100

77.3

2.65

71.5

22.5

54

h7/H7

h7/JS7

h6/JS6

h6/K6

+43
+12
+43
+12
+49
+13
+49
+13
+49
+13
+57
+14
+57
+14

+33
+1
+33
+1
+37
0
+37
0
+37
0
+42
1
+42
1

+25
+2
+25
+2
+28
+1
+28
+1
+28
+1
+31
+1
+31
+1

+21
3
+21
3
+23
4
+23
4
+23
4
+25
4
+25
4

Load capacities2) (N)

dyn.
C
880

510

1060

630

1880

1070

3680

2250

4470

2880

7680

4480

11200

6620

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.
The stated load capacities apply when the load is acting along the line = 0.

RE 83 100/09.99

63

stat.
C0

STAR Super Linear Bushings

without self-alignment feature
Super Linear Bushings, 0672-

Load capacity factors

closed type
( )

Super Linear Bushings, 0673open type

Structural design

60

f
f
0
1.4

30

( )
330

1.4

30

1.2

1.0

300

0.8
0.6

0.8

60

0.4

90

Hardened steel segmental load bearing

plates with ground ball tracks

270

240

120

Balls of anti-friction bearing steel

270

90

120

210

150

Without seals

240

150

180

210
180

With internal/separate seals

Open type
Shaft d 12 and 16

Ordering data

12 B 1

closed type

Shaft

21o1 r

300

0.6

0.4

Ball retainer with outer sleeve made

of polyamide

330

1.2

1.0

f
f
0

Shaft d 20 to 50
12 B 2
Part numbers

Mass

d
(mm)

without
seals

with two
internal seals

with two
separate seals1)

(kg)

10

0672-010-00

0672-210-40

0672-210-00

0.017

12

0672-012-00

0672-212-40

0672-212-00

0.023

16

0672-016-00

0672-216-40

0672-216-00

0.028

20

0672-020-00

0672-220-40

0672-220-00

0.061

25

0672-025-00

0672-225-40

0672-225-00

0.122

30

0672-030-00

0672-230-40

0672-230-00

0.185

40

0672-040-00

0672-240-40

0672-240-00

0.360

50

0672-050-00

0672-250-40

0672-250-00

0.580

With one internal seal: 0672-1..-40

open type

Shaft
d
(mm)

21o3 r

Part numbers
without
seals

with two
internal
seals

Mass

with two
internal
seals and
seal strip

with two
separate
seals1)

(kg)

12

0673-012-00 0673-212-40

0673-212-45

0673-212-00

0.018

16

0673-016-00 0673-216-40

0673-216-45

0673-216-00

0.022

20

0673-020-00 0673-220-40

0673-220-45

0673-220-00

0.051

25

0673-025-00 0673-225-40

0673-225-45

0673-225-00

0.102

30

0673-030-00 0673-230-40

0673-230-45

0673-230-00

0.155

40

0673-040-00 0673-240-40

0673-240-45

0673-240-00

0.300

50

0673-050-00 0673-250-40

0673-250-45

0673-250-00

0.480

With one internal seal: 0673-1..-40

1) For dimension, see section on "Customer-Built Housings"
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the C figures in the table must be multiplied by a factor of 1.26.
64

RE 83 100/09.99

09 b 1

Dimensions

Closed type

Open type

C1
C2

D1

E: lower limit relative to diameter d

Closed type
Dimensions (mm)
d

C1

h13

H13

No. of ball
circuits
C2

Radial clearance (m)

D1

shaft/bore

10

19

29

21.6

1.3

18

12

22

32

22.6

1.3

21

16

26

36

24.6

1.3

24.9

20

32

45

31.2

1.6

30.5

25

40

58

43.7

1.85

38.5

30

47

68

51.7

1.85

44.5

40

62

80

60.3

2.15

58.5

50

75

100

77.3

2.65

71.5

h7/H7

h7/JS7

h6/JS6

h6/K6

+40
+11
+43
+12
+43
+12
+49
+13
+49
+13
+49
+13
+57
+14
+57
+14

+30
0
+33
+1
+33
+1
+37
0
+37
0
+37
0
+42
1
+42
1

+23
+1
+25
+2
+25
+2
+28
+1
+28
+1
+28
+1
+31
+1
+31
+1

+18
3
+21
3
+21
3
+23
4
+23
4
+23
4
+25
4
+25
4

Load capacities1) (N)

dyn.
C

stat.
C0

550

330

770

420

940

530

1860

1050

3640

2180

4420

2790

7590

4350

11100

6470

Open type
Dimensions (mm)
d

1)
2)

C1

h13

H13

C2

Angle ()

D1

12

22

32

22.6 1,3

21

16

26

36

24.6

1.3

20

32

45

31.2

25

40

58

30

47

40

62

50

No. of ball
circuits

Radial clearance (m)

shaft/bore

6,5

66

24.9

68

1.6

30.5

55

43.7

1.85

38.5

11.5

57

68

51.7

1.85

44.5

14

57

80

60.3

2.15

58.5

19.5

56

75 100

77.3

2.65

71.5

22.5

54

h7/H7

h7/JS7

h6/JS6

h6/K6

+43
+12
+43
+12
+49
+13
+49
+13
+49
+13
+57
+14
+57
+14

+33
+1
+33
+1
+37
0
+37
0
+37
0
+42
1
+42
1

+25
+2
+25
+2
+28
+1
+28
+1
+28
+1
+31
+1
+31
+1

+21
3
+21
3
+23
4
+23
4
+23
4
+25
4
+25
4

Load capacities2) (N)

dyn.
C
880

510

1060

630

1880

1070

3680

2250

4470

2880

7680

4480

11200

6620

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.
The stated load capacities apply when the load is acting along the line = 0.

RE 83 100/09.99

65

stat.
C0

STAR Linear Sets with Super Linear Bushings

Overview

or

Linear Sets

Tandem Linear Sets

Super Linear Bushings

with self-alignment feature

Super Linear Bushings

with self-alignment feature

Super Linear Bushings

without self-alignment feature
Aluminum
housing

Cast iron
housing

Aluminum housing

Closed type
For high-precision guidance with extreme
ease of mounting. Version with fixed
working bore diameter.

1035-...

1065-...

1085-...

Adjustable type
For use when zero clearance or preload is
required. The desired radial clearance is
established by means of an adjusting
screw. These Linear Sets are adjusted
to zero clearance before delivery.

1036-...

1066-...

1032-...

Open type

1037-...

1067-...

1087-...

Open type, adjustable

For use when zero clearance or preload is
required. The desired radial clearance is
established by means of an adjusting
screw. These Linear Sets are adjusted
to zero clearance before delivery.

1038-...

1068-...

1034-...

With side opening

Takes up forces from all directions without
reduction of load capacity.

1071-...

1073-...

With side opening, adjustable

For use when zero clearance or preload is
required. The desired radial clearance is
established by means of an adjusting
screw. These Linear Sets are adjusted
to zero clearance before delivery.

1072-...

1074-...

For long guideways when the shafts must

be supported and high rigidity is required.

Flanged type
This element was developed as a complement to our Linear Set series for use in
applications requiring the shaft to be
arranged at right angles to the mounting
base.

1081-...

66

1083-...

RE 83 100/09.99

Advantages/Mounting Instructions
Advantages
High load capacity and rigidity

These Linear Sets afford high rigidity irrespective of the direction of load action and even
when their high load-carrying capacities are utilized to the full.

Compact block design and ease of

mounting in the aluminum version

The Super Linear Bushing is completely enclosed in the compact housing to protect it
against all external impacts.
Tapped through-holes make it possible to insert the screws from above or below.
A fitting edge along the block facilitates lining up during installation and prevents misalignment of the assembly. Center-bores are provided for the user to drill locating pin
holes for extra stability.

High precision and reliability

The housing design and the integral Super Linear Bushing ensure high precision and
functional reliability.

Zero-clearance

The adjustable versions can be used to achieve zero clearance assemblies.

Operating temperatures

These Linear Sets are resistant to temperatures up to 100 C.

Mounting instructions
Radial clearance

The radial clearance values given in the tables have been obtained by statistical methods
and are representative of the values to be expected in actual practice.
Adjustable types of Linear Sets are adjusted to zero clearance (when screwed down) on
a shaft of diameter accurate to a tolerance of h5 (lower limit) before leaving the factory.

Vertical dimensions

The tables for Linear Sets contain tolerance values for the height dimension H. These
tolerance values have been obtained by statistical methods and are representative of the
values to be expected in actual practice.

Screws

We recommend screws to ISO 4762-8.8 for mounting Linear Sets.

Lubrication

Whether grease is being applied for the first time or in-service, the shaft must always be
inserted in the bushing. Add grease until the lubricant emerges.

Notes on mounting of Linear Sets

with side opening
Without fitting edge

Align first shaft mounted on shaft support rail and screw down support rail.
Align second shaft to ensure parallelism
and screw down support rail.

27 b 5

Push Linear Sets onto shafts and screw

down on the machine table.
With fitting edge

Push first shaft mounted on shaft

support rail into contact with fitting
edge and screw down support rail.
Align second shaft to ensure parallelism
and screw down support rail.

27 b 6

Push Linear Sets onto the shafts.

Further assembly:
a) With two fitting edges (one on
machine base and one on table):
Push the Linear Sets on the first shaft
into contact with the fitting edge on
the machine table and screw down.
Screw down the Linear Sets on the
second shaft to the machine table.
RE 83 100/09.99

67

b) With only one fitting edge (on the

machine base):
Screw Linear Sets down to the machine
table.

STAR Linear Sets with Super Linear Bushings

or

Linear Sets, 1035closed type

Linear Sets, 1036adjustable

Structural design
Precision Housing, lightweight series
(aluminum)
Super Linear Bushing with or without
self-alignment feature
External seals
Fully sealed
Lubricatable
Ordering data
closed type

Shaft
d
(mm)

20 b 1r

adjustable

Mass

with Super Linear Bushing

lubricatable
with two seals

(kg)

10

1035-610-20

1035-810-20

0.10

12

1035-612-20

1035-812-20

0.13

16

1035-616-20

1035-816-20

0.20

20

1035-620-20

1035-820-20

0.34

25

1035-625-20

1035-825-20

0.65

30

1035-630-20

1035-830-20

0.97

40

1035-640-20

1035-840-20

1.80

50

1035-650-20

1035-850-20

3.00

Shaft
d
(mm)

20 b 2r

Part numbers
with Super Linear Bushing
lubricatable
with two seals

Part numbers
with Super Linear Bushing
lubricatable
with two seals

Mass

with Super Linear Bushing

lubricatable
with two seals

(kg)

10

1036-610-20

1036-810-20

0.10

12

1036-612-20

1036-812-20

0.13

16

1036-616-20

1036-816-20

0.20

20

1036-620-20

1036-820-20

0.34

25

1036-625-20

1036-825-20

0.65

30

1036-630-20

1036-830-20

0.97

40

1036-640-20

1036-840-20

1.80

50

1036-650-20

1036-850-20

3.00

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

68

RE 83 100/09.99

Dimensions

E1

SW

45

H4
H1

D d

N1

M8x1

N2

E4

H3

V
M
S1

S2
E2

E3

Lube port

20 b 3

20 b 4

20 b 5

Dimensions (mm)
d

H1)

H1

+0.008
0.016

M1)

0.01

E1

E2

E3

E4

S2)

S1

S23)

N1

N2

H3

L3

SW

H4

10

19

16

31.5

20

40

36

290.15

200.15

31

29

4.3

M5

15

11

10

10.5

2.5

10

12

22

18

35

21.5

43

39

320.15

230.15

34

32

4.3

M5

16.5

11

10

10.5

2.5

10

16

26

22

42

26.5

53

43

400.15

260.15

42

35

5.3

M6

21

13

10

11.5

13

20

32

25

50

30

60

54

450.15

320.15

50

45

6.6

M8

24

18

10

13.5

16

25

40

30

60

39

78

67

600.15

400.15

64

20

8.4

M10

29

22

10

15

6.5

20

30

47

35

70

43.5

87

79

680.15

450.15

72

30

8.4

M10

34

22

11.5

16

22

40

62

45

90

54

108

91

860.15

580.15

90

35

10.5

M12

44

26

14

18

10

28

50

75

50 105

66

132 113

1080.20

500.20 108

42

13.5

M16 10

49

34

12.5

22

12

37

Radial clearance (m)

(mm)

1035-

1036-

shaft
h6

h7

10

+36
+9

+40
+11

12

+38
+10

+43
+12

16

+38
+10

+43
+12

20

+43
+11

+49
+13

25

+43
+11

+49
+13

30

+43
+11

+49
+13

40

+50
+12

+57
+14

50

+50
+12

+57
+14

RE 83 100/09.99

adjusted prior to deliveryto zero clearance on

h5 shaft (lower limit) when screwed down

Load capacities4) (N)

dyn.

stat.

C0

550

330

770

420

940

530

1860

1050

3640

2180

4420

2790
1)

7590

2)

4350

3)

11100

4)

6470

69

When screwed down, relative to shaft nominal dimension d.

Mounting screws to ISO 4762-8.8
Center-bores for locating pin holes
The load capacities stated are minimum values as the position
and direction of load cannot always be precisely defined.

STAR Linear Sets with Super Linear Bushings

Linear Sets, 1037-

or

Load capacity factors

open type
( )

Linear Sets, 1038open type, adjustable

f
f
0
1.4

30

f
f
0

( )
330

1.4

30

1.0

1.0

Structural design
Precision Housing, lightweight series
(aluminum)

60

300

0.8
0.6

0.8

60

0.4

90

270

240

120

Super Linear Bushing with or without

self-alignment feature

270

90

120

240

210

150

300

0.6

0.4

Retention by means of grooved

taper pin

330

1.2

1.2

150

180

210
180

Open type

External seals

Shaft d 12 and 16

Lubricatable
Ordering data

12 b 1

open type

Shaft
d
(mm)

Shaft d 20 to 50
12 b 2
Part numbers

with Super Linear Bushing

lubricatable
with two seals

Mass

with Super Linear Bushing

lubricatable
with two seals

(kg)

12

1037-612-20

1037-812-20

0.11

16

1037-616-20

1037-816-20

0.17

20

1037-620-20

1037-820-20

0.30

25

1037-625-20

1037-825-20

0.57

30

1037-630-20

1037-830-20

0.86

40

1037-640-20

1037-840-20

1.60

50

1037-650-20

1037-850-20

2.60

21 B 1r

open type, adjustable

Shaft
d
(mm)

21 B 2r

Part numbers
with Super Linear Bushing
lubricatable
with two seals

Mass

with Super Linear Bushing

lubricatable
with two seals

(kg)

12

1038-612-20

1038-812-20

0.11

16

1038-616-20

1038-816-20

0.17

20

1038-620-20

1038-820-20

0.30

25

1038-625-20

1038-825-20

0.57

30

1038-630-20

1038-830-20

0.86

40

1038-640-20

1038-840-20

1.60

50

1038-650-20

1038-850-20

2.60

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

70

RE 83 100/09.99

Dimensions

X
E1

SW

45

H4

D d
H
V
M

N2

N1

S2

E2

H1

M8x1

E4

H3
L3

S1

E3

Lube port

21 b 3

21 b4

21 b 5

Dimensions (mm)
d

H2)

H1

+0.008
0.016

M2)

E1

E2

E3

E4

S3)

S1

S24)

0.01

N1

N2

H3

L3

SW

W5)

H4

12

22

18

28

21.5

43

39

320.15

230.15

34

32

4.3

M5

16.5 11

10

10.5

2.5

6.5

1.5

16

26

22

35

26.5

53

43

400.15

260.15

42

35

5.3

M6

21

13

10

11.5

2.5

2.5

20

32

25

42

30

60

54

450.15

320.15

50

45

6.6

M8

24

18

10

13.5

2.5

3.5

25

40

30

51

39

78

67

600.15

400.15

64

20

8.4

M10

29

22

10

15

6.5

11.5

301)

47

35

60

43.5

87

79

680.15

450.15

72

30

8.4

M10

34

22

11.5

16

14

401)

62

45

77

54

108

91

860.15

580.15

90

35

10.5

M12

44

26

14

18

10

19.5

501)

75

50

88

66

132 113 1080.20

500.20

108

42

13.5

M16 10

49

34

12.5

22

12

22.5

d
(mm)

Radial clearance6)
(m)
10371038shaft
h6

h7

+33
+1

12

66

+28
1

16

68

+28
1

+33
+1

20

55

+31
2

+37
0

57

+31
2

+37
0

57

+31
2

+37
0

56

+35
3

+42
1

54

+35
3

+42
1

25
1)

30

1)

40

1)

50

RE 83 100/09.99

adjusted prior to delivery to zero clearance on

h5 shaft (lower limit) when screwed down

Shaft Angle ()

Load capacities7)
(N)
dyn.
stat.
C
C0
880

510

1060

630

1880

1070
1)

3680

2250

4470

2880

7680

4480

11200

6620

2)
3)
4)
5)
6)
7)

71

In these sizes, the locating screw is on the opposite side to that

shown in the illustration.
When screwed down, relative to shaft nominal dimension d.
Mounting screws to ISO 4762-8.8
Center-bores for locating pin holes
Lower limit relative to shaft nominal dimension d.
When screwed down.
The load capacities apply when the load is acting
along the line = 0.

STAR Linear Sets with Super Linear Bushings

or

3 N 67

Linear Sets, 1071-

Load capacity factors

with side opening

Linear Sets, 1072-

300

1.4

240

1.2

with side opening, adjustable

1.0

330

210

0.8

Structural design

0.6
0.4

f f

Precision Housing, lightweight series

(aluminum)

180

Retention by means of grooved taper

pin

( )
150

30

Super Linear Bushing with or without

self-alignment feature

120

60
90

External seals

Open type

Lubricatable
The load carrying capacity of open linear
bushings is considerably reduced when the
load is applied to the "open" portion of
the bushing. The Linear Set with Side
Opening, lightweight series, has been
developed to overcome this disadvantage
and to permit selective circumferential
positioning of the open linear bushing.

270

Shaft d 20 to 50

Note:
The diagram corresponds to the mounting position as shown on the photos below and
therefore differs from the information given in "Technical Data".

Ordering data
with side opening

Shaft

Part numbers

d with Super Linear Bushing

(mm)
lubricatable
with two seals

26 B 1r

with side opening, adjustable

Mass

with Super Linear Bushing

lubricatable
with two seals

(kg)

20

1071-620-20

1071-820-20

0.42

25

1071-625-20

1071-825-20

0.8

30

1071-630-20

1071-830-20

1.2

40

1071-640-20

1071-840-20

2.0

50

1071-650-20

1071-850-20

3.2

Shaft

Part numbers

d with Super Linear Bushing

(mm)
lubricatable
with two seals

Mass

with Super Linear Bushing

lubricatable
with two seals

(kg)

20

1072-620-20

1072-820-20

0.42

25

1072-625-20

1072-825-20

0.8

30

1072-630-20

1072-830-20

1.2

40

1072-640-20

1072-840-20

2.0

50

1072-650-20

1072-850-20

3.2

26 B 2r
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
72

RE 83 100/09.99

Dimensions
Lube port M8 x 1

E3

L3
F

E2 E4

SW

H2

Maximum permissible loads:

F0 = 1.10 C0
FU = 1.11 C0
FH1 = C0
FH2 = C0

A
E1
M

H1

S2

0.5 x 45

S1

V
N2 H
H3

N1
D d

W
H4

45
S

H1

Lube port M8 x 1

27 b3

27 b4
Dimensions (mm)

H2)

H1 M2)

0,01

+0.008
0.016

E1

E2

E3

E4

S3)

S1

S24) N1

N2

SW

W5)

H3

L3

H4

32

23.5

22

0.15 0.15

201)

32

30

60

17

60

54

22 30

33

42

8.4

M10

42

15

2.5

251)

40

35

72

21

75

67

28 36

42

52

10.5

M12

50

18

6.5

11.5 38

29

26

30

47

40

82

25

86

79

34 42

48

60

13.5

M16 10

55

24

14

44

34

30

40

62

45

100

32

110

91

43 48

62

68

15.5

M20 12

67

30

10

19.5 50

40

38

50

75

50

115

38

127 113

50 62

70

85

17.5

M20 12

78

30

12

22.5 56

48

45

Angle ()

(mm)

shaft
h6

h7

55

+31
2

+37
0

57

+31
2

+37
0

30

57

+31
2

+37
0

40

56

+35
3

+42
1

50

54

+35
3

+42
1

20
25

1)

1)

RE 83 100/09.99

Load capacities7)
(N)
dyn.
stat.
C

1)

C0

2)

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)
when screwed down

Radial clearance6)
(m)
10711072-

1880

1070

3680

2250

4470

2880

7680

4480

11200

6620

3)
4)
5)
6)
7)

In these sizes, the locating screw is on the opposite side to

that shown in the illustration.
When screwed down, relative to shaft nominal dimension d.
Mounting screws to ISO 4762-8.8.
Center-bores for locating pin holes.
Lower limit relative to shaft nominal dimension d.
When screwed down.
The load capacities apply when the load is acting in the
direction shown by the arrows at FH1 or FH2.

Please refer also to the mounting instructions for Linear Sets with
side opening.
73

STAR Linear Sets with Super Linear Bushings

Tandem version
Linear Sets, 1085closed type

Linear Sets, 1032adjustable

Structural design
Precision Tandem Linear Set, lightweight series (aluminum)
Two Super Linear Bushings
External seals
Fully sealed
Fitting edge
(for adjustable Tandem version)
Lubricatable

Ordering data
closed type

Shaft
d

Part numbers

(mm)

Mass
(kg)

12

1085-612-20

0.27

16

1085-616-20

0.41

20

1085-620-20

0.72

25

1085-625-20

1.35

30

1085-630-20

2.01

40

1085-640-20

3.67

50

1085-650-20

6.30

Shaft
d

Part numbers

Mass

32 B 1r
adjustable

(mm)

32 B 2r

(kg)

10

1032-610-20

0.20

12

1032-612-20

0.27

16

1032-616-20

0.41

20

1032-620-20

0.72

25

1032-625-20

1.35

30

1032-630-20

2.01

40

1032-640-20

3.67

50

1032-650-20

6.30

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

74

RE 83 100/09.99

Dimensions

32 B 4
B1

S3

S1
N1

H1 D d

32 B 3

B
H3

N2 N3

M8x1

E1

H3 H
M8x1

H 4 45
S2

Vent hole

Closed type

E2

SW

S4

Adjustable

Closed type
Lube port M8 x 1

E3

32 B 5
E4

E6
E5

Adjustable

Lube port M8 x 1
Dimensions (mm)

H1)

H1 H3 M1)

B1

E1

E2

E3

E4

E5

E6

S2)

S1

S22)

40

70

52

29 20

31

0.01

+0.008
0.016

S43)

N1 N2

N3 V SW H4

4.3 M5

11

2.5 10

S3

10

19 16

31.5 9

20

12

22 18

35

10

21.5

42

43

76

40

30

56

32 24

34

5.3

M6

4.3 M5

13 28 16.5 11

2.5 10

16

26 22

42

12

26.5

50

53

84

45

36

64

40 28

42

5.3

M6

5.3 M6

13 35 21

13

13

20

32 25

50

13

30

60

60 104

55

45

76

45 32

50

6.4

M8

6.6 M8

18 41 24

18

16

25

40 30

60

15

39

74

78 130

70

54

94

60 42

64

8.4

M10

8.4 M10

22 49 29

22

6.5 5

20

30

47 35

70

16

43.5

84

87 152

85

62 106

68 52

72 10.5

M12

8.4 M10

26 56 34

22

22

40

62 45

90

20

54

108 108 176 100

80 124

86 60

90 13.5

M16 10.5 M12

34 74 44

26 10

28

50

75 50 105

20

66

130 132 224 125 100 160 108 80 108 13.5

M16 13.5 M16 10

34 89 49

35 12

37

Radial clearance (m)

d

1085shaft
h6

10

12

+38
+10

+43
+12

16

+38
+10

+43
+12

20

+43
+11

+49
+13

25

+43
+11

+49
+13

30

+43
+11

+49
+13

40

+50
+12

+57
+14

50

+50
+12

+57
+14

RE 83 100/09.99

Note on lubrication for Linear Sets 1085:

Lubricate only when shaft inserted; add lubricant until excess
emerges at the vent hole.

Load capacities4) (N)

dyn.

stat.

C0

890

660

1250

840

1530

1060

3020

2100

5910

4360

7180

5580

12300

8700

18000

12940

h7

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)
when screwed down

(mm)

1032-

15

1)
2)
3)
4)

75

When screwed down, relative to shaft nominal dimension d.

Mounting screws to ISO 4762-8.8.
Center-bores for locating pin holes.
Load capacity when both Linear Bushings are equally loaded.
The load capacities stated are minimum values as the position
and direction of load cannot always be precisely defined.

STAR Linear Sets with Super Linear Bushings

Tandem version
Linear Sets, 1087open type

Linear Sets, 1034open type, adjustable

Structural design
Precision Tandem Linear Set,
lightweight series (aluminum)
Two Super Linear Bushings
Two external seals
Fitting edge
(for adjustable Tandem version)
Lubricatable
Ordering data
open type

Shaft

Part numbers

Mass

d
(mm)

(kg)

12

1087-612-20

0.22

16

1087-616-20

0.34

20

1087-620-20

0.62

25

1087-625-20

1.17

30

1087-630-20

1.68

40

1087-640-20

3.15

50

1087-650-20

5.50

Shaft

Part numbers

Mass

33 B 1r
open type, adjustable

d
(mm)

(kg)

12

1034-612-20

0.22

16

1034-616-20

0.34

20

1034-620-20

0.62

25

1034-625-20

1.17

30

1034-630-20

1.68

40

1034-640-20

3.15

50

1034-650-20

5.50

33 B 2r
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

76

RE 83 100/09.99

Dimensions

33 B 3

33 B 4

H2

B1
M
S3
S2

S1
H3

N1 N

D d

N V
H N2 3

M8x1
S

E1

H3
H
M8x1
SW
H4

S4
W

45

Open type, adjustable

Open type
Open type

E2

33 B 5

Lube port M8 x 1

E3
E4

Open type,
adjustable

E6
E5

Lube port M8 x 1

Dimensions (mm)
M2) B
0.01

B1

E1

E2

E3

E4

E5

E6

S3)

S1

S24)

S3

18

301) 10 21.5 42

43

76

40

30

56

32 24

34

5.3 M6

4.3

M5

4 13 25

26

22

35 12 26.5 50

53

84

45

36

64

40 28

42

5.3 M6

5.3

M6

4 13 29.5 21

20

32

25

42 13 30

60

60 104

55

45

76

45 32

50

6.4 M8

6.6

M8

25

40

30

51 15 39

74

78 130

70

54

94

60 42

64

8.4 M10

8.4

30

47

35

60 16 43.5 84

87 152

85

62 106

68 52

72 10.5 M12

40

62

45

77 20 54

108 108 176 100

80 124

86 60

50

75

50

88 10 66

130 132 224 125 100 160 108 80 108 13.5 M16 13.5

12

22

16

H2) H2
+0.008
0.016

Angle ()
d
(mm)

H3

Radial clearance7)
(m)
10871034shaft
h6

h7

12

66

+28
1

+33
+1

16

68

+28
1

+33
+1

20

55

+31
2

+37
0

25

57

+31
2

+37
0

30

57

+31
2

+37
0

40

56

+35
3

+42
1

50

54

+35
3

+42
1

RE 83 100/09.99

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)
when screwed down

S45) N

N3

SW W6) H4

16.5 11

2.5 6.5 1.5

13

2.5 9

2.5

5 18 35.5 24

18

2.5 9

3.5

M10

6 22 43

29

22

6.5 3

11.5 4

8.4

M10

6 26 50.5 34

22

14

90 13.5 M16 10.5

M12

8 34 66

44

26 10

19.5 6

M16 10 34 77

49

35 12

22.5 6

N1

N2

Load capacities8)
(N)
dyn.
stat.
C
C0
1430

1020

1720

1260

3050

2140

5980

4500

7260

5760

12500

8960

18200

13240

1)
2)
3)
4)
5)
6)
7)
8)

77

In the open, adjustable version, H2 = 28 mm.

When screwed down, relative to shaft nominal dimension d.
Mounting screws to DIN 6912-8.8.
Mounting screws to ISO 4762-8.8.
Center-bores for locating pin holes.
Lower limit relative to shaft nominal dimension d.
When screwed down.
Load capacity when both Linear Bushings are equally loaded.
The load capacities apply when the load is acting
along the line = 0.

STAR Linear Sets with Super Linear Bushings

Tandem Flanged version
Linear Sets, 1083-

Structural design
Precision Flanged Housing,
lightweight series (aluminum)
Two Super Linear Bushings
Two external seals
Centering collar
Fully sealed
Tapped through holes for
screw-mounting from the base
Lubricatable
Radial clearance not adjustable

Ordering data
Shaft

Part numbers

Mass

d
(mm)

(kg)

12

1083-612-20

0.20

16

1083-616-20

0.32

20

1083-620-20

0.55

25

1083-625-20

1.00

30

1083-630-20

1.50

33 B 2r
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

78

RE 83 100/09.99

Dimensions
L

M8x1
Vent hole

E2 H

H3

36 B 2

E1
B
Mounting methods:
via through-hole S

S1

via tapped hole S1

via through-hole S

N1
N2

Vent hole M8 x 1

36 B 3

D2

Center fit
via collar D2

D3

36 b 4

36 b 5

36 B 6

Dimensions (mm)
d

D21)

D3

g7

0.1
0.3

H3

L1

E1

E2

0.15

0.15

S2)

S1

N1

N2

12

22

30

30

34

19

42

76

46

32

24

5.3

M6

13

36

10

16

26

35

35

40

22

50

84

50

38

28

6.6

M8

18

40

10

20

32

42

42

50

27

60

104

60

45

35

8.4

M10

22

50

10

25

40

52

52

60

32

74

130

73

56

42

10.5

M12

26

63

10

30

47

61

61

70

37

84

152

82

64

50

13.5

M16

34

74

10

Radial clearance (m)

d
(mm)

shaft

dyn.

stat.

C0

h6

h7

12

+38
+10

+43
+12

1250

840

16

+38
+10

+43
+12

1530

1060

20

+43
+11

+49
+13

3020

2100

25

+43
+11

+49
+13

5910

30

+43
+11

+49
+13

7180

RE 83 100/09.99

Note on lubrication:
Lubricate only when shaft inserted; add lubricant until excess
emerges at the vent hole.

Load capacities3) (N)

1)
2)

4360

3)

5580

79

Recommended mounting bore fit: D2H7

Mounting screws to ISO 4762-8.8.
Load capacity when both Linear Bushings are equally loaded.
The load capacities stated are minimum values as the position
and direction of load cannot always be precisely defined.

STAR Linear Sets with Super Linear Bushings

or

Linear Sets, 1065closed type

Linear Sets, 1066adjustable

Structural design
Precision Housing
(lamellar graphite cast iron)
Super Linear Bushing with or without
self-alignment feature
Internal seals

Ordering data
closed type

Shaft
d
(mm)

Part numbers
with Super Linear Bushing
with
internal seals

Mass

with Super Linear Bushing

with
internal seals

(kg)

12

1065-612-40

1065-812-40

0.15

16

1065-616-40

1065-816-40

0.24

20

1065-620-40

1065-820-40

0.42

25

1065-625-40

1065-825-40

0.83

30

1065-630-40

1065-830-40

1.22

40

1065-640-40

1065-840-40

2.29

50

1065-650-40

1065-850-40

3.23

2 N 2r

adjustable

Shaft
d
(mm)

Part numbers
with Super Linear Bushing
with
internal seals

Mass

with Super Linear Bushing

with
internal seals

(kg)

12

1066-612-40

1066-812-40

0.15

16

1066-616-40

1066-816-40

0.24

20

1066-620-40

1066-820-40

0.41

25

1066-625-40

1066-825-40

0.79

30

1066-630-40

1066-830-40

1.19

40

1066-640-40

1066-840-40

2.26

50

1066-650-40

1066-850-40

3.15

38 o 1r
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

80

RE 83 100/09.99

Dimensions

38 o 4
L
A1

B1

SW
45

d D H1
S

H
V

E1

E2

Dimensions (mm)
d

H11)

A1)

A11)

B1)

B1

E1

E2

12

22

18

35

32

42

21

32

20

320.15

230.15

4.5

5.5

2.5

16

26

22

42

36

50

26

35

22

400.15

260.15

4.5

6.5

20

32

25

50

45

60

28

42

28

450.15

320.15

4.5

25

40

30

60

58

74

38

54

40

600.15

400.15

5.5

30

47

35

70

68

84

41

60

48

680.20

450.20

6.6

10

40

62

45

90

80

108

51

78

56

860.20

580.20

12

50

75

50

105

100

130

57

70

72

1080.20

500.20

14

V1)

SW

12

+38
+10

+43
+12

16

+38
+10

+43
+12

20

+43
+11

+49
+13

25

+43
+11

+49
+13

30

+43
+11

+49
+13

40

+50
+12

+57
+14

50

+50
+12

+57
+14

RE 83 100/09.99

adjusted prior to delivery to zero clearance

on h5 shaft (lower limit) when screwed down

Radial clearance Tolerance for H2)

Load
(m)
(m)
capacities3) (N)
d
10651066dyn.
stat.
(mm)
shaft
1065C
C0
h6
h7
1066+8
16

770

420

+8
16

940

530

+8
16

1860

1050

+8
16

3640

2180

+8
16

4420

2790

+8
16

7590

4350

+13
21

11100

6470

1)
2)
3)

81

Tolerance to DIN 1686-GTB 15.

When screwed down, relative to shaft nominal dimension d.
The load capacities stated are minimum values as the position
and direction of load cannot always be precisely defined.

STAR Linear Sets with Super Linear Bushings

Linear Sets, 1067-

or

Load capacity factors

open type

( )

Linear Sets, 1068-

1.4

30

open type, adjustable

f
f
0

( )
330

1.2

f
f
0
1.4

30

1.0

1.0

60

300

0.8

0.6

Structural design

0.8

60

0.4

90

Retention by means of locating screw

270

240

120

Super Linear Bushings with or without

self-alignment feature

270

90

120

210

150

240

150

210
180

180

Internal seals

300

0.6

0.4

Precision Housing
(spheroidal graphite cast iron)

330

1.2

Open type
Shaft d 12 and 16

Shaft d 20 to 50
12 B 2

12 B 1
Ordering data
open type

Shaft
d
(mm)

Part numbers
with Super Linear Bushing
with
internal seals

Mass

with Super Linear Bushing

with
internal seals

(kg)

12

1067-612-40

1067-812-40

0.13

16

1067-616-40

1067-816-40

0.20

20

1067-620-40

1067-820-40

0.36

25

1067-625-40

1067-825-40

0.70

30

1067-630-40

1067-830-40

1.05

40

1067-640-40

1067-840-40

2.05

50

1067-650-40

1067-850-40

2.77

3 N 69

open type, adjustable

Shaft
d
(mm)

Part numbers
with Super Linear Bushing
with
internal seals

Mass

with Super Linear Bushing

with
internal seals

(kg)

12

1068-612-40

1068-812-40

0.12

16

1068-616-40

1068-816-40

0.20

20

1068-620-40

1068-820-40

0.36

25

1068-625-40

1068-825-40

0.69

30

1068-630-40

1068-830-40

1.02

40

1068-640-40

1068-840-40

2.02

50

1068-650-40

1068-850-40

2.71

3404
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

82

RE 83 100/09.99

3 N 61

Dimensions

B1

SW

d D H2
S

H
V

E1

E2

Dimensions (mm)
2)

A2)

B2)

B1

E1

E2

V2)

W3)

SW

H2

121)

22

18

28

32

42

32

20

320.15

230.15

4.5

5.5

6.5

2.5

161)

26

22

35

36

50

35

22

400.15

260.15

4.5

6.5

2.5

201)

32

25

42

45

60

42

28

450.15

320.15

4.5

2.5

251)

40

30

51

58

74

54

40

600.15

400.15

5.5

11.5

30

47

35

60

68

84

60

48

680.20

450.20

6.6

10

14

40

62

45

77

80

108

78

56

860.20

580.20

12

19.5

50

75

50

88

100

130

70

72

1080.20

500.20

14

22.5

Radial clearance (m)

1067shaft

1068-

h6

h7

+33
+1

12

66

+28
1

16

68

+28
1

+33
+1

20

55

+31
2

+37
0

25

57

+31
2

+37
0

30

57

+31
2

+37
0

40

56

+35
3

+42
1

50

54

+35
3

+42
1

RE 83 100/09.99

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)
when screwed down

Angle ()

Tolerance
Load
(m)
capacities5) (N)
stat.
for dimension H4) dyn.
1067
C
C0
1068
+8
16

880

510

+8
16

1060

630

+8
16

1880

1070

+8
16

3680

2250

+8
16

4470

2880

+8
16

7680

4480

+13
21

11200

6620

1)

2)
3)

4)

5)

83

In these sizes, the locating screw is on

the opposite side to that shown in the
illustration.
Tolerance to DIN 1686-GTB 15.
Lower limit relative to shaft nominal
dimension d.
When screwed down, relative to shaft
nominal dimension d.
The load capacities apply when the
load is acting along the line = 0.

STAR Linear Sets with Super Linear Bushings

or

3 N 65

Linear Sets, 1073-

Load capacity factors

with side opening

Linear Sets, 1074-

90
120

with side opening, adjustable

1.4

60

1.2

1.0

150

( )

30

0.8
0.6

Structural design

0.4

f f

Precision Housing
(spheroidal graphite cast iron)

180

Retention by means of grooved

taper pin

210

330
f

Super Linear Bushing with or without

self-alignment feature

300

240
270

Open type

External seals
The load carrying capacity of open linear
bushings is considerably reduced when the
load is applied to the "open" portion of
the bushing. The Linear Set with Side
Opening has been developed to overcome
this disadvantage and to permit selective
circumferential positioning of the open
linear bushing.

Shaft d 20 to 50

Note:
The diagram corresponds to the mounting position as shown on the photos below and
therefore differs from the information given in "Technical Data".

Ordering data
with side opening

Shaft
d
(mm)

Part numbers
with Super Linear Bushing
with two
seals

Mass

with Super Linear Bushing

with two
seals

(kg)

20

1073-620-00

1073-820-00

1.0

25

1073-625-00

1073-825-00

1.9

30

1073-630-00

1073-830-00

2.8

40

1073-640-00

1073-840-00

4.8

50

1073-650-00

1073-850-00

8.0

2 N 4r
with side opening, adjustable

Shaft

Part numbers

d with Super Linear Bushing

(mm)
with two
seals

Mass

with Super Linear Bushing

with two
seals

(kg)

20

1074-620-00

1074-820-00

1.0

25

1074-625-00

1074-825-00

1.9

30

1074-630-00

1074-830-00

2.8

40

1074-640-00

1074-840-00

4.8

50

1074-650-00

1074-850-00

8.0

42 o 1r
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
84

RE 83 100/09.99

42 o2

Dimensions

26 B 3

FU

FU

FO

FO

FH1

L E2

F H2

Maximum permissible loads:

F0 = 1.10 C0
FH1 = C0

d
D
A
E1

FU = 1.11 C0
FH2 = C0

H1

W
R
O

SW

Dimensions (mm)
d

H12)

L2)

A2)

E1

E2

SW

O3)

R2)

W4)

201)

30

60

60

60

220.25

300.25

17

32

42

2.5

M8x60

37

251)

35

72

73

75

280.25

360.25

21

40

50

11

M10x70

45

11.5

30

40

82

85

86

340.5

420.5

25

47

55

13.5

M12x80

51

14

40

45

100

97

110

430.5

480.5

32

62

67

15.5

M14x90

66

19.5

50

50

115

125

127

500.5

620.5

38

75

78

17.5

M16x110

77

22.5

Angle ()

(mm)

Tolerance
for H5)
(m)

Radial clearance (m)6)

1073shaft
h6
h7

55

+8
16

+31
2

+37
0

251)

57

+8
16

+31
2

+37
0

30

57

+8
16

+31
2

+37
0

40

56

+8
16

+35
3

+42
1

50

54

+13
21

+35
3

+42
1

20

1)

RE 83 100/09.99

Load
capacities7) (N)
dyn.
stat.

1074-

adjusted prior to delivery

to zero clearance on h5
shaft (lower limit) when
screwed down

85

C0

1)

2)

1880

1070

3)

3680

2250

4)

4470

2880

5)

7680

4480

11200

6620

6)
7)

In these sizes, the locating screw is on

the opposite side to that shown in the
illustration.
Tolerance to DIN 1685-GTB 15.
Hex. socket head cap screws to
ISO 4762-8.8.
Lower limit relative to shaft nominal
dimension d.
Relative to shaft nominal dimension d.
When screwed down.
The load capacities apply when the
load is acting along the line shown by
the arrows at FH1 or FH2.

STAR Linear Sets with Super Linear Bushings

or

Linear Sets, 1081Flanged type

Structural design
Precision Flanged Housing (lamellar
graphite cast iron)
Two retaining rings, plus two spacer
rings (steel) for sizes 12 to 40
Super Linear Bushings with or without
self-alignment feature
Internal seals
The radial clearance is not adjustable

Ordering data
Shaft
d
(mm)

43 o 1r

Part numbers
with Super Linear Bushing
with two
seals

Mass

with Super Linear Bushing

with two
seals

(kg)

12

1081-612-40

1081-812-40

0.095

16

1081-616-40

1081-816-40

0.16

20

1081-620-40

1081-820-40

0.30

25

1081-625-40

1081-825-40

0.57

30

1081-630-40

1081-830-40

0.85

40

1081-640-40

1081-840-40

1.65

50

1081-650-40

1081-850-40

3.40

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

86

RE 83 100/09.99

Dimensions

43 02

43 o 3b
B

D1

D2

Dimensions (mm)
d

B1)

L1

D21)

D1

+1

V1)

H13

12

42

32

12

22

24

28

300.12

5.5

10

16

50

36

15

26

28.5

34

350.12

5.5

10.5

20

60

45

18

32

35

42

420.15

6.6

10

13.5

25

74

58

23

40

43

54

540.15

6.6

12

17.5

30

84

68

26

47

49.5

62

600.25

9.0

14

21

40

108

80

36

62

66.5

80

780.25

11

16

22

50

130

100

72

75

81

98

980.25

11

18

14

Radial clearance (m)

d
(mm)

shaft

Load capacities2) (N)

dyn.

stat.

C0

h6

h7

12

+38
+10

+43
+12

770

420

16

+38
+10

+43
+12

940

530

20

+43
+11

+49
+13

1860

1050

25

+43
+11

+49
+13

3640

2180

30

+43
+11

+49
+13

4420

2790

40

+50
+12

+57
+14

7590

4350

50

+50
+12

+57
+14

11100

RE 83 100/09.99

1)
2)

6470

87

Tolerance to DIN 1686-GTB 15.

The load capacities stated are minimum values as the position
and direction of load cannot always be precisely defined.

STAR Super Linear Bushings

and

Super Linear Bushings and have even more load bearing plates and ball
rows than the highly successful conventional version.
This means more than double the dynamic load-carrying capacity at no cost
to the self-alignment feature.

Super Linear Bushings and

for extremely high loads.
Super Linear Bushings

and

consist of:

a one-piece polyacetal ball retainer

hardened steel segmental load bearing plates with ground ball
tracks and ground outer surfaces
balls of antifriction bearing steel quality
metal holding rings as sturdy end caps
replaceable twin-lip seal rings (in the sealed version)
seal strips (in the fully sealed, open type)

Design variants
Closed or open types
With or without seal rings
With or without seal strip
Optional screw-mounted Linear Sets (Linear Bushing with Housing)
in different types
Super Linear Bushings and are also available with STAR-Resist corrosion protection (yellow chromatized zinc-iron coating) and a special version
(black chromatized)

17 B 1

The advantages
High load-carrying capacity and service life
High running speed
Automatic compensation of alignment errors or shaft deflection
Smooth and stutter-free running of the balls in the ball tracks
High rigidity
Fully sealed by seal rings and seal strips
Good contact between steel load bearings plates and the inner
surface of the mounting hole
In-service lubrication via lubrication hole or pockets
Greater efficiency due to retention by locating screw

88

RE 83 100/09.99

Open type
Uniform load distribution over the open section
thanks to symmetrically arranged ball tracks
Fully sealed
Screw-mounted metal end caps

123 B 1

RE 83 100/09.99

89

STAR Super Linear Bushings

Technical Data

and

Please observe the general technical principles and mounting instructions at the beginning of this catalog as
well as the additional technical data given below.
Dimensions/Interchangeability

Super Linear Bushings and have the same outside dimensions as Super Linear
Bushings and as well as Standard Linear Bushings (caution: different retention,
radial clearance, load capacity and lubrication). For this reason, all the versions are
interchangeable.

Sealing

Two-fold protection through dual-action seals:

the outer lip prevents the penetration of dirt and foreign bodies
the inner lip prevents excessive loss of lubricant
In closed types, the seals are flexibly mounted, floating into good contact under
all service conditions. The open types also have a seal strip to fully seal the gap between
the ball retainer and the shaft. All seals can be replaced if necessary.

Friction

Very low friction due to the rolling friction principle. Extremely low breakaway forces. The
friction of unsealed Super Linear Bushings using oil as a lubricant lies between 0.001
and 0.004.
The friction is lowest under high load. It may, however, be greater than the stated value
when only a slight load is applied.
For Super Linear Bushings fitted at both ends with internal wiper seals and not subject to
radial loading, the frictional drag (see table below) depends on the speed and the type of
lubrication.
Shaft

d
(mm)

Closed and open type

Super Linear Bushings and
with internal wiper seals
Breakaway force
Frictional drag
(N) approx.
(N) approx.

Open type Super linear bushings

and
fully sealed
Breakaway force
(N) approx.

20

2.5

25

10.5

4.5

30

13.5

40

12

18

7.5

50

15

22.5

60

18

27

Velocity

vmax = 5 m/s

Acceleration

amax = 150 m/s2

Operating temperature

up to 100 C

90

7.5

Frictional drag
(N) approx.
4

10.5

RE 83 100/09.99

Direction of load and its influence on

the load-carrying capacity

Closed type

Open type

12 09 B 1
Main directions of load

12 09 B 2

=0
90

270

Hauptlast

180

Load capacity factors

The load capacities C and C0 apply when
the load is acting along the line = 0.
If the load is acting in any other direction,
these load capacities must be multiplied by
the factors f (dynamic load capacity C) or
f 0 (static load capacity C0).

Load capacity factor f

Shaft

Super Linear Bushing

Super Linear Bushing

d
20-25

0.80

0.98

0.80

0.67

0.79

0.79

0.52

30-60

0.70

0.91

0.70

0.62

0.86

0.86

0.59

Load capacity factor f

20-25

0.70

0.87

0.70

0.67

0.68

0.68

0.50

30-60

0.62

0.80

0.62

0.61

0.83

0.83

0.55

12 09 B 3

RE 83 100/09.99

91

12 09 B 4

12 09 B 5

1209 B 6

STAR Super Linear Bushings

Technical Data

and

12 10 B1

Load capacity factors

Super Linear Bushing
Shaft diameter d 20-25

f
f

( )

( )

30
f

12 10 B2

60

30

330

0.9
0.8
0.7
0.6
0.5

300

f
f
0
0.9
0.8
0.7
0.6
0.5

60

330
300

f
90

270

120

90

240
150

270

240

120

210

210

150

180

180

Closed type
Shaft diameter d 30-60

( )

f
f

0.9
0.8
0.7
0.6
0.5

60

( )

30

12 10 B3

Open type
f
f
0

330

300

30

60

0.9
0.8
0.7
0.6
0.5

330

12 10 B4
300

f
270

90

240

120

Super Linear Bushings can be installed in

any mounting position.
The mounting position should be chosen
so that the load acts mainly along the line
= 0.

150
180

Closed type

92

210

90

270

240

120
150

210
180

Open type

RE 83 100/09.99

12 10 B5
12 10 B6
Super Linear Bushing
Shaft diameter d 20-25

f
f
0

( )

30

0.9
0.8
0.7
0.6
0.5

60

( )

330
300

90

270

60

240
210

150
180

Closed type
( )

30

60

Open type

f
( )

f
0
0.9
0.8
0.7
0.6
0.5

330

270

120

240
150

210
180

Closed type
12 10 B5

An indentation in the plastic ball retainer

of closed Super Linear Bushing (see
magnification) indicates the main direction
of load = 0 (maximum load capacity).

RE 83 100/09.99

f
300

90

Super Linear Bushings can be installed in

any mounting position.
The mounting position should be chosen
so that the load acts mainly along the line
= 0.

93

300

120

180

Shaft diameter d 30-50

330

270

210

150

0.9
0.8
0.7
0.6
0.5

90

240

120

30

f
f
0

30

60

f
f
0
0.9
0.8
0.7
0.6
0.5

330
300

90

270

240

120
210

150
180

Open type
12 10 B6

STAR Super Linear Bushings

Technical Data
Reduced load capacity in
short-stroke applications

In short-stroke applications, the service life of the shafts is shorter than that of the Super
Linear Bushings. For this reason, the load capacities C given in the tables must be
multiplied by the factor fW.

1.0
0.9
fW
0.8
0.7
0.6
0.5

12 11 B2

Reduced load capacity at

high loads

and

20

25

30

40

60

50

20 40 60 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360

Stroke (mm)

Reduced load capacity at high loads F. The dynamic load capacity must be multiplied by
the load factor fF.

1.0
fF

0.8
0.6
0.4
0.2
0

0.1

12 11 B1

94

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9
F
Co

RE 83 100/09.99

Self-alignment

Super Linear Bushings automatically compensate for alignment errors of up to 30'. No

reduction in load-carrying capacity due to pressure between bushing edge and shaft.

Running speed and

characteristics

High acceleration and running speed due to:

hard-wearing ball retainer
Smooth and stutter-free running of the balls in the ball tracks due to:
optimized track geometry at both ends
ground ball tracks

Ground outer surfaces

The ground outer surface of the load bearing plates produces very good contact between
the steel bearing plates and the inner surface of the mounting hole.

Load-carrying capacity
and service life

The high number of ball tracks provides a very high load-carrying capacity and
long service life.

Lubrication

In-service lubrication is possible via the lube hole in closed type

pockets in the ball retainer in types and .

Retention

Super Linear Bushings

by locating screw.

RE 83 100/09.99

95

and

or via the grease

feature simple and economical radial and axial retention

STAR Super Linear Bushings

Customer-Built Housings

and

Retention
Super Linear Bushing
L

Retention by means of locating screw

inserted through hole S1.
Important:

12 06 B 1

S1

Observe position of bearing plates relative

to locating screw hole S1.
L

L4

D4 D3 D2

S1

D1

12 06 B 2

L3
L2
L1

Shaft

Dimensions (mm)

S1

L1

L2

L3

L4

Locating screw

D1

D2

D3

D4
Part numbers

(mm)

0.1

+0.2

min.

+0.2

min.

+0.1

3.2

3.1

Tightening
torque
(Nm)

H13

H13

M4

4.5

8427-008-09

1.9

20

27

25

3.5

33.5

11

8.5

2.3

3.6

M5

5.5

10

8427-003-09

3.8

30

3.5

37

11

8.5

2.3

3.6

M5

5.5

10

8427-003-09

3.8

40

3.5

44.5

11

8.5

2.3

3.6

M5

5.5

10

8427-003-09

3.8

50

4.5

59.5

17

14

4.7

4.6

M6

6.6

11

8427-004-09

6.7

60

72.5

22

18

6.2

M8

15

8427-007-09

16

96

RE 83 100/09.99

Super Linear Bushing

Retention by means of locating screw

12 06 B 3

K2

L
L

L4

D1

D4 D 3 D 2

K2

K2

12 06 B 4
L3
L2
L1

Shaft

Dimensions (mm)

K2

(mm)

+0.2

20

26.85

1.3

25

30.75

30

L1
+0.2

L2

L3

Locating screw

L4

D1

min.

+0.2

min.

+0.1

3.2

2.6

3.2

38.15

11

8.5

2.3

40

44.75

9.5

11

8.5

50

59.75

10

17

14

D2

D3

D4
Part numbers

Tightening
torque
(Nm)

H13

H13

M4

4.5

8427-001-09

1.9

2.6

M4

4.5

8427-001-09

1.9

3.6

M5

5.5

10

8427-003-09

3.8

2.3

3.6

M5

5.5

10

8427-003-09

3.8

4.7

4.6

M6

6.6

11

8427-004-09

6.7

Locating screw
for retention of Super Linear
Bushings and

dk

d1 d
k

l1

12 06 B 5

Dimensions (mm)

All other dimensions to DIN 7984.

RE 83 100/09.99

Locating screw

dk

d1

I1

Part numbers

Tightening
torque (Nm)

M4

2.5

12

6.3

2.8

2.5

8427-001-09

1.9

M4

14.1

6.5

2.8

2.5

8427-008-09

1.9

M5

8.5

3.5

17

3.5

8427-003-09

3.8
6.7

M6

10

4.5

26

13.5

8427-004-09

M8

13

33

17

8427-007-09

97

16

STAR Super Linear Bushings

Customer-Built Housings
Lubrication and
retention

and

The lubrication channels shown here have been designed for lubrication with grease. If oil
is used instead, check whether all anti-friction bearings are being properly lubricated.

Super Linear Bushing

(closed type)
Lubrication and retention by means of
hollow screw inserted through hole S1.
Dimensions given here are for customerbuilt housings.

Important:
Observe the position of load bearing plates
relative to hole S1.

A3

L/2

L/2
L

12 08 B 1
D2

D1
F
A1
A2
A3

Linear
Bushing
Part Number

Dimensions (mm)
S1

D1

min.

+0.1

D2

Hollow screw

A1

A2

A3

0.1

max.

min.

Part numbers

Tightening
torque
(Nm)

0732-220-40

46

3.1

M8x1

18.5

20.5

31

0.3x45

8432-010-00

5.5

0732-225-40

3.5

59

3.6

M8x1

22.5

25

38

0.3x45

8432-007-00

5.5

0732-230-40

3.5

69

3.6

M8x1

26

28.5

41.5

0.3x45

8432-007-00

5.5

0732-240-40

3.5

81

3.6

M8x1

33.5

36

49

0.3x45

8432-007-00

5.5

0732-250-40

4.5

101

4.6

M8x1

42

44.5

59

0.3x45

8432-008-00

5.5

0732-260-40

126

6.2

M10x1

51

53.5

71.5

0.3x45

8432-009-00

9.5

Hollow screw

for lubrication and retention of Super

Linear Bushing (closed type) through
hole S1

d1 d2

d
l1

l2

1208 B 2

Dimensions (mm)

Hollow screw

d1

d2

I1

I2

Part numbers

Tightening
torque (Nm)

M8x1

6.5

10.5

3.5

8432-010-00

5.5

M8x1

3.5

6.5

14.5

5.6

8432-007-00

5.5

M8x1

4.5

6.5

18

8432-008-00

5.5

M10x1

8.5

25

11.5

10.2

8432-009-00

9.5

98

RE 83 100/09.99

Lubrication

12 90 B 2

Super Linear Bushing

(closed type)
Lubrication duct, ring groove and threaded
lube port for lubrication with grease.
Dimensions given for customer-built housing.

H1

A-A

M8x1

Linear

7
min 6

Dimensions (mm)

Bushing
Part numbers

L1

min.

+0.5

H1

D1
0.2

0730-220-40

32

46

16

34

0730-225-40

40

59

8.5

20

42

0730-230-40

47

69

8.5

0730-240-40

62

81

0730-250-40

75

101

Super Linear Bushings

(open type)

23.5

50

10.5

31

66

11.5

37.5

79

L/2

45

L/2

7 L1

45
D1

and
B2

Lubrication duct, ring groove and threaded

lube port for lubrication with grease.
Dimensions given for customer-built housing.

H2

H1

A-A

M8x1

7
min 6

12 90 B 1

L/2
45
L

L/2

7 L1

45
D1

Linear Bushings

Part numbers

Dimensions (mm)

L1

min.

+0.5

H1

D1

B2

H2

R13

0.2

0733-220-45

0731-220-45

32

46

16

34

0733-225-45

0731-225-45

40

59

8.5

20

42

11.9

0.5

R15

0733-230-45

0731-230-45

47

69

8.5

23.5

49

12.8

R18

0733-240-45

0731-240-45

62

81

10.5

31

66

19.9

1.1

R23

0733-250-45

0731-250-45

75

101

11.5

37.5

79

22.6

R28

0733-260-45

90

126

13

45

94

30.8

R31.5

RE 83 100/09.99

99

STAR Super Linear Bushings

12 10 B1

12 10 B2

Super Linear Bushing, 0732-

Load capacity factors

closed type
open type

Open type

Closed type

Super Linear Bushing, 0733-

( )

Shaft d 20 - 25

30
f
f

Structural Design

60

f
f
0
0.9
0.8
0.7
0.6
0.5

f
f

( )

30

330

f
270

90

330

0.9
0.8
0.7
0.6
0.5

f 60

300

300

90

270

POM ball retainer

150

( )

Two metal holding rings

With or without twin-lip seal rings

240

120

Hardened steel segmental load bearing

plates with ground ball tracks and
ground outer surfaces
Shaft d 30 - 60

With or without axial seal strip.

150

f
f

30
f

180

0
0.9
0.8
0.7
0.6
0.5

60

( )

300
270
240

120
150

180

30

330

90

For precise values for the 4 main

directions of load see "Technical
Data Load capacity factors".
12 10 B1n

240

120

210

210

180
f
f
0
0.9
0.8
0.7
0.6
0.5

60

330
300

90

270
240

120
150

210

180

210

Ordering data
Closed type

Shaft
d

Part numbers

Mass

(mm)

without
seals

with two
seals

(kg)

20

0732-020-00

0732-220-40

0.070

25

0732-025-00

0732-225-40

0.150

30

0732-030-00

0732-230-40

0.210

40

0732-040-00

0732-240-40

0.400

50

0732-050-00

0732-250-40

0.700

60

0732-060-00

0732-260-40

1.200

12 12 B1r
With one seal ring:
0732-1..-40 or 0733-1..-40
12 13 B1
Open type

12 12 B2r

Shaft
d
(mm)

12 13 B2
Part numbers

Mass

without
seals

with two
seals

fully
sealed

20

0733-020-00

0733-220-40

0733-220-45

0.060

25

0733-025-00

0733-225-40

0733-225-45

0.130

30

0733-030-00

0733-230-40

0733-230-45

0.180

40

0733-040-00

0733-240-40

0733-240-45

0.350

50

0733-050-00

0733-250-40

0733-250-45

0.600

60

0733-060-00

0733-260-40

0733-260-45

1.000

12 13 B1

100

12 13 B2

(kg)

12 13 B3
RE 83 100/09.99

12 10 B2n

Dimensions

12 12 B3

Closed type
Holes S1 and S2 at center

C
C1
C2

30

K1
1

d D1 D
30
S

tan 30 = 0.0087

Open type

C
C1

Holes S1 and S2 at center

C2
K1
S1

30
d D1 D
30

S2
E

tan 30 = 0.0087

Dimension E: lower limit relative to d

Dimensions (mm)
d

C1

C2

D1

h13 H13

1)

S1

S2

K1

No. of
Angle ()
ball circuits

+0.1+0.1

Radial clearance (m)

shaft/bore
h7/H7 h7/JS7 h6/JS6 h6/K6

Load
capacity1) (N)
dyn.
stat.
C

C0

60

+49
+13

+37
0

+28
+1

+23
4

2520

1880

58 43.7 1.85 38.5 3.5 3 1.5 12

60

+49
+13

+37
0

+28
+1

+23
4

4430

3360

47

68 51.7 1.85 44.5 3.5 3

12.8

60

+49
+13

+37
0

+28
+1

+23
4

6300

5230

40

62

80 60.3 2.15 59

3.5 3

1.5 16.8

60

+57
+14

+42
1

+31
+1

+25
4

9680

7600

50

75 100 77.3 2.65 72

4.5 5

2.5 22.1

60

+57
+14

+42
1

+31
+1

+25
4

16000 12200

60

90 125 101.3 3.15 86.5 6.0

60

+65
+16

+47
1

+34
+1

+27
6

23500 18700

20

32

45 31.2 1.6

25

40

30

30.5 3.0

9.5

27

The figures given for load capacity are maximum values as the position and load direction can be precisely defined.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

101

STAR Super Linear Bushings

12 10 B3a

12 10 B4a

Super Linear Bushings, 0730-

Load capacity factors

closed type
Closed type

Super Linear Bushings, 0731open type

Structural Design

30
60

Polyacetal ball retainer

300

60

For precise values for the 4 main directions

of load see "Technical Data Load
capacity factors".

0.9
0.8
0.7
0.6
0.5

150

330
300

240

Shaft
d

30

60

180

210

f
f
0
0.9
0.8
0.7
0.6
0.5

330
300
270

90

240

120

210

12 10 B5a

Ordering data

300

240

( )

120

330

120

270

180

0.9
0.8
0.7
0.6
0.5

270

210

90

150

60

f
f
0

30

180

30

90

240

( )

Shaft d 30 - 50

270

150

With or without twin-lip seal rings

330

120

Two metal holding rings

Closed type

0.9
0.8
0.7
0.6
0.5

f
f

( )

90

Hardened steel segmental load bearing

plates with ground ball tracks and
ground outer surfaces

With or without axial seal strip.

f
f
0

( )

Shaft d 20 - 25

Open type

150

180

210

12 10 B6a

Part numbers

Mass

(mm)

without
seals

with two
seals

(kg)

20

0730-020-00

0730-220-40

0.090

25

0730-025-00

0730-225-40

0.190

30

0730-030-00

0730-230-40

0.300

40

0730-040-00

0730-240-40

0.600

50

0730-050-00

0730-250-40

1.050

12 15 B1

12 15 B2

12 14 B1r
With one seal ring:
0730-1..-40 or 0731-1..-40
Shaft
d
(mm)

offen

Part numbers

Mass

without
seals

with two
seals

fully
sealed

(kg)

20

0731-020-00

0731-220-40

0731-220-45

0.075

25

0731-025-00

0731-225-40

0731-225-45

0.160

30

0731-030-00

0731-230-40

0731-230-45

0.250

40

0731-040-00

0731-240-40

0731-240-45

0.500

50

0731-050-00

0731-250-40

0731-250-45

0.900

12 14 B2r
12 15 B1
102

12 15 B2

12 15 B3
RE 83 100/09.99

Dimensions

12 14 B3

Closed type

Hole S3 at center

C
C1

K3

C2
S3
30

K2

d D1 D
30

tan 30 = 0.0087

Open type

Hole S3 at center

C
C1

K3

C2
S3
30

K2

d D1 D
30

tan 30 = 0.0087

Dimension E: lower limit relative to d

12 14 B4
Dimensions (mm)
d

1)

C1

h13

H13

C2

D1

S3

No. of
ball circuits
K2

K3

Angle ()

+0.1

30.5 2.6

Load
capacity1) (N)
dyn.
stat.

shaft/bore
h7/H7

h7/JS7

h6/JS6

h6/K6

C0

10

60

+49
+13

+37
0

+28
+1

+23
4

3530

2530

18.5 12

10

60

+49
+13

+37
0

+28
+1

+23
4

6190

4530

21

12.8

12

10

60

+49
+13

+37
0

+28
+1

+23
4

8800

7180

9.5 27.5 16.8

12

10

60

+57
+14

+42
1

+31
+1

+25
4

13500

10400

12

10

60

+57
+14

+42
1

+31
+1

+25
4

22300

16800

20

32

45 31.2 1.6

25

40

58 43.7 1.85 38.5 2.6

30

47

68 51.7 1.85 44.5 3.6

40

62

80 60.3 2.15 59

50

75 100 77.3 2.65 72

3.6

Radial clearance (m)

1.3 14.7

4.6 10

9.5

33.5 22.1

The figures given for load capacity are maximum values as the position and load direction can be precisely defined.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

103

STAR Linear Sets with Super Linear Bushings

Technical Data
Tolerances, parallelism of
guideway in service

or

Parallelism P1 (m)

50

Linear Sets 1703-, 1704- with shaft

support rail 1050- and shaft
12 16 B1

40
1

30

One-piece or composite shaft support rail

20
10
0

600

1200

1800

2400

3000

3600

Guideway length (mm)

Linear Sets 1703-, 1704- with shaft

support rail 1016- and shaft

12 16 B2

Parallelism P1 (m)

50
40

Composite shaft support rail

1

30

20

One-piece shaft support rail

10
0

600

1200

1800

2400

3000

3600

Guideway length (mm)

Parallelism P2 (m)

50

12 16 B3

Composite shaft support rail

40
30
20

One-piece shaft support rail

10
0

600

1200

1800

2400

3000

3600

Guideway length (mm)

Linear Sets 1706- with shaft support

rail 1054- and shaft

12 16 B4

Parallelism P1 and P2 (m)

50
40
1

30

One-piece or composite shaft support rail

20
10
0

600

1200

1800

2400

3000

3600

Guideway length (mm)

For precise values see "Tolerances" table

Composite shaft support rail made up of several sections of the same grade

104

RE 83 100/09.99

Tolerances (m)

Shaft d (mm)

Set with shaft and

shaft support rail (WU)

Tolerance zone
of shaft

20
25

H0

ll P1

Dimension H0

40
50

60

h6

+18 +18 +18 +18

39 39 42 45

h7

+18 +18 +18 +18

47 47 51 56

Parallelism P1

30

h6

30

30

32

33

h7

32

32

35

35

25

30

40

12 17 B1

H0

ll P1

ll P2
A3

Tolerances (m)

Shaft d (mm)

Set with shaft and

shaft support rail (WU)

Tolerance zone
of shaft

20

50

h6

+28
69

+28 +28 +28 +28

69 69 72 72

h7

+28
77

+28 +28 +28 +28

77 77 81 81

h6
h7

57
65

57
65

57
65

60
67

60
69

Parallelism P1
several WUs

h6
h7

30
32

30
32

30
32

32
35

32
35

Parallelism P1
one WU
Parallelism P2
several WUs
Parallelism P2
one WU

h6
h7
h6
h7
h6
h7

20
22
45
46
15
16

20
22
45
46
15
16

20
22
45
46
15
16

22
25
46
48
16
18

22
25
46
48
16
18

Dimension A3

h6

+30
37

+30 +30 +30 +30

37 37 38 38

h7

+30
41

+30 +30 +30 +30

41 41 43 43

Dimension H0
several WUs

Dimension H0
one WU

12 17 B2
Tolerances (m)
Set with shaft and
shaft support rail (WU)

A3
ll P2

h6
h7

ll P1

H0

Dimension H0

Shaft d (mm)
Tolerance zone
of shaft

Dimension A3

h6
h7

12 17 B3
Maximum difference between dimensions:
H0 = 24 m,
M = 20 m,
A3 = 20 m.
Measured at center of housing at same
position on shaft.
RE 83 100/09.99

Parallelism P1

Parallelism P2

measured at center of housing

when screwed to base mounting surface
105

h6
h7
h6
h7

20

25

+20 +20
35 35
+20 +20
39 39
+20 +20
33 33
+20 +20
41 41
29
29
30
30
29
29
31
31

30

40

50

+20 +20 +20

35 36 36
+20 +20 +20
39 41 41
+20 +21 +21
33 37 37
+20 +21 +21
41 46 46
29
30 30
30
32 32
29
34 34
31
37 37

STAR Linear Sets with Super Linear Bushings

or
12 10 B1n

12 10 B1b

Linear Sets, 1701-

Load capacity

closed type

with Super Linear Bushing

Shaft d 20 - 25

Linear Sets, 1702adjustable

( )

Structural Design
Precision Housing
(aluminum)
Super Linear Bushing

0.9
0.8
0.7
0.6
0.5

60

( )

330
f

300
270

150

Fully sealed

180

f
f

30

0.9
0.8
0.7
0.6
0.5

60

300

210

f
f
0

30

0.9
0.8
0.7
0.6
0.5

60

330
300

90

240

270

120

210

240
150

180

210

12 10 B5b

12 10 B3b
Ordering data

180

Shaft d 30 - 50

330

120
180

240
150

270

150

270

( )

90

300

120

210

f
f
0

( )

330

90

with Super Linear Bushing

Shaft d 20 - 25

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C'
figures in the table on the opposite page
must be multiplied by a factor of 1.26.

60

240

120

For precise values for the 4 main

directions of load see "Technical
Data Load capacity factors".

0.9
0.8
0.7
0.6
0.5

or

Lubricatable

30

90

Retention by means of screw

f
f

30
f

Shaft d 30 - 60

f
f

12 18 B1r

closed type

Shaft

Part numbers

Mass (kg)

with Super Linear Bushing

with Super Linear Bushing

(mm)

adjustable

20

1701-220-20

1701-420-20

0.29

0.31

25

1701-225-20

1701-425-20

0.58

0.63

30

1701-230-20

1701-430-20

0.88

0.97

40

1701-240-20

1701-440-20

1.63

1.86

50

1701-250-20

1701-450-20

2.70

3.10

60

1701-260-20

5.20

Shaft

Part numbers

Mass (kg)

with Super Linear Bushing

with Super Linear Bushing

(mm)
20

1702-220-20

1702-420-20

0.29

0.31

25

1702-225-20

1702-425-20

0.58

0.63

30

1702-230-20

1702-430-20

0.88

0.97

40

1702-240-20

1702-440-20

1.63

1.86

50

1702-250-20

1702-450-20

2.70

3.10

60

1702-260-20

5.20

12 18 B2r
106

RE 83 100/09.99

Dimensions

12 18 B3
with Super Linear Bushing
A
M

Lube port
M8x1 (d 50mm)
M10x1 (d = 60mm)

S1

N2 N
1

H1

d D

H4 45
S
SW

E3

with Super Linear Bushing

12 18 B4

L
L3

Lube port

M8x1
H3

E2

E4
S2

H1

d D

E1
SW

H1)

H1

+0.008
-0.016

M1)

Dimensions (mm)
E3
E4
S

E1

E2

60

46

450.15

320.15

50

0.01

S1

S2 N1

N2

H3

L3

15

6.6 M8

5 24

18

10

16

SW H4

20

32

25

50

30

25

40

30

60

39

78

59

600.15

400.15

64

17

8.4 M10

6 29

22

10

21

6.5

20

30

47

35

70

43.5

87

69

680.15

450.15

72

20

8.4 M10

6 34

22

11.5

26

22

40

62

45

90

54

108

81

860.15

580.15

90

25

10.5 M12

8 44

26

14

30

10

28

50

75

50

105

66

132 101 1080.20 500.20 108

85

13.5 M16

10 49

34

12.5

39

12

37

60

90

60

125

82

164 126 1320.20 650.20 132 108

17.5 M20

12 59

42

13

10

45

20
25
30
40
50
60

Radial clearance (m)2)

17011702Shaft
h6
h7
+43
+49
+11
+13
+43
+49
+11
+13
+43
+49
+11
+13
+50
+57
+12
+14
+50
+57
+12
+14
+56
+65
+14
+16

RE 83 100/09.99

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)

d
(mm)

16

Load capacity (N)3)

with Super Linear Bushing
C

C0

C0

2520

1880

3530

2530

4430

3360

6190

4530

6300

5230

8800

7180

9680

7600

13500

10400

16000

12200

22300

16800

23500

18700

1)

107

2)
3)

When screwed down, relative to shaft

nominal dimension d.
When screwed down.
Caution:
Reduction in load capacity due to load
direction (see "Technical Data").
The figures given for load capacity are
maximum values as the position and
load direction can be precisely defined.

STAR Linear Sets with Super Linear Bushings

or
12 10 B2n

12 10 B2a

Linear Sets, 1703-

Load capacity factor

open type

with Super Linear Bushing

Shaft d 20 - 25

Linear Sets, 1704open type, adjustable

( )

Super Linear Bushing

0.9
0.8
0.7
0.6
0.5

f 60
f

Precision Housing (aluminum)

( )

30

Structural Design

Shaft d 30 - 60

f
f

30

330
f

300

90

f
f
0
0.9
0.8
0.7
0.6
0.5

60

330
300

90

270

270

or
240

120

Fully sealed

150

180

Retention by means of screw

Lubricatable

210

150

with Super Linear Bushing

Shaft d 20 - 25

For precise values for the 4 main directions

of load see "Technical Data Load capacity
factors".

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C'
figures in the table on the opposite page
must be multiplied by a factor of 1.26.

f
f

( )

30

0.9
0.8
0.7
0.6
0.5

60

330
300

90

270

150

180

30

60

0
0.9
0.8
0.7
0.6
0.5

330
300
270

90

240

120

210

180

Shaft d 30 - 50

f
f

( )

240

120

240

120

210

150

180

210

12 10 B6a

12 10 B4a
Ordering data

12 20 B1r

open type

Shaft

Part numbers

Mass (kg)

with Super Linear Bushing

with Super Linear Bushing

(mm)

open type, adjustable

20

1703-220-70

1703-420-70

0.24

0.26

25

1703-225-70

1703-425-70

0.48

0.51

30

1703-230-70

1703-430-70

0.72

0.79

40

1703-240-70

1703-440-70

1.38

1.56

50

1703-250-70

1703-450-70

2.30

2.60

60

1703-260-70

4.40

Shaft

Part numbers

Mass (kg)

with Super Linear Bushing

with Super Linear Bushing

(mm)
20

1704-220-70

1704-420-70

0.24

0.26

25

1704-225-70

1704-425-70

0.48

0.51

30

1704-230-70

1704-430-70

0.72

0.79

40

1704-240-70

1704-440-70

1.38

1.56

50

1704-250-70

1704-450-70

2.30

2.60

60

1704-260-70

4.40

12 20 B2r
108

RE 83 100/09.99

Dimensions

12 20 B3

H4

SW
45
H

H1

D d
N2

N1
H3

S1

M8x1

Lube Port

L3

E1

E4

S2

H1)

H1 M1)

E1

0.01

+0.008
-0.016

E2

Dimensions (mm)
E3 E4
S

S1

S2 N1

N2 H3

L3

SW

H4

9.5

3.5

20

32

25

42

30

60

46

450.15

320.15

50

15

6.6

M8

5 24 18 10

16

2.5

25

40

30

51

39

78

59

600.15

400.15

64

17

8.4

M10

6 29 22 10

21

6.5

12

8.4

M10

30

47

35

60

43.5

87

69

680.15

450.15

72

20

40

62

45

77

54

108

81

860.15

580.15

90

25 10.5 M12

50

75

50

88

66

132 101 1080.20 500.20 108

60

90

60

105

82

164 126 1320.20 650.20 132 108 17.5 M20 12 59 42 15

d
(mm)

20

54

25

55

30

60

40

60

50

52

60

55

RE 83 100/09.99

12.8

30 10

16.8

85 13.5 M16 10 49 34 12.5 39 12

22.1

27

Radial clearance (m)2)

Load capacity (N)3)

1703Shaft
h6
h7
+31
+37
2
0
+31
+37
2
0
+31
+37
2
0
+35
+42
3
1
+35
+42
3
1
+39
+47
4
1

Super Linear Bushing

1704C

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)

Angle ()

C0

C0

6 34 22 11.5 26
8 44 26 14

2520

1880

3530

2530

4430

3360

6190

4530

6300

5230

8800

7180

9680

7600

13500

10400

16000

12200

22300

16800

23500

18700

1)

109

2)
3)

50 13

When screwed down, relative to shaft

nominal dimension d.
When screwed down.
Caution:
Reduction in load capacity due to load
direction (see "Technical Data")
The figures given for load capacity
are valid for the main direction of
load = 0.

STAR Linear Sets with Super Linear Bushings

or
12 10 B2cn

12 10 B2c

Linear Sets, 1706-

Load capacity factors

with side opening, adjustable

with Super Linear Bushing

Shaft d 20 - 25
( )

Structural Design

300

Precision Housing (aluminum)

Super Linear Bushing

f
f
270
0.9
0.8
0.7
0.6
0.5

330

Shaft d 30 - 60
( )

300

240

210
180

240

0.9
0.8
0.7
0.6
0.5

210

or

330

f
f
270

180

Fully sealed
150

30

Retention by means of screw

60

Lubricatable
For precise values for the 4 main directions
of load see "Technical Data Load capacity
factors".

90

60

with Super Linear Bushing

Shaft d 20 - 25
f
f

Note:
The diagrams for load capacity factors
correspond to a mounting position as given
in the photo below and therefore differ
from the information given under "Technical Data".

300

330

270
0.9
0.8
0.7
0.6
0.5

( )

330
f

180

150
60

90

300

f
210

30

f
f
270

240

90

120

Shaft d 30 - 50

f
f

( )

150

30

120

240

0.9
0.8
0.7
0.6
0.5

210

180

150

30

120

60

12 10 B4c

90

120

12 10 B6c

Ordering data
with side opening, adjustable

Shaft

Part numbers

Mass (kg)

with Super Linear Bushing

with Super Linear Bushing

(mm)
20

1706-220-70

1706-420-70

0.35

0.37

25

1706-225-70

1706-425-70

0.70

0.73

30

1706-230-70

1706-430-70

1.03

1.10

40

1706-240-70

1706-440-70

1.80

1.95

50

1706-250-70

1706-450-70

3.00

3.25

12 22 B1r
The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table on the opposite page must be multiplied by a factor of 1.26.

110

RE 83 100/09.99

Dimensions

12 22 B2
E3

Lube Port
M8x1

L2
E2 E 4
SW

S2
A
0.5x45

Lube Port
S

M8x1

N2
H
N1

H1

H4
45

H1)

H1

+0.008
-0.016

M1)

Z-Z

E1

E2

0.01

Dimensions (mm)
E3 E4
S

S1

S2

N1

N2

L3

SW

20

32

30

60

17

60

47

220.15

300.15

35

35

8.4

M10

42

15

17.5

2.5

25

40

35

72

21

75

59

280.15

360.15

42

45

10.5

M12

50

18

22

6.5

12

26

30

47

40

82

25

86

69

340.15

420.15

52

52

13.5

M16 10

55

24

27

12.8

30

40

62

45

100

32 110

81

430.15

480.15

65

60

15.5

M20 12

67

30

31

10

16.8

38

50

75

50

115

38 127 101

500.15

620.15

75

75

17.5

M20 12

78

30

39

12

22.1

45

d
(mm)

Angle ()

54

25

55

30

60

40

60

50

52

RE 83 100/09.99

adjusted prior to delivery to

zero clearance on h5 shaft
(lower limit)

20

22

Load capacity3) (N)

Super Linear Bushing

Radial
clearance2) (m)
1706-

9.5

H4

C0

C0

26 B 3a

2520

1880

3530

2530

4430

3360

6190

4530

1)

6300

5230

8800

7180

2)

9680

7600

13500

10400

16000

12200

22300

16800

3)

111

When screwed down, relative to shaft

nominal dimension d.
When screwed down.
Caution:
The load capacity factors of the linear
bushing will change according to the
mounting position.
The figures given for load capacity are
valid for the main direction of load = 0.

STAR Compact Linear Bushings

The range and the design of linear motion elements have had to keep pace with
the emergence of new and changing demands on linear motion systems in recent
years. Part of STARs response to this challenge has been the development of the
Compact Linear Bushing, the space-saving addition to its Linear Motion Program.

Due to their small overall dimensions,

Compact Linear Bushings help to build
especially neat stuctures.

Compact Linear Bushings are available in the following

types:
standard type
type with reduced radial clearance (RT)
corrosion-resistant type (anti-friction bearing steel to DIN 17230 / EN 10088)
with or without seals
Compact Linear Sets (linear bushing with housing) in various types
Compact Linear Bushings are also available with STAR-Resist corrosion
protection (yellow chromatized zinc-iron coating)

Advantages
Radial clearance easily adjustable on Standard Shaft (h7 or h6 tolerance)
High load capacity thanks to ball tracks in steel load bearing plates
High travel speeds
Internal wiper seals
Low radial clearance
No additional retaining elements required
Available as corrosion-resistant type to DIN 17230 / EN 10088
Low-cost solution to most problems

45 B1
112

RE 83 100/09.99

18 o 1
RE 83 100/09.99

113

STAR Compact Linear Bushings

Technical Data, Mounting Instructions
Please observe the general technical principles and mounting instructions at the beginning of this catalog
as well as the additional technical data given below.
Sealing

The sealed standard types are fitted with integral wiper-type seals.
Separate end seals can also be ordered (no special retaining elements necessary).

Friction

The friction of unsealed Compact Linear Bushings using oil as a lubricant lies between
0.001 - 0.004.
The friction is lowest under high load. It may, however, be greater than the stated value
when only a slight load is applied.
For Compact Linear Bushings fitted at both ends with internal wiper seals and not subject
to radial loading, the frictional drag (see table below) depends on the speed and the type
of lubrication.

1)

Shaft

Breakaway force1)

Frictional drag1)

d
(mm)

(N approx.)

(N approx.)

12

16

2.5

1.3

20

1.5

25

4.5

30

2.5

40

50

10

For separate wiper seals, the values must be multiplied by a factor of 1.5.

Velocity

vmax = 5 m/s

Acceleration

amax = 150 m/s2

Operating temperature

up to 100 C

114

RE 83 100/09.99

Direction of load and its influence on

the load capacity

The load capacities given are valid for installation in "min" position and should be
taken as the basis for calculation.
In applications where the direction of load is exactly known and where the Compact
Linear Bushings can be mounted in the "max" position, the load capacity rating must be
multiplied by the factors f max (dynamic load capacity C) or f0 max (static load capacity C0).
Shaft
d
(mm)

max.

Load capacity
factors
fmax

f0 max

12, 16

1.19

1.46

20, 25, 30, 40, 50

1.26

1.48

max.

min.

min.

Shaft d
12 and16

Shaft d
20 to 50

1803
Reduced load capacity in short-stroke
applications

1804

In short-stroke applications, the service life of the shafts is shorter than that of the
Compact Linear Bushings.
For this reason, the load capacities C listed in the tables must be multiplied by the factor fw.

12

0.9
fw

16

/2

1.0

25
30

40

50

0.8
0.7
0.6
0.5

20

40

60

80 100 120 140 160 180

Stroke (mm)

Notes for mounting

Use of an arbor is recommended for installation of Compact Linear Bushings into the
housing bore (see "Mounting Instructions" in the General Technical Data at the beginning
of this catalog).
If a Compact Linear Bushing is slightly skewed on entering the housing bore, it will align
itself as it is inserted further. Removal of the Compact Linear Bushing and re-alignment are
unnecessary.

Retention

RE 83 100/09.99

No special retention elements are necessary, provided Compact Linear Bushings are
installed in a bore according to the dimensions given in the tables.

115

STAR Compact Linear Bushing

Compact Linear Bushing, 0658also in corrosion-resistant type

Compact RT type
With reduced radial clearance for applications requiring low-clearance operation
with H7 bores.

Structural design

Ball retainer made of POM

Without seals
Internal/separate seals
Balls made of anti-friction bearing steel
Hardened steel segmental load bearing
plates
Metal holding rings

Part numbers
without seals

Shaft

Mass

d
(mm)

Compact

Compact RT

Compact
corrosion-resistant

(kg)

12

0658-012-00

0658-051-00

0658-012-30

0.016

16

0658-016-00

0658-052-00

0658-016-30

0.025

20

0658-020-00

0658-053-00

0658-020-30

0.028

25

0658-025-00

0658-054-00

0658-025-30

0.058

30

0658-030-00

0658-055-00

0658-030-30

0.080

40

0658-040-00

0658-056-00

0658-040-30

0.140

50

0658-050-00

0658-057-00

0658-050-30

0.170

Part numbers
with two seals

Shaft

1806

Corrosion-resistant Compact Linear

Bushings have the same overall dimensions as the standard type and are
thus fully interchangeable with them.
Balls made of corrosion-resistant
antifriction bearing steel
Corrosion-resistant steel segmental load
bearing plates
Corrosion-resistant steel holding rings

Ordering data

18 01r

Corrosion-resistant type
(anti-friction bearing steel to DIN 17230 /
EN 10088)

Mass

d
(mm)

Compact

Compact RT

Compact
corrosion-resistant

(kg)

12

0658-212-40

0658-251-40

0658-212-30

0.016

16

0658-216-40

0658-252-40

0658-216-30

0.025

20

0658-220-40

0658-253-40

0658-220-30

0.028

25

0658-225-40

0658-254-40

0658-225-30

0.058

30

0658-230-40

0658-255-40

0658-230-30

0.080

40

0658-240-40

0658-256-40

0658-240-30

0.140

50

0658-250-40

0658-257-40

0658-250-30

0.170

With one seal: 0658-1..-40 or 0658-1..-30.

separate seals

1801r

Shaft
d
(mm)

Part numbers
seal with
metal casing

12

1331-812-10

16

1331-816-10

20

1331-820-10

25

1331-825-10

30

1331-830-10

40

1331-840-10

50

1331-850-10

116

The figures for dynamic load-carrying

capacity have been calculated assuming
a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C'
figures in the table must be multiplied by
a factor of 1.26.

RE 83 100/09.99

18 o 2

18 o 3

18 o 4

d D

C
Shaft d
20 to 50

Shaft d
12 and16

Dimensions (mm)

No. of
ball circuits

Compact2), Compact corrosion-resistant2)

D1)

Load capacities3) (N)

standard
corrosionresistant

Radial clearance (m)

shaft/bore

h7/H7

h7/JS7

h6/JS6

Compact RT dyn.
(reduced radial
clearance)
h7/H7
C

stat.

dyn.

stat.

C0

C0

0.2

1)

2)
3)

12

19

28

+37
+2

+26
8

+19
8

+13
22

730

420

510

340

16

24

30

+37
+2

+26
8

+19
8

+13
22

950

500

660

400

20

28

30

+38
+2

+28
9

+20
9

+14
22

1120

610

780

480

25

35

40

+42
+2

+29
10

+21
10

+18
22

2330 1310 1630 1050

30

40

50

+42
+2

+29
10

+21
10

+18
22

3060 1880 2140 1510

40

52

60

+48
+2

+33
13

+23
12

+24
22

5040 3140 3520 2510

50

62

70

+48
+2

+33
13

+23
12

+24
22

5680 3610 3970 2890

The outer diameter of the metal holding ring is slightly oversize. No special retention elements are necessary
(housing bore length C).
Tolerance K7 or K6 permissible in light-metal-alloy housings (slight preload possible).
The load capacities stated are minimum values as the positions and direction of load cannotsalways be precisely defined.

Seal with metal casing

Dimensions (mm)
b

4)

The outer diameter D has been manufactured with an oversize of approx. 0.1 mm.
No additional retention required.

RE 83 100/09.99

117

D4)

12

19

16

24

20

28

25

35

30

40

40

52

50

62

STAR Compact Linear Sets

Compact Linear Sets, 1027closed , standard or corrosionresistant type

Compact Linear Sets, 1028adjustable, standard type

Structural Design
Precision Housing, lightweight series
(aluminum)
Compact Linear Bushing
Two internal seals

Ordering data
closed type

Shaft
d
(mm)

Compact

Compact
corrosion-resistant1)

12

1027-212-40

1027-212-30

0.08

16

1027-216-40

1027-216-30

0.11

20

1027-220-40

1027-220-30

0.15

25

1027-225-40

1027-225-30

0.27

30

1027-230-40

1027-230-30

0.40

40

1027-240-40

1027-240-30

0.75

50

1027-250-40

1027-250-30

1.20

48 b1r

1)

adjustable

49 b1r

Part numbers

Mass
(kg)

Linear Bushing, corrosion-resistant type (anti-friction bearing steel to

DIN 17230 / EN 10088).

Shaft
d
(mm)

Part numbers
Compact

Mass
(kg)

12

1028-212-40

0.08

16

1028-216-40

0.11

20

1028-220-40

0.15

25

1028-225-40

0.27

30

1028-230-40

0.40

40

1028-240-40

0.75

50

1028-250-40

1.20

Linear Sets 1028-2-... with adjustable radial clearance are adjusted to zero clearance
(when screwed down) on a shaft of diameter accurate to a tolerance of h5 (lower limit)
prior to delivery.
The figures for dynamic load-carrying capacity have been calculated assuming a nominal
travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a
factor of 1.26.

118

RE 83 100/09.99

49 b5

49 b 3
SW

S
45

H4

H1

D d
N1

N2
E
S1

Dimensions (mm)
d

H1

S1)

S1

N1

N2

H4

SW

0.15

12

19

17

33

40

28

29

4.3

M5

16

11

11

2.5

16

24

19

38

45

30

34

4.3

M5

18

11

13

2.5

20

28

23

45

53

30

40

5.3

M6

22

13

15

25

35

27

54

62

40

48

6.6

M8

26

18

17

30

40

30

60

67

50

53

6.6

M8

29

18

19

40

52

39

76

87

60

69

8.4

M10

38

22

24

50

62

47

92

103

70

82

10.5

M12

46

26

30

(mm)

shaft
h6

12

+32
0

+37
+2

16

+32
0

+37
+2

20

+33
1

+38
+2

25

+36
0

+42
+2

30

+36
0

+42
+2

40

+42
1

+48
+2

50

+42
1

+48
+2

RE 83 100/09.99

Compact

Compact
corrosion-resistant

dyn.

stat.

dyn.

stat.

C0

C0

12

730

420

510

340

12

950

500

660

400

+13
12

1120

610

780

480

+13
12

2330

1310

1630

1050

+13
12

3060

1880

2140

1510

+14
12

5040

3140

3520

2510

+14
12

5680

3610

3970

2890

for
dimension H2)

h7

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)

Load capacities3) (N)

Radial
Tolerance
clearance (m)
(m)
1027- 1028-

119

1)
2)
3)

Mounting screws to ISO 4762-8.8.

Relative to shaft nominal dimension d.
The load capacities stated are minimum
values as the position and direction of
load cannot always be precisely defined.

STAR Segmental Linear Bushings

The Segmental Linear Bushing is the least expensive of the Linear Bushing range.
This time-tested machine element is also available in a corrosion-resistant version.
In many fields, such as the food, film and photo industries, the corrosion-resistant
type offers appreciable advantages over conventional guide elements.
Each load bearing plate has one ball track in which the balls roll.
This ensures an optimum area of contact between the ball and the bearing plate,
permitting better load distribution and thus higher load capacities than are attainable
with conventional types of linear bearings.

STAR Segmental Linear Bushings

the low-cost solution
Segmental Linear Bushings are available in the
following versions:
standard type
corrosion-resistant type (antifriction bearing steel to DIN 17230 / EN 10 088)
without seals
with separate seals

Advantages
Low noise
Low weight
Anti-corrosion steel shaft available to DIN 17230 / EN 10088
Low price

120

RE 83 100/09.99

16 o1a
RE 83 100/09.99

121

STAR Segmental Linear Bushings

Technical Data
Please observe the general technical principles and mounting instructions at the beginning of this catalog as
well as the additional technical data given below.
The friction of unsealed Segmental Linear Bushings using oil as a lubricant lies between
0.001 and 0.004.
The friction is lowest under high load. It may, however, be greater than the stated value
when only a slight load is applied. The frictional drag (see table) in the linear bushings
sealed at both ends and not subject to radial loading depends on the speed and the type
of lubrication.

Friction

Shaft

Breakaway force

Frictional drag

d
(mm)

(N approx.)

(N approx.)

12

1.5

16

4.5

20

2.5

25

30

40

12

Velocity

vmax = 3 m/s

Acceleration

amax = 150 m/s2

Operating temperature

up to 100 C

Direction of load and its

influence on the load capacity

The stated load capacities are valid for installation in "min" position and should be taken
as the basis for calculation.
In applications where the direction of load is exactly known and where the Segmental
Linear Bushings can be mounted in the "max" position, the load capacity rating must be
multiplied by the factors fmax (dynamic load capacity C) or f0 max (static load capacity C0).
Shaft
d

10 b2

Load capacity
factors

(mm)

fmax

f0 max

12, 16

1.19

1.46

20, 25, 30, 40

1.06

1.28

122

max.

min.

RE 83 100/09.99

Mounting, Retention
Reduced load capacity in short-stroke
applications

In short-stroke applications, the service life of the shafts is shorter than that of the
Segmental Linear Bushings.
For this reason, the load capacities C listed in the tables must be multiplied by the factor fw.

16

0.9
12

fw

20

1.0

0.8

30

25

40

0.7
0.6
0.5

09 o 2

20

40

60

80 100 120 140

Stroke (mm)

Operation under difficult

conditions

In permanently humid or wet environments due for instance to water-based coolants/

lubricants, we recommend the use of the corrosion-resistant type to DIN 17230 /
EN 10088.

Notes for mounting

Use of an arbor is recommended for installation of Segmental Linear Bushings into the
housing bore (see "Mounting Instructions" in the General Technical Data at the beginning of this catalog).
When Segmental Linear Bushings are mounted in an adjustable housing we recommend
installing the linear bushing with one of its load bearing plates covering the slot in the
housing; this will prevent dirt from entering the linear bushing.

Retention
Retention by means of a seal
with metal case

separate seal

16 o 3
Retention by means of metal case

separate metal case

3 N 81
RE 83 100/09.99

123

STAR Segmental Linear Bushings

Segmental Linear Bushings, 0668-

Corrosion-resistant type

standard or corrosion-resistant type

(anti-friction bearing steel

to DIN 17230 / EN 10088)
The time-tested Segmental Linear Bushing
is available in a corrosion-resistant version
for use in hostile environment.
In many fields, such as the food, film and
photo industries, the corrosion-resistant
type offers appreciable advantages over
conventional linear guide elements.

Structural Design
Balls made of anti-friction bearing steel
Hardened steel segmental load bearing
plates
Ball retainer made of polyamide

Balls of corrosion-resistant antifriction

bearing steel
Corrosion-resistant steel segmental load
bearing plates
Ball retainer made of polyamide 11

Ordering data
Shaft

16 o 1r

1)

Mass

d
(mm)

standard

corrosion-resistant

(kg)

12

0668-012-00

0668-012-30

0.013

16

0668-016-00

0668-016-30

0.020

20

0668-020-00

0668-020-30

0.031

25

0668-025-00

0668-025-30

0.057

30

0668-030-00

0668-030-30

0.096

40

0668-040-00

0668-040-30

0.170

Shaft
d
(mm)

separate seals / metal case

Part numbers

seal with
metal case

Part numbers
seal with corrosionmetal case1)
resistant metal case

corrosion-resistant
metal case1)

12

1331-512-00 0901-043-00

1331-512-30

0901-043-30

16

1331-516-00 0901-044-00

1331-516-30

0901-044-30

20

1331-520-00 0901-045-00

1331-520-30

0901-045-30

25

1331-525-00 0901-046-00

1331-525-30

0901-046-30

30

1331-530-00 0901-047-00

1331-530-30

0901-047-30

40

1331-540-00 0901-048-00

1331-540-30

0901-048-30

for axial retention

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

1806

124

RE 83 100/09.99

Dimensions
Segmental Linear Bushings (standard
and corrosion-resistant types)
Corrosion-resistant Segmental Linear
Bushings have the same overall dimensions as standard Segmental Linear
Bushings and are thus fully interchangeable with them.

Dimensions (mm)

No. of
ball circuits

Load capacities1) (N)

standard
corrosion-resistant

Radial clearance (m)

shaft/bore
h7/H7

h7/JS7

h6/JS6

dyn.

stat.

dyn.

stat.

C0

C0

js 14

12

20

24

+37
+2

+26
8

+19
8

480

420

240

330

16

25

28

+37
+2

+26
8

+19
8

720

620

360

490

20

30

30

+38
+2

+28
9

+20
9

1020

870

510

690

25

37

37

+42
+2

+29
10

+21
10

1630

1360

820

1090

30

44

44

+42
+2

+29
10

+21
10

2390

1960

1200

1570

40

56

56

+48
+2

+33
13

+23
12

3870

3270

1940

2610

1)

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

Seal with metal case/

with corrosion-resistant
steel metal case

Dimensions (mm)
d

b
+0.3

2)

RE 83 100/09.99

D2)

12

20

16

25

20

30

25

37

30

44

40

56

Outer diameter D is about 0.1 mm oversize. No special retention elements are necessary.

125

16 o 3

STAR Linear Sets with Segmental Linear Bushings

Linear Sets, 1060adjustable, standard or
corosion-resistant type
Structural Design
Pillow Block Housing (reinforced
polyamide)
Segmental Linear Bushing
Two seals with snap covers
Bolt, washer, nut
Adjustable radial clearance

Ordering data
adjustable

Shaft

35 o 1r

1)

Part numbers

Mass

d
(mm)

standard

corrosion-resistant1)

12

1060-212-00

1060-212-20

0.041

16

1060-216-00

1060-216-20

0.063

20

1060-220-00

1060-220-20

0.077

25

1060-225-00

1060-225-20

0.158

30

1060-230-00

1060-230-20

0.277

40

1060-240-00

1060-240-20

0.470

(kg)

Linear Bushing, corrosion-resistant type (anti-friction bearing steel to DIN 17230 /

EN 10088).

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

126

RE 83 100/09.99

44 o 3

44 o 2
Dimensions

L
L1

H1
S

B
E
A

Dimensions (mm)

0.05

1)
2)

dyn.

stat.

dyn.

stat.

H1

L1

C0

C0

480

420

240

330

720

620

360

490

1020

870

510

690

1630

1360

820

1090

2390

1960

1200

1570

3870

3270

1940

2610

12

18

35

31

24

55

20

430.1

4.4

16

22

42

35

28

66

22

530.15

5.5

9.5

20

25

50

38

30

69

23

580.15

5.5

10.5

25

30

60

46

37

87

30

720.2

6.6

11.5

30

35

70

55

44

97

36

800.2

6.6

13

40

45

90

67

56

124

48

1030.2

8.6

17

adjusted prior to delivery to zero

clearance on h5 shaft (lower limit)

H1)

Load capacities2) (N)

standard
corrosion-resistant

Radial clearance
(m)

Relative to shaft nominal dimension d.

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

127

STAR Radial Linear Bushings

Machine tools, many special-purpose machines, transfer and automation equipment and similar applications frequently demand linear motion assemblies that
work on the antifriction rolling bearing principle, and have high rigidity and loadcarrying capacity.
Radial Linear Bushings meet all these requirements.

Advantages over conventional machine guideways

Other linear bearings
Considerably higher load capacities allow space-saving design.
Higher rigidity
Smoother travel
Flat-way roller bearings
Only 4 Radial Linear Bushings are required to support a twin-shaft table and take up
forces acting in all directions. A conventional single-row roller bearing arrangement
would require 8 or even 12 elements, depending on the arrangement chosen, to give
the table the same degree of support.
Higher rigidity, less variation in elastic deflection during operation, and lower friction
and smoother travel than many flat-way roller bearings.
Sliding ways
Considerably lower friction and thus substantial power saving.
Radial Linear Bushings are virtually wear-free and thus permit constant
low-clearance operation.
No stick-slip effect.

Structural design
The load-carrying balls are continuously recirculated along a number of separate ball
circuits within the plastic ball retainer. As they reach the end of the load-carrying
tracks they are lifted off radially outward and returned via the axial return bores back
to the start of the load-carrying zone. While in the transition zone and the return bore,
the balls run free from load. Each ball raceway forms a closed circuit, so that unlimited
travel is possible.
The radial lift-off into the return bores makes it possible to incorporate more than twice
the ball circuits contained in conventional linear bearings, as well as increasing the length
of the load-carrying zones. This significantly increases the rigidity and the load capacity of
the linear motion assembly.

128

RE 83 100/09.99

24 o 1

Radial Linear Bushing

30 mm C = 8500 N

2402

RE 83 100/09.99

Conventional linear bearing

50 mm C = 8470 N

2403

129

This diagram shows how the high

load capacity permits a considerable
reduction in dimensions.

STAR Radial Linear Bushings

Technical Data
Please observe the general technical principles and mounting instructions at the beginning of this
catalog as well as the additional technical data given below.
Sealing

Radial Linear Bushings can be supplied

fully sealed with internal wiper-type seals and axial seal strip, or
with separate seals specially designed for use with Radial Linear Bushings.

The coefficient of friction of unsealed Radial Linear Bushings lies between 0.001 and
0.002. This low friction coefficient makes it possible to move heavy loads with a minimum
of power consumption.

Friction

Radial Linear Bushings with separate seals or fully sealed achieve the following friction
ratings.
Shaft
d
(mm)

Separate Seals
Breakaway force
Frictional drag
(N approx.)
(N approx.)

Fully sealed
Breakaway force
Frictional drag
(N approx.)
(N approx.)

30

24

24

12

40

32

11

32

16

50

40

14

40

20

60

48

16

48

24

80

60

20

60

30

Velocity

vmax = 2 m/s

Acceleration

amax = 50 m/s2

Operating temperature

up to 100 C
with separate seals 80 C, brief peaks up to 100 C

Direction of load and its influence

on the load capacity

The load capacity ratings C and C0 given for Radial Linear Bushings apply when the load
is acting along the line = 0. If the external load acts at an angle = 90 to 270,
allowance must be made for a reduction in load capacity by multiplying the load capacities C and C0 by the load capacity factors f and f 0 .
The reduction in the load capacity can be minimized by selective circumferential positioning of the Radial Linear Bushings.
Load capacity factors
f
f

( )
0
30

1.0

330

0.8

0.6

60
f

300

0.4

270

90

71b5

240

120

210

150
180

130

RE 83 100/09.99

Rigidity

When used in conjunction with a continuously supported guide shaft Radial Linear
Bushings constitute extremely accurate linear motion assemblies with a minimum of
elastic deflection.
The chart below shows the elastic deflection of Radial Linear Bushings as a function of the
load. The chart applies for installation under the following conditions:
no preload
zero clearance (no preload)
for loads acting at angles of

= 0 to 90 and 270 to 360.

Rigidity of Radial Linear Bushings

d=

30

30

Co d

=
40 C o d

50

80

Co

0
=6

Co d

d=

Elastic deflection [mm]

40

Co

20

10

26 0 1

10 000

20 000

30 000

40 000

50 000

60 000

Load F [N]

Mounting with preload reduces the elastic deflection. The additional elastic deflection of
all other elements in the assembly (housing, shafts, shaft support rails) depends on the
direction in which the load is acting.
Guide values for total elastic deflection: with Star elements 1075-/1076 and 1052-:
Load direction factor multiplied by the elastic deflection (see chart above).
Load direction
Elastic deflection

RE 83 100/09.99

131

90

180

270

1.8

3.5

1.8

STAR Radial Linear Bushings

Mounting, Retention
Installation, retention

For maximum rigidity, Radial Linear Bushings must be installed on continuously supported
shafts. Our Linear Motion product range includes steel shaft support rails in standard
lengths of 600 mm. The Radial Bushings must be inserted into the housings as described
in the mounting procedure.
In applications where vibration or high acceleration rates are to be anticipated, and in particular for vertical installations, use of some additional means of retention is recommended.
The following assembly sequence should always be observed: first bolt the shafts to the
shaft supports, then align the housings with the Radial Linear Bushings on the shafts, and
only then bolt the assembly to the table.

Recommended tolerances

The tolerances for the housing bore can be taken from the table for Radial Linear
Bushings. The housing may have a slot and adjusting screw at one side for establishing
the desired clearance or preload. Radial Linear Bushings are also available as part of
Linear Sets complete with matching housing. For details on permissible parallelism offset,
please refer to the "General Technical Data and Mounting Instructions" at the beginning
of this catalog.

Lubricating instructions

Lubricate only with shaft inserted; add lubricant until excess emerges.

Procedure for mounting

Radial Linear Bushings

To prevent damage to the assembly during installation, it is essential that Radial Linear
Bushings be inserted into the housing with the aid of a press or bearing extractor. The
following instructions and illustrations should be observed during installation.
The outer sleeve of the Radial Linear Bushing and the surface of the mounting bore in the
housing must be free from all oil residue before commencement of installation.
Slip a slotted mounting ring (order number
0940-0..-00) over the linear bushing as
shown and reduce the outside diameter of
the linear bushing by tightening the adjusting screw until it can easily be peared into
the housing bore by hand. The bore of the
mounting ring must be about 0.5 mm
larger than the outside diameter D of the
Radial Linear Bushing.

2701
After pushing the Radial Linear Bushing
into the housing, but before loosening the
mounting ring, match up the opening of
the Radial Linear Bushing with the opening
in the housing. The mounting ring can now
be loosened.

2702

132

RE 83 100/09.99

Use a press to push the pre-aligned Radial

Linear Bushing firmly into the housing.

2703
Alternatively, the pre-aligned Radial Linear
Bushing can be pushed into the housing
with the aid of a bearing extractor. In this
case, the extractor spindle must be joined
to the pressure plate via a ball bearing
(see arrow). Otherwise, a separate thrust
bearing must be provided in front of the
extractor spindle to prevent the Radial
Linear Bushing from being turned in the
housing by torque exerted by the bearing
extractor.
2704
Notes
If the openings of the Radial Linear Bushing and the housing do not match up when the
linear bushing is mounted:
- push out the Radial Linear Bushing (by means of the press or bearing extractor)
- fit the mounting ring
- correct the position of the linear bushing opening
- continue the installation according to the photos and instructions above.
The ends of the shaft must be chamfered.
The Radial Linear Bushing must not be allowed to tilt while being pushed onto the
shaft.
Relative rotation between the shaft and the Radial Linear Bushing should be avoided.
If external seals are used, these must be aligned with the Radial Linear Bushing and
inserted by means of a press or bearing extractor.

RE 83 100/09.99

133

STAR Radial Linear Bushings

Radial Linear Bushings,
0678-

Load capacity factors

without seal or fully sealed

f
f

( )
0
30

330

0.8

0.6

60

Structural Design

1.0

300

0.4

Hardened and ground steel sleeve

Reinforced polyamide ball retainer

270

90

Balls made of anti-friction bearing steel

Two snap rings
For load capacities, see "Technical Data".

240

120

210

150
180

71B5
Ordering data
Shaft

Part numbers

Mass

d
(mm)

without seals

fully sealed

30

0678-030-00

0678-230-45

0.7

40

0678-040-00

0678-240-45

1.4

50

0678-050-00

0678-250-45

2.5

60

0678-060-00

0678-260-45

4.9

80

0678-080-00

0678-280-45

10.4

(kg)

24 o 1r
separate seals

Shaft
d

Part numbers

(mm)

Mass
(kg)

30

1331-930-00

0.050

40

1331-940-00

0.075

50

1331-950-00

0.145

60

1331-960-00

0.230

80

1331-980-00

0.400

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

134

RE 83 100/09.99

25o1
Dimensions

Fully sealed
D

Lube port S1 at center

S1

W
C

72

Dimensions (mm)
d

No. of ball
circuits

W2)

Load capacities3)
dyn.
stat.

Radial clearance (m)

shaft/bore

S1

h6/H6

h6/JS61)

h6/K61)

h11

1)
2)
3)

C0

(N)

(N)

14

12

+21
10

+12
20

+6
25

8500

9520

100

19.5

12

+23
13

+13
22

+8
28

13900

16000

90

125

24.5

12

+25
12

+14
23

+7
30

20800

24400

60

110

150

29

12

+26
15

+15
26

+8
33

29500

34100

80

145

200

39

12

+29
15

+16
27

+8
36

54800

61500

30

60

75

40

75

50

Caution: travel life may be shortened by excessive preload (see tables TB-06-052-05 and -06).
Lower limit relative to shaft diameter d.
The stated load capacities apply when the load is acting along the line = 0.

Separate seals
b

Dimensions (mm)
d

D4)

30

60

40

75

50

90

60

110

80

145

73
4)

RE 83 100/09.99

Outer diameter D is about 0.1 mm oversize. No retaining elements required except for
applications subject to vibration or high acceleration.

135

2602

STAR Linear Sets with Radial Linear Bushings

71B5

Linear Sets, 1075-

Load capacity factors

open type

Linear Sets, 1076-

f
f

( )

open type, adjustable

0
1.0

30

Structural Design

0.8

Precision Housing
(spheroidal graphite cast iron)

0.6

60
f

Radial Linear Bushing

330

300

0.4

Two seals
Lubricatable

270

90

For load capacities, see "Technical Data"

of Radial Linear Bushings.
240

120

Combined with Precision Steel Shafts and

Shaft Support Rails, these Linear Sets
provide linear motion assemblies of
exceptional rigidity and with a high loadcarrying capacity.

210

150
180

Ordering data
open type

Shaft

Part numbers

Mass

d
(mm)

with two seals

(kg)

30

1075-230-20

6.1

40

1075-240-20

11.8

50

1075-250-20

19.7

60

1075-260-20

38.4

80

1075-280-20

76.1

Shaft

Part numbers

Mass

d
(mm)

with two seals

(kg)

30

1076-230-20

6.1

40

1076-240-20

11.8

50

1076-250-20

19.7

60

1076-260-20

38.4

80

1076-280-20

76.1

5n1r
open type, adjustable

45 o 1 r
Linear Sets 1076-.. are adjusted to zero clearance (when screwed down) on a shaft of diameter accurate to a tolerance of h5 (lower limit)
prior to delivery.
136

RE 83 100/09.99

Dimensions

45o3

45o2

X
A
D
d

X
E1
S
H2

E 2 L1

H
M8x1
H1

O
W
72

SW

Lube port at center

A3)

L3)

L13)

H13) H2

V3)

E1

E2

0.5

0.5

H13

W4)

O1)

SW

Radial
clearance

Tolerance

(m)

(m)

dyn.

1075- 1076-
shaft h6

for
dimension H2)

Co

(N)

(N)

8500

9520

30

60 140 130

85

48

75

18

16

75

108

11 14

M10x30

+21
10

40

75 170 160 110

60

94

22.5

20

90

135

14 19.5 M12x40

+23
13

50

90 200 200 139

70 110

25

23 110

170

18 24.5 M16x50

+25
12

60

110 240 240 164

85 135

30

28 130

200

22 29

M20x60

10

+26
15

80

145 310 310 214 110 175

37.5

35 170

260

26 39

M24x80

12

+29
15

1)
2)
3)
4)
5)

adjusted prior to delivery to

zero clearance on h5 shaft
(lower limit)

Dimensions (mm)

Hex. socket head cap screws to ISO 4762-8.8. Applies only to fixing in tapped bores in steel or cast iron.
When screwed down, relative to shaft nominal dimension d.
Tolerance to DIN 1685-GTB 16.
Lower limit relative to shaft nominal diameter d.
The stated load capacities apply when the load is acting along the line = 0.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

RE 83 100/09.99

137

+15
5

Load
capacities5)
stat.

+17
4

13900 16000

+18
5

20800 24400

+23
4

29500 34100

+22
5

54800 61500

STAR Linear Sets with Radial Linear Bushings

3N68

Linear Sets, 1077-

Load capacity factors

with side opening

f o

Linear Sets, 1078-

90

with side opening, adjustable

120

1.0

60

0.8

Structural Design

0.6

150

Precision Housing with side opening

(spheroidal graphite cast iron)

30
( )

0.4

Radial Linear Bushing

180

Two seals

f o

Lubricatable
The load carrying capacity of open linear
bushings is considerably reduced when the
load is applied to the "open" portion of the
bushing.
This Linear Set has been developed to allow
lateral installation of the Radial Linear
Bushing and thus full utilization of the high
load capacity rating.

330

210

240

300
270

Note:
The diagram above corresponds to a mounting position as given in the photo below and
therefore differs from the illustration given under "Technical Data".

Ordering data
with side opening

Shaft

Part numbers

Mass

d
(mm)

with two seals

(kg)

30

1077-230-20

6.5

40

1077-240-20

13

50

1077-250-20

23

60

1077-260-20

40

80

1077-280-20

87

Shaft

Part numbers

Mass

d
(mm)

with two seals

(kg)

30

1078-230-20

6.5

40

1078-240-20

13

50

1078-250-20

23

60

1078-260-20

40

80

1078-280-20

87

5n2 r
with side opening, adjustable

35o5 r

Linear Sets 1078-.. are adjusted to zero clearance (when screwed down) on a shaft of diameter accurate to a tolerance of h5 (lower limit)
prior to delivery.
138

RE 83 100/09.99

46 o 2

46 o 1
Dimensions
A
A1

D
d

SW 1
L2

SW 2

E2

L1

Lube port
at center
F

E4
A2

E3

72

H1

H2

M8x1

46 o 4

V1
V

26 B 3

H1

Maximum permissible loads:

F0 = 0.95 C0 FU = 0.95 C0
FH1 = C0
FH2 = C0

Dimensions (mm)
d

A1)

A1

1)

A2

1)

L1)

L1

1)

L2

1)

H11)

V1)

V1

E2

E3

E4

0.5

0.5

0.5

SW1 SW2

O2)

30

60

110

83

27

140

85

18

48

118

18

11

110

28

65

13.5

14

17

M12x30

40

75

135

100

35

180

110

25

60

145

25

15

142

40

76

17.5

19.5

19

M16x40

50

90

165

125

40

230

139

30

70

170

30

17.5

180

50

95

22

24.5

24

M20x50

60

110

200

150

50

275

164

35

85

205

35

20.5

215

60

115

26

29

30

10

M24x60

80

145

265

200

65

345

214

45

110

265

45

25.5

275

75

155

33

39

36

12

M30x80

Radial
clearance (m)
(mm)

1077- 1078- for dimension

H3)

shaft h6

30

+21
10

40

+23
13

50

+25
12

60

+26
15

80

+29
15

RE 83 100/09.99

adjusted prior to delivery to

zero clearance on h5 shaft
(lower limit)

Tolerance
(m)

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must
be multiplied by a factor of 1.26.

Load capacities4)
dyn.
stat.
C

C0

(N)

(N)

+15
5

8500

9520

+17
4

13900

16000

+18
5

20800

24400

+23
4

29500

+22
5

54800

1)
2)

34100
3)
4)

61500

139

Tolerance to DIN 1685-GTB 16

Hex. socket head cap screws to DIN 6912-8.8. Applies only for
fixing in tapped bores in steel or cast iron.
When screwed down, relative to shaft nominal dimension d.
The load capacities apply when the load is acting along the line
shown by the arrows at FH1 or FH2.

STAR Radial Compact Sets

Radial Sets and Radial Compact Sets provide the same high load-carrying capacity and hence the same long life service life as Radial
Linear Bushings. Both elements incorporate the design principle of radial ball lift-off at the end of the load-carrying zone.
Compared with the time-tested Linear Sets with Radial Linear Bushings, Radial Compact Sets offer decided advantages:
Advantages

Lower overall height and width.

The compact build was achieved by integrating the housing and the linear bushing into
one element.
Lower weight.
High dimensional accuracy closer tolerances
Radial clearance:
up to 50% better
Height:
up to 25% better
Fully sealed due to wiper-type seals and axial seal strip in the opening.
Fitting edge for greater ease of mounting.
Ready-drilled bores for locating pins.
The Set can be paired with a Precision Steel Shaft and a specially modified Steel Shaft
Support Rail (see Chapter "Shaft Support Rails"). This combination affords the machine
designer the following benefits:
Lower and narrower shaft support rail.
Easy installation for diameters 30 to 50, which can be supplied in one piece with
ready-mounted shaft up to a length of 3000 mm.
Parallelism of shaft relative to mounting base improved by 25%, thus giving more
precise guidance over lengths up to 3000 mm in sizes 30 to 50.
Fitting edge on the shaft support rail to facilitate mounting.

140

RE 83 100/09.99

69 b 1 r

RE 83 100/09.99

141

STAR Radial Compact Sets

Technical Data/Mounting Instructions
Friction, velocity, acceleration,
operating temperature and direction
of load and its influence on the load
capacity and rigidity
Frictional drag for seals without
radial loading

Mounting procedure

The values given for Radial Linear Bushings may be used for design purposes.

Shaft

Breakaway force

Frictional drag

d
mm

(N approx.)

(N approx.)

30

24

12

40

32

16

50

40

20

60

48

24

80

60

30

Prior to installation
Check the flatness of the base on which the Radial Compact Set is to be mounted, as
irregularities will affect the radial clearance. The shaft ends must be chamfered. Take care
not to tilt the Radial Compact Sets while pushing them onto the shaft.
With STAR Shaft Support Rails
see Chapter "Shaft Support Rails".

70 b 3
Shaft Support Rails cut to fit the machine base (low overall height)
Fabricate the shaft support rails to the specified parallelism (see section on "Parallelism, General Technical Data and Mounting Instructions").
Screw on the shafts.

70 b 2

Mount the Radial Compact Sets (see Chapter "Shaft Support Rails"). Alternatively, the
Radial Compact Sets may be installed according to the Chapter "Shaft Support Rails".
Recommended mounting screws for installation of shaft
d (mm)
ISO 4762-8.8

30

40

50

60

80

M10x30

M12x40

M16x50

M20x60

M24x80

142

RE 83 100/09.99

Edge radii,
fitting edges
and screws

r2
d

r1 (max) h1

Dimensions (mm)
r2 (max) h2 O

Tightening
O1
torque (Nm)
DIN 7984-8.8 ISO 4762-8.8
O
O1

h2
O1
h1
O

r1

30

0.6

6 0.6

6 M10x20

M10x40

32

46

40

0.6

6 0.6

6 M12x25

M12x45

56

80

50

1.2

8 0.6

8 M16x30

M16x60

136

195

60

1.2

8 0.6

16 M20x40

M20x80

270

385

80

1.2

10 0.6

20 M24x50

M24x100

460

660

71 b 1
Mounting of Radial Compact Sets
from below

O2

Dimensions (mm)
Tightening
d N5 O2
torque (Nm)
ISO 4762-8.8

N5

30

17 M12x30

55

40

24 M16x40

100

50

28 M20x50

240

60

30 M27x60

500

80

45 M30x80

800

71 b 2
Locating pins

Tapered pin (hardened)

or cylindrical pin

30

8 x 60

40

10 x 80

50

12 x 100

60

14 x 120

80

16 x 160

71 b 4

71 b 3
Radial clearance

Adjustable Radial Compact Sets are adjusted to zero clearance on a shaft of diameter
accurate to a tolerance of h5 (lower limit) prior to delivery.
If a preload is required, the procedure is as follows:
Measure the diameter of the guide shaft.
Choose a dummy shaft whose diameter is smaller by the amount of the desired
preload than the actual guide shaft and insert it.
Reduce the clearance using the adjusting screw until a slight resistance is felt
when the dummy shaft is turned.

Lubricating instructions

RE 83 100/09.99

Lubricate only with shaft inserted; add lubricant until excess emerges.

143

STAR Radial Compact Sets

Radial Compact Sets, 1611-

Load capacity factors

open type

Radial Compact Sets, 1613-

f
f

( )

open type, adjustable

0
30

0.6

60

Hardened and ground bearing block

made of anti-friction bearing steel

330

0.8

Structural Design

1.0

300

0.4

Reinforced polyamide ball retainer

Balls made of anti-friction bearing steel

270

90

Two snap rings

Fully sealed (with internal wiper-type
seals and seal strip)

240

120

210

150
180

71B5
Ordering data

68 b 4r
Shaft

open type

Part numbers

d
(mm)

Mass
(kg)

30

1611-300-00

1.75

40

1611-400-00

3.5

50

1611-500-00

7.1

60

1611-600-00

11.9

80

1611-800-00

29.6

Shaft

Part numbers

Mass

68 b 6 r
open type, adjustable

d
(mm)

(kg)

30

1613-300-00

1.75

40

1613-400-00

3.5

50

1613-500-00

7.1

60

1613-600-00

11.9

80

1613-800-00

29.6

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.

144

RE 83 100/09.99

Dimensions

68 b 2

68 b 1

Lube port M8x1

A
S1

A1

N3
N1 N 2

V2 H

H1

d
S

W
72

Adjustable radial clearance

A
H
E2

S2

L
H2

SW
A2
E1

Shaft with Shaft Support Rail 1012(see Chapter "Shafts with Shaft Support Rails)

68 b 5

68 b 3

A1

0.008

1)
2)
3)
4)

A2

H1)
0.008

H1

H2

E1

E2

Radial
clearance (m)
shaft h6
S22) N1 N2 N3

S1

1611-

+10
6

9.7 27 18 11

6 19.5 6

+12
7

81.5 100 125 122

65 17.5 M20 11.7 35 24 12

8 24.5 8

+12
7

97

75 22

M27 13.7 42 32 13

16 29

10

+15
9

160 200 205 100 26

M30 15.7 57 36 15

16 39

12

+15
9

30

100

50

68 32

53

65

75

76

40 10.5 M12

7.7 21 15

40

125

62.5 85 40

66

80 100

94

50 13.8 M16

50

160

80

105 50

60

190

95

130 60

80

260 130

170 80 130

120 150 150

When screwed down, relative to shaft nominal dimension d.

Pre-drilled bores for locating pins.
Lower limit relative to shaft nominal dimension d.
The load capacities apply when the load is acting along the line

RE 83 100/09.99

V2 W3) SW

= 0.

145

6 14

1613-

adjusted prior to delivery to

zero clearance on h5 shaft
(lower limit)

Dimensions (mm)

Load
capacities4)
dyn.
stat.
C

C0

(N)

(N)

8500

9520

13900

16000

20800

24400

29500

34100

54800

61500

STAR Torque-Resistant Linear Bushings

The Torque-Resistant Linear Bushing makes it possible to obtain axially and
radially true linear motion with just one shaft. Its space-saving design makes it
suitable for use in numerous jig and special-purpose machinery applications.

Torque-Resistant Linear Bushings

Torque-Resistant Linear Bushings are similar in their structural design to the already
familiar Super Linear Bushings . The torque is transmitted between extra-deep ball
races with special hardened steel load bearing plates in the linear bushings and ball guide
grooves in the precision steel shaft. Two types are available: Type 1 with one ball guide
groove and Type 2 with two ball guide grooves. The type required for any given application will depend on the magnitude of the torque to be transmitted.

Linear Sets with Torque-Resistant Linear Bushings

The version with a steel housing is extremely sturdy.
The comparatively low weight of the high-strength aluminum housing is of great advantage wherever applications call for higher acceleration and faster positioning speeds. The
aluminum version is lubricatable.
This makes them ideal for use in many branches of mechanical and tool engineering and
handling technology.

The advantages:
Compact block design
The Torque-Resistant Linear Bushing is completely enclosed in the compact housing to
protect it against all external impacts.
Easy to mount
with only two mounting screws. No need to align two shafts in parallel. No reduction of
service life due to out-of-parallelism.
High precision
and trouble-free running thanks to the high-strength housing design and integral TorqueResistant Linear Bushing.
Zero-clearance guidance
The steel load bearing plates that transmit the torque are adjusted to zero clearance by
means of the adjusting screws before the Linear Sets leave the factory.

Torque-Resistant Compact Linear Bushings

Torque-Resistant Compact Linear Bushings have the same basic structural design as
Torque-Resistant Linear Bushings, the one difference being the adjusting screws and lock
nuts. These are even smaller in order to reduce the overall dimensions still further to allow
mounting in narrower sleeves.

Linear Sets with Torque-Resistant Compact Linear

Bushings
Linear Sets with Torque-Resistant Compact Linear Bushings are self-contained units
comprising a Torque-Resistant Compact Linear Bushing and a sleeve.
When mounted in tandem they provide stability in applications with cocking loads, thus
allowing higher permissible torque levels.
A version with a flanged housing is also available.

146

RE 83 100/09.99

53 b 1ar

59 B 1b r

RE 83 100/09.99

147

STAR Torque-Resistant Linear Bushings

Overview
Torque-Resistant Linear Bushings
with one ball guide groove

Type 1

3N 92

with two ball guide grooves

Type 2

3N 90

Torque-Resistant Compact Linear Bushing

3N 91

55 b 1r

148

4n3r

RE 83 100/09.99

Technical Data
Please observe the general technical principles and mounting instructions at the beginning of this
catalog as well as the additional technical data given below.
Operating temperature

up to 100 C

Reduced load capacity in short-stroke

applications

In short-stroke applications, the service life of the shafts is shorter than that of the TorqueResistant Linear Bushings.
For this reason, the load capacities C listed in the tables must be multiplied by the factor fw.
1.0

12

0.9

12 B 3.2

16

f
w 0.8

20

25

30

100

120

40

50

0.7
0.6
0.5
0

20

40

60

80

140

160

180

200

220

240

260

Stroke (mm)

Load capacity and travel life

In applications subject to superimposed radial loads and torque, the equivalent total load must first be calculated for use in the travel life calculation.

L=(

C
F

F
FR
C
M
Mt
L

CM
Mt

L = FR +

105 m

= equivalent total load

= radial load
= dynamic load capacity
= torque
= torque (catalog rating)
= travel life

(N)
(N)
(Nm)
(Nm)

In applications subject to torque only, travel life is calculated as follows:

M
Mt
M1, M2 Mn
q1, q2 qn

Mt 3
L = ( ) 105 m
M

M = M1 3

Straightness of shaft

Stability against cocking loads

q1
100

+ M23

q2
100

- up to 1200 mm length:

0.1 mm

- at 2000 mm length:

0.2 mm

=
=
=
=

torque
torque (catalog rating)
discrete torque steps
percentage stroke
covered under M1, M2 Mn

+......+ Mn3

(Nm)
(Nm)
(Nm)
(%)

qn
100

To ensure stability against cocking loads it is expedient to install two Torque-Resistant

Linear Bushings.
In the case of Linear Sets, we recommend the Tandem version (with two Torque-Resistant
Linear Bushings).

RE 83 100/09.99

149

STAR Torque-Resistant Linear Bushings

Mounting of Torque-Resistant Linear Bushings
Mounting procedure

Linear Sets are ready-mounted and adjusted to zero clearance. If the

shaft has been removed, it is necessary to loosen the adjusting screws
and re-adjust the Torque-Resistant Linear Bushing.
- Chamfer and clean the bore (1) in the housing (2).

- Oil the adjusting screw (3).

- Check the lock nut (4) on the adjusting screw (3) for ease of movement.

ST

AR

7 8

- Check the adjusting screw (3) in the tapped hole (5) for ease of movement.
Deburr thread runout, if necessary.
- Remove transport packing from the linear bushing.

Do not drive in linear bushings with a hammer!

3

- Insert linear bushing (9) in the housing (2) by hand.

- Align countersunk steel bearing plate (8) with the tapped hole (5) in the housing.
- Align one ball guide groove (6) with the marking (7) on the identification block of the
linear bushing.
- Insert shaft, taking care not to tilt it!
Adjustment of adjusting screws

- Screw in adjusting screw until it meets with initial resistance.

- Move shaft to and fro, while simultaneously attempting to turn it in both directions.
Tighten adjusting screw with hex. wrench.
- For type 1 (one ball guide groove), tighten adjusting screw to MGA.

- For type 2 (two ball guide grooves), first tighten one adjusting screw to MGA/2, then
the other to MGA.
s

- Secure adjusting screw with lock nut. Use face wrench (1). The adjusting screw must
not turn when being secured with the lock nut. Tightening torque = MGK.
- After mounting, the frictional drag FR should be as shown in the table below. If the
frictional drag varies significantly, loosen and re-adjust adjusting screws!
- Do not remove shaft!
Shaft diameter

(mm)

12

25

30

40

50

19.5

25

(mm)

(mm)

10

10

15

15

19.5

Tightening
torque

adjusting screw MGA (Ncm)

11

30

45

70

100

180

400

400

1500

1500

2000

2000

3000

12

Frictional drag FR approx.

(one linear bushing)

Installation of seal

MGK (Ncm)
(N)

1.5

2.5

20

Face
wrench (1)

lock nut

2.5

16

4.5

- Push seal onto the shaft, aligning the lip with the groove.
- Press seal into the mounting bore.
With each installed seal the frictional drag rises higher than the value FR. If two seals are
installed, it increases to roughly three times the value stated in the table.

150

RE 83 100/09.99

60.1 b 1

Mounting of Torque-Resistant Compact Linear Bushings

Mounting procedure

Linear Sets are ready-mounted and adjusted to zero clearance. If the

shaft has been removed, it is necessary to loosen the adjusting screws
and re-adjust the Torque-Resistant Compact Linear Bushing.
- Chamfer and clean the bore (1) in the housing (2).

- Oil the adjusting screw (3) and lock screw (4).

- Check the lock screw (4) in the adjusting screw (3) for ease of movement.

ST

AR

5
8

- Check the adjusting screw (3) in the tapped hole (5) for ease of movement. Deburr
thread runout, if necessary.
- Remove transport packing from the linear bushing.

Do not drive in linear bushings with a hammer!

- Insert linear bushing (9) in the housing (2) by hand.

- Align countersunk steel bearing plate (8) with the tapped hole (5) in the housing.
- Align one ball guide groove (6) with the marking (7) on the identification block of the
linear bushing.
- Insert shaft, taking care not to tilt it!
Adjustment of adjusting screws

- Screw in adjusting screw until it meets with initial resistance.

- Move shaft to and fro, while simultaneously attempting to turn it in both directions.
Tighten adjusting screw with screwdriver (1).

2
s

- For shaft diameters 12 and 16, tighten adjusting screw to MGA.

- For shaft diameters 20 to 50, first tighten one adjusting screw to MGA/2, then the other
to MGA.
- Using a face wrench (2), insert lock screw into the adjusting screw and tighten to
tightening torque MGK.
- After mounting, the frictional drag FR should be as shown in the table below. If the
frictional drag varies significantly, loosen and re-adjust adjusting screws!
- Do not remove shaft!

Shaft diameter

(mm)

12

16

20

25

0.8

30

50

1.2

1.6

10

14

2.5

Screw
driver (1)

(mm)

0.8

(mm)

Face
wrench(2)

(mm)

1.5

1.5

(mm)

5.5

5.5

10

10

13

Tightening
torque

adjusting screw MGA (Ncm)

11

30

45

70

100

180

110

110

180

380

800

800

1300

10

15

lock screw

Frictional drag FR approx.

(one linear bushing)

Installation of seal

MGK (Ncm)
(N)

1.5

3.8

5.6

1.2

40

10
2.5

7.5

- Push seal onto the shaft, aligning the lip with the groove.
- Press seal into the mounting bore.
With each installed seal the frictional drag rises higher than the value FR. If two seals are 60.2 b 1
installed, it increases to roughly three times the value stated in the table.

RE 83 100/09.99

151

STAR Torque-Resistant Linear Bushings

Torque-Resistant Linear Bushings, 0696-0..Type 1: one ball guide groove

Torque-Resistant Linear Bushings, 0696-3..Type 2: two ball guide grooves

Structural design
Plastic ball retainer and outer sleeve
Hardened steel load bearing plates

Balls made of anti-friction bearing steel

Precision Steel Shaft with ball guide
groove

Hardened steel adjusting screw

Steel lock nut

Ordering data
Type 1: one ball guide groove

Shaft
d
(mm)

53b1
Type 2: two ball guide grooves

Part numbers Torque-Resistant Linear Bushing with shaft

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

0696-012-80 0696-012-85 0696-012-87 0696-012-88 0696-012-89 0696-012-86

16

0696-016-80 0696-016-85 0696-016-87 0696-016-88 0696-016-89 0696-016-86

20

0696-020-80 0696-020-85 0696-020-87 0696-020-88 0696-020-89 0696-020-86

25

0696-025-80 0696-025-85 0696-025-87 0696-025-88 0696-025-89 0696-025-86

30

0696-030-80 0696-030-85 0696-030-87 0696-030-88 0696-030-89 0696-030-86

40

0696-040-80 0696-040-85 0696-040-87 0696-040-88 0696-040-89 0696-040-86

50

0696-050-80 0696-050-85 0696-050-87 0696-050-88 0696-050-89 0696-050-86

Part numbers for Torque-Resistant Linear Bushing without shaft: 0696-0..-00

Shaft
d
(mm)

Part numbers Torque-Resistant Linear Bushing with shaft

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

20

0696-320-80 0696-320-85 0696-320-87 0696-320-88 0696-320-89 0696-320-86

25

0696-325-80 0696-325-85 0696-325-87 0696-325-88 0696-325-89 0696-325-86

30

0696-330-80 0696-330-85 0696-330-87 0696-330-88 0696-330-89 0696-330-86

40

0696-340-80 0696-340-85 0696-340-87 0696-340-88 0696-340-89 0696-340-86

50

0696-350-80 0696-350-85 0696-350-87 0696-350-88 0696-350-89 0696-350-86

Part numbers for Torque-Resistant Linear Bushing without shaft: 0696-3..-00

1)

4 n 1a r
separate seals

Also available with tubular shaft: 0696-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 0696-...-79.

Shaft

The seal must be ordered separately.

Part numbers

seal

seal

(mm)

Type 1

Type 2

12

1331-112-00

16

1331-116-00

20

1331-120-00

1331-320-00

25

1331-125-00

1331-325-00

30

1331-130-00

1331-330-00

40

1331-140-00

1331-340-00

50

1331-150-00

1331-350-00

152

RE 83 100/09.99

53 b 2

53 b 3

53 b 4

Dimensions
=

M1

M1

0.05

0.05

N2

N2

N1

N1

D d

B
I

Type 1

Dimensions (mm)

Type 2

Standard shaft

Torque
Mt

Type 1 Type 2

d
Type 1 Type 2 D1)

M1

N1

N2

+0.1

1)
2)

(mm)

Load
capacities2)
dyn.
stat.

Mass

C0

linear
bushing

shaft

(Nm)

(Nm)

(N)

(N)

(kg)

(kg/m)

12

22

32

M6x0.5

14

15.5

400

640

420

0.026

0.89

16

26

36

M6x0.5

14

19.5

400

3.3

780

530

0.032

1.57

20

20

32

45

M10x1

22

21.5

500

7.5

12

1550

1050

0.064

2.45

25

25

40

58

M10x1

22

28.5

500

15

24

3030

2180

0.135

3.80

30

30

47

68

M12x1

26

32

9.5

600

23

37

3680

2790

0.210

5.50

40

40

62

80

M12x1

26

44

9.5

600

53

86

6320

4350

0.390

9.80

50

50

75

100

M16x1.5

34

52

12.5

600

103

167

9250

6470

0.680

15.30

Recommended mounting bore: DJS7

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

Seal with metal case

Dimensions (mm)
b

3)

D3)

12

22

16

26

20

32

25

40

30

47

40

62

50

75

The outer diameter D is about 0.1 mm oversize. No retaining elements required.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

153

STAR Torque-Resistant Compact Linear Bushings

Torque-Resistant Compact Linear Bushings, 0720-

Structural design

One ball guide groove for

shaft diameter d = 12 and 16 mm

Plastic ball retainer and outer sleeve

Hardened steel load bearing plates

Two ball guide grooves for

shaft diameter d = 20 mm and over

Balls made of anti-friction bearing steel

Precision Steel Shaft with ball guide groove
Hardened steel adjusting screw
Steel lock screw
Ordering data
Shaft
d
(mm)

59 b 1ar

Part numbers Torque-Resistant Compact Linear Bushing with shaft

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

12

0720-012-80 0720-012-85 0720-012-87 0720-012-88 0720-012-89 0720-012-86

16

0720-016-80 0720-016-85 0720-016-87 0720-016-88 0720-016-89 0720-016-86

20

0720-320-80 0720-320-85 0720-320-87 0720-320-88 0720-320-89 0720-320-86

25

0720-325-80 0720-325-85 0720-325-87 0720-325-88 0720-325-89 0720-325-86

30

0720-330-80 0720-330-85 0720-330-87 0720-330-88 0720-330-89 0720-330-86

40

0720-340-80 0720-340-85 0720-340-87 0720-340-88 0720-340-89 0720-340-86

50

0720-350-80 0720-350-85 0720-350-87 0720-350-88 0720-350-89 0720-350-86

Part numbers for Torque-Resistant Compact Linear Bushing without shaft:

Size 12 and 16:

Size 20 to 50:
1)

separate seals

customized
shaft

0720-0..-00
0720-3..-00

Also available with tubular shaft: 0720-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 0720-...-79.

Shaft

Part numbers

The seal must be ordered separately.

d
(mm)
12

1331-112-00

16

1331-116-00

20

1331-320-00

25

1331-325-00

30

1331-330-00

40

1331-340-00

50

1331-350-00

3 N 79

154

RE 83 100/09.99

59 b 2

59 b 3

59 b 4

Dimensions
=

M1

M1
M

0.05

0.05

N2

N2

N1

N1

B
I

d = 12 and 16

Dimensions (mm)

D1)

M1

Standard shaft

N1

N2

1)

Torque
Mt

+0.1

2)

d = 20, 25, 30, 40 and 50

Load
capacities2)
dyn.
stat.

Mass

C0

linear
bushing

shaft

(mm)

(Nm)

(N)

(N)

(kg)

(kg/m)

12

22

32

M6x0.5

14.4

1.3

400

640

420

0.026

0.89

16

26

36

M6x0.5

16.4

1.3

400

3.3

780

530

0.032

1.57

20

32

45

M10x1

12.5

21.8

1.9

500

12

1550

1050

0.071

2.45

25

40

58

M10x1

12.5

25.8

1.9

500

24

3030

2180

0.130

3.80

30

47

68

M12x1

15

29.7

2.5

600

37

3680

2790

0.200

5.50

40

62

80

M12x1

15

37.2

2.5

600

86

6320

4350

0.380

9.80

50

75

100

M16x1.5

20

46.7

600

167

9250

6470

0.620

15.30

Recommended mounting bore: DK6

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

Seal with metal case

Dimensions (mm)
b

3)

D3)

12

22

16

26

20

32

25

40

30

47

40

62

50

75

The outer diameter D is about 0.1 mm oversize. No retaining elements required.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

155

STAR Linear Sets with Torque-Resistant Linear Bushings

Overview/Mounting Instructions
Linear Sets with Torque-Resistant Linear Bushings, aluminum version
Type 1: one ball guide groove

Type 2: two ball guide grooves

1098-2..

1098-5..

bersicht1
Tandem Linear Set

Tandem Linear Set

1099-2..

1099-5..

bersicht2

Linear Sets with Torque-Resistant Linear Bushings, steel version

Type 1: one ball guide groove

Type 2: two ball guide grooves

1096-2..

1096-5..

bersicht3
Tandem Linear Set

Tandem Linear Set

1097-2..

1097-5..

bersicht4

156

RE 83 100/09.99

Linear Sets with Torque-Resistant Compact Linear Bushings, sleeve design

bersicht5
0721-...

bersicht6
0722-...

bersicht7
0723-...

Mounting procedure

RE 83 100/09.99

Linear Sets are ready-mounted and adjusted to zero clearance. If the

shaft has been removed, it is necessary to loosen the adjusting screws
and re-adjust the Torque-Resistant Linear Bushing.

157

STAR Linear Sets incorporating one Torque-Resistant Linear Bushing

Linear Sets - aluminum, 1098-2..Type 1: one ball guide groove

Linear Sets - aluminum, 1098-5..Type 2: two ball guide grooves

Structural design
Precision Housing, lightweight series,
(aluminum)
Torque-Resistant Linear Bushing
Precision Steel Shaft with ball guide
groove
Torque-transmitting steel load bearing
plates adjusted to zero clearance before
leaving the factory
External seals
Stability against cocking loads:
see Linear Sets, Tandem version
1 or 2 ball guide grooves
Lubricatable
Ordering data
Type 1: one ball guide groove

Shaft
d
(mm)

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft
standard
shaft length shaft length shaft length
shaft to
customized
length
900 mm
1200 mm
2000 mm
specified
shaft
as per table
length1)

12

1098-212-80 1098-212-85 1098-212-87 1098-212-88 1098-212-89 1098-212-86

16

1098-216-80 1098-216-85 1098-216-87 1098-216-88 1098-216-89 1098-216-86

20

1098-220-80 1098-220-85 1098-220-87 1098-220-88 1098-220-89 1098-220-86

25

1098-225-80 1098-225-85 1098-225-87 1098-225-88 1098-225-89 1098-225-86

30

1098-230-80 1098-230-85 1098-230-87 1098-230-88 1098-230-89 1098-230-86

40

1098-240-80 1098-240-85 1098-240-87 1098-240-88 1098-240-89 1098-240-86

50

1098-250-80 1098-250-85 1098-250-87 1098-250-88 1098-250-89 1098-250-86

Shaft
d
(mm)

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft
standard
shaft length shaft length shaft length
shaft to
customized
length
900 mm
1200 mm
2000 mm
specified
shaft
as per table
length1)

20

1098-520-80 1098-520-85 1098-520-87 1098-520-88 1098-520-89 1098-520-86

25

1098-525-80 1098-525-85 1098-525-87 1098-525-88 1098-525-89 1098-525-86

30

1098-530-80 1098-530-85 1098-530-87 1098-530-88 1098-530-89 1098-530-86

40

1098-540-80 1098-540-85 1098-540-87 1098-540-88 1098-540-89 1098-540-86

50

1098-550-80 1098-550-85 1098-550-87 1098-550-88 1098-550-89 1098-550-86

54 B 1b
r
Type 2: two ball guide grooves

4 n 2a r

1)

Also available with tubular shaft: 1098-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 1098-...-79.
158

RE 83 100/09.99

54 b 2

54 b 3

54 b 4

Dimensions
Lube port

M6 at d 20
M8x1 at d 25
L

B
B

S1

N
H

H1

D d

H2

H1

Type 1

Type 2

E2

E1

54 b 5
Dimensions (mm)

Standard
shaft

d
Type 1 Type 2

H1

H1)

H2

E1

E2

S2)

S1

+0.013
0.022

12

42

35

18

16

50

42

22

20

20

60

50

25

25

74

30

30

40
50
1)

2)
3)

8.5

Torque
Mt

Load
capacities3)

Mass

Type 1

Type 2

dyn.
C

stat.
C0

(mm)

(Nm)

(Nm)

(N)

(N)

(kg)

without
shaft

shaft

40

22

28

30

5.3

M6

12

400

640

420

0.15

0.89

10

44

26

30

36

5.3

M6

12

400

3.3

780

530

0.22

1.57

25

11

55

32

39

44

6.4

M8

12

500

7.5

12

1550

1050

0.42

2.45

60

30

15.5

68

40

48

54

8.4

M10

15

500

15

24

3030

2180

0.7

3.80

84

70

35

16.5

80

47

58

62

10.5

M12

18

600

23

37

3680

2790

1.1

5.50

40

108

90

45

18.5

92

62

64

80

13.5

M16

20

600

53

86

6320

4350

2.1

9.80

50

130

105

50

22.5

114 75

84

100 13.5

M16

20

600

103

167

9250

6470

3.5

15.30

If two or more Linear Sets are mounted on the same shaft, they are leveled to the same dimension H by grinding after mounting.
Dimension H is then 0.5 mm smaller.
Mounting screws to ISO 4762-8.8.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

Lubricating instructions: Lubricate only when shaft inserted, add lubricant through lube port until excess emerges.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

159

STAR Linear Sets with Torque-Resistant Linear Bushings

Tandem version
Linear Sets aluminum, 1099-2..Type 1: one ball guide groove

Linear Sets aluminum, 1099-5..Type 2: two ball guide grooves

Structural design
Precision Tandem Housing, lightweight
series, (aluminum)
Two Torque-Resistant Linear Bushings
Precision Steel Shaft with ball guide
groove
Torque-transmitting steel load bearing
plates adjusted to zero clearance
before leaving the factory
External seals
Stability against cocking loads
1 or 2 ball guide grooves
Lubricatable

Ordering data
Type 1: one ball guide groove

Shaft
d
(mm)

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft
standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

1099-212-80 1099-212-85 1099-212-87 1099-212-88 1099-212-89 1099-212-86

16

1099-216-80 1099-216-85 1099-216-87 1099-216-88 1099-216-89 1099-216-86

20

1099-220-80 1099-220-85 1099-220-87 1099-220-88 1099-220-89 1099-220-86

25

1099-225-80 1099-225-85 1099-225-87 1099-225-88 1099-225-89 1099-225-86

30

1099-230-80 1099-230-85 1099-230-87 1099-230-88 1099-230-89 1099-230-86

40

1099-240-80 1099-240-85 1099-240-87 1099-240-88 1099-240-89 1099-240-86

50

1099-250-80 1099-250-85 1099-250-87 1099-250-88 1099-250-89 1099-250-86

55 b 1a r
Type 2: two ball guide grooves

Shaft
d
(mm)

4 n 3a r

1)

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft
standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

20

1099-520-80 1099-520-85 1099-520-87 1099-520-88 1099-520-89 1099-520-86

25

1099-525-80 1099-525-85 1099-525-87 1099-525-88 1099-525-89 1099-525-86

30

1099-530-80 1099-530-85 1099-530-87 1099-530-88 1099-530-89 1099-530-86

40

1099-540-80 1099-540-85 1099-540-87 1099-540-88 1099-540-89 1099-540-86

50

1099-550-80 1099-550-85 1099-550-87 1099-550-88 1099-550-89 1099-550-86

Also available with tubular shaft: 1099-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 1099-...-79.
160

RE 83 100/09.99

55 b 2

54 b 3

54 b 4

Dimensions

Lube port: M8x1

B
B

S1

L
H

N
H

D d

H1

H1

I
S

Type 1

Type 2

E2

E1

55 b 5
Dimensions (mm)

Standard
shaft

d
Type 1 Type 2

1)

2)
3)

H1

H1)
+0.013
0.022

E1

E2

S2)

S1

Torque
Mt

Load
capacities3)

Type 1

Type 2

(mm)

(Nm)

(Nm)

dyn.

stat.

C0

(N)

(N)

Mass

without shaft
shaft
(kg)
(kg/m)

12

42

35

18

76

22

64

30

5.3

M6

12

400

3.2

1040

840

0.29

0.89

16

50

42

22

84

26

70

36

5.3

M6

12

400

5.5

1260

1060

0.43

1.57

20

20

60

50

25

104

32

88

44

6.4

M8

12

500

12

20

2500

2100

0.8

2.45

25

25

74

60

30

130

40

110

54

8.4

M10 15

500

24

40

4900

4360

1.5

3.80

30

30

84

70

35

152

47

130

62

10.5

M12 18

600

37

60

6000

5580

2.2

5.50

40

40

108

90

45

176

62

148

80

13.5

M16 20

600

86

140

10200

8700

4.0

9.80

50

50

130 105

50

224

75

194

100

13.5

M16 20

600

167

272

15000 12940

6.9

15.30

If two or more Linear Sets are mounted on the same shaft, they are leveled to the same dimension H by grinding after mounting.
Dimension H is then 0.5 mm smaller.
Mounting screws to ISO 4762-8.8.
Load capacity, when both linear bushings are subject to equal loading.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

Lubricating instructions: Lubricate only when shaft inserted, add lubricant through lube port until excess emerges.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

161

STAR Linear Sets incorporating one Torque-Resistant Linear Bushing

Linear Sets steel, 1096-2..Type 1: one ball guide groove

Linear Sets steel, 1096-5..Type 2: two ball guide grooves

Structural design
Precision Housing (steel)
Torque-Resistant Linear Bushing
Precision Steel Shaft with ball guide
groove
Torque-transmitting steel load bearing
plates adjusted to zero clearance before
leaving the factory
External seals
Stability against cocking loads:
see Linear Sets, Tandem version
1 or 2 ball guide grooves

Ordering data
Type 1: one ball guide groove

Shaft
d
(mm)

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft
standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

1096-212-80 1096-212-85 1096-212-87 1096-212-88 1096-212-89 1096-212-86

16

1096-216-80 1096-216-85 1096-216-87 1096-216-88 1096-216-89 1096-216-86

20

1096-220-80 1096-220-85 1096-220-87 1096-220-88 1096-220-89 1096-220-86

25

1096-225-80 1096-225-85 1096-225-87 1096-225-88 1096-225-89 1096-225-86

30

1096-230-80 1096-230-85 1096-230-87 1096-230-88 1096-230-89 1096-230-86

40

1096-240-80 1096-240-85 1096-240-87 1096-240-88 1096-240-89 1096-240-86

50

1096-250-80 1096-250-85 1096-250-87 1096-250-88 1096-250-89 1096-250-86

Shaft

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft

4 N4 r
Type 2: two ball guide grooves

d
(mm)

31 o5 r

1)

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

20

1096-520-80 1096-520-85 1096-520-87 1096-520-88 1096-520-89 1096-520-86

25

1096-525-80 1096-525-85 1096-525-87 1096-525-88 1096-525-89 1096-525-86

30

1096-530-80 1096-530-85 1096-530-87 1096-530-88 1096-530-89 1096-530-86

40

1096-540-80 1096-540-85 1096-540-87 1096-540-88 1096-540-89 1096-540-86

50

1096-550-80 1096-550-85 1096-550-87 1096-550-88 1096-550-89 1096-550-86

Also available with tubular shaft: 1096-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 1096-...-79.

162

RE 83 100/09.99

54 b4

54 b3

31 o1
Dimensions

B
L

S1

H1

D d

H1

Type 1

Type 2

E2

E1

54 b 5
Dimensions (mm)

Standard
shaft

d
Type 1 Type 2

H1

H1)

E1

E2

S2)

S1

+0.013
0.022

1)

2)
3)

Torque
Mt

Load
capacities3)

Type 1

Type 2

dyn.
C

stat.
C0

(mm)

(Nm)

(Nm)

(N)

Mass

without
shaft

shaft

(N)

(kg)

(kg/m)

12

42

35

18

40

22

28

30

5.3

M6

12

400

640

420

0.35

0.89

16

50

42

22

44

26

30

36

5.3

M6

12

400

3.3

780

530

0.55

1.57

20

20

60

50

25

55

32

39

44

6.4

M8

12

500

7.5

12

1550

1050

1.0

2.45

25

25

74

60

30

68

40

48

54

8.4

M10 15

500

15

24

3030

2180

1.5

3.80

30

30

84

70

35

80

47

58

62

10.5

M12 18

600

23

37

3680

2790

2.7

5.50

40

40

108

90

45

92

62

64

80

13.5

M16 20

600

53

86

6320

4350

5.0

9.80

50

50

130 105

50

114

75

84

100

13.5

M16 20

600

103

167

9250

6470

8.7

15.30

If two or more Linear Sets are mounted on the same shaft, they are leveled to the same dimension H by grinding after mounting.
Dimension H is then 0.5 mm smaller.
Mounting screws to ISO 4762-8.8.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

163

STAR Linear Sets with Torque-Resistant Linear Bushings

Tandem version
Linear Sets steel, 1097-2..Type 1: one ball guide groove

Linear Sets steel, 1097-5..Type 2: two ball guide grooves

Structural design
Precision Tandem Housing (steel)
Two Torque-Resistant Linear Bushings
Precision Steel Shaft with ball guide
groove
Torque-transmitting steel load bearing
plates adjusted to zero clearance before
leaving the factory
External seals
Stability against cocking loads
1 or 2 ball guide grooves

Ordering data
Type 1: one ball guide groove

Shaft
d
(mm)

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft
standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

1097-212-80 1097-212-85 1097-212-87 1097-212-88 1097-212-89 1097-212-86

16

1097-216-80 1097-216-85 1097-216-87 1097-216-88 1097-216-89 1097-216-86

20

1097-220-80 1097-220-85 1097-220-87 1097-220-88 1096-220-89 1097-220-86

25

1097-225-80 1097-225-85 1097-225-87 1097-225-88 1097-225-89 1097-225-86

30

1097-230-80 1097-230-85 1097-230-87 1097-230-88 1097-230-89 1097-230-86

40

1097-240-80 1097-240-85 1097-240-87 1097-240-88 1097-240-89 1097-240-86

50

1097-250-80 1097-250-85 1097-250-87 1097-250-88 1097-250-89 1097-250-86

Shaft

Part numbers Linear Set with Torque-Resistant Linear Bushing and shaft

4 N5 r
Type 2: two ball guide grooves

d
(mm)

32 o5 r

1)

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

20

1097-520-80 1097-520-85 1097-520-87 1097-520-88 1097-520-89 1097-520-86

25

1097-525-80 1097-525-85 1097-525-87 1097-525-88 1097-525-89 1097-525-86

30

1097-530-80 1097-530-85 1097-530-87 1097-530-88 1097-530-89 1097-530-86

40

1097-540-80 1097-540-85 1097-540-87 1097-540-88 1097-540-89 1097-540-86

50

1097-550-80 1097-550-85 1097-550-87 1097-550-88 1097-550-89 1097-550-86

Also available with tubular shaft: 1097-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 1097-...-79.

164

RE 83 100/09.99

55 B2

54 B4

54 B3

Dimensions
B
B

S1

L
H

N
H

D d

H1

H1

Type 1

Type 2

E2

E1

55 b 5
Dimensions (mm)

Standard
shaft

d
Type 1 Type 2

H1

H1)

E1

E2

S2)

S1

+0.013
0.022

1)

2)
3)

Torque
Mt

Load
capacities3)

Type 1

Type 2

dyn.
C

stat.
C0

(mm)

(Nm)

(Nm)

(N)

(N)

Mass

without
shaft

shaft

(kg)

(kg/m)

12

42

35

18

76

22

64

30

5.3

M6

12

400

3.2

1040

840

0.7

0.89

16

50

42

22

84

26

70

36

5.3

M6

12

400

5.5

1260

1060

1.0

1.57

20

20

60

50

25

104

32

88

44

6.4

M8

12

500

20

2500

2100

1.9

2.45

25

25

74

60

30

130

40

110

54

8.4

M10 15

500

24

40

4900

4360

3.5

3.80

30

30

84

70

35

152

47

130

62

10.5

M12 18

600

37

60

6000

5580

5.2

5.50

40

40

108

90

45

176

62

148

80

13.5

M16 20

600

86

140

10200

8700

9.8

9.80

50

50

130 105

50

224

75

194

100

13.5

M16 20

600

167

272

15000 12940

17.0

15.30

12

If two or more Linear Sets are mounted on the same shaft, they are leveled to the same dimension H by grinding after mounting.
Dimension H is then 0.5 mm smaller.
Mounting screws to ISO 4762-8.8.
Load capacity, when both linear bushings are subject to equal loading.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
RE 83 100/09.99

165

STAR Linear Sets with Torque-Resistant Compact Linear Bushings

Sleeve Design
Recommendations for mounting, arrangement of lubrication channels
and bores as well as retention
Recommended mounting bore: DH6 (DJ6)

Panhead screw
DIN 921

Retaining ring
DIN 472

64 b 1

64 b 2

Shaft
Ring nut

D1

Ring nut
Part
Dimensions
numbers
(mm)

d
(mm)

D1

12

1507-1-4003 M40x1.5 22

16

1507-2-4004 M45x1.5 28

20

1507-3-4005 M55x1.5 34 10

25

1507-4-4006 M70x1.5 42 12

30

1507-5-4007 M78x2

52 15

40

1507-6-4009 M92x2

65 16

50

1507-7-4011 M112x2 82 18

64 b 3

Flanged version
Screw

Shaft
d
(mm)

Screw
ISO 4762-8.8

12

M4x16

16

M4x16

20

M5x16

25

M6x20

30

M8x25

40

M8x25

50

M10x30

64 b 4
166

RE 83 100/09.99

Lubrication
Lubrication for version with one Torque-Resistant Compact Linear Bushing
- Lubricate only when shaft inserted. Add lubricant through lube port diam. 3.9 until
excess emerges.
Lubrication for Tandem version
- Lubricate only when shaft inserted. Add lubricant through the centrally located lube
groove on the outer diameter until excess emerges.
Lubrication for Flanged version
- Lubricate only when shaft inserted. Add lubricant through the recessed funnelshaped lube port on the end face until excess emerges.

RE 83 100/09.99

167

STAR Linear Sets incorporating one Torque-Resistant Compact Linear Bushing

Linear Sets, 0721Sleeve design
One ball guide groove for
shaft diameter d = 12 and 16 mm

Structural design
Space-saving steel sleeve
Torque-Resistant Compact Linear
Bushing

Two ball guide grooves for

shaft diameter d = 20 mm and over

Precision Steel Shaft with ball guide

groove
Lubricatable
Torque-transmitting steel load bearing
plates adjusted to zero clearance before
leaving factory
External seals
Stability against cocking loads:
see Linear Sets (sleeve design),
Tandem version
Keyway for torque transmission

Ordering data
Part numbers
Shaft
d
(mm)

61B1
1)

Linear Set with Torque-Resistant Compact Linear Bushing and shaft

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

0721-212-80 0721-212-85 0721-212-87 0721-212-88 0721-212-89 0721-212-86

16

0721-216-80 0721-216-85 0721-216-87 0721-216-88 0721-216-89 0721-216-86

20

0721-520-80 0721-520-85 0721-520-87 0721-520-88 0721-520-89 0721-520-86

25

0721-525-80 0721-525-85 0721-525-87 0721-525-88 0721-525-89 0721-525-86

30

0721-530-80 0721-530-85 0721-530-87 0721-530-88 0721-530-89 0721-530-86

40

0721-540-80 0721-540-85 0721-540-87 0721-540-88 0721-540-89 0721-540-86

50

0721-550-80 0721-550-85 0721-550-87 0721-550-88 0721-550-89 0721-550-86

Also available with tubular shaft: 0721-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 0721-...-79.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
168

RE 83 100/09.99

61 b 2

61 b 4

61 b 3

Dimensions

D1 d

L2

Lube port 3,9

d = 20, 25, 30, 40 and 50

d = 12 and 16
I

L/2

0.05 AB

1)

L
L+20

Depth1)

1)
1

Concentricity tolerance
1)

61 b 5

For Key A... DIN 6885

61 b 6

Dimensions (mm)

2)

h6

h11

D1

L1

Standard
shaft
t

L2

Torque
Mt

Load
capacities2)
dyn.
stat.
C

C0

without
shaft

shaft

(N)

(N)

(kg)

(kg/m)

P9
(mm)

(Nm)

Mass

12

32

40

22

14

11

400

640

420

0.16

0.89

16

36

44

26

16

12

400

3.3

780

530

0.20

1.57

20

48

55

32

20

14

500

12

1550

1050

0.50

2.45

25

56

68

40

25

3.5

15.5

500

24

3030

2180

0.80

3.80

30

65

80

47

28

3.5

16.5

600

37

3680

2790

1.20

5.50

40

80

92

62

32

18.5

600

86

6320

4350

1.80

9.80

50

100

114

75

40

22.5

600

167

9250

6470

3.70

15.30

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

169

STAR Linear Sets with Torque-Resistant Compact Linear Bushings

Tandem version
Linear Sets, 0722Sleeve design

Structural design
Space-saving steel sleeve

One ball guide groove for

shaft diameter d = 12 and 16 mm

Two Torque-Resistant Compact Linear

Bushings

Two ball guide grooves for

shaft diameter d = 20 mm and over

Precision Steel Shaft with ball guide

groove
Torque-transmitting steel load bearing
plates adjusted to zero clearance before
leaving factory
External seals
Stability against cocking loads
Keyway for torque transmission
Lubricatable

Ordering data
Part numbers
Shaft
d
(mm)

62B1
1)

Linear Set with Torque-Resistant Compact Linear Bushing and shaft

standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

0722-212-80 0722-212-85 0722-212-87 0722-212-88 0722-212-89 0722-212-86

16

0722-216-80 0722-216-85 0722-216-87 0722-216-88 0722-216-89 0722-216-86

20

0722-520-80 0722-520-85 0722-520-87 0722-520-88 0722-520-89 0722-520-86

25

0722-525-80 0722-525-85 0722-525-87 0722-525-88 0722-525-89 0722-525-86

30

0722-530-80 0722-530-85 0722-530-87 0722-530-88 0722-530-89 0722-530-86

40

0722-540-80 0722-540-85 0722-540-87 0722-540-88 0722-540-89 0722-540-86

50

0722-550-80 0722-550-85 0722-550-87 0722-550-88 0722-550-89 0722-550-86

Also available with tubular shaft: 0722-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 0722-...-79.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
170

RE 83 100/09.99

62 B2

Dimensions

62 B4

62 B3

D1 d

Lube port 3.9

d = 12 and 16
I

0.05 AB

L1

d = 20, 25, 30, 40 and 50

1)

L
L+20

1)

Depth t1)

Concentricity tolerance
1)

62 B5

For Key A... DIN 6885

62 b 6

Dimensions (mm)
d

h6

h11

D1

L1

Standard
shaft
b

P9
(mm)

2)

Torque
Mt

(Nm)

Load
capacities2)

Mass

dyn.
C

stat.
C0

(N)

(N)

(kg)

(kg/m)

without shaft
shaft

12

32

76

22

20

400

3.2

1040

840

0.32

0.89

16

36

84

26

22

400

5.5

1260

1060

0.40

1.57

20

48

104

32

28

500

20

2500

2100

0.95

2.45

25

56

130

40

36

3.5

500

40

4900

4360

1.50

3.80

30

65

152

47

40

3.5

600

60

6000

5580

2.30

5.50

40

80

176

62

45

600

140

10200

8700

3.50

9.80

50

100

224

75

63

600

272

15000

12940

7.30

15.30

Load capacity, when both linear bushings are subject to equal loading.
The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

171

STAR Linear Sets incorporating one Torque-Resistant Compact Linear Bushing

Linear Sets, 0723Sleeve design, flanged version

Structural design
Flanged steel sleeve

One ball guide groove for

shaft diameter d = 12 and 16 mm

Torque-Resistant Compact Linear

Bushing

Two ball guide grooves for

shaft diameter d = 20 mm and over

Precision Steel Shaft with ball guide

groove
Torque-transmitting steel load bearing
plates adjusted to zero clearance before
leaving factory
External seals
Stability against cocking loads:
installation of two Linear Sets
(see also "Retention options - Linear
Sets (sleeve design)")
Lubricatable

Ordering data
Shaft
d
(mm)

63B1
1)

Part numbers
Linear Set with Torque-Resistant Compact Linear Bushing and shaft
standard
length
as per table

shaft length
900 mm

shaft length
1200 mm

shaft length
2000 mm

shaft to
specified
length1)

customized
shaft

12

0723-212-80 0723-212-85 0723-212-87 0723-212-88 0723-212-89 0723-212-86

16

0723-216-80 0723-216-85 0723-216-87 0723-216-88 0723-216-89 0723-216-86

20

0723-520-80 0723-520-85 0723-520-87 0723-520-88 0723-520-89 0723-520-86

25

0723-525-80 0723-525-85 0723-525-87 0723-525-88 0723-525-89 0723-525-86

30

0723-530-80 0723-530-85 0723-530-87 0723-530-88 0723-530-89 0723-530-86

40

0723-540-80 0723-540-85 0723-540-87 0723-540-88 0723-540-89 0723-540-86

50

0723-550-80 0723-550-85 0723-550-87 0723-550-88 0723-550-89 0723-550-86

Also available with tubular shaft: 0723-...-69 or

with corrosion-resistant steel shaft to DIN 17230 / EN 10088: 0723-...-79.

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the table must be multiplied by a factor of 1.26.
172

RE 83 100/09.99

63 B2

63 B4

63 B3

Dimensions

D1 d
B
30
d = 12 and 16

Funnel-shaped lube port D4

similar to DIN 3405
V

d = 20, 25, 30, 40 and 50

D3

0.05 AB

L+5

S
D

D2

D4

60
2L+10

60

2L+30
A

L
I

63 B6

63 B5

Dimensions (mm)
d

D
h6

1)
2)

D4

0.1
0.3

D1

D2

Concentricity tolerance

L1

L2

D3

63 b 7

Standard
shaft
S1)

Torque
Mt

h11 0.2

Load
capacities2)
dyn.
stat.
C
C0

Mass
without
shaft

shaft

(mm)

(Nm)

(N)

(N)

(kg)

(kg/m)

12

32

32

22

50

40

10

10

40

4.5

4.5

17.4

400

640

420

0.25

0.89

16

36

36

26

54

44

10

10

44

4.5

4.5

20

400

3.3

780

530

0.30

1.57

20

48

48

32

70

55

12

10

58

5.5

24

500

12

1550

1050

0.70

2.45

25

56

56

40

82

68

14

10

68

6.6

5.5

29

500

24

3030

2180

1.10

3.80

30

65

65

47

98

80

18

10

80

33

600

37

3680

2790

1.75

5.50

40

80

80

62 114

92

18

16

95

41.7

600

86

6320

4350

2.50

9.80

50

100

100

75 140 114

22

16

8.5

50.5

600

167

9250

6470

4.85

15.30

118 11

Mounting screws to ISO 4762-8.8.

The load capacities stated are minimum values as the position and direction of load cannot always be precisely defined.

RE 83 100/09.99

173

STAR Linear Bushings for Combined Linear and Rotary Motion

Linear Bushings for Combined Linear and Rotary Motion, 0663with deep groove ball bearings, series 618

Linear Bushings for Combined Linear and Rotary Motion, 0664with deep groove ball bearings, series 60
Structural Design
Maintenance-free and sealed with shields (series 60)
Sizes 12 to 40

Sizes 5, 8, 50, 60 and 80

Segmental Linear Bushing

Steel sleeve
External wiper seals
Pressed-on deep groove ball bearings
Ordering data

Standard Linear Bushing

Internal wiper seals
Pressed-on deep groove ball bearings

with series 618 deep groove ball

bearings (sizes 12 to 40)

Shaft

Part numbers
with series 618 deep groove ball bearings

(mm)

28 o 1br
(Sizes 5, 8, 50, 60 and 80)

with series 60 deep groove ball

bearings

Mass
(kg)

0663-205-00

0.02

0663-208-00

0.06

12

0663-212-00

0.08

16

0663-216-00

0.11

20

0663-220-00

0.15

25

0663-225-00

0.17

30

0663-230-00

0.35

40

0663-240-00

0.49

50

0663-250-00

1.29

60

0663-260-00

2.39

80

0663-280-00

5.35

Shaft
d
(mm)

Part numbers
with series 60 deep groove ball bearings

0664-205-00

0.03

0664-208-00

0.11

12

0664-212-00

0.14

16

0664-216-00

0.20

20

0664-220-00

0.27

25

0664-225-00

0.32

30

0664-230-00

0.56

40

0664-240-00

0.87

50

0664-250-00

1.78

60

0664-260-00

3.26

Mass
(kg)

174

RE 83 100/09.99

Dimensions
with series 618 deep groove ball bearings

Load
capacities3) (N)
dyn.
stat.

Dimensions (mm)

D1 d

28 o 2

D1

C0

21

121)

22

180

140

82)

32

20

25

320

240

12

37

25

30

480

420

16

42

30

34

720

620

20

47

35

38

1020

870

25

52

40

45

1630

1360

30

65

50

54

2390

1960

40

78

60

10

66

3870

3270

50

95

751)

10

100

8260

6470

60

115

901)

13

125

11500

9160

80

150

1201)

16

165

21000

16300

with series 60 deep groove ball bearings

Dimensions (mm)

A
d

D1

28 o 4

1)
2)

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the tables
opposite must be multiplied by a factor of 1.26.
Sealing:

Recommended tolerances

3)

Load
capacities3) (N)
dyn.
stat.
C
C0

D1

28

121)

22

180

140

82)

42

20

12

25

320

240

12

47

25

12

30

480

420

16

55

30

13

34

720

620

20

62

35

14

38

1020

870

25

68

40

15

45

1630

1360

30

80

50

16

54

2390

1960

40

95

60

18

66

3870

3270

50

115

751)

20

100

8260

6470

60

140

901)

24

125

11500

9160

Oversize
A spacer sleeve is located between the ball bearing and the
Standard Linear Bushing.
The figures given for load capacity are minimum values as the
position and load direction cannot be precisely defined.

The linear bushings are sealed at both ends.

Series 0663:

If the deep groove ball bearings are to be sealed with shaft

seals, please send for Table 06/060-00.

Series 0664:

In all sizes the deep groove ball bearings are maintenance-free

with shields at both ends.

Series 0663 und 0664:

Shaft: dh6
Housing bore DK6 or DK7

Other tolerance zones may be selected for special purposes

(refer to the anti-friction bearing manufacturers mounting recommendations).
RE 83 100/09.99

175

STAR Linear Bushings for Combined Linear and

Rotary Motion
Linear Bushings for Combined Linear and Rotary Motion, 0665with needle roller bearings, without wiper seal

Linear Bushings for Combined Linear and Rotary Motion, 0667with needle roller bearings, with wiper seal
Structural Design
Standard Linear Bushing
(closed type)
Needle roller bearings
Steel spacer rings
Retaining rings

Ordering data
with needle roller bearings

2901

Shaft
d
(mm)

with two
seals

Part numbers
without
seals

Mass
(kg)

0667-005-00

0665-005-00

0.02

0667-008-00

0665-008-00

0.04

12

0667-012-00

0665-012-00

0.08

16

0667-016-00

0665-016-00

0.10

20

0667-020-00

0665-020-00

0.20

25

0667-025-00

0665-025-00

0.34

30

0667-030-00

0665-030-00

0.56

40

0667-040-00

0665-040-00

1.39

50

0667-050-00

0665-050-00

2.18

60

0667-060-00

0665-060-00

4.14

80

0667-080-00

0665-080-00

7.11

The figures for dynamic load-carrying capacity have been calculated assuming a nominal travel of 100,000 m.
For a nominal travel of 50,000 m, the 'C' figures in the tables must be multiplied by a factor of 1.26.
176

RE 83 100/09.99

Dimensions
B
b

D1

29 o 2

Load capacities4) (N)

Dimensions (mm)
d

1)
2)
3)
4)

dyn.

stat.

C0

D1

51)

12

22

19

12

12

180

140

81)

16

25

24

13

14.1

320

240

12

22

32

30

16

20

420

280

16

26

36

34

20

22.1

580

440

20

32

45

42

20

28

1170

860

25

40

58

50

30

40

2080

1560

30

47

68

57

30

48

2820

2230

402)

62.13)

80

80

56

56

5170

3810

502)

75

100

92

70

73.1

8260

6470

602)

90

125

110

70

95

11500

9160

802)

120

165

140

81.6

125

21000

16300

With plastic ball retainer.

Contrary to the illustration, these sizes have two needle roller bearings.
The basic body is a special version of the closed Standard Linear Bushing.
The figures given for load capacity are minimum values as the position and load direction cannot be precisely defined.

Recommended tolerances:

RE 83 100/09.99

Shaft dh6
Housing bore DK6 or DK7
Other tolerance zones may be selected for special purposes
(refer to the anti-friction bearing manufacturers mounting recommendations).

177

STAR Precision Steel Shafts

STAR Precision Steel Shafts come in various tolerance grades, as solid or tubular shafts,
in heat-treatable or corrosion-resistant steel, with hard chrome plating or STAR-Resist
coating, and in metric or inch sizes.
They are induction hardened and centerless ground.
Besides their use as guide shafts for linear bushings, STAR Precision Steel Shafts have
proven successful in numerous other applications, for example as rollers, pistons or axles.
We supply STAR Precision Steel Shafts to your requirements: cut to length and chamfered
at both ends, machined to your drawing or description, or in unmachined mill-cut lengths.
For shipment, STAR Precision Steel Shafts are coated with an anti-corrosion film and
packed in wooden crates, cardboard boxes, railroad containers, etc., according to the size
and quantity involved.
You can rely on competent advice and rapid service from the headquarters and regional
sales offices in Germany as well as subsidiaries and agencies in over 60 countries all
around the world.
STAR Precision Steel Shafts offer you the right solution for any requirement.

178

RE 83 100/09.99

56o1

RE 83 100/09.99

179

STAR Precision Steel Shafts

Overview
Metric sizes

Shaft
d
(mm)

Inch sizes

Part numbers
Solid shafts
Heat-treatable steel
h6

h7

X46Cr13
h6

X90CrMoV18
h7

h6

h7

1000-005-00 1000-005-01 1000-005-30 1000-005-31

1000-006-00 1000-006-01 1000-006-30 1000-006-31

1000-008-00 1000-008-01 1000-008-30 1000-008-31

10

1000-010-00 1000-010-01 1000-010-30 1000-010-31

12

1000-012-00 1000-012-01 1000-012-30 1000-012-31 1000-012-20 1000-012-21

14

1000-014-00 1000-014-01

15

1000-015-00 1000-015-01

16

1000-016-00 1000-016-01 1000-016-30 1000-016-31 1000-016-20 1000-016-21

18

1000-018-00 1000-018-01

19

1000-019-00 1000-019-01

20

1000-020-00 1000-020-01 1000-020-30 1000-020-31 1000-020-20 1000-020-21

22

1000-022-00 1000-022-01

24

1000-024-00 1000-024-01

25

1000-025-00 1000-025-01 1000-025-30 1000-025-31 1000-025-20 1000-025-21

30

1000-030-00 1000-030-01 1000-030-30 1000-030-31 1000-030-20 1000-030-21

32

1000-032-00 1000-032-01

35

1000-035-00 1000-035-01

38

1000-038-00 1000-038-01

40

1000-040-00 1000-040-01 1000-040-30 1000-040-31 1000-040-20 1000-040-21

45

1000-045-00 1000-045-01

50

1000-050-00 1000-050-01 1000-050-30 1000-050-31 1000-050-20 1000-050-21

55

1000-055-00 1000-055-01

60

1000-060-00 1000-060-01 1000-060-30 1000-060-31 1000-060-20 1000-060-21

70

1000-070-00 1000-070-01

80

1000-080-00 1000-080-01 1000-080-30 1000-080-31 1000-080-20 1000-080-21

100

1000-100-00 1000-100-01

110

1000-110-00 1000-110-01

Shaft
d
(inch)

Part numbers
Solid shafts
Heat-treatable steel
Class "L"

Class "S"

X90CrMoV18
Class "L"

Class "S"

1/ "
4

1000-804-08 1000-804-09

3/ "
8

1000-806-08 1000-806-09

1/ "
2

1000-808-08 1000-808-09

5/ "
8

1000-810-08 1000-810-09

3/ "
4

1000-812-08 1000-812-09

1000-812-28 1000-812-29

1"

1000-816-08 1000-816-09

1000-816-28 1000-816-29

1/ "
4

1000-820-08 1000-820-09

1/ "
2

1000-824-08 1000-824-09

2"

1000-808-28 1000-808-29

1000-824-28 1000-824-29

1000-832-08 1000-832-09

180

RE 83 100/09.99

Shaft

Part numbers
Solid shaft

d
(mm)
5

Star Resist
h6

Tubular shaft

hard chrome plated

heat-treatable steel

h6

h7

hard chrome plated

h6

h7

h7

1000-005-70

6
8

1000-008-70

10

1000-010-70

12

1000-012-70

1000-012-60

1000-012-61

1000-016-70

1000-016-60

1000-016-61

1000-020-70

1000-020-60

1000-020-61

25

1000-025-70

1000-025-60

1000-025-61

1001-025-10

1001-025-11

1001-025-41

30

1000-030-70

1000-030-60

1000-030-61

1001-030-10

1001-030-11

1001-030-41

1000-040-70

1000-040-60

1000-040-61

1001-040-10

1001-040-11

1001-040-41

1000-050-70

1000-050-60

1000-050-61

1001-050-10

1001-050-11

1001-050-41

1000-060-60

1000-060-61

1001-060-10

1001-060-11

1001-060-41

1000-080-60

1000-080-61

1001-080-10

1001-080-11

1001-080-41

1001-100-10

1001-100-11

14
15
16
18
19
20
22
24

32
35
38
40
45
50
55
60
70
80
100
110

RE 83 100/09.99

181

STAR Precision Steel Shafts

Technical Data
Dimensional accuracy and
tolerance zones

Tolerances for metric-size steel shafts

Nominal diameter

The diameters of Precision Steel Shafts are

accurate to within the tolerance zones h6
and h7. Details on the dimensional accuracy of the shafts are compiled in the tables
on the right. The tolerance for the diameter
of soft-annealed shaft sections may go
slightly beyond the tolerance zones quoted.
On request, Precision Steel Shafts may also
be supplied in tolerance zone h5 (standard
diameters 30 to 80 only).
For special diameter tolerances, please
consult us.
Straightness
Because of the length of the shafts, it
would be uneconomical to use the
straightness measurement method
specified in DIN ISO 1101 section 14.1.
Instead of direct measurement for straightness, the shafts are tested for runout
tolerance as described in DIN ISO 1101
section 14.13.1.
See "Measurement of straightness".

(mm)

over

10

18

30

50

80

up to

10
0
9
0
15

18
0
11
0
18

30
0
13
0
21

50
0
16
0
25

80
0
19
0
30

120
0
22
0
35

h6

(m)

h7

(m)

6
0
8
0
12

Roundness

h6
h7

(m)
(m)

4
5

4
6

5
8

6
9

7
11

8
13

10
15

Taper,
Convexity,
Concavity
Straightness

h6
h7

(m)
(m)

5
8

6
9

8
11

9
13

11
16

13
19

15
22

(m/m)

75

60

50

50

50

50

50

Tolerance
for diameter

Measured value t11)

1)

2)

(m/m)

150

120

100

100

100

100

100

Surface roughness C.L.A.(Ra)2) (m)

0.32

0.32

0.32

0.32

0.32

0.32

0.32

Dial gauge reading during straightness measurement. For lengths of less than 1 m the
lowest possible value is 40 m. This corresponds to a straightness tolerance of 20 m.
Applies to shafts made of heat-treatable or anti-friction bearing steel only.
Please contact us for surface finish and surface roughness (Ra) tolerances for hard
chrome plated and corrosion-resistant steel shafts.

Tolerances for inch-size steel shafts

Shaft d
(Inch)

3)

Class "S"3)

Class "L"

(mm)

(Inch)

(mm)

(Inch)

6.35

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

3/

9.525

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

1/

12.70

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

5/

15.875

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

3/

19.05

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

25.40

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

11/4

31.75

0.0005
0.0010

0.013
0.025

0.0010
0.0015

0.025
0.038

11/2

38.1

0.0006
0.0011

0.015
0.028

0.0011
0.0016

0.028
0.041

50.8

0.0006
0.0013

0.015
0.033

0.0013
0.0020

0.033
0.051

1/

(mm)

Class "S" by special request only.

182

RE 83 100/09.99

58 0 1
Measurement of straightness
t1 AB

t1 AB

Measurements are performed at points

equidistant between the support points
and the overhanging ends of the shaft. The
measured values are then halved and the
resulting value t1 gives the straightness.

t1 AB

0.3L

0.4L
L

0.3L

58o2

58o3

Measurement of roundness
58 MADE IN ENGLAND
112/ 4

The figure shows the roundness of a raw

shaft compared with that of a finished
Precision Steel Shaft.

58 MADE IN ENGLAND
112/ 4

SPECIMEN

No.

SPECIMEN

1/3

M AG N

No. 1/3

F I LT E R

1000

M AG N

TA LY RO N D

RA

NK
O

TA LY RO N D

TH
E

F I LT E R

2000

RG
ON
ANI SA
O BS
TI ON, RANK TAY LO R H

IS
DIV

IO

TH
E

Raw shaft

RA

NK
O

RG
ON
ANI SA
O BS
TI ON, RANK TAY LO R H

IS
DIV

IO

Precision Steel Shaft

Shaft hardness
The surface of the shaft is inductionhardened to a depth of at least 0.4 up to
3.2 mm, depending on the shaft diameter.
Surface hardness and depth of hardness
are extremely uniform, both in the axial
and in the circumferential direction. This is
the reason for the excellent dimensional
consistency and the long service life of
Precision Steel Shafts.
The photographs opposite show a longitudinal and a transverse section through a
hardened and ground Precision Steel Shaft.
The hardened surface zone has been made
visible by caustic etching.

58o4a
Shaft d

(mm)

over
up to

3
10

10
18

18
30

30
50

50
80

80
120

Depth of hardness1)

(mm)

min.

0.4

0.6

0.9

1.5

2.2

3.2

1)

RE 83 100/09.99

58o4b

Please contact us to obtain the depth of hardness for corrosion-resistant

steel shafts.

183

STAR Precision Steel Shafts

Technical Data

59o1

Minimum hardness
Solid and tubular shafts

HRC 60

Corrosion-resistant
steel shafts
to DIN 17230 / EN 10088

HRC 53

Induction-hardened surface zone

Structure: martensite
hardness HRC 60 (Rockwell C)
Transitional structure:
martensite
troostite
pearlite

The figure opposite shows the microstructure in the surface zone of a shaft
cross section (magnification approx. 10x).
The hardened outer layer of martensite and
the smooth transition to the tough inner
core structure are clearly visible.

Shaft deflection

When steel shafts are used as linear motion guideways for linear bushings it is important
that the shaft deflection occurring under load is kept within certain limits, as otherwise the
proper functioning and the service life of the assembly could be impaired1).
To facilitate the determination of shaft deflection by calculation, we have compiled the
most common load cases together with the associated deflection equations in the table
below.
The equations for calculation of the inclination of the shaft in the linear bushing (tan )
can also be taken from this table.

Loading conditions
F

f1
fm1

Case
No.

62 0 1

62 0 2

62 0 5

f4 =

F a2
(3I 4a)
24 E J
F I3 a2
4 a

(1 )
2 E J I2
3 I
F I3
a
4 a2

(1 2 )
8EJ I
3 I
F I 3 a 3 b3

3 E J I3 I3

F I 3 a 2 b2

3 E J I2 I2

fm4 = f4

f5 =
A

1)

f3 =

I+b

3b

I+b
3a

tan (x=a) =

F a2 b
2EJI

tan (x=a) =

Fab
2EJ

tan (x=b) =

F a 2 b2
2b
(1
2
2EJI
I

tan (x=b) =

Fa
(3b2 I2 + a2)
6EJI

tan (x=0) =

F I2
24 E J

fm5

f4
fm4

f2 =

F a3
3a
(2
6EJ
I

Shaft inclination
in linear bushings

2
I
2 F I3 a3 b2
fm3 =
3 2 (
)
3EJ I
I I + 2a

62 0 4

f1 =

fm2 =

f3
fm3

62 0 3

f2
fm2

Deflection equation

fm1 =

Core structure:
pearlite and ferrite

5 F I3
384 E J

There will be no loss of load-carrying capacity or service life in Super Linear Bushings
not exceed 30 (tan 30 = 0.0087).

184

and

provided the shaft deflection does

RE 83 100/09.99

The table gives the values for the maximum

permissible shaft inclination (tan max) for
each size of Standard Linear Bushing.
At tan = tan max the permissible static
load capacity is approx. 0.4 CO.

Shaft

Shaft
tan max

d
(mm)

tan max

d
(mm)

12.3 104

30

6.4 104

10.0 104

40

7.3 104

12

10.1 104

50

6.3 104

16

8.5 104

60

5.7 104

20

8.5 104

80

5.7 104

25

7.2 104

Values for E x J and mass for steel shafts

d

ExJ

(mm)

(N x mm2)

(kg/m)

ExJ

Mass

(mm)

(N x mm2)

(kg/m)

6.44 106

0.15

1/4

6.35

1.68 107

0.25

4.22 107

0.39

3/8

9.525

8.48 107

0.56

10

1.03 108

0.61

1/2

12.7

2.68 108

0.99

12

2.14 108

0.88

5/8

15.875

6.55 108

1.54

16

6.76 108

1.57

3/4

19.05

1.36 109

2.22

20

1.65

109

4.29

109

3.95

4.03

109

1.05

1010

6.18

8.35

109

2.17

1010

8.89

2.64

1010

9.80

6.87

1010

15.81

6.44

1010

15.32

1.34

1011

22.05

4.22

1011

39.21

25
30
40
50
60
80

2.45
3.83
5.51

(Inches)

25.4

1 1/4
1 1/2
2

31.75
38.1
50.8

Tubular shafts
ExJ

Mass

outer

inner

(mm)

(mm)

(N x mm2)

(kg/m)

14

3.63 109

2.63

19

7.01

109

3.30

2.13

1010

5.50

5.65

1010

9.95

1.15

1011

13.89

3.10

1011

19.02

25
30
40
50
60
80

RE 83 100/09.99

Solid shafts
Mass
d

26.5
29.6
36.5
57.4

185

STAR Precision Steel Shafts

Diameters and Lengths

Mill-cut lengths
Longer shafts than those quoted can also
be supplied on request. These shafts are
made up of shaft sections of precisely
measured length joined end-to-end (see
section on "Composite shafts" below).

Type of shaft

Diameter (mm)

Solid shafts2)

< 20 (except 12 and 16)

12, 16 and 20

Tubular shafts
Corrosion-resistant
steel shafts
1)

2)
3)

25 up to

100

5 up to
> 20 up to

20
80

Mill-cut length1) (m)

3.5 up to 4.0
5.7 up to 5.9
4

up to 5.93)

3.5 up to 4.0
5.7 up to 5.9

The first 50 mm at each end of mill-cut lengths may deviate slightly from the nominal
diameter.
Solid shafts of lengths up to 8 m and diameter 20 and over are available on request.
Depending on size.

Composite shafts
Plug-and-socket joints

We can supply composite shafts for applications requiring a shaft longer than the mill-cut
lengths available. The shaft sections are joined together by a spigot-and-recess arrangement, one section having a locating plug and the other a mating hole (see figure below).
The joined shaft must rest on a full-length, continuous support rail or must at least be
supported at regular intervals with one of the supports located at the joint between the
shaft sections (see "Shaft Support Rails").
The shafts must be axially tensioned against each other at the time the shaft assembly is
screwed to the shaft support rail. This is to prevent a gap opening at the joint when the
shaft assembly is loaded in service.

Shafts with threaded joints

(does not apply to corrosionresistant steel shafts)

At the customers request, the plug can be threaded and the mating hole tapped (see
figure below). Line-up markings are then provided at the ends of the mating shaft sections
to facilitate vertical alignment of the radial holes for attachment of the coupled shaft
assembly to the shaft support rail.
All machining and marking operations are carried out on the shaft sections after they have
been hardened and ground. Since it will not be possible to re-grind the finished joint,
extreme care is taken in the machining of the centering arrangement to ensure precision
mating of the shaft sections.

Line-up markings here

186

RE 83 100/09.99

Shaft Machining

59 0 2

Steel shafts intended for use as linear

motion guideways for Linear Bushings
must be chamfered at the ends to prevent damage to the ball retainers or
wipers when the linear bushing is being
pushed onto the shaft.
The figure and the table give the
dimensions of the chamfers required.
Linear bushings with seals must not be
pushed over sharp edges in the shaft
(e.g. retaining ring grooves), as this
would damage the seal lips.

L1

20

Shaft

d (mm)

Length of
chamfer

L1

(mm)

10 12 16 20 25 30 40 50 60 80

1.5 1.5 1.5 2

Hardened and ground steel shafts in mill-cut lengths are always in stock. These can be cut
to any desired length and machined to give them any of the following:

Length tolerances for

cut-to-size shafts

reduced-diameter ends

radial or axial holes

male or female threads

recesses

countersinks

or other specially-machined features.

Dimensions in mm
Length

Tolerance
0.5

up to 400
over 400
up to 1000
over 1000
up to 2000
over 2000
up to 4000
over 4000
up to 6000
over 6000
up to 8000

0.8
1.2
2.0
3.0
3.5

Steel shafts with closer length tolerances can also be supplied against a surcharge.

RE 83 100/09.99

187

STAR Precision Steel Shafts

Shaft Machining
Machining of shaft ends has been standardized at STAR.

Standard shaft ends

The expertise acquired over the years in special shaft machining techniques offers you the
following benefits:
rapid processing,
lower costs.
If you would like your shafts machined to any of the examples given below, we recommend
that you
copy the drawing,
enter the dimensions and tolerances, and
indicate whether you would like only one or both shaft ends to be so machined.
When selecting tolerances, please avoid any overdetermination.

Attach the annotated drawing to your order.

Shaft ends with retaining ring groove

to DIN 471

L=
L1=

d h6/h7=

L0=

WU 1

L2=

Shaft ends with 90 cutout

L=
L1=
L0=

d h6/h7=

WU 2

L2=

188

RE 83 100/09.99

Shaft ends with 90 countersink

L=
L1=

WU 3

d h6/h7=

L0=

L2=

Shaft ends with single flat

(both ends)

t=

t=

WU 5

d h6/h7=

L=

B=

Shaft ends with outer flats

(one end)

B=

L=

d h6/h7=

t=

WU 6

SW =

t=

B=

B=

RE 83 100/09.99

189

STAR Precision Steel Shafts

Shaft Machining
Shaft ends with grooves (both ends)

L=
L4=

L5=
B=

B=

L4=

t=

t=

L5=

d h6/h7=

WU 7

Shaft ends with inner flats (one end)

t=

L5=
L4=

B=

L4=

B=

d h6/h7=

t=

SW =

WU 8

L5=
L=

Shaft ends with holes tapped to pitch

circle (both ends)

t4 =

View X

t3 =

d1 =

Core hole
to DIN 336
or DIN 13

WU 12

dt=

d h6/h7=
L =

190

RE 83 100/09.99

Shaft ends with spigot (both ends)

L=
L2=

L2=

L1=

d1 =

WU 9

d1 =

WU 13

R 0.4 +0.4

d h6/h7=

or undercut
type F DIN 509
(both ends)

Shaft ends with threaded spigot

(both ends)

L=
L1=

L2=

L2=
d h6/h7=

d1 =

d1 =

WU 10

=
Thread runout to DIN 76-a1
(DIN 76-A for undercut)

WU 14

We recommend
DIN 76-A for undercut

Shaft ends with spigot and threaded

spigot (both ends)

L=
L2 =

L2 =
L7 =

L1=

L8 =

L8 =

L7 =

d h6/h7=

d2 =

d1 =

WU 11

R 0.4

+0.4

We recommend type F DIN 509

for undercut
We recommend type DIN 76-A
for undercut

RE 83 100/09.99

191

Thread runout
to DIN 76-a1

STAR Precision Steel Shafts

Shaft Machining
Shaft ends with tapped hole and
centering bore to DIN 332-D

L=
t2 =

t2 =
t1 =

t1 =

d=

d1 =

d=
d1 =

WU 4

For a tapped hole with centering bore,

we recommend DIN 332-D

Shaft ends with tapped hole

L=
t4 =

t4 =
t3 =

t3 =

d1 =

d1 =
to DIN 336
or DIN 13

192

RE 83 100/09.99

Shafts with radial holes, drilled or

drilled and tapped

T =
d1 =

Shafts that have to be supported require

radial holes for attachment of the shaft
supports. The radial holes are drilled into
the steel shafts after hardening and
grinding.
The diameter, depth and spacing of the
holes depend on the diameter of the shaft.
Refer to the table in the sections "Shaft
Support Rails for Standard and Super Linear
Bushings" and "Shaft Support Rails for
Radial Linear Bushings" for standard
dimensions.

Recommended values for boring

of clearing holes in the hardened
surface zone

d 2 = d1 + approx.1mm

d h6/h7=

t2

N=

x=

L=

Shaft
d
(mm)

Dimensions (mm)
d1

t2

Shaft
d
(mm)

Dimensions (mm)
d1

t2

12

M4

2.5

50

M12

4.0

16

M5

2.5

50

M14

4.5

20

M6

3.0

50

M16

5.0

25

M8

3.0

60

M14

5.5

30

M10

3.5

60

M20

6.5

40

M10

4.0

80

M16

5.5

40

M12

4.5

80

M24

6.5

Values for corrosion-resistant steel shafts on request

For matching Shaft Support Rails,

see the related chapter.
Steel Shafts can also be delivered
with ready-mounted Shaft Support
Rails as standard.

RE 83 100/09.99

y=

nx T =

193

STAR Precision Steel Shafts

Ordering Data
Solid shafts made of heattreatable steel, metric sizes

When a shaft forms an integral part of an anti-friction bearing system, the materials used
have to satisfy exacting requirements.
STAR offers the optimum shaft material for each diameter range. The materials we use
have a much higher carbon content compared to frequently used mass-produced steels,
which has a very positive influence on the achievable surface hardness and provides better
resistance to aging.
The exceptionally uniform surface hardness and hardening depth of STAR shafts, combined with an excellent degree of purity, homogeneous microstructure and defined grain
sizes, ensure particularly long service life under rolling loads.
Available diameters (mm)
5, 6, 8, 10, 12, 14, 15, 16, 18, 20, 22, 24, 25, 30, 32, 35, 38, 40, 45, 50, 55, 60,
70, 80, 100, 110
d (mm)

Lengths (m)

5-10, 14, 15, 18

approx. 3.5 to 4.0

12, 16, 20-110

approx. 5.7 to 5.9

Solid shafts from 20 mm in diameter and up to 8 m in length on request.

Greater overall lengths are composed of sections joined end-to-end.
STAR Linear Bushings can roll over joints without any problems.
Materials

Hardness

Cf 53, Cf 60, Ck 67

min. 60 HRC

Part numbers
Tolerance h6

1000-xxx-00

Tolerance h7
1000-xxx-01
xxx = diameter in mm

Solid shafts made of

corrosion-resistant steel
to DIN 17230 / EN 10088

Ordering example:
For a solid shaft of heat-treatable steel,
25 mm diameter, 460 mm length,
tolerance quality h7
Part No. 1000-025-01, 460 mm

The correct choice for applications requiring high corrosion resistance in a clean environment, e.g. in the food industry, semiconductor manufacture and medical engineering.
X 90 CrMoV 18 differs from X 46 Cr 13 in that it is additionally resistant to lactic acid.
Materials

Available diameters (mm)

X 46 Cr 13

5, 6, 8, 10, 12, 16, 20, 25, 30, 40, 50, 60, 80

X 90 CrMoV 18

12, 16, 20, 25, 30, 40, 50, 60, 80

d (mm)

Lengths (m)

5-20

approx. 3.5 to 4.0

25-80

approx. 5.7 to 5.9

Greater overall lengths are composed of sections joined end-to-end.

STAR Linear Bushings can roll over joints without any problems.
Materials

Hardness

X 46 Cr 13

min. 54 HRC

X 90 CrMoV 18

min. 55 HRC
Part numbers

X 46 Cr 13

X 90 CrMoV 18

Tolerance h6

1000-0xx-30

Tolerance h6

1000-0xx-20

Tolerance h7
xx = diameter in mm

1000-0xx-31

Tolerance h7

1000-0xx-21

Ordering example: For a solid shaft of corrosion-resistant steel X 46 Cr 13, 16 mm

diameter, 350 mm length, tolerance quality h6
Part No. 1000-016-30, 350 mm
194

RE 83 100/09.99

Solid shafts,
hard chrome plated

Optimum anti-corrosion protection for applications in chemically aggressive environments,

or for particularly attractive visual effect.
Available diameters (mm)
12, 16, 20, 25, 30, 40, 50, 60, 80
d (mm)

Lengths (m)

12-20

approx. 3.5 to 4.0

25-80

approx. 5.7 to 5.9

Greater overall lengths are composed of sections joined end-to-end. STAR Linear Bushings
can roll over joints without any problems.
Materials

Hardness

Cf 53, Cf 60, Ck 67

min. 60 HRC (approx. 700 HV)

Chrome plating (thickness approx. 10 m) approx. 1000 HV

Part numbers
Tolerance h6

1000-0xx-60

Tolerance h7

1000-0xx-61

Ordering example:
For a solid shaft, hard chrome plated, 30 mm
diameter, 480 mm length, tolerance quality h7
Part No. 1000-030-61, 480 mm

xx = diameter in mm

Solid shafts,
with STAR-Resist coating

STAR-Resist provides inexpensive cathodic anti-corrosion protection for the steel base
material through a zinc-iron coating with yellow chromating. The initial layer thickness of
approx. 5 m is compacted by rolling loads in the travel zone during the running-in cycles,
thus canceling out the oversize. Cathodic action continues to protect the shaft from
rusting even when the coating is slightly damaged.
Suitable for providing reliable anti-corrosion protection in applications involving a high
level of humidity, changing climatic conditions with condensation, hand perspiration, or
similar influences.
Not suitable for contact with food.
Available diameters (mm)
5, 8, 10, 12, 16, 20, 25, 30, 40, 50

The length of STAR-Resist-coated shafts is limited to around 3.5 m.

Greater overall lengths are composed of sections joined end-to-end. STAR Linear Bushings
can roll over joints without any problems.
Materials

Hardness

Cf 53, Cf 60, Ck 67

min. 60 HRC

Part numbers
Tolerance h6

1000-0xx-70

Tolerance h7
xx = diameter in mm

1000-0xx-71

Ordering example:
For a solid shaft, STAR-Resist-coated, 20 mm diameter, 450 mm length, tolerance quality h7
Part No. 1000-020-71, 450 mm
RE 83 100/09.99

195

STAR Precision Steel Shafts

Ordering Data
Tubular shafts made of
heat-treatable steel

STAR Tubular Shafts can accommodate electric cables or carry liquid or gaseous media.
Tubular shafts are also often used for weight-saving reasons. The material is seamlessly
rolled, with the inner diameter left in the as-rolled condition.

Available diameters
Outer diameter (mm)

25

30

40

50

60

80

100

Inner diameter (mm) (approx.)

14

19

26.5

29.6

36.5

57.4

65

Lengths: 5.5 to 5.9 m

Materials

Hardness

Ck 60

min. 60 HRC
Part numbers

Tolerance h6

1001-xxx-10

Tolerance h7

1001-xxx-11

xxx = Outer diameter in mm

Ordering example:
For a tubular shaft, 80 mm diameter, 3600 mm length, tolerance quality h7
Part No. 1000-080-11, 3600 mm

Tubular shafts,
hard chrome plated
Tolerance h7

Available diameters (mm)

Outer diameter

25

30

40

50

60

80

Inner diameter

14

19

26.5

29.6

36.5

57.4

Lengths:
5.5 to 5.9 m
Materials

Hardness

Ck 60

min. 60 HRC
(approx. 700 HV)

Chrome plating (thickness approx. 10 m) approx. 1000 HV

Part number
1001-0xx-41

xx = Outer diameter in mm
Ordering example:
For a tubular shaft, hard chrome plated, 40 mm diameter, 2000 mm length,
tolerance quality h7
Part No. 1001-040-41, 2000 mm

196

RE 83 100/09.99

Solid shafts made of heattreatable steel, inch sizes

Available diameters
(inch)

1/

xx

04

3/

06

1/

08

5/

10

3/

12

11/ 4

1 1 /2

16

20

24

32

d (inch)

Lengths (m)

1/

approx. 3.5 to 4.0

3
4 /4

12

approx. 5.7 to 5.9

Greater overall lengths are composed of sections joined end-to-end. STAR Linear Bushings
can roll over joints without any problems.
Materials

Hardness

Cf 53, Cf 60, Ck 67

min. 60 HRC

Part numbers
Class "L"

1000-8xx-08

Class "S"

1000-8xx-09

xx: see table

Ordering example:
For a solid shaft of heat-treatable steel, 1/2 inch diameter, 800 mm length, class "S"
Part No. 1000-808-09, 800 mm

Solid shafts of corrosionresistant steel

to DIN 17230 / EN 10088,
inch sizes

Available diameters
(inch)

1/

xx

08

3/

11/ 2

16

24

12

d (inch)

Lengths (m)

1/

approx. 3.5 to 4.0

1 - 11/2

approx. 5.7 to 5.9

3/

Greater overall lengths are composed of sections joined end-to-end. STAR Linear Bushings
can roll over joints without any problems.
Materials

Hardness

X 90 CrMoV 18 (resistant to lactic acid)

min. 55 HRC

Part numbers
Class "L"

1000-8xx-28

Class "S" (on request)

1000-8xx-29

xx: see table

Ordering example:
For a solid shaft of corrosion-resistant steel X 90 CrMoV 18, 1 inch diameter,
2500 mm length, class "L"
Part No. 1000-816-28, 2500 mm
RE 83 100/09.99

197

STAR Shaft Support Rails

Shaft Support Rails are designed to support the shafts on which open-type Linear
Bushings run to prevent them from bending under load.
Shaft Support Rails are delivered in ready-to-mount sections of high dimensional
accuracy and are specially designed to give high rigidity. Their low overall height
allows the construction of extra-compact linear motion assemblies.

Advantages
Shaft Support Rails
prevent shaft deflection
ensure efficient running of linear motion assemblies
eliminate the need for users own time-consuming and costly designs.

Shaft Support Rails are specially engineered sections manufactured mainly in standard
lengths of 600 mm or 3000 mm. They can be mounted end to end for continuous shaft
support or cut to any desired length for spaced support.
Ten different shaft support rails are available for shaft diameters from 12 to 80 mm.
Intermediate shaft sizes can be mounted on the shaft support rail nearest in size to
the shaft diameter. If in doubt, the next larger support rail should be used.

Shaft Support Rails are also (and in some cases exclusively)

available with ready-mounted Precision Steel Shafts.

198

RE 83 100/09.99

37b1a

RE 83 100/09.99

199

STAR Shaft Support Rails with ready-mounted steel shafts

1. General

STAR can supply steel shafts ready-mounted on seven different types of shaft support rails.
The individual support rails are arranged end to end underneath the corresponding shafts.
Once the elements have been aligned and the linear motion assemblies screwed down
onto a torsionally stiff, surface-machined base, the units will reflect the tolerances as
given in the tables.

2. Part numbers

2.1 For use with open-type Standard and Super Linear Bushings

Type 1011 = Steel shaft with flanged

aluminum shaft support rail, high-profile
version
1050-1..-..
1050-2..-..

Type 1014 = Steel shaft with flanged

aluminum shaft support rail, low-profile
version
1050-6..-..
1050-7..-..

Type 1015 = Steel shaft with aluminum

shaft support rail, for side mounting
1054-1..-..
1054-2..-..

Type 1010 = Steel shaft with flanged

aluminum shaft support rail, low-profile
version, greater height tolerance, costeffective
(only available ready-mounted)

1054-1

1054-2

Type 1025 = Steel shaft with aluminum

shaft support rail, for ALU-STAR Profile
Systems, low-profile version

200

RE 83 100/09.99

Type 1013 = Steel shaft with flangeless

aluminum shaft support rail, greater height
tolerance
(only available ready-mounted)
X

Type 1016 = Steel shaft with flangeless

steel shaft support rail
(only available ready-mounted)

2.2 For use with Radial Linear Bushings

Type 1018 = Steel shaft with flanged
steel shaft support rail
1052-1..-..
X

Type 1020 = Steel shaft with steel shaft

support rail, for side mounting
1053-1..-..

2.3 For use with Radial Compact Sets

Type 1012 = Steel shaft with special
flanged steel shaft support rail for Radial
Compact Sets
(only available ready-mounted)

RE 83 100/09.99

201

STAR Shaft Support Rails with ready-mounted steel shafts

Design Hints, Ordering Data, Mounting
Design hints

a) Standardized Shaft Support Rails offer benefits:

Shaft Support Rails with hole spacing as specified in the catalog are always in stock. They
are also more cost-effective as they are mass produced.
b) End spaces x and y
If the ordered shaft length is a whole multiple of the hole spacing dimension in a shaft
support rail, the spaces at the ends of the rail will be half the pitch length (x and y = T/2).
For other shaft lengths we make sure the holes are centered over the length (x = y). This
is done by cutting off material at both ends of any overhanging shaft support rail. The end
spaces x and y should not measure less than 0.2 x T.
If the customer has not supplied a drawing, our proposal and order confirmation will include the hole spacing we have determined for the steel shaft. This then gives the necessary location of the mounting holes in the machine bed. We recommend comparing this
data with the machine design documents.
c) Extra-long and composite linear motion assemblies
A shaft section with mounted shaft support rail should not exceed 6 meters in length.
Longer assemblies are composed of a number of sections fitted end to end by plug-type
mounting. If the shaft sections are to be screwed together, the shaft support rails will
have to be mounted at the customers facility (see also section on "Composite Shafts").
The arrangement of joints in the shaft and the shaft support rail depends on the type of
assembly. Basically, however, the joint in the shaft and the joint in shaft support rail must
always be staggered.

Ordering data
To ensure prompt and smooth handling of
your order, you can provide us with the
required data according to the key given
opposite.
An exact description of the required components or a drawing is also sufficient.

10.. - 0.. - ..

Type
designation
Shaft
diameter

L ... mm

T ... mm

Shaft
length

Hole spacing
to catalog
specification

00
01
30
31

=
=
=
=

x and y .. mm

End
spaces

shaft of heat-treatable steel, h6

shaft of heat-treatable steel, h7
shaft of corrosion-resistant steel, h6
shaft of corrosion-resistant steel, h7

Examples of ordering text:

a) For a shaft of heat-treatable steel, 30 mm diameter, 1200 mm length, tolerance
quality h6, ready-mounted on shaft support rail 1050-630-00, the ordering data is:
1014-030-00 / L = 1200 / T = 150 / x and y = 75
b) For a shaft of corrosion-resistant steel, 40 mm diameter, 1100 mm length, tolerance
quality h7, ready-mounted on shaft support rail 1050-140-00, the ordering data is:
1011-040-31 / L = 1100 / T = 200 / x and y = 50

202

RE 83 100/09.99

Mounting hint for flangeless shaft support rails

To facilitate mounting and in applications subject to major side loads, we recommend

retention by means of a flat retaining strip or a wedge-profile as shown in the illustration
below.

For type 1016-... (steel)

and type 1013-... (aluminum)

Wedge profile

Retaining strip

39 B 5
The shaft support rail must be carefully
aligned for mounting as follows: push the
first shaft and shaft support rail up against
the fitting edge and screw down; then
align the second shaft, preferably with the
aid of a straightedge, and screw down.
These elements are supplied only together
with Precision Steel Shafts.
The maximum length of a support rail is
3000 mm; if longer lengths are required,
the rails can be mounted end to end. The
fitting edge allows easy alignment of the
shaft support rails, thus avoiding any
stressing of the linear bushings.

RE 83 100/09.99

39 B 6

Mount here

Fitting edge

Type 1016
41 B4

203

STAR Shaft Support Rails with flange, high-profile version

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1050-0..-00
without mounting holes for flange and shaft

Shaft Support Rails, 1050-1..-00

with mounting holes (spacing T1) for higher side loads and higher precision

Shaft Support Rails, 1050-2..-00

with mounting holes (spacing T2) for applications
subject to general requirements
Material
Aluminum

Ordering data
Shaft

Part numbers

d
(mm)

63o1

Mass
(kg)

12

1050-.12-00

0.64

16

1050-.16-00

0.74

20

1050-.20-00

1.00

25

1050-.25-00

1.20

30

1050-.30-00

1.80

40

1050-.40-00

2.10

50

1050-.50-00

3.00

60

1050-.60-00

4.00

80

1050-.80-00

6.30

Also available with ready-mounted shaft (see chapter on "Shaft Support Rails with ready-mounted steel shafts")

204

RE 83 100/09.99

63 0 2
Dimensions
d
M1
M

145

O2
H
25

U2

V
O1

U1
E
A

T/ 2

T/ 2

-0.5

600 -1.5

Hole spacing3)

Dimensions (mm)
d

H1)

M1

0.01

O1

U1

ISO 4762-8.8 DIN 7980

12

28

43

5.8

16

30

48

20

38

56

25

42

30

O22)

U2

ISO 4762-8.8
or
ISO 4017-8.8

DIN 125

T1

T2

M4x25

29

5.5

M4x12

75

120

10

M5x25

33

M5x16

100

150

8.3

11

M6x30

11

37

9.6

M6x16

100

150

60

10.8

14

M8x35

15

42

11

M6x16

120

200

53

74

11

14

M10x40

10

17

51

14

M8x25

150

200

40

60

78

15

18

M10x45

10

19

55

13.5

M8x25

200

300

50

75

90

10

19

22

M12x55

12

21

63

16

M10x30

10

200

300

60

80

100

12

25

30

M14x55

14

25

72

19

M10x30

10

300

80

100

125

14

34

42

M16x65

16

28

92

21.5

M12x35

12

300

Where extra-high precision and rigidity are required, the pitch of the center row of mounting holes (for attachment of the shaft) should
be reduced to 0.5 T1.
1)
2)
3)

Relative to nominal shaft dimension d, measured when screwed to base mounting surface.
Applies only to fixing in tapped holes in steel or cast iron.
T1: for applications in which the load acts transverse to the open portion of the bushing and load capacity is near the load rating
limit, or where high dimensional accuracy is required.
T2: for applications subject to general requirements.

RE 83 100/09.99

205

STAR Shaft Support Rails with flange, low-profile version

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1050-5..-00
without mounting holes

Shaft Support Rails, 1050-6..-00

hole spacing T1

Shaft Support Rails, 1050-7..-00

hole spacing T2
Material
Aluminum
Advantages
Low overall height
Used in conjunction with Linear Sets,
these shaft support rails give linear
motion assemblies with extremely low
overall as-installed heights.
High rigidity
The shaft bearing surface of the support
rail is matched to the diameter of the
mating-size shaft to ensure that the
shaft bearing pressure acts at the optimum angle; together with the sturdy
dimensions of the mounting screws, this
guarantees high rigidity.

Ordering data
Shaft

Part numbers

d
(mm)

64o1

Mass
(kg)

12

1050-.12-00

0.52

16

1050-.16-00

0.64

20

1050-.20-00

0.90

25

1050-.25-00

1.08

30

1050-.30-00

1.43

40

1050-.40-00

1.81

50

1050-.50-00

2.45

60

1050-.60-00

3.16

80

1050-.80-00

4.86

Also available with ready-mounted shaft (see chapter on "Shaft Support Rails with ready-mounted steel shafts")

206

RE 83 100/09.99

6402/6403
Dimensions
d
M

145

N
O2

50 for 1240
46 for 5080

O1 U1

T/ 2

T/ 2

-0.5

600 -1.5

Hole spacing3)

Dimensions (mm)
d

H1)

0.01

O1

U1

DIN6912-8.8

DIN7980

O22)

T1

T2

DIN6912-8.8

12

22

40

5.8

M4x20

29

4.5

M4x12

75

120

16

26

45

M5x20

33

7.6

M5x16

100

150

20

32

52

8.3

M6x25

11

37

8.6

M6x16

100

150

25

36

57

10.8

M8x30

15

42

M6x16

120

200

30

42

69

11

M10x35

10

17

51

10

M8x25

150

200

40

50

73

15

M10x40

10

19

55

9.5

M8x25

200

300

50

60

84

19

M12x45

12

21

63

11.5

M10x30

200

300

60

68

94

10

25

M14x50

14

25

72

13

M10x30

300

80

86

116

12

34

M16x60

16

28

92

15

M12x35

300

Where extra-high precision and rigidity are required, the pitch of the center row of mounting holes (for attachment of the shaft) should
be reduced to 0.5 T1.
1)
2)
3)

Relative to nominal shaft dimension d, measured when screwed to base mounting surface.
Applies only to fixing in tapped holes in steel or cast iron.
T1: for applications in which the load acts transverse to the open portion of the bushing and load capacity is near the load rating
limit, or where high dimensional accuracy is required.
T2: for applications subject to general requirements.

RE 83 100/09.99

207

STAR Shaft Support Rails side mounting

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1054-1..-00
with fitting edge
for applications with stringent precision and rigidity requirements

Shaft Support Rails, 1054-2..-00

with fitting edge
for applications with general precision and rigidity requirements

Material
Aluminum

Ordering data
series 1054-1..-..

Shaft

Part numbers

d
(mm)

Mass
(kg)

20

1054-120-00

1.0

25

1054-125-00

1.3

30

1054-130-00

1.9

40

1054-140-00

2.7

50

1054-150-00

3.7

Shaft

Part numbers

Mass

42b1
series 1054-2..-..

d
(mm)

(kg)

20

1054-220-00

1.1

25

1054-225-00

1.5

30

1054-230-00

2.1

40

1054-240-00

3.0

50

1054-250-00

4.2

43b1
Also available with ready-mounted shaft (see chapter on "Shaft Support Rails with ready-mounted steel shafts")

208

RE 83 100/09.99

42 B 2

43 B 2

Dimensions
1054-2..-..

H1
N

U O2

O1

25

O1

t2
V

V1

N
d
145

V1

H2
t1

U O2

t2

d
145

H1

25

1054-1..-..

M
H2

t1

Fitting edge

Fitting edge
T/ 2

T 1/

T1

E2

E1
T/ 4 T/ 2

T/ 2

-0.5

600

T 1/

-1.5

T 1/

T 1/

2
600

-0.5
-1.5

1054-1..-..
Dimensions (mm)
d

H1

1)

H2

1)

js6

0.012

20

52

7.5

25

62

30

E1

E2

0.15

0.15

t1

t2

V12)

B2)

O1

max.

15

8.3

22

75

10

20

10.8

10

26

75

72

12.5

25

11

12

30

40

88

15

30

15

12

50

105

17.5

35

19

15

8.5

8.5

O23)

ISO 4762-8.8

U
DIN 7980

30

11

M6x45

M6x16

15

11

5.5

36

15

M8x50

M8x20

100

15.3

13.5

42

17

M10x60

M10x25

10

38

100

19

16

8.5

50

21

M12x70

M12x30

12

45

100

24

18.5

60

25

M14x80

M14x35

14

1054-2..-..
Dimensions (mm)
d

1)
2)
3)

H1

1)

H2

1)

js6

0.012

20

52

7.5

25

62

30

T1

t1

t2

0.15

V12)

B2)

max.

15

8.3

15

100

8.5

10

20

10.8

18

120

15

72

12.5

25

11

21

150

40

88

15

30

15

25

50

105

17.5

35

19

30

8.5

O23)

O1
ISO 4762-8.8

30

11

M6x45

M6x16

11

5.5

36

15

M8x50

M8x20

15.3

13.5

42

17

M10x60

M10x25

10

200

17.5

16

8.5

50

19

M10x70

M12x30

10

200

21.5

18.5

60

21

M12x80

M14x35

12

Relative to nominal shaft dimension d, measured when screwed to base mounting surface.
Recommended design: make mating surface without fitting edge (V1) and line up parallel via the shafts.
Applies only to fixing in tapped holes in steel or cast iron.

RE 83 100/09.99

U
DIN 7980

209

STAR Shaft Support Rails with flange, low-profile version

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1010with Precision Steel Shaft
Material
Support rail:
Shaft:

aluminum
steel

Advantages
Low overall height
Used in conjunction with Linear Sets,
these shaft support rails make it
possible to build linear motion guideways with an extremely low overall
height.
High rigidity
The shaft bearing surface of the support
rail is matched to the diameter of the
mating-size shaft to ensure that the shaft
bearing pressure acts at the optimum
angle; together with the sturdy mounting screws, this guarantees high rigidity.
Cost-effective use
Greater height tolerances permit easy
and cost-effective assembly of supported guideways.

Ordering data
Shaft

Part numbers

Mass

d
(mm)

with shaft
(kg/m)

16

1010-016-..

2.5

20

1010-020-..

3.8

25

1010-025-..

5.4

30

1010-030-..

7.6

40

1010-040-..

12.6

available as of the year 2000

00 = shaft of heat-treatable steel, h6
01 = shaft of heat-treatable steel, h7
30 = shaft of corrosion-resistant steel, h6
31 = shaft of corrosion-resistant steel, h7

64o1

Ordering example:
For a shaft support rail with a shaft of heat-treatable steel, 30 mm diameter,
900 mm length, tolerance quality h7:
1010-030-01 / 900 mm.
Only available with ready-mounted shaft.

210

RE 83 100/09.99

6402/6403
Dimensions
d
M

145

N
O2

50

V
O1
E
A

T/ 2

T/ 2

Dimensions (mm)
d

H1)

0.1

1)

2)

O1

DIN 6912-8.8

O22)

DIN 6912-8.8

16

26

45

M5x20

33

M5x16

100

20

32

52

8.3

M6x25

11

37

M6x16

100

25

36

57

10.8

M8x30

15

42

M6x16

120

30

42

69

11

M10x35

17

51

7.5

M8x25

150

40

50

73

15

M10x40

19

55

M8x25

200

Measured with gauging shaft of nominal diameter d and length approx. 50 mm. Lengths up to 3000 mm with a parallelism
of 0.1 mm on request.
Applies only to fixing in tapped holes in steel or cast iron.

RE 83 100/09.99

211

STAR Shaft Support Rails for ALU-STAR Profile Systems

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1025with Precision Steel Shaft
Material
Support rail:
Shaft:

aluminum
steel

Advantages
Fast and easy, modular assembly of
linear bushings and shafts on profile
systems

Ordering data
support rails, with shaft

Support rails with drilled holes, with shaft 1)

Shaft
d

Part numbers

(mm)

64o1

support rails, with drilled holes

Mass
with shaft
(kg/m)

Combinable with
ALU-STAR Profile
profile width groove spacing
(mm)

20

1025-020-..

3.8

80

40

25

1025-025-..

5.4

80

40

30

1025-030-..

7.5

100

50

00 = shaft of heat-treatable steel, h6

01 = shaft of heat-treatable steel, h7
30 = shaft of corrosion-resistant steel, h6
31 = shaft of corrosion-resistant steel, h7
1)

Shaft support rail and shaft are supplied unmounted.

Ordering example:
For a shaft support rail with a shaft of heat-treatable steel, 25 mm diameter, 900 mm
length, tolerance quality h7:
1025-025-01 / 900 mm.
Shaft support rails with drilled holes, without shaft

support rails, without drilled holes

Shaft
d
(mm)

Part numbers

20

1039-820-00

1.3

2880 -1.5

25

1039-825-00

1.6

2880 -1.5

30

1039-830-00

2.0

2880 -1.5

Wellenuntersttzung,
mit Welle verschraubt

Mass
(kg/m)

Length
(mm)
-0.5
-0,5
-0.5

Shaft support rails without drilled holes, without shaft

Shaft
d
(mm)

Part numbers

Mass

20

1039-520-00

1.3

3000 -1.5

25

1039-525-00

1.6

3000 -1.5

30

1039-530-00

2.1

3000 -1.5

(kg/m)

Length
(mm)
-0.5
-0.5
-0.5

available as of the year 2000

212

RE 83 100/09.99

6402/6403
Dimensions
d
M

145

N
O2

50

V
O1
E
A

T/ 2

T/ 2

Dimensions (mm)
d

H1)

0.1

1)

O1

DIN 6912-8.8

O2

DIN 6912-8.8

20

32

52

8.3

M6x25

11

40

M6

180

25

36

57

10.8

M8x30

15

40

M6

180

30

42

69

11

M10x35

17

50

7.5

M8

180

Measured with gauging shaft of nominal diameter d and length approx. 50 mm. Lengths up to 3000 mm with a parallelism
of 0.1 mm on request.

RE 83 100/09.99

213

STAR Shaft Support Rails without flange

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1013without flange, with Precision Steel Shaft
Material
Support rail:
Shaft:

aluminum
steel

Advantages
These shaft support rails permit very
compact linear motion guideways and
are ideal for designs where the steel
shaft can be mounted from below.
Compared with common flanged designs (see illustration), this element
builds exceptionally low.

Shaft Support Rail 1013-

Conventional flanged designs

Cost-effective use
Greater height tolerances allow simple
and cost-effective assembly of supported guideways.
41 B2

Ordering data
Shaft

Part numbers

Mass

d
(mm)

with shaft
(kg/m)

12

1013-012-..

1.1

16

1013-016-..

1.9

20

1013-020-..

3.0

25

1013-025-..

4.5

30

1013-030-..

6.3

00 = shaft of heat-treatable steel, h6

01 = shaft of heat-treatable steel, h7
30 = shaft of corrosion-resistant steel, h6
31 = shaft of corrosion-resistant steel, h7

66o4

Ordering example:
For a shaft support rail with a shaft of heat-treatable steel, 25 mm diameter,
2500 mm length, tolerance quality h7:
1016-025-01 / 2500 mm.

Only available with ready-mounted shaft.

214

RE 83 100/09.99

41 B3
Dimensions

d
M
S

145
H

Hole pattern:

N
T/2

V1

25

A1
A

H1)

A1

V1

Dimensions (mm)
T

0.05

1)

O
ISO 4762-8.8

12

14.5

11

5.5

75

4.5

5.8

M4

16

18

14

75

5.5

M5

20

22

17

8.5

75

6.6

11

8.3

M6

25

26

21

10.5

75

15

10.8

M8

30

30

23

11.5

100

11

17

11

M10

Measured with gauging shaft of nominal diameter d and length approx. 50 mm. Lengths up to 3000 mm with a parallelism of 50 m
on request.

RE 83 100/09.99

215

STAR Shaft Support Rails without flange

for open-type Standard and Super Linear Bushings
Shaft Support Rails, 1016with fitting edge, with Precision Steel Shaft

Material
Steel
These steel shaft support rails produce very
compact linear motion assemblies and are
ideal for designs where the steel shaft can
be mounted from below. Compared with
common flanged designs (see illustration),
this element builds exceptionally low.

Shaft Support Rail 1016-

Conventional flanged design

41 B2
Ordering data
Shaft

Part numbers

Mass

d
(mm)

with shaft
(kg/m)

16

1016-016-..

2.5

20

1016-020-..

3.8

25

1016-025-..

5.6

30

1016-030-..

7.6

40

1016-040-..

13.4

50

1016-050-..

20.2

66o4

00
01
30
31

=
=
=
=

shaft of heat-treatable steel, h6

shaft of heat-treatable steel, h7
shaft of corrosion-resistant steel, h6
shaft of corrosion-resistant steel, h7

Ordering example:
For a shaft support rail with shaft of heat-treatable steel, 30 mm diameter,
900 mm length, tolerance quality h7, the ordering data is:
1016-030-01 / 900 mm.

Only available with ready-mounted shaft.

216

RE 83 100/09.99

41 B3
Dimensions

d
M
S

145
H1

Hole pattern:

N
H

T/ 2

V1

25

A1

Fitting edge

Dimensions (mm)
d

1)
2)

3)

H1)

H1

A1

0.02

0.02

V1

Tolerances within one grade (m)

S

H2)

Shaft h6
H13)

Shaft h7
H13)

ISO 4762-8.8

16

18

26

14

75

5.5

M5

20

32

36

20

22

32

17

8.5

75

6.6

11

8.3

M6

20

33

38

25

26

38.5

21

10.5

75

15

10.8

M8

20

33

38

30

30

45

23

11.5

100

11

17

11

M10

20

33

38

40

39

59

30

15

100

13.5

21

15

M12

20

35

41

50

46

71

35

17.5

100

15.5

25

19

M14

20

35

41

Tolerance +0.02 mm; delivered graded by height to 20 m.

Measured with gauging shaft of nominal diameter d and length approx. 50 mm. Lengths up to 3000 mm with a parallelism of 10 m
on request.
Including shaft tolerance, measured when screwed to base mounting surface (statistically determined).

RE 83 100/09.99

217

STAR Shaft Support Rails with flange

for Radial Linear Bushings
Shaft Support Rails, 1052with fitting edge

These steel shaft support rails afford very

high rigidity even when full advantage is
taken of the high load capacity of the linear
bushings.
Material
Steel

Ordering data
Shaft

Part numbers

Mass

d
(mm)

(kg)

30

1052-130-00

9.0

40

1052-140-00

12.7

50

1052-150-00

20.7

60

1052-160-00

29.0

80

1052-180-00

48.9

66o3
Also available with ready-mounted shaft (see Chapter "Shaft Support Rails with ready-mounted steel shafts").

218

RE 83 100/09.99

66 01
Dimensions
d
M

H1

O2

135

N
H

Hole pattern:

72
V1

t2

t1

O1

T/ 2

T
600

T/ 2

-0.5
-1.5

A
Fitting edge

Dimensions (mm)
d

1)
2)
3)

H1)

H12)

js6

js6

V13)

t1

t2

0.5

O1

O2

ISO 4762-8.8

U
DIN 7980

30

80

50

40

19

13

55

60

22

13.5

17

M10x30

M10

10

40

100

60

50

22

8.5

18

70

75

22

16

21

M12x40

M12

12

50

125

75

62.5

30

23

90

100

28

21

28

M16x50

M16

16

60

150

90

75

34

13

27

110

120

34

25.5

32

M20x60

M20

20

80

200

115

100

42

18

37

140

150

38.5

30.5

40

M24x80

M24

24

Relative to nominal shaft dimension d, measured when screwed to base mounting surface.
Applies exclusively at height V1.
Recommended design: make mating surface without fitting edge (V1) and line up parallel via the shafts.

RE 83 100/09.99

219

STAR Shaft Support Rails side mounting

for Radial Linear Bushings
Shaft Support Rails, 1053with fitting edge

These steel shaft support rails afford very

high rigidity even when full advantage is
taken of the high load capacity of the linear
bushings.
Material
Steel

Ordering data
Shaft

Part numbers

Mass

d
(mm)

(kg)

30

1053-130-00

8.7

40

1053-140-00

15.5

50

1053-150-00

23.0

60

1053-160-00

36.0

80

1053-180-00

58.0

67o3
Also available with ready-mounted shaft (see Chapter "Shaft Support Rails with ready-mounted steel shafts").

220

RE 83 100/09.99

67 01
Dimensions

H1
0.5
O1

O2

Hole pattern:
T/ 2
T

36

T/ 2

t2
V

135
V1

L1

H2
t1

E2

M
L3

d
B

E1

L3

L2

L2

t2

B3)

600

-0.5
-1.5

Fitting edge

H1

H21)

0.01 0.01

1)
2)
3)
4)

V12)
max.

E1

0.5 0.2

E2

Dimensions (mm)
L1
L2 L3
t1

0.2

O1

O24)

ISO 4762-8.8

U
DIN 7980

30

90

15

30

13

23

46

60

12

36

24

13.5

13.5

57

17 M10x80

M10x30

10

40

115

20

40

8.5

18

30

60

75

15

45

30

16

16

73

21 M12x100 M12x40

12

50

140

25

50

23

38

76

100

20

60

40

23

21

92

28 M16x120 M16x50

16

60

180

30

60

13

27

50

100

120

24

72

48

25.5

25.5 120

32 M20x160 M20x60

20

80

220

40

80

18

37

60

120

150

30

90

60

44

30.5 145

40 M24x180 M24x80

24

Relative to nominal shaft dimension d, measured when screwed to base mounting surface.
Recommended design: make mating surface without fitting edge (V1) and line up parallel via the shafts.
Recommended design for connecting parts.
Applies only to fixing in tapped holes in steel or cast iron.

RE 83 100/09.99

221

STAR Shaft Support Rails with flange

for Radial Compact Sets
Shaft Support Rails, 1012with fitting edge
with Precision Steel Shaft h6 of heat-treatable steel
Material
Steel
Mounting procedure
Without fitting edge
Align first shaft with the support rail (ready-mounted unit), using a straightedge,
and screw into place.
Align second shaft in parallel, preferably using a straightedge (see "Parallelism",
General Technical Data and Mounting Instructions) and screw shaft support rail in
place.
Push Radial Compact Sets onto the shafts and screw into place on the machine table.
70 b 1
With fitting edge
a) One fitting edge on the machine base and one on the machine table, or
b) only one fitting edge on the machine base.
Press first shaft with support rail against fitting edge and screw into place.
Align second shaft in parallel, preferably using a straightedge (see "Parallelism,
General Technical Data and Mounting Instructions) and screw shaft support rail into
place.
Push Radial Compact Sets onto the shafts and
in case a) press Radial Compact Sets of the first shaft against fitting edge of the
machine table and screw into place; then screw Radial Compact Sets of
the second shaft into place on machine table, or
in case b) screw Radial Compact Sets into place on machine table.

Ordering data
Shaft

Part numbers

d
(mm)

Mass
with shaft
(kg/m)

30

1012-030-00

12.3

40

1012-040-00

19.6

50

1012-050-00

31.0

60

1012-060-00

45.6

80

1012-080-00

79.2

69b1
Ordering example:
For a shaft support rail with shaft of 40 mm diameter, 2400 mm length, the ordering data is
1012-040-00 / 2400 mm.
Only available with ready-mounted shaft.

222

RE 83 100/09.99

69 B2
Dimensions
d
M
Hole pattern:

135
H4

O2

t2

H3

T/2

72

V
Fitting edge

O1

t1

V1

A3

E
A2

Dimensions (mm)

Tolerances within
one grade (m)
Shaft h6

A2

A3

H31)

H4

V1

0.5

3)
4)

DIN
6912-8.8

O2

t2

H32)

H43)

6.8

60

204)

29

75

204)

31
31

DIN
7984-8.8

340.02

85

42.50.02

50

105

52.50.02

50

75

17

23

74

M16x40

10.8

28

M16

10.5

100

204)

60

130

650.01

60

90

20

27

90

M20x40

16

32

M20

12.5

120

20

33

80

170

850.01

80

120 26

10

37

120

M24x60

16

40

M24

16

150

20

33

40

2)

t1

68

30

1)

O1

33
40

48
60

11
13

6
6

13
18

46
58

M10x25
M12x30

9
10

17
21

M10
M12

8.4

Tolerance 0.02; delivered graded by height to 20 m.

Measured (when screwed down) with gauging shaft of nominal diameter d and length approx. 50 mm.
Including shaft tolerance, measured when screwed to base mounting surface (statistically determined).
Lengths up to 3000 mm with a parallelism of 10 m on request.

RE 83 100/09.99

223

STAR Shaft Support Blocks

In linear motion systems with closed Linear Sets the guiding
shafts are mounted at their ends. Precision Shaft Support
Blocks have been developed specifically for this purpose.

Advantages
Considerable cost benefits as compared with customer-built
designs
High rigidity
High dimensional accuracy makes elements interchangeable

224

RE 83 100/09.99

17 B 1

RE 83 100/09.99

225

STAR Shaft Support Blocks

Shaft Support Blocks, 1055For use with Linear Bushings or Linear Sets incorporating Standard or Super Linear
Bushings, closed or adjustable types, and with Linear Sets incorporating Segmental
Linear Bushings.
Material
Spheroidal graphite cast iron

Ordering data
Shaft

Part numbers

d
(mm)

68o1

Mass
(kg)

1055-008-00

0.03

12

1055-012-00

0.06

16

1055-016-00

0.12

20

1055-020-00

0.22

25

1055-025-00

0.37

30

1055-030-00

0.55

40

1055-040-00

0.97

50

1055-050-00

1.90

60

1055-060-00

3.60

80

1055-080-00

7.30

226

RE 83 100/09.99

68 02
Dimensions

A1

SW

H1
H

S
V
E
A

Dimensions (mm)
d

H1)

H1

2)

A2)

A12)

B2)

S3)

V2)

SW

H8

1)
2)
3)

150.010

27

32

16

10

250.15

4.5

2.5

12

12

200.010

35

42

20

12

320.15

5.5

5.5

16

16

250.010

42

50

26

16

400.15

5.5

6.5

20

20

300.010

50

60

32

20

450.15

5.5

25

25

350.010

58

74

38

25

600.15

6.6

30

30

400.010

68

84

45

28

680.20

9.0

10

40

40

500.010

86

108

56

32

860.20

11.0

12

50

50

600.015

100

130

80

40

1080.20

11.0

14

60

60

750.015

124

160

100

48

1320.25

13.5

15

80

80

1000.015

160

200

130

60

1700.50

17.5

22

10

Relative to shaft nominal dimension d.

Tolerance to DIN 1685 GTB 15.
Mounting screws to ISO 4762-8.8.

RE 83 100/09.99

227

STAR Shaft Support Blocks

Shaft Support Blocks, 1057For use with Linear Bushings or Linear Sets.

Structural Design
Rigid mounting of shaft due to extrawide construction
Centering bores provided for additional
pins
With fitting edge
(available as of the year 2000)
Sizes 20 and 25 also for ALU-STAR
Profile Systems
(available as of the year 2000)
Material
Aluminum
Ordering data
Shaft

Part numbers

Mass

d
(mm)

44 B1

(kg)

10

1057-010-00

0.05

12

1057-012-00

0.06

16

1057-016-00

0.11

20

1057-020-00

0.18

25

1057-025-00

0.35

30

1057-030-00

0.48

40

1057-040-00

0.90

50

1057-050-00

1.50

60

1057-060-00

3.00

For ALU-STAR Profile Systems

Shaft

Part numbers

Mass

d
(mm)

Combinable with
ALU-STAR Profile
profile width

groove spacing

(kg)

(mm)

(mm)

20

1057-820-00

0.18

80

40

25

1057-825-00

0.35

100

50

228

RE 83 100/09.99

50 B3

50 B2
Dimensions

E1

E2

SW

S2
45

H4
H1

N1

N2

V
S1

d
E

B
M

H1)

H8

0.01

10

10

18

31

12

12

20

16

16

20

1)
2)
3)

M1)

Dimensions (mm)
E13)
E23)

S2)

S1

S23)

N1

N2

SW

H4

13

5.3

M6

14

13

10

20

13

5.3

M6

16.5

13

10

380.15

26

16

6.6

M8

21

18

13

30

420.15

30

20

8.4

M10

25

22

16

78

38

560.15

40

25

10.5

M12

30

26

6.5

20

43.5

87

40

640.15

45

26

10.5

M12

34

26

22

88

54

108

48

820.15

65

32

13.5

M16

10

44

34

10

28

60

105

66

132

58

1000.20

70

36

17.5

M20

12

49

42

12

10

37

75

130

82

164

74

1240.20

90

46

22

M27

16

59

42

13

14

42

S5)

S1

S2

N1

N2

SW

H4

H1

20

40

20

270.15

17

35

21.5

43

20

300.15

25

42

26.5

53

24

20

30

51

30

60

25

25

35

61

39

30

30

40

70

40

40

50

50

50

60

60

0.01

Relative to shaft nominal dimension d.

Mounting screws to ISO 4762-8.8.
Two centering holes for pins.

For ALU-STAR Profile Systems

d

H4)

H8

0.01

20

20

30

51

25

25

35

61

4)
5)

H1

M4)

Dimensions (mm)
E
E1
E2

30

60

30

400.15

6.6

27

16

39

78

38

500.15

9.0

32

6.5

20

0.01

Relative to shaft nominal dimension d.

Mounting screws to ISO 4762-8.8.

RE 83 100/09.99

229

STAR Shaft Support Blocks

Shaft Support Blocks, 1056with flange
For use with Linear Bushings or Linear Sets, closed or adjustable type.

Flange-On Shaft Support

Blocks ready-to-mount
shaft support elements
This element is the latest addition to our
range of Flanged Linear Sets and has been
developed for use with Precision Steel Shafts
in cost-saving linear motion assemblies.
Material
Lamellar graphite cast iron

Ordering data
Shaft

Part numbers

Mass

d
(mm)

(kg)

12

1056-012-00

0.15

16

1056-016-00

0.21

20

1056-020-00

0.28

25

1056-025-00

0.41

30

1056-030-00

0.75

40

1056-040-00

1.65

50

1056-050-00

2.60

69o1

230

RE 83 100/09.99

69 02
Dimensions

B E

D
SW

E
B

Dimensions (mm)
d

B1)

L1)

D1)

H7

1)

V1)

SW

H13

12

12

42

20

23.5

300.12

5.5

12

16

16

50

20

27.5

350.12

5.5

12

20

20

54

23

33.5

380.15

6.6

14

25

25

60

25

42.0

420.15

6.6

16

30

30

76

30

49.5

540.25

9.0

19

40

40

96

40

65.0

680.25

11.0

26

50

50

106

50

75.0

750.25

11.0

36

Tolerance to DIN 1686 GTB 15.

RE 83 100/09.99

231

STAR Shaft Support Blocks

Compact Shaft Support Blocks, 1058For use with Linear Bushings or Compact Linear Sets.
Compact Shaft Support Blocks help to build
especially space-saving structures as they
have been specifically tailored to match the
small outer dimensions of Compact Linear
Sets.
Material
Aluminum

Ordering data
Shaft
d

Part numbers

(mm)

Mass
(kg)

12

1058-012-00

0.045

16

1058-016-00

0.065

20

1058-020-00

0.110

25

1058-025-00

0.170

30

1058-030-00

0.220

40

1058-040-00

0.470

50

1058-050-00

0.820

50 B1

232

RE 83 100/09.99

50 B3

50 B2
Dimensions

SW

S
45 H 4

H1
N1

N2
S

Dimensions (mm)
d

H1)

H8

0.01

12

12

19

33

40

18

16

16

22

38

45

20

20

25

45

25

25

31

30

30

40
50

1)
2)

S2)

S1

N1

N2

H4

27

5.3

M6

16

13

11

20

32

5.3

M6

18

13

13

53

24

39

6.6

M8

22

18

15

54

62

28

44

8.4

M10

26

22

17

34

60

67

30

49

8.4

M10

29

22

19

40

42

76

87

40

66

10.5

M12

38

26

24

50

50

92

103

50

80

13.5

M16

46

34

30

H1

Relative to shaft nominal dimension d.

Mounting screws to ISO 4762-8.8.

RE 83 100/09.99

SW

0.15

233

Rexroth STAR
Worldwide availability and global service

Star Ball Linear Systems Ltd.

Skibbereen, Ireland

Cleveland
Detroit

Vancouver

Toronto

Montreal
Rochester

St. Paul
Portland

Denver
Providence

Salt Lake City

Chicago

York

Indianapolis
Los Angeles

Dallas

Cincinnati

Star Linear Systems

Charlotte, NC, USA

Atlanta

Mexico City

Caracas

Bogota

So Paulo

Ball Rail Systems

Roller Rail Systems
Linear Bushings and Shafts
Screw Drives
Linear Motion Systems

Santiago de Chile

Cape

Montevideo
Buenos Aires

234

RE 83 100/09.99

Locations in Europe:
Vienna, Austria
Zaventem, Belgium
Brno, Czech Republic
Hvidovre, Denmark
Vantaa, Finland
Meaux, France
Hannover, Germany
Leipzig, Germany
Munich Germany
Offenbach, Germany
Ratingen, Germany
Stuttgart, Germany
St. Neots, Great Britain
Athens, Greece

Budapest, Hungary
Skibbereen, Ireland
Milan, Italy
Almere, Netherlands
Langhus, Norway
Pruszkow, Poland
Porto, Portugal
Maribor, Slovenia
Zelezniki, Slovenia
Barcelona, Spain
San Sebastian, Spain
Helsingborg, Sweden
Feuerthalen, Switzerland
Istanbul, Turkey

Rexroth Star GmbH

Schweinfurt, Germany

Peking
Pusan
Yokohama

Tel Aviv
Chengdu
Cairo

Shanghai

Ahmedabad
Hongkong
Mumbai

Star-Recti Co. Ltd.

Hsinshu, Taiwan

Bangkok

Bangalore
Kuala Lumpur
Singapore
Jakarta

Johannesburg

e Town
Port Elizabeth

Sydney
Melbourne

Production plants
Regional sales offices

RE 83 100/09.99

235

Auckland

Great care has been taken during the compilation of this

publication to ensure all the information contained is
accurate. We accept no responsibility however for any
damage resulting from incorrect or incomplete information contained.
For deliveries and other services in the course of commercial business, the general terms and conditions for
supplies and services contained in the valid price lists
and the confirmations of order apply.
As our products are constantly in the process of further
development, they are subject to alteration without
notice.
STAR, Ball Rail and
are trademarks registered for
Rexroth Star GmbH, Germany.
Roller Rail is a trademark of
Rexroth Star GmbH, Germany.
This publication or any part thereof may not be
reproduced without our written permission.

Telephone

+49-9721-9 37-0

Telefax
(general)

+49-9721-9 37-275

Telefax
+49-9721-9 37-465/-325
(direct / Linear Bushings, Linear Sets, Shaft
Support Blocks, Steel Shafts, Shaft Support
Rails)
www.rexroth-star.com
Linear Bushings and Shafts
RE 83 100/09.99

Printed in Germany - p 99/12/?????

Printed on chlorine-free bleached paper

Rexroth Star GmbH

D-97419 Schweinfurt