Installation,

Operation, and
Service Information
Installation
and Operation Manual
Cyclone
Models 12, 16, 20, 24, 30, 36, and 44
1lis manual is rle ioeiry o rle ovnei. Leave virl rle unir vlen ser-u anu
srair-u aie comlere. Donaluson Comany ieseives rle iiglr ro clange uesign
anu seciicarions virlour iioi norice.
IO^ 546201
Revision 4
1lis is rle saery aleir
symLol. Ir is useu ro
aleir you ro orenrial
eisonal injuiy lazaius. OLey
all saery messages rlar ollov
rlis symLol ro avoiu ossiLle
injuiy oi uearl.
Illustrations are for reference
only, as actual jroJuct nay iary.
Donaluson Comany, Inc.
2
Application of Dust Control Equipment
ComLusriLle mareiials sucl as Luing linr, aei, voou, meral uusrs, velu ume, oi lammaLle
coolanrs oi solvenrs ieiesenr orenrial iie anu/oi exlosion lazaius. Use secial caie vlen selecring,
insralling, anu oeiaring all uusr, ume, oi misr collecrion equimenr vlen sucl comLusriLle mareiials
may Le iesenr in oiuei ro iorecr voikeis anu ioeiry iom seiious injuiy oi uamage uue ro a iie
anu/oi exlosion.
Consulr anu comly virl all arional anu Local Coues ielareu ro iie anu/oi exlosion ioeiries o
comLusriLle mareiials vlen uereimining rle locarion anu oeiarion o all uusr, ume, oi misr collecrion
equimenr.
Wlen comLusriLle mareiials aie iesenr you musr consulr virl an exeir in iie exringuisling anu/oi
exlosion iorecrion sysrems, vlo is also amiliai virl rle local coues, oi suoir anu guiuance on rle
selecrion anu insrallarion o an aioiiare iie anu/oi exlosion iorecrion sysrem.
DO O1 allov saiks, cigaierres oi orlei Luining oLjecrs ro enrei rle loou oi uucr o any uusr, ume,
oi misr collecrion equimenr as rlese may iniriare a iie oi exlosion o any comLusriLle mareiials
accumulareu in rle collecroi.
Imioei oeiarion o a uusr, ume, oi misr conriol sysrem may conriiLure ro conuirions in rle
voik aiea oi aciliry rlar coulu iesulr in seveie eisonal injuiy anu iouucr oi ioeiry uamage.
Cleck rlar all uusr, ume, oi misr collecrion equimenr is ioeily selecreu, insralleu, anu oeiareu
oi irs inrenueu use.
1lis manual conrains seciic iecaurionaiy sraremenrs ielarive ro voikei saery. Reau rlis manual
rloiouglly anu comly as uiiecreu. Insriucr all eisonnel on rle sae use anu mainrenance ioceuuies
ielareu ro rlis equimenr. Discuss any quesrions on rle alicarion, use, oi mainrenance o rlis equimenr
virl a Donaluson 1oiir ieiesenrarive.
Ioi orimum collecroi eioimance, use only Donaluson 1oiir ielacemenr airs.
Contents
Saery Sraremenrs...................................................2
Dara Sleer .............................................................3
Desciirion ............................................................4
Puiose anu Inrenueu Use .....................................4
Raring anu Seciicarion Inoimarion....................5
Oeiarion ..............................................................6
Insecrion on Aiiival .............................................6
Insrallarion Coues anu Pioceuuies.........................6
Insrallarion.............................................................
Sire Selecrion, Giaue-^ounreu Unirs ............
Unir Locarion................................................
Rigging Insriucrions...............................................
Hoisring Inoimarion....................................
Sranuaiu Lquimenr ..............................................S
Iielu AssemLly..............................................S
Base anu Leg AssemLly.................................S
Cyclone Insrallarion......................................9
Povei Pack Insrallarion ................................9
Auarei Collai Insrallarion .........................11
Inler 1iansirion AssemLly ...........................11
55-Gallon Dium Pack/DouLle Dium Pack..12
Llecriical Insrallarion...........................................13
Orional Lquimenr ............................................14
Iilrei Bag Insrallarion..................................14
Suige Hoei Insrallarion...........................16
Silencei AssemLly .......................................16
Arrenuaroi Insrallarion................................1
Lxlosion Venr ....................................................1S
Pieliminaiy Srair-U Cleck.................................1S
Seivice Inoimarion .............................................19
Oeiarional Clecklisr .................................19
1iouLleslooring...................................................20
Seivice ores .......................................................22
Waiianry .............................................................24
DANGER indicates a hazardous situation which, if not avoided, will result in
death or serious injury.
WARNING indicates a hazardous situation which, if not avoided, could result
in death or serious injury.
CAUTION, used with the safety alert symbol, indicates a hazardous situation
which, if not avoided, could result in minor or moderate injury.
NOTICE is used to address practices not related to personal injury.
NOTICE
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c q | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
^ | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | | |
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Data Sheet
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
3
Purpose and Intended Use
^isuse oi mouiicarion o rlis
equimenr may iesulr in
eisonal injuiy.
Do nor misuse oi mouiy.
^osr commonly useu in alicarions geneiaring
ligl uusr loaus, sucl as voouvoiking anu
maclining, vleie coaise oi laige uusr airicles aie
iouuceu. Piouucr iecoveiy o ine uusr sucl as
ovueieu ainr is also a common alicarion.
1le Cyclone can Le useu alone oi virl ilrei Lags,
ueenuing on vlerlei rle uisclaige aii is exlausreu
ro rle armosleie oi ieruineu ro rle lanr. Useu as
a ie-cleanei, rle Cyclone can ieuuce rle loau ro rle
inler o a cairiiuge oi Lag collecroi.
ComLusriLle mareiials sucl as Luing linr, aei, voou, meral uusrs, velu ume, oi
lammaLle coolanrs oi solvenrs ieiesenr orenrial iie anu/oi exlosion lazaius. Use
secial caie vlen selecring, insralling, anu oeiaring all uusr, ume, oi misr collecrion equimenr
vlen sucl comLusriLle mareiials may Le iesenr in oiuei ro iorecr voikeis anu ioeiry iom
seiious injuiy oi uamage uue ro a iie anu/oi exlosion.
Consulr anu comly virl all arional anu Local Coues ielareu ro iie anu/oi exlosion ioeiries
o comLusriLle mareiials vlen uereimining rle locarion anu oeiarion o all uusr, ume, oi misr
collecrion equimenr.
Sranuaiu Donaluson 1oiir equimenr is nor equieu virl iie exringuisling oi exlosion
iorecrion sysrems.
Donaluson Comany, Inc.
4
Description
Cyclone uusr collecrois aie meclanical seaiarois
rlar use rle iinciles o cenriiugal oice ro iemove
airiculare iom rle aiisrieam.
1le Cyclone ioviues ligl-eiciency seaiarion uue
ro irs ligl inler velociries. Long raeieu cones anu
an innei lelix minimize inler-zone ruiLulence
common in some similaily uesigneu equimenr. Ioi
auueu eiciency, an orional ilrei Lag assemLly is
availaLle anu insralleu in a lenum on rle uisclaige
siue o rle an. Sranuaiu orions incluue caLiners
virl ullour uiaveis, loeis, oi a 55-gallon uium
uusr conrainmenr sysrem.
Rating and Specification Information
Seismic iaring . . . . . . . . . . . . . . . . . . . . . . .Zone 4
Winu loau, ml . . . . . . . . . . . . . . . . . . . . . . . .100
s n o i t a c i f i c e p S l e d o M
2 1 6 1 0 2 4 2 0 3 * 6 3 * 4 4
e g a t l o V y l p p u S e s a h P 3 , z H 0 6 , t l o V - 0 6 4 / 0 3 2 / 8 0 2
, r e w o p e s r o H r o t o m r e w o l b 4 / 3 2 3
5
2 / 1 7 0 1
5 1
0 2
5 2
0 3
0 4
0 5
, y t i c a p a C g n i d l o H t s u D t f u c
r e w a r D t s u D
r e p p o H
8 . 4
0 . 2 1
8 . 4
0 . 2 1
5 . 8
5 . 9 1 * *
5 . 8
5 . 7 3 * *
5 . 6 1
5 . 7 3 * *
- -
4 5 * *
- -
3 0 1
, t e l n I r i A r e t e m a i d s e h c n i 4 6 8 0 1 2 1 4 1 8 1
, t e l t u O r i A r e t e m a i d s e h c n i 6 8 0 1 2 1 4 1 6 1 0 2
r e t l i f r e t f A l a n o i t p O
s g a B f o o N
t f u c , a e r a r e t l i f r e t f A
1
5 1
1
5 2
4
0 7
4
0 0 1
8
0 0 2
2 1
0 0 3
4 2
0 0 6
, t h g i e W g n i p p i h S s b l
r e w a r D t s u D
r e p p o H
5 6 2
0 5 3
0 4 3
0 1 4
5 3 6
0 4 7
0 5 7
0 5 8
0 1 2 1
6 8 4 1
- -
5 6 1 2
- -
5 6 1 3
* r o t o m r e w o l b n e v i r d - t l e B
* * e l b a l i a v a t f u c 3 0 1 o t p u y t i c a p a c r e p p o H
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
5
6
Donaluson Comany, Inc.
Operation
Aii is uiavn inro rle unir rliougl rle uiiry-aii inler
anu uiveireu Ly a lelical Lale. 1lis Lale causes
rle aiisrieam ro sin. Cenriiugal oices move rle
leavy uusr ro rle inreiioi siuevalls anu caiiies rlem
ro rle Lase o rle unir. Clean aii is uiiecreu u
rliougl rle innei cylinuei anu uisclaiges rliougl
rle clean-aii ourler. 1le Cyclone uesign allovs
clockvise aii movemenr only.
power pack
clean-air
outlet
cyclone
assembly
cabinet
base
dirty-air
inlet
helical
baffle
inner
cone
Unit Ojeration
Inspection on Arrival
1. Insecr unir on ueliveiy.
2. Reoir any uamage ro rle ueliveiy caiiiei.
3. Requesr a viirren insecrion ieoir iom rle
Claims Insecroi ro suLsranriare claim.
4. Iile claims virl rle ueliveiy caiiiei.
5. Comaie unir ieceiveu virl uesciirion o
iouucr oiueieu.
6. Reoir incomlere slimenrs ro rle ueliveiy
caiiiei anu youi Donaluson ieiesenrarive.
. Remove ciares anu sliing srias. Remove
loose comonenrs anu accessoiy ackages Leoie
liring unir iom riuck.
Installation Codes and Procedures
OSHA may lave iequiiemenrs
iegaiuing ieciicularing ilreieu
aii in youi aciliry. Consulr virl rle
aioiiare local aurloiiries ro ensuie
comliance virl all coues iegaiuing
ieciicularing ilreieu aii.
Sae anu eicienr oeiarion o rle unir ueenus on
ioei insrallarion.
Aurloiiries virl juiisuicrion sloulu Le consulreu
Leoie insralling ro veiiy local coues anu
insrallarion ioceuuies. In rle aLsence o sucl
coues, insrall unir accoiuing ro rle arional Llecriic
Coue, IPA o. 0-laresr euirion.
A qualiieu insrallarion anu seivice agenr musr
comlere insrallarion anu seivice o rlis equimenr.
Insecr unir ro ensuie all laiuvaie is ioeily
insralleu anu riglr iioi ro oeiaring collecroi.
All sliing mareiials, incluuing sliing coveis,
musr Le iemoveu iom rle unir iioi ro, oi uuiing
unir insrallarion.
Iailuie ro iemove sliing
mareiials iom rle unir vill
comiomise unir eioimance.
NOTICE

Cyclone Dusr Collecroi, ^ouels 12 rliougl 44

Installation
Site Selection, Grade-Mounted Units
Winu, seismic zone, anu orlei
live-loau conuirions musr Le
consiueieu vlen selecring rle locarion oi
iooro-mounreu unirs. Reeience rle
Raring anu Seciicarion Inoimarion.
1le unir can Le locareu on a ieinoiceu conciere
ounuarion oi iooro.
Pioviue cleaiance iom lear souices anu inreieience
virl uriliries vlen selecring rle locarion. Reeience
rle Raring anu Seciicarion Inoimarion.
PoiraLle unirs iequiie no secial insrallarion
accommouarions.
Unit Location
Donaluson equimenr is nor
uesigneu ro suoir sire-
insralleu uucrs, inreiconnecring iing, oi
elecriical seivices. All uucrs, iing, oi
elecriical seivices sulieu Ly orleis musr
Le auequarely suoireu ro ievenr seveie
eisonal injuiy anu/oi ioeiry uamage.
Wlen lazaiuous conuirions oi mareiials aie
iesenr, consulr virl local aurloiiries oi rle ioei
locarion o rle collecroi.
Iounuarion oi ioo suoir musr Le caaLle o
suoiring rle enriie veiglr o rle unir, lus rle
veiglr o rle collecreu mareiial, iing, anu
uucrvoik. Reeience rle Raring anu Seciicarion
Inoimarion.
Pieaie rle ounuarion in rle selecreu locarion.
Insrall ancloi Lolrs ro exrenu a minimum o 1 3/4-
incles aLove ounuarion.
Locare rle collecroi ro ensuie rle sloiresr anu
sriaiglresr inler- anu ourler-uucr lengrl, easy access
ro elecriical connecrions, anu iourine mainrenance.
Rigging Instructions
Iailuie ro lir rle collecroi
coiiecrly can iesulr in seveie
eisonal injuiy oi ioeiry uamage.
Use aioiiare liring equimenr anu
auor all saery iecaurions neeueu oi
moving anu lanuling rle equimenr.
A ciane oi oiklir is iecommenueu oi
unloauing, assemLly, anu insrallarion o rle
collecroi.
Locarion musr Le cleai o all oLsriucrions,
sucl as uriliry lines oi ioo oveilang.
Suggested Tools & Equipment
Clevis Pins anu Clams Liring Slings
Ciane oi Ioiklir Pie Sealanr
Diir Pins Diill anu Diill Birs
Scievuiiveis Socker Wiencles
Lnu Wiencles Sieauei Bais
Hoisting Information
Use all liring oinrs ioviueu.
Use clevis connecrois, nor looks, on liring slings.
Use sieauei Lais ro ievenr uamage ro unir`s
casing.
Cleck rle Seciicarion Conriol uiaving oi veiglr
anu uimensions o rle unir, suLassemLlies, anu
comonenrs ro ensuie auequare ciane caaciry.
Allov only qualiieu ciane oeiarois ro lir rle
equimenr.
Reei ro alicaLle OSHA iegularions anu local
coues vlen using cianes, oiklirs, anu orlei liring
equimenr.
Lir unir anu accessoiies seaiarely, anu assemLle
arei unir is in lace.
Use uiir ins ro align loles in secrion langes
uuiing assemLly.
S
Donaluson Comany, Inc.
Standard Equipment
Sranuaiu equimenr oi mouels 12, 16, 24, anu 30
consisrs o a cone assemLly, a 55-gallon uium Lase
assemLly, anu an inler ack. ^ouel 36 incluues rle
same comonenrs as mouels 12 rliougl 30 lus a
ovei ack. ^ouel 44 conrains rle cone assemLly,
loei Lase, anu ovei ack.
Field Assembly
^ouels 12, 16, 20, 24, anu 30 sli in rliee
secrions: moroi, Llovei lousing anu cone, anu a
Lase secrion. ^ouels 36 anu 44 sli virl rle ovei
ackage assemLleu ro rle uei cylinuei assemLly
anu rle cone anu Lase sli seaiare.
Base and Leg Assembly
1. Posirion anu assemLle Lase, legs, anu cioss
Liaces as slovn Lelov.
2. Use uiir ins ro align rle loles in rle Lase virl
rle loles in rle legs. Arracl eacl leg virl
1/2-13 x 1 1/4-in Lolrs. Do nor riglren
laiuvaie.
1. Attach legs to base.
2. Attach cross bracing.
3. Turn leg and cross brace assembly upright.
4. Position on anchor bolts.
5. Level base and tighten all hardware
All Leg and Cross Brace Bolt Details:
1/2-13 x 1 1/4-in Hex Bolt
1/2-in flat washer
1/2-in hex nut
ase anJ Ieg Assenbly
3. Use uiir ins ro align rle loles in rle legs virl
rle loles in rle cioss Liaces. Iasren using
1/2-13 x 1 1/4-in Lolrs. Do nor riglren
laiuvaie.
4. Recleck rle osirion o legs anu cioss Liacing.
5. Using a ciane, lir rle assemLleu Lase anu legs
onro rle ancloi Lolrs. Iasren eacl leg au ro rle
ancloi Lolrs using lar vasleis, lock vasleis,
anu lex nurs ioviueu Ly orleis. Do nor riglren
laiuvaie ar rlis rime.
6. Level Lase. Use sreel slims unuei leg aus i
necessaiy. 1iglren all laiuvaie on legs, cioss
Liaces, anu ounuarion anclois.
1iglren all leg anu cioss Liace
laiuvaie Leoie iemoving
ciane.
NOTICE
9
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
Cyclone Installation
1. Wia an aujusraLle sria riglr aiounu rle
cyclone`s cone.
2. Use a ciane ro lir rle cyclone iom rle aller
anu lay ir on rle looi loiizonrally.
3. Arracl clain slackles ro rle eyeLolrs on langeu
unirs oi ro rle liring lugs on velueu unirs.
4. Arracl clains ro rle slackles anu secuie ro rle
uei oirion o rle cone virl aujusraLle srias.
1o ensuie veirical sraLiliry,
secuie clains ro uei cone
using aujusraLle srias.
5. Using a ciane, lir rle cyclone anu osirion ovei
Lase anu lovei slovly.
6. Use uiir ins ro align rle loles in rle cyclone`s
Lorrom lare anu rle Lase.
. Iasren secuiely using 3/S-16 x 1 1/4-in Lolrs,
vasleis, anu lex nurs.
Models 36 and 44
1. Using a ciane, lir rle cyclone, osirion ovei
Lase anu lovei slovly.
2. Use uiir ins ro align rle loles in rle cyclone`s
Lorrom lare anu rle Lase.
3. Iasren secuiely using 3/S-16 x 1 1/4-in Lolrs,
vasleis, anu lex nurs.
4. Lir rle cylinuei virl ovei ack inro osirion
ovei rle cyclone anu lovei slovly.
5. Use uiir ins ro align rle loles in rle maring
langes.
6. Iasren secuiely using 3/S-16 x 1-in Lolrs,
vasleis, anu lex nurs.
Power Pack Installation
1le ovei ack is uesigneu ro ir on rle ro o rle
Llovei lousing on ^ouels 12 rliougl 30. 1le
ovei acks oi ^ouels 36 anu 44 aie slieu
assemLleu ro rle uei cylinuei.
Cleck rlar rle inler anu uisclaige aie acing rle
uesiieu uiiecrions. Borl may Le osirioneu in 45
inciemenrs. 1o iorare rle Llovei lousing, iemove
eirlei rle rieau-curring scievs oi rle 1/4-20 x 3/4-in
Lolrs, ruin rle lousing ro rle uesiieu osirion anu
ie-secuie. Diilling is iequiieu oi inciemenrs orlei
rlan 45.
I rle unir las a Lelr-uiiven
Llovei, uo nor arremr ro
make ulley clanges. Lacl ulley is sizeu
oi ioei oeiarion iioi ro slimenr. o
clanges sloulu Le maue unless seciically
uiiecreu Ly Donaluson. Inuiviuual manuals
aie uinisleu virl eacl Lelr-uiiven unir.
1. Aly sealanr ro rle insiue euge o rle Lolr
arrein on rle ro o rle Llovei lousing.
2. Using a ciane, lir rle ovei ack inro osirion
ovei rle Llovei lousing anu lovei slovly.
3. Secuie ovei ack ro Llovei lousing using rle
rieau-curring scievs ioviueu.
4. ^anually iorare Llovei vleel ro ensuie
auequare cleaiance Lerveen rle Llovei vleel
anu lousing.
NOTICE
NOTICE
10
Donaluson Comany, Inc.
1. Wrap an adjustable
strap tight around the
cyclone's cone.
2. Use a crane to lift the cyclone from the pallet and lay it on the floor
horizontally.
3. Attach chain shackles to the eyebolts on flanged units or to the lifting lugs
on welded units.
4. Attach chains to the shackles and secure to the upper portion of the cone
with adjustable straps.
shackle
chain
adjustable
strap
spreader
bar
lifting
source
adjustable
strap
cone
blower
housing
5. Using a crane, lift the cyclone and position over base and lower slowly.
6. Use drift pins to align the holes in the cyclone's bottom plate and the
base.
7. Fasten securely using 3/8-16 x 1 1/4-in bolts, washers, and hex nuts.
1. Apply sealant to the inside edge of the
bolt pattern on the top of the blower
housing.
2. Using a crane, lift the power pack into
position over the blower housing and
lower slowly.
3. Secure power pack to blower housing
using the tread-cutting screws provided.
4. Manually rotate blower wheel to ensure
adequate clearance between the blower
wheel and housing.
sealant
power
pack
eyebolt
flange
Power Pack Installation
NOTICE
To ensure vertical stability, secure chains to upper
cone using adjustable straps.
Cyclone Installation
11
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
Adapter Collar Installation
1. Aly 1/4-in uiamerei ioe-rye sealanr rovaiu
rle insiue euge o rle auarei`s Lolr arrein.
2. Iasren auarei ro cone using 3/S-16 x 1 1/4-in
Lolrs, vasleis, anu lex nurs. 1iglren all
asreneis secuiely.
Inlet Transition Assembly
1. Aly 1/4-in ioe-rye sealanr ro rle Cyclone`s
inler mounring collai.
2. Align loles in rle inler collai virl loles in rle
riansirion collai anu secuie using 1/4-20 x 5/S-in
Lolrs, lockvasleis, anu lex nurs.
3/8-16 x 1 1/4-in
hex bolt
1/4-in
diameter
rope-type
sealant
adapter
3/8-16
hex nut
3/8-in
flat washer
AJajter Collar Installation
1/4-in diameter
rope-type sealant
1/4-20 x 5/8-in
hex nut
1/4-20 x 5/8-in
hex bolt
1/4-in
lock washer
1/4-in
lock washer
Inlet Transition Assenbly
12
Donaluson Comany, Inc.
55-Gallon Drum Pack and Double Drum Pack
Installation
1le uium ack is uesigneu ro ir a cusromei-
sulieu, sranuaiu 55-gallon uium anu ioviues
easy access oi uusr iemoval anu uisosal. A lexiLle
lose connecrs rle uium covei anu Cyclone auarei
collai. Placing a aller unuei rle uium allovs
leaviei mareiials ro Le moveu quickly using a
oiklir oi aller jack. I a aller is useu, rle lengrl
o lexiLle lose may neeu ro Le sloireneu.
1. Place uium covei on uium anu secuie virl
larcles, i equieu.
2. Connecr one enu o rle lexiLle lose ro rle
auarei collai anu rle orlei enu ro rle uium
covei. Secuie virl lose clams.
Double Drum Pack
1. Arracl Y-Liancl ro auarei collai anu secuie
virl lose clam.
2. Connecr one enu o -in uiamerei lexiLle uucr
ro one Y-Liancl ourler anu rle orlei enu ro rle
uium covei. Secuie virl lose clams.
3. Reear Sre 2 oi rle seconu Y-Liancl ourler
anu uium.
Single Drum Installation
drum cover
optional latch
customer-supplied
55-gallon drum
hose clamp
flexible hose
adapter collar
hose clamp
Double Drum Installation
adapter collar
hose clamp
hose clamp
14 x 7 x 7-in Y
hose clamp
flexible hose
flexible hose
SS-Callon Drun acl
13
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
3. I rle moroi las Leen connecreu Lackvaius, a
mucl smallei rlan noimal aiilov vill Le
geneiareu inro rle uucrvoik anu rliougl rle
collecroi. s~ ~K
q ~I J~ W
Iollov manuacruiei`s insriucrions on rle
moroi`s namelare.
q ~I J~ W
1uin elecriical ovei OII ar souice anu svircl
any rvo leaus on rle ourur-siue o rle Llovei-
moroi srairei.
Electrical Installation
Llecriical insrallarion musr Le
eioimeu Ly a qualiieu
elecriician anu comly virl all alicaLle
narional anu local coues.
Lock our elecriical ovei souices Leoie
eioiming seivice oi mainrenance voik.
Do nor insrall in classiieu lazaiuous
armosleies virlour an enclosuie iareu oi
rle alicarion.
All elecriical viiing anu connecrions, incluuing
elecriical giounuing, sloulu Le maue in accoiuance
virl rle arional Llecriic Coue, IPA o. 0-
laresr euirion.
Cleck local oiuinances oi auuirional iequiiemenrs
rlar aly.
1le aioiiare viiing sclemaric anu elecriical
iaring musr Le useu. See unir`s iaring lare oi
iequiieu volrage.
I rle unir is nor uinisleu virl a acroiy-mounreu
uisconnecr, an elecriic uisconnecr svircl laving
auequare am caaciry slall Le insralleu in
accoiuance virl Pair |, Airicle 430 o rle arional
Llecriical Coue, IPA o. 0-laresr euirion. Cleck
unir`s iaring lare oi volrage anu ameiage iarings.
Reei ro rle viiing uiagiam oi rle numLei o viies
iequiieu oi main ovei viiing anu iemore viiing.
1. Wiie rle moroi ro rle ovei suly olloving
rle insriucrions locareu on rle moroi.
2. Visually cleck rle iorarion o rle Llovei vleel
againsr rle iorarion aiiov uecal on rle Llovei
lousing. 1le insecrion covei is locareu neai rle
uisclaige lange on rle lousing siue. On Lelr-
uiiven unirs, insecrion coveis aie on ro o rle
lousing.
Optional Equipment
Filter Bag Installation
Peisonal injuiy oi ioeiry
uamage can iesulr iom
ossiLle comLusrion o uusrs in rle ilrei
Lag assemLly oi Cyclone collecroi.
Alicarion o a ilrei Lag assemLly anu
Cyclone collecroi musr Le ievieveu oi any
iisks associareu virl comLusriLle uusrs
vlicl may accumulare in rle ilrei Lag
assemLly. 1le iisk o injuiy oi uamage
can Le minimizeu oi avoiueu Ly locaring
rle ilrei Lag assemLly anu Cyclone
collecroi oursiue Luiluings anu avay iom
noimally occuieu aieas.
1le sranuaiu ilrei Lag
assemLly is inrenueu oi
inuooi insrallarions only. Locaring rle ilrei
Lag assemLly ouruoois may iequiie secial
arrenrion ro iorecr rle ilrei Lag assemLly
iom uiiecr exosuie ro vearlei.
1le ilrei Lag assemLly slis in seveial conraineis.
^ouels 12IB anu 16IB conrain an elLov, lange
assemLly, anu a Lag. Laigei mouel ilrei assemLlies
lave a maniolu assemLly, riansirion, enu-lare
assemLly, Lags, anu clams.
1. Aly 1/4-in uiamerei ioe-rye sealanr Lerveen
rle lousing uisclaige lange anu rle riansirion
lange. Secuie using 1/4-20 x 3/4-in Lolrs,
vasleis, anu nurs sulieu.
2. Insrall ceiling suoirs ro all ro loles oi rle
maniolu secrion.
3. Posirion rle ilrei Lags on rle collai virl rle
clams anu Lags asr rle Leau on rle collai.
On unirs virl ilrei Lag
enclosuies, secuie rle Lags ar
rle ro anu Lorrom using rle aioiiare
clams, making suie rle Lags anu clams
aie asr rle Leau on rle collai.
4. On unirs virl ilrei enclosuies, iemove rle siue
anels ro insrall rle ilrei Lags.
NOTICE
NOTICE
5. On unirs virlour ilrei enclosuies, connecr
uucrvoik iom rle collecroi`s exlausr ourler
rliougl rle ioo oi neaiesr exreiioi vall. Use
sealanr Lerveen rle lousing lange anu rle
riansirion oi collai lange uinisleu.
1le ilrei Lag assemLly musr
lave auequare suoir. Iailuie
ro ioviue auequare suoir may iesulr in
eisonal injuiy oi ioeiry uamage.
Conracr Donaluson oi assisrance.
Donaluson Comany, Inc.
14
1/4-in diameter
rope-type sealant
transition
gasket
elbow
hose
clamp
filter
bag
Models 12 and 16
Models 20, 24, and 30
1/4-in diameter rope-type sealant
transition
sealant
manifold assembly
end plate
filter bags
Models 36 and 44
extension
transition
sealant
manifold assembly
end
plate
filter
bags
1/4-in diameter rope-type sealant
ilter ag Installation
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
15
Surge Hopper Installation
1. Insrall cyclone assemLly as uesciiLeu in Cyclone
Insrallarion on Page 10.
2. Aly 1/4-in uiamerei ioe-rye sealanr rovaiu
rle insiue euge o rle suige loei cone`s ro
lange.
3. Using 3/S-16 x 1 1/4-in Lolrs, vasleis, anu lex
nurs, secuie rle suige loei cone ro rle
cyclone assemLly.
4. Aly 1/4-in uiamerei ioe-rye sealanr rovaiu
rle insiue euge o rle suige loei`s ro lange.
5. Using 3/S-16 x 1-in Lolrs, vasleis, anu lex
nurs, secuie rle suige loei ro rle suige
loei cone.
Conracr Donaluson oi
assisrance vlen insralling a
ioraiy valve.
Silencer Assembly
1. Ioi mouels 12 anu 16, insrall rle sulieu
gasker Lerveen rle lousing lange anu rle
elLov`s lange. On laigei unirs, aly 1/4-in
uiamerei ioe-rye sealanr Lerveen rle lousing
uisclaige lange rle elLov`s connecring lange.
2. Align Lolr lole arreins anu asren elLov ro
lousing using 1/4-20 x 3/4-in Lolrs, vasleis,
anu lex nurs sulieu.
3. Reear Sres 1 anu 2 ro arracl silencei ro elLov.
4. 1iglren all asreneis secuiely.
1/4-in diameter
rope-type
sealant
surge hopper
cone
surge hopper
1/4-in diameter
rope-type
sealant
rotary valve
Surge Hojjer Installation
transition
gasket
elbow
silencer
gasket
Cyclone 12 and 16
Silencer Assenbly, Cyclone 12 anJ 16
NOTICE
Donaluson Comany, Inc.
16
Attenuator Installation
1. Ioi mouels 12 anu 16, insrall rle sulieu
gasker Lerveen rle riansirion anu rle arrenuaroi
lange. On laigei unirs, aly
1/4-in uiamerei ioe-rye sealanr Lerveen rle
lousing uisclaige lange rle elLov`s connecring
lange.
2. Align Lolr lole arreins anu asren secuiely
using 1/4-20 x 3/4-in Lolrs, vasleis, anu lex
nurs sulieu.
discharge
1/4-in diameter
rope-type sealant
elbow
silencer
Cyclone 20, 24, 30, 36, and 44
1/4-in diameter
rope-type sealant
Silencer Assenbly, Cyclone 20 tlrougl ++
transition
gasket
discharge
Cyclone 12 and 16
1/4-in diameter
rope-type sealant
attenuator
Attenuator Installation, Cyclone 12 anJ 16
discharge
transition
1/4-in diameter
rope-type sealant
attenuator
Cyclone 20, 24, 30, 36, and 44
Attenuator Installation, Cyclone 20 tlrougl ++
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
1
Preliminary Start-Up Check
1. Cleck all elecriical connecrions oi riglrness anu
conracr.
2. Cleck oi anu iemove all loose irems in oi neai
rle inler anu ourler o rle unir.
3. Cleck rlar all iemore conriols aie viieu inro
rle conriol sysrem anu all seivice svircles aie in
rle OII osirion.
4. Cleck rlar all orional accessoiies aie insralleu
ioeily anu secuieu.
5. Cleck rlar loei uisclaige is oen anu rle
sroiage conrainei is sealeu, i equieu.
6. 1uin ovei O ar souice.
. 1uin rle an moroi O rlen OII ro cleck oi
ioei iorarion Ly ieeiencing rle iorarion
aiiov locareu on rle moroi`s mounring lare.
q ~I J~ W
Iollov manuacruiei`s insriucrions on rle
moroi`s namelare.
q ~I J~ W
1uin elecriical ovei OII ar souice anu svircl
any rvo leaus on rle ourur-siue o rle Llovei-
moroi srairei.
Explosion Vents
Peisonal injuiy oi ioeiry
uamage can iesulr iom
mareiial uisclaige uuiing venring.
1le mareiial uisclaigeu iom an enclosuie
uuiing rle venring o an exlosion sloulu
Le uiiecreu saely ro an oursiue locarion.
1le iisk o uamage oi injuiy can Le
minimizeu oi avoiueu Ly locaring venreu
equimenr oursiue Luiluings anu avay
iom noimally occuieu aieas.
Sranuaiu exlosion venrs aie
inrenueu oi ouruooi
insrallarions only.
Remove all sliing mareiials, incluuing
coveis, iom rle exlosion ielie venrs
iioi ro insrallarion. Iailuie ro iemove
sliing coveis vill seiiously comiomise
exlosion venr oeiarion.
Lxlosion ielie venrs musr Le saely uiiecreu
ouruoois avay iom eisonnel, Luiluings, ioeiry,
oices, valkvays, anu carvalks ro ieuuce iisk o
uamage ro ioeiry anu eisonal injuiy. Lxlosion
venring calcularions aie Laseu on oimulas iom
IPA-6S, laresr euirion oi ouruooi alicarions
only, virl no uucr oi oLsriucrions on rle exlosion
venr anel.
Conracr Donaluson oi assisrance in calcularing sae
anu seciic venring iequiiemenrs oi 1oiir
equimenr.
NOTICE
Donaluson Comany, Inc.
1S
Service Information
Operational Checklist
1. Cleck rlar rle loei uisclaige gares aie oen
anu rlar rle uoois, uium coveis, anu gaskers aie
iimly in lace.
2. ^oniroi oveiall eioimance o rle collecroi.
3. ^oniroi uusr uisosal. Lmry uusr uiaveis oi
uiums vlen 2/3 ull. Kee collecreu mareiial a
minimum o 10-incles iom rle enu o rle cone
on loei mouels. See Seciicarion Conriol
Diaving oi seciic mouel inoimarion.
4. 1uin an OII anu manually slake ilrei Lags ar
rle enu o eacl slir. I auequare aii volume
cannor Le iesroieu Ly slaking, lease conracr
youi Donaluson Areimaiker Sales
Reiesenrarive ro oiuei ielacemenr Lags.
5. Unuei noimal oeiaring conuirions, ielace
ilrei Lags eveiy rvo yeais. Incluue rle unir`s
mouel anu seiial numLei vlen oiueiing
ielacemenr Lags.
6. Iollov rle moroi manuacruiei`s mainrenance
insriucrions. Conracr rle moroi manuacruiei
oi vaiianry anu seivice inoimarion.
Do nor iun rle moroi oi
exrenueu rime eiious unless
all uucrvoik is in lace.
Do nor iun rle unir virl rle gares oi uusr
conrainei uoois oen, oi virl rle 55-
gallon uium coveis o. ^oroi oveiloau
can occui.
NOTICE
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
19
Troubleshooting
m e l b o r P e s u a C e l b a b o r P y d e m e R
r o t o m d n a n a f r e w o l B
t r a t s t o n o d
e z i s e r i w r o t o m r e p o r p m I d e i f i c e p s s a e g u a g e r i w t c e r r o c e h t g n i s u e r i w e R
. s e d o c l a c o l d n a l a n o i t a n y b
y l t c e r r o c d e r i w t o N y l p p u s r o f g n i r i w r o t o m t c e r r o c d n a k c e h C
g n i r i w s ' r e r u t c a f u n a m r o t o m e e S . e g a t l o v
e h t d n a m a r g a i d g n i r i w w o l l o F . m a r g a i d
. e d o C c i r t c e l E l a n o i t a N
e l b a l i a v a r o f d e r i w t o n t i n U
e g a t l o v
A . e g a t l o v y l p p u s r e p o r p r o f g n i r i w t c e r r o C
. e l b a s s i m r e p s i l a i t n e r e f f i d % 0 1
n w o d t i u c r i c t u p n I l l a n o t i u c r i c r o t o m o t y l p p u s r e w o p k c e h C
. s d a e l
n w o d t i u c r i c y l p p u s l a c i r t c e l E . e g a t l o v r e p o r p r o f t i u c r i c y l p p u s r e w o p k c e h C
e c a l p e R . t l u a f r e k a e r b t i u c r i c r o e s u f r o f k c e h C
. y r a s s e c e n s a
r e t r a t s , t o h s n u r r o t o M
t u o s k c i k
s d r a w k c a b n o i t a t o r n a F g n i k o o l n e h w e s i w k c o l c s i n o i t a t o r n a f r e p o r P
y r a n i m i l e r P e e S . r o t o m r e w o l b e h t t a n w o d
. n o i t c e S k c e h C p U - t r a t S
d e l l a t s n i r e t r a t s - r o t o m t c e r r o c n I f i e c a l p e r d n a r e t r a t s r o t o m r e p o r p r o f k c e h C
. y r a s s e c e n
l i o c r e t a e h r o t o m t c e r r o c n I
d e l l a t s n i
. y r a s s e c e n s a e c a l p e r d n a k c e h C
e g a t l o v y l p p u s r o r e t r a t S
e s o o l s n o i t c e n n o c
e s o o L . s s e n t h g i t r o f s n o i t c e n n o c g n i r i w l l a k c e h C
- e e r h t n o g n i s a h p e l g n i s e s u a c n a c s n o i t c e n n o c
r o t o M . e g a m a d l i o c r e t a e h d n a s t i u c r i c e s a h p
s i h t f o n o i t a c i d n i n a s i g n i l w o r g r o m u h
. n o i t i d n o c
n i e g a k a e l r o j a m r o n e p o s t c u D
m e t s y s t c u d
y l r e p o r p e r a y e h t m r i f n o c d n a s t c u d l l a k c e h C
e h t g n i t a r e p O . t h g i t d e l a e s d n a d e t c e n n o c
n a c d a o l c i t a t s t s u d t n e i c i f f u s n i h t i w r o t c e l l o c
. r o t o m n a f e h t d a o l r e v o
r o g n i k a e l r e n i a t n o c e g a r o t s t s u D
e s o o l s i r e v o c m u r d n o l l a g - 5 5
. r e b m a h c e g a r o t s e h t n i s k a e l e g r a l r o f k c e h C
t a h t d n a t e k s a g r e v o c m u r d n o l l a g - 5 5 e h t k c e h C
. y l e r u c e s d e n e t s a f s i r e v o c m u r d e h t
d a o l r e v o t i u c r i c l a c i r t c e l E s a h t i u c r i c y l p p u s r e w o p e h t t a h t k c e h C
. t n e m p i u q e l l a n u r o t r e w o p t n e i c i f f u s
Donaluson Comany, Inc.
20
m e l b o r P e s u a C e l b a b o r P y d e m e R
w o l f r i a t n e i c i f f u s n I e g a t l o v e l b a l i a v a r o f d e r i w t o n t i n U A . e g a t l o v y l p p u s r e p o r p r o f g n i r i w t c e r r o C
. e l b a s s i m r e p s i l a i t n e r e f f i d % 0 1
s d r a w k c a b n o i t a t o r n a F g n i k o o l n e h w e s i w k c o l c s i n o i t a t o r n a f r e p o r P
y r a n i m i l e r P e e S . r o t o m r e w o l b e h t t a n w o d
. n o i t c e S k c e h C p U - t r a t S
g n i k a e l r e n i a t n o c e g a r o t s t s u D
e s o o l s i r e v o c m u r d n o l l a g - 5 5 r o
. r e b m a h c e g a r o t s e h t n i s k a e l e g r a l r o f k c e h C
t a h t d n a t e k s a g r e v o c m u r d n o l l a g - 5 5 e h t k c e h C
. y l e r u c e s d e n e t s a f s i r e v o c m u r d e h t
d e d n e t x e n i h c n a r b r e t e m a i d e g r a L
m e t s y s t c u d h t g n e l
. e t a g t s a l b a l l a t s n I
e z i s d o o h r o t c u d r e p o r p m I . y r a s s e c e n f i e c a l p e r d n a k c e h C
d e t c i r t s e r a e r a t s u a h x e n a F . s n o i t c u r t s b o r o f a e r a t s u a h x e n a f k c e h C
w o l f r e p m a d t s u j d A . s i r b e d r o l a i r e t a m e v o m e R
. l o r t n o c
t c u d n i n o i t c u r t s b O . s n o i t c u r t s b o e v o m e r d n a k c e h C
d e g g u l p s g a b r e t l i F . y r a s s e c e n s a e c a l p e r r o n a e l c d n a k c e h C
g n i h s i l o p r o g n i d n i r G
e s u n i t n e m p i u q e
t n e m p i u q e r o f e t a s n e p m o c o t w o l f r i a e s a e r c n I
. n o i t a l u c r i c r i a n w o s t i s e t a e r c t a h t
Cyclone Dusr Collecroi, ^ouels 12 rliougl 44
21
e t a D d e m r o f r e P e c i v r e S s e t o N
Service Notes
Donaluson Comany, Inc.
22
Donaluson Comany, Inc. is rle leauing uesignei
anu manuacruiei o uusr, misr, anu ume
collecrion equimenr useu ro conriol inuusriial-
aii olluranrs. Oui equimenr is uesigneu ro
lel ieuuce occuarional lazaius, lengrlen
macline lie, ieuuce in-lanr mainrenance
iequiiemenrs, anu imiove iouucr qualiry.
2002 Donaluson Comany, Inc. Piinreu in USA
IO^ 546201, Revision 4 ^ay 200S
The Donaldson Torit Warranty
Donaluson vaiianrs ro rle oiiginal uiclasei rlar rle majoi sriucruial comonenrs o rle goous vill Le
iee iom ueecrs in mareiials anu voikmansli oi ren (10) yeais iom rle uare o slimenr, i ioeily
insralleu, mainraineu anu oeiareu unuei noimal conuirions. Donaluson vaiianrs all orlei Donaluson
Luilr comonenrs anu accessoiies incluuing Donaluson Aiilocks, 1BI Ians, 1RB Ians, Iume Collecroi
iouucrs, Donaluson Luilr elecriical conriol comonenrs anu Donaluson Luilr Areiilrei lousings oi
rvelve (12) monrls iom uare o slimenr. Donaluson vaiianrs Donaluson Luilr ilrei elemenrs ro Le
iee iom ueecrs in mareiials anu voikmansli oi eiglreen (1S) monrls iom uare o slimenr.
Donaluson uoes nor vaiianr againsr uamages uue ro coiiosion, aLiasion, noimal veai anu reai, iouucr
mouiicarion, oi iouucr misalicarion. Donaluson also makes no vaiianry vlarsoevei as ro any goous
manuacruieu oi sulieu Ly orleis incluuing elecriic morois, ans anu conriol comonenrs. Arei
Donaluson las Leen given auequare ooiruniry ro iemeuy any ueecrs in mareiial oi voikmansli,
Donaluson ierains rle sole orion ro accer ieruin o rle goous, virl ieiglr aiu Ly rle uiclasei, anu
ro ieunu rle uiclase iice oi rle goous arei coniiming rle goous aie ieruineu unuamageu anu in
usaLle conuirion. Sucl a ieunu vill Le in rle ull exrenr o Donaluson`s liaLiliry. Donaluson slall nor
Le liaLle oi any orlei cosrs, exenses oi uamages vlerlei uiiecr, inuiiecr, secial, inciuenral,
consequenrial oi orleivise. 1le reims o rlis vaiianry may Le mouiieu only Ly a secial vaiianry
uocumenr signeu Ly a Diiecroi, Geneial ^anagei oi Vice Piesiuenr o Donaluson. Iailuie ro use genuine
Donaluson ielacemenr airs may voiu rlis vaiianry. qebob bufpq kl lqebo
obmobpbkq^qflkpI t^oo^kqfbp lo dr^o^kqbbp bu`bmq ^p pq^qba fk qefp
m^o^do^me ^ka ^ii lqebo t^oo^kqfbp fk`irafkd jbo`e^kq^_fifqv ^ka
cfqkbpp clo ^ m^oqf`ri^o mromlpbI tebqebo bumobpp lo fjmifba ^ob ebob_v
bumobppiv bu`iraba ^ka afp`i^fjbaK
Parts and Service
Ioi genuine Donaluson 1oiir ielacemenr ilreis
anu airs, call rle Pairs Lxiess Line
800-365-1331 USA
800-343-3639 within Mexico
www.donaldsontorit.com
Ioi asrei seivice, lave unir`s mouel anu seiial numLei,
air numLei, uesciirion, anu quanriry availaLle.
Donaluson Comany, Inc.
Inuusriial Aii Iilriarion
P.O. Box 1299
^inneaolis, ^ 55440-1299
[email protected]