INSTALLATION MANUAL

for

OZZI KLEEN Wastewater Treatment Plant Model - RP10 & RP10A

Document No: P 001 Revision: M Revision Date: 4/01/2010

PLUMBERS INSTALLATION INSTRUCTIONS

THE OZZI KLEEN IS SUITABLE FOR INSTALLATION IN THE GROUND, PARTIALLY IN-GROUND, OR ABOVE GROUND INSTALLATION SETUP ON A COMPACTED HARD STAND BASE. FOR INSTALLATION IN-GROUND - A HOLE FOR INSTALLATION WILL HAVE TO BE EXCAVATED APPROX. 2.5 METRES DIAMETER AND 2.4 METRES DEEP WITH A SOUND BASE. A LAYER OF BEDDING SAND IS REQUIRED (REFER TO DRAWING). IF THE HOLE IS OVER EXCAVATED, EXTRA BEDDING SAND WILL BE REQUIRED. UNDER NO CIRCUMSTANCES IS THE MATERIAL EXCAVATED FROM THE HOLE TO BE USED AS BEDDING FOR TANK, ONLY BEDDING SAND TO BE USED. A NORMAL INSTALLATION OF THE TREATMENT PLANT WILL LOCATE THE LEVEL OF THE SEWER INVERT AT 700 mm BELOW NATURAL GROUND LEVEL AND 1600 mm ABOVE THE SAND BASE. 1. INSTALL THE TREATMENT PLANT SO THAT THE TANK IS LOCATED CENTRAL IN THE EXCAVATED HOLE WITH NO LESS THAN 250 mm TO THE NEAREST SIDE. ENSURE THAT THE BACKFILL IS PLACED EVENLY AROUND THE TANK. (SEE DRAWING).

IF THE SYSTEM IS PLACED UNEVENLY IN THE HOLE SO THAT THE TANK IS NEAR TO TOUCHING A SIDE OF THE HOLE THIS WILL NOT ALLOW EVEN BACKFILL AND CAUSE TANK INSTABILITY AND WILL HAVE TO BE RECTIFIED BY THE INSTALLER.
2. ********************************************************* INSTALL THE TREATMENT PLANT SO THAT THE BASE OF THE GREEN MOTOR BOX IS NO LESS THAN 50 mm ABOVE THE NATURAL GROUND LEVEL TO AVOID SURFACE WATER ENTRY.

IF THE SYSTEM IS INSTALLED TOO LOW IT WILL HAVE TO BE RECTIFIED BY THE INSTALLER.
3. ********************************************************* THE OZZI KLEEN TREATMENT PLANT IS TO BE COMPLETELY FILLED WITH WATER (APPROX. 4,500 LITRES) OR UP TO THE SEWER INLET BEFORE ANY BACKFILL IS PLACED AROUND THE TANK. ALL COMPARTMENTS INCLUDING SLUDGE WASTE AND EFFLUENT COMPARTMENTS MUST BE FILLED.

FAILURE TO DO SO WILL CAUSE TANK INSTABILITY AND ANY DEFLECTION TO THE TANK WILL HAVE TO BE RECTIFIED BY THE INSTALLER.
4. ********************************************************* THE SYSTEM IS TO BE INSTALLED IN A POSITION WHERE LOCAL STORM WATER FLOODING AND PONDING AROUND THE TANK WILL NOT OCCUR.

IF THE SYSTEM IS INSTALLED IN A WATER COURSE OR A FLOOD PRONE AREA THE SYSTEM WILL HAVE TO BE RELOCATED BY THE INSTALLER.
5. ********************************************************* LANDSCAPING OR THE IMPORTATION OF TOP SOIL THAT IS PLACED AROUND THE SYSTEM AFTER IT IS INSTALLED, WHICH WOULD CAUSE THE TANK TO BE TOO LOW IN THE GROUND IS TO BE AVOIDED. NO ROCKS ARE TO BE PLACED ON TOP OF THE SYSTEM OR WITHIN 1 METER OF THE SYSTEM.

IMPORTED TOPSOIL THAT MAY BE PLACED ON THE SYSTEM INSTALLATION WILL BE THE RESPONSIBILITY OF THE OWNER.
6.

AFTER THE

********************************************************* WHEN INSTALLING THE SYSTEM UNDERNEATH A BUILDING ENSURE THAT THERE IS SUFFICIENT HEAD ROOM FOR SERVICING.

A MINIMUM OF 1200 mm HEAD ROOM IS NEEDED FOR THE SERVICE REMOVAL OF SOME PARTS AND RETRIEVING OF WATER SAMPLES AT TIME OF SERVICE.

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IMPORTANT: Ensure all separate chambers (sludge waste and effluent chamber) are filled with water along with main tank.
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PLUMBER'S INSTALLATION CERTIFICATE THE OZZI KLEEN SYSTEM MUST BE INSTALLED AS PER THE FOLLOWING INSTRUCTIONS. THIS FORM IS TO BE FILLED OUT AND RETURNED TO THE MANUFACTURER OR THEIR AGENT AS PART OF THE OWNERS WARRANTY REGISTRATION.

PLEASE TICK ALL THE BOXES DURING THE INSTALLATION 1.

2. 3. Excavate hole - 2.5 m diameter and approx. 2.4 m deep Place a layer of bedding sand in the hole Check depth from sand bed to natural ground level no greater than 2300 mm Check depth from sewer invert to bedding sand no greater than 1600 mm Check depth of sewer invert to natural ground level no greater than 700 mm Check that motor box hinges are at least 50 mm above the natural ground level Fill tanks 1 & 2 followed by main tank to sewer inlet with water (Approximately 4,500 litres) Connect sewer piping to the sewer inlet Backfill around tank with clean earth only, (free from large lumps of clay, stones, bricks, foreign objects, or dumped rubbish from other trades persons) The irrigation system could be of several different formats, check Council requirements

4.
5. 6. 7.

8. 9.

10.

INSTALLATION CERTIFICATION

THE OZZI KLEEN SYSTEM HAS BEEN INSTALLED ACCORDING TO THE ABOVE PROCEDURES BY AN APPROVED INSTALLER

OZZI KLEEN SERIAL No: _______________________________________________ NAME OF INSTALLER: _________________________________________________ INSTALLERS LICENCE NO: ____________________________________________ INSTALLERS SIGNATURE: ____________________________________________ DATE OF INSTALLATION: _____________________________________________ LOCATION OF INSTALLATION: ________________________________________

Document No: P001 Revision: M Revision Date: 4/01/2010 Page 4 of 7

PLUMBERS SPECIAL INSTRUCTIONS The treatment plant comes with two lifting lugs on the tank top suitable for lifting with a chain and D shackle. The tank weighs approximately 350 kg. All house drains i.e. kitchen, laundry, bathrooms and toilets etc. are to be connected to a common drain prior to connection to the Treatment Plant. The sewer inlet fitting is 100 mm diameter PVC sewer pipe fixed to the side of the inlet compartment with the invert 300 mm below the top of tank wall and 1600 mm from the tank floor. Connect and lay out sprinkler spray line to connection on pump outlet and fit the tee junctions on the 4 sprinklers approx 8 meters apart along this line starting from the far end. Lay out pipe according to local Council requirements. CAUTION: The standard pump installed has an 8 metre head at 40 litres/minute. A larger pump will be required for irrigation systems with a higher head. The sewer inlet is made of polyethylene and cannot be glued to, and will require a slip joint or repair joint to make the connection to the house drain. Irrigation tubing as supplied or similar should be used, not potable grade blue line water piping. If a Council sample valve is requested, it should be fitted to the low density piping using low pressure irrigation components. THE TREATMENT PLANT IS NOT TO BE USED IN ANY WAY, OR WASTE FED INTO THE SYSTEM, UNTIL THE TREATMENT PLANT HAS BEEN COMMISSIONED. THIS INCLUDES CONTRACTORS AND SUBCONTRACTORS DURING THE CONSTRUCTION OF THE HOUSE OR OWNERS WISHING TO TAKE UP RESIDENCE. SUNCOAST WASTE WATER MANAGEMENT OR THEIR AGENT MUST BE NOTIFIED SO THAT COMMISSIONING CAN BE PERFORMED (i.e. TREATMENT PLANT PUT INTO SERVICE). IF THE SYSTEM IS USED PRIOR TO COMMISSIONING, THIS WILL ATTRACT A PENALTY FEE FOR A SYSTEM CLEAN UP

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ELECTRICIAN'S INSTRUCTIONS INSTALLATION OF POWER TO THIS UNIT MUST BE PERFORMED BY A LICENCED ELECTRICAL CONTRACTOR IN ACCORDANCE WITH THE CURRENT ELECTRICITY ACT. The power supply to the Treatment Plant is a single-phase service and should be wired in 2.5 mm cable. The alarm circuit is supplied from the control board and is 24 V DC. As the alarm cables are run with the supply cables to the plant, they must be rated for 240 V but may be 1 mm cable. The maximum power consumption of the Treatment Plant is approximately 800 Watts. The air compressor is rated at 100 Watts. The effluent pump is rated at up to 750 Watts. The power supply to the system should come direct from the meter board and be protected by a 10 A RCD (Residual Current Device) and surge protection. The main power point may be considered for general use, therefore it must be RCD protected. It is recommended that the system be connected to an individual dedicated electrical circuit. The alarm mute switch and alarm lights are on a common switch plate, which is to be mounted in the Owner's house at an appropriate point. (The switch plate is found in the green motor box). There are 3 alarms available, all of which are activated via the 4 core alarm cable. The alarm connections are polarity sensitive and must be connected correctly Cabling between the dwelling and Treatment Plant should be installed using adequate protection/conduit. 2 cables will be required - 3 core for power supply and 4 core for alarm circuit.

POWER TO TREATMENT PLANT MUST BE DISABLED BEFORE WIRING ALARM PANEL

MUTE 24V DC LOOP

24V DC + Terminal Strip

24V DC + Common

Alarm Wire Colours Red Yellow Blue Green

Alarm Plate Connections Terminal Strip on Alarm Panel Common on Mute Switch Loop on Mute Switch 1 on Mute Switch

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The power supply cable is brought into the Treatment Plant through the side of the tank turret at the top of the tank, referred to as the access manhole, and up through the floor of the motor box housed in the flexible conduit provided. The 240 V supply is to be connected to the main power outlet inside the motor box. The low voltage alarm wires are to be connected to the terminals inside the small round junction box below the main power outlet. The external electrical conduit to the system is to be 25 mm. Note: The motor compartment on the top of the Treatment Plant is on a hinged lid and the wiring to this compartment passes through a flexible conduit provided. No external conduit or rigid conduit is to be fastened to the outside of the motor box. If extra flexible conduit is used for wire connection to the system, ensure that there is sufficient length to allow for the tilting of the motor box when it is opened. The power supply cable is to be connected to weatherproof outlet provided and alarm cable to be connected to terminal strip inside of PVC junction box provided. No other connections are required.

Document No: P001 Revision: M Revision Date: 4/01/2010 Page 7 of 7