Haier Air conditioner DC Invert Product Abnormity Solution
1. 2. 3. 4. 5. DC INVERTER MODELS FOR EUROPE MARKET PFC CONTROL MALFUNCTION CODES PROBLEM SYMPTOMS AND MEASURES EASY DAMAGED PARTS LIST
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
1. DC INVERTER MODEL FOR MB FRIGO
MODEL HSU-09HVA103/R2(DB) DISP IINDOOR OUTDOOR COMP MOTOR MOTOR DRIVE MODE PFC CONTROL
Malfunction codes
LCD HSU-12HVA103/R2(DB) LCD HSU-18HVA103/R2(DB) LCD HSU-22HVA103/R2(DB) LCD
AC AC AC AC
AC AC AC AC
Rotary Rotary Scroll Scroll
sine sine sine sine
wave wave wave wave
NEW Active NEW Active NEW Active NEW Active
swiching swiching swiching swiching
Table1 Table1 Table1 Table1
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
2. PFC CONTROL
SYSTEM New Active PFC
ELECTRO_CIRCUIT
Loading
WAVE
POWER FACTOR
OUT PUT VOLT AGE REACT OR
98% DC260V-310V can control 5mH
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
3. Malfunction codes
TABLE 1
Content Room-temperature sensor malfunction Heat-exchange sensor malfunction Indoor EEPROM error Communication fault between the indoor and outdoor units High work-intense protection Indoor fan motor malfunction IPM pretection Communication fault between the IPM and outdoor PCB Overheat protection for exhaust temperature Outdoor Ambient temp sensor fault Compressor startup error or out of position Power voltage is too high or low current protection Outdoor EEPROM fault defrosting temperature sensor fault Exhaust temperature sensor fault
Malfunction codes E1 E2 E4 E7 E9 E14 F1 F3 F4 F6 F11 F19 F22 F12 F21 F25
Indoor Unit
Outdoor Auto Restart Unit
* * * * * *
* * * * * * * * * * * * *
* *
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4.1 Problem Symptoms and Measures
For
sensor fault
Room-temperature sensor malfunction Heat-exchange thermister anomaly Defrosting temperature sensor fault Exhaust temperature sensor fault Ambient temp sensor fault
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 2 Problem Symptoms and Measures
For sensor fault
indoor display E1,E2,F6,F21,F25
Countermeasure Flow Chart:
Check the connector connection
NO
Is it normal?
Correct the connection
YES
Check the sensor
Is it normal?
NO
Replace the sensor
Replace the indoor pcb YES
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 3 Problem Symptoms and Measures
For indoor AC fan motor fault indoor display :E14
Check the Terminal
Is it well connect?
NO
Correct the connection
Electrify the machine again and turn it on in the Cool state with the remote controller. Measure the voltage between the middle wire and the black side wire of Terminal on the indoor mainboard.
YES
Is it variation?
the indoor mainboard is damaged and needs replacing.
NO
The motor is damaged And needs replacing
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 4 Problem Symptoms and Measures
For High work-intense protection
indoor display :E9
Countermeasure Flow Chart
Electrify the machine again and turn it on with the remote controller, then observe its operation.
CASE2 CASE2
If both the sensor and the temperature monitoring circuit of the indoor mainboard are in order, shoot the trouble as follows: 1. Check whether the indoor unit blows poorly due to blocked filters or poor condition of the fan. If yes, clean the filters or reinstall the fan. If not, go forward to 2. 2. Measure the pressure of the system. If the pressure is too high, the system is over charged with gas.
CASE1 CASE1
If the wind temperature is below 65 and the malfunction is reported after the machine has run for some time, check whether the sensor or the temperature monitoring circuit of the indoor mainboard is in order. See countermeasures for sensor troubles.
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4.5 Problem Symptoms and Measures
For EEPROM error indoor display :E4,F12
IF indoor display E4, Replace the indoor mainboard IF indoor display F12,Replace the outdoor mainboard
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 6 Problem Symptoms and Measures
For Communication fault between indoor and outdoor indoor display E7
Countermeasure Flow Chart:
Connect to supply, and with the controller whether it normally. the power turn it on remote to check starts up
NO NO
Check whether the linking cable between the indoor and outdoor units is well connected and whether its core wires are well insulated.
YES YES
Check the status of LED1 on the indoor mainboard blinks interruptedly
YES YES
See next page. TO BE CONTINUED
NO NO
YES YES
NO NO
1. If starting up normally, the outdoor mainboard needs dewetting; 2. If starting up normally, but malfunction occurs again after a while, the outdoor mainboard needs dedusting.
1 . Reconnect the linking cable; 2. Replace the linking cable with new one.
1. If LED1 keeps on, the indoor mainboard is damaged; 2. If LED1 blinks interruptedly, measure the AC voltage between positions 1 and 2 on the terminal of outdoor unit with a multimeter is it 230VAC If the value is constant at about 230VAC to be 3 3. measure the AC voltage between positions 1 and 3 on the terminal of outdoor unit with a multimeter If the value is constant at about 30V, the indoor mainboard is damaged, replace it with a new one. If the value varies between 0 and 80 VAC, the outdoor mainboard is damaged, replace it with a new one.
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4.7 Problem Symptoms and Measures
For Communication fault between indoor and outdoor
indoor displayE7
Countermeasure Flow Chart CONTINUE
Trouble shooting process:
LED1 of indoor mainboard blinks interruptedly .
1. Test the outdoor power supply (230VAC and +310VDC) with a multimeter. If 230VAC is available but 310DC not, the IPM MODULE is damaged, replace it with a new one. If both 230VAC and 310DC are available, go forward to step 2. 2. Measure the voltage +5DC on the outdoor mainboard with a multimeter. If +5DC is not available, the outmainboard is damaged, replace it with a new one. If +5VDC is available, disturbance factors
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 8 Problem Symptoms and Measures
For Communication fault between the IPM and outdoor PCB
Indoor displayF3
Countermeasure Flow Chart
Check whether the connected wire between IPM and outdoor is well.
YES YES
Electrify the machine again and turn it on, Check whether the voltage DC5V and DC15V supply from outdoor normal mainboard is
NO NO
Replace the outdoor mainboard with a new one.
NO NO
YES YES
Pull out reinsert terminals. and the
Malfunction Malfunction unsolved unsolved
Replace the IPM module with a new one
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 9 Problem Symptoms and Measures
For Overheat protection for exhaust temperature Indoor display F4
Countermeasure Flow Chart
Electrify the machine again and turn it on with the remote controller, then measure the temperature at the exhaust temperature sensor of the compressor on the outdoor unit.
CASE2 CASE2
Malfunctions occur after running for some time even though the measured temperature is below 115 .
CASE1 CASE1
Pull out the exhaust sensor and measure its resistance at standard temperatures. If the results deviate much from those in the resistancetemperature table, the sensor is damaged and needs replacing.
CASE1 CASE1
If the temperature exceeds 115 shortly after the machine starts up, the cryogen may have been leaked during installation, or there may be leakage in the piping system, or there may be other causes to make the exhaust temperature too high.
CASE2 CASE2
Pull out the exhaust sensor and measure its resistance at standard temperatures. If the results do not deviate or deviate a little from those in the resistance-temperature table, the outdoor mainboard is damaged and needs replacing.
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4. 10 Problem Symptoms and Measures
For current protection indoor display F22
Countermeasure Countermeasure Flow Flow Chart Chart
Electrify the machine again and turn it on with the remote controller, then observe its operation.
CASE2 CASE2
The compressor is started normally, but malfunctions are reported after it has run for some time.
CASE1 CASE1
If the power supply is in order, the system may have been over or under charged with gas, which can be judged through the pressure of the measuring system.
CASE1 CASE1
If malfunctions are reported before or upon the compressor being started up, IPM Module is damaged and needs replacing.
CASE2 CASE2
Check the power supply. If the voltage is too low or too high, the machine is not damaged. It is the power supply that needs to be changed or improved.
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4.11 Problem Symptoms and Measures
For IPM moudle protection
Indoor displayF1
Countermeasure Countermeasure Flow Flow Chart Chart
Turn off the power.check if the compressor wiring commect.
YES YES
Check the IPM module is it normal
YES YES
NO NO
NO NO
Change module the IPM
Test with a multimeter whether the resistance values among Phases U, V and W of compressor are equal and between 1 and 3.
NO NO
YES YES
1.IPM Module is damaged and needs replacing. 2.The shaft of compressor is seized and the compressor needs replacing.
Renewedly wiring
connect
the
Replace the compressor
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4.12 Problem Symptoms and Measures
For Power voltage is too high or low
Indoor display F19
Countermeasure Countermeasure Flow Flow Chart Chart
Check the supply voltage
NO
Is it rated power?
YES
Correct the power supply
YES
Check the IPM moduleIs it normal?
Disturbance factors
NO
Repeat a couple of times
Replace the IPM module
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
4.13 Problem Symptoms and Measures
For Compressor startup error or out of position indoor display F11
Countermeasure Countermeasure Flow Flow Chart Chart
Check the status of LED1 on the maindboard of outdoor unit and the running condition of outdoor unit within 3 minutes after startup.
CASE2 CASE2
At the stopped state, LED1 blinks 1Hz for 18 times, and after pause of 2 seconds or so, it blinks for the same times again.
Replace Module
IPM
CASE1 CASE1
Within 3 minutes after the machine is supplied with power and turned on with the remote controller, the outdoor unit stops shortly after startup. The above process repeats again and again. 1. The wiring of compressor is incorrect or the connection is poor; 2. The IPM Module or compressor is damaged.
the Malfunctions exist also, . The compressor is damaged replace a new one
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
5. EASY DAMAGED PARTS LIST
MODEL HSU-09HVA103/R2(DB) HSU-12HVA103/R2(DB) HSU-18HVA103/R2(DB) HSU-22HVA103/R2(DB) IPM MODULE 0011800052 0011800052 0010404385 0010404385 OUTDOOR PCB INDOOR PCB BOARD BOARD 0011800066F 0011800066F 0011800105 0011800104 0010400858E 0010400034 0010400269 0010400269 INDOOR FAN MOTOR 0010404202 0010404202 001A3000088E 001A3000088E OUTDOOR FAN MOTOR 0010403508E 0010403508E 0010403508E 001A3000069E
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
MB FRIGO Grupa d.o.o., Bani 81, 10010 Zagreb, tel: 01/66 08 002, [email protected]
