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1.9.1.2-95MXC P11205 N10810
Praxair and TAFA 95MXC UltraHard Wire
Material Review:
Made exclusively for arc spraying. This material produces a hard, abrasive and corrosion resistant coating. This wire has the unique property of increasing hardness in service. A service environment of up to 1700F is possible. Conventional grinding and lapping techniques provide high chrome like finishes.
CAUTION: All Praxair and TAFA wires have been optimized for arc spraying. Use of alternate wires usually cause problems such as excessive tip wear, spitting and feeding problems. We only recommend Praxair and TAFA certified wires.
Application Review:
Praxair and TAFA 95XC wire is used primarily as a hard corrosion resistant interface. When applied 0.010 inches thick, the material exhibits impressive elasticity for a coating this hard. Typical applications use coating thicknesses up to 0.060 inch. After application, the coating can be ground using aluminum oxide and subsequently polished to under a 10 RMS surface finish. This, coupled with good bond strength, high deposit efficiency, low coefficient of friction, high deposition rates, and ease of application, allows 95MXC coatings to compete with processes that require plating or plasma technologies. This material also offers the added advantage of increasing coating hardness to as high as 1180 DPH (Vickers) after abrasive load is applied. Praxair and TAFA 95MXC coating application procedures are the same as other Praxair and TAFA hardfacing wires, and can be applied using the same process parameters.
MXC is a registered trademark of TAFA Incorporated, Concord, NH UltraHard is a registered trademark of TAFA Incorporated, Concord, NH
Composition:
ELEMENTS Silicon Chromium Manganese Boron Iron 1.6 29.0 1.65 3.75 Balance WEIGHT %
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Coating Physical Properties:
Wire Size Deposit Efficiency Melting Point Bond Strength Coating Texture Microhardness Coating Density Finish - ground 1/16" (1.6 mm) 70 Percent* 2200F (1204C) (approx.) 5775 psi (39.82 MPa noiminal) @ 20 mils thick Variable** As sprayed: 595 DPH Rc 55 After abrasive load: 1180 DPH 6.7 gm/cc*** Excellent
Spraying:
Spray Rate Coverage (wire consumption) Spray Pattern****(approximate 3-5" standoff) Length of wire per lb
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8 lbs/hr/100 amps (3.64 kg/hr/100 amps) 1.0 oz/ft /0.001" (1.2 kg/m /100 microns) Cross Nozzle/Positioner - 3" (7.6 cm) 102 ft. (1/16")
2 2
Compositions are nominal unless otherwise specified Depends on air pressure, standoff, nozzle cap and target size. 5" standoff, 60 psi - 8830, depends on air pressure - fine with high psi, average with medium psi, and rough with low psi. Depends on atomizing air pressure. Higher air pressures, smaller wire (1/16), and lower amperage with red nozzle cap gives smallest diameter pattern.
* ** *** ****
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Spraying Procedure Coating Type
Normal 8830/8835 Atomizing Air Pressure:Primary Secondary Nozzle Cap Nozzle/Positioner (Cross=C; Slot=S) Arc Load Volts b Amps Standoff Inches Coating Thickness/Pass-mils Coating Texture-microinches aa
a
Arc Jet 8830/8835 50 c 40 * ** 33-34 100-200 3-5 5 150-250
c
Arc Jet 9000 60 c 60 Blue Short C 33-34 100-200 3-5 5 150-250
c
9000
c
50 --Blue Short C 33-34 100-200 3-5 5 200-350
60
Blue Short C 33-34 100-200 3-5 5 200-350
Using excessive voltage reduces quality of coating. Voltage should be adjusted to give minimum noise and smooth arc operation. Excessive voltage causes larger particles and poor spray pattern. Too low a voltage will cause popping. Be sure not to overheat substrate even if this means stopping to allow cooling, use air jet cooling if greater speed is required. Note that on some applications where preheating is tolerable, preheating work to 300F can improve bond and deposit efficiency.
Note: Standard air caps and positioners can be used in 8830 or 9000 systems. * ** P/N 450729 P/N 620074 8830 Arc Jet Air Cap Arc Jet Modified Short Cross (8830 & 9000)
-------------------------a When using power lead extensions other than the normal 12 foot furnished, the voltage must be increased by approximately 3.4 volts per 50 foot extension; i.e. add 3.4 volts to the recommended voltage setting for a given wire if the extension is increased to a 50 foot length. b Can vary between 50-300 depending on size of workpiece and traverse speed. c For finer finish, raise air pressure at point of finish.
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Finishing:
Praxair and TAFA 95MXC coatings are usually finished by grinding with an aluminum oxide wheel. Subsequent polishing can produce a surface finish approaching 10 microinches (RMS). Refer to Bulletin 2.1.4.5 for finishing information.
Hazards:
Observe normal spraying practices, respiratory protection and proper air flow pattern advised. For general spray practices, see AWS Publications AWS C2.1-73, "Recommended Safe Practices for Thermal Spraying" and AWS TSS-85, "Thermal Spraying, Practice, Theory and Application." Thermal spraying is a completely safe process when performed in accordance with proper safety measures. Become familiar with local safety regulations before starting spray operations. DO NOT operate your spraying equipment or use the spray material supplied before you have thoroughly read the Praxair and TAFA Instruction Manual. A Material Safety Data Sheet will be sent with each initial purchase and updated as required. DISREGARDING THESE INSTRUCTIONS MAY BE DANGEROUS TO YOUR HEALTH. The Information provided herein is believed to be accurate and reliable; however, results may vary with workpiece preparation and operator technique. Praxair and TAFA warrants only that the wires are free of defects in material and workmanship. No other warranty is expressed or implied.
Copyright 2000 Praxair Technology, Inc. All rights reserved www.praxairthermalspray.com [email protected] Telephone: 1-317-240-2650 Fax: 1-317-240-2596 Praxair, the Flowing Airstream design and Making our planet more productive are trademarks or registered trademarks of Praxair Technology, Inc. in the United States and/or other countries. Other trademarks used herein are trademarks or registered trademarks of their respective owners. Printed in the United States of America 05-2000
www.tafa.com [email protected] Telephone: 603-224-9585 Fax: 603-225-4342 TAFA is constantly improving its products, therefore specifications are subject to change without notice TAFA Incorporated is a Praxair Surface Technologies company.
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