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Practical Power Systems Protection for Engineers and Technicians

Revision 8.1

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Contents
Preface Chapter 1 Need for protection
1.1 1.2 1.3 1.4 Need for protective apparatus Basic requirements of protection Basic components of protection Summary

ix 1
1 2 2 3

Chapter 2 Faults, types and effects

2.1 The development of simple distribution systems 2.2 Faults-types and their effects

5
5 7

Chapter 3 Simple calculation of short circuit currents

3.1 3.2 3.3 3.4 3.5 Introduction Revision of basic formulae Calculation of short circuit MVA Useful formulae Cable information

13
13 13 18 21 26

Chapter 4 System Grounding

4.1 4.2 4.3 4.4 Introduction Grounding devices Evaluation of grounding methods Effect of electric shock on human beings

29
29 30 33 35

Chapter 5 Fuses
5.1 Historical 5.2 Re-wireable type 5.3 Cartridge type 5.4 Operating characteristics 5.5 British standard 88:1952 5.6 Energy let through 5.7 Application of selection of fuses 5.8 General rules of thumb 5.9 Special types 5.10 General 5.11 IS-limiter

39
39 39 40 40 41 42 43 44 44 45 46

iv Contents

Chapter 6 Instrument transformers

6.1 6.2 6.3 6.4 6.5 6.6 6.7 Purpose Basic theory of operation Voltage transformers Current transformers Application of current transformers Introducing relays Inverse definite minimum time lag (IDMTL) relay

51
51 51 52 62 76 77 79

Chapter 7 Circuit breakers

7.1 7.2 7.3 7.4 7.5 7.6 7.7 Introduction Protective relaycircuit breaker combination Purpose of circuit breakers (switchgear) Behavior under fault conditions Arc Types of circuit breakers Comparison of breaker types

83
83 83 85 86 87 88 97

Chapter 8 Tripping batteries

8.1 8.2 8.3 8.4 8.5 8.6 Tripping batteries Construction of battery chargers Maintenance guide Trip circuit supervision Reasons why breakers and contactors fail to trip Capacity storage trip units

109
109 115 116 120 121 122

Chapter 9 Relays
9.1 9.2 9.3 9.4 9.5 9.6 9.7 9.8 9.9 9.10 9.11 Introduction Principle of the construction and operation of the IDMTL relay Factors influencing choice of plug setting The new era in protection microprocessor vs electronic vs traditional Universal microprocessor overcurrent relay Technical features of a modern microprocessor relay Type testing of static relays The future of protection for distribution systems The era of the IED Substation automation Communication capability

125
125 126 138 139 147 148 158 159 161 164 167

Contents v

Chapter 10 Co-ordination by time grading

10.1 10.2 10.3 10.4 Introduction What is coordination? Over-current coordination Protection design parameters on medium and low voltage networks 10.5 Sensitive ground fault protection

179
180 180 181 186 205

Chapter 11 Low voltage network

11.1 11.2 11.3 11.4 11.5 Introduction Air circuit breakers Moulded case circuit breakers Application and selective co-ordination Ground leakage protection

207
207 207 209 218 223

Chapter 12 Mine underground distribution protection

12.1 12.2 12.3 12.4 12.5 General Ground leakage protection Pilot wire monitor Ground fault lockout Neutral grounding resistor monitor (NERM)

229
229 230 233 235 235

Chapter 13 Principles of unit protection

13.1 Protective relay systems 13.2 Main or unit protection 13.3 Back-up protection 13.4 Methods of obtaining selectivity 13.5 Differential protection 13.6 Transformer differential protection 13.7 Switchgear differential protection 13.8 Feeder pilot-wire protection 13.9 Time taken to clear faults 13.10 Recommended unit protection systems 13.11 Advantages of unit protection

247
247 247 248 248 248 251 252 252 252 253 253

Chapter 14 Feeder protection cable feeders and overhead lines

14.1 14.2 14.3 14.4 Introduction Translay Solkor protection Distance protection

255
255 255 256 260

vi Contents

Chapter 15 Transformer protection

15.1 Winding polarity 15.2 Transformer connections 15.3 Transformer magnetizing characteristics 15.4 In-rush current 15.5 Neutral grounding 15.6 On-load tap changers 15.7 Mismatch of current transformers 15.8 Types of faults 15.9 Differential protection 15.10 Restricted ground fault 15.11 HV overcurrent 15.12 Protection by gas sensing and pressure detection 15.13 Overloading

289
289 290 291 292 294 295 296 296 299 303 308 310 312

Chapter 16 Switchgear (busbar) protection

16.1 16.2 16.3 16.4 Importance of busbars Busbar protection The requirements for good protection Busbar protection types

319
319 320 320 321

Chapter 17 Motor protection relays

17.1 Introduction 17.2 Stalling of motors 17.3 Overcurrent/overload 17.4 Undervoltage/overvoltage 17.5 Underfrequency 17.6 Pole slip/out of step 17.7 Loss of excitation 17.8 Inadvertant energization 17.9 Overfluxing 17.10 Stall protection/acceleration time 17.11 Negative sequence events 17.12 Derating factors 17.13 Earth faults core balance, residual stabilizing factors 17.14 Calculation of protective relay settings 17.15 Example

333
333 343 346 347 348 348 349 349 349 350 352 354 355 356 361

Chapter 18 Generator protection

18.1 18.2 18.3 18.4 18.5 Introduction Stator grounding and ground faults Overload protection Overcurrent protection Overvoltage protection

363
363 364 366 366 367

Contents vii

18.6 Unbalanced loading 18.7 Rotor faults 18.8 Reverse power 18.9 Loss of excitation 18.10 Loss of synchronization 18.11 Field suppression 18.12 Industrial generator protection 18.13 Numerical relays 18.14 Parallel operation with grid

367 367 370 370 370 370 370 371 375

Chapter 19 Cables and protection

19.1 Introduction 19.2 Advantages of cables over overhead transmission lines 19.3 Disadvantages of cables in power transmission 19.4 Types of cables 19.5 Cable jointing (splicing) accessories 19.6 Need for termination kits 19.7 Types of failures 19.8 Reasons for failure 19.9 Short circuit protection of underground cables 19.10 Cable protection applications 19.11 Fault location 19.12 Electrical tests for detection of cable faults 19.13 Analysis of failures 19.14 Documentation

377
377 379 380 380 381 382 383 384 391 395 399 401 404 408

Chapter 20 Management of Protection

20.1 20.2 20.3 20.4 Management of protection Schedule A Schedule B Test sheets

415
415 415 416 417

Appendix A The Protection of Railway Traction Circuits Appendix B Typical Cable Data Sheets Appendix C Practical exercises on relay coordination Appendix D SIPROTEC4 7SA6 Distance Protection relay Appendix E SIPROTEC4 7SJ64 Feeder Management Relay

423 433 437 443 453

viii Contents

Appendix F SIPROTEC4 7SD61 Line Differential Relay Appendix G SIPROTEC4 7SS60 Feeder Management Relay Appendix H SIPROTEC4 7UT6 Transformer Differential Relay Appendix I Arc Sensors Appendix J Integral Digital Protection Devices

463 473 479 487 495

Preface ix

Preface
This book has been designed to give plant operators, electricians, field technicians and engineers a better appreciation of the role played by power system protection systems. An understanding of power systems; along with correct management, will increase your plant efficiency and performance as well as increasing safety for all concerned. The book is designed to provide an excellent understanding on both a theoretical and practical level. The book starts at a basic level, to ensure that you have a solid understanding of the fundamental concepts and also to refresh the more experienced readers in the essentials. The book then moves onto more detailed applications. It is most definitely not an advanced treatment of the topic and it is hoped the expert will forgive the simplifications that have been made to the material in order to get the concepts across in a practical useful manner. The book features an introduction covering the need for protection, fault types and their effects, simple calculations of short circuit currents and system grounding. The book also refers to some practical work, such as simple fault calculations, relay settings and the checking of a current transformer magnetisation curve which are performed in the associated training workshop. You should be able to do these exercises and tasks yourself without too much difficulty based on the material covered in the book. This is an intermediate level book at the end of the book you will have an excellent knowledge of the principles of protection. You will also have a better understanding of the possible problems likely to arise and know where to look for answers. In addition you are introduced to the most interesting and fun part of electrical engineering to make your job more rewarding. Even those who claim to be protection experts have admitted to improving their knowledge after studying this book; but this book will perhaps be an easy refresher on the topic enabling you to pass on knowledge to your less experienced colleagues. We would hope that you will gain the following from this book: The fundamentals of electrical power protection and applications Knowledge of the different fault types The ability to perform simple fault and design calculations Practical knowledge of protection system components Knowledge of how to perform simple relay settings Increased job satisfaction through informed decision making Know how to improve the safety of your site

x Preface

Typical people who will find this book useful include: Electrical Engineers Project Engineers Design Engineers Instrumentation and Engineers Electrical Technicians Field Technicians Electricians Plant Operators Plant Operators You should have a modicum of electrical knowledge and some exposure to electrical protection systems to derive maximum benefit from this book. This book was put together by a few authors although initiated by the late Les Hewitson, who must be one of the finest instructors on the subject who presented this course in his own right in South Africa and throughout Europe/North America and Australia for IDC Technologies. It is to him that this book is dedicated. Hambani Kahle (Zulu Farewell) (Sources: Canciones de Nuestra Cabana (1980), Tent and Trail Songs (American Camping Association), Songs to Sing & Sing Again by Shelley Gordon) Go well and safely. Go well and safely. Go well and safely. The Lord be ever with you. Stay well and safely. Stay well and safely. Stay well and safely. The Lord be ever with you. Hambani kahle. Hambani kahle. Hambani kahle. The Lord be ever with you. Steve Mackay Series Editor FIE (Aust), CPEng, BSc(ElecEng), BSc(Hons), MBA

1 Need for protection

Important notes
1. This book was originally written for UK and other European users and contains many references to the products and standards in those countries. We have made an effort to include IEEE/ANSI/NEMA references wherever possible. The general protection approach and theoretical principles are however universally applicable. 2. The terms earth as well as ground have both been in general use to describe the common power/signal reference point interchangeably around the world in the Electro-technical terminology. While the USA and other North American countries favor the use of the term ground, European countries including UK and many other Eastern countries prefer the term earth. In this book, we will adopt the term ground to denote the common electrical reference point. Our sincere apologies to those readers who would have preferred the use of earth to the term ground.

1.1

Need for protective apparatus

A power system must be not only capable of meeting the present load but also requires the flexibility to meet the future demand. A power system is designed to generate electric power in sufficient quantity, to meet the present and estimated future demands of the users in a particular area, to transmit it to the areas where it will be used and then distribute it within that area, on a continuous basis. To ensure the maximum return on the significant investment in the equipment, which goes to make up the power system, and to keep the users satisfied with reliable service, the whole system must be kept in operation continuously without major breakdowns. This can be achieved in two ways: The first option is to implement a system using components, which should not fail and which require minimal maintenance to maintain the continuity of service. However, implementing such a system is neither economical nor feasible, except for small systems.

2 Power systems protection

The second option is to anticipate any possible effects or failures that may cause a long-term shutdown of a system, which in turn may take a longer time to bring the system back to its normal operation. The main idea is to restrict the disturbances during such failures to a limited area and maintain power distribution to the remaining areas. Special equipment is normally installed to detect such kind of failures (also called faults) that can possibly happen in various sections of a system, and to isolate faulty sections so that the interruption is limited to a localized area. The special equipment adopted to detect such possible faults is referred to as Protective equipment or a protective relay and the system that uses such equipment is termed a Protection system. A protective relay is the device, which gives instruction to disconnect a faulty part of the system. This action ensures that the remaining system is still fed with power, and protects the system from further damage due to the fault. Hence, use of protective apparatus is very necessary in the electrical systems, which are expected to generate, transmit and distribute power with least interruptions and restoration time.

1.2

Basic requirements of protection

A protection system has three main functions/duties: Safeguard the entire system to maintain continuity of supply. Minimize damage and repair costs where it senses a fault. Ensure safety of personnel. These requirements are necessary, firstly for early detection and localization of faults and secondly, prompt removal of faulty equipment from service. In order to carry out the above duties, protection must have the following qualities: a) Selectivity: b) Stability: c) Sensitivity: To detect and isolate the faulty item only. To leave all healthy circuits intact to ensure continuity of supply. To detect even the smallest fault, current or system abnormalities and operate correctly at its setting before the fault causes irreparable damage. To operate speedily when it is called upon to do so, thereby minimizing damage to the surroundings and ensuring safety to personnel.

d) Speed:

To meet all of the above requirements, protection must be reliable which means it must be: Dependable - it must trip when called upon to do so. Secure - it must not trip when it is not supposed to.

1.3

Basic components of protection

The protection of any distribution system is a function of many elements and this section gives a brief outline of the various components that go into protecting a system. The following are the main components of a protection system.

Need for protection 3

A fuse self destructs and carries the currents in a power circuit continuously and sacrifices itself by blowing under abnormal conditions. These are normally independent OR stand-alone protective components in an electrical system unlike a circuit breaker, which necessarily requires the support of external components. Accurate protection cannot be achieved without properly measuring the normal and abnormal conditions of a system. In electrical systems, voltage and current measurements give feedback on whether a system is healthy or not. Voltage transformers and current transformers measure these basic parameters and are capable of providing accurate measurement during fault conditions without failure. The measured values are converted into analog and/or digital signals and are made to operate the relays, which in turn isolate the circuits by opening the faulty circuits. In most of the cases, the relays provide two functions viz., alarm and trip; once the abnormality is noticed. The relays in earlier times had very limited functions and were quite bulky. However, with the advancement in digital technology and use of microprocessors, relays monitor various parameters, which give a complete history of a system during both pre-fault and post-fault conditions. The opening of faulty circuits requires some time, typically milliseconds. However, the circuit breakers, which are used to isolate the faulty circuits, are capable of carrying these fault currents until the fault currents are totally cleared. The circuit breakers are the main isolating devices in a distribution system, which can be said to directly protect the system. The operation of relays and breakers require power sources, which shall not be affected by faults in the main distribution. Hence, the other component, which is vital in protective system, are batteries that are used to ensure uninterrupted power to relays and breaker coils. The above items are extensively used in any protective system and their design requires careful study and selection for proper operation.

1.4

Summary
Power system protection-main functions 1. To safeguard the entire system to maintain continuity of supply. 2. To minimize damage and repair costs. 3. To ensure safety of personnel. Power system protection-basic requirements 1. Selectivity: To detect and isolate the faulty item only. 2. Stability: To leave all healthy circuits intact to ensure continuity of supply. 3. Speed: To operate as fast as possible when called upon, to minimize damage, production downtime and ensure safety to personnel. 4. Sensitivity: To detect even the smallest fault, current or system abnormalities and operate correctly at its setting.

4 Power systems protection

Power system protection-speed is vital!! The protective system should act fast to isolate faulty sections to prevent: Increased damage at fault location. Fault energy = I2 Rf t, where t is time in seconds. Danger to the operating personnel (flashes due to high fault energy sustaining for a long time). Danger of igniting combustible gas in hazardous areas, such as methane in coal mines which could cause horrendous disaster. Increased probability of ground faults spreading to healthy phases. Higher mechanical and thermal stressing of all items of plant carrying the fault current, particularly transformers whose windings suffer progressive and cumulative deterioration because of the enormous electro-mechanical forces caused by multiphase faults proportional to the square of the fault current. Sustained voltage dips resulting in motor (and generator), instability leading to extensive shutdown at the plant concerned and possibly other nearby plants connected to the system. Power system protection-qualities

Reliability

Dependability 1) Dependability: It MUST trip when called upon. 2) Security: It must NOT trip when not supposed to.

Security

1. 2. 3. 4. 5.

Power system protection-basic components Voltage transformers and current transformersTo monitor and give accurate feedback about the healthiness of a system. RelaysTo convert the signals from the monitoring devices, and give instructions to open a circuit under faulty conditions or to give alarms when the equipment being protected, is approaching towards possible destruction. FusesSelf-destructing to save the downstream equipment being protected. Circuit breakersThese are used to make circuits carrying enormous currents, and also to break the circuit carrying the fault currents for a few cycles based on feedback from the relays. DC batteriesThese give uninterrupted power source to the relays and breakers that is independent of the main power source being protected.