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Steering Column: Section 6E

The document provides information about the steering column components and operation. It includes: 1) A description of the general components of the steering column including the steering wheel, column and shaft assembly, and lower shaft. 2) Tables that list tightening torques for steering column components and diagnostic checks for common steering issues. 3) Images and descriptions of the steering column assembly, cross section, and removal/installation procedures for the steering wheel and shaft.

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274 views16 pages

Steering Column: Section 6E

The document provides information about the steering column components and operation. It includes: 1) A description of the general components of the steering column including the steering wheel, column and shaft assembly, and lower shaft. 2) Tables that list tightening torques for steering column components and diagnostic checks for common steering issues. 3) Images and descriptions of the steering column assembly, cross section, and removal/installation procedures for the steering wheel and shaft.

Uploaded by

francisca19
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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SECTION 6E

STEERING COLUMN
TABLE OF CONTENTS
General Description and Operation ............... Steering Wheel ................................................. Column & Shaft Assembly ............................... Lower Shaft ....................................................... Tightening Torque ............................................. 6E-2 6E-2 6E-2 6E-2 6E-3 Steering Column & Wheel ................................ 6E-7 Maintenance and Repair .................................. 6E-8 On-Vehicle Service .............................................. 6E-8 Steering Column ............................................... 6E-8 Steering Wheel & Shaft ................................... 6E-11 Unit Repair ........................................................ 6E-15 Steering Gear Box ...........................................6E-15 Special Tools And Equipment ........................ 6E-16 Special Tools Table ......................................... 6E-16

Diagnostic Information and Procedures ........ 6E-4 Component Locator ......................................... 6E-5 Steering Column Assembly .............................. 6E-5 Steering Assembly Cross Section ................... 6E-6

6E-2 STEERING COLUMN

GENERAL DESCRIPTION AND OPERATION


The steering wheel and column have the function of steering. When collidings they soften the impact by the steering wheel and also are designed in order that the steering column shaft may be folded or absorb the impact. The ignition switch and lock cylinder is installed in steering column. If pulling the ignition switch in LOCK position and draw out the key, as the lock cylinder installed in column operates, you cannot steer the vehicle.

COLUMN & SHAFT ASSEMBLY

STEERING WHEEL
YAD6E020

LOWER SHAFT

YAD6E010

Type Outer Diameter

4 Spoke Type 390 mm

The vibration absorbing damper is mounted in steering wheel in order that the vibration may be minimized.

YAD6E030

Type Angle

4 Spoke Type 390 mm

Because the lower shaft uses the constant velocity joint which the angular belocity change is not, torque fluctuation is very little.

SSANGYONG Y200

STEERING COLUMN 6E-3

TIGHTENING TORQUE
Item Steering Column Shaft Steering Column Mounting Bolt (upper) Steering Column Mounting Bolt (lower) Steering Wheel and Steering Column shaft Lock Nut Steering Column and Airbag Module Connection Bolt Steering Column and Lower Shaft Connection Bolt Power Steering Gear Box Steering Gear Box and Gear Box Cross Member Mounting Bolt Steering Gear Box and Lower Shaft Connection Bolt Tie Rod End and Steering Lock Connection Nut Tie Rod End Lock Nut Steering Gear Box and Pressure Hose Connection Nut Steering Gear Box and Return Line Connection Nut Power Steering Pump Power Pump Bracket and Timing Gear Case Cover Mounting Bolt Power Pump and Pressure Hose Connection Nut Power Steering Line Return Line and Cilp Connection Bolt 40 - 50 Nm (30 - 37 lb-ft) 9 - 14 Nm (80 - 124 lb-in) 25 - 30 Nm (18 - 22 lb-ft) 35 - 45 Nm (26 - 33 lb-ft) 65 - 80 Nm (48 - 59 lb-ft) 15 - 20 Nm (11 - 15 lb-ft) 15 - 20 Nm (11 - 15 lb-ft) 20 - 23 Nm (15 - 17 lb-ft) Torque 20 - 25 Nm (15 - 18 lb-ft) 20 - 25 Nm (15 - 18 lb-ft) 40 - 60 Nm (30 - 44 lb-ft) 7 - 11 Nm (62 - 97 lb-in) 25 - 30 Nm (18 - 22 lb-ft) 70 - 90 Nm (52 - 66 lb-ft)

SSANGYONG Y200

6E-4 STEERING COLUMN

DIAGNOSTIC INFORMATION AND PROCEDURES


Phenomena Noise (When operating the steering wheel) Excessive Steering Force Poor Operating of Ignition Switch Inner Defect of Lock Cylinder Inner Defect of Ignition Switch Replace steering column Replace ignition switch Checks Loosened or Poor Tightening Steering Column Nut Worn or Damaged Steering Shaft Bearing Lossened or Poor Interm shaft Pinch Bolt Worn or Damaged Steering Shaft Bearing Action Retightening Replace steering column Retightening Replace steering column

SSANGYONG Y200

STEERING COLUMN 6E-5

COMPONENT LOCATOR
STEERING COLUMN ASSEMBLY
1 2 3

YAD6E040

1 Steering Wheel 2 Column Shaft Assembly

3 Lower Shaft Assembly 4 Steering Gear Assembly

SSANGYONG Y200

6E-6 STEERING COLUMN

STEERING ASSEMBLY CROSS SECTION


Side

Rear

YAD6E050

SSANGYONG Y200

STEERING COLUMN 6E-7

STEERING COLUMN & WHEEL

3 4

5 6 7

YAD6E060

1 2 3 4

Steering Column shaft Lower Shaft Bolt Nut

5 Bolt 6 Washer 7 Bolt

SSANGYONG Y200

6E-8 STEERING COLUMN

MAINTENANCE AND REPAIR ON-VEHICLE SERVICE


STEERING COLUMN
Removal
1. Disconnect the negative terminal of battery and place the tires in front straight direction. 2. Untighten the fixing screw in the left/right of steering wheel and remove the horn pad (airbag module assembly) in the wheel. At this time, remove the airbag module connector simultaneously.
YAD6E070

3. Untighten the wheel fixing nuts and remove the steering wheel using the special tool. Notice:

When you remove the wheel, be sure to do alignment mark in column shaft and wheel. Remove the remote control switch connector (airbag connector, horn connector)

YAD6E080

4. Remove the fuel filler door release cable, hood release cable, side mirror switch.

YAD6E090

SSANGYONG Y200

STEERING COLUMN 6E-9


5. Remove the instrument panel side cover and untighten the fixing bolts of inner fuse box.

YAD6E100

6. Untighten the side fixing bolts/screws of instrument panel and then remove the panel.

YAD6E110

7. Ntighten the column fixing bolts from the steering column shaft and then remove the upper/lower column cover.

YAD6E120

8. Disconnect the connector connected with the combination switch and the fuel cut vacuum hose. Notice: Be sure to check the fuel cut hose because the identification color is marked.

YAD6E130

SSANGYONG Y200

6E-10 STEERING COLUMN


9. Remove the contact coil from the steering column shaft.

YAD6E140

10. Remove the combination switch assembly from the column shaft which the airbag module is separated.

YAD6E150

11. Mark the assembly marking on the column shaft and lower shaft and then untighten the upper fixing bolt of column shaft.

YAD6E160

12. Untighten the housing floor fixing bolts of steering column shaft.

YAD6E170

SSANGYONG Y200

STEERING COLUMN 6E-11


13. Untighten the upper fixing bolts (2EA) of steering column shaft and then remove the steering column assembly.

YAD6E180

STEERING WHEEL & SHAFT


Removal
1. Remove the upper bolt of lower shaft. 2. Remove the bolt of lower shaft and steering gear box coupling and then remove the lower shaft Notice: Mark the assembly marking.

YAD6E190

Installation
B A 1

1. Insert the lower shaft into the gear box (spline part) and then tighten the blots as specified torque. Notice: Install the lower shaft to tighten the bolt in nonspline part of upper spline part Install to align the assembly marking Installation Notice Tightening Torque
YAD6E200

30 - 40 N m (22 - 30 lb-ft)

2. Install the steering column shaft in the lower shaft to align the assembly marking and then tighten the bolt. Notice: Install the lower shaft to tighten the bolt in nonspline part of upper spline part Install to align the assembly marking Installation Notice Tightening Torque
YAD6E210

30 - 40 N m (22 - 30 lb-ft)

SSANGYONG Y200

6E-12 STEERING COLUMN


3. Tighten the floor bolt of steering column as specified torque. Installation Notice Tightening Torque 20 - 25 N m (15 - 18 lb-ft)

4. Tighten the upper bolt of steering column shaft as specified torque. Installation Notice Tightening Torque
YAD6E220

20 - 25 N m (15 - 18 lb-ft)

5. Connect each wiring connector of steering column.

YAD6E230

6. Install the combination switch assembly in steering column shaft.

YAD6E240

7. Install the contact coil in steering column shaft which the combination switch is installed. Notice: When you adjust the neutral position of contact coil, rotate the contact coil to C.W. direction until it stops and then again rotate it by 2.9 0.2 to C.C.W. direction. Align the mark ( ) Which is marked in contact coil.

YAD6E250

SSANGYONG Y200

STEERING COLUMN 6E-13


8. Connect the fuel cut vacuum hose with the connector. Notice: The identification color is marked in fuel cut vacuum hose. Classification Fuel Cut Vacuum Hose-Inlet Fuel Cut Vacuum Hose-Outlet Color Green Blue

YAD6E260

9. Install the steering column cover and instrument panel.

YAD6E270

10. Install the fuse box in the panel, each cable and switch. Insert the panel side cover. Notice: The panel side cover should be inserted to the inside of molding and then installed.

YAD6E280

11. Install the steering wheel in order that it is aligned to the assembly marting of column shaft. Notice: Apply the grease to the shaft spline part in order that the wheel is installed easily.

YAD6E220

SSANGYONG Y200

6E-14 STEERING COLUMN


12. Before installing the horn pad in steering wheel, first install each connector and then install the horn pad. Notice: When installing the pad, insert the safety pin to the wheel hold and align the shaf end part with the pad groove. 13. Tighten the left/right screw of steering wheel and connect the negative terminal of battery.

YAD6E290

SSANGYONG Y200

STEERING COLUMN 6E-15

UNIT REPAIR
1

STEERING GEAR BOX


Disassembly
1. Remove the steering column assembly from the vehicle. Notice: Be careful so that the steering column/ steering column shaft is not gotten the impact. If being gotten the impact, in case of the frontal collision, the plastic sleeve may be broken.
YAD6E300

2. Remove the steering column shaft from the steering column. Remove the retainer ring. Push the steering column shaft strongly downward.

YAD6E310

YAD6E320

Assembly
1. Assemble in reverse order of disassembly.

YAD6E330

SSANGYONG Y200

6E-16 STEERING COLUMN

SPECIAL TOOLS AND EQUIPMENT


SPECIAL TOOLS TABLE

SteeringWheel Remover

YAD6E340

SSANGYONG Y200

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