Flow Measurement
Flow Measurement
Velo%it# "#$e
! ! ! ! Ma(neti% Ultrasoni% & "ransit "ime' Do$$ler "ur*ine Vorte2
Ot0er "#$es
! Positi-e Dis$la%ement ! "ar(et
! /as or +apor
! ft.-hr, ,.-hr, etc
" Flow %an *e measure in a%%umulate (totali+e ! total amounts for a time $erio
! gallons, liters, ,eters passed in a day, etc
L,MIN,. FLOW
" Laminar Flow 5 $s Characteri8ed 4y Concentric 2ayers )f Fluid Mo7ing $n Parallel Do6n The 2ength )f ( Pipe The 9ighest +elocity &+,ax' $s Found $n The Center )f The Pipe The 2o6est +elocity &+:;' $s Found (long The Pipe 1all
SIDE VIEW END VIEW
VM,4
"U.5ULEN" FLOW
" "ur*ulent Flow 5 $s Characteri8ed 4y ( Fluid Motion That 9as 2ocal +elocities (nd Pressures That Fluctuate 0ando,ly This Causes The +elocity )f The Fluid $n The Pipe To 4e More *nifor, (cross ( Cross Section
SIDE VIEW
VM,4 6 V,V7
.EYNOLDS NUM5E.
" The 0eynolds nu,ber is the ratio of inertial forces & velocity and density that keep the fluid in motion' to 7iscous forces &frictional forces that slow the fluid down' and is used for deter,ining the dyna,ic properties of the fluid to allo6 an e3ual co,parison bet6een different fluids and flo6s 2a,inar Flo6 occurs at lo6 0eynolds nu,bers, 6here 7iscous forces are do,inant, and is characteri8ed by s,ooth, constant fluid ,otion Turbulent Flo6 occurs at high 0eynolds nu,bers and is do,inated by inertial forces, producing rando, eddies, 7ortices and other flo6 fluctuations The 0eynolds nu,ber is the ,ost i,portant 7alue used in fluid dy,anics as it pro7ides a criterion for deter,ining si,ilarity bet6een different fluids, flo6rates and piping configurations
.EYNOLDS NUM5E.
D7r Re : mC D : D$(METE0 &FT' 7 : +E2)C$T% &FT-SEC' r : DE#S$T% &24-FT.' m: +$SC)S$T% &cp' C : C)#ST(#T &< =>?@;5A 24-FT SEC cp'
; 2(M$#(0 >;;; A;;; T*04*2E#T
T0(#S$T$)#
P+ : n0T
1hereB P : Pressure &psia' + : +olu,e &FT.' n : #u,ber of Moles of /as &@ ,ole : < ;> x @;>. ,olecules' 0 : /as Constant &@; =. FT. PS$( - lb5,ole o0' T : Te,perature &o0'
.E,L 7,SES
" Co,pressibility Factor &C' 5 The ter, Dco,pressibilityD is used to describe the de7iance in the ther,odyna,ic properties of a real gas fro, those expected fro, an ideal gas " 0eal /as 4eha7ior can be calculated asB
P+ : nC0T
S",ND,.D CONDI"IONS
" P : @A = PS$( " T : E>; deg 0 &<; deg F' " 4eha7ior of gases in a process can be e3ually co,pared by using standard conditions ! This is due to the nature of gases
,C"U,L CONDI"IONS
" Standard conditions can be con7erted to (ctual Conditions using the $deal /as 2a6
PS+S : n0TS
P(+( : n0T(
P (+ ( T(
P S+ S TS
PST( P(TS
+( : +S
5E.NOULLI8S L,W
" 5ernoulli9s Law Des%ri*es "0e 5e0a-ior Of ,n I eal Flui Un er Var#in( Con itions In , Close S#stem1 It States "0at "0e O-erall Ener(# Of "0e Flui ,s It Enters "0e S#stem Is E3ual "o "0e O-erall Ener(# ,s It Lea-es1 PE@ F GE@ : PE> F GE> PE : Potential Ener(# ;E : ;ineti% Ener(#
5E.NOULLI8S E)U,"ION
" 5ernoulli8s Law Is Des%ri*e 5# "0e Followin( E3uation For ,n I eal Flui 1
4eta 0atio : d-D Should 4e ; . ! ; =E Meter 0un ! Dependent )n Piping #or,ally >; Dia,eters *pstrea, & E Dia,eters Do6nstrea,
3, : Flo6 C : Constant
: Expansion Factor
a : )rifice (rea
p : P@ 5 P>
@ : Density :d-D
d : Dia,eter of )rifice D : Dia,eter of Pipe
ME"E. .,N7E,5ILI"Y
"0e s3uare root fun%tion8s im$a%t on a ifferential $ressure e-i%e limits t0e measurement turn own (ran(ea*ilit#! to *etween <=> an ?=>1 @;; I; H; =; <; E; A; .; >; @; ; ; @; >; .; A; E; <; =; H; I; @;;
ME"E. .,N7E,5ILI"Y
NO.M,L .,N7E
O.IFICE PL,"E
, sim$le e-i%e' %onsi ere a $re%ision instrument1 It is sim$l# a $ie%e of flat metal wit0 a flow&restri%tin( *ore t0at is inserte into t0e $i$e *etween flan(es1 "0e orifi%e meter is well un erstoo ' ru((e an ine2$ensi-e1 It8s a%%ura%# un er i eal %on itions is in t0e ran(e of @1AB&>1BC1 It %an *e sensiti-e to a -ariet# of error&in u%in( %on itions' su%0 as if t0e $late is ero e or ama(e 1
7as
Li3ui or Steam
VEN"U.I "U5E
$n a +enturi tube, the fluid is accelerated through a con7erging cone, inducing a local pressure drop (n expanding section of the ,eter then returns the flo6 to near its original pressure These instru,ents are often selected 6here it is i,portant not to create a significant pressure drop and 6here good accuracy is re3uired " " *sed 6hen higher 7elocity and pressure reco7ery is re3uired May be used 6hen a s,all, constant percentage of solids is present
FLOW NOHHLE
DP Type Flo6,eter *sed 6hen higher 7elocity & pressure reco7ery are re3uired 4etter suited for gas ser7ice than for li3uid
WED7E ME"E.
1edge flo6 ,eters can be used on Must about any li3uid or gas, Must like orifice plates 9o6e7er they are generally chosen for dirty ser7ice applications, or high 7iscosity applications such as slurry or hea7y oil, or 6here solids are present For regular ser7ice applications consider other types of ,eters first unless 6edge ,eters are specified by custo,er as preferred Since they are a differential pressure de7ice their si8ing calculation is si,ilar to that of other dP flo6,eters
P@ 9P 2P
Seal pots
Seal fluid
D
P>
Trans,itter
V&CONE
The +5Cone is si,ilar to other differential pressure &Dp' ,eters in the e3uations of flo6 that it uses +5Cone geo,etry, ho6e7er, is 3uite different fro, traditional Dp ,eters The +5Cone constricts the flo6 by positioning a cone in the center of the pipe This forces the flo6 in the center of the pipe to flo6 around the cone +5cones can be used 6ith 7iscous fluids and re3uire little straight run
PI"O" "U5E
$n a pitot tube &insertion DP ,eter', a probe consisting of t6o parts senses t6o pressuresB i,pact &dyna,ic' and static The i,pact pressure is sensed by one i,pact tube bent to6ard the flo6 &dyna,ic head' The a7eraging5type pitot tube has four or ,ore pressure taps located at ,athe,atically defined locations, a7eraging the 7elocity profile across the pipe or flo6 area, to ,easure the dyna,ic pressure The static pressure is sensed through a s,all hole on the side &static head' They de7elop lo6 differential pressure and like all head ,eters they use a differential pressure trans,itter to con7ert the flo6 to an electrical trans,ission signal
DP ME"E. CH,.,C"E.IS"ICS
0eco,,ended Ser7iceB Clean & Dirty 2i3uids, /ases, So,e Slurries 0angeabilityB .B@ to <B@ Maxi,u, Flo6B IEJ of 0ange Pressure 2ossB >; to <;J of Measured 9ead (ccuracyB ; E to AJ Straight 0un 0e3NdB E 5 A;D *pstrea,, >5ED Do6nstrea, +iscosity EffectB 9igh Si8eB >L to >AL ConnectionB Dependent on ,eter type Type of )utputB S3uare 0oot
0ota,eters are a 7ariable area de7ice The float ,o7es up and do6n in proportion to the fluid flo6 rate and the annular area bet6een the float and the tube 6all (s the float rises, the si8e of the annular opening increases (s this area increases, the differential pressure across the float decreases The float reaches a stable position 6hen the up6ard force exerted by the flo6ing fluid e3uals the 6eight of the float E7ery float position corresponds to a particular flo6 rate for a particular fluidOs density and 7iscosity For this reason, it is necessary to si8e the rota,eter for each application 1hen si8ed correctly, the flo6 rate can be deter,ined by ,atching the float position to a calibrated scale on the outside of the rota,eter Many rota,eters co,e 6ith a built5in 7al7e for adMusting flo6 ,anually
CO.IOLIS
Direct ,ass flo6 ,easure,ent is generally chosen for ,ore critical control applications such as the blending of feedstocks or the custody transfer of 7aluable fluids /enerally chosen for high rangeability and ,ass flo6 applications, Coriolis technology is unaffected by changes in te,perature, density, 7iscosity and conducti7ity $n ,ost flo6 ,eters changes in these conditions re3uire ,onitoring and correction
Flo6 is ,easured by using 7elocity sensors to detect the t6ist in the tube and trans,it electrical signals ha7ing a relati7e phase shift that is proportional to ,ass flo6 Coriolis ,eters also ,easure density, 6hereby the resonant fre3uency of the forced rotation is a function of fluid density
CO.IOLIS CH,.,C"E.IS"ICS
0eco,,ended Ser7iceB Clean, Dirty & +iscous 2i3uids, /ases, So,e Slurries 0angeabilityB @; to @ Pressure 2ossB Mediu, to 9igh (ccuracyB to ; @J in li3uids & to ; .EJ in gas Straight 0un 0e3uiredB #one +iscosity EffectB #one 0elati7e CostB 9igh Si8esB Q RL ConnectionsB Flanged & Cla,p5on Design Type of )utputB 2inear
UL".,SONIC ME"E.
Transit ti,e ultrasonic ,eters e,ploy t6o transducers located upstrea, and do6nstrea, of each other Each trans,its a sound 6a7e to the other, and the ti,e difference bet6een the receipt of the t6o signals indicates the fluid 7elocity Transit ti,e ,eters usually re3uire clean fluids and are used 6here high rangeability is re3uired (ccuracy is 6ithin @J for ideal applications
t dn
t up A
Transit ti,e difference is proportional to ,ean 7elocity +,, therefore +, can be calculated as follo6sB
Flo6 is ,easured by ,easuring the difference in transit ti,e for t6o ultrasonic bea,s trans,itted in a fluid both upstrea, and do6nstrea, *ltrasonic Meters are ,ainly used on large si8e lines 6here high rangeability is re3uired.
UL".,SONIC CH,.,C"E.IS"ICS
0eco,,ended Ser7iceB Clean & +iscous 2i3uids, #atural-Flare /as 0angeabilityB >; to @ Pressure 2ossB #one (ccuracyB ; >EJ to EJ Straight 0un 0e3uiredB E to .;D *pstrea, +iscosity EffectB #one 0elati7e CostB 9igh Si8esB Q RL ConnectionsB Flanged & Cla,p5on Design Type of )utputB 2inear
"U.5INE ME"E.
Turbine ,eter is kept in rotation by the linear 7elocity of the strea, in 6hich it is i,,ersed The nu,ber of re7olutions the de7ice ,akes is proportional to the rate of flo6
VO."E4 ME"E.
+ortex ,eters can be used on ,ost clean li3uid, 7apor or gas 9o6e7er, they are generally chosen for applications 6here high flo6 rangeability is re3uired Due to break do6n of 7ortices at lo6 flo6 rates, 7ortex ,eters 6ill cut off at a lo6 flo6 li,it 0e7erse flo6 ,easure,ent is not an option For regular ser7ice applications this ,eter is the ,eter of choice by ,any end users
VO."E4 CH,.,C"E.IS"ICS
0eco,,ended Ser7iceB Clean & Dirty 2i3uids, /ases 0angeabilityB @; to @ Pressure 2ossB Mediu, (ccuracyB @J Straight 0un 0e3uiredB @; to >;D *pstrea,, ED Do6nstrea, +iscosity EffectB Mediu, 0elati7e CostB Mediu, Si8eB RL to @>L ConnectionB Flanged Type of )utputB 2inear
PD ,eters ,easure flo6 rate directly by di7iding a strea, into distinct seg,ents of kno6n 7olu,e, counting seg,ents, and ,ultiplying by the 7olu,e of each seg,ent Measured o7er a specific period, the result is a 7alue expressed in units of 7olu,e per unit of ti,e PD ,eters fre3uently report total flo6 directly on a counter, but they can also generate output pulses 6ith each pulse representing a discrete 7olu,e of fluid
2i3uids inlet pressure exerts a pressure differential against the lo6er face of o7al gear (, causing the t6o interlocked o7al gears to rotate to position >
2i3uid enters the ca7ity bet6een o7al gear 4 and ,eter body 6all, 6hile an e3ual 7olu,e of li3uid passes out of the ca7ity bet6een o7al gear ( and ,eter body 6all Mean6hile, inlet pressure continues to force the t6o o7al gears to rotate to position .
Kuantity of li3uid has again filled the ca7ity bet6een o7al gear 4 and ,eter body This pattern is repeated ,o7ing four ti,es the li3uid capacity of each ca7ity 6ith each re7olution of the rotating gears Therefore, the flo6 rate is proportional to the rotational speed of the gears
! (#S$5>E.;-(P$5@A .-(/(5.-/P(5H@HE ! #atural /as Fluids Measure,ent ! Concentric, S3uare5Edged )rifice Meters
! ! ! ! Part @ /eneral E3uations and *ncertainty /uidelines Part > Specification and $nstallation 0e3uire,ents Part . #atural /as (pplications Part A 4ackground, De7elop,ent, $,ple,entation Procedures and Subroutine Docu,entation
"
! (P$ 0P EE@ ! Process Measure,ent $nstru,entation ! (P$ 0P EEA ! Process $nstru,ent and Control ! (P$ Manual of Petroleu, Measure,ent Standards &MPMS'B
! Chapter A ! Pro7ing Syste,s ! Chapter E ! Metering ! Chapter @A ! #atural /as Fluids Measure,ent
)ther 0eferences " Miller, 0 1 , Flo6 Measure,ent Engineering 9andbook " $S( ! Flo6 Measure,ent ! Practical /uides for Measure,ent and Control, Spit8er, D 1 , Editor " (SME ! Fluid Meters, Their Theory and (pplication
)UES"IONS
,n# )uestionsJJJ