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S Apqp

The document outlines the steps for a supplier Advanced Product Quality Planning (APQP) process. It includes assigning a project team and leader, conducting a feasibility study, reviewing contracts, establishing schedules for prototype delivery and sub-supplier APQP. It also details planning for design validation, identifying special characteristics, material reviews, reliability predictions, software validation plans, and production and design validation activities. The goal is to ensure full commitment from the supplier in meeting project timelines and quality requirements.

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Iram Chavira
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0% found this document useful (0 votes)
396 views

S Apqp

The document outlines the steps for a supplier Advanced Product Quality Planning (APQP) process. It includes assigning a project team and leader, conducting a feasibility study, reviewing contracts, establishing schedules for prototype delivery and sub-supplier APQP. It also details planning for design validation, identifying special characteristics, material reviews, reliability predictions, software validation plans, and production and design validation activities. The goal is to ensure full commitment from the supplier in meeting project timelines and quality requirements.

Uploaded by

Iram Chavira
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Supplier Advanced Product Quality Planning (S-APQP)

S-APQP-Revision-Level: Last Revision-Date:

Supplier Name: Location: Part Name: Part Description: Autoliv Part No. / Rev.: Autoliv Drawing No.: Project Team (Supplier) Name # 1 2

Function

Phone

Project Team (Autoliv) Name # 1 2

Function

Phone

Pre-Production delivery schedule 1 2

ate

!evie" meetings Autoliv # Supplier 1 2

ate

Supplier Advanced Product Quality Planning (S-APQP)


!on"irmation t#at current revision o" t#e S-APQP plan re"lects t#e current pro$ect status.
Project Team $eader Supplier Signature

S-APQP-Revision-Level: Last Revision-Date:

ate

!ommitment to launc# an% complete t#e pro$ect accor%ing to t#e S-APQP planning.
%anagement representative Supplier Signature ate

Notes

Supplier Advanced Product Quality Planning (S-APQP)

S-APQP-Revision-Level: Last Revision-Date:

!alen%ar &ear # Activity Re% 1 Pro$ect 0eam 2 5easi4ilit- Stu%- an% Action Plan complete% !ontract Review ) Serial :r%er an% Drawings / Speci"ication release 1 Protot-pe %eliver- sc#e%ule * Su4-supplier 8material an% su4components9 APQP an% assessment 2 Design-567A 8onl- i" %esign responsi4le9 + Special c#aracteristics 3 Su4stance review 1' Relia4ilit- / Qualit- pre%iction 11 So"tware vali%ation plan 12 6aterial / Per"ormance vali%ation plan 1 Design ;eri"ication 8onl- i" %esign responsi4le9 Supplier !esp& &ellow Planned Start- ate .reen Planned ue ate !eady Status
2'( )'( *'( +'( 1''( Status

8&&&&-66-DD9

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Actual Start- ate

8&&&&-66-DD9

Actual 'ompletionate
8&&&&-66-DD9

Follo"-up # 'omments # !e)erences

'alendar (ear ,anuar///

!omplete%

1) Lot 0racea4ilit- Plan 11 Process "lowc#art 1* Process 567A 12 !ontrol Plan

Supplier Advanced Product Quality Planning (S-APQP)

S-APQP-Revision-Level: Last Revision-Date:

!alen%ar &ear # Activity Re% 1+ AS2 Process Au%it 13 5acilities an% Process 7<uipment 2' 6easuring an% !ontrol 7<uipment 21 Pro%uction tooling procurement 22 =or> instructions / ?nspection instructions 2 0raining Supplier !esp& &ellow Planned Start- ate .reen Planned ue ate !eady Status
2'( )'( *'( +'( 1''( Status

8&&&&-66-DD9

8&&&&-66-DD9

Actual Start- ate

8&&&&-66-DD9

Actual 'ompletionate
8&&&&-66-DD9

Follo"-up # 'omments # !e)erences

'alendar (ear ,anuar///

!omplete%

2) 6aterial @an%ling an% Pac>aging ?nstructions 21 6aintenance Plan 2* 7ngineering Sample Approval 22 Appearance approval reports 8AAR9 2+ Su4-supplier PPAP 23 Special Processes ' 5irst-Pro%uction-0rial-Run an% !orrective Actions 1 PPAP-Pro%uction-0rial-Run an% PPAP-Pac>age Preparation 2 6easurement S-stem ?nitial !apa4ilit- Stu%ies an% SP! Plan ) Pro%uct / Pro%uction ;ali%ation

Supplier Advanced Product Quality Planning (S-APQP)

S-APQP-Revision-Level: Last Revision-Date:

!alen%ar &ear # Activity Re% 1 PPAP Su4mission * Run at Rate 2 S:P + 7arl- Pro%uction containment 3 Design Reviews Supplier !esp& &ellow Planned Start- ate .reen Planned ue ate !eady Status
2'( )'( *'( +'( 1''( Status

8&&&&-66-DD9

8&&&&-66-DD9

Actual Start- ate

8&&&&-66-DD9

Actual 'ompletionate
8&&&&-66-DD9

Follo"-up # 'omments # !e)erences

'alendar (ear ,anuar///

!omplete%

* Project Team Assignment o" responsi4ilit- to a supplier cross "unctional team an% a team lea%er wit# "ull commitment an% support "rom supplier upper management. + Feasi,ility Study 0#e supplier pro$ect team s#all per"orm a "easi4ilit- stu%- to veri"- t#at all tec#nical %ataA <ualities an% "unctions are correctl- state% an% t#at it is possi4le to ac#ieve t#em. 0#e supplier reports t#e results 4- using t#e 0eam 5easi4ilit- !ommitment template 805!-template9 an% 4- listing an- concerns on t#e BSpeci"ication an% Drawing !oncern S#eetB. An- open items "rom t#e BSpeci"ication an% Drawing !oncern S#eetB must 4e close% 4e"ore t#e activit- B5easi4ilit- Stu%-B is %e"ine% as complete%. - 'ontract !evie" 0#is review is #el% wit# t#e appropriate participation "rom Autoliv an% t#e supplier. 0#e aim is to review an% con"irm all aspects in t#e contract 4etween Autoliv an% t#e supplier 8 i e tec#nicalA commercialA logisticA <ualit- A timingA results "rom t#e "easi4ilit- stu%- etc 9 0#e template B!ontract ReviewB s#all 4e use% to %ocument t#e agreements. . Serial#Tool order and ra"ings # Speci)ications !elease 0#e %ate "or serial/tool or%er s#all 4e %e"ine% an% inclu%e% in t#e S-APQP. ?" t#e supplier is responsi4le "or t#e %esignA %ate "or release o" "inal an% complete pro%uct %ocumentation e.g. 4ill o" materialA component/assem4l- %rawings an% speci"ications s#all 4e %e"ine% an% inclu%e% in SAPQP. ?" Autoliv is responsi4le "or t#e %esignA a %ate "or "inal %ocuments 8%esign "reeCe9 an% su4mission o" %ocuments s#all 4e %e"ine%. 0#e supplier s#all proactivel- re<uest missing %ocumentation. ?" missing %ocumentation compromises t#e pro$ect timeline t#e supplier s#all in"orm t#e responsi4le 4u-er imme%iatel- in writing. / Prototype elivery Schedule A plan s#all 4e esta4lis#e% "or Protot-pes inclu%ing %eliver- %atesA volumesA tec#nical status 8i e preserial parts9A material planning an% %e"inition o" tools an% pro%uction e<uipment. 0 Su, supplier APQP 0#e material or components t#at s#all 4e use% must #ave APQP an% PPAP activities planne%. 0#ese must s#ow t#at t#e materials are approve% wit#in t#e time"rame o" t#e pro$ect an% t#at use% su4 suppliers were selecte% accor%ing to %e"ine% supplier re<uirements. 7ven i" t#e su4 supplier is selecte% 4- AutolivA t#e supplier is responsi4le "or su4 supplier APQP an% per"ormance. 1 esign F%2A D567ADs s#all 4e %one accor%ing to t#e gui%elines in t#e A?A. 5ailure 6o%e an% 7""ects Anal-sis #an%4oo>. ?" t#e supplier is not Design responsi4leA t#e D567A is complete% 4- Autoliv. All pertinent in"ormation "rom t#e D-567A s#all 4e communicate%A un%erstoo% an% agree% upon 4etween supplier an% Autoliv to ensure "ull consistenc- 4etween t#e D-567A an% t#e P-567A. 0#e supplier is responsi4le to assure t#at all necessar- D-567A in"ormation is receive% in or%er to %evelop t#e P-567A. 8See also item 11. P- 567A 4elow9.

?" t#e supplier is responsi4le "or t#e %esignA a D-567A s#all 4e complete% an% su4mitte% to Autoliv toget#er wit# an action plan "or acceptance 4- Autoliv. D-567A s#all 4e planne% so t#at necessar- actions can 4e implemente% 4e"ore t#e %esign p#ase o" t#e pro$ect is close%. 8Re".: AS1') D-567A 8Potential 5ailure 6o%e an% 7""ects Anal-sis in Design99 3 Special 'haracteristics 0#e process to i%enti"-A control an% veri"- Special !#aracteristics %uring %evelopmentA PPAP an% serial pro%uction s#all 4e per"orme% accor%ing to AS12. 0#e !!/S!Ds s#all 4e %ocumente% in t#e !!/S! list 8AS 12 9. All i%enti"ie% !!/S!Ds carrie% t#roug# to all relevant %ocuments 8i.e. %rawings A control planA wor> instructions etc.9 ?" Autoliv is responsi4le "or t#e %esignA t#e supplier s#all receive in"ormation a4out !!/S!Ds "rom Autoliv. 0#e supplier s#all as a result "rom #is P-567A process create a !!/S! list inclu%ing t#e !!/S!Ds i%enti"ie% 4- Autoliv an% 4- t#e supplier. 0#e results "rom t#is process s#all also 4e use% to %e"ine t#ose c#aracteristics or process parameters w#ic# s#all 4e controlle% 4- SP!A 1''( %etection o" %e"ects or Po>e-&o>e %uring serial pro%uction. 0#e supplier s#all su4mit results "rom #is ongoing control an% veri"ication o" !!/S!Ds as %irecte% 4- t#e using Autoliv "acilit-. 5urt#erA i" not#ing else is speci"ie%A t#e 4elow mentione% c#aracteristics must 4e veri"ie% on "inis#e% components a"ter all manu"acturing process steps #ave 4een complete%A prior to s#ipping o" a manu"acturing lot/4atc# to Autoliv. 6et#o% o" testing to 4e agree% wit# Autoliv. 0#e veri"ication s#all 4e inclu%e% in t#e !ontrol Plan. Strengt# =#en strengt# is a re<uirementA a minimum o" t#ree pieces per lot s#all 4e teste%A wit# a minimum o" one per cavit-. 0#e "ailure strengt# an% mo%e s#all 4e note% on t#e certi"ication/la4 report. @-%rogen em4rittlement =#en components are su4$ect to #-%rogen em4rittlementA a minimum o" "ive pieces per lot s#all 4e teste%. @ar%ness =#en #ar%ness is a re<uirementA a minimum o" t#ree pieces per lot s#all 4e teste%.

4 %aterial and Su,stance !evie" 0#e supplier s#allA in%epen%ent o" w#et#er Autoliv or t#e supplier ma>es t#e material selectionA review t#e composition o" eac# material. 0#e materials s#all 4e %eclare% 4- t#e supplier t#roug# ?6DSA accor%ing to t#e re<uirements an% gui%elines %e"ine% 4- t#e AS1A an% approve% 4- Autoliv. ?n t#e case o" supplier %esigne% or c#osen materialsA t#e supplier s#all ma>e sure t#e %e"ine% material con"orms to t#e AS1. 6aterialsA components an% pro%ucts containing su4stances classi"ie% as "or4i%%en must not 4e use%. ?" nee%e% %ue to sa"et- or ot#er re<uirementsA an% no ot#er alternatives eEist t#e supplier s#all noti"- Autoliv imme%iatel-A w#ic# will initiate a %eviation process. An- %eviation must ultimatel- 4e ac>nowle%ge% 4- t#e ve#icle manu"acturer an% approve% centrall- 4- Autoliv to 4ecome e""ective. 8Re". AS 19

*5 !elia,ility # Quality Prediction

?" speci"ie% 4- AutolivA t#e supplier s#all evaluate %esign an% process an% %e"ine estimate% <ualit- level an% relia4ilit- level . Speci"ic re<uirements "or semicon%uctors an% electronic components ?t is re<uire% to calculate 6005/5?0. Actions s#all 4e esta4lis#e% so %e"ine% re<uirements can 4e assure%. 0#is can 4e %one 4- e.g. %esign evaluationA control plan evaluationA 4urn in test. ' >m "ailure rate s#all 4e calculate% in PP6. !alculations an% action plans s#all 4e reporte% an% agree% 4- Autoliv. ** So)t"are 6alidation Plan ?" t#e pro%uct inclu%es so"tware %evelope% 4- t#e supplierA vali%ation plans s#all 4e reporte% to an% agree% 4- Autoliv. *+ %aterial # Per)ormance Test Planning ;ali%ation plans "or all material tests an% per"ormance <uali"ications s#all 4e esta4lis#e% an% resources provi%e% 8e<uipmentA personnel an% la4orator-9 Autoliv will speci"- t#e <uali"ication testing. ?" t#e supplier #as t#e %esign responsi4ilit-A Design ;ali%ation s#all 4e planne%. 5inal pro%uct an% process vali%ation s#all 4e realiCe% 4- using serial status pro%ucts. 0#e Process 5low Diagram s#all inclu%e all processes "rom receivingA #an%lingA manu"acturingA "inal inspectionA "inal pro%uct au%it an% %oc>-au%it. *- esign 6eri)ication ?" t#e supplier is responsi4le "or t#e %esignA t#e c#osen %esign s#all 4e teste% an% evaluate% to assure t#at re<uirements an% speci"ications are "ul"ille%. 0#e veri"ication s#all 4e per"orme% 4e"ore t#e %esign p#ase is complete% so corrections can 4e implemente% in t#e %esign. !omponents an% material s#all 4e accor%ing to t#e %rawing / speci"ication *. $ot Tracea,ility Plan 0#e supplier #as to esta4lis# a plan to %e"ine #ow all raw materialA componentsA su4-componentsA an% pro%uction processes are tracea4le to t#e manu"acturing lot/4atc# num4er or in%ivi%ual serial num4er. 0#e re<uirements also appl- as appropriate to an- su4-contractor. 8Lot/4atc# siCe is %e"ine% in AS6-QualitRe<uirements -B.eneralB9 A "low c#art %escri4ing t#e tracea4ilit- an% %ocumentation proce%ure s#all 4e esta4lis#e%. 8Re".: AS )9 */ Process Flo" iagram 0#e pro%uction process s#all 4e planne% an% reporte% on a "low c#art 8inclu%ing a la--out9 w#ere all supplierA su4-supplier an% transportation operations / processes are %escri4e%. All operations s#all 4e mar>e% an% correspon% to P-567A an% !ontrol plan 0#e Process 5low Diagram s#all inclu%e all processes "rom receivingA #an%lingA manu"acturingA "inal inspectionA "inal pro%uct au%it an% %oc>-au%it. *0 Process-F%2A P-567AFs s#all 4e %one accor%ing to t#e gui%elines in t#e A?A. 5ailure 6o%e an% 7""ects Anal-sis #an%4oo>. P-567A s#all 4e carrie% out on t#e 4asis o" t#e input "rom t#e D-567A A a"ter a pro%uction la-out an% a process "low c#art #ave 4een pro%uce%. 0#e P-567A anal-sis per"orme% 4- t#e supplier s#all 4e reviewe% wit# Autoliv to ensure t#at t#e D-567A an% t#e P-567A are consistent inclu%ing !!/S!DsA "ailure e""ect A severit- ratingsA etc.

Gnowle%ge o" t#e pro%uct A pro%uction an% inspection e<uipment capa4ilit- s#all alwa-s 4e consi%ere%. 8Re".: AS1'19 *1 'ontrol Plans 0#e control plan s#all 4e complete% "ollowing t#e A?A. APQP/!ontrol Plan manual an% ?S:/0S 1*3)3. ?t s#all 4e complete% in t#ree stages: Protot-peA Pre-Launc# 8P;9 an% Pro%uction. ?t s#all 4e create% on t#e 4asis o" t#e P-567A an% t#e Process 5low Diagram . All control operations s#all 4e num4ere% an% correspon% wit# P-567A an% Process 5low Diagram . !!/S! s#all 4e mar>e% an% i%enti"ie%. Autoliv ma- re<uire a%%itional controls - i.e. inspections t#at must 4e a%#ere% to.

*3 AS + Process Audit ?" re<ueste% 4- AutolivA an AS 2 Process Au%it speci"ic to t#e pro$ect will 4e per"orme% 4- Autoliv *4 Facilities and Process 27uipment 0#e supplier s#all review an% evaluate t#e %e"ine% pro%uction siteA availa4le an% planne% a%%itional pro%uction e<uipmentA "acilities an% capacit-. 0#e activit- inclu%es speci"icationA procurement an% <uali"ication o" "acilities an% e<uipment to 4e use% "or manu"acturing o" t#e pro%uct. +5 %easuring and Test 27uipment 0#e supplier s#all review an% evaluate t#e %e"ine% measuring an% test e<uipment 8availa4le an% planne% 9 an% its capacit-. 0#e activit- inclu%es speci"icationA procurement an% vali%ation o" measuring an% test e<uipment to 4e use% "or manu"acturing o" t#e pro%uct. +* Production Tooling Procurement A plan 8incl. timing9 s#all 4e esta4lis#e% "or pro%uction tools an% pro%uct speci"ic control instruments. 0#e plan must inclu%e timing regar%ing preparation o" tooling %rawings/speci"icationsA manu"acturing an% <uali"ication o" t#e tooling. ?%enti"ie% an% %e"ine% tools an% pro%uction e<uipment t#at s#all 4e use% "or serial manu"acturing s#all 4e availa4le at t#e time "or t#e Pro%uction 0rials an% Pro%uct/Process ;ali%ation ++ 8or9 :nstructions and :nspection :nstructions =or>A inspectionA test an% process instructions s#all 4e %e"ine% %escri4ing manu"acturing process proce%ures an% inspection/testing proce%uresA responsi4ilities an% actions in case o" non con"ormities.

+- Training 0#e supplier s#all con%uct a review o" personnel to i%enti"- necessar- competence an% e%ucation . 0#e result s#all 4e presente% in t#e "orm o" a training plan/proce%ureA w#ere t#e "ollowing #as 4een i%enti"ie%: t#e re<uire% trainingA w#at is to 4e covere%A w#o is %oing t#e trainingA w#en it #as to 4e %one an% con"irmation t#at it #as 4een carrie% out. All t#e re<uire% training an% pro%uct >nowle%ge s#all 4e complete% 4e"ore t#e Run at Rate. +. %aterial ;andling and Pac9aging :nstructions

0#e supplier s#all complete an anal-sis o" all #an%ling an% la4eling w#ic# t#e pro%uct is su4$ect to 8"rom %eliver- o" raw materialsA t#roug# manu"acturing to %eliver- to Autoliv9 wit# t#e aim o" ensuring t#at t#e materials/pro%ucts are i%enti"ie%A #an%le%A store%A pac>e% an% transporte% in suc# a manner t#at a c#ange or %eterioration is prevente%. A plan "or material #an%ling s#all inclu%e t#e pro%uct "lowA replenis#ment s-stemA an% pac>aging 8Re".: AS6 Logistics Re<uirements9 +/ %aintenance Plan 0#e supplier s#all con%uct an% review a maintenance plan "or pro%uction e<uipment. 0#e %ocumente% plan s#all 4e in accor%ance wit# re<uirements %e"ine% in ?S:/0S 1*3)3 +0 2ngineering Sample Approval (2SA) ?" samples are evaluate% 4- Autoliv e.g. "ormA "it or "unctionA t#e approval an% comments s#all 4e %ocumente%. Samples s#all 4e %elivere% to Autoliv "or approval 8Re".: A?A. PPAP 6anual - 7SA "orm9

+1 Appearance Approval !eport (AA!) 0#e supplier s#all plan "or evaluation o" parts wit# visi4le sur"acesA structure an% colour. Samples an% measuring results s#all 4e reporte% on AAR an% su4mitte% to Autoliv "or approval. 8 Re".: A?A. PPAP 6anual -AAR template9 +3 Su, supplier PPAP 0#e supplier s#all ensure t#at all components an% materials to 4e use% "or serial manu"acturing are PPAP approve% or certi"ie% to raw material speci"ication. :nl- approve% material s#all 4e use% "or manu"acturing o" PPAP parts an% "or pro%uct/process vali%ation. +4 Special processes Special processes are processes w#ere "ollowing inspection an% testing cannot totall- veri"- t#e results. 7Eamples are: #eat treatmentA wel%ingA sur"ace treatmentA gluingA sol%ering etc. Special processes s#all 4e controlle% an% %ocumente% to assure t#e output meets speci"ications. All re<uire% "iEe% parameters are to 4e %e"ine% as process instructions in t#e control plan. 5or #eat treatment processesA accepta4le results "rom an Autoliv #eat treatment au%it is re<uire% 4e"ore PPAP can 4e approve%. 8Re" AS '*3 B @eat treatment re<uirementsB) -5 First Production Trial !un and 'orrective Actions 0#e supplier s#all sc#e%ule t#e 5irst Pro%uction 0rial Run to ensure a%e<uate time "or corrective actions 4e"ore t#e PPAP Pro%uction 0rial Run. Re<uirements an% %ocumentation s#all 4e as %e"ine% in B Pro%uction 0rial Run Stan%ar% B. 8Re"erence AS6 Pro%uct Li"e !-cle Step 2 BPro%uction 0rial Runs B an% t#e B Pro%uction 0rial Run Stan%ar% B.9 -* PPAP Production Trial !un and PPAP Pac9age Preparation Date "or PPAP Pro%uction 0rial Run as well as t#e time re<uire% "or PPAP preparation an% su4mission s#all 4e sc#e%ule% an% inclu%e% in S-APQP. 8Re".: Re"erence AS6 Pro%uct Li"e !-cle Step + B PPAP an% Run at Rate B an% B Pro%uction 0rial Run Stan%ar% B9 -+ %easurement System

0#e supplier s#all con%uct an evaluation o" all test an% measuring met#o%s t#at are planne% "or serial pro%uction. .auge RHR values "or measuring met#o%A inclu%ing operatorA material an% environmental variations s#all 4e %ocumente% in t#e PPAP. Special attention s#all 4e consi%ere% "or veri"ication o" measuring met#o% regar%ing !! / S!. 8Re"erence: A?A. 6anual B6SA Re"erence 6anualB9

-- :nitial 'apa,ility Studies 0#e supplier s#all per"orm an initial capa4ilit- stu%- 8Pp>9 to i%enti"- an% veri"- t#e manu"acturing process capa4ilit-. 8Re"erence : BPro%uction 0rial Run Stan%ar%BA AS 12A A?A. 6anual BPPAP an% BSP!B 9 -. Product # Production 6alidation 0#e supplier s#all per"orm "inal tests an% <uali"ications "or pro%uct / process vali%ation wit# pro%ucts manu"acture% in t#e %e"ine% pro%uction processA un%er normal serial con%itions an% using PPAP approve% or certi"ie% materials to ensure t#at pro%uct re<uirementA "unctions an% speci"ications can 4e vali%ate%.

-/ PPAP Su,mission 0#e supplier s#all plan "or preparationA su4mission an% approval o" PPAP %ocumentation . ?n case su4mission %ate will 4e c#ange%A supplier must in"orm Autoliv imme%iatel- using t#e S-APQP "orm. ?n case supplier will re<uest an interim approvalA t#e ?nterim Recover- =or>s#eet an% an- a%%itional %ocuments as %e"ine% 4- t#e using "acilit- s#all 4e su4mitte% 4e"ore PPAP. Reporting s#all 4e %one in accor%ance wit# t#e A?A. Pro%uction Part Approval Process manual 8 Re"erence A?A. PPAP 6anual an% AS6 - Qualit- Re<uirements -BPPAPB9 -0 !un at !ate Date "or Run at Rate s#all 4e sc#e%ule% an% inclu%e% in S-APQP. Autoliv s#all alwa-s 4e in"orme% a4out time "or realisation so t#e opportunit- is given to atten%. 8Re"erence : AS6 Pro%uct Li"e !-cle Step 2 BPro%uction 0rial Runs an% + B PPAP an% Run at Rate B an% B Pro%uction 0rial Run Stan%ar% B9 -1 Start o) Production (S<P) Date "or t#e supplier Start o" Pro%uction s#all 4e inclu%e% in S-APQP an% aligne% wit# t#e Autoliv S:P %ate. -3 2arly Production 'ontainment 0#e content o" t#e en#ance% control an% inspection activities s#all 4e %e"ine% Aplanne%. an% agree% wit# Autoliv. Ie"ore termination o" t#e actual activitiesA t#e supplier must get an approval "rom Autoliv. 8Re"erence : AS )12 B ?nterim ?nspection Plan Ban% AS6 Pro%uct Li"e !-cle Step 1' BPer"ormance Review / APQP !losureB9 -4 esign !evie"s Supplier internal %esign review meeting sc#e%ule to 4e inclu%e%. 8Design review activities are %e"ine% in t#e A?A. manual BAPQPB.9

1. =#en -ou open t#is templateA please con"irm t#e 6icroso"t 7Ecel message4oE wit# DActivate macrosD. :t#erwise t#e template %oesnDt wor> correctl-. 2. A"ter success"ul con"irmation o" t#e macro activation -ou will 4e a4le to select a Autoliv location. 0#e a%%ress an% optional t#e p#one/"aE num4er will 4e place% at t#e le"t si%e o" t#e "ootlines 8onl- s#eet .eneral an% Activit- Planning9. Dou4le clic> at one o" t#e liste% Autoliv location or con"irm wit# :G to prepare t#e "ootlines. !on"irm wit# !ancel to ignore t#e "ootline %e"inition. . At t#e 4ottom o" t#e 7Ecel application win%ow is place% a speci"ic tool4arA calle% DS-APQP. 0#is tool4ar #as t#e "ollowing t#ree "unctionalities: a9 ?nsert Line 8S#eet .eneral9 49 Delete Line 8S#eet .eneral9 c9 Rename Actvit- 8onl- "or users wit# t#e status A%ministratorJ s#eet Activit- Planning9 ). Kse t#e "unction D?nsert LineD to a%% an a%%itional line at t#e section DPro$ect 0eam 8Supplier9DA DPro$ect 0eam 8Autoliv9DA DPre-Pro%uction %eliver- sc#e%uleDA DReview meetings Autoliv/SupplierD an% DNotesD. 0#ere"ore select one o" t#e lines o" t#e section a4ove t#e new one s#oul% 4e inserte% an% con"irm t#e "unction D?nsert LineD. 1. Kse t#e "unction DDelete LineD to %elete a line o" t#e section DPro$ect 0eam 8Supplier9DA DPro$ect 0eam 8Autoliv9DA DPre-Pro%uction %eliver- sc#e%uleDA DReview meetings Autoliv/SupplierD an% DNotesD. 0#ere"ore select t#e line o" t#e section w#ic# #as to 4e %elete% an% con"irm t#e "unction DDelete LineD. 6inimum one line "or eac# section is re<uire%. *. Kse t#e "unction DRename Activit-D to c#ange t#e name o" t#e selecte% activit-. 0#ere"ore select t#e activit- w#ic# #as to 4e c#ange% an% con"irm t#e "unction DRename Activit-D. 0-pe in t#e A%ministrator passwor% an% con"irm wit# :G. ?" t#e passwor% is correctA please t-pe in t#e new name o" t#e activit- an con"irm wit# :G. :t#erwise t#e process will 4e cancele%. 2. 0#e planning o" t#e activities %o not "unction "or t#e past. 5or eEample: !urrent -ear is 2'')A t#ere"ore no activities %ate% in 2'' are possi4le. +. 0#e strong -ellow colore% Activities are items o" t#e critical pat#. 5or t#is activities onl- A%ministrators #ave t#e aut#orit- to ma>e inputs an% c#anges. :t#erwise a wrong message will 4e s#own. 3. !olumn Supplier Resp.: Please use t#e pull%own-list to select one o" t#e liste% team mem4ers. ?n some cases itDs allowe% to t-pe in a name w#ic# isnDt liste% at t#e Supplier-Pro$ect-0eam. 1'. !olumns 2'(A )'(A *'(A +'( or 1''(: Dou4le clic> at t#e relate% status column 82'(A )'(A *'(A +'(A 1''(9 o" t#e Activit- row to c#ange t#e Rea%- Status. ?" t#e status is 2'(A t#en %ou4le-clic> at 2'( once again to set t#e Rea%- Status to '(. 11. !olumn Status: Please use t#e pull%own-list to select one o" t#e liste% status 7mpt-A Re%A &ellow or .reen. Kse t#e "irst item D7mpt-D to clear t#e status. 12. Please ta>e careA t#at "or t#e "irst time -ou #ave to t-pe in t#e Planne%-Start-Date an% Planne%-Due-Date an% "or t#e secon% time t#e Actual-Start-Date an% Actual-!ompletion-Date. :t#erwise a wrong message will 4e %ispla-e%.

1 . Please use t#e %ate "ormat D&&&&-66-DDD as title% in t#e #ea%er or all t#e ot#er vali% %ate "ormatsA e.g. D%%.mm.--DA D%%.mm.----DA Dmm/%%/--DA ... :t#erwise a wrong message will 4e %ispla-e%. 1). 0#e Planne% time "rame will 4e #ig#lig#te% as a 4or%ere% "rame. 11. 0#e Actual time "rame will 4e #ig#lig#te% wit# a 4lue colore% 4ac>groun%. 1*. 6aEimum ) calen%ar -ears are availa4le "or t#e pro$ect planning. :%P<!TANT F<! P!:NT:N=> Please use t#e view DPage Irea> PreviewD "rom menu D;iewD to set t#e #oriContal an% vertical page 4rea>s manuall-. 0#e 4lue continous %rawe% lines are manual page 4rea>sA 4lue %as#e% lines are automatical page 4rea>s. 6ove t#e page 4rea>s to t#e place "or optimal printout. 6ove t#e vertical page 4rea>s t#at t#e w#ole calen%ar -ear is visi4le at t#e wi%t# o" one page. Please ta9e care that you have to select any cell o) the sheet =eneral or Activity Planning a)ter you have printed the document or i) you go ,ac9 )rom previe" to normal vie"& This step is neccessary to reset the )ormats )or the printout& <ther"ise the document ,order could ,e )aulty&

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