This document outlines the scheme of syllabus for B.Tech Textile Engineering at Punjab Technical University for the batch of 2011 onwards. It provides details of the courses offered each semester, including course codes, names, teaching hours and credits. It also lists the maximum internal and external marks for each subject. In addition, it provides the list of departmental electives that can be opted in the 6th, 7th and 8th semesters. The document aims to provide transparency to students regarding the curriculum and evaluation scheme for the B.Tech Textile Engineering program over eight semesters.
This document outlines the scheme of syllabus for B.Tech Textile Engineering at Punjab Technical University for the batch of 2011 onwards. It provides details of the courses offered each semester, including course codes, names, teaching hours and credits. It also lists the maximum internal and external marks for each subject. In addition, it provides the list of departmental electives that can be opted in the 6th, 7th and 8th semesters. The document aims to provide transparency to students regarding the curriculum and evaluation scheme for the B.Tech Textile Engineering program over eight semesters.
Batch-2011 Onwards 1 Punjab TechnicaI University JaIandhar Scheme of SyIIabus Of TextiIe Engineering. Batch-2011 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 2 Punjab TechnicaI University, JaIandhar B.Tech. TextiIe Engineering. Scheme of SyIIabi 3rd Semester Course Code Course Name L T P EXT. INT. TOTAL BTTE -301 Textile Fibre- 3 1 0 60 40 100 BTTE-302 ntroduction of Textile Engineering 3 1 0 60 40 100 BTTE -303 Polymer and Fibre Science 3 1 0 60 40 100 BTTE -304 Applied Mechanical Engineering 3 1 0 60 40 100 BTTE -305 Elements of nstrumentation & Control Engineering. 3 1 0 60 40 100 BTTE -306 Laboratory- (Textile Fibre) 0 0 2 20 30 50 BTTE -307 Laboratory- (ntroduction of Textile Engineering) 0 0 2 20 30 50 BTTE -308 Laboratory- (Applied Mechanical Engineering) 0 0 2 20 30 50 BTTE -309 Workshop Training 20 30 50 TOTAL 15 5 6 380 320 700 Note BTTE-304, BTTE-308, BTTE-309: These courses will be taught by faculty of Mechanical Engineering/Workshop BTTE-305: This course will be taught by the faculty of Electrical Engineering Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 3 Punjab TechnicaI University, JaIandhar B.Tech.TextiIe Engieering. Scheme of SyIIabi 4 th Semester Course Code Name of the subject WeekIy Load L T P TotaI Teaching Load Maximum Marks nternal External Total BTTE-401 Yarn Manufacture- 3 1 0 4 40 60 100 BTTE-402 Textile Fibre- 3 1 0 4 40 60 100 BTTE-403 Fabric Manufacture- 3 1 0 4 40 60 100 BTTE-404 Textile Chemical Processing- 3 1 0 4 40 60 100 BTTE-405 Fabric Structure & Analysis 3 1 0 4 40 60 100 BTTE-406 Lab.V (Yarn Manufacture) 0 0 2 2 30 20 50 BTTE-407 Lab.V (Fabric Manufacture) 0 0 2 2 30 20 50 BTTE-408 Lab.V(Textile Chemical Processing) 0 0 2 2 30 20 50 BTTE-409 Lab.V(Fabric Structure & Analysis) 0 0 2 2 30 20 50 General Fitness 100 TotaI 15 5 8 28 320 380 800 ** There should be industrial/institutional training of 6 weeks duration in the summer vacation after 4 th semester Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 4 Punjab TechnicaI University, JaIandhar B.Tech.TextiIe Engineering. Scheme of SyIIabi 5 th Semester Course Code Course Name WeekIy Load TotaI Teaching Load Maximum Marks L T P InternaI ExternaI TotaI BTTE-501 Properties of Fibres 3 1 0 4 40 60 100 BTTE-502 Yarn Manufacture- 3 1 0 4 40 60 100 BTTE-503 Fabric Manufacture- 3 1 0 4 40 60 100 BTTE-504 Textile Chemical Processing- 3 1 0 4 40 60 100 BTTE-505 Textile Testing 3 1 0 4 40 60 100 BTTE-506 Lab.V (Yarn Manufacture) 0 0 2 2 30 20 50 BTTE-507 Lab. X (Fabric Manufacture) 0 0 2 2 30 20 50 BTTE-508 Lab.X (Textile Chemical Processing) 0 0 3 3 30 20 50 BTTE-509 Lab.X(Textile Testing ) 0 0 3 3 30 20 50 BTTE-510 ndustrial Training 30 20 50 Total 15 5 10 30 350 400 750 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 5 Punjab TechnicaI University, JaIandhar B.Tech. TextiIe Engineering. Scheme of SyIIabi 6 th Semester Course code Course Name WeekIy Load TotaI Teaching Ioad Maximum Marks L T P nternal External Total BTTE-601 Theory of Textile Structure 3 1 0 4 40 60 100 BTTE-602 Process control in Textiles 3 1 0 4 40 60 100 BTTE-603 Knitting Technology 3 1 0 4 40 60 100 BTTE-604 Statistical Methods & Quality Control in Textiles 3 1 0 4 40 60 100 BTTE- 605,606, 607 Departmental Elective- 3 1 0 4 40 60 100 BTTE-608 Engineering Economics and ndustrial Management 3 1 0 4 40 60 100 BTTE-609 Lab.X (Knitting Technology) 0 0 2 2 30 20 50 General Fitness 100 100 Total 18 6 2 26 370 380 750 Note BTTE-608 This course will be taught by faculty of Management. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 6 Punjab TechnicaI University, JaIandhar B.Tech. TextiIe Engineering. Scheme of SyIIabi 7 th Semester Course Code Course Name WeekIy Load L T P Maximum Marks nternal External Total BTTE-701 ndustrial Training (3months) 200+100 300 600 BTTE-702 Software Training (3months) 2 4 50 100 150 Total 750 Project Report: 200 Presentation and Viva Voce: 300 Attendance 100 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 7 Punjab TechnicaI University, JaIandhar B.Tech.TextiIe Engineering. Scheme of SyIIabi 8 th Semester Course Code. Course Name WeekIy Load TotaI Teaching Load Maximum Marks L T P InternaI ExternaI TotaI BTTE-801 Mechanics of Textile Processes 3 1 0 4 40 60 100 BTTE-802 Mill Planning and Management 3 1 0 4 40 60 100 BTTE-803, 804,805, 806 Departmental Elective- 3 1 0 4 40 60 100 BTTE-807, 808,809, 810 Departmental Elective- 3 1 0 4 40 60 100 BTTE-811, 812,813 Departmental Elective-V 3 1 0 4 40 60 100 BTTE-814 Project 8 90 60 150 General Fitness 100 100 Total 28 390 360 750 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 8 List of DepartmentaI EIectives: DEPARTMENT ELECTIVE-I Sr. No. Course Code Course TitIe 1. BTTE-605 Non Woven Technology 2. BTTE-606 Multi fibre process 3. BTTE-607 Post Spinning Operation DEPARTMENT ELECTIVE-II Sr. No. Course Code Course TitIe 1. BTTE-803 Texturing Technology 2. BTTE-804 Technical Textiles 3. BTTE-805 High Performance & Specialty Fibers 4. BTTE-806 Non Conventional Fabric Manufacture DEPARTMENT ELECTIVE-III Sr. No. Course Code Course Title 1. BTTE-807 Non Conventional Yarn Manufacture 2. BTTE-808 Advanced Fabric Structure 3. BTTE-809 Process Control in Chemical Processing 4. BTTE-810 Human Resource Management DEPARTMENT ELECTIVE-IV Note BTTE-810, BTTE-812: These courses will be taught by Faculty of Management Sr. No. Course Code Course TitIe 1. BTTE-811 Garment Manufacturing Technology 2.. BTTE-812 Marketing & Financial Management in Textiles 3.. BTTE-813 Waste Management and Pollution Control in Textile ndustry Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 9 BTTE-301 TEXTILE FIBRE -I InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: Textile Product properties and use are dependent on their raw material, structure and properties. Fibres are the basic input Ior textile manuIacturing systems. This subject will help students to have the knowledge about the classiIication oI Iibres, properties and their manuIacturing processes. Prerequisite: Chemistry Introduction: Fibre, Textile Iibre, Staple Iibre, Filament Iibre, Natural Iibres, Manmade Iibres, regenerated and Synthetic Fibres, ClassiIication oI textile Iibers. Properties of fibres and polymers: Essential and desirable properties oI textile Iibers, Essential properties oI Iibre Iorming polymers. Crystallinity and Orientation: Orientation and crystallinity in Iibres. Production properties and uses of Major natural Fibres: Physical & Chemical properties.Structure and uses oI major natural Iibres (eg. cotton, Ilax, jute, wool, silk). Correlation oI structures with properties oI natural Iibres. Man Made Fibres inroduction: Introduction to man made Iibres. Basic production systems Ior the man made Iibre. Selection oI a polymer, selection oI a suitable process Ior conversion oI polymer to Iibre, basic idea about melt, wet and dry spinning systems. Production, Properties and uses of regenerated fibres: Production, Physical & Chemical structure, properties and uses oI regenerated Iibres (eg. viscose, polynosic, cellulose acetate). Recomended Books: 1. Textile Science by E.P.G Gohl & Valensky (1987 1 st Indian Edition CBS Publishers) 2. Hand Book oI Rayon by Century Rayon (1970 1 st edition) 3. Textile Fibre by V.A.Shenai (1995 vol-1 Bombay Sevak Publishers) 4. Technology oI Iibrins material by Sadov (1978) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 10 BTTE-302 Introduction of TextiIe Engineering InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: This subject introduces basic terminology, raw materials and processes used in textile manuIacturing. Topic including job & entrepreneurial opportunities oI Textile technologists. Introduction to the language oI textile and process Ilow oI Iibres up to Iinished product. ClassiIication oI Iibre. Basic requirements oI Iibre Iorming polymers and Iibres. Elementary idea oI polymerisation. Crystallinity & orientation. Numbering system. Elementary idea about the objects oI each machines used in textile processing. Woven knitted and non woven Iabric production. Basic idea oI non conventional spinning & weaving machineries. Elementary idea oI desizing, scouring, bleaching, dyeing, printing & Iinishing processes. DiIIerent end uses oI Iinished products. Ref.Books: 1. Textile Fibre by V.A.Senhai (1995 vol-1 Bombay Sevak Publishers) 2. Manual oI Textile Tech by W.Klein (Textile Institute 1995) 3. Essential Elements oI Textile Calculations by T.K.Pattabhiram(2 nd Edition Textile Trade Press Ahmedabad) 4. Textile Science by Gohl & Valenski (1987 1 st Indian Edition CBS Publishers) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 11 BTTE-303 PoIymer & Fibre Science InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Prerequisite: Chemistry Objective: The purpose of this course is to impart the knowledge of various characteristics of polymers. ClassiIication oI polymers: organic & elemento organic polymers, co-ordination or chelate polymers, inorganic polymers. SpeciIic Ieatures oI polymer structures, e.g, regularity & irregularity, molecular wt. & size. Determination oI molecular wt. & eIIect oI molecular wt. on properties oI polymer/Iibre. ConIiguration and conIormation oI molecules, practical importance oI chain Ilexibility. Concepts oI polymer structure; Basic idea about methods oI investigation oI polymer structure e.g, x-ray diIIraction, Electron microscope. Structure oI amorphous polymers. Physical state oI polymers. Concept oI rubbery state & rubber elasticity. The glassy state. Transition Irom a glassy to rubbery state. Melting oI polymers. Practical importance oI the phases and aggregation states oI polymers. DeIormation oI glassy and crystalline polymers. Basic concepts oI strength & durability. The mechanism oI polymer Iracture. EIIect oI relaxation processes on strength properties. EIIect oI size oI molecule, Iillers, cross link etc. on mechanical property. Methods oI polymerisation. Methods & kinetics oI condensation & addition polymerisation with special reIerence to polyester,polyamide, acrylic and polypropylenes. Recommended Books:- 1. Polymer Science by W.Billmeger (2007 Pushp Print Services N. Delhi) 2. Physical Chemistry oI Polymers by A.Tager (2 nd Edition 1978 Mir Publishers) 3. Polymer Science by Gowareker (New Age Int. Pub. Ltd. 2007) 4. An Introduction to polymer physics by I.I.Perepechko ( Mir Publishers 1981) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 12 BTTE- 304 APPLIED MECHANICAL ENGINEERING InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 PART-A Kinematics and Dynamics of Machines Mechanism: Kinematic quantities, concept and classiIication oI links and pairs, kinematic chain, Inversion oI kinematic chain, degree oI Ireedom; Mechanisms. Motion Analysis oI Mechanisms Absolute and relative motions and their vector representation, Instantaneous centre, Kennedy's theorem. Various methods oI analysis Ior velocity and acceleration oI mechanisms. Cam Follower Mechanism ClassiIication, Cams ,Types oI motion curves and their analytical expression, graphical construction oI Cam proIiles Ior diIIerent types oI Iollowers, pressure angle and size. Transmission and Measurement oI Power Belts-Types and application; Flat and V- belts, Power transmission in open and cross connection. Brakes and Dynamometers-Types, their construction and working. Gears:-Fundamentals oI gear transmission, Law oI gearing, tooth proIiles, Standard tooth Iorms; Spur and helical gears ,gear trains. Balancing Introduction, Static and dynamic balancing oI rotating masses; Balancing machines. PART-B APPLIED THERMODYNAMICS Steam properties Steam Iormation, Steam tables, Temperature- entropy diagram, Mollier diagram, Expansion oI steam, Throttling process, Measurement oI dryness Iraction. Steam Generators Types oI boilers, Boilers Mountings and Accessories, Lancashire, Babcock and Wilcox, Cochran and Locomotive boilers, Heat Balance. ReIrigeration Introduction, Simple Vapour compression cycle, Factors aIIecting the perIormance oI vapour Compression reIrigeration system, Ph diagram, Properties oI common reIrigerants, Absorption reIrigeration system. Elementary Heat TransIer Introduction to modes oI Heat TransIer, Conduction, one dimensional steady state heat conduction through a plane and composite wall, Thermal resistance and conductance, Over all heat transIer coeIIicient. Newton's Law, Mechanism oI Iree and Iorced convection, dimension less parameters, Simple empirical relations, Radiation Ref.Book 1. Theory oI Machine by Beaven (3 rd Edition Pearsons Education) 2. Theory oI Machines by Khurmi & Gupta (14 th edition Eurasia Publishing House 2005) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 13 BTTE-305 EIements of Instrumentation & ControI Engineering InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Introduction to diIIerent types oI instruments, potentiometer, galvanometer, Ammeter, voltmeter, Tachometer. DeIinition, ClassiIication oI diIIerent types oI Transducers. Construction & operation principle oI Resistance transducer, Piezo electric transducer, photo voltaic. Introduction to diIIerent types oI control technique.(open loop, closed loop), Mathematical modelling oI Textile Processing, Chemical Process and mechanical process. DeIinition oI TransIer Iunction, reduction Techniques oI T.F.Signal Ilow graph.Time response oI second order system, steady state error, stability oI the system. Ref.Books: 1. Modern control system by Richard C.DorI (2 nd Edition 2009 Pearson Education) . 2. Automayic control system by B.C.Kuo ( 8 th Edition 2003 John Wiley & sons ) 3. Process control instrumentation technology by C.Johnson (2006 Pearson Education) 4. Electricals & Electronics measurements.by A.K.Sawhney (1994 Dhanpat Rai Co.) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 14 BTTE - 306 Lab I (TEXTILE FIBRE) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student Physical and Chemical identiIication oI Iollowing Textile Iibre (s) 1. IdentiIication oI cotton 2. IdentiIication oI wool 3. IdentiIication oI silk 4. IdentiIication oI Bast Iibres 5. IdentiIication oI polyester 6. IdentiIication oI nylon 7. IdentiIication oI Acrylic 8. IdentiIication oI Polypropylene Identification of fibres in blend and fibre content in blend 9. Analysis oI P/C blended Iabric 10. Analysis oI P/V blended Iabric 11. Analysis oI P/W blended Iabric 12. Estimation oI Iibre/Iilament Iineness using projection microscope. 13. Determination oI moisture regain and content in cotton Iibres. 14. EIIects oI acids, alkalies and oxidising agents on natural and synthetic Iibres. 15. Determination oI Iibre maturity percentage in cotton Iibres. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 15 BTTE - 307 Lab.II (Introduction of TextiIe Engineering) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student Preparation oI lea & hank and calculation oI Iineness. Calculation oI count oI yarn using diIIerent instruments. Determination oI twist. To study the objects oI diIIerent beaters/openers. To study To study the working principle oI trash analyser To study the working principle & path oI the material in a carding machine. To study the working principle & path oI the material in a drawing Irame. To study the working principle & path oI the material in a roving Irame. To study the working principle & path oI the material in a spinning Irame. To study the working principle & path oI the material in a winding machine. To study the working principle oI conventional weaving machine. To study the working principle oI non-conventional weaving machine. To study the working principle and yarn path oI circular & Ilat knitting machine. Study oI all the processing machines. Dyeing oI Iabic/yarn with direct dyes. Study oI diIIerent techniques oI printing. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 16 BTTE-308 Lab.III (APPLIED MECHANICAL ENGINEERING) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student Study oI various mechanisms; Slider Crank & their inversions, Four bar etc. Study oI various types oI braks & dynomometers. Study oI various type oI gears & gear trains. Study oI cam Iollowers mechanisms. Kinematic analysis oI cam Iollower mechanisms. Static & dynamic balancing oI rotating masses. Study oI the moles oI boilers such as: Cochran, Locomotive, Babcock & Wilcox To Iind C.O.P. oI a reIrigerator. To Iind C.O.P. oI water cooler. To Iind coeIIicient oI Thermal Conductivity oI a metal rod. To study the phenomenon oI natural convection & Iind heat transIer. To Iind heat transIer through Iorced convection. To Iind heat transIer in parallel Ilow/counter Ilow heat exchanger. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 17 BTTE-401 YARN MANUFACTURE - I InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Prerequisite: ITE Objective: Degree holder students are required to supervise and control the mechanical processing oI Iibres. The purpose oI this course is to impart the knowledge oI various machines required Ior mechanical processing oI Iibres. Ginning: Objects oI ginning. DiIIerential ginning. Roller, Saw and McCarthy ginning machines. BIow Room: Objects oI mixing and blending, DiIIerent methods oI mixing and blending, Study oI modern blending machines, Auto mixer. Principle oI opening and cleaning objects oI Blow room line. Various type oI opener and cleaner their construction and working, its modern development. Study oI Lap Iorming mechanism, Calendar roller pressure, Length measuring mechanism, Ieed regulating system. Single line processing. Selection oI machinery Ior diIIerent types oI cotton Iibre. DiIIerent types oI Lap deIects and their remedies. Degree oI opening. Norms, Recent development in Blow room, Calculation pertaining to blow room. Selection oI Blow Room line Ior diIIerent types oI cotton Iibre. Carding: Objects oI carding. Introduction to roller and clearer card. Principle oI carding. Detailed study oI revolving Ilat card. Construction, Ieature and working details oI licker-in cylinder, doIIer and Ilats. Card clothing; metallic & Ilexible, Carding angle, card setting, Neps in card, Fibre hooks, Fibre transIer. Features oI high production card. DeIects in card web & their remedies. Autoleveller. Calculation pertaining to production, draIt etc. oI carding m/c. Recent development in Card. Darwframe: Objects oI drawing, principles oI roller draIting. Detailed study oI draw Irame machine. Roller & Rollers settings, Roller weighting, Roller clearer, Mechanics oI roller slip, roller eccentricity, roller vibration. Conventional draIting system, Shirley draIt distribution. DraIting wave, DiIIerent draIting system, Features oI Modern draw Irame, autoleveller in drawIrame. Calculation pertaining to draIt and production oI draw Irame machine. Recommended Books:- 1) Manual oI Textile Technology Vol. I-III. by W.Klein (1995 textile Institute) 2) Spun Yarn Technology Vol-I,II by Venkatsubramanian (Mub. Sevak Pub. ) 3) Manual oI Cotton Spinning by Textile Institute Manchester (1961 Textile Institute Butterworth Pub.) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 18 4) Cotton Spinning by W.Tagert (1996 Pub- Mr. S. A. ShroII) 5) Spinning oI Man-Made & its blend on Cotton system by Salhotra K.R. (1985 CSIR Publications) 6) Opening, Cleaning & Carding by S.Sazaloki 7) Spun Yarn Technology by E.Oxtoby (Mar 1969) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 19 BTTE-402 TextiIe Fibre-II InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: This subject will impart the knowledge to the students about the structure, properties and their manuIacturing and processing techniques oI commonly used man made Iibres. Prerequisite: Textile Fibre -I Introduction: Introduction to man-made Iibres, Idea about Iine structure oI man-made Iibres. Crystallinity, orientation: Crystallinity, orientation and its eIIects on Iibre properties. Melt Spinning: Melt Spinning with special reIerence to Polyester & Nylon. Melting oI polymer chips, extrusion, spinning, drawing, heat setting & cutting oI melt spun Iilaments/Iibre. Wet and dry spinning: Wet and dry spinning with special reIerence to acrylic. Relative merits & demerits oI the wet & dry spinning systems. Preparation oI polymer solution, extrusion, spinning, Iilament Iormation drawing, heat setting, cutting oI wet & dry spun Iilaments/Iibre. Heat Setting: Introduction about heat setting. Important parameters oI heat setting & their eIIect on Iibre properties. Drawing and Stretching: Introduction about drawing. Drawing condition, phenomenon oI necking, Machines Ior stretching continuous, Iilament yarns, Drawing, heat setting, crimping oI staple Iibres. Production Properties and uses of Syntheic Fibres: Detail study oI the production, physical, chemical structures & properties oI polyester, nylon 6 & 66, polypropelene,acrylic, Elementary idea about high speed spinning. High Performance Fibres: Introduction to high perIormance Iibres, Elementary idea about aramid, carbon & glass Iibres. Ref.Books:- 1) Production oI Synthetic Iibres. by A.A.Vaidya (1988 Prentice Hall oI India Pvt. Ltd.) 2) Man-made Fibre Sc.& Tech. by Mark, Atlas, Cernia Vol. I,II,III. (1967-68 Interscience Publishers) 3) Fundamentals oI Iibre Iormation by A. Ziabicki (1976 John Wiley & sons) 4) Man Made Fibres by R.W. MoncrieII (1970 Spinnet View) 5) Textile Fibre to Fabric by Bernard P. Corbman ( 6 th Edition 1983 Mcgraw Hill) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 20 BTTE-403 FABRIC MANUFACTURE-I InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objective: This subject deals with basic idea about the preparatory as well as weaving operations. Prerequisite: TE WINDING: Objectives, basic Ieatures oI slub catchers like Mechanical and electronics types, yarn tensioners: Additive multiplicative Anti patterning: Reasons and Remedies. ClassiIication and basic Ieatures oI auto winders like Autoconer, Barbar Colman spooler etc, yarn Iault classiIying system A to K. PIRN WINDING: Objective, diIIerent types oI pirns, yarn traversing system, automation, standard winding parameters. WARPING: Comparison oI various types oI warping such as Beam warping & sectional warping, basic Ieatures, Creels, Reeds, Leasing systems and drawingsystems. SIZING: Objectives & classiIication oI sizing methods,Ieatures oI sizing machine, machine elements,sizing ingredients ,size preparation .Principles oI diIIerent modern sizing techniques and their uses. WEAVING: Manual, automation, General loom classiIications, overall concept oI looms. Primary, secondary & Auxiliary motions oI looms. CALCULATIONS ON: Production and eIIiciency related to winding, warping and sizing. Machine Balancing in winding, warping & sizing. SHEDDING: DiIIerent types with advantages and disadvantages. Reed and reed counting systems. Tappet shedding: Mechanisms & principles. Positive & negative shedding. Heald reversing motions. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 21 PICKING: Types such as under picking, over picking and parallel picking. Calculation oI Picking Iorce, shuttle velocity. DiIIerent picking accessories and its Iunction. Pick timing such as late picking early Picking. Reasons oI Ialse picking & shuttle Ily. SLEY: Movement oI sley, Beat-up, sley eccentricity, Calculation related to sley eccentricity & its eIIects. Ref.Books:- 1. Textile Mathematics by J.E.Booth (1995 CBS Publishers N. Delhi) 2. Weaving Mechanism by N.N. Bannerjee (1993 Textile Book House) 3. Winding by M. K. Talukdar (1992 Spinnet View) 4. Weaving calculations by A.Sengupta (1996 DBT & SONS Pvt. Ltd.) 5. Principles oI Weaving by Marks & Robinson ( Textile Institute Manchester 1976) 6. Conversion oI Yarn to by Lord & Mohammed (2 nd Edition 1982 Merrow) BTTE-404 Textile Chemical Processing - I Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Prerequisite: Chemistry, Textile Fibres Rationale: The success oI the coloration and Iinishing treatment depend on the uniIormity and eIIiciency oI the preparatory processes like desizing, scouring, bleaching and mercerization. This subject aims at imparting the knowledge oI pre-treatment processes, their equipments, and controlling parameters, so that a technologist and handle the processes with conIidence. Finishing processes have also been included here so that students can have the exposure about value addition that can be made to the ultimate product. Introduction: Process line Ior pretreatment, colouration and Iinishing oI textiles Singeing: Object oI the process, types oI singeing, details oI various singeing methods, drawbacks and advantages. Process and quality control aspects involved. Desizing: Object, types, method details and mechanism oI removal oI starch in various methods. EIIiciency oI desizing. Scouring: Objectives, mechanism oI removal oI impurities, recipe and controlling parameters involved. Scouring oI coloured textiles. Scouring oI natural, man made and blended textiles. Evaluation oI scouring eIIiciency. Bleaching: Objectives oI bleaching. Hypochlorite, peroxide, chlorite and peracetic acid bleaching methods and their eIIectiveness on various textiles. Controlling parameters and mechanism involved in each method. EIIiciency oI bleaching. Mercerization: Objectives, mechanism related to various physical and chemical changes in cotton during mercerisation. Process parameters and operation details. Causticization. Wet and hot mercerisation. Ammonia treatment oI cotton. PerIormance oI various mercerization /alkali Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 22 treatment processes. Assessment oI eIIiciency oI mercerization : Barium activity number, its determination and interpretation. Pretreatment machineries: Singeing m/c, J-box, kier, mercerizing machine, Heat setting: Objectives and mechanism oI setting. DiIIerent methods oI heat setting and their eIIectiveness on various man made textiles and blends. Heat setting conditions and controls. Heat setting oI polyester, nylon, acetate and their blends. Evaluation oI degree oI heat setting. Carbonisation: Objectives, selection oI chemical, process details, trouble shoots, precautionary measures and eIIiciency oI carbonisation. Mechanical Finishes: Physical and chemical soItening processes, selection oI chemical and evaluation oI soItening. Calendering - its types, construction and Iunction oI various calendering m/cs. SanIorizing - method, mechanism and machineries involved. Evaluation oI sanIorizing. Functional finishes : Problem oI creasing, anti-crease Iinish on cotton. Choice oI chemical, catalyst and process parameters. Drawback and advantages associated with use oI various anti- crease chemicals. Measures to reduce release oI Iormaldehyde. Water repellency and water repellent Iinishes on cotton. Evaluation oI water repellency. Books Recommended 1. A K Roy Choudhary, 'Textile Preparation & Dyeing`, Science Publishers, USA (2006). 2. Peters R. H, 'Textile Chemistry, Vol - II, Elsevier Publishing Company, London (1967). 4. Mittal R M and Trivedi S S, 'Chemical Processing of polyester / cellulosic Blends, Ahmedabad Textile Industries Research Association, Ahmedabad, India (1983). 5. Karmakar S R, 'Chemical Technology in the pretreatment processes of Textiles`, Textile Science & Technology Series, Vol-12, 1st Edition, Elsevier (1999). 6. Hall A J, 'Textile Finishing, Haywood Books, London, 1996. 7. Technology oI Bleaching& Mercerization V.A.Shenai 8. Textiles Auxiliaries& Finishing Chemicals Vaidya 9. Shenai V A and SaraI, N M, 'Technology oI Textile Finishing, Sevak Publications, Mumbai, 1990. BTTE-405 Fabric Structure & AnaIysis InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objective: Fabric design is an important aspect which decides the aesthetics and application. This course will help the degree holder students to know about the various fabric structures. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 23 Prerequisite: FM Formation oI Iabric. Fabric cover and crimp. Detection oI directions oI warp and weIt. Weaving plan. Methods oI its preparation. Detailed study oI various weaves Ior their reproduction: Plain weave & its derivatives, Twill weave & its derivatives. Satin/sateen weave & its derivatives. Diamond and diaper, Honeycomb, Huck-a-back, Mock leno. Welt/pique, BedIord cord, crepe weaves. Stripe & check eIIects. Its types. DiIIerent methods to produce these weaves. Color and weave eIIect. Terry weaves Backed Iabric, Doubled Iabric. Technical speciIication oI important weaves. Calculation relating to raw material required to produce diIIerent weaves. Ref. Books Textile Design & Color by Watson`s (1988 7 th Butterworth & Co. Lt d.) Advanced Textile Design by Watson`s (1989 7 th Butterworth & Co. Lt d.) Grammer oI Textile Design by Nisbet (1994 ) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 24 BTTE - 406 Lab.V (Yarn Manufacture) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student 1 Study oI general outline oI opener & clearer machine employed in B/R line process. 2. Study oI Iollowing in shirley trash analyser machine. A) ChieI organs. B) Gearing arrangements. C) Speed oI diIIerent beater. D) Teeth inclination & Teeth per inch. 3. Determination oI trash content and analysis oI waste by using trash analyser machine. 4. Study oI carding machine with technical details. 5. Study oI gearing mechanism calculation oI the speed oI diIIerent organs oI carding machine. 6. Calculation oI draIt between diIIerent zone & production oI carding machine. 7. Study oI card settings Ior diIIerent Iibre lengths & types. 8. Maintenance and overhauling oI carding machine. 9. Study oI distribution oI Iibrous waste in a carding machine. 10. Study oI the `NEP -COUNT' in a card. 11. Study oI draIting arrangement & top roller weighting system oI drawIrame machine. 12 Calculation oI the total draIt and its distribution in draw Irame machine. 13. EIIects oI break draIt and roller settings on sliver uniIormity. 14. Measurement oI nip-load pressure, roller eccentricity & shore hardness oI top roller draIting rollers. 15. Maintenance and overhauling oI draw Irame machine. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 25 BTTE - 407 Lab.VI (Fabric Manufacture) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student 1. Study oI the motion transmission system in winding machine. 2. Study oI the eIIect oI slub catcher, yarn tensioner & yarn guide on package Iormation. 3. Study oI Package stop motion in cone winding machine. 4. Calculation oI winding speed on grooved drum winding system and study oI antipatterning system incorporated to it. 5. Study oI precision winding machine and mechanism oI package building. 6. Study oI the motion transmission system in Pirn winding machine. 7. Calculation oI winding speed and traversing speed oI Pirn winding machine. 8. Study oI the sectional working machine & plan the width oI a section according to the given striped Iabric keeping in view the pattern. 9. To study the passage oI yarn on a sizing machine and the Ieatures oI various parts/mechanism oI the sizing machine. 10. To select the proper reed and heald Ior a weaver's beam keeping in mind the beam, loom size and Iabric construction. 11. Study oI shedding mechanism oI shuttle loom and cam positioning with respect to loom cycle. 12. Study oI picking mechanism. Picker movement in relation with crank shaIt rotation & calculation oI average velocity oI shuttle. 13. Study oI sley movement, construction and calculation oI sley eccentricity. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 26 BTTE- 408 Lab VII Textile Chemical Processing - I Laboratory Internal Marks: 30 L T P External Marks: 20 0 0 2 Total Marks: 50 At least 10 experiments are to be perIormed by each student 1. Scouring oI cotton goods 2. Scouring oI polyester goods 3. Scouring oI P/C blended goods 4. Scouring oI wool Iibre 5. Degumming oI silk 6. Bleaching oI cotton with H 2 O 2 7. Bleaching oI cotton with NaClO 2 8. Bleaching oI cotton with NaOCl 9. Bleaching oI Polyester 10. Bleaching oI P/C blend 11. Bleaching oI jute yarns / Iabric 12.To Iinish cotton Iabric with Water repelling agent Urea Iormaldehyde Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 27 BTTE - 409 Lab.VIII (FABRIC STRUCTURE & ANALYSIS) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student Analysis oI diIIerent Iabric samples to know their particulars as stated:- For Yarns:- Ends & Picks/inch Warp & WeIt Count & Crimp Warp & WeIt Crimp Ply & Twist. For Fabrics:- ---------- Tape length, Reed width, Denting order, Weight oI warp & WeIt & Iabrics, Weight per square yard, Warp & weIt cover, Colour plan, and use. Study oI the Iollowing Iabrics samples:- 1. Plain & derivatives 2. Twill & derivatives 3. Diamonds & Drapers 4. Honey comb 5. Huck-a-back 6. Mockleno 7. Welts & Piques 8. Stripe & Cheques 9. Satin / Sateen 10. Crepe 11. Terry pile 12. Colour & Weave eIIect. 13. Double Cloth Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 28 BTTE-501 PROPERTIES OF FIBERS. InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: The perIormance oI textile structures is primarily decided by its raw material (Iibre) characteristics. This course divulges the inIormation about the various dimensions oI Iibre characteristics. Prerequisite: TF ,TF and PFS Traditional View of fibre structure and its later development: Study oI the methods oI investigation oI Iibre structure, e.g, x-ray diIIraction, electron microscopy and absorption oI inIra -red radiation. Fibre density and its measurement. Moisture relations in Textile Fibre: Measurement oI moisture absorption, measurement oI regain, relationship between Moisture Regain and Moisture Content, Swelling oI Iibres- deIinitions and measurement. Heat oI sorption- deIinitions, measurement and its eIIect on properties oI textile material. Quantitative theory oI moisture absorption. Hystersis oI moisture absorption. Tensile properties of fibre: - Factors determining the result oI tensile tests. Quantities & units oI diIIerent parameters. Experimental methods. Elementary study oI Fibre Iracture. Effect of Variability: EIIect oI specimen length on strength, weak link eIIect. Elastic recovery: DeIinition, experimental methods, change oI properties as a result oI straining. Study of time dependence: creep behaviour, relaxation oI stresses with time & its eIIect on tensile testing. Introduction to dynamic testing: Basic concept & deIinition oI elastic, viscoelastic and plastic deIormations. Characterisation oI viscoelastic behaviour, Concepts oI Voight & Maxwell model. Test method Ior dynamic testing. Bending & torsional rigidity of fibre: Elementary concepts, theories and measurements. Fibre friction and its measurement: nature oI Iriction & equations. Fibre to Iibre and Iibre to metal Iriction. Basic concept of Thermal properties & heat setting Optical properties of fibre: DeIinition oI reIractive index, concept oI Iibre bireIringence and orientation, Dichroism. Introduction to dielectric property & static charge generation in textile material. Ref.Books:- 1) Properties oI Iibres by Morton & Hearle ( 4 th edition Woodhead Pub.) 2) Physical Properties oI Polymers by A.Tager (1979 Mir Publishers) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 29 BTTE-502 YARN MANUFACTURE - II Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Prerequisite: Introduction oI Textile Engineering, Yarn ManuIacture-I Objective: Provide thorough knowledge about Comber, Roving Irame and Ring Frame. The course will give basic idea about other systems oI yarn manuIacturing and yarn structure. Introduction to short staple spinning: BrieI idea about short staple spinning technology. Combing process: Objectives, combing Ior shorter and medium varieties oI cotton, cottons suitable Ior combing, preparation oI stock Ior combing, combing cycle, role oI machine components and settings, noil extraction at backward Ieed and Iorward Ieed comber, norms, perIormance assessment and production calculations. Recent developments. Process related to roving formation: Objectives, Iunctions oI diIIerent machine components and high draIting system, roving twist in speed Irame, winding principles and equations related to bobbin leading and Ilyer leading, building motion, production calculations, norms, perIormance assessment. Developments in speed Irame. Ring spinning Process: Function and mode oI operation oI ring Irame, role oI draIting system, yarn guiding devices, Iorces acting between ring and traveler, yarn tension variation, angle oI yarn pull, tasks oI traveller, limiting speed, classiIication, Iorm oI traveler, traveler mass and material, diIIerent ring-traveller combinations, Iiber lubrication, running on new-ring, winding process, cop building, cylinder and conical tip, spinning geometry, causes oI end breaks, production calculations, norms, perIormance assessment. Latest developments including compact spinning. Non-conventional spinning processes: BrieI idea about principle oI open end spinning, rotor spinning, chieI organs and their Iunctions, yarn properties in comparison with ring-spun yarn, principle oI Iriction spinning, Iunction oI chieI organs, yarn properties, basic principle to air jet spun yarn, Iunctions oI chieI organs, yarn properties. ReI.Books 1. Klein W, 'Manual oI Textile Technology vol.1 to 5, The Textile Institute, 1995. 2. Khare A R, 'Elements oI Combing, Sai book center, Mumbai, 1999. 3. Khare A R 'Elements oI Ring Frame and Doubling, Sai book Centre, Mumbai, 1999. 4. Salhotra K R, 'Spinning oI Man Mades and Blends on Cotton System, The Textile Association oI India, Mumbai, 1989. 5. Chattopadhyay R and Rengasamay R, 'Spinning: Drawing, Combing and Roving, Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 30 NCUTE-Pilot Programme, 1999. 6. Lawrence C A, 'Fundamental oI Spun Yarn Technology CRC Press, USA,2003. 2003. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 31 BTTE-503 FABRIC MANUFACTURE - II InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objective: To impart comprehensive knowledge about latest advancement in weaving technologies and increase the student awareness in various secondary motions oI loom. Prerequisite: Fabric ManuIacture-I LET OFF:- DiIIerent types oI let-oII systems, long term, short term and medium term variations. Relation between beam diameter and tension oI warp. Principles oI modern positive Let-oII systems as such as Sulzer, Hunt, etc. TAKE-UP:- Types oI take-up, examples oI each, periodicity, Modern continuous take up like Sulzer, Saurer etc. WARP STOP:-Types oI warp stop motions with examples such as Mechanical & Electrical stop motion. WARP PROTECTOR:-Loose reed and Iast reed warp protector motion. WEFT STOP:-WeIt Ieelers and its diIIerent types. DOBBY:-Object oI dobby, scope oI dobby, diIIerent types oI dobby and their mechanism such as Positive and negative dobby. Pegging systems as per design oI Iabric. Paper dobby-climax dobby. 1ACQUARD:- Scope oI jacquard, diIIerent types oI jacquard such as single liIt single cylinder, Double liIt single cylinder, double liIt double cylinder, cross border jacquard, Jacquard card punching systems as per Iabric design. Temple motions and its importance. DiIIerent types oI temples used in loom. Automatic Package Changing mechanism (Pirn changing and shuttle changing). Importance oI Multiple Box motion.(2x1 and 4x1 drop box) DiIIerent types oI non-conventional weaving machines. History behind their development Sulzer projectile weaving machines (Shedding, beat-up, torsion bar picking, let-oII and Take-up mechanism).Projectile checking and return. Air-1et and water 1et weaving machine. Elitex and Sulzer airjet weaving machine. Picking System oI water jet weaving machine. DiIIerent types oI Rapier weaving machines. WeIt Ieeding system to the shuttleless weaving machines. Multiphase weaving basic principle. Circular weaving machine. Ref.Books:- 1. Principles oI weaving by Marks & Robbinsons (1976 Textile Institute Manchester) 2. Shuttle less weaving by Talavashek & Svaty 3. Weaving Mechanism II by Banerjee, N.N. (1994 Textile Book House) 4. Weaving:Conversion oI yarn to Iabric by Lord,P.R.& Mohamod,L. (2 nd Edition 1982 Merro Publishers.) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 32 BTTE-504 Textile Chemical Processing-II Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Rationale: Textile Engineers are responsible Ior quality oI the Iinal product that goes to the market. The market value oI a textile product is decided by its aesthetics and Iunctionalities. In this course, concept oI colour has been introduced along with details oI various dye categories, their application on various textile materials. Printing technology has also been made the part oI this unit so that students can understand the mechanism oI this style oI Iabric decoration. Prerequisite Knowledge: TCP-1(Preparatory processes), Textile Fibres, Polymer Science Concept of colour: Visible spectrum, wavelength and blindness oI colour. Metamerism/isomerism. Theories of colour: Additive and substractive theories. Primary, secondary, tertiary, complementary and contrasting colours. Tristimulus values oI colour. Computer colour matching, kubelka-munk equation, reIelectance Iactor, colour-co-ordinates, CIELAB values. Dye uptake on textiles. Theory of dyeing: Dye-Iibre interaction, Iree volume theory. Dyeing of textiles: Dyeing technology oI natural and manmade textiles with direct, reactive, vat, insoluble azoic, sulphur, solubalised vat, acid, metal-complex, basic and disperse dyes. Colouration with Pigments. Auxiliaries used in dyeing. Dyeing of blends: ClassiIication oI blends, shades and methods Ior dyeing oI blends. Suitability oI each method Ior dyeing oI speciIic blend. Dyeing machineries: loose Iibre, yarn and package dyeing machines. Jigger, winch, jet and HTHP beam dyeing m/cs. Padding mangles. Printing methods: Hand block, roller and screen printing processes. Construction and working oI roller printing machine, photoelectric method oI screen preparation. Drawback and advantage oI each method. Print Paste: Constituent and characteristics oI print paste, classiIication and mechanism oI working oI thickeners. Printing after treatments: Importance oI steaming, curing, ageing oI prints. Mechanism oI each process. Printing Styles: Direct, discharge and resist styles oI printing on natural, man made and blended textiles. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 33 Transfer Printing: Types, mechanism oI transIer in each type and machineries. TransIer printing oI natural, man made and blended textiles. Identification of dyes: IdentiIication oI dye on dyed natural and man made textiles. Books Recommended: 1. Miles L W C, 'Textile Printing, Dyers Company Publication Trust, BradIord, England, 1981. 2. Shenai V A, 'Technology oI Printing, Sevak Publications, Mumbai,. 3. Nunn D M, 'The Dyeing oI Synthetic Polymer and Acetate Fibres, Dyers Company Publication Trust, London, 1979. 4.Shore J, 'Cellulosics dyeing`, Society oI Dyers & Colourists, BradIord, UK (1979). 5. A K Roy Choudhary, 'Textile Preparation & Dyeing`, Science Publishers, USA (2006). 6. Cotton piece dyeing by ATIRA 7. Dyeing oI Polyester & Cellulose Blends ATIRA 8. Shenai V.A. 'Technology oI Dyeing Sevak Publications, Mumbai 9. Jose Cegarra, 'The Dyeing OI Textile Materials 10. Trotman E.R., 'Dyeing and chemical technology oI Textile Fibre Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 34 BTTE-505 TEXTILE TESTING InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objective: Degree holder students are required to supervise and control the quality of the raw material to the finished product. This course will impart the knowledge, skills and analysis of various physical test carried out in the industry. Introduction: Introduction to testing, selection oI samples Ior testing: Sampling techniques, sample size and sampling errors. Testing of Fibres: Moisture content & regain, relation between moisture regain and moisture content, standard atmospheric conditions, correction oI yarn count and strength Ior humidity changes, principles oI moisture measuring instruments, measurement oI Iibre length by Baer sorter and Iibrograph instrument. Measurement oI Iibre Iineness, maturity, crimp, strength and trash content. Testing of Yarn: Measurement oI yarn count, twist. Principle oI yarn Evenness and imperIections testing oI slivers, rovings and yarns, spectogram analysis, concept oI index oI irregularity, nature and causes oI irregularity, testing oI textured yarns Ior crimp contraction and crimp stability. Yarn Iault classiIication, Uster classimat. Yarn Hairiness, principle oI measurement, measuring instruments. Testing of Fabrics: Principles oI measuring Iabric properties like thickness, compressibility, air permeability bending rigidity, crease recovery, pilling, drape, tear strength, bursting strength and abrasion resistance. Application oI statistical techniques like control charts, correlation analysis, signiIicance tests, Irequency distribution and analysis oI variance in quality control. Recommended Books:- 1. Principle oI Textile Testing by J. E. Booth, 1 st Edition 1996 CBS Publishers, New Delhi 2. Textile Testing by Augappan Vol. I and II (1997 SSMITT Co-operative Stores Ltd) 3. Physical Testing oI Textiles. by B.P. Saville, Woodhead Publishing Ltd, Cambridge, 2002. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 35 4. Testing and quality management by V.K. Kothari, IAFL Publication, New Delhi. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 36 BTTE-506 Lab.VIII(YARN MANUFACTURE) Internal Marks: 30 L T P External Marks: 20 0 0 2 Total Marks : 50 At least 10 experiments are to be perIormed by each student 1. To study the timing diagram oI a comber. 2. To study the Iunction oI top comb and its depth oI penetration with reIerence to noil extraction and Iractionating eIIiciency. 3. To study the nature oI movement oI nipper assembly. 4. To study the mechanism oI detaching roller drive and the nature oI its motion. 5. To study the eIIect oI type oI Ieed and detachment setting on noil percentage and Iractionating eIIiciency. 6. To estimate head to head diIIerence in noil level (mill based study). 7. To study the eIIect oI Ieed per nip on percentage in nep level during combing. 8. To study the DraIting, Twisting and Winding Zone oI speed Irame. 9. To study the Gearing & Driving mechanism oI speed Irame. 10. To study the DiIIerential Motion oI speed Irame and calculation oI Bobbin speed. 11. Calculation oI break draIt constant, draIt constant and twist constant and production oI speed Irame. 12. To study the inIluence oI machine and process parameters on roving unevenness. 13. To study the draIting, twisting and winding zone in ring Irame. 14. To study the Gearing, Driving and Building motion in Ring Irame. 15. Calculation oI DraIt Constants, Twist Constant, Coils per inch and production oI Ring Irame. 16. To ascertain the eIIect oI break draIt and total draIt on yarn unevenness and strength. 17. Estimation oI spinning tension as a Iunction oI traveler weight, yarn count and balloon height. 18. To perIorm various settings and maintenance operation on Ring Irame; Such as: Ring rail leveling Spindle gauging Spindle eccentricity Lappet eccentricity 19. To study the eIIect oI shore hardness on yarn quality. 20. To study the inIluence oI spindle speed & traveler weight on hairiness. 21. Study the chieI organs mechanism and calculations oI open end and Iriction spinning machines. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 37 BTTE-507 - Lab.X (Fabric Manufacture) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student 1. Study oI take up motion and calculation oI loom take up constant. 2. Study oI positive let-oII system. 3. Study oI Warp protection motion (both loose reed and Iast reed). 4. Study oI warp stop motion. 5. Study oI Beating up system in Tery towel loom. 6. Study oI Jacquard machine and designing oI cards Ior diIIerent weave designs. 7. Study oI temple motions. 8. Study oI pirn changing mechanism. 9. Study oI side/centre weIt Iork mechanism. 10. Study oI (4x1) multiple box motion. 11. Study oI Let-oII and take-up oI shuttless weaving machine. 12. Study oI weIt insertion mechansim oI Air-jet and rapier weaving machine. 13. Study oI selvedge Iormation technique oI Air-jet weaving machine. 14. IdentiIication oI Iabric Iaults by Iabric inspection machine. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 38 BTTE - 508 Lab XI Textile Chemical Processing - II Laboratory Internal Marks: 30 L T P External Marks: 20 0 0 3 Total Marks : 50 At least 10 experiments are to be perIormed by each student 1. To dye cotton with Azoic dyes 2. To dye cotton with Vat dyes 3. To dye cotton with Indigoid dyes 4. To dye wool Iibre with Reactive dyes Acid dyes Metal complex dyes 5. To dye silk with acid dyes / acid mordant dyes 6. To dye polyester with disperse dyes 7. To dye nylon with acid dyes / metal complex dye 8. To dye acrylic with basic dyes 9. To print cotton Iabric with hand block method in direct style 10. To print cotton Iabric with hand block in discharge style 11. To print cotton Iabric with hand block in resist style 12. Study oI Iastness properties oI diIIerent dyed samples 13. IdentiIication oI dyes on dyed textiles 15. To dye the Iabric with direct dye and it`s aIter treatment 16. To dye the Iabric with reactive dyes 17. To dye Iabric with Sulphur dyes Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 39 BTTE-509 Lab.XII (TEXTILE TESTING) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 3 TotaI Marks : 50 At least 15 experiments are to be perIormed by each student 1. To prepare a Bear Sorter diagram and determine the Iollowing: (i) Mean Length (ii) EIIective length (iii) short Iibres Percentage (iv) Dispersion Percentage 2. Determine 2.5 S.L.,50 S.L., uniIormity ratio oI a given cotton using Iibro graph. Construct a Iibrogram by re-setting the counters Ior various S.L. between 5 to 90 . Compare the Iibrogram oI manmade Iibre with cotton. 3. Determine the micronaire value oI a given cotton sample by Air-Flow method. Convert the result into SI units and give a suitable rating to the Iibre sample. 4. Determine maturity coeIIicient and maturity ratio oI a given sample by caustic soda method.Give appropriate rating to the Iibre sample. 5. Determine pressley Index oI a cotton sample by pressley Tester at zero and 3mm gauge length and convert result into tenacity. Compare & comment on the results at diIIerent gauge lengths. 6. Determine the bindle strength and elongation oI a given manmade Iibre using stelometer. Study the eIIect oI rate oI loading on tensile properties oI the Iibre. 7. Determine moisture content/regain oI a Iibre sample by hot air oven method. 8. Determine Crimp (arcs/cm and crimp ) oI a given manmade Iibre sample. 9. Determine Iibre Iineness oI manmade Iibres/Iilaments by: * whole Iibre method * vibroscope 10. Tensile properties oI a staple Iibre by: * vibromat * Instron/zwick UTM 11. Determine stress relaxation and creep recovery oI Iibre. 12. Study evenness and imperIection in the given yarn and compare the results with uster statistics. Study the spectrogram and irregularity trace to determine type oI irregularity present. Study the imperIections at diIIerent senstivity level Ior diIIerent yarn samples. 13. Prepare yarns Appearance Boards and compare with ASTM standards. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 40 14. Study the hairness oI a given yarns using Hariness Tester. Compare the results oI Evenness Tester and Hairness Tester with ASTM grade. 15. Determine coeIIicient oI Iriction oI a spun yarn and see the eIIect oI waxing on coeIIicient oI Iriction. 16. Determine bending rigidity by (HEART) loop method. 17. Determine the Lea C.S.P by Lea CSP Tester and Autosorter and compare the results. 18. Determine the percentage crimp and corrected count with the help oI crimp Tester. 19. Determine the crimp rigidity by using hot crimp contraction method. 20. Characterise a woven Iabric with respect to its dimensional properties. - thread density - yarn number - yarn crimp - weave - cover Iactor - areal density - skeaness - thickness 21.Determine the tensile strength and enlongation oI a woven Iabric and compare the Load-elongation curve with Non-woven and knitted Iabric. 22. Determine the tear resistance oI a Iabric using ElmendorI Tear Tester. 23. Determine the bursting strength oI a Iabric on a hydraulic bursting tester. 24. Determine the abrasion resistance and pilling resistance oI a Iabric. 25. Determine the crease recovery oI Iabric and observe eIIect oI loading time & recovery time on crease recovery. 26. Determine the Drape coeIIicient oI a Iabric sample. 27. Determine the compression property oI a Iabric (thickness). 28. Determine the Air permeability, water permeability and water repellency oI a Iabric. 29. Determine the thermal resistance oI a Iabric. 30. Determine the stiIIness oI a Iabric. 31. Fibre Testing by HVI 32. Classimat Iault analysis (yarn Iault classiIying system) 33. Spectrogram analysis Ior spun yarn 34. Knittability oI hosiery yarn Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 41 BTTE-601 THEORY OF TEXTILE STRUCTURE Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Prerequisite: Fabric Structure & Analysis, Yarn ManuIacture, Fabric ManuIacture Objective: Provide thorough knowledge about yarn and Iabric structure. DiIIerent mechanics related with mechanical properties oI yarn and Iabric like tensile bending shear buckling. The course will provide structure property relationship oI ring, rotor, air-jet, Iriction spun yarn Yarn Geometry: Basic geometry oI twisted yarns. The idealized helical yarn structure and deviation. Real Yarn: Twist contraction and retraction, packing oI Iibres in yarn, Forms oI Twisting. Fibre Migration: Ideal migration, Parameters aIIecting migration, characterization oI migration behaviour, mechanism oI migration in single and plied structure. Criteria Ior interchange oI Iibre position. Conditions Ior migration to occur, combination oI the mechanics oI migration. Structural Mechanics: Extension oI yarn under small load. Analysis oI tensile Iorces oI yarn under stress. Prediction oI breakage, Nature oI rupture Ior continuous Iilament yarn. Extension and breakage oI spun yarn: Traditional view and approach by Hearle and E1-Sheikh. Blended Yarn: Blended yarn structure, Humburgers Theory. Structure property relationship oI ring, rotor, air-jet, Iriction spun yarn. Fabric Geometry: Engineering approach to the analysis oI Iabric, Pierce geometrical model relationship between h, p, c, Crimp interchange, Jammed Structure, concept oI similar cloth. Minimum possible cover Iactor. Race track geometry, close limit oI weaving, concept oI similar Iabric. Pierce elastic thread model, Geometry oI plain knitted Iabric. Fabric Properties: An elementary idea about tensile, bending, shear and drape behaviour oI Iabric. An elementary idea about Iabric objective measurement. ReI.Books 1. Hearle J W S, Grosberg P and Backer S, 'Structural Mechanics oI Fibres Yarns and Fabrics, Wiley Interscience, New York, 1969. 2. Goswami B C, Martindale J G and Scardino F, 'Textured yarn technology, structure and applications, Wiley Interscience Publisher, New york, 1995. 3. Peirce F T and Womersley J R, 'Cloth Geometry, reprint, The Textile Institute, Manchester 1978. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 42 BTTE-602 PROCESS CONTROL IN TEXTILES InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: Process control is the means to achieve the predeIined quality standards. This course will impart the various aspects oI quality control practised in spinning and weaving area to the students. Prerequisites: YM, FM Control oI mixing quality and Cost; Formulation oI LPP; Bale Management. Control oI yarn realisation; Control oI waste and cleaning in a spinning line; improving the machines perIormance and optimisation; Control oI yarn quality; Yarn Iaults and package deIects; Controls Ior quality, Machine stoppage and productivity in winding, warping, warping, sizing, drawing, pirn winding and weaving; Calculations pertaining to production, eIIiciency and machine allocation in winding, warping, sizing and looms; Standard norms Ior settings, speeds and production rates. Fabric deIects and their control. Grey Iabric inspection, Standard Ior damages oI cotton Iabrics, norms Ior cause wise deIects in grey Iabrics Control & norms oI hard waste in various processes; Care, selection and consumption norms oI accessories. Machinery audit: Measurement and analysis oI productivity: Means to improve productivity Ref. Books; 1. Process Control in Spinning by ATIRA 2. Spinning oI Man-made& their Blends in Cotton system by K.R.Salhotra, 3. Process control in spinning by R.Chatopadhaya, I.I.T Delhi 4. Quality Control in spinning by SITRA ,1994 Coimbtore 5. Process Control in Weaving by ATIRA Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 43 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 44 BTTE-603 KNITTING TECHNOLOGY InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: Next to weaving is knitting is the most popular method oI Iabric manuIacturing. This subjects deals with diIIerent types oI knitting machines their Iunctioning. BASIC CONCEPT OF KNITTING, Basic warp and weIt knitting. DiIIerence between warp and weIt knitting. ClassiIication oI knitting machine and their application. Comparison oI knitted and woven Iabrics. WEFT KNITTING: STUDY OF KNITTING ELEMENTS: Types and speciIications oI needles. Functions oI sinkers. Basic knitting action oI Beard, Latch and Compound needles STUDY OF DIFFERENT TYPES OF STITCHES: knit, tuck and Iloat and their eIIects on Iabric properties and structures. KNITTING CAM SYSTEMS Ior Plain, Rib, Interlock and Purl structures. Machine and mechanism Ior producing basic structures viz. - Plain, Rib, Interlock and Purl and their derivatives. PROPERTIES AND USES oI diIIerent types oI weIt knitted Iabrics. INTRODUCTION TO PETTERNING IN CIRCULAR KNITTING MACHINE:General concept, Four cam track system, Pattern wheel and Pattern drum and design area calculations. Electronic needle selection. Computer controlled knitting machines. STUDY OF HAND OPERATED V-BED FLAT KNITTING MACHINE and its cam system. WARP KNITTING: STUDY OF KNITTING ELEMENTS in Tricot and Raschel knitting machine and loop Iormation processes. PATTERN MECHANISM, development oI designs and properties oI diIIerent warp knitted Iabrics. Uses oI warp knitted Iabrics. Study oI Let-oII and take-up mechanisms. CONCEPT OF LOOP LENGTH and their eIIect on Iabric structure & properties. Control oI loop length and Positive Feed devices. Basic study oI knitting tensioning devices and stop mortions. CALCULATIONS: Production calculations oI knitting machines and Iabric weight in g/m 2 . Calculations oI wales and courses per inch Irom k-Iactors. Tightness Factor and related calculations. Recommended Books:- 1) Knitting Technology by D.J.Spencer (2 nd Edition Woodhead Publishers 1997) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 45 2) Hosiery Technology by H.Wignal 3) Wool in Double Jersey by T.D.Brown BTTE- 604 Statistical Method and Quality Control in Textile Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks: 100 Rationale: Market acceptability oI any product is decided by its quality. To ensure desired quality in the product, it is necessary to incorporate the quality control activities in the production processes. Extensive Advancements have been made in the area oI quality management. This subject has been designed to give the students an awareness about the current practices and various tools, techniques and concepts which are oI great help in maintaining and improving the quality level in an organisation. Quality Management: DeIinition oI quality and its importance, diIIerent approaches to quality, Description oI Deming`s Iourteen points and Ishikawa`s seven tools oI quality, utility oI statistical method Ior quality control and improvement, concept oI Total Quality Management (TQM), ISO 9000 Standards, Quality Function Deployment (QFD) and Quality Costs. Basic Approaches to Statistical Quality Control: Population and sample, descriptive and inductive statistics, discrete and continuous variables, subjective tests, collection and classiIication oI data, Irequency distributions, measures oI central tendency, measures oI dispersion, random variables and probability distribution, diIIerences and applications oI normal, binomial, Poisson`s and other Iorm oI distribution. Statistical Analysis for Continuous Function: Population and sampling distribution oI mean, statistical estimation theory, points estimates, concept oI single tail and double tail test, Student`s t distribution, conIidence limit, statistical decision theory, tests oI hypotheses and signiIicances, type I and type II errors, diIIerence between two sample means. Test Ior single variance, Chi-square test, the F distribution, test Ior the diIIerence between two variances, conIidence limits Ior variance and ratio oI two variances, choice oI sample size. Statistical Analysis for Discrete Function: Application oI binomial and Poisson`s distribution, normal approximation, test Ior a single proportion and diIIerence between two proportions, application oI 2 distribution, contingency table. Subjective Tests: Rank correlation, tied rank, coeIIicient oI concordance. Acceptance Sampling: Basic idea about acceptance sampling, OC curve, producer`s risk and customer`s risk. Control Charts: Advantages using quality control charts, random and assignable causes, action and warning limits, X , R, p , n p and c chart, Process Capability Ratio (CP and CPK), concept oI 6 sigma process control, brieI idea about CUSUM and EWMA chart. ANOVA and Regression: Some basic concept oI Analysis oI Variance, method oI least squares, Curve Iitting, linear regression methodology, Karl Pearson correlation and standard error. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 46 Books Recommended: 1. LeaI G A V, 'Practical Statistics Ior the Textile Industry, Part-I and II, The Textile Institute, U.K, 1984. 2. Montogomery D C, 'Introduction to Statistical Quality Control, Fourth Ed., John Wiley & Sons (Asia) Pvt. Ltd., Singapore, 2004. 3. Mehta P V, 'Quality Management: An Overview, in Testing and Quality Management, Vol. 1, Ed. V K Kothari, IAFL Publication, New Delhi, 1999. 4. Spiegel M R and Stephens L J, 'Schaum`s Outlines Statistics, Third Ed., Tata McGraw Hill, New Delhi, 2000. 5. Walpole R. E. and Myers R.H., 'Probability and Statistics Ior Engineers and Scientists, McMillan Publishing Company, New York, 1985. BTTE-605 NON-WOVEN TECHNOLOGY L T P 3 1 0 Objective: To impart knowledge about Iabric manuIacturing process other than weaving and knitting Prerequisite: Textile Fiber Introduction to nonwovens, ClassiIication oI non-woven Iabrics. Raw material - Iibre - natural, synthetic , Various industrially produced Iibres. Web Iormation: Dry-laid nonwovens Irom staple Iibres, Wet laid nonwovens, Melt blown technology, Spunbond technology. Needle punched nonwovens, Developments in needle punching machine, Spunlace (hydroentanglement technology), Thermal bonding oI nonwoven Iabrics, Chemical bonding oI nonwoven Iabric: Various types oI binder, their properties and Iormulations, Various bonding techniques. Stitch bonding, End uses oI non-woven Iabric. Reference Books 1 Non-woven bonded Iabrics by Lunnenschloss 2 Nonwovens by N.N.Banerjee 3 Nonwovens by BTRA 4 Manual oI Nonwovens by R. Kroma 5 Needle Punching by A.T.Purdy 6 Nonwovens by Gulrajani 7 Thermal bonding oI Nonwoven Iabrics by S.K. Batra Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 47 BTTE-606 MULTI-FIBRE PROCESS. InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Survey oI established practices Ior the spinning oI man- made Iibres using diIIerent spinning system with emphashis on Iibre and yarn properties and involving engineering principle. Purpose oI blending oI manmade Iibres. Selection oI Iibre speciIications Ior blending. Measures oI blend intimacy. EIIect oI blend composition & Iibre characteristics on properties oI blended yarn. Blend mechanics. Advantages & disadvantages oI diIIerent blending technique. Tinting Ior a blend. Processing oI short & long staple manmade Iibres on cotton system oI spinnning. Spinning oI dyed Iibres. Spinning oI manmade Iibres on rotor spinning system. Processing oI long Iibres on worsted/woolen system oI spinning. Silk reeling. Introduction to twisting & spinning oI silk Iibres. Introduction to Jute spinning. Jute blending. End uses oI jute and jute blended yarn & Iabrics. Recommended Books:- 1) Spinning oI Man-Made & its blend on cotton system by Salhotra K.R 2) Jute Spinning by R.R.Atkinson 3) Wool Spinning Vol.-I,II. by Ya.Lipenkov 4) Manual oI Silk Reeling & spinning by F.A.O Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 48 BTTE-607 POST SPINNING OPERATIONS InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives oI post spinning operations. Stretching or drawing, drawing conditions, phenomenon oI necking. InIluences oI drawing conditions on the structure and properties oI Iibres. Machines Ior stretching continuous Iilament yarn. Draw warping. Stretching oI polyester & acrylic tow. Draw warping. Drawing oI tow Ior production oI staple Iibre. Preliminary heat setting, crimping, drying and Iinal heat setting, cutting & packing oI staple Iibres. Heat setting, object oI heat setting. DiIIerent parameters which inIluence the heat setting process properties oI Iibre e.g time temperature & tension. Heat setting conditions Ior polyester polyamide, acrylic and polypropylene. Introduction to texturing. DiIIerent methods Ior texturing Iactors inIluencing properties oI Ialse twist, draw textured,& airjet, textured yarns. Recommended Books:- 1) Production oI Synthetic Iibres by A.A.Vaidya (1988 Prentice hall India Pvt. Ltd.) 2) Texturing by MANTRA 3) Man-Made Fibre Sc.& Tech. by Marks,Atlas,Cernia Vol.I,II,III (1976-68 Intersciense Publishers) 4) Recent Advances in Iibre Science by Ed.Mukherjee Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 49 BTTE-608 ENGINEERING ECONOMICS AND INDUSTRIAL MANAGEMENT InternaI Marks: 40 L T P* ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: To run an organization Finance and Human resources are the key Iactors. Their proper utilization decides its success. This course will give the basic understanding oI both these resources. Prerequisite: Basic Management Principles, C S. Introduction: Scope oI economics Ior engineers; Concept oI: Goods, Utility, Value, Price, Capital, Money, Income; Law oI Demand & Supply; Time value oI money. Cost Analysis: Cost classiIication: Prime cost , Overhead cost , Selling and Distribution Cost , Fixed cost, Variable cost, , Implicit cost, Explicit cost, Replacement cost, Opportunity cost, Marginal cost and Sunk cost; Break even analysis; Economic order quantity. Depreciation: Causes and Methods: Straight line method, Reducing balance method, Repair provision method, Annuity method, Sinking Iund method, Revaluation method, Sum oI the digit method. Replacement analysis: Reasons and Iactors Ior replacement; Determination oI economic liIe oI an asset; Payback period method, Annual cost method, Present worth method. Human Resource Management: DeIinition; Functions oI HRM; Process oI Human Resource Planning; Methods oI Recruitment; Meaning oI Placement and Induction. Training and Development: DiIIerence between Training and Development; methods oI training and development; Promotion: merit v/s seniority; PerIormance Appraisal: Traditional and Modern methods; Meaning oI Career Planning and Development; Career anchors; Career paths Ior various types oI jobs; Problems in career Planning and Development. 1ob Satisfaction: Job SatisIaction and its Importance; Motivation and its theories: Maslow`s, Herzberg`s and Vroom`s theories oI motivation. Integration and Maintenance: Employee Grievance and their redressal; Administration oI Discipline; Labour Turnover; Iringe and Retirement terminal beneIit; Future Challenges Ior Human Resource Management. Books Recommended: 1. Micro Economics` by T R Jain VK Publication. 2. Industrial Engineering and Management`by O P Khanna, Dhanpat Rai Publication (P) Ltd. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 50 3.Industrial Engineering and Production Management by M S Mahajan Dhanpat Rai & Co. Pvt Ltd. 4. Human Resource Management byT N Chhabra ,Dhanpat Rai & Co. 5. Managerial Economics by Mehta P L, Sultan Chand & Sons. * Seminar and Industrial Visit. BTTE-609 Lab.XIII (KNITTING TECHNOLOGY) InternaI Marks: 30 L T P ExternaI Marks: 20 0 0 2 TotaI Marks : 50 At least 10 experiments are to be perIormed by each student List oI Experiments. -------------------- 1. To study the path oI yarn through plain knitting machine. 2. To study the diIIerent knitting elements including the cam system. 3. To study the driving mechanism oI Circular Knitting Machine. 4. To study the cloth take-down mechanism oI Circular Knitting Machine. 5. To study the rib knitting m/c including arrangement oI dial and cylinder needles, cam system and driving mechanism. 6. To study the Interlock knitting m/c including arrangement oI dial and cylinder needles, cam system & driving mechanism. 7. To study cam system oI V - bed Flat Knitting Machine. 8. To study passage oI yarn oI Hand Operated V - bed Flat Knitting Machine. 9. Preparation oI Fabric samples (rib, circular, halI cardigan and Iull cardigan in V-bed rib knitting machine. 10.To study the eIIect on loop length with the change in cam setting in Single Feeder Circular Knitting Machine. 11.To study the Positive Feed Device (IRO) on a Circular Knitting Machine. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 51 12. To analyse plain, rib and Interlock knitted Iabrics and their derivatives (course per inch, wales per inch, loop length, GSM & needle diagram) BTTE-801 Mechanics of TextiIe Processes. InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objective: To impart mathematical and mechanical theory based knowledge behind various spinning and weaving mechanisms Prerequisite: Fabric ManuIacture, Yarn ManuIacture Forces acting on Iibre during opening and cleaning processes. Analysis oI piano Ieed regulating motion. Design oI Cone drums Ior Scutcher. Evaluation oI Blow Room perIormance. Mechanics oI Iibre entanglement and hook Iormation during carding. Degree oI combing in carding process. Theories oI carding. Forces acting in carding zone. Analysis oI Ilat actions; opening, cleaning, accumulation oI Ilat strip on stationary Ilat. Carding Index. TransIer mechanism oI Iibres, DoIIing arc, Analysis oI its signiIicance. Analysis oI stripping process. Cylinder load and transIer eIIiciency. ConIiguration and estimation oI degree oI disorder. EIIect oI diIIerent parameters on hook Iormation, Fibre straightening & hook removal in roller draIting.. Mechanism oI package building and twisting in speed Irame. Design oI Cone drums Ior roving Irame. DiIIerential gearing in Roving Irame. . Balloon theory in spinning. Analysis oI Iorces in yarn & traveller. Analysis oI yarn tension during unwinding. Kinematics oI sley and heald motion. Shed depth diagram. Shedding cam design. Mathematical treatment oI picking. Friction and impactal checking with swell. Theoretical understanding oI course oI pick variation by beat-up Iorce, Bumping condition. Forces acting at a Iloating back-roller w.r.t. Let-oII. Reference Books 1) Textile Mathematics by J.E.Booth (1996 CBS Publishers) 2) Carding by R. Chattopadhya Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 52 3) Principles oI weaving by Marks & Robinson (1976 Textile Institute Manchester) Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 53 BTTE- 802 MILL PLANNING AND MANAGEMENT InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: This subject will help the students in developing their entrepreneurial skill in textile related activities. Introduction: Introduction to mill planning and management, Functions oI management, Forms oI business organisations, Mill organisation. Mill location : Mill location and site selection, Concept, Various Iactors aIIecting plant location. Factory Buildings: BeneIit oI good buildings, Shape oI Iactory buildings, DiIIerent types oI Iactory building Ior Textile Mills and their advantages and disadvantages. Plant Layout: Objectives oI good plant layout, Types oI plant layout, Plant layout Procedure, Calculation Ior diIIerent machines required and lay-out plan Ior Spinning, Weaving, and chemical processing. Air conditioning and humidification: Air conditioning and humidiIication in Textile Mills, diIIerent measurements oI underground duct Ior air-conditioning, calculations oI total heat, air circulation required etc. DiIIerent terms and deIinitions like Dry bulb Temp, Wet bulb temp. humidity ratio etc. Basic concept about Psychometric chart, diIIerent humidiIication systems used in Textile Mills. Material handling: Functions and Principles oI material handling, Selection oI material handling equipments, types, advantages, diIIerent terms related to it, ways to reduce material handling expenditure. Working environment: DiIIerent measures oI good working environment. BrieI Idea about Environmental Pollution Irom textile industry and Its Control. Noise and its Control: DiIIerent types oI Noise, primary idea about dB and diIIerent standards oI it Ior diIIerent departments, DiIIerent remedial measures to minimize noise oI diIIerent department. Lighting: Lights, diIIerent basic terms related to lighting calculations, diIIerent lamp shades and its uses. Concept oI room index, concept oI height and distance ratio related to lighting, calculations on lamp numbers and positioning depending on required illumination level etc. Cost: DiIIerent costs, Elements oI cost, Costing the products, Method oI selection oI cotton to minimize mixing cost, yarn selling price, conversion cost, cost reduction techniques, impact oI end breaks in ring spinning on productivity and cost. Ref.Books:- a) Textile Management by Dr. V. D. Dudeja b) Project Management by A. Ormerod C) Process Control in Weaving by ATIRA d) Process Control in Spinning by ATIRA e) Industrial Engg.and Management by O.P. Khanna Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 54 I) Management oI Textile Industry by Dudeja V D BTTE-803 TEXTURING TECHNOLOGY InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Importance oI texturing, classiIication oI textured yarns. Methods oI texturising: False twist texturing machines. Properties oI False twist textured yarns. StiIIer box crimping. Methods and machines Ior stuIIer box texturising system. Edge crimping: Methods and machines Ior edge crimping. Gear crimping. Knit-de-Knit texturising system. Principle oI draw texturising : draw texturising machine, machine settings. Principle and process oI Air-jet texturising. EIIects oI machine variables on Air-jet textured yarn. Properties oI Air-jet textured yarn. Modern developments in Air-jet texturising. Testing oI textured yarns: Strength and elongation test. Degree oI texturising and stability test Ior textured yarns. Reference Books 1) Production oI Synthetic Iibres. By A.A.Vaida 2) A guide to crimping/Texturising Technology by MANTRA . 3) Bulked yarn. By B.Pillar Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 55 BTTE-804 TECHNICAL TEXTILES InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objective: The purpose of this course is to impart the inputs to the students regarding the application of Textiles in the diversified field. Introduction: DeIinition and scope oI Technical Textiles, BrieI idea about technical Iibres, composite materials and uses. Filtration Textiles: Textiles as Iilter media. Characteristics oI Iilter material. Basic idea oI theory oI Iiltration. Characteristics oI Iibres to use in diIIerent Iilter media. Application oI woven, nonwoven and knitted Iabric in Iilter media. Medical Textiles: Introduction, ClassiIication oI Medical textiles, Textiles as hygienic products. Description oI diIIerent Medical Textiles, Mechanisms oI absorption and distribution oI liquids in absorbent products like diapers. Protective Textiles: Introduction to protective clothings, Iunctional requirement oI textiles in deIence, BrieI idea about ballistic protective clothing, Chemical protective clothing, Ilame retardant Iabrics. Sports Textiles: Functional requirement oI diIIerent types oI products. Cords: Method oI production and applications. Geotextiles: BrieI idea about geosynthetic. Geogrid, Geomembrane and Geocomposite. Designing and manuIacture oI geotextiles. Geotextiles properties and test methods. Geotextiles -Iunctions and mechanism in separation, reinIorcement, stabilization Iiltration & drainage. Agricultural application oI Textile. Recommended Books:- 1) Hand book oI Technical textiles by A R Horrocks and S C Anand, Woodhead Publishing Ltd, Cambridge, 2002 2) Engineering with Geosynthetic by G V Rao and G V S Raju Tata McGraw Hills Publication, New Delhi 1990. 3) Wellington Sears Hand book oI Industrial Textiles by Sabit Adanaur, Technimic Publishing company Pennsylavania USA 1995. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 56 BTTE-805 HIGH PERFORMANCE AND SPECIALITY FIBRES InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Polymerization, spinning and properties oI aromatic polyamides, high molecular weight polyester, rigid rod and ladder polymers such as BBL,PBZT,PBO,PBI. ManuIacturing oI carbon Iibres Irom PAN precursors, viscose and pitch Iibres. Glass Iibres. Liquid crystal Iibres. Gel spinning oI polyethylene. Hollow and proIile Iibres, design oI spinnerets Ior such Iibres. Membrane technology. Blended and Bicomponent Iibres. Medical textiles. Super absorbent Iibres. Plasma modiIication. Radiation processing. Industrial tapes. Biaxially oriented Iilms and Iilm Iibres. Barrier Iilms and coating Books Recommended: 1. Mc Crum N G, Buckley C P and Bucknall C B, 'Principle oI Polymer Engineering, OxIord University Press, New York, 1990. 2. High PerIormance Fibres, Ed. J W Stteare, Woodhead Publishing Co.,England, 2001. 3. Hull D, 'An introduction to composite materials`,Cambridge University Press,UK, 1981. 4. Broody H, 'Synthetic Fiber Materials, Longman ScientiIic and Technical, UK, 1994. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 57 BTTE - 807 Non Conventional Yarn Manufacture Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Objective: Provide thorough knowledge diIIerent non conventional yarn manuIacturing systems viz., rotor, air-jet, Iriction spun yarn. The course will also provide knowledge oI Compact Spinning Other Spinning system like SelI twist, twistless, warp spinning, Electrostatic spinning, Core-spinning, Siro spinning, Bobtex yarn manuIacture, solo spun yarn manuIacture. This course will also provide structure and properties oI diIIerent types oI yarns. Introduction: Summary oI new spinning processes. Possibilities & limitations use oI various spinning processes. Fibre Characteristics required Ior diIIerent, leading spinning Technologies. Rotor Spinning: Tasks oI the rotor spinning machine, Principle oI operation, Raw material requirements & preparation, Yarn Iormation, SpeciIications oI diIIerent organs and eIIect oI each on the process and product quality. New developments. Air-jet Spinning: Principle and raw material preparation. Process and machine parameters aIIecting product quality. Principle oI vortex yarn manuIacture. DiIIerence between air jet spun and vortex spun yarn structure. Friction Spinning: Principle and raw material preparation, process and machine parameters aIIecting product quality. DiIIerence between DREF-II and DREF-III yarn structures and properties. Compact Spinning: Principle and raw material preparation. Comparative assessment oI the structure and perIormance with respect to ring yarn. Other Spinning system: SelI twist, twistless, warp spinning, Air-Vortex spinning, Electrostatic spinning, Core spinning, Siro spinning, Bobtex yarn manuIacture, solo spun yarn manuIacture. New Developments. Structure and properties oI diIIerent types oI yarns. ReI.Books 1. Salhotra K R and Ishtiaque S M, Rotor Spinning: Its advantages, limitations and prospects in India, 1st Ed; National InIormation Centre Ior Textile and Allied Subjects, 1995. 2. Klein W, Manual oI Textile Technology: New Spinning Systems, 1st Ed; The Textile Institute, Manchester, UK 1993. 3. Lawrence C A, Fundamentals oI Spun Yarn Technology, 1st Ed; CRC Press LLC, Florida, USA (2003) 4. Chattopadhyay R and Ishtiaque S M, Advances in Yarn ManuIacturing Process, Department oI Textile Technology, IIT Delhi 1991 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 58 BTTE-806 NonconventionaI fabric Manufacture InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Yarn preparation Ior shuttle less Weaving: WeIt Preparation Ior shuttle less loom, warping and Sizing. Maximum speed oI shuttle loom, Design problem oI shuttle Loom, Basic concept in increasing the weIt insertion rate in Weaving machine. Projectile Weaving machine: Basic principle oI projectile loom, sequence oI weIt Insertion, cam drive shedding mechanism, beat-up torsion bar Picking system, loom timing, checking oI gripper, Let-oII and Take-up motion, Tuck-in selvedge Iormation, returns oI gripper. Technical speciIications. Air jet weaving machine: Problem oI air jet principle oI weIt Insertion. Path oI the yarn in the air jet loom sequence oI WeIt invention in air jet loom. Design oI an Elite conIuse Guide, Design oI proIile reed, & relay jet. Loom Timing, Technical speciIication. Water-jet: WeIt incretion mechanism, quality oI warp Required Ior water- jet, selvedge Iormation, Environment Problem, Quality oI water, Problem oI water-jet loom. Rapier Weaving Machine: DiIIerent types oI rapier weaving Machines. WeIt insertion sequence in rapier weaving process. DiIIerent methods to drive the rapier head. Single phase Double acting rapier. Velocity oI the rapier. Loom timing, Technical SpeciIication oI rapier weaving machine. Multi phase Weaving Machine: Basic concept oI multiphase weaving. Shedding operation in warp way and weIt way Multiphase loom. Advantages & disadvantages oI multiphase Weaving process, Circular loom, Yarn path & WeIt incretion in Circular loom. Narrow Fabric Loom: DiIIerent type oI narrow Iabric mechanism oI weIt insertion and Iabric Iormation in narrow Iabric weaving machine. Carpet weaving: Woven carpet, its design, and process oI manuIacturing, (wilt on & Brussels). Technical speciIications and its uses. Non-woven technology: Fibers used in non- woven, on woven Fabric and its classiIication reason Ior development, Web making (Parallel, transverse, cross and random lay Web). Elementary idea about manuIacturing adhesive bonded and needle punch Iabric. Use oI non-woven. Multiracial Warp knitted Iabric: Concept oI multiracial Fabric. Method oI manuIacturing the multiracial Warp knitted Fabric, its uses as Technical Textiles. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 59 Ref.Books a) Shuttless Weaving by Svaty & Talavasek. b) Modern Weaving by R.B.Gupta c) Non-Woven Bonded Fabric by Lulenschloos d) Non-Woven by BTRA BTTE-808 ADVANCED FABRIC STRUCTURE InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Traditional loom Mountings and special jacquards. Uncommon woven structures: Lappet and suivel weaving etc. Backed Fabric: Type oI backed Iabric, weaving plans, conditions oI dropping and liIting stitching ends/picks, wadded backed Iabrics.Gauze & Leno Weaves: Feature oI these weaves, method oI preparation, weaving plans, types. Extra attachments required and control oI these attachments. Methods to control tension over crossing ends. Double Fabric: Object oI preparation, types, specialities oI these types and their weaving plans (selI stitched, centre stitched, interchangeable thread/Iabric etc), Principle oI Dropping & SiIting oI stitching ends/picks. Extra warp and Extra weIt Iiguring: Method OI preparation, comparison oI two oI two methods. Control over compactness oI weaves. Warp & weft pile fabrics: - Terry pile structure, method oI production, extra attachments required. All-over pile structures, Iiguring with pile threads. Card cutting, warp pile Iabrics produced on Iace to Iace principles, All- over and corded velveteens, weIt plushes, Iigured weIt pile Iabrics. Tapestry structures: - Warp and weIt Iaced tapestry, structures in single and combination. Damasks and compound brocades: - Damarks and their preparation. Figured warp rib and multiweIt brocades. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 60 Spool and Gripper axminster carpets: - Spool axminster system: Spool setting its presentation, loom operation, TuIt insertion. Gripper axaminster system: Selection oI pile colours, TuIt insertion and general Ieatures. Spool-Gripper system. Ref. Books:- 1) Advance Watsons Textile Design & Colour by Watson (1989 Butterworth Co. & Publishers Ltd.0 2) Grammer oI Textile by Nisbeth, 1994 3) Principles oI weaving by Mark & Robinson (1976 Textile Institutemanchester) BTTE-809 Process Control in Textile Chemical Processing Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Review oI diIIerent steps oI chemical Processing oI Textiles. Process parameters involved: - Optimised Process Parameters oI each process imparted to textiles in pre-treatment viz. Singeing, desizing, scouring, bleaching, mercerization. Optimised dyeing parameters Ior dyeing Ior printing oI diIIerent Iibres through various styles. Optimised Iinishing parameters to impart various Iinishes on diIIerent Iibres. Process parameters/process modiIication/any other changes. Change in quality due to selection oI impure starting chemicals/Iaulty Iabric/machine handing. Analysis oI various chemical processing steps in terms process and quality control. Methods to asses quality oI processed product aIter every stage oI processing and that oI Iinal product. Standardisation oI instruments/machineries, analysis oI colour to check impurity percentage, evaluation oI chemicals to check their eIIiciencies. Ref.Books 1) Process & Quality Control in Chemical Processing by ATIRA 2) Process & Quality Control ITA Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 61 BTTE-811 GARMENT MANUFACTURING TECHNOLOGY. InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Objectives: Garment making the process which converts the Iabric into a product which a person can directly use it. This course gives inputs to the students regarding the various process used in the garment production. Prerequisites: F M, YM, Knitting, PCT BrieI outlook oI garment manuIacturing industry and its classiIication. Concept oI garment design and proportion. Low stress mechanical properties oI Iabrics and their eIIect on garment production sequences. Anthropometrics; garment sizing. Pattern making and grading. Principles oI marker making; spreading and cutting. Cutting methods. Quality control in cutting room. Stitch classiIication, seam types and applications. Sewing Iaults, their causes and remedies. Choice oI sewing needles and threads. DiIIerent types oI sewing machines and their principles. Work aids- Iolders, presser Ieet, Ieeding systems. Outline oI Iusing and pressing machines. Apparel production systems and material handling. Quality control systems in garment manuIacturing. Garment dyeing and Iinishing. Physiological and psychological aspects oI Iabric comIort. Heat and moisture relations in clothing. Recommended books :- The Technology oI Clothing ManuIacture`, (Blackwell Sciences) by H Carr & B Latham. Introduction to Garment ManuIacture`, (Blackwell Sciences) by G Cooklin. Introduction to Clothing Production Management`, (Blackwell Sciences) by A J Chuter. Knitted Clothing Technology`, (Blackwell Sciences) by T Brackenbury, Dress Pattern Designing`, (Blackwell Sciences) by N Bray. Stitches and Seams`, (Textile Institute) by R M Liang & J Webster. Quality Management in Clothing and Textile Industries`, (Textile Institute) by A J Chuter. A Hunter and R E King,`Textile Clothing: Pipeline & Q R Management`, (Textile Institute) by R Lawson. Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 62 Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 63 BTTE-812 MARKETING & FINANCIAL MANAGEMENT IN TEXTILES. Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 MARKETING MANAGEMENT: Marketing - its deIinition & core concepts. Marketing Management, Production concept. Product concept. Selling concept, Marketing and societal Marketing concept. Marketing InIormation system. Marketing Research Process and various research designs. Consumers Behaviour, Iactoring aIIecting CB, Buyer decision Process and Type oI Buying Behaviour. Marketing Mix: Product-Levels oI Product, Product hierarchy, stages in New Product development. Product liIe cycle & its stages. Product Mix, Product time. Branding - Packaging and labeling. Price - Pricing strategies & setting the price. Place - Channels oI distribution, Iunctions & its Ilow. Promotion - Mix : Advertising, sales Promotion. Personnel selling & Public relations, Factors in setting the Promotion mix. With supporting examples Irom Textile Industry. Financial Management: Management Accounting - Accounting concepts and Iinancial statements. Various Iinance Iunctions & Iinancial objectives oI Iirms. Sources oI Iinance cost classiIication and cost oI capital. Working capital Management - Concept oI cross & net W C, classiIication oI working capital. Factors determining the requirement oI working capital. Capital Structure - Factors aIIecting capital structure. Capital Budgeting - its importance & methods oI capital Budgeting. Ref.Books:- Marketing Management by Philip Kotler Financial Management by I.M.Pandey Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 64 BTTE-813 Waste Management & PoIIution controI in TextiIe Industries InternaI Marks: 40 L T P ExternaI Marks: 60 3 1 0 TotaI Marks : 100 Impact of man on environment : The Biosphere, the hydrologic cycle, the nutrient cycle, consequences oI population growth, energy problem, pollution oI air, water, soil & noise. Air Pollution: DeIinition and concentration, classiIication & properties oI air pollutants. Emission sources, EIIect oI air pollution on health, vegetation & material damages. Laws and standards.Basic concept oI air pollution control methods & equipment. Role oI Textile Industry in creating air pollution. Textile Iabric as a air pollution control medium. Water Pollution: DeIinition & concentrations, classiIication & properties oI water pollutants. Sources oI water pollution. EIIect oI water pollution on health, vegetation & material damages. Laws & Standards. Role oI textile industry in creating water pollution, e.g., eIIluents Irom sizing, desizing, scouring, bleaching, dyeing & Iinishing. Character oI the eIIluents Irom diIIerent processes. Methods to control pollution Irom textile industry eIIluents. Techniques oI eIIluent treatment. Noise Pollution: Role oI textile industry in creating noise pollution. Measures to reduce noise pollution in textile industry. Process Control in Weaving by ATIRA Process Control in Spinning by ATIRA Industrial Engg.and Management by O.P. Khanna Management oI Textile Industry by Dudeja V D Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 65 BTTE-810 Human Resource Management Internal Marks: 40 L T P External Marks: 60 3 1 0 Total Marks : 100 Introduction: DeIinition, Nature, Scope, Importance; HRM Iunctions & its relation with other managerial Iunctions; changing environment oI HRM; Iuture challenges Ior HRM. Procurement: Job Analysis: Job description and job speciIication; Need Ior human resource planning; Process oI Human Resource Planning; Methods oI recruitment; Techniques and types oI psychological tests and interviewing; Meaning and importance oI Placement and Induction. Development: DiIIerence between Training and Development; Types oI Training; Executive Development; Promotion: merit v/s seniority; PerIormance Appraisal: Traditional and Modern methods; Meaning oI Career Planning and Development; Career anchors; Career paths Ior various types oI jobs; Problems in career Planning and Development. Compensation: Job satisIaction and its importance; Motivation and its theories: Maslow`s, Herzberg`s and Vroom`s theories oI motivation; Job Evaluation; Factors aIIecting compensation policy; Wage and salary administration. Integration: Human relation and Industrial relations; Industrial disputes: causes, eIIects and machinery Ior settlement oI industrial disputes; Trade Unions: Functions and weaknesses; Collective Bargaining: concept, Importance and process; Workers participation in management; Discipline and Grievance Procedure; Labour Turnover: causes and control; Absenteeism: causes and control. Maintenance and Separation: Employee`s -saIety, Health and welIare; Accidents-causes and their prevention; saIety provisions under Iactory act 1948; Fringe and retirement terminal beneIits. Ref. Books 1. T N Chhabra Human Resource Management`, Dhanpat Rai & Co. 2. C B Mamoria Personnel Management`, Himalaya Publication House. 3. Lowin B Flippo Principles oI Personnel Management`, Mc Graw Hill. 4. Mathis Jackson Human Resource Management (10th edition)` Thomson. *Seminar and Industrial Visit Punjab Technical University B.Tech Textile Engineering Batch-2011 Onwards 66 . BTTE-814 MAJOR PROJECT InternaI Marks: 90 L T P ExternaI Marks: 60 0 0 8 TotaI Marks : 150 A comprehensive problem involving the various technologies oI textile engineering will be Irame. The student will be required to complete their project and submit a comprehensive report.