Scribd
Upload
2K views

Rolling Defects

Slivers are loose pieces of metal rolled into the surface of steel bars during hot rolling. They can be caused by the bar shearing against a guide, incorrect entry into the rolling pass, or tears from mechanical issues. Slivers may also originate from defects in the original billet. Billet conditioning can lead to fins or ridges that cause slivers. Slivers are more common on mills operating at higher rolling speeds and may indicate a problem with the billet rather than the mill itself if they vary between heats. Under a microscope, slivers appear as decarburized white pieces attached at one end.

Uploaded by

Sachith Praminda Rupasinghe
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
2K views

Rolling Defects

Slivers are loose pieces of metal rolled into the surface of steel bars during hot rolling. They can be caused by the bar shearing against a guide, incorrect entry into the rolling pass, or tears from mechanical issues. Slivers may also originate from defects in the original billet. Billet conditioning can lead to fins or ridges that cause slivers. Slivers are more common on mills operating at higher rolling speeds and may indicate a problem with the billet rather than the mill itself if they vary between heats. Under a microscope, slivers appear as decarburized white pieces attached at one end.

Uploaded by

Sachith Praminda Rupasinghe
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
You are on page 1/ 4

Slivers On Rolled Steel Products

May 17, 2012


Slivers are elongated pieces of metal attached to the base metal at one end only. They normally have been hot worked into the surface and are common to low strength grades which are easily torn, especially grades with high sulfur, lead and copper.- AISI Technical Committee on Rod and Bar Mills, Detection, Classification, and Elimination of Rod and Bar Surface Defects

Slivers are loose or torn segments of steel that have been rolled into the surface of the bar. Slivers may be caused by bar shearing against a guide or collar, incorrect entry into a closed pass, or a tear due to other mechanical causes. Slivers may also be the result of a billet defect that carries through the hot rolling process.

This is my lab notebook sketch for slivers back in the day Slivers often originate from short rolled out point defects or defects which were not removed by conditioning. Billet conditioning that results in fins or deep ridges have also been found to cause slivers and should be avoided. Feathering of of deep conditioning edges can help to alleviate their occurrence.

Slivers often appeared on mills operating at higher rolling speeds. When the frequency and severity of sliver occurrence varies between heats, grades, or orders, that is a clue that the slivers probably did not originate in the mill.

This is how Slivers present under the microscope. Note decarburization (white appearance.) Slivers are often mistaken for shearing, scabs, and laps. We will post about these other defects in the future.

http://pmpaspeakingofprecision.com/tag/rolling-defects/

Laps On Rolled Steel Products


Laps are longitudinal crevices at least 30 degrees off radial, created by folding over, but not welding material during hot working (rolling). A longitudinal discontinuity in the bar may exist prior to folding over but the defect generally is developed at the mill.- AISI Technical Committee on Rod and Bar Mills, Detection, Classification, and Elimination of Rod and Bar Surface Defects

Here is my lab notebook entry for a lap back in 1985 In plain language, a lap is a rolled over condition in a bar wher e a sharp over fill or fin has been formed and subsequently rolled back into the bars surface.

Photo of a lap from AISI Surface Defects Manual.

An etch of the full section shows what is going on in the mill. Laps were often related to poor section quality on incoming billets, although overfill scratches, conditioning gouges from chipping have also been shown to cause laps.

Cross section of steel bar exhibiting laps (white angular linear indications). When two laps are present 180 degrees apart, the depth to which they are folded over can indicate where in the rolling the initial over fill ocurred. White indicates decarburization, which confirms my interpretation that this lapping occurred early in the rolling. Laps are often confused with slivers, and mill shearing which we shall describe and post soon. The term lap seam is sometimes used, but it is careless usage; it implies the lap is caused by a seam it is not; a seam is a longitudinally oriented imperfection, and so is used in this mongrel term as a shorthand way of saying longitudinal. Modern speakers sometimes try to use the word lamination to describe laps but as we will see, not all lamination type imperfections are laps

http://pmpaspeakingofprecision.com/2012/05/15/laps-on-rolled-steel-products/

You might also like