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Zitech PLC Process

The document outlines the product life cycle (PLC) process used by Zitech Engineering. It describes the typical phases a product goes through from requirements analysis to product maturity. The key phases include concept and feasibility, design and development, alpha (unreleased prototype), beta/pilot (pre-release), gamma (released), and product maturity. For each phase, it lists the typical activities and deliverables. Executive management reviews typically serve as control gates between the phases. The entire PLC process can span 1 to 5 years from start to finish.

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sandeep5
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113 views

Zitech PLC Process

The document outlines the product life cycle (PLC) process used by Zitech Engineering. It describes the typical phases a product goes through from requirements analysis to product maturity. The key phases include concept and feasibility, design and development, alpha (unreleased prototype), beta/pilot (pre-release), gamma (released), and product maturity. For each phase, it lists the typical activities and deliverables. Executive management reviews typically serve as control gates between the phases. The entire PLC process can span 1 to 5 years from start to finish.

Uploaded by

sandeep5
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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Zitech Engineering, LLC

Product Life Cycle (PLC) Process PLC Phase


Requirements Analysis
Create Product Roadmaps Develop New Product Concepts Develop CES Concepts Employ DFX Analysis Perform Opportunity/Threat Assessments Create Preliminary MRS CRS

Concept & Feasibility


Assign R&D Project Manager Create C&F Plan Perform C&F Study/Model Build/Test C&F Prototype C&F Review Prepare for Executive Review

Design & Development


Assign Program Manager Create Spec (EDS) Design System Design Review Reconcile Specs Develop Preliminary Alpha Plan Prepare for Design Exit

Alpha (Un-released)
Finalize Alpha Prototype Plan Build Alpha Prototypes Test/Debug Alpha Prototypes Reconcile Test Data Plan Develop Preliminary Beta Plan Prepare for Alpha Exit

Beta/Pilot (pre-release)
Finalize Beta Plan Design, Build/Test Pilot Process Build/Test Beta Units Field Test Beta Units Beta Test Review Reconcile Test Data & Create Action Plan Develop Preliminary Gamma Plan Prepare for Beta Exit

Gamma (Released)
Finalize Gamma Plan Design Production System Build/Test Production System Review Production System Reconcile Test Data & Create Action Plan Prepare for Gamma Exit

Product Maturity
Assign Product Manager Create PLC Management Plan Optimize Production System Optimize Product Performance Periodic PLC Reviews Reconcile Product CSP Data and Create Action Plan Prepare for Quarterly Executive Review

Omega (End of Life)


Create Obsolescence Plan Optimize Product/Profitability Communicate Obsolescence Plan to Customer Kill Product Perform PLC Post Mortem Obsolescence Review Reconcile Product Performance Data and Create Action Plan Prepare for Executive Review OBS Plan Product P&L Analysis Obsolescence Presentation to Customer Completed Ramp Down Procedure Obsolescence Review Minutes/Findings Obsolescence Action Plan Obsolescence Presentation/Checklist

Activities

Product Development / Management

Technology and Product Roadmaps Market/Customer Based DFX Database Opportunity Assessment/Matrix Threat Matrix Preliminary MRSs CRSs Designated Owner White Paper C&F Plan Completed Benchtop Prototype C & F Minutes/Findings C & F Exit Presentation/Checklist Critical MRS Engineering Design Spec (EDS) Design Package Minutes/Findings Action Plan Preliminary Alpha Plan Design Exit Presentation/Checklist Alpha Prototype Plan Completed Alpha Prototypes Test Results/Report Action Plan Preliminary Beta Plan Alpha Exit Presentation/Checklist Beta Review Minutes/Findings Beta Action Plan Preliminary Gamma Plan Beta Exit Presentation/Checklist Beta Field Test Report Beta Plan Pilot Line Beta Units Gamma Plan Production System Design Documentation Factory Layout/Facility Test Report/Metrics Gamma Review Minutes/Findings Gamma Action Plan Gamma Exit Presentation/Checklist Designated Owner PLC Plan Process Kaizen Plan/Metrics Product Kaizen Plan/Metrics Product Andon Summary Status Product Maturity Action Plan Product Quarterly Presentation

Deliverables

Typical Duration Control Gates


28-Apr-2010

1 Day to 3 Months Executive Mgmt Review

1 Month to 6 Months Executive Mgmt Review

3 Weeks to 1 Year Design Exit Review

1 Month to 3 Months Alpha Exit Review

6 Weeks to 6 Months Beta Exit Review

2 Months to 6 Months Gamma Exit Review

1 Year to 5 Years Quarterly Executive Review

1 Year to 3 Years Executive Review

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