Hydraulic Test Bench

Hydraulic Test Bench

Hydraulic Test Bench

An ingenious universal mounting bracket makes mounting pumps and motors on the bench a simple, quick operation Mounting plates are furnished to accommodate flange-mounted and foot-mounted pumps or motors Drive adapter equipment includes inserts for keyed shafts, an insert chuck and a universal drive shaft Quick disconnect porting on the bench provides convenient hook-up for test components Includes a factory-trained technician for a two-day, on-site training session Two complete operating manuals are supplied with each bench Kits and spare parts available for upgrades and maintenance

HTB

Features

TCM TCM-FC TMU SMART Kit TPM TIM CTU TWS-C ET-100-6 HMG 3000 EWC EPK HTB

Description

The Schroeder Model HTB hydraulic test bench is the ultimate diagnostic tool, capable of thoroughly testing a vast array of new or rebuilt components and subassemblies prior to their installation in a working system. Test bench instrumentation has been designed to make diagnosis fast and accurate, with virtually no requirement for connecting external instruments. The bench panel includes a digital flow gauge, a tachometer to measure the speed of tested pumps or motors, and a reservoir temperature gauge. Individual gauges measure pressure on the test bench main pump, the pump or motor being tested, the test bench load pump, the cylinder and valve pressure port, and the test bench super charge pump. Every HTB includes efficient Schroeder hydraulic filters to keep the bench oil at optimum cleanliness, providing assurance that newly rebuilt components will not be subjected to harmful levels of dirt. To keep filters operating at peak efficiency, the instrument panel includes a red pilot light that signals the operator when any bench filter needs a new element. These benches have been refined for over 30 years by Schroeder engineers, based on the comments and requests of over 700 test bench owners. The versatile hydraulic circuitry present in each of the three models can shorten troubleshooting time and take the guesswork out of diagnoses. Current models are powerful, compact units that pay for themselves quickly in saved maintenance time and expenses.

GS Trouble Check Plus Test Points Adapters Hose Joiners

Pumps and motors can be tested dynamically. Pump and motor testing is aided by the wide speed and torque ranges built into the bench and by the universal mounting bracket and mounting accessories that come with the bench. An open loop hydrostatic variable volume hydraulic system provides the power and speed control for the drive shaft. Motors can be dynamically tested, under load, for operating efficiency. Pumps can be tested for external leakage and volumetric efficiency in either direction, at speeds from 100 to 2400 rpm. The test bench can also be used to break-in pumps and motors to manufacturers specifications before they are installed in a system. Cylinder leaks are easy to find. Double-acting cylinders may be cycled, and tested for both internal and external leakage at any point of piston travel. Scored cylinder walls and defective packing are easily detected. Single-acting cylinders are tested at maximum stroke. Valve testing time is minimized. Pressures can be set, external and internal leakage spotted, flow and pressure data can be generated and checked against operating requirements and overall valve efficiency determined. Optional electrical and pilot pressure supplies are available on the bench for testing solenoid-actuated and pilot-operated valves.

Applications

Microflex Hose Pressure Limiters Pressure Gauges Test Kits Probalizer AFM MSS, MDS MFS, MFD AMS, AMD KSS, KSD KLS, KLD AKS, AKD KLC X Series HFS MTS SVD Appendix

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Hydraulic Test Bench

Multi-Gauge
Model HTB-100-E 100 to 2400 rpm Model HTB-150-E 100 to 2400 rpm

HTB
continued

Model HTB-50-E Speed Range in either direction Power Available For testing pumps Expressed torque 100 to 2400 rpm

GS

TCM TCM-FC TMU SMART Kit TPM TIM CTU TWS-C ET-100-6 HMG 3000

Multi-Gauge

Specifications and Model Numbers

275 ft-lbs to 1200 rpm 60 hp at 1200 rpm 0 to 5000 psi (345 bar) 275 ft-lbs

458 ft-lbs to 670 ft-lbs to 1200 rpm 1200 rpm (decreasing proportionately to 2400 rpm) 115 hp at 150 hp at 1200 rpm 1200 rpm (with constant hp to 2400 rpm) 0 to 5000 psi (345 bar) 458 ft-lbs 0 to 5000 psi (345 bar) 670 ft-lbs

Expressed in horsepower

Test Pressure Test Motor Load Maximum in either direction Electrical Drive Motor-230/460V, 1800 rpm; 3 phase, 60 hertz. A start-stop push button is mounted on the bench: Starter(s) is/are not included. Customer must advise type of starter(s) and service voltage he will use.

50 hp

100 hp

100 hp and 50 hp

EWC EPK
P/N GS-5 P/N GS-6U

HTB GS

Hydraulics Main Bench Pump (variable piston) 23 gpm / 5000 psi (87 L/min/345 bar) Auxiliary Main Pump (variable piston) Supplemental Pump Pressure and Return Ports Suction Porting Flow Gauge Scales Reservoir Capacity General N/A 20 gpm / 2000 psi (76 L/min/138 bar) 1 quick disconnects 1 & 2 quick disconnects 100 gallons (378 L)

38 gpm / 5000 psi (144 L/min/345 bar) N/A 20 gpm / 2000 psi (76 L/min/138 bar) 1 & 2 quick disconnects 100 gallons (378 L)

38 gpm / 5000 psi (144 L/min/345 bar) 23 gpm / 5000 psi (87 L/min/345 bar) 20 gpm / 2000 psi (76 L/min/138 bar) 1 & 2 quick disconnects 200 gallons (757 L)

The Schroeder Multi-Gauge provides multiple pressure readings for hydraulic, transmission, and converter systems all in one handy, compact enclosure. While one hook-up connects all three gauges, the built-in gauge protector automatically protects the low and medium pressure gauges from high pressures. Each gauge is equipped with a high quality poppet valve. The Multi-Gauge is available with two types of connections: (1) the standard braided copper, flexible high pressure hose with male 1/8 pipe universal swivel fitting and (2) microbore flexhose and test point adapter (specified by U in the part number). Protects against overpressurization. The 150 psi gauge can not be damaged when a 2500 psi system is being checked. This design feature eliminates the need to know the pressure before testing. Simple yet rugged construction. The dust and moisture proof steel case is provided with a rubber bumper for shock protection. A hanger is also provided on the case back for the users convenience. Compact and portable. The GS-5 and GS-6 models are 6 1/2 and 8 1/2 in diameter. The GS-5 fits easily into the average tool box for instant availability. Saves time. The three pressure ranges and one vacuum range provided in one case meet most routine hydraulic maintenance requirements. GS-5 GS-5U Case Diameter: 6.31 in (160.27 mm) O.D. Gauge Diameter: 1.50 in (38.1 mm) O.D. Approximate Weight: 3.25 lbs (1.47 kg) Range: Vacuum (30 Hg) to 5000 psi (344.8 bar) Case: Steel with rubber bumper strip Vacuum Gauge: 30 in Hg Pressure Gauges: 0 to 150 psi (10.35 bar) 0 to 600 psi (41.38 bar) 0 to 5000 psi (344.82 bar) Part Number GS-5 GS-5U GS-6 GS-6U Description Standard Multi-Gauge Multi-Gauge with Microbore Flexhose and Test Point Adapter Multi-Gauge with 2 1/2 Liquid Filled Gauges Multi-Gauge with 2 1/2 Liquid Filled Gauges, Microbore Flexhose and Test Point Adapter GS-6 GS-6U 8.50 in (216 mm) O.D. 1.50 in (38 mm) O.D. 4.5 lbs (2.0 kg) Vacuum (30 Hg) to 6000 psi (3413 bar) Steel with rubber bumper strip 30 in Hg 0 to 300 psi (20.7 bar) 0 to 1000 psi (69.0 bar) 0 to 6000 psi (414.0 bar) Pressure / Vacuum Range Vacuum (30 Hg) to 5000 psi (345.0 bar) Vacuum (30 Hg) to 5000 psi (345.0 bar) Vacuum (30 Hg) to 6000 psi (414.0 bar) Vacuum (30 Hg) to 6000 psi (414.0 bar)

Description

Trouble Check Plus Test Points Adapters

1 quick disconnects 1 quick disconnects

Features

Hose Joiners Microflex Hose Pressure Limiters Pressure Gauges

Three Scales: 2 to 14; 8 to 36; 24 to 100 gpm (all models) Full flow 3 micron filtration maintains excellent system cleanliness level; bench includes a 30 x 30 work pan, oil level gauge, fill cap mesh strainer, digital tachometer. 62 high x 76 long x 43 wide 4100 lbs (1860 kg) 62 high x 76 long x 43 wide 4500 lbs (2041 kg) 62 high x 76 long x 55 wide 6000 lbs (2722 kg) Auxiliary Power Unit 30 high x 50 long 30 wide 900 lbs (408 kg)

Bench Dimensions and Weight

Specifications

Test Kits Probalizer AFM MSS, MDS MFS, MFD AMS, AMD KSS, KSD KLS, KLD AKS, AKD

Accessories

Suction and pressure hose and fittings group (contains hose connection with female quick disconnects on both ends, plus a series of separate national pipe thread, straight thread, and SAE four-bolt flange adapters, ranging in size from 3/8 through 2, equipped with male quick disconnects) (A-TB-2170) Oil cooler (A-TB-1661) Solenoid and pilot-operated valve test group (A-TB-1738) Spline shaft adapter kit (A-TB-2172) Jib crane (A-TB-1739) Fully digital instrumentation package (contact factory)

Model Number Selection

KLC X Series HFS MTS SVD Appendix

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