Ducab Connect
Ducab Connect
Industrial & Hazardous Area Cable Glands Tooling & Compression Terminals Cable Cleating & Fixing Systems Jointing & Terminating Systems Cable Marking & Identification Earthing & Lighting Protection Cable Management Products Cable Accessories
JOINT
The full technical support and a design service for complete cable systems removes the risk of independently purchasing cables and accessories from different manufacturers and the associated problems of non-compatibility with cable size and design. Logistics Excellence.
All of these products can be dispatched in a speedy response time from our Center of
Cable Glands
Ducab Connect offers cable glands for a wide range of requirements from simple industrial applications to hazardous areas, for both on and offshore application. These glands are national and international standards.
manufactured under a BS EN ISO 9001 Quality System and designed to meet stringent
availability to permit the connection of dissimilar cables. Terminations again offer long term
accessories are suitable for use/specifying to the electricity authorities. Oil, gas and petrochemical sector, Industrial, commercial and civil Construction projects, as well as the telecommunication sector.
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CABLE GLANDS
Technical Information
Industrial Glands Fire Performance Cable Glands Insulated Cable Glands Hazardous Area Glands North American Specification Connectors Accessories
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3) Electrical Properties
These can be further explained as follows :1) Material : See seperate section on selection of materials 2) Mechanical Properties :
i) For Cables without Armour - Anchorage Category (A or B) Values taken from EN 50262 : 1999
Cable Diameter Cable Retention (Newtons) Cable Anchorage Type A (N) Cable Anchorage Type B (N)
5 10 15 20 25 30 45 55 70
30 42 55 70 80 90 100 115
16 20S 20 25 32 40 50 63
The actual Performance Capability for the Ducab metallic cable gland range intended for unarmoured cables far exceeds the requirements of EN 50262 : 1999 Category B ii) Impact Level Category Newtons (N) Weight (KG) Energy (J) Height (M) 1 2.0 0.2 0.2 0.1 2 2.0 0.2 0.5 0.3 3 2.0 0.2 1.0 0.5 4 2.0 0.2 2.0 1.0 5 10.0 1.0 4.0 0.4 6 10.0 1.0 7.0 0.7 7 10.0 1.0 7.0 0.7 8 20.0 2.0 20.0 1.0
Please note that all Ducab cable gland types meet the 20J (20Nm) impact resistance test (level 8).
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The actual Performance Capability for the Ducab metallic cable gland range intended for armoured cables far exceeds the requirements of EN 50262: 1999 Category A & B 3) Electrical Properties - Protective Connection to Earth (Category A, B or C).
rms current (kA)
Cable Diameter Category A Cable Gland only Category B with an Earth Tag attached Category C - with a heavy duty Integral Earth Lug Nearest Ducab Cable Gland Size (Metric)
16 20S 20 25 32 40 50 63
(See also the technical information detailed later. Note: Category A, is the minimum requirement which may apply in cases where the cable armouring (other than steel wire) is the limiting factor & where the cable gland is screwed into a threaded hole in the metallic equipment enclosure. Category B, is the medium requirement which may apply in cases where steel wire / metallic sheathed armoured cable is used and the system includes a high sensitivity method of secondary protection against fault currents and where earth tags are used with the cable gland.
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EN 50262 Not Speci ed Not Speci ed, Each manufacturer can be di erent Not Speci ed, Manufacturer must state cable acceptance range in its literature Must be Minimum of IP54 Varies with Cable Diameter not Cable Gland Size, Minimum 75 Newtons to Maximum 450 Newtons Varies with Cable Diameter not Cable Gland Size, Minimum 4 Newtons to Maximum 70 Newtons Torque applied which varies with Cable Size, Minimum 0.1 Newtons to Maximum 1.2 Newtons 8 Categories Speci ed, Minimum 0.2J to Maximum 20J 50% above the manufacturers stated Installation Torque Speci ed 0.1 Ohm allowed
Twist Test
Impact Level
Not Speci ed (Due to Torque & Construction being so detailed) Speci ed but varies with Cable Gland Size, Minimum 2.7kN to Maximum 8.83kN Two Tests, Not more than 10% di erence Is allowed. Not Speci ed due to high cable pull out resistance Not Speci ed, Dependent upon the Seal Material After Conditioning, No more than 25% variation After Conditioning, No more than 15% variation
Proof Torque
Speci ed Categories A, B, or C. Minmum 1.0 kA to Maximum 43.0 kA Speci ed minimum range of -25 C to +65 C
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When cables with a protective metallic sheath or armour are chosen, these may be constructed with or without an extruded inner bedding, underneath the layer of armouring. In some cases this extruded bedding may be substituted by a polymeric covering or tube that contains the insulated conductors. Cable glands for armoured cables, with a single outer seal should be selected for cables without an inner bedding or covering under the armour. Cable glands for armoured cables, with a double, inner & outer seal conguration would normally be selected for cables with an inner bedding or covering under the armour.
The Compression Seal is an elastomeric sealing ring that has a V groove or weak back in its design that is intended to be closed in order to create a downward seal on the cable inner bedding, when the same compressive force is equally applied to both sides of the seal. i. Compression Seal
The Displacement Seal does not employ a weak back design. Instead the Displacement Seal is gradually pushed down a taper until it makes an effective seal on the cable. ii. Displacement Seal
The Diaphragm Seal comprises of a exible elastomeric membrane that is usually attached to the armour cone, and it is designed to t snugly after stretching over the cable inner bedding. This is intended to make no impression on the cable inner bedding. iii. Diaphragm Seal
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Compression Seal
The sealing on the cable inner bedding and the armour termination are effected in one simultaneous action, which typically involves the armour cone being tightened until it reaches a dened mechanical stop. This can lead to the compression seal being over compressed, especially on the larger cable diameters for each cable gland size.
This can be loosely described as over tightening, and is a common problem with certain cable gland types. It should be noted that none of the cable glands supplied by Ducab utilise compression seals on the cable inner bedding.
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Separate Actions
Tightening
Displacement Seal
BS 6121 Denitions
Below are tables composed from data included in BS 6121 : Part 1 : 1989 Type A1 A2 A3 Denition For unarmoured cable with an elastomeric or plastic outer sheath, with sealing function between the cable sheath and the sealing ring of the cable gland. As type A1, but with seal protection degree IP66 As type A1, but with an electrical bond for the metallic inner screen
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Code B C D E
Denition No Seal Single Outer Seal Single Inner Seal Double (Inner & Outer) Seal sufx 1 = Normal sufx 2 = Lead Sheathed
Designation of cable armouring T W X Y Z Pliable Wire Armour Single Wire Armour Braid Strip Armour Tape Armour
Denition Cable Gland for unarmoured cable with outer seal Cable Gland for SWA cable without seal Single Seal Cable Gland for SWA cable Double Seal Cable Gland for SWA cable Double Seal Cable Gland for braided cable Tape Armour
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EN 50266 : Common test methods for cables under re conditions - Test for vertical ame spread of vertically-mounted bunched wires or cables EN 50267 : Common test methods for cables under re conditions - Tests on gases evolved during combustion of materials from cables EN 50200 : Method of test for resistance to re of unprotected small cables for use in emergency circuits
BS 8434-1 : Methods of test for assessment of the re integrity of electric cables. Test for unprotected small cables for use in emergency circuits. (EN 50200 with addition of water spray) BS 8434-2 : Methods of test for assessment of the re integrity of electric cables. Test for unprotected small cables for use in emergency circuits. (EN 50200 with a 930C ame and with water spray) IEC 60331 : Tests for electric cables under re conditions IEC 60332 : Tests on electric and optical bre cables under re conditions
IEC 60754 : Test on gases evolved during combustion of materials from cables
IEC 61034 : Measurement of smoke density of cables burning under dened conditions.
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Ducab initially witnessed signicant demand during the new construction of public buildings such as airports, tunnels, MRT systems, ofce blocks, shopping centres, sports stadia, libraries etc. but the maturing market demand has also extended to wider areas other than the above. One particularly signicant application has been the use of LSF products range within the underground railway system in the UKs capital city. Throughout London Underground Limited (LUL) there is an overriding priority for the safety of passengers. One of the greatest dangers in any deep bore metro system is the difculty of evacuating customers and staff in the event of a major re. It has therefore been LUL's policy for many years to control the re performance of materials used underground through its own requirements in addition to those required by legislation. Although this is not a new situation, LUL operates a process, within its re safety department, that evaluates the properties of compounds used in cable and cable related products against specied materials re performance requirements. Ducab has extensive experience of meeting the conditions of these tests and supplying various products to such a safety critical area. One of the advantages of using new polymer compound formulas for the manufacture of cable gland seals and shrouds etc. is that they can also offer additional benets in the way of performance in several key areas, such as : Increased Resistance to Ozone Improved UV Resistance Improved Oil Resistance
Ducab has had the material used in the LSF Seals and Shrouds independently 3rd Party tested to EN 50267-2-1, the test standard applied to cables to determine the amount of halogen acid gas evolved during combustion of materials. The objective of the test is to identify whether the halogen acid gas evolved from the material is within the maximum 5mg/g permitted by the standard. Ducab declares that the LSF material emits less than 5mg/g acid gas, which satises the requirements of this EN 50267-2-1, and the results of the Fire Laboratory tests conrm that material is classied as Halogen Free. For clarication, the EN 50267-2-1 standard reveals that :Materials found to emit <150 mg/g (<15%) halogen acid gas during combustion are classed as Low Halogen Materials found to emit <5 mg/g (<0.5%) halogen acid gas during combustion are classed as Halogen Free.
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Naturally, many factors inuence the nal method of installation including, environment, ambient temperatures, and the specic construction of the cable being used. Ducab Products are always willing to provide an expert assessment of a given application,
drawing on many years experience of installation procedures, providing assurances that a safe solution is achieved every time.
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Non-protected
Non-protected
Non-protected
50mm
Protected against solid foreign objects of 50mm diameter and greater Protected against solid foreign objects of 12.5mm diameter and greater Protected against solid foreign objects of 2.5mm diameter and greater Protected against solid foreign objects of 1.0mm diameter and greater Dust-protected
Protected against access to hazardous parts with the back of a hand Protected against access to hazardous parts with a nger Protected against access to hazardous parts with a tool Protected against access to hazardous parts with a wire Protected against access to hazardous parts with a wire Protected against access to hazardous parts with a wire
Protected against drops of water falling vertically Protected against drops of water falling at up to 15 from the vertical Protected against spraying water at up to 60 from the vertical Protected against splashing water from all directions Protected against jet of water from all directions Protected against jet of water of similar force to heavy seas Protected against the effects of immersion
15cm (min)
12.5mm
2.5mm
1mm
Dust-tight
1m
* Please refer to appropriate catalogue pages for specic Ingress Protection ratings according to their design and construction. In addition to the Ingress Protection tests carried out as standard on the Ducab range of Cable Glands, selected products have additionally been tested to meet the requirements of NEMA 4X in accordance with North American standards. The following table is provided for comparison purposes between typical NEMA and IEC 60529 ratings.
Environmental Ratings Nema Rating IEC 60529 Rating Solids Water
1 2 3 3R 3S 4 4X 6 6P 12 13
IP23 IP30 IP64 IP32 IP64 P65-66 IP66 IP67 IP68 IP55 IP65
Objects > 12.5 mm Objects > 2.5 mm Dust-Tight Objects > 2.5 mm Dust-Tight Dust-Tight Dust-Tight Dust-Tight Dust-Tight Dust-Protection Dust-Tight
Spraying Spraying Splashing Drips at 15 Splashing Jet to Power Jet Power Jets Temporary Immersion Prolonged Immersion Jets Jets
Note: NEMA Ratings can be converted to IEC IP ratings but IEC IP Ratings CANNOT be converted to NEMA Ratings.
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The results of the tests that have been carried out conrm the Ducab range of Deluge Protected Cable Glands can be safely specied for use in deluge conditions, in the sure knowledge that their long term performance will maintain protection against the ingress of water. This has been a major factor in the decision making process of a number of major Clients on key projects in both
the offshore and marine industry as well as other exposed onshore facilities. Cable Gland products that feature a deluge seal are not only intended for the offshore oil and gas industry, but are also equally suitable for use in the Water Treatment industry, or anywhere where the process equipment may be subject to occasional submersion or ooding.
The specic range of Ducab Cable Glands which fully comply with the Deluge Test specication DTS01 includes, but is not limited to : Triton CDS (T3CDS & T3CDSPB family) Armoured Cable Gland E1* Series Deluge Option Armoured Cable Gland Protex 2000 (PX2K family) Armoured Compound Barrier Cable Gland. Protex Sureseal 2000 (PXSS2K) Unarmoured Compound Barrier Cable Gland. A2F Unarmoured Cable Gland C2K Armoured Cable Gland
Marine Cable Glands for Wet Locations Please refer to catalogue pages for specic product compliance.
Functional Safety
IEC 61508 is the international standard for the functional safety of electrical, electronic and programmable electronic safety related systems. It sets out the requirements for ensuring that systems are designed, implemented, operated and maintained to provide the required safety integrity level (SIL). Four SILs are dened according to the risks involved in the system application, with SIL4 being applied for the highest risks. The standard species a process that can be followed by all links in the supply chain so that information about the system can be communicated using common terminology and system parameters.
Other standards related to the application of the IEC 61508 approach with specic relevance to particular sectors include IEC 61511 relating to process industries, IEC 61513 relating to nuclear industries, and IEC62061 relating to the machinery sector.
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20 25 32 40 50 63 75
The following fault current ratings apply to the Ducab CIEL design type cable glands. Ducab CIEL Gland Size 20S to 40 50S to 90 Short Circuit Ratings Symmetrical Fault Current (kA) for 1 second 26.0 43.0 The ZEN range of products from Ducab however goes much further than merely single point earthing, and allows great exibility in the earth system, delivering optimum safety into the bargain. The Ducab ZEN cable gland is available with or without the integral extra heavy duty earth lug featured in the Ducab CIEL cable gland range, and this allows a whole range of options to be considered in terms of engineering solutions being adopted. Either in conjunction with other cable glands from the Ducab CIEL family or not, the Ducab CIEL product enables engineers to design safe earthing systems that can effectively deal with : Cross Talk Noise Reduction Earth Fault Segregation The Electrical Separation of Main Earths Fault Current Reduction with Series Cable Resistance Electrical Noise Reduction in Instrument Cables Circulating Current Protection in Single Core Cables or Three Core Cables with unbalanced Load Conditions
In addition to the recognised causes of earth faults described above, other environmental factors would also have an impact upon the overall electrical performance, and require reliable safe earthing systems in order to protect against them. These environmental considerations would include the possibility of Electromagnetic Interference (EMI / RFI), cross talk and induced voltages stemming from the positioning of cables. It has been a known fact for many years in the power generation industry that unless special measures are taken to both segregate the cables in accordance with wiring regulations, and also isolate the metallic cable armour from running in continuous contact throughout the whole of the earthing system, interference or electrical noise was likely to spread around the extent of the plant. To combat the sometimes intense levels of interference that had been experienced in practice, users were able to use the Ducab ZEN range of Insulated Cable Glands, which would allow the cables to be earthed at one end only, for example the supply end, and insulated at the eld end (sometimes known as single point bonding). ZEN is available with an insulating arrangement to ensure that no contact is made between the earth circuit carried through the cable armour and the electrical enclosure which the cable enters. This isolation of the cable armour at one end of the cable is sometimes referred to as single point earthing.
It may also be of interest to note that versions of the CIEL cable gland range are available from Ducab which have been tested approved and used in containment areas of the Nuclear Power Generation industry. These are normally used in conjunction with our insulated adaptor range. (Please also refer to the section on adaptors and reducers).
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The following EC Directives could be considered as being applicable to the majority of electrical equipment :Directive 73/23/EEC Directive 89/336/EEC Directive 2002/95/EC Directive 2002/96/EC Directive 94/9/EC The Low Voltage Directive (LVD) The Electromagnetic Compatibility (EMC) Directive The Restriction of Hazardous Substances (RoHS) Directive The Waste Electrical & Electronic Equipment (WEEE) Directive The Equipment intended for use in Potentially Explosive Atmospheres (ATEX) Directive
EMC Directive
The EMC Directive has been amended several times under the subsequent Directives 92/31/EC, 93/68/EEC, 98/13/EC, and 99/5/EC. A new EMC 2004/108/EC Directive became effective on 20th July, 2007. The EMC Directive requires that products must not generate unwanted electromagnetic pollution, or interference, and that products must be immune to a reasonable amount of interference. Cable glands, which are not considered to fall under the scope of the EMC as they are neither capable of emitting electromagnetic interference nor being susceptible to it, may be used to contribute to the electromagnetic compatibility of installations. Several industry studies have been conducted as to the effect of cable terminations in systems that are required to provide a specied degree of EMC protection. Ducab Products have been subjected to 3 metre Class B Radiated Emission Measurement tests in accordance with EN 55022 to verify the performance of cable sealing glands that are terminated on screened and armoured cables using a 360 termination of the metallic cable sheath. The typical results of these tests are shown in the gures overleaf, with the noise reduction performance levels seen to be signicantly improved in gure ii when the cable has been correctly terminated in the Ducab cable gland. Figure i. shows that when the cable has not been terminated in such a cable gland, the noise levels recorded are far higher than the acceptable Class B noise shown.
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Fig. 1
80
Class B Noise Floor
PEAK
30 Nov 1999 03:27:40 EN 55022 1987 : 3m measurement JOBFILE444 Ducab EExd/IIC/BAS/B7B1412U OPEN GLAND HORIZONTAL POLARISATION
60
40
20
30
100
FREQUENCY (MHz)
1000
Comparison Noise Emission Measurement Test - Ducab Armoured Cable Gland. Cable With Cable Gland Terminated & Sealed.
Fig. 2
SGS EMC SERVICES EMISSION LEVEL 1 [dBuV/m] PEAK 30 Nov 1999 08:56:43 EN 55022 1987 : 3m measurement JOBFILE444 Ducab EExd/IIC/BAS/B7B1412U SEALED SYSTEM HORIZONTAL POLARISATION CLASS B 40
60
20
30
100
FREQUENCY (MHz)
1000
For further information, reference should also be made to applicable installation standards, e.g. IEC 61000-5-2: - Electromagnetic compatibility (EMC). Installation and mitigation guidelines - Earthing and cabling.
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Check whether an entry thread seal is required for IP66 (or IP67/IP68) conditions.
Check whether xing accessories such as locknuts and serrated washers are required. Check whether earth tags are required.(**) Check whether shrouds tags are required.
When the cable is armoured, verify the following :Check the short circuit fault current rating of the cable armour(**)
For installations in Hazardous Areas, special considerations should be taken into account to ensure compliance with national or international codes of practice. Check whether a thread conversion adaptor / reducer is required to make the installation. Select corresponding adaptors or reducers from this catalogue.
Check the actual diameter of the inner bedding (where present) against this catalogue. Check the actual diameter of the lead covering (where present) against this catalogue. Check the actual size of the overall cable diameter against this catalogue.
Check whether any stopper plugs are required to close unused cable entries. Select corresponding stopper plugs from this catalogue.
Check the size and type of armour or braid (where present) against this catalogue. Check any special environmental requirements in relation to corrosion protection. Check the material of the mating electrical enclosures to eliminate dis-similar metals.
Note (*) : If the cable armour is of a non standard material, e.g. Aluminium Wire Armour, it may be necessary to consider an alternative cable gland material, e.g. Aluminium. Note (**) : For certain medium voltage and high voltage cables where the fault current carrying capacity of the cable armour is greater than that of the standard earth tag it may be necessary to consider a cable gland utilising the Ducab heavy duty Cast Integral Earth Lug (CIEL) option which can be identied in the body of this catalogue.
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Explosion Hazards
The danger of explosion exists when ammable materials are mixed with air, when they can form an explosive mixture. This can occur during storage, movement, process, production and manufacture of such ammable materials. The primary requirement is for the operator to prevent conditions where a ammable mixture is released to the atmosphere. However, as there is some risk of such a situation taking place, special measures need to be taken in respect of electrical and non-electrical apparatus, to prevent the possible ignition of ammable or explosive atmospheres. The employment of these measures should safeguard both the plant (or installation) and more importantly human life, as ignition can only occur when both a ammable atmosphere and the means for an ignition exist simultaneously. Such ignition may occur following an arc, spark or hot surface during the use of electrically powered equipment, although it should also be recognized that non-electrical equipment may also be the source of ignition.
ST OR DU
The three ingredients which together will give rise to an explosion taking place :a. Flammable material, b. Air and, c. Ignition source,
EG AS
AI R GE XY /O
MA
BL
FL AM
IGNITION SOURCE
Principles of Protection
In order to provide an operation that can function in the safest possible manner the protection of workers, the environment, and the plant itself relies upon three key ingredients in the development and planning stage of a new plant project. These are :1, The reduction in risk by the plant designers taking all hazard risks into account. 2, The installation of the electrical apparatus in a non-hazardous area, or if this is not possible in the least hazardous area. Furthermore in respect of the electrical equipment that is installed, the following should also be observed :A, The construction and installation should comply with the appropriate regulations and requirements for installation in non-hazardous or industrial installations. B, The electrical equipment must be installed in accordance with the manufacturers instructions, and also any limitations of the corresponding certication documentation.
3, The electrical apparatus and its wiring and connections shall be designed, installed, operated and maintained in such a way to prevent it from becoming a source of ignition.
C, On completion of the construction and installation an initial inspection shall be carried out.
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Sources of Release
Sources of release may originate from almost anywhere in the process or storage area of a hazardous area site. Flammable materials may be released from Pumps, Pipes, Flanges, Valves, Sampling Points, or other similar apparatus. The release may be caused for example by either seal failure at joints to anges, ruptures to pipe work, or inadvertent operations error.
Grades of Release
Factors taken into account during the Area Classication process include Grades of Release which are dened as follows :Continuous a release which is either continuous or is expected to occur for long periods. Primary a release which can be expected to occur periodically or occasionally during normal operation. Secondary a release which is not expected to occur in normal operation and if it does occur it is likely to do so infrequently and for short periods.
Flammable Limits : The upper and lower percentages of gas / air mixture at normal atmospheric temperature and pressure which will burn if ignited.
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Risk of Ignition
LEL No Risk of Ignition
UEL = Upper Explosive Limit LEL = Lower Explosive Limit Ignition Energy The spark energy which will ignite the most easily ignited mixture of a test gas with air at atmospheric pressure in a set of standard test apparatus. The spark energy of the ignition is also related to the intensity of explosion, i.e. a highly ammable gas mixture can be ignited with a low energy spark to create a high intensity explosion. Ignition Temperature (Auto Ignition Temperature) Ignition temperature, or AIT as it is also known, is dened as the lowest temperature determined by a standardised method, at which the most explosive mixture of the given substance and air will automatically ignite when in contact with, or in the presence of, a heated surface. In this situation the ammable mixture spontaneous combustion will occur without the presence of an independent ignition source. occurring ammable mixtures are town gas (surface methane)/air, which ignites at over 600C, and petrol/air which ignites at approximately 250C.
The Ignition Temperature of ammable materials (gases, vapours and liquids) is dened in IEC 60079, along with the corresponding gas group. Examples of ignition temperatures for commonly
GAS Groups
The categorisation of Gas Groups for Electrical Apparatus which includes all potentially explosive gas, vapour, or chemical would normally be found in the appropriate National or International Code of Practice related to the users location. A selection of typical gas groups is shown below. Users may refer to PD IEC 60079-20, Electrical apparatus for explosive gas atmospheres : Data for flammable gases and vapours, relating to the use of electrical apparatus, for a comprehensive collection of reference characteristics. Gas Group IA IIA IIB IIC Typical Gas Name Methane (Firedamp) - Mining Industrial Methane, Propane, Petroleum & Hydrocarbons Ethylene & Town Gas, Coke Oven Gas Hydrogen, Acetylene, Carbon Di-Sulphide
Sources of Ignition
Ignition of a ammable mixture may occur following an arc, spark or hot surface during the use of electrical apparatus. Arcs can result from the discharge of stored energy or from switching contacts. Although electrical equipment can be one of the sources of ignition, it should also be recognized that non-electrical equipment may also be the source of ignition. Hot surfaces sufcient to cause ignition can arise from electrical enclosures, or components, or even some types of mechanical equipment. In addition ignition could also be initiated by frictional sparking and electrostatic action. Other sources of ignition energy are open ame, stray electric currents, lightning, compression, engine exhausts, heat from chemical reactions, spontaneous combustion, & heat from the sun. Taking into consideration that equipment that is intended for use in explosive atmospheres must be specially protected so as to avoid becoming the source of ignition, the following categorisation of apparatus has been adopted.
Apparatus Group 1 2
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T1 T2 T3 T4 T5 T6
> 450 > 300 > 200 > 135 > 100 > 85
(Unless otherwise specified on apparatus selected, the maximum Ambient Temperature is taken as being 40C, in line with IEC Standards). The purpose of the Temperature Classication is to place apparatus into an appropriate category according to its specic thermal properties when exposed to the worst case conditions. Often this takes into account such things as maximum Ambient Temperature and maximum Operating Voltage with a +10% over voltage or an overload condition applied. In some cases the external surface temperature measurement is used to determine the T rating. This is not always the case, however, since certain forms of equipment protection have their temperature measurement taken internally as is the case with most Ex e apparatus. With the Ignition Temperature of the ammable mixture known by the user, he must ensure that the maximum Surface Temperature (T) Rating of the apparatus selected is lower than the limiting temperature of the ammable atmosphere identied as potentially being present.
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ZONE 0
ZONE 1
AREA WHOSE CLASSIFICATION IS ONLY VALID WITH THE USE OF NEGATIVE PRESSURISATION
ZONE 2
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ZONE 2
A1PETROLEUM
ZONE 0
ZONE 1
ZONE 1 ZONE 0
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Electrical apparatus for use in the presence of combustible dust general requirements. Electrical apparatus for use in the presence of combustible dust. Protection by enclosures "tD" Electrical apparatus for use in the presence of combustible dust. Type of Protection "pD" Electrical apparatus for use in the presence of combustible dust. Protection by intrinsic safety "iD" Electrical apparatus for use in the presence of combustible dust. Protection by intrinsic safety "iD"
The standard for classication of hazardous areas where dust are or may be present was previously IEC 61241-10, but is now recoded as follows
Electrical apparatus for use in the presence of combustible dust. Classication of areas where combustible dusts are, or may be present.
IEC 61241-0
The standard test methods for determining the characteristics of the dust hazard are shown as follows
IEC 61241-2-1 Electrical apparatus for use in the presence of combustible dust - Part 2: Test methods - Section 1: Methods for determining the minimum ignition temperatures of dust. Electrical apparatus for use in the presence of combustible dust - Part 2: Test methods - Section 2: Method for determining the electrical resistivity of dust in layers. Electrical apparatus for use in the presence of combustible dust - Part 2: Test methods - Section 3: Method for determining minimum ignition energy of dust/air mixtures.
IEC 61241-2-2
IEC 61241-2-3
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For example the following results may be drawn for brown coal:
T max = Smouldering temperature -75 K e. g. brown coal 225 C -75 C = 150 C or, T max = 2/3 of the ignition temperature e. g. brown coal 2/3 * 380 C = 254 C, In which case equipment should be selected that is limited to a Tmax 150 C rating. It should be noted that compliance with this standard will only provide the required level of safety if the electrical apparatus is operated within its rating and is installed and maintained according to the relevant codes of practice or requirements, for example in respect of protection against over currents, internal short-circuits, and other electrical faults. In particular, it is essential that the severity and duration of an internal or external fault be limited to values that can be sustained by the electrical apparatus without damage.
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Ex d Ex i Ex e
EN 60079-1 : 2004 (IEC 60079-1 : 2003) EN 60079-11 : 2006 (IEC 60079-11 : 2006) EN 60079-7 : 2003 (IEC 60079-7 : 2001)
Ex o Ex m Ex p Ex q
EN (IEC 60079-6 : 1995) EN 60079-18 : 2004 (IEC 60079-18 : 2004) EN 60079-2 : 2004 (IEC 60079-2 : 2001) EN (IEC 60079-5 : 1997)
Protection methods designated with Ex, as shown in the above tables, signifying compliance with the relevant apparatus certication standards for the given code of protection, may be approved to both European Normatives & IEC Standards. Adoption of the new European standards was to be effected at National level (in each EC member country) from 2004 and the date
by which most of the old standards were to be withdrawn was 1.3.2007. Implementation of the new IEC based standards means that ATEX approved equipment is now listed as Ex d or Ex e rather than EEx d or EEx e, since the introduction of the new EN 60079 series. Consequently it is for the foreseeable future very easy to distinguish whether products comply with the latest standards or not.
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Prior to selection being nalised and equipment being earmarked for purchase the relevant engineering personnel should review the availability of the preferred or specied equipment, verifying that it has the necessary hazardous area certication to meet the conditions prevailing. This review of certication should cover any special conditions for safe use that may be included in the certication documents to avoid subsequent non-conformities arising when the equipment is ready to be installed, commissioned, operated, inspected or maintained.
Non-Armoured Cables
Armoured Cables
When it comes to Zone 2 equipment form of protection Type n, the picture is not so clear as it may rst appear. As there are special requirements which apply to the sealing of cables entering form of protection type nR (Restricted Breathing Enclosure) apparatus, it should not automatically be assumed that cable glands with Ex d or Ex e certication can be used.
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Note : Whilst the minimum Ingress Protection rating is said required to achieve Ex e certication under IEC 60079-7 is IP54, it should be considered that the cable gland is required to maintain the integrity of the equipment enclosure which is invariably higher. It can also be noted that IEC 60079-14, section 11.3 states that threaded cable entry devices connected into threaded cable entry plates or enclosures of 6 mm or greater thickness need no additional sealing between the cable entry device and the entry plate or enclosure, providing the axis of the cable entry device is perpendicular to the external surface of the cable entry plate or enclosure. However Ducab recommends the use of a Ducab Entry Thread Sealing Washer, which when installed at the cable entry interface, between the equipment enclosure and the cable entry device offers I.P. protection in excess of IP66. These components have been independently 3rd party tested in Ingress Protection tests to IEC 60529.
Ex n apparatus was originally produced to early British Standards, e.g. BS 4533. Ex n cable glands were originally produced to British Standard BS 4121 (with Imperial threads) and later BS 6121 (with Metric threads), but this form of protection declined in popularity until 1990s when a new European Standard and subsequent IEC
equivalent was developed and adopted globally. Unlike Flameproof Type d cable entry devices, IEC 60079-14 says very little about the measures required to be taken by the installer to ensure compatibility when sealing cables entering Restricted Breathing enclosures.
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Effectively, the cable should be physically assessed, taking into account the protection method and conguration of the equipment, to verify its suitability, before any cable gland with an elastomeric sealing ring can be selected.
Armoured
Unarmoured
Normal Unarmoured
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Restricted Breathing enclosures without the provision for carrying out checks after installation or maintenance shall be type tested including the cable entry device. Note : The installation instructions provided with the apparatus should contain information on the selection of entry devices and cables. Section 26 Type Tests - Sub-Section 26.8 26.8.2 Apparatus without provision for routine checking of restricted breathing properties. Under constant temperature conditions, the time interval required for an internal pressure of 3 kPa (300mm Water Gauge) below atmospheric to change to 1.5 kPa (150mm Water Gauge) below atmospheric shall not be less than 3 minutes. As the principal of Ex nR protection is required to keep sufcient quantity of the ammable mixture away from any internal ignition capable equipment and hot surfaces, this involves the use of a two way air tight and gas tight seal around the cable, and this is not possible with some (Ex d) cable gland types that include diaphragm type seals. The important thing to remember is that not all Ex d, or Ex e, or Dual Certied (Ex d & Ex e) cable glands are able to meet the compatibility requirements for all protection forms in Zone 1 and Zone 2 hazardous areas, with particular emphasis on the Restricted Breathing enclosure concept. Ducab Products has gone to the extent of obtaining Ex nR certication for its range of double seal cable glands to EN 60079-15 / IEC 60079-15.
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E N L
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Start
This condition requ ires a compound sea ling barrier cable gland
Yes
No
Yes
No Use a suitable flamep roof cable entry device with a sealing ring
Yes Apply 10.4.2 d) or e) Yes Is the volume of the enclosure greater than 2 dm3
No
No
Figure 1: Selection chart for cable entry devices into ameproof enclosures for cables complying with item b) of Section 10.4.2.b.
On condition the cable gland is not certied as part of the equipment but tested and certied as a separate component and the used cable is substantially compact and circular the selection chart above taken from section 10 of EN/ IEC60079-1 can be used.
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This is clearly not always the case with cables used in hazardous areas.
e.g., where cables run across two zones, or indeed from a hazardous area into a safe area.
But the cable must play a part in the safety of the installation, even in the case of indirect cable entry, when gas migration must be avoided Sample IEC Cable Congurations Which type is suitable for use with Flameproof Ex d equipment when a cable gland with an elastomeric sealing ring would be considered ?
Cable A
Cable B
Cable C
Cable D
Cable E
Cable A is not suitable to apply a Flameproof sealing ring as this cable is the incorrect shape, and unless the cable is round the sealing ring will not be able to make an effective seal on the cable. Cables B, D & E are not suitable to apply a Flameproof sealing ring, as the white areas represent a gap or void in the cable whereby there is either no inner cable sheath, or extruded bedding, or suitable llers are absent. In this case no protection to the interstices of the cable can be offered by a sealing ring.
Cable C is the only one of the ve sample cables illustrated which could be selected as correctly meeting the IEC 60079-14 criteria, as it has an extruded inner cable bedding and there is no gas migration path between the conductors. Equally, if the cable is not adequately lled, and allows the passage of air or gas to ow along the cable length then there would be no protection to the inner part of the cable when an elastomeric sealing ring is used. In this case a compound barrier type cable gland is the only safe solution and this is needed to maintain the integrity of the equipment as explained above, and prevent gas migration from equipment to equipment, or hazardous areas to safe areas.
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The Scope of the Risk Assessment Process May Take into Account the Following:
Commercial Evaluation
Availability Analysis Reliability Analysis Supply Chain Management Ability to manage Reputation Project Quality Process Project management of Change Process Commercial assurance / warranty Parent Company Guarantee Compatibility with specied cable type. Cable & gland management process. Package & site installation management. Reliability & Maintainability Previous track record. Long term performance Project Risk Management
Technical Evaluation
Compliance with latest standards Specication, functionality, & reliability. Compatibility & integrity of certication
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Installation Tools
Always use the correct tools, as incorrect tools will inevitably lead to mistakes, potential damage and/or personal injury. Gloves are recommended when handling and terminating cables and cable glands. Safety and personal protection should be given priority over all other considerations. Dedicated Cable Gland spanners for each cable gland size are available from Ducab and these are recommended for correctly installing the product. Adjustable spanners and wrenches are not recommended as there is a possibility of slippage that can lead to accidental injury or damage to surface nish. Any sharp tools, instruments or knives used to cut or strip the cable sheath should be equipped with a safety blade or other safety feature consistent with the tool design and intended use. Braid snips should be used to remove unwanted or excess cable braid. Ensure that braid snips are in good condition and effectively sharp enough to enable a rst time clean cut of the cable braid without snagging. A hacksaw, or other similar tool, should be used to cut armour wires. Hacksaw blades should be checked regularly and replaced when worn, or whenever evidence that a consistent rst time clean cut is no longer possible. Note, when cutting armour wires, care should be taken to avoid cutting into the inner cable bedding or insulation beneath the armour wires. Please refer to Ducab in sourcing tools if required.
Installation Accessories
Depending upon the specic form of protection of the main equipment it may be necessary to t a sealing washer at the cable entry interface to maintain the appropriate Ingress Protection level of the enclosure. For Increased Safety (Ex e) equipment, or Increased Safety terminal chambers found on Ex de equipment, a sealing washer is recommended to maintain the minimum Ingress Protection rating, and should always be tted. For other forms of protection, e.g. Flameproof Ex d apparatus, the inclusion of a sealing washer is optional. It can be noted that IEC 60079-14, section 10.4.1 states that Flameproof (Ex d) cable entry devices may be tted with a sealing washer between the entry device and ameproof enclosure providing that after the washer has been tted, the applicable thread engagement is still achieved. For parallel threads, the thread engagement is normally ve full threads or 8mm, whichever is the greater. It can also be noted that IEC 60079-14, section 11.3 states that for Increased Safety Ex e enclosures, threaded cable entry devices connected into threaded cable entry plates or enclosures of 6 mm or greater thickness need no additional sealing between the cable entry device and the entry plate or enclosure, providing the axis of the cable entry device is perpendicular to the external surface of the cable entry plate or enclosure.
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CABLE GLANDS
Technical Information
Industrial Glands
Fire Performance Cable Glands Insulated Cable Glands Hazardous Area Glands North American Specification Connectors Accessories
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Application
The Ducab range of industrial cable glands embraces products used in a wide and diverse variety of market sectors, in conjunction with virtually every kind of industrial cable installation. With a wealth of experience in terminating all types of armoured and unarmoured cables Ducab has discovered that when it comes to such critical installations, quality and reliability really do count.
Products
Ducab cable gland options for all types of cables are available in a wide range of sizes and are supplied in a variety of thread forms. Cable glands are available in various materials including Brass, Electroless Nickel Plated Brass, Aluminium and Stainless Steel. Signicantly the brass grade used in the production of all Ducab brass cable glands is CuZn39Pb3 (CW614N) to EN12168, which is a highly desirable feature but quite often overlooked.
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Technical Data
Type Design Specication EN 50262 Mechanical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Ingress Protection Document Deluge Protection Compliance Deluge Protection Document Standard Gland Material Alternative Gland Material Seal Material Cable Type Sealing Technique Sealing Area(s) Optional Accessories A2 BS 6121:Part 1:1989, EN 50262:1999 Retention = Class B, Impact = Level 8, LL POCC GB. 05.H00110 KZ7500052.05.01.00063 08-067693 01/00171 01-LD 234401-PDA -60C to +150C IP66, IP67, IP68 5046 C549D DTS01 : 91 5046 C549-D Brass Electroless Nickel Plated Brass, Stainless Steel, Aluminium Thermoplastic Elastomer Unarmoured Displacement Seal Cable Outer Sheath Adaptor/Reducer, Earth Tag, Entry Thread Seal, Locknut, Serrated Washer, Shroud
D
U
C A
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Technical Data
Type Design Specication GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Standard Gland Material Alternative Gland Material Cable Type Armour Clamping Optional Accessories BW BS6121:Part1:2005
LL POCCGB. 05.H00110
U
C A
Brass Electroless Nickel Plated Brass,Stainless Steel, Aluminium Single Wire Armour (SWA), Aluminium Wire Armour(AWA) Two Part Armour Lock Adaptor/Reducer, EarthTag, Locknut, Serrated Washer, Shroud
B
Cable Gland Kit for use with all types of SWA cable, including 2 Brass Glands, 2 Locknuts, 2 Brass Earth Tags and 2 PVC Shrouds for sizes up to and including 32mm. For sizes 40mm and above each kit includes 1 of each component.
Min 0.9 0.9 1.25 1.6 1.6 2.0 2.0 2.5 2.5 2.5 2.5
Max 1.25 1.25 1.60 2.00 2.00 2.50 2.50 2.50 2.50 2.50 3.15
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Technical Data
Type Design Specication EN 50262 Mechanical Classications EN 50262 Electrical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories CW BS 6121:Part 1:1989, EN 50262:1999 Retention = Class B, Impact = Level 8, Category A without use of an Earth Tag and Category B with an Earth Tag. LL POCC GB. 05.H00110 KZ7500052.05.01.00063 08-067693 01-LD 234401-PDA -60C to +150C IP66 Brass Electroless Nickel Plated Brass, Stainless Steel, Aluminium Thermoplastic Elastomer Single Wire Armour (SWA) Detachable Armour Cone & AnyWay Universal Clamping Ring Unique "LRS" Outer Seal (Load Retention Seal) Cable Outer Sheath Locknut, Serrated Washer, Shroud, Adaptor/Reducer, Earth Tag, Entry Thread Seal Cable Gland kit for use with all types of SWA cable including 2 brass glands, 2 locknuts, 2 brass earth tags and 2 PVC shrouds for sizes up to and including 32mm. For sizes 40mm and above each kit includes 1 of each component.
U
C A
B D
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0 1.0 24.0 0 1.0 24.0 0 1.0 30.5 0 1.0 36.0 0 1.0 36.0 0 1.0 46.0 0 1.0 55.0 0 1.0 60.0 0 1.0 70.1 0 1.0 75.0 0 1.0 80.0 0 1.0 90.0 0 1.0 100.0 0 1.6 114.0 0 1.6 123.0 0 1.6 133.4 0 1.6 146.1 All dimensions in millimetres
Note:*LSF Shrouds also available on request. Marine approvals including Lloyds, DNV & ABS are also available from Ducab.
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Technical Data
Type Design Specication E1W BS 6121:Part 1:1989, EN 50262:1999
C A
Deluge Proof Option
EN 50262 Mechanical Classications Retention = Class B, Impact = Level 8, EN 50262 Electrical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories Category A without use of an Earth Tag and Category B with an Earth Tag. LL POCC GB. 05.H00110 KZ7500052.05.01.00063 08-067693 01/00171 01-LD 234401-PDA -60C to +150C IP66 (IP67/IP68 also available) Brass Electroless Nickel Plated Brass, Stainless Steel, Aluminium Thermoplastic Elastomer Single Wire Armour (SWA) Detachable Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique Ducab"LRS" Outer Seal (Load Retention Seal) Cable Inner Bedding & Cable Outer Sheath Adaptor/Reducer, Earth Tag, Entry Thread Seal, Locknut, Serrated Washer, Shroud
U
B D
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Technical Data
Type Design Specication E2W BS 6121:Part 1:1989, EN 50262:1999
C A
EN 50262 Mechanical Classications Retention = Class B, Impact = Level 8, EN 50262 Electrical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories Category A without use of an Earth Tag and Category B with an Earth Tag. POCC GB.
U
LL
05.H00110
KZ7500052.05.01.00063 08-067693 01/00171 01-LD 234401-PDA -60C to +150C IP66 (IP67/IP68 also available) Brass Aluminium, Electroless Nickel Plated Brass, Stainless Steel Thermoplastic Elastomer Lead Sheathed & Single Wire Armour (LC/SWA) Detachable Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Inner & Outer Sheath Adaptor/Reducer, Earth Tag, Entry Thread Seal, Locknut, Serrated Washer, Shroud
B D
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Technical Data
Type Design Specication E1U BS 6121: Part 1: 1989, EN 50262:1999
C A
EN 50262 Mechanical Classications Retention = Class B, Impact = Level 8, EN 50262 Electrical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories Category A without use of an Earth Tag and Category B with an Earth Tag. LL POCC GB. 05.H00110 KZ7500052.05.01.00063
U
DelugeProof Option
E
08-067693 01/00171 01-LD 234401-PDA -60C to +150C IP66 (IP67/IP68 also available) Brass Electroless Nickel Plated Brass, Stainless Steel, Aluminium Thermoplastic Elastomer Single Wire Armour (SWA), Aluminium Wire Armour (AWA), Pliable Wire Armour (PWA), Steel Tape Armour (STA), Wire Braid Armour, Aluminium Strip Armour (ASA), Screened Flexible Wire Braid (e.g. CY / SY), Armored & Jacketed Reversible Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Bedding & Cable Outer Sheath
B D
Adaptor/Reducer, Earth Tag, Entry Thread Seal, Locknut, Serrated Washer, Shroud
Note:*LSF Shrouds also available on request. Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available.
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C A
EN 50262 Mechanical Classications Retention = Class B, Impact = Level 8, EN 50262 Electrical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories
Category A without use of an Earth Tag and Category B with an Earth Tag. LL POCC GB. 05.H00110
DelugeProof Option
KZ7500052.05.01.00063 08-067693 01/00171 01-LD 234401-PDA -60C to +150C IP66 (IP67/IP68 also available) Brass Electroless Nickel Plated Brass, Stainless Steel, Aluminium Thermoplastic Elastomer
Lead Sheathed & Single Wire Armour (LC/SWA), Lead Sheathed & Wire Braid
Armour, Lead Sheathed & Steel T ape Armour (LC/STA) Reversible Armour Cone & AnyWay Universal Clamping Ring Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal)
B
Cable Inner Lead Sheath & Outer Sheath
D
Adaptor/Reducer, Earth Tag, Entry Thread Seal, Locknut, Serrated Washer, Shroud
Note:*LSF Shrouds also available on request. Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available.
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CABLE GLANDS
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Application
The outstanding safety benets of low smoke and fume (LSF) or halogen free cables materials have already led to their increased use in areas considered to be potentially at risk in situations of re hazard. Typical examples are in tunnels, deep bore underground metro systems, and public buildings where the risk of smoke inhalation, in the event of re, is at its greatest. The DUCAB LSF range of cable glands and accessories meets the most stringent requirements and provide a single, simple solution for speciers and users in meeting LSF and Halogen Free requirements.
Products
The Ducab LSF option can be provided for all types of cable glands shown in this catalogue.
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Technical data
Type Cable Gland Kit Contents Design Specication Cable Gland Material Continuous Operating Temperature Cable Type Armour Clamping E1W LSF KIT Up to & including size 25 - 2 cable glands, 2 locknuts, 2 earth tags & 2 LSF shrouds. Size 32 & above - 1 cable gland, 1 locknut, 1 earth tag & 1 LSF shroud. BS6121 : Part 1 : 1989, EN50262:1999 Brass -60 C to +150 C Single Wire Armour Detachable Armour Cone & Any Way Universal Clamping Ring
Technical data
Type Cable Gland Kit Contents Design Specication Cable Gland Material Continuous Operating Temperature Cable Type A2 LSF KIT Up to & including size 25 - 2 cable glands, 2 locknuts, 2 earth tags & 2 LSF shrouds. Size 32 & above - 1 cable gland, 1 locknut, 1 earth tag & 1 LSF shroud. BS6121 : Part 1 : 1989, EN50262:1999 Brass -60 C to +150 C Unarmoured
E1W LSF KIT Cable Bedding Overall Cable Diameter Diameter Min Max Min Max
3.1 6.1 6.5 11.1 17.0 22.0 29.5 35.6 40.1 47.2 52.8 59.1 8.7 11.7 14.0 20.0 26.3 32.2 38.2 44.1 50.0 56.0 62.0 68.0 6.1 9.5 12.5 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7 11.5 15.9 20.9 26.2 33.9 40.4 46.7 53.1 59.4 65.9 72.1 78.5
Technical data
Type CableGland KitContents Design Specication Cable Gland Material Continuous Operating Temperature Cable Type Armour Clamping BW LSF KIT Up to & including size 25 - 2 cable glands, 2 locknuts, 2 earth tags & 2 LSF shrouds. Size 32 & above - 1 cable gland, 1 locknut, 1 earth tag & 1 LSF shroud. BS6121:2005 Brass -60Cto+150C Single Wire Armour Two Part Armour Lock
Technical data
Type Cable Gland Kit Contents Design Specication Cable Gland Material Continuous Operating Temperature Cable Type Armour Clamping CW LSF Kit Up to & including size 25 - 2 cable glands, 2 locknuts, 2 earth tags & 2 LSF shrouds. Size 32 & above - 1 cable gland, 1 locknut, 1 earth tag & 1 LSF shroud. BS6121 : Part 1 : 1989, EN50262:1999 Brass -60 C to +150 C Single Wire Armour Detachable Armour Cone & Any Way Universal Clamping Ring
Cable Bedding Diameter Max.8.7 11.7 14.0 20.0 26.3 32.2 38.2 44.1 50.0 56.0 62.0 68.0
Max
11.5 15.9 20.9 26.2 33.9 40.4 46.7 53.1 59.4 65.9 72.1 78.5
CABLE GLANDS
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Application
The Ducab range of insulated cable glands enables an innovative approach for electrical cable installations by providing a cable glanding method which permits the zoning of earth connections for earthed neutral system of supply. Ducab cable glands enable exibility in design of the earthing circuit and means of testing earth circuits without disconnecting the cable gland. Circulating currents can be eliminated and cable noise in instrument cables can be controlled by single point earthing. Insulated components are available in materials tested for use in containment areas of Nuclear type Pressurised Water Reactor Power Stations.
Products
Ducab range of cable glands are available to suit cables with single wire armour, including steel and aluminium wire armour, aluminium strip armour and steel tape armour.
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Application
The Ducab cast Integral Earth Lug (CIEL) concept is intended for external earth connections where it is essential to maintain critical earthing under high level short circuit fault conditions. It is designed to meet I.E.E. earthing and HV installations where low resistance earthing is essential.
Testing
Ducab CIEL cable glands have been subjected to independent third party short circuit tests to determine their short circuit fault current ratings resulting in the following :-
Products
The Ducab cast integral earth lug (CIEL) option is available in various gland types including BWLCIEL, CW-CIEL, E1W-CIEL and E2W-CIEL. area installations, such as E1FW-CIEL & E2FW-CIEL. Other options are available on request including versions for hazardous
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Technical Data
Type Design Specication EN 50262 Mechanical Classications s EN 50262 Electrical Classications GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories CW CIEL BS 6121:Part 1:1989, EN 50262 Retentio = Class B, Impact = Level 8, Retention Category C POCC GB. 05.H00110
E H C A
KZ KZ7500052.05.01.00 063 08-067693 -60C to +150C IP66 Brass Electroless Nickel Plated Brass, Aluminium Thermoplastic Elastomer Single Wire Armour (SWA), Aluminium Wire Armour (AWA) Detachable Armour Cone & AnyWay Universal Clamping Ring "LRS" Outer Seal (Load Retention Seal) Cable Outer Sheath Adaptor/Reducer, Entry Thread Seal, Locknut, Serrated ated W Washer, Shroud
B D F
Min 0.9 0.9 1.25 1.25 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 3.15 3.15 3.15 3.15
Max 1.25 1.25 1.6 1.6 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.15 3.15 3.15 3.15
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Technical Data
Type Design Specication EN 50262 Mechanical Classications EN 50262 Electrical Classications s GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories E1W CIEL BS 6121:Part 1:1989, EN 50262:1999 Retentio = Class B, Impact = Level 8, Retention Category C POCC GB.
U
C A
H E
LL
05.H00110
KZ KZ7500052.05.01.000 63 08-067693 -60C to +150C IP66 Brass Electroless Nickel Plated Brass, Aluminium Thermoplastic Elastomer Single Wire Armour (SWA), Aluminium Wire Armour (AWA) Detachable Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Bedding & Cable Outer Sheath Adaptor/Re r ducer, Entry Thread Seal, Locknut, Serrated r/Re rated W Washer, Shroud
B D F
Option NPT 3/4 3/4 1 1 1-1/4 1-1/2 2 2-1/2 2-1/2 3 3 3-1/2 3-1/2 -
Metric M20 M20 M25 M25 M32 M40 M50 M50 M63 M63 M75 M75 M90 M100 M115 M130
Minimum Thread Length E 10.0 10.0 10.0 10.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Max
Nominal Nominal Nominal Earth CIEL Across Across Nominal Radius Fault Flats Corners Protrusion Dimension Earth Current Bolt Length D D Rating Size F (kA) Min Max Max Max H G Armour Range 0.9 0.9 1.25 1.25 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 3.15 3.15 3.15 3.15 1.25 1.25 1.6 1.6 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.15 4.0 4.0 4.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 123.0 133.4 146.1 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 123.0 133.4 146.1
PVC Shroud Reference ce* PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32 150/50HST 180/60HST 180/60HST
Cable Gland Weight (Kgs) 0.142 0.230 0.328 0.328 0.470 0.780 0.960 1.150 1.700 1.650 2.600 3.300 4.850 5.950 6.050 7.150
6.1 11.7 9.5 15.9 6.5 14.0 12.5 20.9 11.1 20.0 14.0 22.0 11.1 20.0 18.2 26.2 17.0 26.3 23.7 33.9 22.0 32.2 27.9 40.4 29.5 38.2 35.2 46.7 35.6 44.1 40.4 53.1 40.1 50.0 45.6 59.4 47.2 56.0 54.6 65.9 52.8 62.0 59.0 72.1 59.1 68.0 66.7 78.5 66.6 80.0 76.2 90.4 76.0 91.0 89.1 101.5 86.0 98.0 101.3 110.3 97.0 115.0 114.0 123.3
58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0 138.0 147.6 161.9
28.6 31.8 31.8 38.1 41.3 50.8 57.2 60.3 70.0 69.9 76.2 88.9 95.3 95.3 95.3 95.3
38.6 41.8 50.8 50.8 54.0 69.0 75.0 80.0 90.0 90.0 97.0 108.0 112.0 112.0 112.0 112.0
M8 M8 M8 M8 M10 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12 M12
26.0 26.0 26.0 26.0 26.0 26.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0 43.0
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Technical Data
Type Design Specication E2W BS 6121:Part 1:1989, EN 50262:1999
C A
EN 50262 Mechanical Classications Retention Retentio = Class B, Impact = Level 8, EN 50262 Electrical Classications s GOST R Certicate Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Standard Gland Material Alternative Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories Categor C Category POCC GB.
LL
05.H00110
H E
KZ KZ7500052.05.01.000 63 08-067693 01/00171 01-LD 234401-PDA -60C to +150C IP66 Brass Aluminium, Electroless Nickel Plated Brass Thermoplastic Elastomer Lead Sheathed & Single Wire Armour (LC/SWA), AWA Detachable Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Inner & Outer Sheath Adaptor/Reducer, Earth th T ag, Entry Thread Seal, Locknut, Serrated dW Washer, Shroud
B D F
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CABLE GLANDS
Technical Information Industrial Glands Fire Performance Cable Glands Insulated Cable Glands
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Application
The Ducab range of IEC Ex & ATEX certied hazardous area cable glands offers solutions which are highly cost effective in their design and installation process. The Ducab philosophy of delivering client and end user specic requirements can be seen from a number of signicant developments in this range. Given the level of experience gained in this eld Ducab is able to provide a high degree of technical support and advice on the selection and use of cable glands in hazardous area applications.
Product Testing
Ducab offers hazardous area cable glands that are tested and certied to the latest international technical standards and through its programme of continuous product development always strives to maintain its certication in line with the very latest technical knowledge or state of the art, bringing global products to a world that can expect only the best from Ducab in terms of compliance with up to date specications and standards. Triple certied cable gland option for all types of cable into Ex d llC, Ex e ll and Ex nR ll forms of protection.
www.ducab.com
Type Design Specication ATEX Certication Code of Protection Category IECEx Approval Number Code of Protection Category Compliance Standards GOST R Certicate Number INMETRO Approval Certicate Number Code of Protection Category Compliance Standards Code of Protection Category Compliance Standards Compliance Standards
Technical Data
CWe BS 6121:Part 1:1989, EN 50262:1999 SIRA 09 ATEX 1346X ATEX II 2 GD Ex e II, Ex tD A21 IP66, Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC
C A
IECEx SIR 06.0042X Ex e II, Ex tD A21 IP66 IEC 60079-0:2004, IEC 60079-7:2001, IEC 61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.B01912 MC, AEX-7618-X BR Ex e II / IP66W IEC 60079-0/00, IEC 60079-7/2001, NBR/IEC 60529/2005 Ex e II U L L OCT P 52350.0-2005, OCT P 52350.7-2005
U
PPC 00-18262
01/00172 E-6157
08-067693
KZ7500052.05.01.00063
Continous Operating Temperature Ingress Protection Rating Cable Gland Material Seal Material Cable Type Armour Clamping
-60C to +130C IP66 Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel LSF Thermoplastic Elastomer Single Wire Armour (SWA) Detachable Armour Cone & AnyWay Universal Clamping Ring
01-LD 234401-PDA
B D
Unique "LRS" Outer Seal (Load Retention Seal) Cable Outer Sheath Locknut, Shroud, Entry Thread Seal, Serrated ated W Washer, Earth Tag, Adaptor/Reducer
LL
05
Cable Gland Weight (Kgs) 0.054 0.054 0.059 0.112 0.128 0.128 0.168 0.224 0.231 0.360 0.344 0.466 0.395 1.346 1.575 2.322 3.400
www.ducab.com
Technical Data
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Code of Protection Category Compliance Standards GOST R Certicate Number INMETRO Approval Certicate Number er Code of Protection Category Compliance Standards Code of Protection Category Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number DNV Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Cable Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories
CXe
C A
EN 60079-0:2004, EN 60079-7:2003, EN 61241-0:2004, EN 61241-1:2004 IECEx SIR 06.0042X Ex e II / Ex tD A21 IP66 IEC 60079-0:2004, IEC 60079-7:2001, IEC 61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.B01912 MC, AEX-7618-X BR Ex e II / IP66W IEC 60079-0/00, IEC 60079-7/2001, NBR/IEC 60529/2005 Ex e II U L L OCT P 52350.0-2005, OCT P 52350.7-2005 PPC 00-18262 KZ7500052.05.01.00063 08-067693 01/0017 / /0017 2
U
ATEX II 2 GD Ex e II, Ex tD A21 IP66, Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC
01-LD 234401-PDA -60C to +130C IP66 Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel LSF Thermoplastic Elastomer Wire Braid Armour, Screened Flexible Wire Braid (e.g. CY / SY), Strip Armour, Pliable Wire Armour (PWA), Steel Tape Armour (STA) Detachable Armour Cone & AnyWay Universal Clamping Ring Unique "LRS" Outer Seal (Load Retention Seal) Cable Outer Sheath Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth Tag, Adaptor/Reducer
E-6157
B D
LL
05
Cable Gland Weight Kgs 0.054 0.054 0.059 0.112 0.128 0.128 0.168 0.224 0.231 0.360 0.344 0.466 0.395 1.346 1.575 2.322 3.400
www.ducab.com
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Code of Protection Category Compliance Standards CSA Approval Certicate Number CSA Code of Protection Category CSA Compliance Standards INMETRO Approval Number Code of Protection Category ry Compliance Standards GOST R Certicate Number Code of Protection Category Compliance Standards GGTN Permit Number
GOST K Certicate Number
Technical Data
EN 60079-0:2004, EN 60079-1:2004, EN 60079-7:2003, EN 60079-15:2003, EN 61241-0:2004 EN 61241-1:2004 IECEx SIR 06.0039X E d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Ex d I, Ex e I Ex IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 1211841 E d IIC, Ex e II, Enclosure Type 4X, Class II Div 2 Groups EFG Ex CSA C22.2 No. 174-M1984, CAN/CSA E79-0-95, CAN/CSA-C22.2 No. 0-M1991, CAN/CSA E79-1-95 MC, AEX-7619-X B Ex d IIC / BR Ex e II / IP66W BR IEC 60079-0/00, IEC 60079-1/01, IEC 60079-7/2001, NBR/IEC 60529/2005 LL POCC GB. 05.B01912 E d IIC U / Ex e II U Ex L L L OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 PPC 00-18262 08-067693 01/00172 E-6157 01-LD 234401-PDA -60 to +130 IP66, IP67, IP68 DTS01 : 91 Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel LSF Thermoplastic Elastomer Unarmoured & Braided Displacement Seal Cable Outer Sheath Locknut, Shroud, Entry Thread Seal, Serrated dW Washer, Earth rth T Tag, Adaptor/Reducer
KZ7500052.05.01.00063
U
A2F BS 6121: Part 1: 1989, EN 50262:1999 SIRA 09 ATEX 1346X ATEX II 2/3 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC, ATEX IM2, Ex d I, Ex e I
C A
RoK Permit for Use Number Lloyds Approval Number DNV Approval Number ABS Approval Number Continuous Operating T emperature Ingress Protection Rating Deluge Protection Compliance Cable Gland Material Seal Material Cable Type Sealing Technique Sealing Area(s) Optional Accessories
LL
05
Cable Gland Weight (Kgs) 0.054 0.054 0.059 0.112 0.128 0.168 0.224 0.231 0.360 0.344 0.466 0.395 1.346 1.575 2.322 3.400
Note: *LSF Shrouds also available on request. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available.
www.ducab.com
Technical Data
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Compliance Standards GOST R Certicate Number Code of Protection Category ry GOST Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number INMETRO / UC Approval Code of Protection Category Code of Protection Category
E1FW Tri-Star BS 6121: Part 1: 1989, EN 50262:1999 SIRA 09 ATEX 1346X A X ATE II 2GD / 3GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC, ,A ATEX IM2 Exd I / Exe I
C A
EN 60079-0:2004, EN 60079-1:2004, EN 60079-7: 2003, EN 60079-15:2003, EN 61241-0:2004, EN 61241-1:2004 IECEx SIR 06.0043X
E d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Ex d I, Ex e I Ex IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.B01912 E d IIC U / Ex e II U Ex L L L OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 PPC 00-18262 KZ7500052.05.01.00063 08-067693
U
MC, AEX-7618-X
Compliance Standards Continuous Operating Temperature Ingress Protection Rating Cable Gland Material Seal Material Cable Type
IEC 60079-0/00, IEC 60079-1/01, IEC 60079-7/01, & NBR IEC 60529/05 -60C to +130C IP66 as standard, IP67 / IP68 available on request. Deluge Proof when tted with optional Ducab O-ring in the cable gland body joint Brass, Electroless Nickel Plated Brass, Stainless Steel, Aluminium LSF Thermoplastic Elastomer Single Wire Armour (SWA)
B D
Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Bedding & Cable Outer Sheath Locknut, Shroud, Entry Thread Sealing ng W Washer, Serrated ated W Washer, Earth th T Tag, Adaptor/Reducer
LL
05
Note: Deluge Proof version available, ferrule colour coded natural for ease o denti cation
Note: Ingress Protection and Deluge Protection are essentially different and should not be confused with each other.
Cable Minimum Bedding Thread Diameter A Length E Min Max 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 3.1 6.1 6.5 11.1 11.1 17.0 22.0 29.5 35.6 40.1 47.2 52.8 59.1 66.6 76.0 86.0 97.0
Armour Range Min 0.90 0.90 0.90 1.25 1.25 1.60 1.60 2.00 2.00 2.00 2.00 2.00 2.00 3.15 3.15 3.15 3.15 Max 1.00 1.25 1.25 1.60 1.60 2.00 2.00 2.50 2.50 2.50 2.50 2.50 2.50 3.15 4.00 4.00 4.00
Across Flats D Max 24.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 123.0 133.4 146.1
Across Corners D Max 24.4 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 138.0 147.8 161.9
Nominal Protrusion Length F 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0 148.0 169.0 183.0
PVC Shroud Reference* PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32 150/50HST 180/60HST 180/60HST
Cable Gland Weight (Kgs) 0.157 0.157 0.206 0.325 0.325 0.452 0.657 0.734 0.748 1.337 1.436 2.073 2.622 4.174 4.523 6.860 8.121
8.7 6.1 11.5 11.7 9.5 15.9 14.0 12.5 20.9 20.0 14.0 22.0 20.0 18.2 26.2 26.3 23.7 33.9 32.2 27.9 40.4 38.2 35.2 46.7 44.1 40.4 53.1 50.0 45.6 59.4 56.0 54.6 65.9 62.0 59.0 72.1 68.0 66.7 78.5 80.0 76.2 90.4 91.0 86.1 101.5 98.0 101.5 110.3 115.0 114.2 123.3
Note: :*LSF Shrouds also available on request. Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available.
www.ducab.com
Ducab Type E2FW Tri-Star Triple Certied Flameproof (Type d), Increased Safety (Type e) and Restricted Breathing (Type nR) cable gland for use in Zone 1, Zone 2, Zone 21 and Zone 22 Hazardous Areas with lead covered or lead sheathed and single wire armour (SWA) cable. This cable gland provides a lameproof seal on the cable inner lead covering and in addition the gas tight seal has been tested to prove compatibility with Restricted Breathing equipment that relies upon ammable gases being excluded from the main enclosure. The cable gland allows mechanical cable retention and earth continuity via the cable armour termination, and also arth bonding of the inner lead covering or lead sheath. Separate tightening actions for the inner displacement seal and the armour termination afford maximum control over the pressure applied to the cable inner lead covering, and also allows the effectiveness of the gas tight seal to be tested. A detachable armour cone and AnyWay clamping ring arrangement facilitates remote make off and enables the cable to be disconnected from the equipment. An environmental / load retention seal is provided on the cable outer sheath.
The Ducab E2FW Tri-Star Cable Gland is suitable for use with all forms of equipment protection permitted in Zone 1, Zone 2, Zone 21 & Zone 22 provided always that the prevailing code of practice for selection and installation is observed, e.g. IEC 60079-14.
Technical Data
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Compliance Standards GOST R Certicate Number GOST Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number ber Code of Protection Category gory Code of Protection Category
C
E2FW Tri-Star BS 6121: Part 1: 1989, EN 50262:1999
SIRA 09 ATEX 1346X
ATEX II 2GD / 3 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC EN 60079-0: 2004, EN 60079-1:2004, EN 60079-7: 2003, EN 60079-15:2003, EN 61241-0:2004, EN 61241-1:2004 Ex d IIC / Ex e II / Ex nR II / Ex tD A21 IP66, Ex d I / Ex e I E IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.B01912 Ex d IIC U / Ex e II U E L L L OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 PPC 00-18262 KZ KZ7500052.05.01.00063
U
INMETRO / UC Approval
MC, AEX-7618-X
08-067693
Cable Type
Seal Material
Continuous Operating g Temperature -60C to +130C IP66 as standard, IP67 / IP68 available on request. Deluge Proof when tted Ingress Protection Rating with optional DucabO-ring in the cable gland body joint Cable Gland Material Brass, Electroless Nickel Plated Brass, Stainless Steel, Aluminium LSF Thermoplastic Elastomer Lead Sheathed and Single Wire Armour (SWA)
IEC 60079-0/00, IEC 60079-1/01, IEC 60079-7/01, & NBR IEC 60529/05
B D
Detachable Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Lead Covering & Cable Outer Sheath Locknut, Shroud, Entry Thread Sealing gW Washer, Serrated ated W Washer, Earth T ag, Adaptor/Red or or/Red ucer
LL
05
Note:Ingress Protection and Deluge Protection are essentially different and should not be confused with each other.
Note: Deluge Proof version available, ferrule colour coded natural for ease o dentication
Across Nominal Corners Protrusion D Length F Max 24.4 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 138.0 147.8 161.9 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0 148.0 169.0 183.0
PVC Shroud Reference* PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32 150/50HST 180/60HST 180/60HST
Cable Gland Weight (Kgs) 0.157 0.157 0.206 0.325 0.325 0.452 0.657 0.734 0.748 1.337 1.436 2.073 2.622 4.174 4.523 6.860 8.121
8.7 6.1 11.5 11.7 9.5 15.9 14.0 12.5 20.9 20.0 14.0 22.0 20.0 18.2 26.2 26.3 23.7 33.9 32.2 27.9 40.4 38.2 35.2 46.7 44.1 40.4 53.1 50.0 45.6 59.4 56.0 54.6 65.9 62.0 59.0 72.1 68.0 66.7 78.5 80.0 76.2 90.4 91.0 86.1 101.5 98.0 101.5 110.3 115.0 114.2 123.3
Note: Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available
www.ducab.com
Technical Data
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Code of Protection Category ComplianceStandards GOSTRCerticateNumber Compliance Standards GGTNPermitNumber Code of Protection Category
E1FX Tri-Star BS 6121: Part 1: 1989, EN 50262:1999 ATEX II 2GD / 3GD Ex d IIC, Ex e II, Ex nR II Ex tD A21 IP66, - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC, IM2, Ex d I / Ex e I EN 60079-0: 2004, EN 60079-1:2004, EN 60079-7: 2003, EN 60079-15:2003, EN 61241-0:2004, EN 61241-1:2004 IECEx SIR 06.0043X Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Ex d I, Ex e I IEC60079-0:2004,IEC60079-1:2003,IEC60079-7:2001,IEC60079-15:2005, IEC61241-0:2004,IEC61241-1:2004 LL POCC GB. 05.B01912 ExdIICU/EXeIIU L L L OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 PPC00-18262 KZ7500052.05.01.00063 MC,AEX-7618-X
U
C A
08-067693
CodeofProtectionCategory ContinuousOperatingTemperature IngressProtectionRating CableGlandMaterial SealMaterial CableType ArmourClamping SealingTechnique Sealing Area(s) OptionalAccessories
BR-ExdIIC/BR-ExeII/IP66W
-60Cto+130C IP66 as standard,IP67/IP68 available on request. Deluge Proof when tted with optional Ducab O-ring in the cable gland body joint Brass,Electroless Nickel Plated Brass, Stainless Steel, Aluminium LSF Thermoplastic Elastomer Wire Braid Armour, Screened Flexible Wire Braid (e.g.CY/SY),Pliable Wire Armour PWA,),Steel Tape Armour(STA), Aluminium Strip Armour(ASA), Armored & Jacketed.
IEC60079-0/00,IEC60079-1/01,IEC60079-7/01,&NBRIEC60529/05
B D
Detachable Armour Cone & AnyWay Universal Clamping Ring Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) CableInnerBedding&CableOuterSheath Locknut, Shroud, Entry Thread Sealing Washer, Serrated Washer, Earth Tag, Adaptor/Reducer
LL
05
Note:Ingress Protection and Deluge Protection are essentially different and should not be confused with each other.
Note: Deluge Proof version available, ferrule colour coded natural for ease o dentication
Cable Overall Cable Minimum Bedding Diameter B Thread Diameter A Length E Min Max Min Max 15.0 3.1 8.7 6.1 11.5 15.0 6.1 11.7 9.5 15.9 15.0 6.5 14.0 12.5 20.9 15.0 11.1 20.0 14.0 22.0 15.0 11.1 20.0 18.2 26.2 15.0 17.0 26.3 23.7 33.9 15.0 22.0 32.2 27.9 40.4 15.0 29.5 38.2 35.2 46.7 15.0 35.6 44.1 40.4 53.1 15.0 40.1 50.0 45.6 59.4 15.0 47.2 56.0 54.6 65.9 15.0 52.8 62.0 59.0 72.1 15.0 59.1 68.0 66.7 78.5 15.0 66.6 80.0 76.2 90.4 15.0 76.0 91.0 86.1 101.5 15.0 86.0 98.0 101.5 110.3 15.0 97.0 115.0 114.2 123.3
Armour Range Min 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 Max 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.6 1.6 1.6 1.6
Across Flats D Max 24.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 123.0 133.4 146.1
Across Nominal Corners Protrusion D Length F Max 24.4 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 138.0 147.8 161.9 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0 148.0 169.0 183.0
PVC Shroud Reference* PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32 150/50HST 180/60HST 180/60HST
Cable Gland Weight (Kgs) 0.158 0.158 0.208 0.330 0.330 0.463 0.671 0.760 0.777 1.369 1.472 2.119 2.688 4.281 4.674 7.085 8.382
www.ducab.com
Technical Data
C
E1FU Tri-Star BS 6121: Part 1: 1989, EN 50262:1999 SIRA 09 ATEX 1346X
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Code of Protection Category Compliance Standards GOST R Certicate Number Code of Protection Category Gost Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number er Continuous Operating ing T Temperature e Ingress Protection Rating Cable Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories
ATEX II 2 GD / 3 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC EN 60079-0: 2004, EN 60079-1:2004, EN 60079-7: 2003, EN 6007915:2003,EN 61241-0:2004, EN 61241-1:2004 IECEx SIR 06.0043X
IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.BO1912 E d IIC U / Ex e II U Ex L L OCT P 52350.0-2005,OCT PPC 00-18262 KZ KZ7500052.05.01.00063 08-067693 -60C to +130C IP66 as standard, IP67 / IP68 available on request. Deluge Proof when tted with optional Ducab O-ring in the cable gland body joint Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel LSF Thermoplastic Elastomer
U
Single Wire Armour (SWA), Aluminium Wire Armour our (AW (AWA), Steel T ape Armour (STA), Wire Braid Armour, Aluminium Strip Armour (ASA), Pliable Wire Armour (PWA), Screened Flexible Wire Braid (e.g. CY / SY), Armoured & Jacketed Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Bedding & Cable Outer Sheath Reversible Armour Cone & AnyWay Universal Clamping Ring
B D
LL
05
Locknut, Shroud, Entry Thread Seaing Washer, Serrated Washer, Earth Tag, Adaptor/Reducer
Note 1: Deluge Proof version available, ferrule colour coded natural for ease o denti cation. Note 2: Stepped Cone is suitable for SWA cables, Grooved Cone is suitable for all other approved armoured cable les le
Note: Ingress Protection and Deluge Protection are essentially different and should not be confused with each other.
Metric 20S/16 M20 20S M20 20 M20 25S M25 25 M25 32 M32 40 M40 50S M50 50 M50 63S M63 63 M63 75S M75 75 M75 90 M90 100 M100 115 M115 130 M130
Armour Range Cable Minimum Overall Cable Bedding Grooved Stepped Thread Option Length Diameter A Diameter B Cone Cone E NPT 2 Min Max Min Max Min Max Min Max 3/4 15.0 3.1 8.7 6.1 11.5 0 1.0 0.9 1.0 3/4 15.0 6.1 11.7 9.5 15.9 0 1.0 0.9 1.25 3/4 15.0 6.5 14.0 12.5 20.9 0 1.0 0.9 1.25 1 15.0 11.1 20.0 14.0 22.0 0 1.0 1.25 1.6 1 15.0 11.1 20.0 18.2 26.2 0 1.0 1.25 1.6 1-1/4 15.0 17.0 26.3 23.7 33.9 0 1.0 1.6 2.0 1-1/2 15.0 23.5 32.2 27.9 40.4 0 1.0 1.6 2.0 2 15.0 31.0 38.2 35.2 46.7 0 1.0 2.0 2.5 2-1/2 15.0 35.6 44.1 40.4 53.1 0 1.0 2.0 2.5 2-1/2 15.0 41.5 50.0 45.6 59.4 0 1.0 2.0 2.5 3 15.0 47.2 56.0 54.6 65.9 0 1.0 2.0 2.5 3 15.0 54.0 62.0 59.0 72.1 0 1.0 2.0 2.5 3-1/2 15.0 61.1 68.0 66.7 78.5 0 1.0 2.0 2.5 4 15.0 66.6 80.0 76.2 90.4 0 1.6 3.15 3.15 15.0 76.0 91.0 86.1 101.5 0 1.6 3.15 4.0 15.0 86.0 98.0 101.5 110.3 0 1.6 3.15 4.0 15.0 97.0 115.0 114.2 123.3 0 1.6 3.15 4.0
Across Flats D Max 24.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 123.0 133.4 146.1
Across Nominal Corners Protrusion D Length F Max 24.4 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 138.0 147.8 161.9 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0 148.0 169.0 183.0
PVC Shroud Reference ef eference * PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32 150/50HST 180/60HST 180/60HST
Cable Gland Weight (Kgs) 0.163 0.163 0.217 0.345 0.345 0.484 0.700 0.800 0.830 1.415 1.514 2.199 2.770 4.350 4.750 7.300 8.600
Note: *LSF Shrouds also available on request. Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab.
www.ducab.com
Technical Data
Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Compliance Standards GOST R Certicate Number Code of Protection Category Gost Compliance Standards Code of Protection Category Type
C
E2FU Tri-Star BS 6121: Part 1: 1989, EN 50262:1999
SIRA 09 ATEX 1346X ATEX II 2 GD / 3 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC EN 60079-0: 2004, EN 60079-1:2004, EN 60079-7:2003, EN 6007915:2003, EN 61241-0:2004, EN 61241-1:2004 E d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Ex d I, Ex e I Ex IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2003, IEC 6007915:2005, IEC61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.BO1912 E d IIC U / Ex e II U Ex L L L OCTP 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 PPC 00-18262
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RoK Ro K Permi Permi mit t for Use Numbe Numbe mber r INM IN METR ETRO O / UC Ap Approval al Code of Protection Category
Compliance Standards Continuous Continuou s Operat O rat ratin ing in g Temperat Temperat perature e Ingress Protection Rating
KZ KZ7500052.05.01.00063
Sealing Technique
Lead Sheathed and Single Wire Armour r (SW (SWA), Aluminium Wire Armour (AWA), Steel lT Tape Armour (STA), Wire Braid Armour, Aluminium Strip Armour (ASA), Pliable Wire Armour (PWA) Inner Displacement Seal & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Lead Covering & Cable Outer Sheath Locknut, Shroud, Entry Thread Seaing Washer, Serrated Washer, Earth Tag, Adaptor/Reducer
IP66 as standard, IP67 / IP68 available on request. Deluge Proof when tted with optional Ducab O-ring in the cable gland body joint
IEC 60079-0/00, IEC 60079-1/01, IEC 60079-7/01, NBR IEC 60529/05 -60C to +130C
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Optional Accessories
Note: Ingress Protection and Deluge Protection are essentially different and should not be confused with each other.
Note 1: Deluge Proof version available, ferrule colour coded natural for ease o denti cation. Note 2: Stepped Cone is suitable for SWA cables, Grooved Cone is suitable for all other approved armoured cable les le
Metric 20S/16 M20 20S M20 20 M20 25S M25 25 M25 32 M32 40 M40 50S M50 50 M50 63S M63 63 M63 75S M75 75 M75 90 M90 100 M100 115 M115 130 M130
Armour Range Minimum Lead Sheath Overall Cable Grooved Stepped Thread Diameter Diameter B Option Length A Cone Cone E NPT 2 Min Max Min Max Min Max Min Max 3/4 15.0 3.1 8.7 6.1 11.5 0.0 1.0 0.9 1.0 3/4 15.0 6.1 11.7 9.5 15.9 0.0 1.0 0.9 1.25 3/4 15.0 6.5 14.0 12.5 20.9 0.0 1.0 0.9 1.25 1 15.0 11.1 20.0 14.0 22.0 0.0 1.0 1.25 1.6 1 15.0 11.1 20.0 18.2 26.2 0.0 1.0 1.25 1.6 1-1/4 15.0 17.0 26.3 23.7 33.9 0.0 1.0 1.6 2.0 1-1/2 15.0 23.5 32.2 27.9 40.4 0.0 1.0 1.6 2.0 2 15.0 31.0 38.2 35.2 46.7 0.0 1.0 2.0 2.5 2-1/2 15.0 35.6 44.1 40.4 53.1 0.0 1.0 2.0 2.5 2-1/2 15.0 41.5 50.0 45.6 59.4 0.0 1.0 2.0 2.5 3 15.0 47.2 56.0 54.6 65.9 0.0 1.0 2.0 2.5 3 15.0 54.0 62.0 59.0 72.1 0.0 1.0 2.0 2.5 3-1/2 15.0 61.1 68.0 66.7 78.5 0.0 1.0 2.0 2.5 4 15.0 66.6 80.0 76.2 90.4 0.0 1.6 3.15 3.15 15.0 76.0 91.0 86.1 101.5 0.0 1.6 3.15 4.0 15.0 86.0 98.0 101.5 110.3 0.0 1.6 3.15 4.0 15.0 97.0 115.0 114.2 123.3 0.0 1.6 3.15 4.0
Across Flats D Max 24.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 123.0 133.4 146.1
Across Nominal Corners Protrusion D Length F Max 24.4 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 138.0 147.8 161.9 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0 148.0 169.0 183.0
PVC Shroud Reference* PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32 150/50HST 180/60HST 180/60HST
Cable Gland Weight Kgs 0.163 0.163 0.217 0.345 0.345 0.484 0.700 0.800 0.830 1.415 1.514 2.199 2.770 4.350 4.750 7.300 8.600
Technical Data
T3CDS BS 6121:Part 1:1989, EN 50262:1999, UL 514B SIRA 09 ATEX 1347X ATEX II 2/3 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Equipment Zone 1, Code of Protection Category Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC EN 60079-0:2006, EN 60079-1:2004, EN 60079-7:2003, EN 60079-15:2005, Compliance Standards EN 61241-0:2004, EN 61241-1:2004 IECEx Approval Number IECEx SIR 07.005X Code of Protection Category Ex d IIC / Ex e II / Ex nR II / Ex tD A21 IP66 IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2006, IEC 60079-15:2005, Compliance Standards IEC 61241-0:2004, IEC 61241-1:2004 CSA Certication 1310517 Ex d IIC Ex e II, Class I, II, III, Class II Div 2 Groups EFG, Enclosure Type 3, 4 and 4X, Code of Protection Category Class I Div 2 Groups ABCD, Class III CSA C22.2 No. 174-M1984, CSA C22.2 No. 25-1966, CAN/CSA/ /CSAC22.2 No. 18-92, CAN/CSACompliance Standards C22.2 No. 94-M91, CAN/CSAN/ N/CSAE60079-0-2001, IEC 60079-0 1998, CAN/CSA-E79-7-95 UL Listing File Number UBWE.E200163, CYMJ.E256366, FDJR.E256367 Ordinary & Wet Locations, Class I, Zone 1, AEx e II, Class I, Zone 2, AEx e II Code of Protection Category Compliance Standards UL 514B, ANSI / UL 60079-0, ANSI / UL 60079-7 LL POCC GB. 05.B01912 GOST R Certicate Number Code of Protection Category Ex d IIC U / Ex e II U L L L Compliance Standards OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 GGTN Permit Number PPC 00-18262 GOST K Certicate Number KZ7500052.05.01.00063 RoK Permit for Use Number 08-067693 Lloyds Approval Number 01/00172 DNV Approval Number E-6157 ABS Approval Number 01-LD 234401-PDA Continuous Operati a ng Temperature -60C to +130C ati Ingress Protection Rating IP66, IP67, IP68 Deluge Protection Compliance DTS01 : 91 Deluge Protection Document ITS 01005029 - D Cable Gland Material Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel Seal Material LSF Thermoplastic Elastomer Single Wire Armour ur (SW (SWA), Aluminium Wire Armour (AWA), Pliable Wire Armour Cable Type (PWA), Steel T ape Armour (STA), Wire Braid Armour, Aluminium Strip Armour (ASA), Screened Flexible Wire Braid (e.g. CY / SY), Armored & Jacketed Armour Clamping Reversible Armour Cone & AnyWay Universal Clamping Ring Inner CDS System & Unique "LRS" Outer Seal (Load Retention Seal) Sealing Technique Sealing Area(s) Cable Inner Bedding & Cable Outer Sheath Optional Accessories Locknut, Shroud, Entry Thread Seal, Serrated dW Washer, Ear Earth T ag, Adaptor/Reducer Type Design Specication ATEX Certication
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Note: Versions with dedicated armour cones, ,T Type T3CDSW for SWA cables only, and dT Type T3CDSX for all other approved cable types also available.types also available.
Note:Stepped Cone is suitable for SWA cables, Grooved Cone is suitable for all other approved armoured cables
Minimum Thread Length E 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0
Cable Bedding Diameter A Min 3.1 6.1 6.5 11.1 11.1 17.0 22.0 29.5 35.6 40.1 47.2 52.8 59.1 66.6 80.0 90.0 100.0 Max 8.7 11.7 14.0 20.0 20.0 26.3 32.2 38.2 44.1 50.0 56.0 62.0 68.0 80.0 91.0 98.0 115.0
Across Overall Armour Range Flats Cable Grooved Cone Stepped Cone D Diameter B Min Max Min Max Min Max 1.0 1.25 1.25 1.6 1.6 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.15 4.0 4.0 4.0 Max 24.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 123.0 133.4 146.1 6.1 11.5 0.15 1.0 0.9 9.5 15.9 0.15 1.0 0.9 12.5 20.9 0.15 1.0 0.9 14.0 22.0 0.15 1.0 1.25 18.2 26.2 0.15 1.0 1.25 23.7 33.9 0.15 1.0 1.6 27.9 40.4 0.15 1.0 1.6 35.2 46.7 0.15 1.0 2.0 40.4 53.1 0.15 1.0 2.0 45.6 59.4 0.15 1.0 2.0 54.6 65.9 0.15 1.0 2.0 59.0 72.1 0.15 1.0 2.0 66.7 78.5 0.15 1.0 2.0 76.2 90.4 0.25 1.6 3.15 86.1 101.5 0.25 1.6 3.15 101.5 110.3 0.25 1.6 3.15 114.2 123.3 0.25 1.6 3.15 All dimensions in millimetres
Across Corners D Max 26.6 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 138.0 147.6 161.9
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Nominal Protrusion Length F 70.0 70.0 72.0 82.0 82.0 85.0 86.0 98.0 100.0 108.0 103.0 105.0 114.0 140.0 170.0 210.0 250.0
Cable Gland Weight (Kgs) 0.170 0.170 0.256 0.384 0.379 0.560 0.848 1.055 1.521 1.750 1.685 2.345 3.200 5.100 6.500 7.000 7.800
Note: Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available.
www.ducab.com
Technical Data
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Code of Protection Category Compliance Standards CSA Certication Code of Protection Category Compliance Standards UL Listing File Number Code of Protection Category Compliance Standards GOST R Certicate Number Code of Protection Category Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number DNV Approval Number ABS Approval Number Continuous Operating Temperature Ingress Protection Rating Deluge Protection Compliance Deluge Protection Document Cable Gland Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories T3CDS BS 6121:Part 1:1989, EN 50262:1999, UL 514B SIRA 09 ATEX 1347X ATEX II 2/3 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC EN 60079-0:2006, EN 60079-1:2004, EN 60079-7:2003, EN 60079-15:2005, EN 61241-0:2004, EN 61241-1:2004 IECEx SIR 07.005X Ex d IIC / Ex e II / Ex nR II / Ex tD A21 IP66 IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2006, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 1310517 Ex d IIC Ex e II, Class I, II, III, Class II Div 2 Groups EFG, Enclosure Type 3, 4 and 4X, Class I Div 2 Groups ABCD, Class III CSA C22.2 No. 174-M1984, CSA C22.2 No. 25-1966, CAN/CSA-C22.2 No. 18-92, CAN/CSAC22.2 No. 94-M91, CAN/CSA-E60079-0-2001, IEC 60079-0 1998, CAN/CSA-E79-7-95 UBWE.E200163, CYMJ.E256366, FDJR.E256367 Ordinary & Wet Locations, Class I, Zone 1, AEx e II, Class I, Zone 2, AEx e II UL 514B, ANSI / UL 60079-0, ANSI / UL 60079-7 LL POCC GB. 05.B01912 Ex d IIC U / Ex e II U L L L OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 PPC 00-18262 KZ7500052.05.01.00063 08-067693 01/00172 E-6157 01-LD 234401-PDA -60C to +130C IP66, IP67, IP68 DTS01 : 91 ITS 01005029 - D Brass, Electroless Nickel Plated Brass, Aluminium, Stainless Steel LSF Thermoplastic Elastomer Single Wire Armour (SWA), Aluminium Wire Armour (AWA), Pliable Wire Armour (PWA), Steel T ape Armour (STA), Wire Braid Armour, Aluminium Strip Armour (ASA), Screened Flexible Wire Braid (e.g. CY / SY), Armored & Jacketed Reversible Armour Cone & AnyWay Universal Clamping Ring Inner CDS System & Unique "LRS" Outer Seal (Load Retention Seal) Cable Inner Bedding & Cable Outer Sheath Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth T ag, Adaptor/Reducer
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Note: Versions with dedicated armour cones, Type T3CDSW for SWA cables only, and Type T3CDSX for all other approved cable types also available.types also available.
Note:Stepped Cone is suitable for SWA cables, Grooved Cone is suitable for all other approved armoured cables
Note: Alternative armour clamping range available for non-standard armour sizes. Marine approvals including Lloyds, DNV & ABS are also available from Ducab. # Other thread forms are available.
www.ducab.com
The Ducab PXSS2K cable gland is suitable for use with all forms of equipment protection permitted in Zone 1, Zone 2, Zone 21 & Zone 22 provided always that the prevailing code of practice for selection and installation is observed, e.g. IEC 60079-14.
Technical Data
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PXSS2K BS 6121:Part 1:1989, EN 50262:1999, UL 514B, UL 886, UL 2225, UL 2227 SIRA 09 ATEX 1346X
Type Design Specication ATEX Certication Code of Protection Category Compliance Standards IECEx Approval Number Code of Protection Category Compliance Standards UL Listing File Number Code of Protection Category Compliance Standards CUL Listing File Number Code of Protection Category ry Compliance Standards GOST R Certicate Number Code of Protection Category Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number Lloyds approval Number DNV Approval Number ABS Approval Number Continous Operating Temperature Ingress Protetcion Rating Ingress Protection Document Deluge Protection Compliance Deluge Protection Document NEMA Rating Cable Gland Material Seal Material Cable Type Sealing Technique Sealing Area(s) Optional Accessories
IECEx SIR 06.0044X Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66, Ex d I, Ex e I E IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 FLDW.E201187, CYMX.E161256, EBMB.E253914 Class I, Div 2, ABCD, Class II, Div 2, F & G, Class I, Zone 1, AEx d IIC, AEx e II UL514B, UL 886, UL 2225, UL2227 FLDW7.E201187, CYMX7.E161256 Class I, Div 2, ABCD, Class II, Div 2, F & G UL514B, UL 886, UL 2225, UL2227 LL POCC GB. 05.B01912 E d IIC U / Ex e II U Ex
EN 60079-0: 2004, EN 60079-1: 2004, EN 60079-7: 2003, EN 60079-15: 2003, EN 61241-0: 2004 EN 61241-1: 2004
ATEX I I 2 GD Ex d IIC, Ex e II, Ex nR II,Ex tD A21 IP66 - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC, ATEX IM2, Exd I / Exe I
PPC 00-18262 KZ7500052.05.01.00063 08-067693 01/00172 E-6157 01-LD 234401-PDA -60C to +100C IP IP66, IP67, IP68 5046 C549J DTS01 : 91 5046 C549J-D NEMA 4X Brass, Electroless Nickelplated Brass, Stainless Steel, Aluminium LSF Thermoplastic Elastomer / Epoxy Resin Barrier Compound Unarmoured Displacement Seal Inner Compound Barrier & Cable Outer Sheath Locknut, Shroud, Entry Thread Seal, Serrated Washer, Ear Earth th T ag, Adaptor/R ptor educer ptor/R
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Note: This standard design concept is also available with bi-code approvals, suitable for installation in systems complying with NEC wiring code rules.
Across Nominal Corners Protrusion D Length F Max 26.6 26.6 33.3 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 58.5 58.5 60.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0
PVC Shroud Reference* PVC04 PVC04 PVC04 PVC09 PVC09 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32
Cable Gland Weight (Kgs) 0.200 0.200 0.250 0.403 0.555 0.600 0.605 0.620 0.705 0.730 1.150 1.300 2.700
www.ducab.com
The Ducab PX2K cable gland is suitable for use with all forms of equipment protection permitted in Zone 1, Zone 2, Zone 21 & Zone 22 provided always that the prevailing code of practice for selection and installation is observed, e.g. IEC 60079-14.
The PX2K is supplied in kit form inclusive of two detachable armour cones. Stepped Cone is suitable for SWA cables, Grooved Cone is suitable for all other approved armoured cables.
Type Design Specication ATEX Cetication Code of Protection Category Compliance Standards
Technical Data
EN 60079-0:2004, EN 60079-1:2004, EN 60079-7:2003, EN 60079-15:2003, EN 61241-0:2004, EN 61241-1:2004 IECEx Approval Number IECEx SIR 06.0044X E Code of Protection Category E d IIC, Ex e II, Ex nR II, Ex tD A21 IP66 Ex IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, Compliance Standards IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 LL GOST R Certicate Number POCC GB. 05.B01912 Code of Protection Category egory E d IIC U, Ex e II U Ex L L L OCT P 52350.0-2005, OCT P 52350.1-2005, OCT P 52350.7-2005 Compliance Standards GGTN Permit Number PPC 00-18262 F GOST K Certicate Number KZ7500052.05.01.00063 RoK Permit for Use Number 08-067693 Lloyds Approval Number 01/00172 DNV Approval Number E-6157 ABS Approval Number 01-LD 234401-PDA ContinuousOperatingTemperature -60C to +100C Ingress Protection Rating IP IP66, IP67, IP68 Ingress Protection Document 5046 C549G Deluge Protection Compliance DT 1 : 91 DTS0 Deluge Protection Document 5046 C549G-D Cable Gland Material Brass, Electroless Nickelplated Brass, Stainless Steel, Aluminium B Seal Material LSF Thermoplastic Elastomer/Epoxy Resin Barrier Compound D Wire Braid Armour, Single Wire Armour (SWA),Screened Flexible WireBraid Cable Type (e.g. CY / SY), Steel lT ape Armour (STA) Pliable Wire Armour (PWA) Armour Clamping Detachable Compound Tube / Cone & Any Way Universal Clamping Ring LL Sealing Technique Unique "LRS" Outer Seal (Load Retention Seal) 05 Sealing Area(s) Inner Compound Barrier & Cable Outer Sheath Note:Dedicated version for Steel Wire Armour type is PX2KW. W. Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth T ag, Dedicated version for all other Armour types is PX2KX Optional Accessories Adaptor/Reducer
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ATEX II 2 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66 - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC
Note: This standard design concept is also available with bi-code approvals, suitable for installation in systems complying with NEC wiring code rules.
Armour Range Diameter Number Overall Across Across Nominal Over Cable Minimum of Grooved Stepped Flats Corners Protrusion Thread Conductors Cores Diameter D Cone Cone Length A B D Length E F Max Max Min Max Min Max Min Max Max Max 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 12.6 12.6 12.6 17.5 17.5 23.6 30.0 36.6 41.0 47.9 53.7 59.8 64.3 75.3 15 15 15 29 29 51 80 122 149 205 259 320 364 500 6.1 9.5 12.5 14.0 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7 76.2 11.5 15.9 20.9 22.0 26.2 33.9 40.4 46.7 53.1 59.4 65.9 72.1 78.5 90.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.0 0.9 1.25 24.0 1.0 0.9 1.25 24.0 1.0 0.9 1.25 30.5 1.0 1.25 1.6 37.5 1.0 1.25 1.6 37.5 1.0 1.6 2.0 46.0 1.0 1.6 2.0 55.0 1.0 2.0 2.5 60.0 1.0 2.0 2.5 70.0 1.0 2.0 2.5 75.0 1.0 2.0 2.5 80.0 1.0 2.0 2.5 89.0 1.0 2.0 2.5 99.0 1.6 3.15 3.15 114.0 26.6 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0
PVC Shroud Reference* PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32
Cable Gland Weight (Kgs) 0.200 0.200 0.230 0.330 0.330 0.510 0.720 0.825 0.860 1.450 1.600 2.300 3.050 5.000
www.ducab.com
Technical Data
Type Design Specication ATEX Cetication Code of Protection Category Compliance Standards IECEx Approval Number Compliance Standards Gost R Ex Certicate Code of Protection Category Compliance Standards GGTN Permit Number Code of Protection Category
PX2KPB BS 6121:Part 1:1989, EN 50262:1999 SIRA 09 ATEX 1346X ATEX II 2 GD Ex d IIC, Ex e II, Ex nR II, Ex tD A21 IP66 - Equipment Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC EN 60079-0:2004, EN 60079-1:2004, EN 60079-7:2003, EN 60079-15:2003, EN 61241-0:2004, EN 61241-1:2004 IECEx SIR 06.0044X Ex d IIC, Ex e II, En nR II, Ex tD A21 IP66 IEC 60079-0:2004, IEC 60079-1:2003, IEC 60079-7:2001, IEC 60079-15:2005, IEC 61241-0:2004, IEC 61241-1:2004 LL POCC GB. 05.B01912 Ex d IIC U / Ex e II U L L L OCT P 52520.0-2005, OCT P 52520.1-2005, OCT P 52520.7-2005 PPC 00-18262 KZ7500052.05.01.00063 08-067693 01/00172 E-6157 01-LD 234401-PDA -60C to +100C IP66, IP67, IP68 5046 C549G DTS01 : 91 5046 C549G-D Brass, Electroless Nickelplated Brass, Stainless Steel, Aluminium LSF Thermoplastic Elastomer / Epoxy Resin Barrier Compound
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GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number DNV Approval Number ABS Approval Number
Continuous Operating Temperature Ingress Protection Rating Ingress Protection Document Deluge Protection Document Cable Gland Material Seal Material Cable Type Armour Clamping Sealing Area(s)
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Lead Sheathed and Single Wire Armour (SWA), Aluminium Wire Armour (AWA), Steel T ape Armour (STA), Wire Braid Armour, Aluminium Strip Armour (ASA), Pliable Wire Armour (PW WA)
Optional Accessories
Note: Dedicated version for Steel Wire Armour type is PX2K KWPB Dedicated version for all other Armour types is PX2KXPB
Armour Range Diameter Overall Across Across Nominal Number Over Cable Minimum Grooved Stepped Flats D Corners Protrusion Thread Conductors of Cores Diameter Cone Cone D Length A B Length E F Max Max Min Max Min Max Min Max Max Max 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 15.0 12.6 12.6 12.6 17.5 17.5 23.6 30.0 36.6 41.0 47.9 53.7 59.8 64.3 75.3 15 15 15 29 29 51 80 122 149 205 259 320 364 500 6.1 9.5 12.5 14.0 18.2 23.7 27.9 35.2 40.4 45.6 54.6 59.0 66.7 76.2 11.5 15.9 20.9 22.0 26.2 33.9 40.4 46.7 53.1 59.4 65.9 72.1 78.5 90.4 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.0 1.6 0.9 0.9 0.9 1.25 1.25 1.6 1.6 2.0 2.0 2.0 2.0 2.0 2.0 3.15 1.25 1.25 1.25 1.6 1.6 2.0 2.0 2.5 2.5 2.5 2.5 2.5 2.5 3.15 24.0 24.0 30.5 37.5 37.5 46.0 55.0 60.0 70.0 75.0 80.0 89.0 99.0 114.0 26.6 26.6 33.3 40.5 40.5 51.0 61.0 66.5 78.6 83.2 89.0 101.6 111.1 128.6 58.5 58.5 60.5 67.5 67.5 69.5 78.0 75.5 80.5 91.5 92.0 99.0 102.0 120.0
PVC Shroud Reference * PVC04 PVC04 PVC06 PVC09 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30 PVC32
Sealing Technique
Detachable Compound nd T Tube / Cone & AnyWay Universal Clamping Ring Unique "LRS" Outer Seal (Load Retention Seal) Inner Compound Barrier & Cable Outer Sheath Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth hT ag, Adaptor/Reducer
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Cable Gland Weight (Kgs) 0.200 0.200 0.230 0.330 0.330 0.510 0.720 0.825 0.860 1.450 1.600 2.300 3.050 5.000
www.ducab.com
CABLE GLANDS
Technical Information Industrial Glands Fire Performance Cable Glands Insulated Cable Glands Hazardous Area Glands
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Application
The Ducab Connect range of Cable Connectors & Cable Glands for Hazardous and Wet Locations are versatile enough to meet virtually all situations where exible and non exible cables are used instead of pipe conduit systems. Designed for both offshore and onshore requirements the options available cover Armoured, Armored & Jacketed and Non-Armored (e.g. IEEE45) Types and also Interlocked or Corrugated Continuously Welded MC (or MC-HL), and T eck cables.
Products
Solutions for virtually all-conceivable cables permitted for use in hazardous locations when installed in both Class / Divisions and Class / Zones classication concepts.
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Technical Data
Type Design Specication CSA Approval Certicate Number
Code of Protection Category TMCX UL 514B, UL 886, UL 2225, UL 2279 1129339 Class I Div 1 & 2 Groups ABCD, Class II Div 1 & 2 Groups EFG, Class III Div 1 & 2, Class I Zone 1 Ex d IIC, Enclosure Type 3, 4 and 4X CAN/CSA-C22.2 Number 18-92, CSA C22.2 Number 25-1966, CSA C22.2 Number 174-M1984, CAN/CSA-C22.2 Number 94-M91, CAN/CSA-E60079-02001, IEC 60079-0 1998, CAN/CSA E79-1-95, CAN/CSA-E79-7-95 CYMX7.E161256, CYMJ.E256366 Class I Div 1 & 2 Groups ABCD, Class II Div 1 & 2 Groups EFG, Class III Div 1 & 2, Class I Zone 1 AEx d IIC, Ordinary & Wet Locations UL 514B, UL 886, UL 2225, UL 2227, ANSI/UL 60079-0, ANSI/UL 60079-1 POCC GB. Ex d IIC U / Ex e II U
U
C A
Compliance Standards UL Listing File Number Code of Protection Category Compliance Standards GOST R Certicate Number Code of Protection Category Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number DNV Approval Number ABS Approval Number Continuous Operating T emperature Ingress Protection Rating NEMA Rating Standard Cable Connector Material Alternative Cable Connector Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories
LL
05.B01912
PPC 00-18262 KZ7500052.05.01.00063 08-067693 01/00172 E-6157 01-LD 234401-PDA -60C to +130C IP66 NEMA 4X Copper Free Aluminum (<0.4%) Electroless Nickel Plated Brass, Stainless Steel LSF Thermoplastic Elastomer / Epoxy Resin Barrier Compound Corrugated & Interlocked Metal Clad Armor (MC) or TECK, Continuously Welded Metal Clad Armor (MCHL) Earth Continuity in Contact With Metal Clad Armour Displacement Seal Inner Compound Barrier & Cable Outer Jacket
U
B D
Locknut, Shroud, Entry Thread Seal, Serrated Washer, Earth Tag, Adaptor/Reducer
LL
05
NP Brass
Metric
M20 M20 M25 M32 M40 M50 M50 M63 M63 M75 M90
Max
0.756 0.969 1.228 1.461 1.677 1.933 2.161 2.406 2.776 3.291 -
Max
0.503 0.669 0.917 1.150 1.386 1.618 1.854 2.087 2.320 2.545 2.965 3.485 4.020
Max
0.550 0.787 1.035 1.268 1.504 1.736 2.008 2.205 2.441 2.677 3.126 3.830 4.220
TMCX050SNB TMCX050SSS TMCX050NB TMCX075NB TMCX100NB TMCX125NB TMCX150NB TMCX050SS TMCX075SS TMCX100SS TMCX125SS TMCX150SS
TMCX250SNB TMCX250SSS 2-1/2 TMCX250NB TMCX300NB TMCX350NB TMCX400NB TMCX250SS TMCX300SS TMCX350SS TMCX400SS 2-1/2 3
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T echnical Data
Type Design Specication
CSA Approval Certicate Number Code of Protection Category Compliance Standards UL Listing File Number Code of Protection Category Compliance Standards GOST R Certicate Number Code of Protection Category Compliance Standards GGTN Permit Number GOST K Certicate Number RoK Permit for Use Number Lloyds Approval Number DNV Approval Number ABS Approval Number Continuous Operating T emperature Ingress Protection Rating NEMA Rating Standard Cable Connector Material Alternative Cable Connector Material Seal Material Cable Type Armour Clamping Sealing Technique Sealing Area(s) Optional Accessories
UL 514B, UL 886 1129339 Class II Div 1 & 2 Groups EFG, Class III Div 1 & 2, Class I Zone 1 Ex e II, Enclosure Type 3, 4 and 4X
TMC
C A
CAN/CSA-C22.2 Number 18-92, CSA C22.2 Number 25-1966, CSA C22.2 Number 174-M1984, CAN/CSA-C22.2 Number 94-M91, CAN/CSA-E60079-02001, IEC 60079-0 1998, CAN/CSA-E79-7-95 PJOX.E163112, CYMJ.E256366 Class II Div 1 & 2 Groups EFG, Class III Div 1 & 2, Class I Zone 1 AEx e II, Ordinary & Wet Locations
LL
05.B01912
Ex e II
PPC 00-18262 KZ7500052.05.01.00063 08-067693 01/00172 E-6157 01-LD 234401-PDA -60C to +130C IP66 NEMA 4X Copper Free Aluminum (<0.4%) Electroless Nickel Plated Brass, Stainless Steel LSF Thermoplastic Elastomer
B D
LL
05
NP Brass
TMC050SNB TMC050NB TMC075NB TMC100NB TMC125NB TMC150NB TMC200SNB TMC200NB TMC250SNB TMC250NB TMC300NB TMC350NB TMC400NB
NPT
1/2 1/2 1/2 3/4 3/4 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 1-1/2 2 2 2-1/2 2 2-1/2 3 3-1/2 4
Max
0.756 0.969 1.228 1.461 1.677 1.933 2.161 2.406 2.776 3.291 -
Max
0.503 0.669 0.917 1.150 1.386 1.618 1.854 2.087 2.320 2.545 2.965 3.485 4.020
Max
0.550 0.787 1.035 1.268 1.504 1.736 2.008 2.205 2.441 2.677 3.126 3.830 4.220
Envelope Diameter D
A/F
1.18 1.42 1.61 1.96 2.16 2.36 2.78 2.96 3.14 3.35 4.33 5.25 5.28
Shroud Reference*
PVC06 PVC09 PVC10 PVC13 PVC16 PVC18 PVC21 PVC24 PVC25 PVC27 PVC32 -
A/C
1.31 1.57 1.79 2.18 2.40 2.62 3.06 3.28 3.49 3.71 4.80 5.82 5.84
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CABLE GLANDS
Technical Information Industrial Glands Fire Performance Cable Glands Insulated Cable Glands Hazardous Area Glands North American Specication Connectors
Accessories
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Application
The Ducab Connect range of Thread Conversion Adaptors, Reducers and associated products are available for use in Industrial, Marine and Hazardous Area applications, and are particularly suited to construction projects where a high volume of cables of all types and sizes are being installed. When the cable gland ts the cable but its connecting thread differs from that of the equipment the best solution may be to use a Ducab thread conversion adaptor, especially when schedules are critical and time is of the essence. Ducab thread conversion adaptors and reducers offer the exibility of allowing the job to progress by using a standard off the shelf product to save time and ultimate cost compared with modifying hole sizes in equipment.
Products
In addition to Thread Conversion Adaptors and Reducers, Ducab Products also provides, Unions, Stopper Plugs, Breather / Drain Plugs and Insulated Adaptors. All products in this range are available in a variety of materials, both metallic and non-metallic, and can be supplied in a combination of different thread forms and sizes including Metric, PG, NPT , BSP etc.
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M16 M20 M25 M32 M40 M50 M63 M75 5/8" ET 3/4" ET 1" ET 1 1/4" ET 1 1/2" ET 2" ET 2 1/2" ET 3" ET PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 PG42 PG48 1/2" NPS (M) 3/4" NPS (M) 1" NPS (M) 1/4" NPS 1 (M) 1 1/2" NPS (M) 2" NPS (M) 2 1/2" NPS (M) 3" NPS (M) 3 1/2" NPS (M) 4" NPS (M) 1/2" NPT 3/4" NPT 1" NPT 1 1/4" NPT 1 1/2" NPT 2" NPT 2 1/2" NPT 3" NPT 3 1/2" NPT 4" NPT 1/2" BSPP 5/8" BSPP 3/4" BSPP 1" BSPP 1 1/4" BSPP 1 1/2" BSPP 2" BSPP 2 1/2" BSPP 3" BSPP
Ex d / Ex e Certied Reducer
Ex d / Ex e Certied Adaptor
Non-Certied Adaptor
*The Selection T able above indenties the standard thread options produced and is intended to aid the user in the selection process. For any requirements not listed above please consult Ducab.
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737SERIES
ADAPTOR
NYLON ADAPTOR
REDUCER
Thread Conversion Adaptor & Reducer Type 737 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection.
The Ducab Type 737 range of Thread Conversion Adaptors & Reducers is designed to provide exibility and versatility in the execution of construction works when there is a conict between the type or size of the cable gland thread and the cable entry hole in the equipment. These Thread Conversion Adaptors & Reducers are available with Male to Female connection threads and can be supplied with thread conversion between the forward and rear threads to either an increased or reduced size or a different thread type, e.g. Metric to NPT , or NPT to Metric. Please refer to page 161 for further infromation on the options available. A General Purpose Industrial version is also available. Ducab 737 Thread Conversion Adaptors & Reducers are available in Brass, Aluminium, Stainless Steel or Nylon and can be supplied for both Industrial and Hazardous Area applications, with Ex d & Ex e Component Approval (Nylon Version is Ex e only). The Ducab 737 Adaptor & Reducer range is also optionally available with an integral O Ring seal when the male thread is parallel. A non-metallic version is also available on request to complement non metallic enclosures.
T echnical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards Continous Operating Temperature Ingress Protection Rating Materials Optional Accessories
737
BS 6121: Part 1: 189, EN 50262:1999 SIRA O1 ATEX 1284U, SIRA O1 ATEX 1003 ATEX ATEX II 2 GD Ex d IIC & Ex e II, Component and Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC IM 2 Ex d I & Ex e I. ATEX II 2 GD Ex e II only on Nylon version.
IECEx SIR07.0052U Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X (Ex e II / Ex tD A21 IP6X for Nylon only) EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC60079-7, IEC 61241-1 -60C to +200C (Metallic), -20C to +60C (Nylon) IP66 or IP68 when tted with a DucabO Ring or Entry Thread Sealing Washer Brass, Nickel Plated Brass, Aluminium, Stainless Steel Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer
From From From From From From From Table C Table D Table C Table B Table E Table A Table D on Page 2 on Page 2 on Page 2 on Page 2 on Page 2 on Page 2 on Page 2
737
HOW TO ORDER * e.g. 737 D M 2 M 3 - 4 = Dual Certied Ex d & Ex e M20 (M) x M25 (F) - Stainless . Steel
Standard Hazardous Area Marking Includes for ATEX certication. When ordering please notify DucabProducts in your order if alternative approval markings are required. Note: When ordering Adaptors & Reducers always state the Male Thread size rst. Note: The O ring detail illustrated is an optional extra.
It should be noted that when using Ducab Type 737 Thread Conversion Adaptors and Reducers in association with Explosion Protected electrical equipment the following basic rules must be observed in line with good engineering practice:1. No more than one conversion adaptor or reducer should be used at one time on any given cable entry.
2. Stopping plugs should be tted directly into unused entries of the equipment, and not into an adaptor or reducer. 3. The female connection thread of a Thread Conversion Adaptor shall step not more than one size up in the case of a thread gender change. Example ; M20 (M) to M25 (F) or M20 (M) to 3/4 NPT (f) is permitted Where as M20 (M) to M32 (F) or M20 (M) to 1 NPT (F) is not permitted
Additional Approvals
IEC Approval Certicate GOST Ex Approval Certicate CSA Approval Certicate UL Listing File Reference
1055233 Class I ABCD, Class II EFG, IP68 TYPE 4X Ex d / Ex e IIC EBNV.E214221 Class I ABCD, Class II EFG and Class III
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737SERIES
METRIC
M16 M20 M25 M32 M40 M50 M63 M75 M90 M100
ADAPTOR
REDUCER
END VIEW
MI6 M20 M25 M32 M40 M50 M63 M75 M90 M100 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4 A01 A02 R03 R05 R06 R07 R08 R09 R10 R11 A27 R03 R05 R12 R13 R14 R15 R16 R17 R18 A01 A01 A02 A02 A27 R04 R06 R07 R07 R14 A14 A02 R03 R05 R06 R07 A31 R08 A31 A12 R09 R092 A12 A13 R10 R11 R11 A13 R11 A02 R03 R05 R12 R13 A31 R14 A32 A33 R15 R16 A33 A34 R16 R17 R17 A34 R17 R18 R18 R18 R18 A14 A14 A02 A02 A03 R04 R06 R07 R07 R08
PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 PG42 PG48 A01 R01 R03 R05 R06 R07 R08 R09 R10 R11 R01 R03 R05 R12 R13 R14 R15 R16 R17 R18 A02 A02 A02 R01 R02 R04 R06 R07 R07 R08 A01 A02 R03 R07 R06 R07 R08 R09 R10 R11 A27 R03 R05 R12 R13 R14 R15 R16 R17 R18 A01 A01 A02 A02 R02 R04 R06 R07 R07 R08 A01 A02 R03 R05 R06 R07 R08 R09 R10 R11 A27 R03 R05 R12 R13 R14 R15 R16 R17 R18 A01 A01 A02 A02 A03 R04 R06 R07 R07 R08
PG
A01 R01 R03 R05 R06 R07 R08 R10 R10 R11
A03 A04 R05 R06 R07 R08 R09 R10 R11 A03 A04 R05 R12 R13 R14 R15 R16 R17 R18
A03 A04 A16 RO5 A17 R07 R06 R08 R07 R08 R08 R09 R09 R10 R10 R11 R11 A03 A04 R05 R12 R13 R14 R15 R16 R17 R18
A01 R01 R03 R05 R06 A21 R07 A24 A22 R08 R09 A22 A23 R09 R10 R10 A24 A25 A26 R10 R11 R11 R11 A25 A26 R11 R01 R03 R05 R12 R13 R14 A37 R15 A25 A38 A39 R16 R17 A38 A39 R17 R18 R18 A39 R18 A02 A02 A02 R01 R02 R04 R06 R07 R07 R08
A04 A04 R05 R06 R07 R08 R09 R2 R11 A27 A04 R05 R12 R13 R14 R15 R16 R17 R18
A03 A04 A07 R06 R07 R08 R09 R10 R11 A04 A04 A07 R12 R13 R14 R15 R16 R17 R18
PG
PG7 A01 PG9 A01 PG11 A02 PG13.5 A02 PG16 R03 PG21 R04 PG29 R06 PG36 R07 PG42 R07 PG48 R08
A09 A09 A10 A11 R07 A10 A11 R08 R08 A11
Table B
737 ADAPTOR DETAIL Across Flats Dimension A Across Corners Diameter B Male Thread Length C Female Thread Length D Protrusion Length F Nominal Bore G 737 ADAPTOR DETAIL Across Flats Dimension A Across Corners Diameter B Male Thread Length C Female Thread Length D Protrusion Length F Nominal Bore G 737 REDUCER DETAIL Across Flats Dimension A Across Corners Diameter B Male Thread Length C Female Thread Length E Protrusion Length F
A01 24.0 26.6 15.0 16.0 20.0 8.0 A21 65.0 72.0 15.0 16.0 20.0 42.0 R01 24.0 26.6 15.0 20.0 5.0
A02 A03 A04 A05 A06 24.0 30.0 30.0 33.0 36.0 26.6 33.3 33.3 36.6 40.0 15.0 15.0 15.0 15.0 15.0 16.0 16.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 20.0 13.5 13.5 19.0 20.0 20.0 A22 A23 A24 A25 A26 80.0 95.0 70.0 95.0 123.0 89.0 105.0 80.0 105.0 138.0 15.0 15.0 15.0 25.0 25.0 23.0 25.0 16.0 25.0 25.0 27.0 30.0 20.0 30.0 35.0 55.0 65.0 55.0 75.0 80.0 R02 R03 R04 R05 R06 27.0 30.0 33.0 36.0 46.0 30.0 33.3 36.6 40.0 51.0 15.0 15.0 15.0 15.0 15.0 20.0 20.0 20.0 20.0 20.0 5.0 5.0 5.0 5.0 5.0
A07 36.0 40.0 15.0 16.0 20.0 26.0 A27 27.0 30.0 15.0 16.0 20.0 14.0 R07 55.0 61.0 15.0 21.0 6.0
A08 46.0 51.0 15.0 16.0 20.0 29.0 A28 55.0 6.0 16.0 16.0 20.0 38.0 R08 70.0 77.6 15.0 21.0 6.0
A09 A10 A11 55.0 60.0 70.0 61.0 66.5 77.6 15.0 15.0 15.0 16.0 21.0 16.0 20.0 6.0 20.0 32.0 42.0 42.0 A29 A30 A31 60.0 70.0 80.0 66.5 77.6 89.0 25.0 16.0 16.0 17.0 16.0 16.0 20.0 20.0 20.0 38.0 38.0 49.0 R09 R10 R11 80.0 95.0 110.0 89.0 105.0 122.0 15.0 15.0 19.0 25.0 25.0 29.0 10.0 10.0 10.0
A12 100.0 110.0 15.0 20.0 24.0 65.0 A32 80.0 89.0 23.0 16.0 20.0 60.0 R12 46.0 51.0 16.0 22.0 6.0
A13 110.0 122.0 19.0 20.0 24.0 79.3 A33 100.0 110.0 5.0 20.0 24.0 75.0 R13 50.0 55.4 16.0 22.0 6.0
A14 24.0 26.6 15.0 16.0 20.0 9.7 A34 114.0 132.0 36.0 22.0 38.0 75.0 R14 65.0 72.1 16.0 22.0 6.0
A15 A16 A17 46.0 41.0 41.0 51.0 43.5 46.0 15.0 15.0 15.0 16.0 16.0 16.0 20.0 20.0 20.0 20.0 20.0 26.0 A35 A36 A37 46.0 65.0 95.0 51.0 72.0 105.0 16.0 16.0 23.0 16.0 16.0 25.0 20.0 20.0 30.0 26.3 38.0 60.0 R15 R16 R17 80.0 95.0 110.0 88.6 105.0 122.0 23.0 25.0 25.0 29.0 35.0 35.0 6.0 10.0 10.0
A18 46.0 51.0 15.0 16.0 20.0 32.0 A38 110.0 122.0 25.0 27.0 32.0 75.0 R18 123.0 138.0 29.0 39.0 10.0
A19 55.0 61.0 15.0 15.0 27.0 29.0 A39 127.0 146.0 36.0 36.0 39.0 75.0 -
A20 55.0 61.0 15.0 16.0 20.0 42.0 A40 36.0 40.0 15.0 16.0 20.0 14.0 -
To obtain Ducab 737 Adaptor & Reducer nominal dimensions, follow the steps below:Step 1 - Select male thread by consulting the left hand column of table A Step 2 - Select the female thread size by consulting column headings at the top of table A, and by cross referencing this with the selection in step 1, identify the key reference number prexed A for Adaptor and R for reducer. Step 3 - Using this key reference number, please refer to the corresponding dimensions in Table B. Please note that the data in tables A and B above include Adaptors and Reducers which are certied for use in Hazardous Areas. Dimension data for other Industrial versions is available from Ducab on request.
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747SERIES
Stopper Plugs
TYPE A
TYPE B
Stopper Plug Type 747 with Flameproof Ex d IIC form of protection, with and without T amper-proof facility.
The Ducab Type 747 range of Flameproof Ex d Stopper Plugs is designed to provide a permanent or temporary means of blanking unused cable entry holes in Flameproof enclosures enabling the equipment to be safely deployed in the hazardous area. A General Purpose Industrial version is also available. Always inserted from the outside of the enclosure, these Stopper Plugs are available with both external (Type A) and internal (Type B) Allen Key facility. The 747 Type B Stopper Plug is considered as tamper-proof since it can only be removed from the inside, after the equipment has been de-energised and the terminal chamber cover removed.
Ducab Type 747 Stopper Plugs are available in Brass, Aluminium, Stainless Steel or Nylon (Exe) and can be supplied for both Industrial and Hazardous Area applications, with a variety of thread forms and sizes, including NPT .
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards 747 (Type A & Type B) BS 6121: Part 1: 1989, EN 50262:1999 SIRA 01 ATEX 1284U, SIRA 02 ATEX 1003X ATEX ATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC IM 2 Ex d I & Ex e I
IECEx SIR07.0056U Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1
Continous Operating Temperatures -60C to + 200C (-20C to +60C Nylon version) Ingress Protection Rating Materials
TYPE A
Note:For Tamper Proof Type B Stopper Plugs please substitute the letter A
All dimensions shown are in millimetres unless otherwise stated Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
Gost Ex Approval Certicate CSA Approval Certicate UL Listing le reference
1055233 Class I ABCD, Class II EFG, IP68 TYPE 4X Ex d IIC EBNV.E214221 Class I ABCD, Class II EFG, & Class III
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757SERIES
Stopper Plugs
Stopper Plug Type 757 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection
The Ducab Type 757 range of Stopper Plugs is designed to provide a permanent or temporary means of blanking unused cable entry holes in Flameproof and Increased Safety enclosures, enabling the equipment to be safely deployed in the hazardous area. The 757 range of Stopper Plugs is produced with a Hexagon Head, making it possible to install or remove with either an open ended or ring type spanner or wrench.
The Ducab Type 757 Stopper Plug design allows for the addition of an entry thread sealing washer, which is available as an optional extra. Alternatively, this is also available with an optional Integral Entry Thread O Ring seal.
Ducab Type 757 Stopper Plugs are available in Brass, Aluminium, Stainless Steel or Nylon (Ex e), and can be supplied for both Industrial and Hazardous Area applications, in a variety of thread forms and sizes.
T echnica l Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards
757 BS 6121: Part 1: 1989, EN 50262:1999 SIRA 01 ATEX 1284U, SIRA 02 ATEX 1003X ATEX ATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC IM 2 Ex d I & Ex e I
IECEx SIR07.0056U Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1
Continous Operating Temperatures -60C to + 200C (Metallic), -20C to +60C (Nylon) Ingress Protection Rating Optional Accessories Materials
C
IP66 or IP68 when tted with a DucabO Ring or Entry Thread Sealing Washer Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon.
Thread Size M16 X 1.5 M20 X 1.5 M25 X 1.5 M32 X 1.5 M40 X 1.5 M50 X 1.5 M63 X 1.5 M75 X 1.5 M90 X 2 M100 X 2
Across Flats A 24.0 24.0 30.0 36.0 46.0 55.0 70.0 80.0 95.0 110.0
Across Corners Diameter B 26.0 26.0 33.0 40.0 51.0 61.0 78.0 89.0 106.0 123.0
Protrusion Length C 5.0 5.0 5.0 5.0 6.0 6.0 6.0 6.0 6.0 6.0
Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
Gost Ex Approval Certicate CSA Approval Certicate UL Listing le reference POCC GB.
U U
LL
LL
05.B01369
1055233 Ex e II, IP68, Type 4X EBNV.E214221 Class I ABCD, Class II EFG & Class III
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767SERIES
Stopper Plugs
Brass
Nylon
Stopper Plug Type 767 with Flameproof Ex d I, Ex d IIC & Increased Safety Ex e I, Ex e II forms of protection
The Ducab Type 767 range of Stopper Plugs is designed to provide a permanent or temporary means of blanking unused cable entry holes in Flameproof and Increased Safety enclosures, enabling the equipment to be safely deployed in the hazardous area. The 767 range of Stopper Plugs is produced with a Dome Head as standard, and is equipped with an Allen Key recess making it impossible to remove with a standard spanner or wrench. A General Purpose Industrial version is also available. The Ducab Type 767 Stopper Plug design allows for the addition of an entry thread sealing washer, which is available as an optional extra. Alternatively, this is also available with an optional Integral Entry Thread O Ring seal. Ducab Type 767 Stopper Plugs are available in Brass, Aluminium, Stainless Steel or Nylon (Ex e), can be supplied for both Industrial and Hazardous Area applications, and can be supplied in a variety of thread forms and sizes.
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards 767 BS 6121: Part 1: 1989, EN 50262:1999 SIRA 01 ATEX 1284U, SIRA 01 ATEX 1003 ATEX ATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC I M2 Ex d I & Ex e I
IECEx SIR07.0056U Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP66 EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1
Continous Operating Temperatures -60C to + 200C (Metallic), -20C to +60C (Nylon) Ingress Protection Rating Optional Accessories Materials IP66 or IP68 when tted with a Ducab O Ring or Entry Thread Sealing Washer Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon.
HOW TO ORDER * e.g. 767 D M 2 - 4 = Dual Certied Ex d & Ex e - M20 - Stainless Steel
Note:For Integral Entry Thread O Ring Seal option please use the letter R after the form of protection in the Ordering Reference list opposite.
Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
Gost Ex Approval Certicate CSA Approval Certicate UL Listing le reference
LL LL POCC GB. 05.B01367, POCC GB. 05.B01369
U U
1055233 Class I ABCD, IP68, TYPE 4X Ex d / Ex e IIC EBNV.E214221 Class I ABCD, Class II EFG, & Class III
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777SERIES
Insulated Adaptors
Insulated Adaptor Type 777 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection.
The Ducab Type 777 Insulated Adaptor allows the Metallic Cable Gland, and ultimately the cable armour, to be effectively isolated from the equipment. The use of these Adaptors has proven to be an essential precaution in areas where electromagnetic noise and circulating eddy currents stray around any vulnerable cable system. Particularly relevant in Power Plants and in areas where highly sensitive instrumentation circuits are relied upon for interference free safety critical operations, the cable armour can still be connected to ground externally with the use of an earth tag tted between the cable gland and insulated adaptor. This allows the user to design his system around a single point earthing strategy and allows the operator to perform tests on the earth circuit without disconnection of the elements installed. A General Purpose Industrial version is also available. Ducab 777 Insulated Adaptors are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex d & Ex e Component Approval.
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards 777 BS 6121: Part 1: 1989, EN 50262:1999 SIRA 05 ATEX 1233U ATEX II 2 GD Ex d IIC & Ex e II Component, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC IECEx SIR 05.0044U Ex d IIC / Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-0, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-0, IEC 61241-1
Continuous Operating Temperatures -20C to + 60C Ingress Protection Rating Materials Accessories Included Optional Accessories IP68 Brass, Nickel Plated Brass, Aluminium, Stainless Steel Integral Entry Thread O Ring Seal Locknut, Serrated Washer
All dimensions shown are in millimetres unless otherwise stated Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
GOST R Certicate Number CSA Approval Certicate POCC GB.
LL
05.B01912
780SERIES
Unions
B
Dimension E
Union Type 780 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection.
The Ducab Type 780 Metallic Union is designed to allow connection of rigid and exible conduit, or terminated cable glands, to any xed equipment. The 780 Unionprovides a running connection by means of an integral coupling arrangement that eliminates the need to rotate the conduit, or cable, or equipment to achieve a correct termination. The ease of installation offered by the 780 Union consequently makes the process of removing the conduit or other terminated cable entry device from the equipment a simple, fast and effective one. Available in Brass, Aluminium or Steenless Steel these Unions are approved for use in conjunction with Ex d and Ex e certied equipment and cable entry devices, and can also be supplied with thread conversion between the forward and rear threads to either a reduced size or a variety of different thread types, e.g. Metric to NPT , or NPT to Metric.
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards Continous Operating Temperature Ingress Protection Rating Materials Optional Accessories 780 BS 6121: Part 1: 1989 SIRA 01 ATEX 1284U ATEX II 2 GD Ex d IIC & Ex e II Component, Zone 1, Zone 2, Zone21, & Zone 22 - Gas Groups IIA, IIB, IIC
IECEx SIR07.0051U Ex d IIC / Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1 -60C to +200C IP66 or IP68 when tted with a DucabO Ring or Entry Thread Sealing Washer Brass, Nickel, Plated Brass, Aluminium, Stainless Steel Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer
A/F
30.0 30.0 34.0 41.0 49.0 60.0 72.0 84.0 99.0 113.0
A/C
33.0 33.0 39.0 47.0 56.0 69.0 83.0 97.0 114.0 130.0
All dimensions shown are in millimetres unless otherwise stated Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
Gost Ex Approval Certicate CSA Approval Certicate POCC GB.
Note : Versions with Male Parallel threads are, as an option, also available with an integral O Ring seal. For such options please add the sufx letter R after the type number (780) in the ordering reference above, e.g 780RDM2M2.
LL
LL
05.B01369
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Breather/Drain Plugs
Breather / Drain Plug Type 781 with increased Safety Ex e II form of protection.
The Ducab Type 781 Breather / Drain Plug is designed for Increased Safety Ex e apparatus that is susceptible to condensation or prone to moisture collection or ingress during normal operation. The Type 781 is designed to act as both a drainage device, when mounted in a bottom entry of the equipment, and also to enable the inside air to breathe with the external environment under normal ambient and atmospheric conditions, whilst excluding further dust and moisture from penetrating the enclosure. The Type 781 Breather / Drain Plug is supplied complete with an integral entry thread O ring seal, and a castellated locknut to facilitate drainage from inside the enclosure. A General Purpose Industrial version is also available. Metallic Breather / Drain Plugs are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex e Component Approval. Other thread forms (equivalent to metric sizes M20 and M25 only), including PG, BSPP , NPSM and Imperial (ET) available on request.
781SERIES
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards Continous Operating Temperature Ingress Protection Rating Materials Accessories Included 781 BS 6121: Part 1: 1989. SIRA 01 ATEX 1284U ATEX II 2 GD Ex e II Component, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC IECEx SIR07.0054U Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-7, IEC 61241-1 -60C to +200C IP66 (When tted in a bottom entry, perpendicular manner) Brass, Nickel Plated Brass, Aluminium, Stainless Steel, Nylon Integral Entry Thread O Ring Seal, Castellated Locknut
Castellated Locknut
Slotted Arrangement
O Ring
Filter prevents any dirt or other foreign bodies from entering the enclosure Breathing capabilities help to combat the build up of moisture and potential condensation in the apparatus. Slotted Entry Threads and Castellated Locknut allows excess water to ow into inverted drain device. Draining features enable release of any water that has penetrated the apparatus whilst maintaining the Increased Safety form of protection. Integral O Ring ensures an effective seal at the interface between the Breather/Drain device and the equipment.
Protrusion Height
M25 X 1.5
15
18.0
30.0
33.0
All dimensions shown are in millimetres unless otherwise stated Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
GOST Ex Approval Certicate CSA Approval Certicate
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787SERIES
90 Adaptors
Right Angled Adaptor Type 787 with Flameproof Ex d IIC & Increased Safety Ex e II forms of protection
The Ducab Type 787 Right Angled Adaptor is designed to protect cables when installed in conned spaces where the cable may otherwise be subject to excessive bending stress, and offers a means of connection where the cable cannot be installed in the usual perpendicular fashion. A General Purpose Industrial version is also available. These Right Angled Adaptors are available with Male or Female connection threads and can also be supplied with thread conversion between the forward and rear threads to either a reduced size or a different thread type, e.g. Metric to NPT, or NPT to Metric. The Ducab Type 787 Right Angled Adaptors are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex d & Ex e Component Approval.
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category IECEx Certication Detail Code of Protection Category Compliance Standards Continous Operating Temperatures Ingress Protection Rating Materials Optional Accessories
787 BS 6121: Part 1: 1989, EN 50262:1999 SIRA 01 ATEX 1284U ATEX ATEX II 2 GD Ex d IIC & Ex e II Component, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC IM 2 Ex d I & Ex e I
IECEx SIR07.0055U Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1 -60C to + 200C IP66 or IP68 when tted with a Ducab O Ring or Entry Thread Sealing Washer Brass, Nickel Plated Brass, Aluminium, Stainless Steel Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer
Bore Diameter D
14.3 20.3 26.8 32.7 44.6 48.0 61.0 73.0 88.0
Protrusion Length A Female Rear Thread Size Male to Female Female to Male Version Version
M20 X 1.5 M25 X 1.5 M32 X 1.5 M40 X 1.5 M50 X 1.5 M63 X 1.5 M75 X 1.5 M90 X 1.5 M100 X 1.5 31.0 41.0 49.0 62.0 82.0 90.0 95.0 96.0 100.0 37.0 67.0 69.0 74.0 96.0 102.0 108.0 110.0 120.0
Width B
43.0 45.0 52.0 65.0 60.0 84.0 95.0 111.0 125.0
Additional Approvals
IEC Approval Certicate Gost Ex Approval Certicate CSA Approval Certicate SIRA 05 Y 1089U LL LL POCC GB. 05.B01367, POCC GB. 05.B01369 1055233 Class I ABCD, Class II EFG, IP68, TYPE 4X Ex d / Ex e IIC
U U
Note: Versions with Male Parallel forward threads are, as an option, also available with an integral O Ring Seal. For such options please add the sufx letter R after the type number (787) in the ordering reference above, e.g 787RDM2M2.
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Adaptors
797SERIES
Male to Male
Female to Female
Male to Male & Female to Female Adaptor Type 797 with Flameproof Ex d I / Ex d IIC & Increased Safety Ex e I / Ex e II forms of protection.
The Ducab Type 797 Male to Male and Female to Female Adaptor is designed to convert an existing enclosure aperture to the opposite male or female thread form. These Male to Male & Female to Female Adaptors can also be supplied with thread conversion between the two threads to either a reduced size or a different thread type, e.g. Metric to NPT , or NPT to Metric. A General Purpose Industrial version is also available. The Ducab Type 797 Male to Male and Female to Female Adaptors are available in Brass, Aluminium or Stainless Steel and can be supplied for both Industrial and Hazardous Area applications, with Ex d & Ex e Component and Equipment Approval.
Technical Data
Type Design Specication ATEX Certication Detail Code of Protection Category 797 BS 6121: Part 1: 1989, EN 50262:1999 SIRA 01 ATEX 1284U, SIRA 02 ATEX 1003X ATEX II 2 GD Ex d IIC & Ex e II Component & Equipment, Zone 1, Zone 2, Zone 21, & Zone 22 - Gas Groups IIA, IIB, IIC ATEX IM 2 Ex d I & Ex e I IECEx SIR07.0052U Ex d I / Ex e I / Ex d IIC / Ex e II / Ex tD A21 IP6X EN 60079-0, EN 60079-1, EN 60079-7, EN 61241-1, IEC 60079-0, IEC 60079-1, IEC 60079-7, IEC 61241-1
Male to Male
Continous Operating Temperatures -60C to + 200C Ingress Protection Rating Materials IP66 or IP68 when tted with a DucabO Ring or Entry Thread Sealing Washer Brass, Nickel Plated Brass, Aluminium, Stainless Steel Locknut, Serrated Washer, Earth Tag, Entry Thread Sealing Washer
Female to Female
Optional Accessories
All dimensions shown are in millimetres unless otherwise stated Marked with ATEX certication details as standard. Alternative certication marking shown in the table below can be applied if requested at the time of ordering.
Additional Approvals
IEC Approval Certicate Gost Ex Approval Certicate CSA Approval Certicate SIRA 05 Y 1089U POCC GB.
U
Note: For Male to Male versions please substitute (x2) the letter F with a letter M in the ordering references above. Versions with Male to Male Parallel threads are, as an option, also available with an integral O Ring Seal. For such options please add thesufx letter R after the type number (797) in the ordering reference above, e.g. 797RDM2MM2M
LL
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E - X - A - M - P - L - E
Product Type Form of Protection Options Thread Form Thread Size Material
Metallic Ex e Industrial
Non-Metallic Ex e Industrial
757 Hexagon Head 757 Hexagon Head c/w O ring seal (*) 767 Dome Head
757
Note * This option is available only with parallel thread Stopper Plugs
T able A
Code
D E F G M U C
Dual Certied Ex d / Ex e Increased Safety Ex e Flameproof Ex d General Purpose Industrial Group 1 Mining (Ex d) UL Listed - Hazardous Locations CSA Approved - Ex d / Ex e
Form of Protection
T able D
Code Metric NPSM NPT M N T
1A 1 2 3 4 5 6 7 8 9 10 16 20 25 32 40 50 63 75 90 100 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3 1/2 4 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3 1/2 4
Imperial I
5/8 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3-1/2 4
BSP S
1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3 1/2 4
T able B
A B R
Code
Externally Secured - Non Tamper Proof Ex d Stopper Plug (Type A) Internally Secured - Tamper Proof Ex d Stopper Plug (Type B) Optional O ring
Options
T able C
M N P I T
Code
Thread Form
NPSM NPT PG Metric
T able E
Code
1 2 3 4 5
Material
Brass Aluminium Nylon Mild Steel Stainless Steel Nickel Plated Brass
B S
BSPP
Notes: Nominal dimensions shown in this catalogue may vary due to material availability. All dimensions shown are in millimetres unless otherwise stated. Within the parameters o ts hazardous area certication Ducab reserves the right to change the design and / or dimensions of any of the products illustrated without notice. For further information please contact Ducab.
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Ducab T erms & Conditions will apply to all sales orders unless otherwise contractually agreed. These can be obtained form Ducab ofces or online at www.ducab.com
Accessories
Earth Tags
Ducab slip on earth tags, Installed between the cable gland and equipment, provide an earth bond connection as specied in BS6121:Part 5:1993 and also complies with category B rating specied in BS EN 50262:1999. The following table of fault current ratings relates to Ducab Brass Earth T ags.
D A
Minimum Thickness
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Reference Diameter A
1/2 NPT 3/4NPT 1 NPT 1 1/4 NPT 1 1/2NPT 2 NPT 2 1/2 NPT 3 NPT 3 1/2 NPT
Minimum Thickness
1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
Nominal Diameter C
27.1 35.1 45.2 53.7 65.2 82.6 95.4 114.2 126.0
Nominal Centres F
33.1 35.6 43.1 45.4 58.1 66.8 73.0 85.0 118.0
Shrouds
Ducab manufacture a range of push on shrouds which are used to minimise the risk of dirt or foreign substances gathering on the Cable Gland body, and/or point of cable to gland interface. Standard shrouds are produced in Black PVC and PCP . Ducab LSF (Blue/Grey) shrouds are available from stock. T able below shows typical examples of Ducab shrouds.
Shroud Refrences
20/16 20S 20 25 32 40 50S 50 63S 63 75S 75 90
PVC32 PVC31 PVC32
PVC02 PVC04 PVC06 PVC09 PVC11 PVC13 PVC17 PVC20 PVC22 PVC25 PVC28 PVC30 PVC02 PVC04 PVC05 PVC09 PVC10 PVC13 PVC14 PVC17 PVC20 PVC22 PVC24 PVC26 PVC02 PVC04 PVC06 PVC09 PVC11 PVC15 PVC18 PVC21 PVC23 PVC25 PVC28 PVC30
E1W
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Accessories
Entry Thread Sealing Washers T o maintain the Ingress Protection rating between the equipment and cable gland it may be necessary to t an Entry Thread Sealing Washer at the gland entry interface. For Explosion Protected equipment it is essential to maintain the integrity of the degree of Ingress Protection at which the equipment has been rated. The need for a sealing washer will very much depend on the Ingress Protection rating and code of protection of the equipment and the type of entry holes available within that equipment.
A B
T o verify the effectiveness of the Ducab nylon entry sealing washers independent 3rd party tests to EN 60529 have been successfully conducted on Cable Glands at IP66, IP67 & IP68 levels of protection. Ducab can therefore provide Independent documentary evidence of such tests to the highest standards.
The Ducab Entry Thread Sealing Washers are produced in 2mm Thick White Nylon as standard which are recommended and meet the specied requirements of Shells Offshore operations.
For example when Ex e apparatus or terminal boxes which are permitted to have untapped through clearance holes it will be necessary to t a sealing washer to ensure that the minimum IP54 requirement (for gas / vapour hazards) is met. Whereas other equipment having tapped entry holes may not require a sealing washer to maintain the rated integrity of the installation, or the minimum requirement for the specied form of protection.
Ducab also offers as an alternative, cable glands, adaptors, reducers, and stopper plugs with Integral Entry Thread O Ring Seal, as pictured opposite.
White Metric Entry Thread Sealing Washers
Ordering Reference 16ETS2 20ETS2 25ETS2 32ETS2 40ETS2 50ETS2 63ETS2 75ETS2 90ETS2 Reference Diameter A M16 M20 M25 M32 M40 M50 M63 M75 M90 Minimum Thickness External Diameter B 25.4 28.6 35.0 44.5 50.8 65.0 76.2 95.0 110.0
Red Fibre Washers can also be supplied to order but careful consideration should be given to their use in sub zero climates where absorption, freezing and cracking have been known to occur, ultimately impairing the degree of Ingress Protection attainable.
To the best of our knowledge the information contained in this document is accurate at the time of going to print and Ducab reserve the right to improve or modify any products illustrated without prior notication. Ducab can not accept liability for any inaccuracies, errors or omission that may exist. It is the customers responsibility to ensure that the product is suitable for the application. www.ducab.com
Accessories
Locknuts
Brass Locknuts are the recommended items used in securing brass cable glands, unions, adaptors, reducers, and stopper plugs to a gland plate or into equipment.
Zinc Plated Mild Steel locknuts are a cost effective alternative to brass locknuts and should be used only in dry, low humidity conditions.
A
Aluminium locknuts are recommended when installing Ducab Aluminium Cable Glands to prevent the electrolytic action of galvanic corrosion which can occur when dissimilar metals are coupled together. Note: Alternative materials are also available.
Metric - Locknuts
Thread Diameter A M16 X 1.5 M20 X 1.5 M25 X 1.5 M32 X 1.5 M40 X 1.5 M50 X 1.5 M63 X 1.5 M75 X 1.5 M90 X 2.0 M100 X 2.0 Minimum Thickness 3.2 3.2 3.2 3.2 4.8 6.3 6.3 6.3 9.5 9.5 Across Flats Across Corners Dimension Diameter B C 22.0 24.0 30.0 36.0 46.0 55.0 70.0 80.0 108.0 122.0 25.4 28.6 35.0 42.0 53.0 64.0 81.0 98.0 125.0 141.5
NPT - Locknuts
Thread Diameter A 1/2 NPT 3/4NPT 1 NPT 1 1/4 NPT 1 1/2NPT 2 NPT 2 1/2 NPT 3 NPT 3 1/2 NPT Minimum Thickness 4.75 4.75 4.5 4.75 5.1 5.1 10.0 10.0 11.5 Across Flats Dimension B 27.0 33.0 41.0 50.0 60.0 70.0 79.0 108.0 114.0 Across Corners Diameter C 29.3 35.8 45.0 53.4 69.0 80.2 90.5 123.0 131.0
Serrated Washers
Available in Stainless Steel as standard, these shake-proof Serrated Washers tted internally to the equipment and before a locknut act as an anti-vibration device to prevent the cable gland or other cable entry device and locknut arrangement from inadvertently loosening in service. Note: Alternative materials are also available.
A
B
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Thread Construction Standards Metric Imperial Conduit (ET) PG BSPP BSPT ISO NPT NPSM ISO 965-1, ISO 965-3 medium t (6g) for external threads BS 31 : 1940 (1979), Table A DIN 40430 : 1971 BS 2779 : 1986 (1973) class A full form for external threads BS 21 : 1985 standard threads only as clause 5.4, gauging to clause 5.2 system A ISO 7/1 : 1982, gauging to ISO 7/2 clause 6.3 for external threads ANSI / ASME B1.20.1 - 1983 gauging to clause 8.1 for external threads ANSI / ASME B1.20.1 - 1983 gauging to clause 9 for external threads
ISO METRIC IEC 60423
THREAD REFERENCE THREAD SIZE THREAD PITCH THREAD PER INCH MAJOR DIAMETER MAX CLEARANCE HOLE MAX 16 20 25 32 40 50 63 75 THREAD REFERENCE THREAD SIZE THREAD PITCH THREAD PER INCH MAJOR DIAMETER MAX CLEARANCE HOLE MAX
PG DIN 40430
PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 PG7 PG9 PG11 PG13.5 PG16 PG21 PG29 PG36 1.27 1.41 1.41 1.41 1.41 1.59 1.59 1.59
M16 M20 M25 M32 M40 M50 M63 M75 1.5 1.5 1.5 1.5 1.5 1.5 1.5 1.5
16.93 16.93 16.93 16.93 16.93 16.93 16.93 16.93 15.97 19.97 24.97 31.97 39.97 49.97 62.97 74.97 16.5 20.5 25.5 32.5 40.5 50.5 63.5 75.5
20.00 18.00 18.00 18.00 18.00 16.00 16.00 16.00 12.5 15.2 18.6 13.0 15.7 19.1 20.4 20.9 22.5 23.0 28.3 28.8 37.0 37.5 47.0 47.5
1/2 3/4
1 1/4 1 1/2
1/2 3/4
1.81 1.81 2.20 2.20 2.20 2.20 3.18 3.18 14.00 14.00 11.5 11.5 11.5 11.5 8 8
21.34 26.67 33.4 42.16 48.26 60.33 73.03 88.9 21.84 27.17 33.9 42.66 48.76 60.83 73.53 89.4
20.96 26.44 33.25 41.91 47.80 59.61 75.18 87.88 21.46 26.94 33.75 42.41 48.30 60.11 75.68 88.387
1/2 3/4
1 1/4 1 1/2
1/2 3/4
1.81 1.81 2.20 2.20 2.20 2.20 3.18 3.18 14.00 14.00 11.50 11.50 11.50 11.50 8.00 8.00 20.9 26.26 32.84 41.6 47.67 59.71 72.16 88.06 21.3 26.76 33.34 42.1 48.17 60.21 72.66 88.56
20.96 26.44 33.25 41.91 47.80 59.61 75.18 87.88 21.46 26.94 33.75 42.41 48.30 60.11 75.68 88.387
Ducab Terms & Conditions will apply to all sales orders unless otherwise contractually agreed. These can be obtained form Ducab ofces or online at www.ducab.com
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Installation Congurations
Typical Installation Congurations
Note: The illustrations provided below are indicative of some of the common methods of installation congurations adopted. These are for informative guidance only and relevant site conditions along with any specied National or International Codes of practice must always take precedence.
The accessories available offer a wide exible approach in mounting, sealing and earthing connection provision. Selection and Installation according to the Engineering Specication may vary from these illustrations.
Earth Tag*
Clearance Hole
Parallel threaded gland through clearance hole. Earth via Earth Tag when specied
MetallicThreaded Enclosure
Earth Tag* is optional feature with threaded entries
Parallel x Parallel adaptor through clearance hole. Earth via earth tag when specied.
Metallic Threaded Enclosure Earth Tag*
Threaded Entry
Parallel threaded gland into a threaded enclosure. Earth via the threads or Earth Tag if specied.
Light Duty Enclosure Serrated Washer Locknut Ea rth Tag *
Parallel x Parallel adaptor through threaded hole. Earth via threads or earth tag when specied
Light Duty Enclosure Serrated Washer Locknut
Earth Tag*
Clearance Hole
Taper threaded gland through clearance hole. Earth via earth tag when specied.
Parallel x Tapered or Tapered x Tapered adaptor through clearance hole. Earth via earth tag when specied
Metallic Threaded Enclosure
MetallicThreaded Enclosure
Earth Tag*
Earth Tag*
Tapered threaded gland into a threaded hole < 4mm. Earth via threads or an earth tag when specied.
MetallicThreaded Enclosure
Parallel x Tapered adaptor through threaded hole. Earth via threads or earth tag when specied
Metallic Threaded Enclosure
Gap
Gap
Tapered threaded gland into a threaded hole. Earth via entry thread when enclosure width is > greater than 4mm.
Taper x Taper adaptor through threaded hole. Earth via entry threads when enclosure is > 4mm.
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XLPE OR EPR/SWA/POL YMERIC CABLES TO BS6724 : 1997 With Extruded Bedding and Circular/Shaped Stranded Copper Conductors 600/1000 Volts
XLPE/EPR
CABLE CONSTRUCTION
Conductor No. of Cores C.S.A. (mm2) 2 3 4 5 7 12 19 27 37 48 2 3 4 5 7 12 19 27 37 48 2 3 4 5 7 12 19 27 37 48 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 5 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
Nominal Diameters (mm)
Under Armour 7.7 8.2 8.9 9.7 10.6 13.9 16.5 20.1 22.4 25.9 9.0 9.5 10.4 11.5 12.5 16.7 20.0 23.9 27.0 31.3 10.1 10.7 11.8 13.0 14.2 19.3 22.7 27.4 31.2 35.9 11.3 12.0 13.2 14.5 13.2 14.0 15.6 17.2 14.9 15.9 17.7 20.0 18.4 20.1 22.3 24.7 21.1 22.6 25.1 27.8 19.0 21.7 25.0 32.4 22.0 25.2 29.5 37.9 25.1 28.8 33.3 27.9 32.0 37.5 30.9 35.9 41.6 34.9 40.0 46.4 39.0 44.9 52.6 43.3 49.8 58.0 48.4 55.8 65.4
Overall 12.1 12.6 13.3 14.3 15.2 19.4 22.2 26.7 29.0 32.7 13.6 14.1 15.0 16.1 17.1 22.4 26.6 30.7 33.8 39.3 14.7 15.3 16.4 17.8 19.7 25.7 29.3 34.4 39.2 44.1 15.9 16.6 18.7 20.0 18.0 19.5 21.1 22.9 20.4 21.6 23.4 26.6 24.1 26.7 28.9 31.5 27.7 29.4 31.9 34.8 25.8 28.5 32.0 40.4 29.0 32.2 37.7 46.3 33.1 37.0 41.7 36.1 40.4 47.1 39.3 45.5 51.4 44.7 49.8 56.6 49.0 55.1 63.0 53.5 60.2 68.8 59.0 66.6 78.1
CABLE GLAND/TYPE & SIZE INDOOR OUTDOOR OUTDOOR OUTDOOR BW Gland CW Gland E1W Gland E1FW Gland BW Kit CW Kit
20S/16 20S 20S 25 32 20 25 32 20S 20 25 32 20S 20 25 32 20S/16 20S/16
1.5
2.5
10
16
25 32 25 32
25 32 25 32
25 32 25 32
25 32 25 32
25
35
32 40 25 32 50S 32 40 50S 32 40 50S 40 50S 40 50S 50 50S 50 63S 50 63S 63 50 63S 75S 63S 63 75
32 40 25 32 50S 32 40 50S 32 40 50S 40 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 75
32 40 25 32 50S 32 40 50S 32 40 50S 40 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 75
32 40 25 32 50S 32 40 50S 32 40 50S 40 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 75
50
70
95
120
150
185
240
300
400
Note : For Cables up to 35mm sq, Conductors are Circular Stranded and for cables 50mm sq and over, conductors are Shaped Stranded
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SELECTOR CHART FOR UNARMOURED XLPE/PVC CABLE TO BS6883:1999 MUL TIPAIR INSTRUMENTATION CABLE RATED 150/250 VOL T
XLPE
CABLE CONSTRUCTION
Conductor No. of Pairs 1 Pr 3 Pr 7 Pr 0.75 12 Pr 20 Pr 27 Pr 37 Pr 3 Pr 7 Pr 0.75 12 Pr 20 Pr 27 Pr 37 Pr 1 Pr 3 Pr 7 Pr 1.0 12 Pr 20 Pr 27 Pr 37 Pr 3 Pr 7 Pr 1.0 12 Pr 20 Pr 27 Pr 37 Pr 1 Tr 0.75 3 Tr 7 Tr 12 Tr 3 Tr 0.75 7 Tr 12 Tr 1 Tr 1.0 3 Tr 7 Tr 12 Tr 3 Tr 1.0 7 Tr 12 Tr 1 Qd 0.75 3 Qds 7 Qds 1 Qd 1.0 3 Qds 7 Qds Individually Screened Triples Screened Pairs Collectively Individually Screened Pairs Collectively Individually Conguration Nominal Diameter 7.5 14.2 19.0 25.5 32.5 36.9 41.8 12.9 17.0 22.6 28.2 32.0 36.1 7.9 15.2 20.2 27.5 34.7 39.4 44.8 13.6 18.0 24.0 29.9 34.3 38.6 8.1 15.9 21.4 28.6 14.4 18.8 25.3 8.8 16.9 22.8 30.9 15.2 20.2 26.9 9.4 18.2 25.0 9.9 19.6 31.7 Overall
C.S.A. (mm )
SS2K GLAND PXSS2K GLAND 20S/16 25 32 50S 50 20 25 32 40 50S 20S/16 25 32 40 50S 50 63S 20 25 32 40 50S 50 20S/16 25 32 40 25 32 20S 25 32 40 25 32 40 20S 25 32 20S 25 40 20S 25 32 50S 50 20 25 32 40 50S 20S 25 32 40 50S 50 63S 20 25 32 40 50S 50 20S 25 32 40 25 32 20S 25 32 40 25 32 40 20S 25 32 20S 25 40
Screened Pairs
Screened Pairs
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SELECTOR CHART FOR GSWB OR BWB BRAID ARMOUR CABLE TO BS6883: 1999 MULTIPAIR INSTRUMENTATION CABLE RATED 150/250 VOL T
XLPE
CABLE CONSTRUCTION
Conductor C.S.A. (mm )
2
1 Pr 3 Pr 7 Pr 0.75 12 Pr 20 Pr 27 Pr 37 Pr 3 Pr 7 Pr 0.75 12 Pr 20 Pr 27 Pr 37 Pr 1 Pr 3 Pr 7 Pr 1.0 12 Pr 20 Pr 27 Pr 37 Pr 3 Pr 7 Pr 1.0 12 Pr 20 Pr 27 Pr 37 Pr 1 Tr 0.75 3 Tr 7 Tr 12 Tr 3 Tr 0.75 7 Tr 12 Tr 1 Tr 1.0 3 Tr 7 Tr 12 Tr 3 Tr 1.0 7 Tr 12 Tr 1 Qd 0.75 3 Qds 7 Qds 1 Qd 1.0 3 Qds 7 Qds
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XLPE OR EPR/SWA/PVC CABLES TO BS5467 : 1997 With Extruded Bedding and Circular/Shaped Stranded Copper Conductors 600/1000 Volts
XLPE/EPR
CABLE CONSTRUCTION
Conductor C.S.A. (mm2) No. of Cores 2 3 4 7 12 19 27 37 2 3 4 7 12 19 27 37 2 3 4 7 12 19 27 37 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
CABLE GLAND/TYPE & SIZE OUTDOOR OUTDOOR OUTDOOR CW Gland E1W Gland E1FW Gland CW Kit
20S/16 20S 20S/16 20S 25 32 20S 20 25 32 40 20S 20 25 32 40 20S 20 20 25 25 25 32 32 25 32 32 40 32 40 50S 40 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 75 20S/16 20S 25 32 20S 20 25 32 40 20S 20 25 32 40 20S 20 20 25 25 25 32 32 25 32 32 40 32 40 50S 40 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 75
1.5
25 32 20S 20 25 32 40 20S 20 25 32 40 20S 20 20 25 25 25 32 32 25 32 32 40 32 40 50S 40 50S 40 50S 50 50S 50 63S 50 63S 63 50 63S 75S 63S 63 75
25 32 20S 20 25 32 40 20S 20 25 32 40 20S 20 20 25 25 25 32 32 25 32 32 40 32 40 50S 40 50 40 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63S 75S 75
2.5
10
16
25
35
50
70
95
120
150
185
240
300
400
Note : For Cables up to 35mm sq, Conductors are Circular Stranded and for cables 50mm sq and over, conductors are Shaped Stranded
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PVC/SWA/PVC CABLES TO BS6346 : 1997 With Extruded Bedding and Circular/Shaped Stranded Copper Conductors 600/1000 Volts
PVC
Conductor 2 C.S.A. (mm ) No. of Cores 2 3 4 7 12 19 27 37 48 2 3 4 7 12 19 27 37 48 2 3 4 7 12 19 27 37 48 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4 2 3 4
INDOOR BW Gland BW Kit 20S 20 25 32 20S 20 25 32 40 20S 20 25 32 40 50S 20 25 25 32 32 40 32 40 32 40 40 50S 40 50S 50 50S 50 50S 50 63S 50 63S 63 63S 63 75S 63 75S -
OUTDOOR E1FW Gland 20S/16 20S 20 25 32 20S 20 25 32 40 20S 20 25 32 40 50S 20 25 25 32 32 32 40 32 40 32 40 40 50S 40 50S 50 50S 50 63S 50S 50 63S 50 63S 63 63S 63 75S 63 75S 90
1.5
2.5
4.0
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Single Bolt Cable Clamps are available in Black Polypropylene (B) *MDS03 Data Sheet or Black Flame Retardant, Zero Halogen, Phosphorus Free Nylon (LSF) *MDS02 Data sheet. * MDS02 and MD S03 Data Sheets are available on request.
E
H W
1F-10 1F-11 1F-12 1F-13 1F-14 1F-15 1F-16 1F-17 1F-18 1F-19
T esting Information
Single Bolt Cable Clamps have been tested in line with the new European Standard of "Cable Cleats for Electrical Installations" BS EN 50368:2003. Typical results below.
Properties
Cleat Type Impact Resistance Resistance to Electro Mechanical Force T e mperature for Permanent Application Needle Flame T e st Lateral Load T e st Axial Movement T e st
T e st Data B
Pass
T e st Data LSF
Pass
Two Bolt Cable Clamp sare available in Black Polypropylene (B)*MDS03 Data Sheet or Black Flame Retardant, Zero Halogen, Phosphorus Free Nylon (LSF) *MDS02 Data Sheet. * MDS02 and MDS03 Data Sheets are available on request.
92 103 103 103 130 130 130 130 150 150 161 169 177 185
68 79 79 79 106 106 106 106 126 126 135 143 151 158
T esting Information
Two Bolt Cable Clamps have been tested in line with the new European Standard of "Cable
Properties
Cleat Type Impact Resistance
T e st Data B
Pass
T e st Data LSF
Pass
Non Metallic
Resistance to Electro Mechanical Force T e mperature for Permanent Application Needle Flame T e st Lateral Load T e st Axial Movement T e st
6.3
78 Refer to Peak Ellis 35 Patents. RMS -40 to 40 >30 7330 1220 -40 to 60 >120 18400 1200
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98 92 85 80 74
105 98 91 85 79
106 98 92 84 79
113 105 98 90 84
113 103 98 90 84
Further information regarding specic cleat details can be found on the relevant pages of this brochure. Ducab Smokemaster Cleats - LSF Materials Our LSF plastics contain no halogen or phosphorus components and, in the event of re, emit low smoke & fumes. We use 2 grades as appropriate: a. LSF Nylon - A rigid plastic with VL94 accreditation to V0 at 1.6mm and a Limited Oxygen index of 31% b. LSF Polymeric - A re resistant exible plastic to BS 7878:7 and DIN VDE 0207 Part 24 Type HM2 (Germany) and a Limited Oxygen index of 35%
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H A
F P W D = Cleat Depth
Part No.
TCA207 TCA208 TCA209 TCA210 TCA211 TCA212 TCA214 TCA215 TCA213
Dimensions (mm) H
96.8 109.5 119.0 112.7 92.0
W
143.0 149.0 155.5
D
38.0 38.0 38.0
P
117.5 124.0 111. 0
F
58.7 61.9 65.0 68.3
Weight g
286 293 297 302
123.8 128.6
168.0
162.0
174.5 181.0
38.0
38.0
38.0 38.0
136.5
130.0
143.0 149.0
71.5
74.6 77.8
2 x 11
2 x 11 2 x 11
351
365 370
44.6-47.6 47.7-50.8
139.7 142.9
187.5 193.5
38.0 38.0
155.5 162.0
81.0 84.2
2 x 11 2 x 11
392 344
300 series for cables 50.9 - 66.5mm dia. (Heavy Duty Design)
Two hinges, two bolt xing. Cable dia. range A
50.9-54.0 54.1-57.2 60.4-63.5 63.6-66.5 57.3-60.3
Part No.
TCA300 TCA301 TCA303 TCA304 TCA302
Dimensions (mm) H
156.0 160.3 172.0 177.0 166.7
W
200.0 200.0 208.0 213.0 208.0
D
52.0 52.0 52.0 53.0 52.0
P
168.0 168.5 176.0 180.0 176.0
Weight g
680 700 740 790 725
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G
W D = Cleat Depth
Part No.
TCA501 TCA502 TCA503 TCA504 TCA505 TCA506 TCA507 TCA508 TCA509 TCA510 TCA511 TCA512 TCA513 TCA514 TCA515 TCA516 TCA517 TCA518 TCA519 TCA520 TCA521 TCA522 TCA523
Dimensions (mm) H
87.3 92.0 96.8 100.0 104.7 111.1 114.3 117.5 120.6 123.8 127.0 130.2 131.8 136.5 139.7 148.4 150.8 152.4 154.0 155.5 157.0 160.3 163.5
W
61.9 63.5 63.5 73.0 73.0 76.2 79.4 82.5 85.7 88.9 92.0 95.2 98.4 104.8 107.9 109.5 109.5 112.7 114.3 117.5 120.6 123.8 127.0
D
45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0 45.0
G
20.6 20.6 20.6 22.2 22.2 22.2 22.2 22.2 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5 28.5
Weight g
232 251 245 291 284 328 352 338 356 356 370 364 380 440 460 480 460 460 500 480 460 520 560
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D1 D2
D1
P W
Cleat Depth = 54mm
W(max) mm
67 73 78 84 95 100 108 118 122 136 140 148 156 164 172 178
H(max) mm
93 101 107 113 118 125 135 144 149 154 163 171 178 187 193 199
Dimensions P mm
25 25 25 25 50 50 50 50 50 75 75 75 75 75 75 75
D1 mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2
D2 mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2
Weight g
290 290 300 300 390 390 400 410 420 540 550 560 570 580 590 600
W(max) mm
68 69 75 98 111 113 123 163 172
H(max) mm
105 105 110 140 142 146 164 174 183
Dimensions P D1 mm mm
25 25 25 25 50 50 50 50 50 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2
D2 mm
10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2
Weight g
300 260 300 370 420 360 380 520 550
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Trefoil
Single
D1 H D2
D1 D1 D2 D1
W mm
96 97 99 103 124 125 130 132 136 160 163 166 169 172 177 183 191 207 221 237 253 265
H mm
83 88 91 95 100 106 117 121 128 135 143 151 158 165 171 177 187 203 218 235 250 275
Dimensions P D1 mm mm
25 25 25 25 50 50 50 50 50 75 75 75 75 75 75 75 75 75 75 75 75 75 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2
D2 mm
12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2
Weight g
425 440 445 460 600 605 630 640 650 810 825 850 850 890 890 905 805 850 940 950 1010 1220
W mm
87 91 92 96 97 99 100 103 104 109 110
H mm
84 89 90 93 94 98 99 102 103 101 102
Dimensions P D1 mm mm
25 25 25 25 25 25 25 25 25 25 25 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2 10.2
D2 mm
12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2 12.2
Weight g
400 400 400 420 420 430 420 450 430 460 440
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2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 x M8 2 2 2 2 x x x x M8 M8 M8 M8 + 1 x M10
2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 2 x M8 + 1 x M10 3 x M12 3 x M12 3 x M12 3 x M12 3 x M12 3 3 3 3 x x x x M12 M12 M12 M12
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V P
P W Z
Z W
Dimensional information
Part No.
VC-AN1VC-AN2VC-AN3VC-AN4VC-BN1VC-BN2VC-BN3VC-BN4VC-CN1VC-CN2VC-CN3VC-CN4VC-DN1VC-DN2VC-DN3VC-DN4VC-EN1VC-EN2VC-EN3VC-EN4VC-FN1VC-FN2VC-FN3VC-FN4VC-GN1VC-GN2VC-GN3VC-GN4VC-HN1VC-HN2VC-HN3VC-HN4-
Trefoil H
80 84 88 92 94 97 101 105 105 109 115 121 126 132 138 144 147 154 160 167 170 177 185 193 197 205 213 221 229 237 245 252
Single W
82 82 83 86 97 97 100 104 117 117 118 124 138 141 147 153 163 167 174 181 187 194 201 210 217 225 233 240 247 255 263 271
H
78 80 84 87 89 93 98 102 101 105 111 117 121 126 131 135 139 145 152 159 169 173 181 187 186 196 206 214 218 229 234 244
W
82 82 82 82 97 97 97 97 117 117 117 117 138 138 138 138 163 163 163 164 193 189 193 195 215 215 217 219 240 243 245 245
Cleat Mounting P Z
25 25 25 25 25 25 25 25 25 25 25 50 50 50 50 75 75 75 75 75 90 90 90 90 114 114 114 114 136 136 136 136 37 37 37 37 38 38 38 38 49 49 49 49 74 74 74 74 86 86 86 86 98 98 98 98 110 110 110 110 123 123 123 123
Base Width
74 74 74 74 74 74 74 74 76 76 76 76 78 78 78 78 80 80 80 80 82 82 82 82 82 82 82 82 84 84 84 84
Weight g
373 373 373 373 430 430 430 430 490 490 490 490 610 610 610 610 730 730 730 730 880 880 880 880 970 970 970 970 1170 1170 1170 1170
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Part No.
SFT31 SFT36 SFT43
Width
62 62 62
Weight g
87.0 113.4 140.0
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Cable Dia. Part No. 1H-10 1H-11 1H-12 1H-13 1H-14 1H-15 1H-16 1H-17 1H-18 Material Sufx B or LSF B or LSF B or LSF B or LSF B or LSF B or LSF B or LSF B or LSF B or LSF Range mm 10-13 13-16 16-19 19-23 23-27 27-32 32-38 38-46 46-51 W mm 34.5 37.8 41.5 44.7 49.5 54.0 59.5 66.5 78.0
Dimensions H mm 18.0 21.6 25.0 28.4 33.0 38.0 44.0 50.0 60.0 D mm 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 44.0 E mm 11.1 11.1 11.1 11.1 11.1 11.1 11.1 11.1 11.1
Fixing Hole clearance mm 10 10 10 10 10 10 10 10 10 Pack Qty 100 100 100 100 100 100 100 50 50 Weight B 14 18 22 25 30 37 45 52 66 g LSF 20 25 30 34 41 48 61 70 86
Part No. 2H-07 2H-08 2H-09 2H-10 2H-11 2H-1200 2H-1201 2H-1202 2H-131 2H-132 2H-141 2H-142 2H-151 2H-152
Material Sufx B B B B B B B B B B B B B B or or or or or or or or or or or or or or LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF LSF
Cable Dia. Range mm 38-46 46-51 51-57 57-64 64-70 70-76 76-83 83-90 90-97 97-105 105-112 112-120 120-128 128-135
W mm 80.0 100.0 100.0 100.0 134.0 135.0 146.0 146.0 165.0 165.0 170.0 170.0 190.0 190.0
Dimensions H D mm mm 60.0 66.0 70.0 75.0 85.0 92.0 100.0 103.0 138.0 143.0 148.0 156.0 165.0 174.0 40.0 60.0 60.0 60.0 62.5 63.0 63.0 63.5 80.0 80.0 90.0 90.0 100.0 100.0
P mm 60.0-64.0 76.0-83.0 76.0-83.0 76.0-83.0 108.5-115.0 108.5-115.0 109.0-116.0 109.0-116.0 128.0-134.0 128.0-134.0 136.0-141.0 136.0-141.0 155.0-160.0 155.0-160.0
Fixing Hole mm 10 10 10 10 10 10 10 10 12 12 12 12 12 12
Pack Qty 25 25 25 25 15 15 10 10 5 5 5 5 5 5
Weight B 57 128 136 139 237 244 283 272 450 408 486 462 tba 710
g LSF 74 160 181 188 320 329 382 355 593 527 660 600 tba 934
Framing Channel Washers may be used when attaching 2H Cable Clamps to framing channel.
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P W TWO BOLT
W SINGLE BOLT
W ON FRAMING CHANNEL
W mm
170 170 170 170 198 198 214 214 214 250 250 250 285 285
W mm
144 144 157 158 185 187 204 210 217 254 255 260
Single Bolt - SB
Framing Channel - FC
W mm
170 170 170 170 198 198 214 214 214 250 250 250
W mm
144 144 157 158 185 187 204 210 217 254 255 260
T o order please add xing sufx: T wo Bolt - TB Single Bolt - SB Framing Channel - FC
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E W D
Cable Dia. Range mm 46-51 51-57 57-64 64-70 70-76 76-83 83-90
Material Sufx B,W B,W B,W B,W or or or or LSF LSF LSF LSF
Cable Range Min dia. Max dia. mm mm 9.5 15.0 23.0 34.0 16.0 25.0 37.0 52.0
Dimensions D W(max) Fixing Hole mm mm mm 25.0 32.0 36.0 40.0 27.0 36.0 48.0 63.0 6.0 6.0 6.0 6.0
Weight g B/W LSF 6.0 8.0 15.0 20.0 8.0 10.9 18.1 25.5
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H H W W D D P
W mm
44 48 50 53 59 65 71 78 84 91 97
Dimensions H mm
34 36 38 40 44 50 56 63 73 80 89
D mm
43 43 43 43 43 43 43 43 43 43 43
Fixing Hole mm
M10 M10 M10 M10 M10 M10 M10 M10 M10 M10 M10
Pack Qty
50 50 50 50 25 25 25 25 10 10 10
Item Weight g
80 91 98 100 120 132 152 168 202 189 253
W mm
96 96 134 134 142 142 154 154 169 169
Dimensions H D mm mm
68 75 84 90 96 102 114 120 134 140 49 49 64 64 64 64 76 76 76 76
P mm
76 76 114 114 114 114 126 126 140 140
Fixing Hole mm
M10 M10 M10 M10 M12 M12 M12 M12 M12 M12
Pack Qty
25 25 10 10 10 5 5 5 5 5
Item Weight g
208 220 376 392 451 550 650 750 1100 1450
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Part No.
91-ECLB 91-ECLW 91-ECSB 91-ECSW 91-JGLB 91-JGLW 91-JGSB 91-JGSW
Description
EC type channel end cap EC type channel end cap EC type channel end cap EC type channel end cap Gripper type channel end cap Gripper type channel end cap Gripper type channel end cap Gripper type channel end cap
Size mm
41 x 41 41 x 41 41 x 21 41 x 21 41 x 41 41 x 41 41 x 21 41 x 21
Material Suffix
PP PP PP PP PE PE PE PE
Colour
Black White Black White Black White Black White
Pack Qty
500 500 500 500 500 500 500 500
Weight g
7.3 7.3 3.2 3.2 9.4 9.4 4.4 4.4
Part No.
91-BC
Part No.
91-TSL1 91-TS7.5
Part No.
10-034 10-042 10-046 10-053 10-056 10-061 10-065 10-072 10-083 10-098 10-106 10-120 10-138
Weight g
0.8 1.9 2.8 2.8 3.1 3.1 4.8 4.2 7.7 6.4 7.5 15.8 23.0
Part No.
35-04 35-06 35-065 35-07 35-08 35-10 35-12 35-22 35-26 35-30 35-34 35-42
Material Sufx
B B B B B B B B B B B B
Cable Dia. mm
27.6 31.2 33.5 36.0 37.8 41.5 44.6 49.2 53.5 56.6 61.6 72.5
Fixing Hole mm
8 8 8 8 8 8 8 8 8 8 11 11
Pack Qty
100 100 100 100 100 100 100 100 50 50 50 25
Weight g
13.0 12.0 18.5 14.0 16.0 26.0 25.0 23.0 25.0 27.0 53.0 84.0
Part No.
2W37 2W42 2W46 2W53 2W56
Weight g
2.2 3.3 3.6 4.0 5.0
Part No.
2WP04 2WP06 2WP10 2WP15
Material Sufx
B B B B
Cable Dia. mm
11.7 13.2 16.5 19.1
Fixing Hole mm
4 4 4 8
Pack Qty
200 200 200 200
Weight g
6.1 5.4 6.5 7.3
Part No.
3WP04 3WP06 3WP10 3WP15 3WP20 3WP2 3WN05
Fixing Hole mm
6.35 6.35 6.35 6.35 6.35 6.35 6.35
Pack Qty
200 200 200 200 200 200 200
Weight g
8.0 8.2 9.8 12.5 13.7 10.7 11.9
Part No.
3W46 3W56 4W10
Pack Qty
200 200 100
Weight g
8.7 9.3 9.5
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Part No.
Part No.
90-M095 90-M120 90-01 90-02 90-03 90-075 90-04 90-04.1 90-05 90-06 90-07 90-08 90-09 90-10 90-11 90-12 90-13 90-14 90-143 90-15 90-19 90-24++ 90-S
Material A Sufx mm
B B B B 10 50 100 125
H mm
47 59 72 80
D Fixing mm Hole
31 37 43 48 6 6 6 6
Weight g
1.8 2.4 2.2 2.4 3.3 3.6 3.2 3.1 4.3 5.3 6.8 6.7 6.8 8.7 9.5 7.4 10.4 14.4 tba 25.8 40.8 70.7 1.2
B or FR B or FR B B B B B B B B B B B or or or or or or or or or or or FR FR FR FR FR FR FR FR FR FR FR
Part No.
115-001
Weight g
2.5
B or FR B B
++ This item is supplied with a base plate *Spacer suitable for use with all saddle clips (except part no 90-24). Provides additional separation of the cable or pipe from the mounting surface of approximately 12.5mm.
Part No.
30U-1
Material Sufx
B
Cable Dia. mm
23.8-38.1
Pack Qty
50 pairs
Weight g
89
Part No.
E272 E272S E273 E273S
Material Sufx
B or FR B or FR B or FR B or FR
Cable Dia. mm
11.1-19.1 11.1-19.1 6.35-12.0 6.35-12.0
Fixing Hole mm
10.0 10.0 6.63 6.63
Pack Qty
200 pairs 200 400 pairs 200
Weight g
22.7 15.1 11.4 7.2
S = Spacer
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Metric Sizes
Part No.
70-04 70-06 70-07 70-08 70-09 70-10 70-11 70-12 70-14 70-16
Weight g
15 16 14 28 28 26 28 24 31 15
Imperial Sizes
Part No.
60-04 60-05 60-06 60-08 60-10 60-15 60-26 60-27 60-28 60-32 60-34 60-36 60-37 60-38 60-39 60-40 60-42 60-44
Weight g
12 21 20 20 20 24 16 16 25 25 tba 24 23 tba 27 30 25 24
x x x x x x x x x x x x x x x x x x
B or FR B or FR B B B B B or or or or or FR FR FR FR FR
5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16 5/ 16
100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100 100
Part No
CC20B CC25B
Material Sufx
B or W B or W
D mm
20 25
H mm
35 40
W mm
35 40
Fixing Hole mm
4 4
Stand off
5 5
Pack Qty
100 100
Weight g
tba tba
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(See Also Ducab LV & MV Joints And T erminations) Cable Core Guard
Used to provide separation between a cable core which is being cut and neighbouring cores. Produced in Nylon (International Orange).
Used to manipulate bare or insulated cable cores and to align the cores prior to jointing. Produced in Nylon (International Orange).
3 Core
Part No. Cores
110-95C 110-X01C 110-120C 110-120IC 110-X06C 110-X07C 110-240C 110-300C 3 3 3 3 3 3 3 3 3 3 3 3 3
Part No
Core Size Range
70mm2 Bare x 95mm 2 Bare 95mm2 Bare x 95mm 2 Ins 70mm2 Bare x 120mm 2 Bare 70mm2 Ins x 120mm2 Ins 120mm2 Bare x 120mm 2 Ins 185mm2 Bare x 185mm 2 Ins 185mm2 Bare x 240mm 2 Bare 185mm2 Bare x 300mm 2 Bare 185mm2 Ins x 300mm2 Ins 300mm2 Bare x 300mm 2 Ins 70mm2 Bare x 70mm 2 Ins 95mm2 Bare x 185mm 2 Bare 95mm2 Ins x 185mm2 Ins
Nominal Lift
23mm
Pack
10
Weight g
57
Pack
10 10 10 10 10 10 10 10 10 10 10 10 10
Weight g
54 51 51 49 48 148 146 147 139 138 53 154 149
120-CG1C
Used to remove insulation and sheathing from live armoured power cables. The tool has an exceptionally strong tough polymeric blade and a unique handle moulded in a softer plastic material to provide a cushion when a hammer is used to initiate a cut in the cable sheath.
4 Core
Part No.
110-41C 110-42C 110-43C 110-44C 110-X02C 110-X14C 110-X15C
Part No
Core
4 4 4 4 4 4 4
Nominal Lift
90mm
Pack
10
Weight g
183
Pack
10 10 10 10 10 10 10
Weight g
51 142 150 141 146 155 149
120-CS
Used to hold apart the cores of cable when jointing cables. Produced in Natural Nylon.
3 & 4 Core
Part No. Cores Core Size Range 3C 95mm Ins x 4C 95mm Ins
2 2
Pack 10 10 10 10 10
3 & 4 Way
Part No Core
120-VNY 120-WNY 120-YNY 120-ZNY 120-UNY 120-15 120-20 3 3 3 3 4 4 4
110-X05C 3 & 4 3C 300mm Ins x 4C 240mm Ins 110-X12C 3 & 4 3C 300mm2 Bare x 4C 300mm 2 Bare 110-X13C 3 & 4 3C 300mm2 Ins x 4C 300mm2 Ins
Pack Qty
100 100 100 100 100 100 100
Weight g
45 38 30 24 37 10 12
Part No
110-1NYC 110-2NYC 110-3NYC 110-4NYC
Pack Qty
10
Weight g
44.1
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Part No.
CH1W1 CH2W1 CH3W1 CH4W1 CH5W1 CH6W1 CH1W2 CH2W2 CH3W2 CH4W2 CH5W2 CH6W2 CH1W3 CH2W3 CH3W3 CH4W3 CH5W3 CH6W3
Ways
1 2 3 4 5 6 1 2 3 4 5 6 1 2 3 4 5 6
A
145 235 325 415 505 595 170 295 420 545 670 795 185 345 505 665 825 985
B
105 195 285 375 465 555 130 255 380 505 630 755 145 305 465 625 785 945
Dimensions mm C D
20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 20 105 105 105 105 105 105 130 130 130 130 130 130 145 145 145 145 145 145
E
90 90 90 90 90 125 125 125 125 125 160 160 160 160 160
F
37 37 37 37 37 37 50 50 50 50 50 50 62 62 62 62 62 62
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Type A
U T
Part No.
Dimensions mm U V
25 25 25
11 13 13
Pack Qty
1 1 1
Weight g
320 490 640
Type B
U V T
Part No.
Dimensions mm U V
55 60 60
11 13 13
Pack Qty
1 1 1
Weight g
440 680 780
Type C
U Y T
Part No.
Dimensions mm U Y
40 45 45
13 13 13
Pack Qty
1 1 1
Weight g
460 700 780
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Leather suspenders with hot dipped galvanised mild steel hook and brass eyelet. Length mm
152.4 177.8 203.3 228.6 254 305
Width mm
19 19 19 25.4 25.4 50.8
Hook
Single Single Single Single Single Double
Pack Qty
100 100 100 100 100 100
Weight g
22 22 23 27 28 64
Catenary Wire
Hot dipped galvanised mild steel wire strand, including steel core for extra strength.
Part No.
CW30/30 CW30/50 CW30/100 CW48/30 CW48/50 CW48/100 CW60/30 CW60/50 CW60/100
Outside dia. mm
3.0 3.0 3.0 4.8 4.8 4.8 6.0 6.0 6.0
Maximum load
155kg 155kg 155kg 400kg 400kg 400kg 620kg 620kg 620kg
Coil length m
30 50 100 30 50 100 30 50 100
Pack Qty
1 1 1 1 1 1 1 1 1
Weight Kg
11 20 44 31 56 110 42 69 136
Part No.
CWG30 CWG48 CWG60
Size mm
3.0 5.0 6.0
Weight g
11 16 20
Part No.
CWRP50
Plate size mm
50 x 50 x 5
Ring size mm
8 x 50
Part No.
0F-M08-200E-G
Weight g
70
Part No.
CWT100
Size(min/max) mm
M8 x 155/235
Adjustment length mm
80
Pack Qty
1
Weight g
160
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All support brackets made from mild steel, hot dipped galvanised to BS 729 : 1971 (1986) after manufacture.
ALL SLOTS 7 x 50mm E
A B D = DEPTH OF BRACKET
Part No.
SB2 SB3 SB4 SB6 SB9 SB12 SB18 SB24
T o take tray
50/75 75/100 100/150 150/225 225 300 450 600
A
70 95 120 170 227 302 452 602
Dimensions mm B E
132 157 182 232 318 393 543 693 108 133 158 208 286 361 511 661
D
35 35 35 35 52 52 52 52
Pack Qty
1 1 1 1 1 1 1 1
Weight g
140 160 180 220 780 920 1250 1520
B A Type A C C
Part No.
WB2 WB3 WB4 WB6 WB9 WB12 WB18 WB24*
Type
A A A A A A B B
T o take Tray
50 75 100 150 227 300 450 600
Dimensions mm A B C
65 90 115 165 245 320 470 625 75 75 75 100 125 150 230 305 33 33 33 40 40 50 40 x 25 40 x 25
Weight g
90 100 120 465 670 1070 1350 2620
It is always recommended that the framing channel washer is used when cleating 2H series two hole cable clamps to framing channel.
Part No.
91-WZ 91-WZ-X 91-W-2 91-W-4 91-WG
Size
40 x 40 40 x 40 40 x 40 40 x 40 40 x 40
Material Suffix
Mild Steel Zinc Plated Mild Steel Zinc Plated A2 Stainless Steel A4 Stainless Steel Mild Steel Galvanised
Hole Size mm
10 12 10 12 10
Pack Qt y
100 100 100 100 100
Weight g
33 33 34 34 37
Trunking Adaptor
Available in Black Polypropylene or Nylon LSF . This maybe used to t one hole and two hole cable clamps when cables are being installed parallel to the trunking.
Part No.
91-TA 91-TA
Material Sufx
B LSF
Pack Qty
100 100
Weight g
5.3 7.1
Pac k Qt y
50 50 50 50
Weight g
48 60 73 108
Nut
Part No.
0F-M10-FNUT-Z
Pac k Qt y
100
Weight g
10.5
Washer
Part No.
0F-M10-W002-Z
Pac k Qt y
100
Weight g
2.1
Channel Nuts
Part No.
0F-M10-CN00-Z 0F-M10-CN01-Z 0F-M10-CN02-Z
Pac k Qt y
100 100 100
Weight g
38 37 36
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1.
2.
1. Standard Emperor products modied to suit 2,4 and 6 cable applications. 2.Standard Emperor product tted with a universal base clamp designed to retrot to three different undrilled ladder rung designs.
3.
4.
5.
6.
5. Non-standard cable 6. Matrix cleat designed to 3. Cast aluminium two hole 4. Cast aluminium two hole clamp designed to support bracket. retain multiple cables in clamp outside the accommodate a bre-optic trefoil formation. standard size range. cable above the power cable.
7. 7. Cable cleat with combined support saddle for 150mm diameter cable xed at 8.2m centres.
Note: See also Ducab Centaur range of Cleats for HV Cabling applications.
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Cable Cleat Type: Du-cleat Fully adjustable - Single xing type Cable Cleat
Suitable for cables of 9 - 56mm in diameter Easy to use and fully adjustable Single xing design Strong, secure, one piece construction Available in Standard or Full LS0H format London Underground Compliant UV & Weather resistant Suitable for use with LS0H cables Serviceable to 70 Deg. C Double Stacking ability 4 sizes in range
Corrosion free stable - not subject to attack by weather, biological and most chemical agents
Fixing Method:
Position the Cleat with its full length in contact with the mounting surface, position the cable on the Cleat, close the Cleat around the cable and secure using suitable xings complete with washers. Adapter Plate also available for mounting directly on Unistrut type channel supports.
PART NO. A CABLE DIAMETER (mm) 9 - 21 19 - 31 30 - 42 40 - 56 D DEPTH (mm) L LENGTH WHEN SECURED (mm) 63 - 48 78 - 59 92 - 73 113 - 88 W WIDTH (mm) SCREW SIZE PACK QTY
16 - 27 29 - 40 39 - 51 51 - 65
15 20 25 25
M4 M6 M6 M6
100 50 30 10
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Cable Cleat Type: LSF Du-cleat Fully adjustable - Single xing type Cable Cleat
Suitable for cables of 9 - 56mm in diameter Easy to use and fully adjustable Single xing design Strong, secure, one piece construction Suitable for use with LS0H cables Serviceable -40C to +320C Double Stacking ability 4 sizes in range UV & Weather resistant
Material
Self extinguishing Low Smoke Zero Halogen (LS0H) smooth surface thermoplastic compound Flame retardant - Flammability to UL94 V-0 rating Corrosion free stable - not subject to attack by weather, chemical or biological agents
Excellent electrical and thermal insulator with high dielectric strength and arc quenchingh
Complies with:
The London Underground (LUL) Fire Safety Performance Materials specication No. 1-085 A2 BS 6853 Category 1a - Code of practice for re precatuions in the design and construction of passenger carrying trains
Fixing Method:
Position the Cleat with its full length in contact with the mounting surface, position the cable on the Cleat, close the Cleat around the cable and secure using suitable xings complete with washers. Adapter Plate also available for mounting directly on Unistrut type channel supports.
PART NO. A CABLE DIAMETER (mm) 9 - 21 19 - 31 30 - 42 40 - 56 D DEPTH (mm) L LENGTH WHEN SECURED (mm) 63 - 48 78 - 59 92 - 73 113 - 88 W WIDTH (mm) SCREW SIZE PACK QTY
16 - 27 29 - 40 39 - 51 51 - 65
15 20 25 25
M4 M6 M6 M6
100 50 30 10
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Independent Laboratory T ested for Fire, Smoke Emissions,T oxicity, Load Bearing and Impact Performance
CABLE HANGERS MAX CABLE (mm) 86 HANGER SPACING (mm) 120 & 127 W WIDTH (mm) 150 OVER -ALL HEIGHT (mm) 349 DEPTH (mm) SAFE WORKING LOAD (SWL) (Kg) 900 WEIGHT (g) BOLT SIZE MAX (mm) 16
PART NO.
M-311/P93
3-WAY
110
758
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Cable Hanger - J Hanger type 1 - 4 Way - Power & Signalling Cables series
Benets: London Underground standards compliant High strength Chemical resistant 50 Year effective life No 'burrs' to snag or damage the cable Easily manageable lightweight product Serviceable to 330 Deg. C Not subject to bimetallic corrosion Non-metallic & Non-magnetic 100% recyclable Low Carbon Footprint Simple standard J Hanger installation process None rusting and no maintenance required (no requirement to apply protective coatings) Suitable for use with HV power cables and radio signal cable propagation signalling systems Choice of raw material compounds for specic applications Suitable for usage & storage in openly exposed, potentially hazardous & hostile environments Low Smoke Zero Halogen properties exceeding LUL specication
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Material:
No 'burrs' to snag or damage the cable Easily manageable lightweight product Serviceable to 330 Deg. C Not subject to bimetallic corrosion Non-metallic & Non-magnetic 100% recyclable Low Carbon Footprint process
High Strength smooth surface Excellent electrical and thermal insulator with high dielectric Corrosion free stable - not strength and arc quenching thermoplastic resin
Product:
Choice of raw material compounds for Suitable for usage & storage in openly exposed, potentially hazardous & hostile environments specic applications
Black and Grey - other colours Complies with The London Engineering Standard specication Document Reference No.1-085
Underground Limited
PART NO.
SAFE WORKING BOLT WEIGHT LOAD SIZES (g) (SWL) (mm) (Kg) 1100 1034 16
M-311/P49
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Cable Hanger - J Hanger type 4 Way - Power & Signalling Cables series
Independent Laboratory T ested for Fire (T emperature & Oxygen Index), Smoke Emissions, T oxicity, Load Bearing and Impact Performance Material: High Strength smooth surface thermoplastic resin Excellent electrical and thermal insulator with high dielectric strength and arc quenching Corrosion free stable - not subject to attack by weather, chemical or biological agents Dimensionally stable material with no directional grain weakness Standard product colouring in Black and Grey - other colours available to special order Other recognised J Hanger formats also supplied Complies with The London Underground Limited Engineering Standard specication - Document Reference No. A-1085
Product:
PART NO.
CABLE HANGERS
SAFE OVERWORKING BOLT ALL DEPTH WEIGHT LOAD SIZES HEIGHT (mm) (g) (SWL) (mm) (mm) (Kg) 128 217 340 457 143 143 143 143 300 600 900 1100 320 575 886 1187 12 - 24 12 - 24 12 - 24 12 - 24
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Contents
Ducab Connect products are used by specialist Earthing and Lightning protection installers, electrical engineers and Contractors. Our quality range of earthing and lightning protection accessories are suitable for use/specifying to the electricity authorities. Oil, gas and petrochemical sector, Industrial, commercial and civil Construction projects, as well as the telecommunication sector.
Earthing Products
Earth rods & ttings Mechanical clamps Inspection pits
Copper & lattice earth plates Earth bonding points Miscellaneous Earth bars & insulators
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Lightning Protection
The following Ducab products are designed and manufactured using the highest quality materials, to enable the capture of the lightning effectively and provide an efcient path down to earth. All our products are of the highest quality and meet stringent recognised International standards.
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CAR0510 CAR1010 CAR0515 CAR1015 CAR2015 CAR0520 CAR1020 CAR2020 AAR0510 AAR1010 AAR0515 AAR1015
Copper Copper Copper Copper Copper Copper Copper Copper Aluminium Aluminium Aluminium Aluminium
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Ridge Saddle
Used for supporting taper pointed air rod and elevation rod on ridges. Product code RS115 Rod size (mm) 15 Length (mm) Material Gunmetal Weight (kg) each 1.07
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Due to the ease of disconnection it is advisable to install this test clamp at a minimum height of 1.8 metre from ground level.
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OBC253 25 x 3 Gunmetal 0.29 OBC316 31 x 6 Gunmetal 0.36 OBC386 38 x 6 Gunmetal 0.40 OBC506 50 x 6 Gunmetal 0.60 OBA253 25 x 3 Aluminium 0.10 OBA506 50 x 6 Aluminium 0.15 Used for straight through joints and disconnecting the Lightning protection system for testing purposes.
Bi-Metallic Connector
Used for connecting aluminium to copper conductors. Product code BIM500 BIM800 BIM400 BIM700 Conductor size 25 x 3 25 x 3 8mm circular 25 x 3 Material Stainless Steel Hex Stainless Steel Hex Stainless Steel Copper / Aluminium Weight (kg) each 0.20 0.20 0.15 0.20
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B Bond
Used for bonding copper or aluminium tapes to at metallic surfaces. Product code BBBC ABBC Conductor size 25 x 3 25 x 3 Material Gunmetal Aluminium Weight (kg) each 0.12 0.06
RWP Bond
Used for bonding copper or aluminium tapes around pipes or hand rails. Product code BWPB AWPB Conductor size 25 x 3 25 x 3 Material Gunmetal Aluminium Weight (kg) each 0.12 0.08
WPB010
25 x 3
Gunmetal
0.26
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T ape Clips
Used for securing copper or aluminium tape to building. Product code TAPA203 TAPA253 TAPC203 TAPC253 TAPC254 TAPC560 Conductor size 20 x 3 25 x 3 20 x 3 25 x 3 25 x 3 50 x 6 Tape type Bare Alum Bare Alum Bare Copper Bare Copper PVC Copper Bare Copper Material Aluminium Aluminium Copper Copper Copper Copper Weight (kg) each 0.01 0.01 0.02 0.02 0.02 0.03
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BPHF01
Gunmetal
High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.
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High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103. PVC covering 1mm thick, PVC colours to BS6746.
High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.
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High conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103. PVC covering 1mm thick, PVC colours to BS6746.
Manufactured in accordance with BS2874 C101/C103. Other sizes and lengths are available upon request.
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THDB
50 x 6
4mtr
Manufactured in accordance with BS2874 C101/C103. Other sizes and lengths available upon request.
TFCB300
25 x 3.5
50
TFCB350
25 x 3.5
50
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Manufactured in accordance with BS2898-1350. PVC covering 1mm thick, PVC colours to BS6746.
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Product code CBR1204 CBR1205 CBR1206 CBR1604 CBR1605 CBR1606 CBR1607 CBR1608 CBR1610 CBR2004 CBR2005 CBR2006 CBR2007 CBR2008 CBR2010
Thread size (x) 1/2 1/2 1/2 5/8 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 3/4 3/4
Shank dia (y) (mm) 12.7 12.7 12.7 14.2 14.2 14.2 14.2 14.2 14.2 17.2 17.2 17.2 17.2 17.2 17.2
Length (mm) 1200 1500 1800 1200 1500 1800 2000 2400 3000 1200 1500 1800 2000 2400 3000
Weight (kg) each 1.18 1.55 1.76 1.53 1.88 2.29 2.51 3.00 3.79 2.19 2.73 3.27 3.62 4.35 5.44
Material High tensile steel High tensile steel High tensile steel
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Product code CBR1004U CBR1204U CBR1205U CBR1206U CBR1604U CBR1605U CBR1606U CBR1607U CBR1608U CBR1610U CBR2004U CBR2005U CBR2006U CBR2007U CBR2008U CBR2010U
Dia (mm) 9.5 12.7 12.7 12.7 14.2 14.2 14.2 14.2 14.2 14.2 17.2 17.2 17.2 17.2 17.2 17.2
Length (mm) 1200 1200 1500 1800 1200 1500 1800 2000 2400 3000 1200 1500 1800 2000 2400 3000
Weight (kg) each 0.62 1.18 1.55 1.76 1.53 1.88 2.29 2.51 3.00 3.79 2.19 2.73 3.27 3.62 4.35 5.44
Material High tensile steel High tensile steel High tensile steel
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Product code SCR1512 SCR1615 SCR1618 SCR1624 SCR1630 SCR2012 SCR2015 SCR2018 SCR2024 SCR2030
Length (mm) 1200 1500 1800 2400 3000 1200 1500 1800 2400 3000
Material Copper Copper Copper Copper Copper Copper Copper Copper Copper Copper
Weight (kg) each 1.88 2.34 2.80 3.74 4.70 3.35 3.90 4.70 6.20 7.80
Driving Head
Coupling Dowel
Material
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Spikes
Manufactured from Austenitic stainless steel to BS970 grade 316 S12. Other grades of stainless steel and sizes are available upon request.
Driving Head
Material Steel
Coupling Dowel
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Spikes
Material Steel
Product code RTC1220 RTC1220 RTC1640 RTC1651 RTC2051 RTC2526 RTC2526 RTC2526
Weight (kg) each 0.15 0.15 0.24 0.31 0.31 0.23 0.23 0.23
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Product code
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Rod Type Copperbond Un Threaded Copperbond Threaded Solid Copper Solid Copper/Stainless Steel Copperbond Threaded Solid Copper
Product code
Material
PIT01
Concrete
Product code
Material
PIT06
Copper
Product code
Material
PIT07
Copper
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Material
Plate size (mm) 600 x 600 x 1.5 600 x 600 x 3 900 x 900 x 1.5 900 x 900 x 3
Manufactured from 25 x 3mm high conductivity annealed copper tape manufactured in accordance with BSEN 13601 previously BS1432 C101/C103.
25
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Earth Point
All tails are supplied welded. Other tail lengths and conductor sizes are available upon request.
Earth Boss
Product code
Size (mm) 50 x 50
Material
EBOS01
Body: Mild steel. Fittings: M10 stainless steel stud and 2 nuts.
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Disconnecting Link
Product code
T erminations
Disc Links
EBDL01
T erminations 6 8 10 12 14 16 20
Disc Links -
Weight (kg) each 1.84 1.88 2.00 2.25 2.45 3.00 3.50
T erminations 6 8 10 12 14 16 20
Disc Links 1 1 1 1 1 1 1
Weight (kg) each 3.12 3.25 3.55 3.65 3.75 4.00 4.25
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T erminations 6 8 10 12 14 16 20
Disc Links 2 2 2 2 2 2 2
Weight (kg) each 4.36 4.55 4.75 4.95 5.25 5.45 5.65
Material: Hard drawn copper bar Grade BS2874 C101 / C103 Fittings Brass or stainless steel Channel Base Mild steel zinc plated Insulators Reinforced polyester
Size (mm)
Insulator only
Size (mm)
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Puddle Flange
Product code PFC001 PFA001 Size 600 lg x 150 w 600 lg x 150 w Material Copper Aluminium Weight (kg) each 1.70 0.55
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Product code
Material
BENTP BENTG
Powder Granular
Material N/A
Denso T ape
Product code
Coil size
Material
DENSO
N/A
Silfos
Material N/A
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Ft = 0.17 x ip S
Where: ip Ft
= maximum force on the cable conductor in trefoil formation for a three phase short-circuit (N/m)
This formula gives the static load instantaneously created by the short circuit, however the phase changes of the alternating current mean that the forces on the cable and their direction are changing continuously. No simple formula and no static test can assess the effect of these dynamic forces. The ultimate proof of any product to withstand a short-circuit is to undertake a short-circuit test. Short circuit tests are carried out on a regular basis at various testing stations including The British Short Circuit T esting Station, Hebburn (BSTS). This comprehensive testing program enables us to produce empirical results when developing new products as well as to ensure that our existing products meet the appropriate International Standards. Recent tests have been conducted in accordance with the requirements of the current draft European Standard. Ducab are happy to allow their cable cleats to be subjected to any comparative tests with competitors products. Copies of test reports and video footage of tests on CD Rom are available on request.
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Ducab KSA
Dammam, Plan 71, Al Fasel St. Farhan Al-Zuabi Building Kingdom of Saudi Arabia Ph. +966 563 212 090