LOCTITE - Threadlocking - Guide
LOCTITE - Threadlocking - Guide
Users Guide
What you need to know to ensure a reliable threaded assembly
www.useloctite.com
Table of Contents
THREADED FASTENERS
Functions of a threaded assembly. .......................................................... 2 Why do threaded assemblies fail?........................................................... 2
Old Way
Mechanical Locking Devices Mechanical locking devices (e.g., split washers, nylon nuts) were invented to solve the common problem of loosening that occurs in most threaded assemblies. Although they were made for this purpose, they have several shortcomings. Shortcomings of Mechanical Locking Devices Loosen under vibration, thermal expansion and/or improper torque Do not seal threads Require extensive inventory of several shapes and sizes Prone to rust
LOCKING METHODS
Shortcomings of locking devices. ............................................................ 3 Why use Loctite threadlockers?............................................................. 3
Better Way
Loctite Threadlockers Invented 50 years ago by Loctite Corporation, now Henkel Corporation, this revolutionary method to lock and seal threaded fasteners with liquid anaerobic adhesives has found worldwide acceptance. Suited for a wide range of applications, from delicate electronic components to heavy industrial equipment, Loctite threadlockers have dramatically increased the reliability of threaded assemblies.
Decision tree........................................................................................ 6, 7
Benefits of Loctite Threadlockers Lock nuts and bolts against vibration and thermal expansion Seal against corrosion and leakage Reduce inventory costs Suitable for all shapes and sizes of fasteners Act as a thread lubricant Maintain critical adjustments of the assembly No on-torque adjustments needed High chemical resistance
Threaded Fasteners
Functions of a threaded assembly
1. Create clamp force 2. Maintain clamp force 3. Allow disassembly Clamp Force
Locking Methods
Shortcomings of locking devices
Split ring or spring washers Tab washers, split pins, castle nuts
Increased friction reduces clamp load; will not ensure reliable threadlocking under dynamic loads. Expensive and time-consuming methods, they often impose challenges to line up their components appropriately (i.e., tabs, cotter pins).
Prevent self-loosening, but are expensive; need larger flange-bearing surfaces and may damage the surfaces.
Nylon nut
More expensive than a standard nut, nylon inserts increase friction, which results in inaccurate torque.
A. Gaps: In order to make the assembly possible, nuts and bolts must have some tolerance, which creates gaps between the threads.
Parts tolerance
Loctite Benefits
Better Performance
Reliable assembly: Lock against vibration, shock and thermal cycling plus seal against corrosion and galling. Easy disassembly using hand tools when low- or medium-grade formula is selected.
Cost Savings
Failure: Reliable threaded assemblies reduce costly downtimes. Inventory: One size fits all, universally applicable for a wide range of fastener sizes. Processing: Ease of automation reduces assembly costs and increases throughput. Material Cost: Lower cost per unit compared to most locking devices.
B. Vibration & side-to-side movement: These gaps allow the parts to move from side-to-side when exposed to vibration.
Vibration and loosening
Outperform locking devices: Better clamp load retention compared to all mechanical locking devices.
C. Expansion/contraction & loosening: Expansion and contraction can also cause side-to-side movement. This, in addition to vibration, leads to loosening and ultimately disassembly of parts.
Stretching of the bolt beyond its yield point and thermal expansion/contraction of parts lead to lack of structural rigidity and relaxation of parts.
Clamp load in %
Fastener Size
Loctite Threadlocker
This failure happens because, in certain conditions, a nut and a bolt can seize together. This seizing effect is caused by: Corrosion, rust, when dealing with: Humidity High temperatures Assembly of different metals (galvanic corrosion) Galling (friction welding)
2 9 25
2 5 7
Note: Washer pricing based on 100 units purchased at an industrial distributor. Loctite pricing based on 50 ml bottle price and number of drops required per application.
Loctite threadlockers are single-component adhesives that cure in the absence of air and in contact with active metal to form a tough thermoset plastic. They completely fill all voids between the interfacing threads, which makes the assembly a unitized component and ultimately prevents loosening.
Fill Gaps
Significantly speed up the cure time of Loctite threadlockers when assembling metal parts that are cold, have large gaps or deep threads. Not required for primerless products.
Speed up cure
When assembling metal parts with inactive surfaces, Loctite primers are recommended to ensure proper performance of Loctite threadlockers. Not required for primerless products.
Another property of Loctite threadlockers is thread sealing. This property is especially important when assembling through-bolts in an oil reservoir or cooling jacket in order to keep the fluids sealed in and corrosion out. Examples of this application are common, but not limited, to gearboxes and internal combustion engines.
Seal Threads
Galvanized Steel
Loctite QuickStix 7088 Primer
Loctite threadlockers cure in the absence of air and presence of metal ions. When assembling inactive metal parts, which are low in metal ions, the use of Loctite primers is recommended to ensure proper performance of Loctite threadlockers.
Engagement area of rusty bolt that did NOT have Loctite threadlocker applied
Engagement area of rusty bolt that DID have Loctite threadlocker applied
Strength
Low Strength: Ideal for fasteners <" (6 mm). Easy disassembly using hand tools. Medium Strength: Designed to be removable with standard hand tools on " to " fasteners. High Strength: Designed to deliver high strength on " to " (6 mm to 22 mm) fasteners. For removal, it may require localized heat (>550F/260C), hand tools, and disassembly while hot.
Application Options
IMPORTANT: To achieve optimum performance, all parts must be clean and free of contaminants (e.g., oil, grease).
For through-holes For blind holes For post-assembly For overhead applications For pre-applied applications
Viscosity
Easy disassembly with hand tools when using Low and Medium Strength formulas
Liquid Formulas: Everyday assembly; ideal for fine threads and blind holes Semisolid Formulas: Pocket-friendly, ideal for overhead applications Tape Formula: Pocket-friendly; controlled application; can be pre-applied several days before assembly.
Liquid
Gel
Pull-open
Push-close
Pre-Applied: QuickTape threadlocker can be applied beforehand on bolts that are waiting to be assembled. Pre-Assembly: Most Loctite liquid threadlockers are designed to be applied at the moment that parts will be assembled. Post-Assembly: Wicking grade formula can be applied on parts that are already assembled.
Loctite integrated semiautomatic dispenser, dispense valve and stationary dispense valve
Helpful Hints:
Wicking Grade Is the assembly exposed to extreme temperatures?
Clean part with Loctite ODC-Free Cleaner & Degreaser before applying the adhesive.
Yes
No
If the threadlocker will be applied below 40F (4.4C), pre-treat with Loctite 7649 Primer N.
Yes
No
Aqueous washing solutions and cutting fluids can leave a protective layer on the surface. Wash with hot water before use or use contaminant tolerant 243 or 263 Threadlocker.
Low Strength
Liquid Product
Liquid Product
Liquid Product
Tape Product
Semisolid Product
Liquid Product
Semisolid Product
Temp.c
Product Details
Low strength, fast surfacecuring threadlocker for plastic fasteners. Can be used as a tamper-proofing agent for the head of screws. Can be applied before or after assembly.
A low viscosity threadlocking adhesive that allows the product to wick along the threads of preassembled fasteners. Perfect for fasteners up to " diameter (6 mm).
Recommended for locking pre-assembled fasteners, i.e., instrumentation screws, electrical connectors and set screws. Also seals porosities in welds and metal parts.
Recommended for locking fasteners that are exposed to temperatures up to 650F (340C). Removable with hand tools.
Recommended for locking fasteners that are exposed to temperatures up to 650F (340C). Recommended for locking fasteners permanently.
Recommended for fasteners over 78" (22 mm). Formulated with increased lubricity to reduce friction and allow proper clamp load to be achieved. Ideal for locking fasteners permanently.
a Cure time (fixture time in min./full strength in hrs). Typical value @ 70F (21C) b Torque values in in.-lbs. (breakaway/prevailing torque) b1 Breakloose value c Temperature resistance for continuous service
Recommended for low strength threadlocking of adjustment screws, countersunk head screws and set screws; on collars, pulleys, tool holders and controllers. Also for low strength metals such as aluminum or brass. Also available in Loctite 222MS version which carries Mil-Spec (S-46163A) Type II, Grade M. NSF P1.
New
Versatile, medium strength liquid threadlocker. Reliably locks and seals metal fasteners up to " (19 mm). Engineered to cure consistently on a variety of metals, despite minor surface contaminants. Works on steel, stainless steel and most plated fasteners. Tolerates thread lubrication, anti-corrosion and protection fluids. Rated for 360F (180C).
The one and only threadlocker in a tape form. This revolutionary medium strength threadlocking adhesive is removable with hand tools, and offers the same reliability as traditional Loctite removable grade threadlocking liquids. Convenient, durable package is a must for every toolbox. Loctite QuickTape 249 is easy to apply and can be preapplied for future assembly.
Semisolid stick form is convenient, portable, and great for hard-to-reach applications. Loctite QuickStix 248 Threadlocker is the ideal general purpose threadlocker for all nut and bolt applications, especially fasteners between " and " (6 mm to 19 mm). Removable with hand tools.
New
Versatile, high strength liquid threadlocker. Reliably locks and seals metal fasteners up to 1" (25 mm). Engineered to cure consistently on a variety of metals, despite minor surface contaminants. Works on steel, stainless steel and most plated fasteners. Tolerates thread lubrication, anti-corrosion and protection fluids. Rated for 360F (180C). Heat required for removal.
This convenient semisolid stick form is portable and less messy. Its high strength prevents loosening of threaded fasteners. Well-suited for heavy-duty applications.
Loctite Innovations
KEY FACTORS
Low Strength
KEY FEATURES
Small Fasteners General Purpose/ Primerless
PRODUCT
222
ITEM NUMBER
21463 21464 1330255 1329837 1329467 1329505 1330333 1372603 37684 37087 29513 29514 29515 1134601 1134602 1134871
COLOR
TYPICAL USE
Small screws under 1/4"
VISCOSITY (cP)
1,200 / 5,000 Thixotropic
TEMP. RANGE
-65F to 300F
AGENCY APPROVALS
N/A
3 q 3 q
Purple
243
New
Blue
1,300 / 3,000
106 / 26
-65F to 360F
N/A
Removable Strength
Blue
Removable strength, 1/4" to > 2", pre-applied 14" to 34" bolts, overhead, pre-dispensed, hard-toreach areas High temperature, medium strength Ultra-high temperature, medium strength for 12" to 34" bolts Confined spaces / sensitive areas for bolts 14" to 34" Primerless, high strength Up to 34" bolts, overhead, pre-dispensed, hard-toreach areas High temperature applications Ultra-high temperature, high strength for 12" to 34" bolts Large bolts > 78" Large bolts > 78". High lubricity allows proper clamp load to be achieved Wicking grade for small, pre-assembled fasteners under 14" Medium/high strength. Wicking grade for pre-assembled parts Medium/high strength, high temperature, wicking grade For small metal and plastic fasteners and tamperproofing Strengthening / coupling agent for joints on equipment Small screws under 1/4"
Tape
74/47
-65*F to 300*F -65F to 300F -65F to 450F -65F to 650F -65F to 300F -65F to 360F
Fixture 30 min. Full 24 hrs. Fixture 10 min. (3 min. w/primer) Full 24 hrs. Fixture 20 min. Full 24 hrs. Fixture 90 min. Full 24 hrs. Fixture 5 min. Full 24 hrs. Fixture 10 min. Full 24 hrs. Fixture 20 min. (5 min. w/primer) Full 24 hrs. Fixture 30 min. Full 24 hrs. Fixture 30 min. Full 24 hrs. Fixture 60 min. Full 24 hrs. Fixture 90 min. Full 24 hrs. Fixture 6 min. Full 24 hrs.
N/A
General QuickStix Purpose Semisolid Stick 248 High Temperature Ultra-High Temperature Low Odor General Purpose / Primerless
246 2422 2423 263
Blue
Semisolid
110* / 43
CFIA
Blue
2,600
170* / 48
N/A
Loctite QuickStix 248 Medium Strength Loctite QuickStix 268 High Strength Loctite QuickStix 7088 Primer
Blue Blue
102 / 12 102 / 18
N/A N/A
No mess, easy to apply and pocket-friendly. Ideal for overhead and pre-dispensed applications.
3 q
New
1330582 1330583 1330585 1330335 1330334 37685 37686 27240 27270 27285 1138282 21434 27731 27741 27743 1134607 37388 39186 22041
Red
400 / 600
275 / 290
N/A
High strength
General QuickStix Purpose 268 Semisolid Stick High Temperature Ultra-High Temperature Large Bolts
272 2620 277
Red
Semisolid
220* / 34
CFIA
Loctite 243 Medium Strength and Loctite 263 High Strength Threadlockers
Red
9,500
200 / 220
CFIA
Red
Paste
161 / 10
N/A MIL-S-46163A for existing designs, ASTM D-5363** N/A MIL-S-46163A for existing designs, ASTM D-5363**, CFIA MIL-S-46163A for existing designs, ASTM D-5363**, NSF/ANSI 61, NSF P1, CFIA N/A
Red
7,000
275 / 275
Black
204* / 35
Blue
85 / 170
Wicking
3 q
29005 29021 29031 29041 29043 27934 27935 27936 27937 42540 42561
Green
12
90 / 260
-65F to 300F
294
New paste formula does not run or migrate, and withstands continuous exposure to temperatures up to 650F (340C). These products are conveniently packaged in syringes for easy dispensing. Disassembling Loctite 2620 Threadlocker, High Temp, High Strength requires heating to above 650F (340C) and disassembling while hot.
Green
34
289 / 237
Plastic
Plastic Fasteners
425 Assure
Blue
80
4/2
N/A
Processing equipment that 2046 can contact food Small Fasteners Removable Strength
222MS
Food Grade
1186840 22205 22221 22231 22241 24205 24221 24231 24241 26205 26221 26231 26241 27105 27121 27131 27141
12 ml syringe 0.5 ml capsule 10 ml bottle 50 ml bottle 250 ml bottle 0.5 ml capsule 10 ml bottle 50 ml bottle 250 ml bottle 0.5 ml capsule 10 ml bottle 50 ml bottle 250 ml bottle 0.5 ml capsule 10 ml bottle 50 ml bottle 250 ml bottle
Blue
Gel
111 / 63
450F
FDA 21 C.F.R. 175.300 MIL-S-46163A for existing designs. ASTM D-5363**, NSF P1, CFIA MIL-S-46163A for existing designs. ASTM D-5363**, NSF P1, ABS, CFIA MIL-S-46163A for existing designs. ASTM D-5363**, NSF P1, ABS, CFIA MIL-S-46163A for existing designs. ASTM D-5363**, UL Classified for U.S., CFIA
Purple
53 / 30
Fixture 10 min. Full 24 hrs. Fixture 10 min. Full 24 hrs. Fixture 5 min. Full 24 hrs. Fixture 10 min. Full 24 hrs.
242
Blue
110 / 43
High Strength
262
Red
Up to 3/4" bolts
189 / 275
Low Viscosity
271
Red
500
250 / 275
*Breakloose Value See TDS for spindle and speed test measurement **For new designs
PRODUCT Solvent-Based
7471 Primer T
ITEM NO.
19267 22477 19268 19269 38402 21347 21348 19266 19368 12695
Physical Property
Liquid
ON-PART LIFE
7 days
DRY TIME
30 to 70 seconds 30 to 70 seconds <10 minutes
Agency Approvals
MIL-S-22473E for existing designs, ASTM D-5363 for new designs MIL-S-22473E for existing designs, ASTM D-5363 for new designs, NSF/ANSI 61, NSF P1, CFIA
Designed for applications in sensitive areas and confined spaces. Suited for fasteners between " and ".
7649 Primer N
Liquid
30 days
Solventless
7090
Liquid Semisolid
1 hour 30 days
1069258
Loctite Solutions
For your local Loctite Adhesives and Sealants Specialist, the nearest authorized Loctite products distributor, to place an order, to arrange an in-plant seminar or for technical product assistance, call 1.800.LOCTITE (562.8483) in the U.S.A, or call 1.800.263.5043 within Canada.
When you choose the Loctite brand, you receive much more than a reliable assembly; you obtain a comprehensive solutions package: Wide product range Advanced training programs Engineering services Research and development Agency certification and approvals Local application assistance Global availability
U.S.A.
Henkel Corporation Engineering Adhesives One Henkel Way Rocky Hill, Connecticut 06067 Tel: 1.800.LOCTITE (1.800.562.8483) Tel: 860.571.5100 Fax: 860.571.5465
Canada
Henkel Canada Corporation Engineering Adhesives 2225 Meadowpine Blvd. Mississauga, Ontario L5N 7P2 Tel: 1.800.263.5043 (within Canada) Tel: 905.814.6511 Fax: 905.814.5391
The data contained herein are furnished for information only and are believed to be reliable. It is the users responsibility to determine suitability for the users purpose of any production methods mentioned herein and to adopt such precautions as may be advisable for the protection of property and of persons against any hazards that may be involved in the handling and use thereof. In light of the foregoing, Henkel Corporation specifically disclaims all warranties expressed or implied, including warranties of merchantability or fitness for a particular purpose, arising from sale or use of Henkel Corporations products. Henkel Corporation specifically disclaims any liability for consequential or incidental damages of any kind, including lost profits. We recommend that each prospective user test its proposed application before use. Please contact your local Henkel Technical Support Group for assistance and recommendation on specifications for these products. Except as otherwise noted, all marks used in LT-4985 are trademarks and/or registered trademarks of Henkel and/or its affiliates in the U.S. and elsewhere. = registered in the U.S. Patent and Trademark Office. Henkel Corporation, 2010. All rights reserved. 6407/LT-4985 (3/10)