Instruction Manual

D200138X012

3582, 582i, and 3583

September 2012

Fisherr 3582 and 3582i Positioners, 582i ElectroPneumatic Converter, and 3583 Valve Stem Position Transmitter
Contents
Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Scope of Manual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2 Type Number Descriptions . . . . . . . . . . . . . . . . 6 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6 Educational Services . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Areas for 582i Converter . . . . . . . . 8 CSA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 FM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 ATEX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 IECEx . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 Mounting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 Changing Cam Position . . . . . . . . . . . . . . . . . . . . . . Pressure Connections . . . . . . . . . . . . . . . . . . . . . . . Supply Connection . . . . . . . . . . . . . . . . . . . . . . Output Connection . . . . . . . . . . . . . . . . . . . . . . Instrument Connection . . . . . . . . . . . . . . . . . . Diagnostic Connections . . . . . . . . . . . . . . . . . . Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical Connections for 3582i Valve Positioner . . . . . . . . . . . . . . . . . . . . . . . . . . 582i Converter Installation . . . . . . . . . . . . . . . . . . . Operating Information . . . . . . . . . . . . . . . . . . . . . . . . Valve Positioner Cam Information . . . . . . . . . . . . . Valve Stem Position Transmitter Cam Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 18 18 20 20 20 21 21 23 24 24 26

(continued on page 2)

Figure 1. Typical Mounting for Fisher 3582 and 3582i Positioners and 3583 Transmitters

W54981

W8424

W54991

CONTROL VALVE WITH 3582 POSITIONER

CONTROL VALVE WITH 3582i POSITIONER

CONTROL VALVE WITH 3583 TRANSMITTER

www.Fisher.com

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Contents (cont'd)
Valve Positioner Bypass Operation . . . . . . . . . . . . . Input Signal Ranges . . . . . . . . . . . . . . . . . . . . . . . . . Valve Positioner SplitRange Operation . . . . . . . . . Changing Valve Positioner Action . . . . . . . . . . . . . Changing Valve Stem Position Transmitter Action . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration Of Valve Positioner Or Valve Stem Position Transmitter . . . . . . . . . . . . . . . . Beam Alignment . . . . . . . . . . . . . . . . . . . . . . . . . . . Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Principle of Operation . . . . . . . . . . . . . . . . . . . . . . . . 3582 Valve Positioners . . . . . . . . . . . . . . . . . . . . . . 3582i Valve Positioner . . . . . . . . . . . . . . . . . . . . . . . 3583 Valve Stem Position Transmitters . . . . . . . . . 26 27 27 28 28 29 29 31 32 32 33 34

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Changing the Range Spring . . . . . . . . . . . . . . . . . . Replacing Gaskets . . . . . . . . . . . . . . . . . . . . . . . . . . Replacing the Nozzle ORing . . . . . . . . . . . . . . . . . . Replacing the Relay . . . . . . . . . . . . . . . . . . . . . . . . . Adjusting the Flapper Pivot . . . . . . . . . . . . . . . . . . . Replacing the 582i Converter Primary ORing and Filter . . . . . . . . . . . . . . . . . . Replacing the 582i Converter Housing Cap ORing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Removing the 582i Converter . . . . . . . . . . . . . . . . . Reassembling the 582i Converter . . . . . . . . . . . . . Parts Ordering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts Kits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Loop Schematics/Nameplates . . . . . . . . . . . . . . . . .

35 36 36 37 37 38 38 38 38 39 40 40 41 54

Introduction
Scope of Manual
This instruction manual includes installation, operation, calibration, maintenance, and parts ordering information for Fisher 3582 pneumatic valve positioners, the 3582i electropneumatic valve positioner, and 3583 pneumatic valve stem position transmitters. Refer to separate instruction manuals for information on the control valve, actuator, and accessories. Do not install, operate or maintain a 3582 pneumatic valve positioner, a 3582i electropneumatic valve positioner, or a 3583 pneumatic valve stem position transmitter without being fully trained and qualified in valve, actuator and accessory installation, operation and maintenance. To avoid personal injury or property damage it is important to carefully read, understand, and follow all of the contents of this manual, including all safety cautions and warnings. If you have any questions about these instructions, contact your Emerson Process Management sales office before proceeding.

Description
3582 pneumatic valve positioners and the 3582i electropneumatic valve positioner shown in figure 1 are used with diaphragmactuated, slidingstem control valve assemblies. The pneumatic valve positioners receive a pneumatic input signal from a control device and modulate the supply pressure to the control valve actuator. The positioner adjusts the actuator supply pressure to maintain a valve stem position proportional to the pneumatic input signal. 3582NS positioners are designed for nuclear power applications. The 3582NS construction includes materials that provide superior performance at elevated temperature and radiation levels. The Orings are EPDM (ethylene propylene) and the diaphragms are EPDM/metaaramid fabric. EPDM demonstrates superior temperature capability and shelf life over nitrile. The metaaramid diaphragm fabric demonstrates improved strength retention at elevated temperature and radiation conditions.

CAUTION
Use a clean, dry, oilfree air supply with instruments containing EPDM components. EPDM is subject to degradation when exposed to petroleumbased lubricants.

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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners Note: Specifications for 3582 positioners include 3582A, 3582C, 3582D, 3582G, and 3582NS unless otherwise indicated Input Signal 3582: J 0.2 to 1.0 bar (3 to 15 psig), J 0.4 to 2.0 bar (6 to 30 psig), or J split range, see table 10 3582i: 4 to 20 mA DC constant current with 30 VDC maximum compliance voltage, can be split range, see table 10 Equivalent Circuit for 3582i The 582i converter equivalent circuit is 120 ohms, shunted by three 5.6volt zener diodes (see figure 10) Output Signal Type: Pneumatic pressure as required by actuator up to 95 percent of maximum supply Action: Fieldreversible between J direct and J reverse within the pneumatic valve positioner Supply Pressure(1) Recommended: 0.3 bar (5 psi) above actuator requirement Maximum: 3.4 bar (50 psig) or pressure rating of actuator, whichever is lower Supply Medium: air or natural gas(2) Note: The 3582i is not approved for use with natural gas as the supply medium Input Bellows Pressure Rating(1) See table 9 for minimum and maximum pressure ratings (allowable input signal) for each available range spring Maximum SteadyState Air Consumption(3) 3582 1.4 bar (20 psig) Supply: 0.38 normal m3/hr (14.0 scfh) 2.0 bar (30 psig) Supply: 0.48 normal m3/hr (18.0 scfh) 2.4 bar (35 psig) Supply: 0.54 normal m3/hr (20.0 scfh)
continued

3582i 1.4 bar (20 psig) Supply: 0.46 normal m3/hr (17.2 scfh) 2.0 bar (30 psig) Supply: 0.57 normal m3/hr (21.4 scfh) 2.4 bar (35 psig) Supply: 0.64 normal m3/hr (23.8 scfh) Maximum Supply Air Demand 1.4 bar (20 psig) Supply: 4.4 normal m3/hr (164.5 scfh) 2.0 bar (30 psig) Supply: 6.7 normal m3/hr (248.5 scfh) 2.4 bar (35 psig) Supply: 7.7 normal m3/hr (285.5 scfh) Performance 3582 Independent Linearity: 1 percent of output signal span Hysteresis: 0.5 percent of span 3582i Independent Linearity: 2 percent of output signal span Hysteresis: 0.6 percent of span Electromagnetic Compatibility for 582i electropneumatic converter Meets EN 613261 (First Edition) ImmunityIndustrial locations per Table 2 of the EN 613261 standard. Performance is shown in table 3 below. EmissionsClass A ISM equipment rating: Group 1, Class A Note: The electromagnetic compatibility specifications also apply to the 3582i 3582 and 3582i Typical Open Loop Gain (Output Signal): J 100 in the range of 0.2 to 1.0 bar (3 to 15 psig) J 55 in the range of 0.4 to 2.0 bar (6 to 30 psig) Operating Influences Supply Pressure3582: Valve travel changes less than 1.67 percent per bar (0.25 percent per 2 psi) change in supply pressure Supply Pressure3582i: Valve travel changes less than 3.62 percent per bar (1.5 percent per 2 psi) change in supply pressure

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Table 1. Specifications for Fisher 3582 and 3582i Valve Positioners (Continued) Operative Temperature Limits(1) Standard Construction 3582 and 3582i: -40 to +71_C (-40 to +160_F) 3582NS: -40 to +82_C (-40 to +180_F) with EPDM elastomers HighTemperature Construction 3582A and C only: -18 to +104_C (0 to +220_F) without gauges Electrical Classification for 582i CSAIntrinsically Safe, Explosion proof, Type n, DustIgnition proof, DIV 2 FMIntrinsically Safe, Explosion proof, Type n, Nonincendive, DustIgnition proof ATEXIntrinsically Safe & Dust, Flameproof & Dust, Type n & Dust IECExIntrinsically Safe, Type n, Flameproof Refer to Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Locations, starting on page 8, and figures 28, 29, 30, and 31 for additional information. Note: These classifications also apply to the 3582i positioner Housing Classification for 582i CSAType 3 Encl. FMNEMA 3, IP54 ATEXIP64 IECExIP54 Mount instrument with vent on the side or bottom if weatherproofing is a concern. Note: These classifications also apply to the 3582i positioner Other Classifications/Certifications INMETRO Brazil KGS Korea NEPSI China Contact your Emerson Process Management sales office for classification/certification specific information Hazardous Area Classification for 3582 3582 valve positioners comply with the requirements of ATEX Group II Category 2 Gas and Dust

Note: This rating does not apply to the 3582i Pressure Gauges 40 mm (1.5 inch) diameter with plastic case and brass connection J triple scale (PSI, MPa, and bar) or J dual scale (PSI and kg/cm2) Pressure Connections 1/418 NPT Electrical Connection for 3582i 1/214 NPT conduit connection Maximum Valve Stem Travel 105 mm (4.125 inches); adjustable to obtain lesser travels with standard input signals Characterized Cams See characterized cams section Approximate Weight 3582: 2.5 kg (5.5 pounds) 3582i: 3.6 kg (8 pounds) Declaration of SEP Fisher Controls International LLC declares this product to be in compliance with Article 3 paragraph 3 of the Pressure Equipment Directive (PED) 97 / 23 / EC. It was designed and manufactured in accordance with Sound Engineering Practice (SEP) and cannot bear the CE marking related to PED compliance. However, the product may bear the CE marking to indicate compliance with other applicable European Community Directives.

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 Process Instrument Terminology. 1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded. 2. Natural gas should contain no more than 20 ppm of H2S. 3. Normal m3/hrnormal cubic meters per hour (0_C and 1.01325 bar, absolute); ScfhStandard cubic feet per hour (60_F and 14.7 psia).

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Table 2. Specifications for Fisher 3583 Valve Stem Position Transmitters Input Signal 105 mm (4.125 inches) of valve stem travel; adjustable to obtain full output signal with lesser stem travels Output Signal Type: J 0.2 to 1.0 bar (3 to 15 psig) or J 0.4 to 2.0 bar (6 to 30 psig) pneumatic pressure Action: Fieldreversible between direct and reverse Output Bellows Pressure Rating(1) See table 9 for minimum and maximum pressure ratings (allowable input signal) for each available range spring Supply Pressure(1) Recommended: 0.3 bar (5 psi) above upper limit of output signal range Maximum: 2.4 bar (35 psig) or pressure rating of connected equipment, whichever is lower Supply Medium: Air or natural gas(2) Maximum SteadyState Air Consumption(3) 1.4 bar (20 psig) Supply: 0.38 normal m3/hr (14.0 scfh) 2.0 bar (30 psig) Supply: 0.48 normal m3/hr (18.0 scfh) 2.4 bar (35 psig) Supply: 0.54 normal m3/hr (20.0 scfh) Reference Accuracy 1 percent of output signal span Pressure Connections Supply and output pressure connections are 1/4 NPT internal Maximum Valve Stem Travel 105 mm (4.125 inches); adjustable to obtain full output signal with lesser stem travels Cam Linear Approximate Weight 2.5 kg (5.5 pounds) Operating Influence Output signal changes 1.67 percent per bar (0.23 percent per 2 psig) change in supply pressure Operative Ambient Temperature Limits(1) Standard Construction 3583: -40 to +71_C (-40 to +160_F) HighTemperature Construction 3583C only: -18 to +104_C (0 to +220_F) Hazardous Area Classification 3583 valve stem position transmitters comply with the requirements of ATEX Group II Category 2 Gas and Dust

NOTE: Specialized instrument terms are defined in ANSI/ISA Standard 51.1 - Process Instrument Terminology. 1. The pressure and temperature limits in this document and any applicable standard or code limitation should not be exceeded. 2. Natural gas should contain no more than 20 ppm of H2S. 3. Normal m3/hrnormal cubic meters per hour (0_C and 1.01325 bar, absolute); ScfhStandard cubic feet per hour (60_F and 14.7 psia).

Table 3. Fisher 582i ElectroPneumatic Converter(1) EMC Summary ResultsImmunity

Port Phenomenon Electrostatic Discharge (ESD) Enclosure Radiated EM field Rated power frequency magnetic field Burst (fast transients) I/O signal/control Surge Conducted RF Basic Standard IEC 6100042 IEC 6100043 IEC 6100048 IEC 6100044 IEC 6100045 IEC 6100046 Test Level 4 kV contact 8 kV air 80 to 1000 MHz @ 10V/m with 1 kHz AM at 80% 1400 to 2000 MHz @ 3V/m with 1 kHz AM at 80% 2000 to 2700 MHz @ 1V/m with 1 kHz AM at 80% 60 A/m at 50 Hz 1 kV 1 kV (line to ground only, each) 150 kHz to 80 MHz at 3 Vrms Performance Criteria(2) A A A A B A

Specification limit = 1% of span 1. The information contained in the table also applies to the 3582i positioner. 2. A = No degradation during testing. B = Temporary degradation during testing, but is selfrecovering.

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Description (continued)
Under the 10CFR50, Appendix B, quality assurance program, the 3582NS positioner is qualified commercial grade dedicated. These can be supplied as 10CFR, Part 21 items. The 3582i is an electropneumatic valve positioner, consisting of a 582i electropneumatic converter installed on a 3582 pneumatic valve positioner. The 3582i valve positioner provides an accurate valve stem position that is proportional to a DC current input signal. The 582i electropneumatic converter is a modular unit that can be installed at the factory or in the field. However, do not install a 582i converter on an existing positioner until you contact your Emerson Process Management sales office for application assistance. The 582i converter receives the DC current input signal and, through a nozzle/flapper arrangement, provides a proportional pneumatic output signal. This pneumatic output signal provides the input signal to the pneumatic valve positioner, eliminating the need for a remotemounted transducer. 3583 pneumatic valve stem position transmitters are for use with slidingstem diaphragm actuators. These units provide an output signal that is directly proportional to the valve stem position. Refer to the type number description for a detailed explanation of type numbers.

Type Number Descriptions

The following descriptions provide specific information on the different valve positioner or valve stem position transmitter constructions. If the type number is not known, refer to the nameplate on the positioner. For the location of the nameplate, refer to key 25 in figure 21. 3582Pneumatic valve positioner with bypass and instrument, supply, and output pressure gauges. 3582APneumatic valve positioner without bypass and without pressure gauges. 3582CPneumatic valve positioner without bypass and with automotive tire valves instead of pressure gauges. 3582DPneumatic valve positioner with bypass and with automotive tire valves instead of pressure gauges. 3582GPneumatic valve positioner without bypass and with instrument, supply, and output pressure gauges. 3582NSPneumatic valve positioner for nuclear service applications with or without bypass and with automotive tire valves instead of pressure gauges. 3582iElectropneumatic valve positioner without bypass; with 582i converter; and with: supply and output pressure gauges, automotive tire valves, or pipe plugs. 582iElectropneumatic converter with: supply and output pressure gauges, automotive tire valves, or pipe plugs. Used for conversion of a 420 mA input signal to a 0.2 to 1.0 bar (3 to 15 psig) input signal for the pneumatic valve positioner. 3583Pneumatic valve stem position transmitter with supply and output pressure gauges. 3583CSimilar to the 3583 valve stem position transmitter except with automotive tire valves in place of pressure gauges.

Specifications
Specifications for the valve positioners are shown in table 1. Specifications for the valve stem position transmitters are shown in table 2.

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Refer to the unit nameplate to determine the type of positioner or transmitter, supply pressure, etc.

WARNING
This product is intended for a specific current range, temperature range and other application specifications. Applying different current, temperature and other service conditions could result in malfunction of the product, property damage or personal injury.

Educational Services
For information on available courses for 3852, 3582i and 3583, as well as a variety of other products, contact: Emerson Process Management Educational Services, Registration P.O. Box 190; 301 S. 1st Ave. Marshalltown, IA 501582823 Phone: 800-338-8158 or Phone: 641-754-3771 Fax: 641-754-3431 email: [email protected]

Installation
If using natural gas as the pneumatic supply medium, natural gas will be used in the pressure connections of the unit to any connected equipment. The unit will vent natural gas into the surrounding atmosphere, unless it is remote vented.

WARNING
Always wear protective clothing, gloves, and eyewear when performing any installation operations to avoid personal injury. If installing into an existing application, also refer to the WARNING at the beginning of the Maintenance section in this instruction manual. Check with your process or safety engineer for any additional measures that must be taken to protect against process media.

WARNING
Personal injury or property damage may result from fire or explosion if natural gas is used as the supply medium and appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: Remote venting of the unit, reevaluating the hazardous area classification, ensuring adequate ventilation, and the removal of any ignition sources. 3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.

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Note All valve positioners and valve stem position transmitters are shipped with foam rubber packing material inside the case. Remove the cover (key 33, figure 21) and the packing material before attempting to operate the unit. Make sure all vent openings are clear before installation of the unit and that they remain clear during use.

Typically, the positioner or transmitter is ordered with the actuator. If so, the factory mounts the valve positioner or valve stem position transmitter and connects the valve positioner output to the actuator. If a Fisher 67CFR filterregulator is specified, it may be integrally mounted to the valve positioner or valve stem position transmitter, except for the 3582NS positioner. For the 3582NS, the 67CFR is separately mounted, not integrally mounted to the positioner.

Note In some cases, alignment and calibration of the valve positioner or valve stem position transmitter at the factory may not be possible, and field alignment and calibration is required. Before putting the valve positioner or valve stem position transmitter into service, check the operation of the unit to be sure it is calibrated. If the valve positioner or valve stem position transmitter requires alignment or calibration, refer to the appropriate calibration instructions in this manual.

If the valve positioner or valve stem position transmitter is ordered separately, disconnected, or removed from the actuator, refer to the appropriate sections of this manual for installation information.

Hazardous Area Classifications and Special Instructions for Safe Use and Installation in Hazardous Locations for 582i ElectroPneumatic Converter
Note These Special Instructions for Safe Use and Installation in Hazardous Locations also apply to 3582i positioners.

Certain nameplates may carry more than one approval, and each approval may have unique installation/wiring requirements and/or conditions of safe use. These special instructions for safe use are in addition to, and may override, the standard installation procedures. Special instructions are listed by approval.

Note This information supplements the nameplate markings affixed to the product. Always refer to the nameplate itself to identify the appropriate certification. Contact your Emerson Process Management sales office for approval/certification information not listed here.

WARNING
Failure to follow these conditions of safe use could result in personal injury or property damage from fire or explosion, and area reclassification.

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CSA
Intrinsically Safe, Explosion proof, Type n, DustIgnition proof, DIV 2 No special conditions for safe use. Refer to table 4 for additional information, figure 28 for CSA loop schematics, and figure 29 for a typical CSA/FM approval nameplate. Table 4. Hazardous Area Classifications for Fisher 582i Converter(1)CSA (Canada)
Certification Body Certification Obtained Intrinsically Safe Ex ia IIC T4/T5/T6 per drawing GE28591 Ex ia Intrinsically Safe Class I, II Division 1 GP A,B,C,D,E,F,G T4/T5/T6 per drawing GE28591 Explosion Proof Ex d IIC T6 Class I, Division I, GP A,B,C,D T6 Type n Ex nA IIC T6 Class I, Division 2, GP A,B,C,D T6 Class II, Division 1 GP E,F,G T6 Class II Division 2 GP F,G T6 Entity Rating Vmax = 30 VDC Imax = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
---

Temperature Code T4 (Tamb 71C) T5 (Tamb 62C) T6 (Tamb 47C)

Enclosure Rating

CSA Type 3 Encl.

CSA

T6 (Tamb 71C) T6 (Tamb 71C) T6 (Tamb 71C)

CSA Type 3 Encl. CSA Type 3 Encl. CSA Type 3 Encl.

-----

1.These hazardous area classification also apply to 3582i positioners.

FM
Intrinsically Safe, Explosion proof, Type n, Nonincendive, DustIgnition proof No special conditions for safe use. Refer to table 5 for additional information, figure 30 for the FM loop schematic, and figure 29 for a typical CSA/FM approval nameplate. Table 5. Hazardous Area Classifications for Fisher 582i Converter(1)FM (United States)
Certification Body Certification Obtained Intrinsically Safe Class I Zone 0 AEx ia IIC T4/T5/T6 per drawing GE28590 Class I, II, III Division 1 GP A,B,C,D,E,F,G T4/T5/T6 per drawing GE28590 Explosion Proof Class I Zone 1 AEx d IIC T6 Class I, Division I, GP A,B,C,D T6 Type n Class I Zone 2 AEx nA IIC T6 Class I Division 2, GP A,B,C,D T6 Class II Division 1, GP E,F,G T6 Class II Division 2, GP F,G T6 Entity Rating Vmax = 30 VDC Imax = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
---

Temperature Code T4 (Tamb 71C) T5 (Tamb 62C) T6 (Tamb 47C)

Enclosure Rating

NEMA 3, IP54

FM

T6 (Tamb 71C) T6 (Tamb 71C) T6 (Tamb 71C)

NEMA 3, IP54 NEMA 3, IP54 NEMA 3, IP54

-----

1.These hazardous area classification also apply to 3582i positioners.

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ATEX
Standards Used for Certification EN 60079-0: 2006 EN 60079-1: 2007 EN 60079-11: 2007 EN 60079-15: 2005 Special Conditions for Safe Use Intrinsically Safe, Dust This equipment is intrinsically safe and can be used in potentially explosive atmospheres. The electrical parameters of certified equipment which can be connected to the device must not exceed one of these following values: Uo 30 Vdc ; Io 150 mA ; Po 1.25 W Ambient temperature: T6, at Tamb = 47_C ; T5, at Tamb = 62_C ; T4, at Tamb = 71_C Flameproof, Dust The flame path is other than required by EN 600791. Contact the manufacturer for information on the dimensions of the flameproof joints. Electrical connections are typically made using either cable or conduit. DIf using a cable connection, the cable entry device shall be certified in type of explosion protection flameproof enclosure d, suitable for the conditions of use and correctly installed. For ambient temperatures over 70_C, cables and cable glands suitable for at least 90_C shall be used. DIf using a rigid conduit connection, an Ex d certified sealing device such as a conduit seal with setting compound shall be provided immediately to the entrance of the enclosure. For ambient temperatures over 70_C, the wiring and setting compound in the conduit seal shall be suitable for at least 90_C. Type n, Dust No special conditions for safe use. Refer to table 6 for additional information and figure 31 for a typical ATEX/IECEx approval nameplate. EN 61241-0: 2006 EN 61241-1: 2004 EN 61241-11: 2006

10

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Table 6. Hazardous Area Classifications for Fisher 582i Converter(1)ATEX

Certificate Certification Obtained II 1 G & D Intrinsically Safe Gas Ex ia IIC T4/T5/T6 Dust Ex iaD 20 IP64 T109C (Tamb 71C) / T100C (Tamb v 62C) / T85C (Tamb 47C) II 2 G & D ATEX Flameproof Gas Ex d IIC T6 Dust Ex tD A21 IP64 T74C (Tamb 71C) II 3 G & D Type n Gas Ex nA IIC T6 Dust Ex tD A21 IP64 T74C (Tamb 71C)
1.These hazardous area classification also apply to 3582i positioners.

Entity Rating

Temperature Code T4 (Tamb 71C) T5 (Tamb 62C) T6 (Tamb 47C) ---

Enclosure Rating

Ui = 30 VDC Ii = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH

IP64

---

T6 (Tamb 71C) IP64 ---

T6 (Tamb 71C) ----IP64

11

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IECEx
Conditions of Certification Intrinsically Safe

WARNING
Substitution of components may impair intrinsic safety.

-40_C Ta +71_C; T6 (Ta +47_C); T5 (Ta +62_C); T4 (Ta +71_C) Entity Parameters Ui = 30 V, li = 150 mA, Pi = 1.25 W, Ci = 0 nF, Li = 0 mH Flameproof

WARNING
Disconnect power before opening.

-40_C Ta +71_C; T6 (Ta +71_C) Type n

WARNING
Disconnect power before opening.

-40_C Ta +71_C; T6 (Ta +71_C) Refer to table 7 for approval information and figure 31 for a typical ATEX/IECEx approval nameplate.

Table 7. Hazardous Area Classifications for Fisher 582i Converter(1)IECEx

Certificate Certification Obtained Intrinsically Safe Gas Ex ia IIC T4/T5/T6 IECEx Flameproof Gas Ex d IIC T6 Type n Gas Ex nA IIC T6 Entity Rating Ui = 30 VDC Ii = 150 mA Pi = 1.25 W Ci = 0 nF Li = 0 mH
---

Temperature Code T4 (Tamb 71C) T5 (Tamb 62C) T6 (Tamb 47C)

Enclosure Rating

IP54

T6 (Tamb 71C)

IP54

---

T6 (Tamb 71C)

IP54

1.These hazardous area classification also apply to 3582i positioners.

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Mounting
Key numbers used in this procedure are shown in figure 2 except where indicated. 1. Figure 2 shows the various mounting parts required for mounting on Fisher actuators. Mounting parts for actuators that require spacers have the spacers (key 50) included. 657 and 667 actuators, sizes 70 through 100, with or without a sidemounted handwheel, use spacers (keys 97 and 102) between the stem connector and the connector arm (key 48). On all other actuators that use spacers, place the spacers (key 50) between the mounting plate (key 63) and the actuator mounting boss. When mounting the valve positioner or valve stem position transmitter on an actuator by another manufacturer, provide spacers, if necessary, by cutting sections from 1/2 or 3/8inch pipe so that the X dimension matches the value given in figure 3. Figure 2. Mounting Assembly

657, 657MO, 667, 667MO SIZE 80 UP TO 51 mm (2 IN) TRAVEL

657 SIZE 70, 87 UP TO 51 mm (2 IN) TRAVEL

67CFR

657, 657MO, 667, 667MO SIZE 100 ALL TRAVEL 657, 657MO, 667, 667MO SIZE 80 52 TO 76 mm (2.0625 TO 3 IN) TRAVEL 657MO, 667MO SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL 6574MO, 6674MO SIZE 70, 87 102 mm (4 IN) TRAVEL
NOTE: KEY 55 (TUBING CONNECTOR) NOT SHOWN
41B8569D SHT 1 AND 2

657MO, 667MO SIZE 70, 87 UP TO 78 mm (3 IN) TRAVEL

513 SIZE 32 656 ALL SIZES 657MO SIZE 34, 45, 50, 60 6574, 6674 SIZE 70, 87 102 mm (4 IN) TRAVEL 657, 667 SIZE 70, 87 78 TO 102 mm (3.0625 TO 4 IN) TRAVEL 667 SIZE 70, 87, 52 TO 78 mm (2.0625 TO 3 IN) TRAVEL

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2. As shown in figures 2 and 4 attach the connector arm (key 48) to the stem connector so that the connector arm extends through the yoke legs on the side of the lower mounting boss. 3. Attach the valve positioner or valve stem position transmitter to the mounting plate (key 63) using the holes shown in figure 5. 4. Mount the 67CFR regulator: D3582 valve positioners (except 3582NS) and 3583 valve stem position transmitters, mount the regulator on the integral boss on the bypass block. D3582NS valve positioners, use the mounting plate with provision for separately mounting the 67CFR regulator. Separately mount the positioner and the regulator on the mounting plate. D3582i valve positioners, mount the regulator on the integral boss that is part of the 582i converter housing. 5. As shown in figure 5, the mounting bracket has four sets of holes for mounting the assembly to the actuator. Refer to table 8 to determine which set of mounting holes to use, then attach the assembly to the lower mounting pad on the actuator.

CAUTION
To avoid equipment damage, be certain the connector arm clears the valve positioner or valve stem position transmitter case as the actuator moves through its complete stroke.

6. Position the actuator to its midtravel position using a handwheel or manual loading regulator. 7. Slip the round end of the travel pin (key 60) into the rotary shaft arm (key 2) slot as shown in figure 4. 8. Slide the square end of the travel pin into the pin holder and pin lock (keys 61 and 59). Place the pin lock and holder into the slot in the connector arm (key 48). Screw the cap nut (key 62) onto the pin lock (key 59), but do not tighten. 9. With the actuator at its midtravel position, lift the rotary shaft arm so that the 0degree index marks on the rotary shaft arm are aligned with the case index marks as shown in figure 6.

CAUTION
Never set the travel pin at a setting that is less than the actual actuator stroke. Setting the travel pin at a setting that is less than the actual actuator stroke will cause the cam to rotate more than 60 degrees, causing damage to the cam or other parts.

10. Position the travel pin so that it is perpendicular to the connector arm and aligns with the correct actuator stem travel index on the rotary shaft arm. Tighten the cap nut to a torque of 10.6 Nm (94 inlbf) (key 62 in figure 4). 11. Check the travel pin setting using the following procedures: DFor standard travel pin setting (that is, with the travel pin setting equal to total actuator travel). Stroke the actuator to each end of its travel. At each end of travel, the 30degree index marks on the rotary shaft arm should align with the case index marks. If the index marks are not in line, loosen the cap nut (key 62) and slide the travel pin (key 60) in the rotary shaft arm slot until the 30degree index marks align with the case index marks. Be sure the travel pin remains perpendicular to the connector arm. After making this adjustment, tighten the cap nut and recheck the arm at the midtravel position. If the 0degree index marks do not align, repeat this procedure. DFor special travel pin setting (that is, with the travel pin setting greater than total actuator travel). Check the index marks using a procedure similar to the standard settings procedure. The arm will not rotate a full 60

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degrees as the actuator is stroked, and the 30degree index marks on the cam will be short of aligning with the case index marks. If necessary, adjust the travel pin position so that the 30degree marks are the same distance from the respective case index mark at each end of actuator travel.

Figure 3. Spacing for Mounting on Other than Fisher Actuators

STEM TRAVEL

X 9.5 mm (0.375 Inch) Stem

Millimeters

12.7 mm (0.5 Inch) Stem 87 97 108 119 130 141 152

Inches

19.1 mm (0.75 Inch) Stem 100 109 121 132 143 154 165 3.94 4.31 4.75 5.19 5.62 6.06 6.50

29 or less 38 51 64 76 89 102 1.125 or less 1.5 2 2.5 3 3.5 4

81 90 102 113 124 135 146 3.19 3.56 4.00 4.44 4.88 5.31 5.75

3.44 3.81 4.25 4.69 5.12 5.56 6.00

30_ MAX.

30_ MAX.

11B6520F

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Figure 4. Isometric View Showing Motion Feedback Arrangement and Typical Stem Connection
ACTUATOR STEM STEM CONNECTOR CONNECTOR ARM (KEY 48) CAP NUT (KEY 62) ROTARY SHAFT ARM (KEY 2) TRAVEL PIN (KEY 60)

POSITIONER YOKE VALVE PLUG STEM

CV1768-C A13972

Figure 5. Mounting Plates Used with Fisher 3582 Valve Positioners and 3583 Valve Stem Position Transmitters

SET NO. 1 SET NO. 2 SET NO. 3 HOLES FOR MOUNTING REGULATOR HOLES FOR MOUNTING PLATE TO ACTUATOR SET NO. 4

HOLES FOR MOUNTING PLATE TO ACTUATOR

HOLES FOR MOUNTING POSITIONER TO PLATE

HOLES FOR MOUNTING POSITIONER TO PLATE

MOUNTING PLATE FOR MOUNTING POSITIONER WITH INTEGRALLY MOUNTED FILTER REGULATOR
BF2635-B

MOUNTING PLATE FOR MOUNTING POSITIONER WITH SEPARATELY MOUNTED FILTER REGULATOR

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Figure 6. Rotary Shaft Arm and Case Index Marks

CASE INDEX MARKS 0DEGREE ARM INDEX MARKS 2

30 DEGREES

30 DEGREES

30DEGREE ARM INDEX MARKS ARM AT MIDTRAVEL POSITION ACTUATOR STEM TRAVEL INDEXES

NOTES: ......... MAXIMUM ROTATION FROM MIDTRAVEL POSITION. 1 .........ALIGN INDEX MARKS AS SHOWN FOR MIDTRAVEL POSITION. 2
70CA0750C A24522

Table 8. Fisher 3582 and 3583 Mounting Information

ACTUATOR Type 513 & 513R Size 20 32 30 40 60 70 70 87 30 34 40 40 6578 46 46 47 47 60 70 MAXIMUM TRAVEL mm Inch 19 19 51 89 102 102 102 102 54 54 79 89 79 105 79 105 105 105 0.75 0.75 2 3.5 4 4 4 4 2.125 2.125 3.125 3.5 3.125 4.125 3.125 4.125 4.125 4.125 MOUNTING HOLES SET NO.(1) 2 2 4 4 4 3 2 1 3 3 3 3 2 2 2 1 4 2 TRAVEL PIN POSITION(2) Normal Normal Inverted Inverted Inverted Inverted Inverted Inverted Normal Normal Normal Normal Normal Normal Inverted Inverted Inverted Inverted 657 & 667 Without SideMounted Handwheel ACTUATOR Type Size 30 34 40 45 45 50 60 70 MAXIMUM TRAVEL mm Inch 19 19 38 19 51 51 51 51 52-76 78-102 76 51 5276 78102 102 19 38 51 51 51 102 76 76 78-102 0.75 1.125 1.5 0.75 2 2 2 2 2.06253 3.06254 3 2 2.06253 3.06254 4 0.75 1.5 2 2 2 4 3 3 3.06254 MOUNTING HOLES SET NO.(1) 657 667 3 3 2 1 1 1 1 2 3 3 2 2 2 3 4 2 1 1 4 3 2 2 2 2 4 2 3 4 1 2 2 1 2 1 2 2 2 1 4 2 2 4 1 1 2 2 2 1 TRAVEL PIN POSITION(2) Normal Normal Normal Inverted(3) Normal Normal Normal Normal Normal Inverted(4) Normal Normal Normal Inverted(4) Inverted Normal Normal Normal Inverted(4) Inverted(4) Inverted Normal Normal Inverted

656 6574 Without SideMounted Handwheel 6574 With SideMounted Handwheel

80

87

100 34 40 45 50 60 70 80 87

6674 Without SideMounted Handwheel

70 87

102 102

4 4

1 1

Normal Normal

657 & 667 With SideMounted Handwheel

1.The indicated set number should be considered a reference point only, due to the variables related to making up the stem connection. 2.Normal position is shown in figure 4. 3.Travel pin position for 657 is normal. 4.Travel pin position for 667 is normal.

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Changing Cam Position

Refer to figure 21 for a typical cam illustration and key number locations.

Note DFor Valve Positioners: The small arrow on the cam must point in the direction of stem movement with increasing actuator diaphragm pressure. DFor Valve Stem Position Transmitters: If the arrow on the cam points up toward the nozzle, output pressure increases with downward stem movement. If the arrow points down, output pressure decreases with downward stem movement. If the arrow is pointing in the wrong direction, use the following procedure to remove, reverse, and reinstall the cam.

When mounting a valve positioner or valve stem position transmitter, check to see if the correct cam (key 4) and cam position has been selected. To change the cam or cam position, unhook the extension spring (key 38), and remove the cam bolt and locking nut (keys 6 and 45). Remove the cam and spring retainer bracket (key 43). To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket to the shaft assembly with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the spring retainer bracket. Hook the spring into the spring retainer bracket. Details on cam characteristics can be found on page 24 in the cam information portion of the operating information section.

Pressure Connections
WARNING
Valve positioners and valve stem position transmitters are capable of providing full supply pressure to connected equipment. To avoid personal injury or equipment damage caused by parts bursting from system overpressure, make sure the supply pressure never exceeds the maximum safe working pressure of any connected equipment.

Pressure connections are shown in figure 7. All pressure connections are 1/4 NPT internal. Use 3/8inch tubing for all pressure connections. After making pressure connections, turn on the supply pressure and check all connections for leaks.

Supply Connection
WARNING
Personal injury or property damage may occur from an uncontrolled process if the supply medium is not clean, dry, oilfree air, and noncorrosive gas. While use and regular maintenance of a filter that removes particles larger than 40 micrometers in diameter will suffice in most applications, check with an Emerson Process Management field office and industry instrument air quality standards for use with corrosive air or if you are unsure about the proper amount or method of air filtration or filter maintenance. 3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.

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Figure 7. Typical Dimensions and Connections

246.1 (9.69) 182.6 (7.19) CL OF ACTUATOR 141.2 (5.56) 119.1 (4.69) 7.9 (.31) 1/214 NPT CONDUIT CONN 139.7 (5.50) 57.2 (2.25) 12.7 (0.50)

289.0 (11.38)

8.6 (.34) HOLES SPACED 17.5 (.69) APART

1/418 NPT OUTLET CONN PLUGGED 1/418 NPT OUTPUT CONN 1/418 NPT SUPPLY CONN

3/818 NPT VENT CONN 1/418 NPT OPTIONAL OUTPUT CONN PLUGGED

3582i
141.2 (5.56) 261 (10.26) CL OF ACTUATOR 127.0 (5.00) 7.9 (.31) 1/418 NPT OUTPUT CONN 139.7 (5.50) 57.2 (2.25)

12.7 (.50)

8.6 (.34) HOLES SPACED 17.5 (.69) APART 204.7 (8.06)

3/818 NPT VENT CONN 1/418 NPT OUTLET CONN PLUGGED

11B6519G 11B6520F C07751

1/418 NPT SUPPLY CONN

1/418 NPT OUTPUT CONN mm (INCH)

3582 (DIMENSIONS FOR 3582A, C, D, AND G ARE THE SAME)

CAUTION
Use a clean, dry, oilfree air supply with instruments containing EPDM components. EPDM is subject to degradation when exposed to petroleumbased lubricants.

Supply pressure must be clean, dry, oilfree air or noncorrosive gas. Use a 67CFR filter regulator with standard 5 micrometer filter, or equivalent, to filter and regulate supply air. Except for the 3582NS, the filter regulator can be

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mounted on the positioner. For the 3582NS the regulator can be mounted on the mounting plate with the positioner but not on the positioner. The supply pressure should be high enough to permit setting the regulator 0.3 bar (5 psi) above the upper limit of the appropriate pressure range, for example: 1.4 bar (20 psig) for a 0.2 to 1.0 bar (3 to 15 psig) range. However, do not exceed the maximum allowable supply pressure of 3.4 bar (50 psig) nor the pressure rating of any connected equipment. Connect the nearest suitable supply source to the 1/4 NPT IN connection on the filter regulator (if furnished) or to the 1/4 NPT SUPPLY connection on the positioner block assembly.

Output Connection
A factory mounted valve positioner has the valve positioner output piped to the supply connection on the actuator. If mounting the valve positioner in the field, connect 3/8inch tubing between the 1/4 NPT valve positioner connection marked OUTPUT and the actuator supply pressure connection. Connect the valve stem position transmitter connection marked OUTPUT to an instrument that indicates valve stem position.

Instrument Connection
For a 3582 pneumatic valve positioner connect 3/8inch tubing from the control device to the 1/4 NPT INSTRUMENT connection. If the control device is mounted on the control valve assembly by the factory, this connection is made. The 3582i electropneumatic valve positioner requires a 420 milliampere DC current input signal from the control device. A 1/2 NPT conduit connection is provided for properly wiring electrical installations. For more information, see the electrical connections section.

Diagnostic Connections
To support diagnostic testing of valve/actuator/positioner/accessory packages, special connectors and hardware are available. The hardware used includes 1/8 NPT connector bodies and body protectors. If the diagnostic connectors are ordered for a positioner with gauges, 1/8inch stems are also included. Install the connectors on the 3582 block assembly or 582i housing as shown in figure 8. Before installing the connectors on the positioner, apply sealant to the threads. Sealant is provided with the diagnostic connections and hardware. Figure 8. Diagnostic Connections

3582i 3582 POSITIONERS

GAUGE

BODY PROTECTOR BODY PROTECTOR BODY

12B8045A A6077-1

STEM PROVIDED WHEN GAUGE IS SPECIFIED

12B8046C A6078-2

BODY

3582 VALVE POSITIONERS

3582i VALVE POSITIONER

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Vent
WARNING
Personal injury or property damage could result from fire or explosion of accumulated gas if a flammable gas is used as the supply pressure medium and the positioner/actuator is in an enclosed area. The positioner/actuator assembly does not form a gastight seal, and when the assembly is enclosed, a remote vent line, adequate ventilation, and necessary safety measures should be used. For leakage rates, see the Maximum SteadyState Air Consumption specification. A remote vent pipe alone cannot be relied upon to remove all hazardous gas. Vent line piping should comply with local and regional codes and should be as short as possible with adequate inside diameter and few bends to reduce case pressure buildup.

WARNING
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion.

CAUTION
When installing a remote vent pipe, take care not to overtighten the pipe in the vent connection. Excessive torque will damage the threads in the connection.

The vent opening at the back of the case marked VENT should be left open to prevent pressure buildup inside the case and to provide a drain hole for any moisture that might collect inside the case. The perforated section of the nameplate normally covers this opening to prevent blockage from debris or insects. Also, ensure the exhaust holes in the relay (key 32 in figure 21) are kept open. If a remote vent is required, the vent line must be as short as possible with a minimum number of bends and elbows. The vent connection is 3/8 NPT internal. Use 3/8inch or larger tubing to provide a remote vent. The 582i has a 1/4 NPT internal vent connection. Use optional remote vent 83L relay for remote vent applications.

Electrical Connections for 3582i Valve Positioner

WARNING
For explosionproof applications, disconnect power before removing the converter housing cap. For Class I, Division 1 explosionproof applications, install rigid metal conduit and a conduit seal no more than 457 mm (18 inches) from the converter. Personal injury or property damage might result from explosion if the seal is not installed. For intrinsically safe installations, refer to the loop schematics shown in figures 28 and 30, factory drawings, or to instructions provided by the barrier manufacturer for proper wiring and installation. Select wiring and/or cable glands that are rated for the environment of use (such as hazardous area, ingress protection and temperature). Failure to use properly rated wiring and/or cable glands can result in personal injury or property damage from fire or explosion. Wiring connections must be in accordance with local, regional, and national codes for any given hazardous area approval. Failure to follow the local, regional, and national codes could result in personal injury or property damage from fire or explosion.

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Use the 1/214 NPT conduit connection on the 582i converter housing for installation of field wiring. For Class I, Division I explosionproof applications, install rigid metal conduit and a seal no more than 457 mm (18 inches) from the converter. Also, install conduit according to local and national electrical codes which apply to the application. Refer to figures 9, 10 and 11 when connecting field wiring from the control device to the converter. Connect the positive wire from the control device to the converter positive (+) terminal, and the negative wire from the control device to the converter negative (-) terminal. Do not overtighten the terminal screws. Maximum torque is 0.45 NSm (4 lbfSin.). Connect the converter grounding terminal to an earth ground. Figure 9. Typical Field Wiring Diagram

TERMINAL BLOCK

POSITIONER HOUSING

CONTROL DEVICE

FIELD WIRING

EARTH GROUND
NOTES: 1 FOR TROUBLESHOOTING OR MONITORING OPERATION, AN INDICATING DEVICE CAN BE A VOLTMETER ACROSS A 250 OHM RESISTOR OR A CURRENT METER.
A3875

Figure 10. Input Equivalent Circuit for Fisher 582i Converter

Figure 11. Wiring Connections for Fisher 582i Converter

I/P MODULE CONVERTER HOUSING

FIELD WIRING CONNECTION

21B2335D A6012 A7140

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582i Converter Installation

Note Contact your Emerson Process Management sales office for application information before upgrading an existing 3582 valve positioner by field installation of a 582i electropneumatic converter.

WARNING
Avoid personal injury from sudden release of process pressure. Before mounting the 582i converter: DAlways wear protective clothing, gloves, and eyewear when performing any maintenance operations. DDo not remove the actuator from the valve while the valve is still pressurized. DDisconnect any operating lines providing air pressure or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve. DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. DVent actuator loading pressure. DUse lockout procedures to be sure that the above measures stay in effect while you work on the equipment. DDo not open when an explosive dust atmosphere is present. DCheck with your process or safety engineer for any additional measures that must be taken to protect against process media.

Note Before planning to retrofit an installed 3582 positioner, refer to the positioner mounting plate illustrations shown in figure 5. Mounting plates with a threehole mounting pattern (positioner to mounting plate) cannot support a 582i converter. Do not attempt to mount a 582i converter on an existing 3582 positioner which has a threehole mounting pattern.

Isolate the control valve from the line pressure, and release pressure from both sides of the valve body. Use lockout procedures to be sure that the above measures stay in effect while you work on the equipment. If a 3582 pneumatic valve positioner has previously been installed using a mounting plate with a fivehole mounting pattern (positioner to mounting plate), either at the factory or in the field, it can be upgraded to a 3582i electropneumatic valve positioner by installation of a 582i converter. To install a 582i converter, refer to the following instructions.

Note Inspect the existing valve positioner to determine the input signal range. If the input signal range is not 0.2 to 1.0 bar (3 to 15 psig), refer to the appropriate sections of this manual describing input signal ranges and how to change the range spring.

1. Inspect the positioner mounting plate. Be certain that five screws fasten the positioner to the mounting plate. Two additional screws fasten the plate to the actuator.

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When the positioner is correctly attached to the mounting plate, proceed with the installation by taking the control valve/actuator/positioner package out of service. 2. Properly vent the actuator loading pressure and the supply pressure. Disconnect the pressure tubing connections to the valve positioner. 3. Remove the two screws (key 105 in figures 24 or 25) holding the bypass block (key 34A in figures 24 or 25) to the valve positioner case and remove the bypass block. Save the screws to reattach the 582i converter. 4. Remove and discard the existing gasket (key 104 in figures 24 or 25) between the bypass block and valve positioner case. 5. Unpack the 582i converter to be installed. 6. Position the new gasket on the 582i converter as shown in figure 26. Insert the existing screws (key 105 in figures 24 or 25) through the appropriate holes in the 582i converter housing and new gasket. 7. Mate the converter and new gasket to the side of the valve positioner case using the alignment pins on the converter housing. 8. Tighten the screws. 9. Reconnect the pressure connections according to the instructions given in the pressure connections section of this manual. 10. Make the electrical connections according to the instructions given in the electrical connections section of this manual. 11. Complete the standard calibration procedure described in the calibration section of this manual. 12. Return the control valve package to service.

Operating Information
Instructions for setting the zero and span are found in the calibration section.

Valve Positioner Cam Information

Note The small arrow on the valve positioner cam must point in the direction of stem movement with increasing actuator diaphragm pressure. If the arrow is pointing in the wrong direction, remove, reverse, and reinstall the cam. Refer to the Changing Cam Position section of this manual.

Refer to figure 21 for key number locations. Unhook the spring (key 38), and remove the cam bolt and locking nut (keys 6 and 45). Remove the cam (key 4) and spring retainer bracket (key 43). To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the spring retainer bracket. Hook the spring into the spring retainer bracket. When shipped from the factory, 3582 valve positioners and the 3582i valve positioner have a linear cam, Cam A, installed in the operating position. Two characterized cams, Cams B and C, are available. These characterized cams may be used to modify the valve flow characteristics. Figure 12 shows resultant stem travel due to an incremental instrument pressure change for each cam. In figure 12, the curves are based on 60 degrees cam rotation for 100 percent stem travel. At 50 percent of the input signal span,

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for example, the stem will travel 50 percent with cam A, 68 percent with cam B, and 32 percent with cam C. Figure 13 shows how the flow characteristics change when using the cams with a valve that has equal percentage characteristics. Figure 14 shows how the flow characteristics change when using the cams with a valve that has linear characteristics. Figure 12. Cam Characteristic Curves

PERCENT INSTRUMENT PRESSURE SPAN

CAM C CAM A CAM B

REVERSE ACTING POSITIONER DIRECT ACTING POSITIONER

PERCENT VALVE STEM TRAVEL 0 PERCENT CORRESPONDS TO MINIMUM DIAPHRAGM PRESSURE

CK4832A

Figure 13. Flow Characteristics with Different Cams and Equal Percentage Valve Plug

Figure 14. Flow Characteristics with Different Cams and Linear Valve Plug
NORMALLY CLOSED VALVE

PERCENT INSTRUMENT PRESSURE SPAN

CAM C CAM A CAM B

NORMALLY CLOSED VALVE

PERCENT INSTRUMENT PRESSURE SPAN

CAM C CAM A CAM B

CAM C CAM A CAM B

NORMALLY OPEN VALVE

CAM C CAM A CAM B

NORMALLY OPEN VALVE

REVERSE ACTING POSITIONER DIRECT ACTING POSITIONER

REVERSE ACTING POSITIONER DIRECT ACTING POSITIONER

PERCENT FLOW INSTRUMENT PRESSURE FLOW CHARACTERISTIC WITH EQUAL PERCENTAGE VALVE PLUG AT CONSTANT PRESSURE DROP

PERCENT FLOW INSTRUMENT PRESSURE FLOW CHARACTERISTIC WITH LINEAR VALVE PLUG AT CONSTANT PRESSURE DROP

CK4835A

CK4833A

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When cam A is the operating cam, there is a linear relationship between an incremental instrument pressure change and the resultant valve stem travel. The flow characteristic is that of the control valve. Installing either cam B or C as the operating cam changes the relationship between the incremental instrument pressure change and valve stem travel, thereby modifying the valve flow characteristic.

Valve Stem Position Transmitter Cam Information

Note If the small arrow on the valve stem position transmitter cam points up toward the nozzle, output pressure increases with downward stem movement. If the arrow points down, output pressure decreases with downward stem movement. If the arrow is pointing in the wrong direction, remove, reverse, and reinstall the cam. Refer to the Changing Cam Position section of this manual.

Refer to figure 21 for key number locations. Unhook the spring (key 38), and remove the cam bolt and locking nut (keys 6 and 45). Remove the cam (key 4) and spring retainer bracket (key 43). To install the cam, screw the locking nut all the way onto the cam bolt. Attach the cam and spring retainer bracket with the cam bolt. Tighten the bolt to secure the cam. Then, tighten the locking nut against the spring retainer bracket. Hook the spring into the spring retainer bracket. The linear cam is the only cam available for the 3583 valve stem position transmitter. There is always a linear relationship between stem travel and the stem position transmitter output.

Valve Positioner Bypass Operation

3582 and 3582D valve positioners, and 3582NS positioners with bypass, are supplied with a bypass assembly. A handle on the bypass assembly permits selecting positioner or bypass operation. Refer to figure 24 for key number locations.

CAUTION
Do not use bypass when the valve positioner is reverseacting or is in splitrange operation. In these cases, bypassing the valve positioner sends the input signal directly to the actuator. Such a change will affect the desired operation and possibly upset the system. Use bypass only when the input signal range is the same as the valve positioner output range required for normal actuator operation.

Labels on the bypass block (key 34A) and a pointer on the bypass handle (key 34D) indicate if the input signal from the instrument goes to the positioner or directly to the control valve actuator. Push the bypass handle toward the back of the positioner to move the pointer over the word POSITIONER. With the bypass handle in this position, the input signal goes to the valve positioner bellows and the output pressure of the valve positioner goes to the actuator. Pull the bypass handle forward to move the pointer over the word BYPASS. In this position, the input signal goes directly to the actuator.

Note A difference between the input signal pressure and the valve positioner output pressure could cause a transient bump in the controlled system when the bypass handle is moved to BYPASS.

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With a reverseacting or splitrange valve positioner, the bypass handle may be locked in the POSITIONER position so that bypass cannot be used. To lock the bypass handle in the POSITIONER position, first shut off the instrument and supply pressure to the valve positioner. Then, remove the hex head shoulder screw from the center of the handle. Remove the handle and rotate it 180 degrees and reinstall it with the handle between the two lugs cast on the bypass block. Replace the shoulder screw.

Input Signal Ranges

Standard input signal ranges for valve positioners and valve stem position transmitters are shown in table 9. Changing from one standard range to another requires changing the range spring. To change the range spring, refer to the instructions for changing the range spring in the maintenance section of this manual. Splitrange operation of 3582 valve positioners or the 3582i valve positioner normally does not require changing the spring. Refer to the section below for splitrange information. Table 9. Standard Instrument Input Signals and Range Springs
INSTRUMENT INPUT SIGNAL RANGE 0.2-1.0 bar (3-15 psig) 4-20 mA(2) 0.4-2.0 bar (6-30 psig) STANDARD SPAN 0.8 bar (12 psig) 16 mA 1.6 bar (24 psig) ALLOWABLE INPUT SIGNAL(1) Minimum 0.07 bar (1 psig) 2 mA 0.07 bar (1 psig) Maximum 1.4 bar (21 psig) 22 mA 2.4 bar (35 psig) RANGE SPRING COLOR Silver Red RANGE SPRING PART NUMBER 1V621727012 1V621927012

1.Minimum and maximum allowable input signals ensure functional operation. 2.For 3582i only.

Valve Positioner SplitRange Operation

3582 valve positioners and the 3582i valve positioner are suitable for splitrange operations. In splitrange operation, the input signal, either pneumatic or DC current, from a single control device is split between two or more control valves. No additional parts are required to use an existing valve positioner for splitrange operation. Table 10 shows some typical splitranges for the valve positioners. Table 10. SplitRange Capabilities
3582 POSITIONERS Split Twoway Threeway 0.2 to 1.0 Bar or 3 to 15 Psig Input Signal Bar 0.2 to 0.6 0.6 to 1.0 0.2 to 0.5 0.5 to 0.7 0.7 to 1.0 Psig 3 to 9 9 to 15 3 to 7 7 to 11 11 to 15 3582i POSITIONER Split Twoway Threeway 420 Milliampere Input Signal 4 to 12 12 to 20 4 to 9.3 9.3 to 14.7 14.7 to 20 0.4 to 2.0 Bar or 6 to 30 Psig Input Signal Bar 0.4 to 1.2 1.2 to 2.0 0.4 to 0.9 0.9 to 1.5 1.5 to 2.0 Psig 6 to 18 18 to 30 6 to 14 14 to 22 22 to 30

To change to splitrange operation, perform the beam alignment procedures then perform the calibration procedure using the desired split range inputs that result in full valve travel. For example, for a 3582 positioner with a 0.2 to 1.0 bar (3 to 15 psig) input signal range in a twoway split, a 0.6 bar (9 psig) input signal should completely stroke the valve for a 0.2 to 0.6 bar (3 to 9 psig) signal range.

Note The flapper must approach the nozzle squarely at the midpoint value of the input signal range for proper operation.

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On some applications where the input signal span is comparatively small (as found with splitrange applications), the nozzle adjustment may not be enough to set the proper starting point. Also, some difficulty may be experienced in keeping a valve positioner from unloading when the input signal continues to increase above the splitrange. For example, for a 0.2 to 0.6 bar (3 to 9 psig) input signal range, the input signal could increase to 1.0 bar (15 psig). Continued bellows travel due to the increased input signal over the splitrange would drive the flapper into the nozzle. The impact could possibly cause misalignment between the flapper and nozzle. Such a misalignment, in turn, could affect splitrange calibration. In these cases, adjust the follower assembly screw in addition to the nozzle adjustment to obtain satisfactory results.

Note 3582 valve positioners require a relatively small percentage of the instrument pressure span to obtain full valve travel. With the travel pin set to equal the valve travel, the input signal change required to fully stroke the valve can be reduced to 33 percent of normal input signal change. With the travel pin set to a value greater than the valve travel, the input signal change required to fully stroke the valve can be reduced to a minimum of 20 percent of normal input signal change.

Changing Valve Positioner Action

Converting a 3582 valve positioner or 3582i valve positioner from direct acting (an increasing input signal, either pneumatic or electrical, increases output pressure) to reverse acting (increasing input signal decreases output pressure) or vice versa requires no additional parts. The position of the flapper assembly on the beam determines the action. As shown in figure 15, the beam is divided into quadrants. The directacting quadrant of the beam is labeled DIRECT and the reverseacting quadrant is labeled REVERSE. To change the positioner action, simply move the flapper assembly to the opposite quadrant of the beam. Perform the calibration procedures in the valve positioner calibration section. Figure 15. Partial View for Beam Leveling and Calibration
FLAPPER SETTING ADJUSTMENT BELLOWS ASSEMBLY LOCKNUT BELLOWS ASSEMBLY PIVOT PIN

NOZZLE

BEAM PIVOT PIN BEAM PIVOT LOCKNUT

SECTION AA
FLAPPER ASSEMBLY BEAM
23A0308B A6133

FLAPPER ASSEMBLY SCREW

Changing Valve Stem Position Transmitter Action

Refer to figure 21 for key number locations unless otherwise indicated. The flapper of the 3583 valve stem position transmitter is always positioned in the reverseacting quadrant as shown in figure 19. To reverse the signal, reverse the cam as follows:

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1. Unhook the spring (key 38), and remove the cam bolt (key 6), cam (key 4), and spring retainer bracket (key 43). 2. Screw the locking nut (key 45) all the way onto the cam bolt.

Note If the arrow stamped on the cam points toward the nozzle, output pressure increases with downward stem movement. If the arrow points down away from the nozzle, output pressure decreases with downward stem movement.

3. Reverse the cam (key 4) from its original position. Attach the cam and spring retainer bracket with the cam bolt. Tighten the cam bolt to secure the cam. Then tighten the locking nut against the spring retainer bracket. 4. Hook the spring into the spring retainer bracket. 5. After reversing the cam, perform the calibration procedures in the calibration of valve positioners and transmitters section.

Calibration Of Valve Positioner Or Valve Stem Position Transmitter

The following beam alignment and calibration procedures are applicable for both 3582 and 3582i valve positioners and 3583 valve stem position transmitters.

WARNING
During calibration the valve may move. To avoid personal injury or property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

Beam Alignment
Note The beam is leveled at the factory prior to shipment. Once the beam is leveled, no additional leveling should be required unless the beam pivot pin or the bellows assembly pivot pin are changed, the bellows assembly or range spring are replaced, or the valve positioner is changed to split range operation.

The purpose of beam alignment is to ensure the correct mechanical position of parts so the valve positioner can be calibrated. Provide the appropriate supply pressure. Also, provide an input signal to the positioner which can be manually set at the midpoint of the desired input signal range. Refer to figure 15 for parts locations. Refer to figure 21 for key number locations unless otherwise indicated. Position the flapper assembly by hand to different settings on the beam assembly or by using a screwdriver in the slot of the flapper setting adjustment.

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To level the beam, proceed as follows:

Note In the following steps, if the required rotary shaft arm position cannot be attained when adjusting a pivot point, adjust one of the other pivot points slightly. Then, repeat the original pivot adjustment. Continue this process until the required arm position can be attained.

1. Stroke the actuator to its midtravel position with a handwheel or a manual loader. Refer to figure 4 and 6. Lift the rotary shaft arm (key 2) so that the 0degree index marks on the rotary shaft arm align with the case index marks as shown in figure 6. Then, position the travel pin (key 60) so that it is perpendicular to the arm and aligns with the appropriate total actuator travel index mark on the rotary shaft arm. Tighten the locking nut (key 62).

Note Valve stem travels less than 29 mm (1.125 inches) require that the travel pin be set at the 11/8 inches travel index mark on the rotary shaft arm.

2. Loosen the nozzle locknut and turn the nozzle clockwise to its lowest position. Then screw the nozzle out (counterclockwise) approximately 4 turns and tighten the locknut.

Note For proper operation, the flapper must approach the nozzle squarely. Inspect the nozzle/flapper alignment. Be sure the flapper is not loose, bent, or twisted.

3. Remove any loading pressure and/or disengage any handwheel used to position the actuator. Connect the necessary tubing from the valve positioner output to the actuator pressure connection. 4. Connect the input to the valve positioner and set the input signal value at midrange. For example, for a 3582 valve positioner with a 0.2 to 1.0 bar (3 to 15 psig) input signal range, set the input signal at 0.6 bar (9 psig). Then apply supply pressure to the valve positioner. 5. Move the flapper assembly to zero on the beam scale. The 0degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16. If not, loosen the follower assembly screw locknut and adjust the follower assembly screw until the 0degree index marks on the rotary shaft arm align with the case index marks. Tighten the locknut. 6. Move the flapper assembly to position 10 on the directacting side of the beam scale. The 0degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16. If not, loosen the bellows assembly locknut and adjust the bellows pivot pin until the 0degree index marks on the rotary shaft arm align with the case index marks. Tighten the locknut. 7. Move the flapper assembly to the left to position 10 on the reverseacting side of the beam. The 0degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16. If not, loosen the beam pivot pin locknut and adjust the beam pivot pin until the 0degree index marks on the rotary shaft arm align with the case index marks. Tighten the locknut. 8. Repeat steps 5, 6, and 7 to optimize alignment. Recheck to make sure the flapper approaches the nozzle squarely. If it does not, adjust the nozzle and relevel the beam. After alignment, the valve positioner is ready for calibration.

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Figure 16. Rotary Shaft Arm 0Degree and Case Index Marks, Location and Alignment
CASE INDEX MARKS 0DEGREE ARM INDEX MARKS 1

ARM AT MIDTRAVEL POSITION ACTUATOR STEM TRAVEL INDEXES

NOTE: ALIGN INDEX MARKS AS SHOWN FOR MIDTRAVEL POSITION. 1
A24523

Calibration
WARNING
During calibration the valve may move. To avoid personal injury or property damage caused by the release of pressure or process fluid, provide some temporary means of control for the process.

1. Shut off the supply pressure to the valve positioner. Connect or reconnect the necessary tubing from the valve positioner output to the actuator supply connection. Connect the input to the valve positioner and set the input signal value at midrange. 2. Move the flapper assembly to approximately position 6 in the proper operating quadrant of the beam (direct or reverse acting), and apply supply pressure to the valve positioner. The 0 degree index marks on the rotary shaft arm should align with the case index marks as shown in figure 16 and the actuator should be at its midtravel position. If not, first check for loose linkage or improper cam installation. A minor nozzle height adjustment might be necessary to make the desired input signal value correspond to the starting point of travel. 3. Apply an input signal equal to the low value of the input signal range. For example, for a 3582 valve positioner with a 0.2 to 1.0 bar (3 to 15 psig) input signal range, set the input signal at 0.2 bar (3 psig). Loosen the nozzle locknut and adjust the nozzle until the actuator moves to the proper end of its travel. Changing the nozzle position is intended only as a means of zero trim adjustment. Whenever nozzle position is changed, the zero reference point is changed. 4. Apply an input signal equal to the high value of the input signal range and observe the actuator stem travel. If the stem travel is short of its expected range, increase the travel by moving the flapper assembly to a higher number on the beam. If the desired stem travel occurs before the input signal reaches the high value of the input signal range, decrease the travel by moving the flapper assembly toward a lower number on the beam. 5. Repeat steps 3 and 4 until the correct travel is achieved. Each time the flapper position is changed in step 4, repeat step 3 to provide proper zero. Moving the flapper assembly toward zero on the beam scale decreases stem travel. Table 11 lists the minimum stem travel available for different travel pin settings. For example, with a travel pin setting of 2 the minimum stem travel possible, for the full input signal range, would be 11 mm (0.4375 inch).

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Note The positioner will fully vent or pressurize the actuator to supply pressure at the ends of actuator travel when the positioner is calibrated correctly. Failure to properly calibrate the positioner may result in reduced seat loading.

Table 11. Minimum Travel with Given Pin Position

TRAVEL PIN POSITION ALONG ROTARY SHAFT ARM 11/8 11/2 2 21/2 3 4 MINIMUM TRAVEL AVAILABLE mm 6 8 11 13 16 22 Inch 0.25 0.3125 0.4375 0.5 0.625 0.875

Principle of Operation
3582 Valve Positioners
The 3582 (3582, 3582NS and 3582A, C, D, and G pneumatic valve positioners) accepts a pneumatic input signal from a control device. Figure 17 is an operational schematic for a directacting pneumatic valve positioner. As shown in figure 17, in a diaphragmactuated, sliding stem control valve package with a 3582 valve positioner, supply pressure is connected to the 83L relay. A fixed restriction in the relay limits flow to the nozzle so that when the flapper is not restricting the nozzle, air can bleed out faster than it is being supplied. The input signal from the control device is connected to the bellows. When the input signal increases, the bellows expands and moves the beam. The beam pivots about the input axis moving the flapper closer to the nozzle. The nozzle pressure increases and, through relay action, increases the output pressure to the actuator. The increased output pressure to the actuator causes the actuator stem to move downward. Stem movement is fed back to the beam by means of a cam. As the cam rotates, the beam pivots about the feedback axis to move the flapper slightly away from the nozzle. The nozzle pressure decreases and reduces the output pressure to the actuator. Stem movement continues, backing the flapper away from the nozzle, until equilibrium is reached. When the input signal decreases, the bellows contracts (aided by an internal range spring) and the beam pivots about the input axis to move the flapper away from the nozzle. Nozzle pressure decreases and the relay permits the release of diaphragm casing pressure to atmosphere. The actuator stem moves upward. Through the cam, stem movement is fed back to the beam to reposition the flapper closer to the nozzle. When equilibrium conditions are obtained, stem movement stops and the flapper is positioned to prevent any further decrease in diaphragm case pressure. The principle of operation for reverse acting units is similar except that as the input signal increases, the diaphragm casing pressure is decreased. Conversely, a decreasing input signal causes an increase in the pressure to the diaphragm casing.

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Figure 17. Schematic Illustration of Fisher 3582 Positioner

OUTPUT TO ACTUATOR RELAY INSTRUMENT INPUT

BELLOWS
SUPPLY

FEEDBACK AXIS PIVOT NOZZLE FLAPPER ASSEMBLY

ROTARY SHAFT ARM TRAVEL PIN

DIRECT ACTING QUADRANT INPUT AXIS CAM BEAM REVERSE ACTING QUADRANT

22A7965A A24532

3582i Valve Positioner

As shown in figure 18, the 3582i electropneumatic valve positioner has a 582i electropneumatic converter attached to the valve positioner. The 582i contains an I/P module which provides a pneumatic output proportional to a DC current input signal. The DC current input operates coils in a force balanced beam system which in turn, control bleed air through an integral nozzle/flapper arrangement. The nozzle pressure provides the pneumatic input signal pressure used by the pneumatic valve positioner. Figure 18. Schematic Illustration of Fisher 3582i Positioner
420 MILLIAMPERE INPUT SIGNAL ) PNEUMATIC SIGNAL FROM CONVERTER 582i CONVERTER SUPPLY OUTPUT TO ACTUATOR RELAY ROTARY SHAFT ARM PIVOT FLAPPER ASSEMBLY
A48182

BELLOWS FEEDBACK AXIS NOZZLE BEAM DIRECT ACTING QUADRANT INPUT AXIS CAM REVERSE ACTING QUADRANT

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3583 Valve Stem Position Transmitters

3583 (3583, 3583C) pneumatic valve stem position transmitters are mechanically linked to the valve stem in a diaphragmactuated, slidingstem control valve package. A change in the position of the valve stem changes the output pressure produced by the position transmitter. This signal is then piped to a reporting or recording device to indicate valve stem position. The action of a valve stem position transmitter can be changed by reversing the internal cam. The valve stem position transmitter cam is supplied with an arrow stamped on one side. The cam can be positioned to obtain either increasing or decreasing output pressure with downward stem motion. If the cam arrow points toward the nozzle, the output pressure increases; if the cam points away, the output pressure decreases with downward stem motion. Figure 19 depicts a diaphragm actuator which produces downward stem motion for increasing actuator pressure. For a stem position transmitter, the flapper assembly is always positioned in the reverseacting quadrant of the beam. Supply pressure is connected to the 83L relay. A fixed restriction in the relay limits flow to the nozzle so that when the flapper is not restricting the nozzle, air can bleed out faster than it is being supplied. Figure 19. Schematic Illustration of Fisher 3583 Transmitter

OUTPUT TO STEM POSITION INDICATOR OR RECORDER RELAY

BELLOWS ROTARY SHAFT ARM TRAVEL PIN FLAPPER BEAM FEEDBACK AXIS PIVOT CAM
22A7964A A24544

SUPPLY

INPUT AXIS

NOZZLE

OPERATIONAL QUADRANT

As the pressure to the diaphragm actuator increases, the valve stem moves downward, causing the internal cam to rotate. Cam rotation causes the beam to pivot about the input axis moving the flapper closer to the nozzle. The nozzle pressure increases which, through relay action, increases the output pressure. The output pressure is also connected to the bellows. As the output pressure increases, the bellows expands, causing the beam to pivot about the feedback axis moving the flapper slightly away from the nozzle until equilibrium is reached. The position transmitter output pressure is now proportional to the valve stem position. As the pressure to the diaphragm actuator decreases, the valve stem moves upward, causing the internal cam to rotate. Cam rotation causes the beam to pivot about the input axis moving the flapper away from the nozzle. The nozzle pressure decreases which, through relay action, decreases the output pressure. The bellows contracts, causing

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the beam to pivot about the feedback axis and moving the flapper closer to the nozzle until equilibrium is reached. The position transmitter output pressure is again proportional to the valve stem position.

Maintenance
Due to normal wear or damage from external sources (such as debris in the supply medium), periodic maintenance or repair of the valve positioner or valve stem position transmitter may be necessary. Maintenance of these units consists of troubleshooting, removal for inspection, and replacement of component parts.

WARNING
Avoid personal injury from sudden release of process pressure. Before performing any maintenance operations: DAlways wear protective clothing, gloves, and eyewear when performing any maintenance operations. DDo not remove the actuator from the valve while the valve is still pressurized. DDisconnect any operating lines providing air pressure, or a control signal to the actuator. Be sure the actuator cannot suddenly open or close the valve. DWhen disconnecting any of the pneumatic connections, natural gas, if used as the supply medium, will seep from the unit and any connected equipment into the surrounding atmosphere. Personal injury or property damage may result from fire or explosion if appropriate preventive measures are not taken. Preventive measures may include, but are not limited to, one or more of the following: ensuring adequate ventilation and the removal of any ignition sources. DUse bypass valves or completely shut off the process to isolate the valve from process pressure. Relieve process pressure on both sides of the valve. DUse lockout procedures to be sure that the above measures stay in effect while you work on the equipment. DCheck with your process or safety engineer for any additional measures that must be taken to protect against process media.

WARNING
3582i does not meet third party approvals for use with natural gas as the supply medium. Use of natural gas as the supply medium can result in personal injury or property damage from fire or explosion,

WARNING
For explosion proof applications, disconnect power before removing the converter housing cap in an explosive atmosphere.

WARNING
When replacing components, use only components specified by Emerson Process Management. Substitution with other components may result in the positioner or transmitter no longer meeting safety certification requirements and personal injury or property damage. Always use proper component replacement techniques. Improper techniques and poor quality repairs can impair the safety features of the device.

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In case of operational difficulties, the valve positioner or valve stem position transmitter should first be checked to see that adjustments have been properly made. All pressure lines and connections should be checked for leaks. The pneumatic relay and gaskets should also be inspected and replaced if necessary. Instructions are given below for: Dchanging the range spring; Dreplacing gaskets, nozzle Orings, and relay; Dadjusting the flapper pivot; Dreplacing the 582i converter primary Oring and filter; Dreplacing the 582i converter cover Oring; Dremoving the 582i converter; and Dreassembling the 582i converter.

Changing the Range Spring

Unless otherwise noted, key number locations are shown in figure 21. The range spring is inside the bellows assembly. Standard range spring data is given in table 9. When an input signal range is split to operate two or more control valves, normally changing the range spring is not necessary. The input signal range for the range spring is stamped on the nameplate. Perform the following procedure to change the range spring in a valve positioner or valve stem position transmitter. 1. Unhook the extension springs (keys 27, 77) from the beam (key 29). 2. Loosen and remove the two screws (key 13), and lock washers (key 12) that hold the bellows assembly (key 7) in place. 3. Lift out the beam and bellows assembly. Be careful not to lose the small Oring (key 11). 4. Loosen the machine screw (key 10), and remove the range spring (key 8). 5. Install a new range spring, making sure the small end of the spring is against the spring seat (key 9). Replace the spring seat and tighten the screw. 6. If the Oring (key 11) is worn or damaged, replace it with a new one after applying lubricant (key 94). Make sure the Oring is in place, then install the bellows assembly, securing it with two mounting screws and lock washers. 7. Install the beam over the pivots and hook the springs to the beam. 8. Make any minor adjustments that may be necessary to relevel the beam as outlined in the beam alignment procedures of the valve positioners or the valve stem position transmitters calibration section. After leveling the beam, calibrate the unit according to the appropriate calibration instructions.

Replacing Gaskets
Unless otherwise noted, key numbers used in this procedure are shown in figures 24 and 25. A gasket (key 34C) is located behind the bypass handle (key 34D) of 3582 valve positioners or the manifold (key 34D) of 3583 valve stem position transmitters.

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1. Remove the screw (key 34G), and lift out the bypass handle or manifold. 2. Remove the gasket. 3. Apply lubricant (key 94) to both sides of the replacement gasket when used with the bypass assembly of 3582 valve positioners. Do not apply lubricant to the gasket when the bypass assembly is not used. 4. Set the new gasket in place on the four locating pins and replace the bypass handle or manifold. The case gasket (key 104) is located between the case (key 1 in figure 21) and the bypass block (key 34A) in a 3582 valve positioner or a 3583 valve stem position transmitter or the housing of the 582i converter (key 1 in figure 26). 5. Remove the two mounting screws (key 105 in figures 24 and 25; key 11 in figure 26) that hold the bypass block or converter housing to the case and remove the unit to expose the case gasket. 6. Install a new gasket and replace the bypass block or converter housing.

Replacing the Nozzle ORing

Unless otherwise noted, key numbers are shown in figures 20 and 22. 1. Remove the two screws (key 19C) that hold the flapper and follower assembly (keys 19B and 19G) to the adjustment arm (key 19A).

CAUTION
For proper operation, be careful not to bend or twist the flapper or nick the nozzle orifice during reassembly.

2. Carefully remove the flapper and follower assembly for access to the nozzle (key 18 in figure 21). 3. Loosen the locking nut (key 71), and unscrew the nozzle (key 18). 4. Remove the locking sleeve (key 72) from the nozzle adaptor (key 3). The nozzle adaptor is bonded to the positioner case with adhesive (key 96) and should not be removed. 5. Inspect the Oring (key 73) on the nozzle adapter and replace the Oring, if necessary. If replacing the Oring, apply lubricant (key 94) to the Oring before installing it on the nozzle adapter. 6. Reinstall the nozzle onto the nozzle adapter, leaving the locking nut loose. 7. Replace the flapper and follower assembly. Make sure the letter T on the flapper is visible from the front of the positioner or transmitter. 8. Perform the beam alignment and calibration procedures in the Calibration of Valve Positioner or Valve Stem Position Transmitter section.

Replacing the Relay

Note The relay is not field repairable. If the relay is defective, replace the relay.

Use the following procedure to replace the relay assembly. Refer to figure 21 for key number locations, unless otherwise noted.

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1. For valve positioners using a bypass, direct action, and a fullrange input signal, place the positioner in bypass operation by moving the bypass handle to BYPASS. Then, shut off the supply pressure. For all other valve positioners and valve stem position transmitters, isolate the control valve from the system and shut off all pressure lines.

Note A difference between input and valve positioner output pressure could cause a transient bump in the controlled system when the bypass handle is moved to BYPASS.

2. Remove the 83L relay (key 32) from the back of the case by loosening the two mounting screws (key 10, figure 23). 3. Reinstall the new relay assembly on the case, making sure the Orings (keys 13 and 15, figure 23) are in place. Secure with the two mounting screws (key 10, figure 23). 4. Resume operation by moving the bypass handle to the POSITIONER position or by connecting the valve positioner or valve stem position transmitter and control valve to the system.

Adjusting the Flapper Pivot

Key numbers used in this procedure are shown in figure 20. 1. Loosen the two screws (key 19C). 2. Tighten the pivot pin (key 19L) by compressing the upturned ears of the arm support (key 19K). Tighten the screws (key 19C) and make sure the flapper (key 19B) does not rub on the supports. 3. The flapper should be snug, but not constricting to pivot action.

Replacing the 582i Converter Primary ORing and Filter

Key numbers used in this procedure are shown in figure 26. 1. Locate and remove the nozzle restriction adaptor assembly (key 4). 2. Inspect and replace, if necessary, the Orings (keys 5 and 6). Apply lubricant (key 15) to the Oring before replacing. 3. Inspect and replace the filter cartridge (key 23).

Replacing the 582i Converter Housing Cap ORing

Key numbers used in this procedure are shown in figure 26. 1. Unscrew and remove the converter housing cap (key 2). Inspect and replace the Oring (key 8), if necessary. Apply lubricant (key 15) to the Oring before replacing.

Removing the 582i Converter

During the following converter removal procedures, refer to figure 26 for key number locations.

CAUTION
The I/P module should never be disassembled because the magnetism in the coils will decrease permanently. If troubleshooting or alignment attempts indicate a faulty I/P module, replace the module or return the converter to your Emerson Process Management sales office for repair.

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Note To check the operation of the I/P module, remove the pipe plug (key 12), and connect a pressure gauge. Provide a 1.4 bar (20 psig) supply pressure to the converter. With a 4 mA signal the pressure output should read 0.16 to 0.24 bar (2.3 to 3.5 psig). With a 20 mA input signal the pressure output should read 0.96 to 1.07 bar (14.0 to 15.5 psig).

1. Turn off the input signal to the converter. Release all supply pressure from the valve positioner. 2. Remove the housing cap (key 2). 3. Note the location of the wires, disconnect the field wiring from the terminal block. Disconnect the grounding wire from the external ground screw (key 10). 4. To remove the I/P module, remove the two screws (key 9), and pull the module out of the housing. Inspect the Oring (key 6) and replace it, if necessary. Apply lubricant (key 15) to the Oring before replacing. a. To remove the entire 582i converter from the 3582i valve positioner, continue with steps 5 through 7. b. To replace the I/P module only, obtain a replacement I/P module listed in the parts list and refer to the procedures for reassembling the 582i converter. 5. Disconnect the supply tubing, output tubing, and electrical conduit from the converter. 6. If necessary, remove the 67CFR regulator by removing the two screws (key 13). Then, remove the regulator from the converter assembly. Inspect the Oring (key 3) and replace it if necessary. Apply lubricant (key 15) to the Oring before replacing. 7. Remove the two screws (key 11) holding the 582i converter to the valve positioner case. Remove the converter from the valve positioner case (key 1 in figure 21). Inspect the gasket (key 20) and replace it if necessary.

Reassembling the 582i Converter

During the following converter reassembly procedures, refer to figure 26 for key number locations. 1. If the 582i converter was removed from the valve positioner, install a new gasket (key 20) between the converter housing and the valve positioner case. Attach the converter housing to the valve positioner case with the screws (key 11) and tighten the screws. 2. If the I/P module was removed from the 582i converter, reinstall the I/P module in the converter housing. Secure the I/P module with the two screws (key 9). 3. If other valve positioner components are removed, refer to the appropriate reassembly procedures and assemble the valve positioner completely. 4. Reconnect the supply tubing, output tubing, and conduit to the valve positioner. 5. Reconnect the wiring to the terminal block. Do not overtighten the terminal screws. Maximum torque is 0.45 NSm (4 lbfSin.). Reconnect the grounding wire to the housing ground screw (key 10) and replace the cap (key 2).

Note To check the operation of the I/P module, remove the pipe plug (key 12), and connect a pressure gauge. Provide a 1.4 bar (20 psig) supply pressure to the converter. With a 4 milliampere input signal the pressure output should read 0.16 to 0.24 bar (2.3 to 3.5 psig). With a 20 milliampere input signal the pressure output should read 0.96 to 1.07 bar (14.0 to 15.5 psig).

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6. Plug the output connection and apply 2.4 bar (35 psig) to the supply pressure connection.

CAUTION
Do not apply a signal greater than 35 mA to the I/P module. Higher signal values may damage the converter module.

7. Apply a 20 milliampere DC current input signal to the converter. 8. Check for leaks using a soap solution. Check any components which were disassembled or disconnected.

Parts Ordering
A serial number is assigned to each valve positioner or valve stem position transmitter and is stamped on the nameplate. Always refer to this number when corresponding with your Emerson Process Management sales office regarding spare parts or technical information. When ordering parts, also give the elevendigit part number shown in the following parts list.

WARNING
Use only genuine Fisher replacement parts. Components that are not supplied by Emerson Process Management should not, under any circumstances, be used in any Fisher instrument. Use of components not supplied by Emerson Process Management may void your warranty, might adversely affect the performance of the instrument, and could cause personal injury or property damage.

Parts Kits
Description Part Number Repair kit for positioner/transmitter (not for 3582NS) Kit contains keys 11, 16, 17, 33B, 34C, 73, and 104. This kit also contains keys 18C, 18E, and 18F for 3580 and 3581 positioners For standard temperature applications R3580X00022 For high temperature applications R3580X00032 Repair kit w/nozzle and flapper for the 3582 Positioner Kit contains keys 11, 16, 17, 18, 19B, 19E, 33B, 34C, 73, and 104. For standard temperature applications, not for 3582NS R3582X00012 For high temperature applications, not for 3582NS R3582X00022 For 3582NS, contains EPDM parts R3582X00032

Description

Part Number

Repair kit for 582i electropneumatic converter Kit contains keys 3, 5, 6, 8, 20, and 23

R582X000012

Replacement kit for 83L Relay Kit contains relay, gaskets and mounting screws (key 32 in figure 21, keys 10, 13, and 15 in figure 23) For 3582 except 3582NS, std. const. R3580XRS012 For 3582 except 2825NS, Remote Vent, std. temp. R3580XRR012 For 3582 except 3582NS, hitemp. const. R3580XRH012 For 3582 except 3582NS, Remote Vent, hitemp. R3580XRR022 For 3582NS R3580XNS012 For 3583, std. const. R3580XRS022 For 3583, hitemp. const. R3580XRH032

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3582, 582i, and 3583

September 2012

Parts List
Positioner/Transmitter Common Parts (figure 21)
Note Parts in the following list are common to both 3582 valve positioners and 3583 position transmitters, unless identified by specific type number.

Key

Description

Part Number

11* ORing Std. const., Nitrile All except 3582NS Hitemp. const., Fluorocarbon 3582A, 3582C & 3583C 3582NS, EPDM Duro 80A 12 Lockwasher, pl steel (2 req'd) 13 Machine Screw, pl steel (2 req'd) 18 Nozzle, SST 3582 3583 Flapper SubAssembly

1F463606992 1N571406382 17B4784X012

19

Note Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office. Parts 19A through 19L are shown in figure 20.

Key

Description

Part Number

19A 19B 19C 19D 19E 19F 19G 19H 19J 19K 19L

Adjustment Arm, pl steel Flapper, SST Machine Screw, pl steel (2 req'd) Flapper Arm, aluminum Machine Screw, pl steel (2 req'd) Flapper Spring, SST Zero Adjustment Screw, 188 SST/PEEK Hex Nut, pl steel Lockwasher, pl steel Arm Support, SST Pivot Pin, 440C SST Setting Adjustment Gear, All except 3582NS, nylon 3582NS, 316 SST

Case Assembly, Aluminum and PEEK

2* Shaft Assembly, SST/steel For all except 3582NS and high vibration For travel up to 54 mm (2.125 inch) For travel up to 102 mm (4 inch) For 3582NS and high vibration For travel up to 54 mm (2.125 inch) For travel up to 102 mm (4 inch) 2 Shaft Assembly, SST/steel For 3582NS and high vibration For travel up to 54 mm (2.125 inch) Nozzle Adaptor, SST

15A9609X012 15A9609X022 15A9609X102 15A9609X112

20

Figure 20. Flapper SubAssembly (Key 19)

3 4

Cam, SST Cam A (For all types except 3582NS) Cam B (For all except 3582NS, 3583, 3583C) Cam C (For all except 3582NS, 3583, 3583C) 4 Cam, SST/nitride (for 3582NS and high vibration) Cam A (for all types) Cam B (For all except 3583, 3583C) Cam C (For all except 3583, 3583C) 6 Cam Bolt, 416 SST 7* Bellows Assembly Standard brass 13B8783X012 For sour gas 13B8783X022 8 Range Spring, pl steel (see table 9) 0.2 to 1.0 bar (3 to 15 psi) 0.4 to 2.0 bar (6 to 30 psi) 9 Spring Seat, aluminum 10 Machine Screw, pl steel

ASSEMBLE WITH LETTER T ON THIS SURFACE

13A1451E

*Recommended spare parts

41

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September 2012

Instruction Manual
D200138X012

Figure 21. Fisher 3582 and 3583 Positioners and Transmitters Assembly Drawing

C C

SECTION BB

TYPICAL CAM (KEY 4)

SECTION AA

NOTE: 1 APPLY A GOODQUALITY THREAD LOCKING COMPOUND TO THE THREAD OF THE NOZZLE ADAPTOR (KEY 3).
41B8558E

SECTION CC

42

Instruction Manual
D200138X012

3582, 582i, and 3583

September 2012

Figure 22. Nozzle SubAssembly

Figure 23. 83L Relay

UNITS STAMPED WITH AN H INDICATE HIGH TEMPERATURE CONSTRUCTION

12A7441C 32B0255B

Key Key 21 23 25 26 27 28 29 Description Flapper Assembly Retainer, SST Self Tapping Screw, pl steel (2 req'd) Nameplate, aluminum Self Tapping Screw, steel (2 req'd) Extension Spring, SST Machine Screw, pl steel (3 req'd) Beam SubAssembly For all except 3582NS and high vibration For 3582NS and high vibration Bellows Pivot Pin, SST 83L Relay (figure 23) See Parts Kits, Replacement Kit for 83L Relay Cover Assembly Plastic For all types except 3582NS Aluminum For all types except 3583, 3583C For 3583 and 3583C Part Number

Description

Part Number

36* Output Gauge, Triple Scale 3582, 3582G, 3583 0-30 psig/0-0.2 MPa/0-2 bar 0-60 psig/0-0.4 MPa/0-4 bar 37* Supply Gauge, Dual Scale 3582, 3582G, 3583 0-30 psig/0-2 kg/cm2 0-60 psig/0-4 kg/cm2 37* Supply Gauge, Triple Scale 3582, 3582G, 3583 0-30 psig/0-0.2 MPa/0-2 bar 0-60 psig/0-0.4 MPa/0-4 bar 38 39 42 43 44 45 Extension Spring, SST Shipping Stop (not shown) Hex Nut, pl steel (2 req'd) Spring Retainer Bracket, SST Gear Mounting Plate, aluminum Locking Nut, aluminum

11B4040X012 11B4040X022

19B3119X012 22B3645X022

11B4040X042 11B4040X052

30 32 33

11B4040X012 11B4040X022

Note Bypass block assembly (key 34) and parts are listed later in this parts list. Nonbypass block assembly (also key 34) and parts are listed following the bypass block assembly and parts. Parts 35, 36 and 37 are shown in figures 24 and 25.

Note Parts 46 and 47 are shown in figures 24 and 25.

35

Pipe Plug, pl steel Req'd when gauges or test connections are not used: 3 req'd for 3582 positioners Plated carbon steel 316 SST

46* Instrument Gauge, Dual Scale 0-30 psig/0-2 kg/cm2 (3-15 psig/0.2-1.0 kg/cm2 ranges) 0-60 psig/0-4 kg/cm2 (6-30 psig/0.4-2.0 kg/cm2 ranges) 46* Instrument Gauge, Triple Scale 0-30 psig/0-0.2 MPa/0-2 bar (3-15 psig/20-100 kPa/0.2-1 bar ranges) 0-60 psig/0-0.4 MPa/04 bar (6-30 psig/40-200 kPa/0.4-2 bar ranges)

11B4040X042 11B4040X052

36* Output Gauge, Dual Scale 3582, 3582G, 3583 0-30 psig/0-2 kg/cm2 0-60 psig/0-4 kg/cm2

11B4040X012 11B4040X022

11B4040X042 11B4040X052

*Recommended spare parts

43

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September 2012

Instruction Manual
D200138X012

Key 47

Description Test Connection 3582C, 3582D (3 req'd) 3583C (2 req'd) 3582NS (3 req'd) Locking Nut, aluminum Locking Sleeve, aluminum

Part Number

Key

Description

Part Number

96

71 72

Adhesive, Loctitet 680t Retaining Compound (not furnished with positioner) 103* ORing, nitrile, (not shown) used with integrally mounted 67CFR filter regulator

1E591406992

73* ORing (2 req'd) Std. const., Nitrile All except 3582NS Hitemp. const., Fluorocarbon 3582A, 3582C & 3583C 3582NS, EPDM 75 76 77 78 93 94 95

10A0871X012 14A0592X012 17B4783X012 Note Parts 104 and 105 shown in figures 24 and 25.

Machine Screw, pl steel Beam Pivot Pin, SST Extension Spring, SST Speed Nut, SST AntiSeize sealant (not furnished with positioner) Lubricant, silicone sealant (not furnished with positioner) Lubricant, All except 3582NS, Lithium grease (not furnished with positioner) 3582NS, Molykotet 33 grease (not furnished with positioner)

104* Case Gasket, Std. const. Hitemp. const. 3582NS, EPDM 105 Machine Screw, SST (2 req'd) 108 Shipping tag (not shown)

1U907804132 1U9078X0012 17B4782X012

44

*Recommended spare parts

Instruction Manual
D200138X012

3582, 582i, and 3583

September 2012

For Units With Bypass (figure 24)

Note Bypass block assembly (key 34) and parts are listed below. Nonbypass block assembly (also key 34) and parts are listed following the bypass block assembly and parts.

Key

Description

Part Number

34A Bypass Block, aluminum 34B* GroovePin, pl steel (not shown) (4 req'd) 34C* Bypass Gasket 3582, 3582D, chloroprene 3582NS, EPDM 34D 34E 34F 34G 34K 34L Bypass Handle, aluminum Spring, pl steel Washer, polyethylene Screw, pl steel Spring Seat, SST Spring Retainer, pl steel 1L942828992

1V606204132 17B4780X012

Key 34

Description Block Assembly 3582, 3582D 3582NS

Figure 24. Fisher 3582 Block Assembly with Bypass

21B8560B 21B8562B

3582
NOTE: KEY 34B AND 103 NOT SHOWN

TYPICAL SECTION AA

3582D AND 3582NS

SECTIONAL OF 3582 (WITH BYPASS)

*Recommended spare parts

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September 2012

Instruction Manual
D200138X012

For Units Without Bypass (figure 25)

Key Description

Key

Description

Part Number

34

NonBypass Block Assembly Std. const. 3582A, 3582C, 3582G 3583, 3582C Hitemp. const. 3582A, 3582C 3583C 3582NS

34A Bypass Block, aluminum 34C* Gasket Std. const., chloroprene Hitemp. const. 3582NS, EPDM 34D Manifold 3582, std. and hitemp. const. 3583, std. and hitemp. const. 34G Cap Screw, pl steel 106 Pipe Plug, pl steel For 3583 & 3583C (2 req'd)

1V606204132 1V6062X0012 17B4780X012

Figure 25. Fisher 3582 and 3583 Block Assemblies without Bypass

21B8565B

21B8564B

21B8567B

3582G

3582C AND 3582NS

3583

TYPICAL SECTION AA

SECTIONAL WITHOUT BYPASS

21B8563B

3582A

21B8566B

3583C

NOTE: PIPE PLUG (KEY 106) ON 3583 AND 3583C ONLY.

46

*Recommended spare parts

Instruction Manual
D200138X012

3582, 582i, and 3583

September 2012

Key

Description

Part Number

Key

Description

Part Number

582i (figure 26)

--1 I/P Module Housing 1/214 NPT conduit connection 2 Cap, aluminum --Screw, (not shown) Used to lock cap 3* ORing, nitrile, used with integrallymounted 67CFR filter regulator 4 Nozzle Restriction Assembly, Aluminum/Brass/SST 5 ORing, Fluorosilicone 6* ORing, Nitrile (2 req'd) 7 Tire Valve (not shown) (2 req'd w/tire valve option) 8* 9 10 11 12 13 ORing, Nitrile Machine Screw, 304 SST (2 req'd) Wire Retaining Screw (2 req'd) Machine Screw, SST (2 req'd) Pipe Plug, steel (2 req'd w/pipe plug option) Screw, pl steel, used with integrallymounted 67CFR filter/regulator (2 req'd)

1E591406992

1C8538X0162 1N908899012 1H8762X0012

14* Supply Gauge, Dual Scale 0-30 psig/0-2 kg/cm2 11B4040X042 0-60 psig/0-4 kg/cm2 11B4040X052 14* Supply Gauge, Triple Scale 0-30 psig/0-0.2 MPa/0-2 bar 11B4040X012 0-60 psig/0-0.4 MPa/0-4 bar 11B4040X022 15 Lubricant, Lithium grease (not furnished with positioner) 16 Antiseize sealant (not furnished with positioner) 18 SelfTapping Screw, SST (2 req'd) 19 Nameplate, SST, without 3rd party approvals 20* Case Gasket, cork 22* Output Gauge, Dual Scale 0-30 psig/0-2 kg/cm2 11B4040X042 0-60 psig/0-4 kg/cm2 11B4040X052 22* Output Gauge, Triple Scale 0-30 psig/0-0.2 MPa/0-2 bar 11B4040X012 0-60 psig/0-0.4 MPa/0-4 bar 11B4040X022 23* Filter 24 Vent Assembly 25 Pipe Plug (required when a 582i is used without an integrallymounted 67CFR filter/regulator) Steel SST 11B5996X012

Figure 26. Fisher 582i Converter

I/P MODULE

SECTION AA

67CFR FILTER REGULATOR

APPLY LUB/SEALANT NOTE: 1 GAUGES MAY BE REPLACED BY PIPE PLUGS (KEY 12) OR TIRE VALVES (KEY 7).
31B5995G

*Recommended spare parts

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September 2012

Instruction Manual
D200138X012

Mounting Parts
For Mounting 3582, 3582i, or 3583 Only (figure 2)
Note Contact your Emerson Process Management sales office for mounting FS Numbers. Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.

Key 49

Description Washer, pl steel 657 w/o sidemtd. h'wheel (continued) Size 70 (2 req'd) up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Sizes 80 & 87 (2 req'd) Size 100 (2 req'd) 6574 (2 req'd) w/o sidemtd. h'wheel Size 70 w/sidemtd. h'wheel Size 70 Size 87 667 w/o sidemtd. h'wheel Sizes 30, 34, & 40 (2 req'd) Size 45 thru 70, & 100 (2 req'd) Size 80 (2 req'd) Size 87 up to 51 mm (2 inch) travel 52 to 76 mm (2.0625 to 3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel 667 w/sidemtd. h'wheel Size 34 thru 60 (none req'd) Size 70 (2 req'd) up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 80 & 87 (2 req'd) Size 100 (2 req'd) 657NS or 667NS Size 40 (2 req'd) Size 45 (2 req'd) Size 70 and 80 (none req'd) 6674 (2 req'd) w/ or w/o sidemtd h'wheel Size 70 Size 87 Spacer, steel 513 Size 20 (none req'd) Size 32 (2 req'd) 656 (2 req'd) Sizes 30, 40, & 60 657 w/o sidemtd. h'wheel Size 30 thru 60 (none req'd) Size 70 up to 51 mm (2 inch) travel (2 req'd) 52 to 76 mm (2.0625 to 3 inch) travel (none req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) Size 87 (2 req'd) up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel

Key 48

Description Connector Arm, pl steel 513 Size 20 Size 32 656 Size 30, 40, & 60 657 or 667 w/o sidemtd. h'wheel Sizes 30 & 34 Sizes 40 thru 100 w/sidemtd. h'wheel Size 34 Sizes 40, 50, & 60 Size 45 & 46 Sizes 70 thru 100 657NS or 667NS Size 40 Size 45 Size 70 Size 80 6574, 6674 GX Size 225, 750, 1200 Washer, pl steel 513 Size 20 6.4 mm (0.25 inch) stem (none req'd) 7.9 mm (0.3125 inch) stem (1 req'd) 9.5 mm (0.375 inch) stem (1 req'd) Size 32 (2 req'd) 656 Size 30, 40, & 60 12.7 mm (0.5 inch) stem (1 req'd) 19.1 mm (0.75 inch) stem (none req'd) 657 w/o sidemtd. h'wheel Sizes 30, 34, & 40 (2 req'd) Size 45 thru 70, & 100 (2 req'd) Sizes 80 & 87 (2 req'd) w/sidemtd. h'wheel Size 34 thru 60 (none req'd)

50

49

48

Instruction Manual
D200138X012

3582, 582i, and 3583

September 2012

Key 50

Description Spacer, steel 657 (continued) w/sidemtd. h'wheel Sizes 34, 50, & 60 (2 req'd) Size 40 (none req'd) Size 45 & 46 (2 req'd) Sizes 70 & 87 (2 req'd) Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 6574 (2 req'd) w/o sidemtd. h'wheel Size 70 w/sidemtd. h'wheel Size 70 & 87 667 w/o sidemtd. h'wheel Sizes 30 thru 60 (none req'd) Size 70 up to 51 mm (2 inch) travel (none req'd) 52 to 76 mm (2.0625 to 3 inch) travel (2 req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) Size 87 (2 req'd) up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel w/sidemtd. h'wheel Size 34 (2 req'd) Sizes 40, 50, & 60 (none req'd) Size 45 & 46 (2 req'd) Sizes 70 & 87 Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) w/sidemtd. h'wheel (cont'd) Size 100 up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 657NS or 667NS All except size 80 (3 req'd) Size 80 (none req'd) 6674 w/ or w/o sidemtd h'wheel Sizes 70 & 87 Pipe Plug, 316 SST Elbow, 3/8inch, brass (specify quantity) Connector, 3/8inch brass (not shown) (specify quantity) Cap Screw, pl steel (2 req'd) 657NS or 667NS Sizes 40, 45, & 70 All other types

Key 57

Description Hex Nut 657NS or 667NS Size 80 (none req'd) All other types and sizes (2 req'd) Lockwasher 657NS or 667NS Size 80 (none req'd) All other types and sizes (2 req'd) Pin Lock, SST Travel Pin, SST 657NS or 667NS Size 80 All other types Pin Holder, SST Cap Nut, SST Mounting Plate, steel For integrally mounted 67CFR For separately mounted 67CFR Cap Screw, pl steel (5 req'd) Cap Screw, hex head (2 req'd) GX Size 225, 750, 1200 Cap Screw, pl steel (2 req'd) 513 Size 20 & 32 (2 req'd) 656 Size 30, 40, & 60 (2 req'd) 657 w/o sidemtd. h'wheel Sizes 30 thru 60 Size 70 Up to 51 mm (2 inch) travel 52 to 76 mm (2.0625 to 3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 80 up to 51 mm (2 inch) travel over 51 mm (2 inch) travel 657 w/o sidemtd. h'wheel Size 87 up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 100 up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel w/sidemtd. h'wheel Sizes 34, 50, & 60 Size 40 Size 45 & 46 Sizes 70 & 87 Size 80 up to 51 mm (2 inch) travel over 51 mm (2 inch) travel

Part Number

58

59 60

15A8823X012 1U909646332

61 62 63

64 65

70

52 54 55

56

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Instruction Manual
D200138X012

Key 70

Description Cap Screw, pl steel (2 req'd) 657 w/sidemtd. h'wheel (continued) Size 100 up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 6574 w/o sidemtd. h'wheel Size 70 w/sidemtd. h'wheel Sizes 70 & 87 667 w/o sidemtd. h'wheel Size 30 thru 60 Size 70 Up to 51 mm (2 inch) travel 52 to 76 mm (2.0625 to 3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 80 up to 51 mm (2 inch) travel over 51 mm (2 inch) travel Size 87 Up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel Size 100 up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel w/sidemtd. h'wheel Size 34 Size 40, 50, 60 Size 45 & 46 Size 70 & 87 Size 80 up to 51 mm (2 inch) travel over 51 mm (2 inch) travel Size 100 up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 657NS or 667NS Size 40, 45, & 70 (3 req'd) Size 80 (3 req'd) 6674 Sizes 70 & 87 GX Size 225, 750, 1200 For Competitor's Actuators 0.375 to 0.75 inch stem Cap Screw, hex head (4 req'd) GX Size 225, 750, 1200 Mounting Bracket (657NS and 667NS only) 657NS Size 45 667NS Size 45 657NS or 667NS Size 40 Size 70 Size 80

Key 97

Description Spacer, steel 657 or 667 w/ sidemtd. h'wheel Size 70 & 87 up to 51 mm (2 inch) travel (2 req'd) 52 to 76 mm (2.0625 to 3 inch) travel (2 req'd) 78 to 102 mm (3.0625 to 4 inch) travel (none req'd) w/ or w/o sidemtd. h'wheel Size 80 up to 51 mm (2 inch) travel (2 req'd) over 51 mm (2 inch) travel (none req'd) All other types and sizes (none req'd) Stud, continuous thread, steel (2 req'd) 657 or 667 w/ sidemtd. h'wheel Size 70 & 87 up to 76 mm (3 inch) travel (2 req'd) 78 to 102 mm (3.0625 to 4 inch) travel (none req'd) w/ or w/o sidemtd. h'wheel Size 80 up to 51 mm (2 inch) travel over 51 mm (2 inch) travel (none req'd) All other types and sizes (none req'd) Hex Nut, pl steel 657 or 667 w/ sidemtd. h'wheel Size 70 & 87 up to 76 mm (3 inch) travel (2 req'd) 78 to 102 mm (3.0625 to 4 inch) travel (none req'd) w/ or w/o sidemtd. h'wheel Size 80 up to 51 mm (2 inch) travel (2 req'd) over 51 mm (2 inch) travel (none req'd) All other types and sizes (none req'd) Spacer, steel 657 w/o sidemtd h'wheel Size 34 to 60 (none req'd) Size 70 up to 51 mm (2 inch) travel (2 req'd) 52 to 102 mm (2.0625 to 4 inch) travel (none req'd) Size 87 up to 51 mm (2 inch) travel (2 req'd) 52 to 102 mm (2.0625 to 4 inch) travel (none req'd) 667 w/o sidemtd h'wheel Size 34 thru 70 & 87 (none r 657 or 667 w/ sidemtd. h'wheel Size 34 thru 60 (none req'd) Size 70 & 87 up to 76 mm (3 inch) travel (2 req'd) Size 70 78 to 102 mm (3.0625 to 4 inch) travel (4 req'd) Size 87 78 to 102 mm (3.0625 to 4 inch) travel, (2 req'd) w/ or w/o sidemtd. h'wheel Size 80 (2 req'd) Size 100 up to 64 mm (2.5 inch) travel (4 req'd) 65 mm to 102 mm (2.5625 to 4 inch) travel (2 req'd)

98

99

102

85

86

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Instruction Manual
D200138X012

3582, 582i, and 3583

September 2012

Key 102

Description Spacer, steel (continued) 657 w/o sidemtd h'wheel Size 34 to 60 (none req'd) 6574 or 6674 w/o sidemtd h'wheel Size 70 (none req'd) w/ sidemtd. h'wheel Size 70 (4 req'd) Size 87 (2 req'd) GX Size 1200 All other types (none req'd)

Key 50

Description Spacer, steel 657 Size 70 & 87 up to 76 mm (3 inch) travel (none req'd) 77 to 102 mm (3.0625 to 4 inch) travel (4 req'd) 667 Size 70 & 87 up to 51 mm (2 inch) travel (none req'd) 52 to 76 mm (2.0625 to 3 inch) travel (4 req'd) 77 to 102 mm (3.0625 to 4 inch) travel (4 req'd) 657 Size 70 & 87 up to 76 mm (3 inch) travel (none req'd) 657 or 667 Sizes 30 thru 60, & 80 (none req'd) Size 100 (4 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel Pin Lock, SST, all sizes (2 req'd) Travel Pin, SST, all sizes (2 req'd) Pin Holder, SST, all sizes (2 req'd) Cap Nut, SST, all sizes (2 req'd) Mounting Plate, steel, all sizes (2 req'd) For integrally mounted 67CFR For separately mounted 67CFR

Part Number

For Mounting 3582, 3582i, and 3583 on 657 or 667 Actuator without SideMounted Handwheel
Note Contact your Emerson Process Management sales office for mounting FS Numbers. Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office. The following parts (key numbers 48 through 102) are used when mounting both a 3582 positioner and a 3583 transmitter on a 657 or 667 actuator without a sidemounted handwheel.

59 60 61 62 63

1U909646332

64 65

48

Connector Arm, pl steel (2 req'd) Sizes 30 & 34 Sizes 40 thru 100 Washer, pl steel (4 req'd) 657 Size 70 up to 51 mm (2 inch) travel 52 mm to 76 mm (2.0625 to 3 inch) travel 77 to 102 mm (3.0625 to 4 inch) travel Size 87 667 Size 70, all travels Size 87 up to 76 mm (3 inch) travel 77 to 102 mm (3.0625 to 4 inch) travel 657 or 667 Size 30 thru 40 Size 45 thru 60 Size 80 Size 100 up to 64 mm (25 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel

49

Cap Screw, pl steel, all sizes (8 req'd) Cap Screw, pl steel 513 Size 20 (none req'd) Size 32 (2 req'd) 656 (none req'd) 657 w/o sidemtd. h'wheel Sizes 30, 34, & 40 (2 req'd) Sizes 45 thru 60 (none req'd) Size 70 (2 req'd) up to 51 mm (2 inch) travel 52 to 102 mm (2.0625 to 4 inch) travel Size 80 up to 51 mm (2 inch) travel (none req') over 51 mm (2 inch) travel (2 req'd) Size 87 up to 51 mm ( inch) travel (2 req'd) 52 to 102 mm (2.0625 to 4 inch) travel (none req'd) Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel w/sidemtd. h'wheel Sizes 34 thru 60 (none required) Size 70 up to 76 mm (3 inch) travel (none req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd)

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D200138X012

Key 65

Description Cap Screw, pl steel 657 w/sidemtd. h'wheel (continued) Size 87 up to 76 mm (3 inch) travel (none req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 6574 (2 req'd) w/o sidemtd. h'wheel Size 70 w/ sidemtd. h'wheel Size 70 Size 87 667 w/o sidemtd. h'wheel Sizes 30, 34, & 40 (2 req'd) Sizes 45 thru 70, & 87 (none req'd) Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) Size 100 (2 req'd) Up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel w/sidemtd. h'wheel Sizes 34 thru 60 (none required) Size 70 up to 76 mm (3 inch) travel (none req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) 667 w/sidemtd. h'wheel Size 80 up to 51 mm (2 inch) travel (none req'd) over 51 mm (2 inch) travel (2 req'd) Size 87 up to 76 mm (3 inch) travel (none req'd) 78 to 102 mm (3.0625 to 4 inch) travel (2 req'd) Size 100 (2 req'd) up to 64 mm (2.5 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel 657NS or 667NS Size 40, 45, 70, & 80 (none req'd) 6674 w/o sidemtd. h'wheel Size 70 & 87 (none req'd) 6674 (cont'd) w/ sidemtd. h'wheel Size 70 (2 req'd) Size 87 (2 req'd) Cap Screw, pl steel (4 req'd) 657 Size 70 & 87 Up to 76 mm (3 inch) travel 78 to 102 mm (3.0625 to 4 inch) travel 667 Size 70 & 87 Up to 51 mm (2 inch) travel 52 to 76 mm (2.0625 to 3 inch) travel 77 to 102 mm (3.0625 to 4 inch) travel

Key 70

Description Cap Screw, pl steel (4 req'd) (continued) 657 or 667 Sizes 30 thru 60, & 80 Size 100 up to 64 mm (25 inch) travel 65 to 102 mm (2.5625 to 4 inch) travel Stud, continuous thread, steel (not shown) (2 req'd) 657 Size 70 Size 87 Up to 51 mm (2 inch) travel 52 to 102 mm (2.0625 to 4 inch) travel 667 Size 70 Up to 76 mm (3 inch) travel 77 to 102 mm (3.0625 to 4 inch) travel Size 87 Up to 76 mm (3 inch) travel 77 to 102 mm (3.0625 to 4 inch) travel 657 or 667 Sizes 30, 34, & 40 Sizes 45 thru 60 Size 80 Size 100 (none req'd) Hex Nut, pl steel (not shown) (4 req'd) 657 or 667 Sizes 30, 34, & 40 Sizes 45 thru 60 Size 70 Size 80 & 87 Size 100 (none req'd) Spacer 657 Size 70 Up to 51 mm (2 inch) travel (4 req'd) 52 to 102 mm (2.0625 to 4 inch) travel (none req'd) Size 87 Up to 51 mm (2 inch) travel 52 to 102 mm (2.0625 to 4 inch) travel (none req'd) Size 70 Up to 51 mm (2 inch) travel (4 req'd) 667 Size 70 Up to 76 mm (3 inch) travel (none req'd) 77 to 102 mm (3.0625 to 4 inch) travel (4 req'd) Size 87 Up to 76 mm (3 inch) travel (none req'd) 77 to 102 mm (3.0625 to 4 inch) travel (4 req'd) 657 or 667 Sizes 30 thru 60 (none req'd) Size 80 (4 req'd) Size 100 up to 64 mm (2.5 inch) travel (8 req'd) 65 to 102 mm (2.5625 to 4 inch) travel (4 req'd)

71

72

102

70

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3582, 582i, and 3583

September 2012

For Mounting 3582, 3582i, and 3583 on 657 or 667 Actuator with SideMounted Handwheel
Key Description

Key

Description

Part Number

60 61 62 63

Travel Pin, SST (2 req'd) Pin Holder, SST (2 req'd) Cap Nut, SST (2 req'd) Mounting Plate, steel (2 req'd) For integrally mounted 67CFR For separately mounted 67CFR Cap Screw, pl steel (8 req'd) Cap Screw, pl steel (2 req'd) Mounting Plate, steel Hex Nut, pl steel, for 667 only (2 req'd) Lockwasher, pl steel 657 (2 req'd) 667 (4 req'd) Machine Screw, pl steel (2 req'd) Elastic Stop Nut, pl steel (not shown) (2 req'd) Connecting Linkage, pl steel Cap Screw, pl steel, for 667 only (5 req'd) Spacer, pl steel for 667 only (5 req'd) Cap Screw, pl steel for 667 only (2 req'd)

10A2167X012

Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office. The following parts (key numbers 48 through 87) are used when mounting both a 3582 positioner and a 3583 transmitter on a 657 or 667 Size 45 actuator with sidemounted handwheel. 64 70 79 80 81

48 50 54 55 59

Connector Arm, pl steel Spacer, steel (2 req'd) Elbow, 3/8inch, brass Connector, 3/8inch brass (not shown) Pin Lock, SST (2 req'd)

82 83 84 85 86 87

Figure 27. Typical Application of Transmitter and Positioner

41B8568C

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September 2012

Instruction Manual
D200138X012

Diagnostic Connections (figure 8)

FlowScannert valve diagnostics system hookup. Includes connector body and body protector. If ordered for units with gauges, a stem is also included.

Description For 3582 pneumatic valve positioners For units w/gauges SST fittings brass fittings For units w/o gauges SST fittings brass fittings For 3582i electropneumatic valve positioners For units w/gauges SST fittings brass fittings For units w/o gauges SST fittings brass fittings

Note Part numbers are shown for recommended spares only. For part numbers not shown, contact your Emerson Process Management sales office.

Loop Schematics/Nameplates
This section includes loop schematics required for wiring of intrinsically safe installations. It also contains typical approvals nameplates. If you have any questions, contact your Emerson Process Management sales office. Figure 28. CSA Loop Schematic for Fisher 582i Converter

NOTES: 1.BARRIERS MUST BE CSA CERTIFIED WITH ENTITY PARAMETERS AND ARE TO BE INSTALLED IN ACCORDANCE WITH THE MANUFACTURER'S I.S. INSTALLATION INSTRUCTIONS. 2.EQUIPMENT SHALL BE INSTALLED IN ACCORDANCE WITH THE CANADIAN ELECTRICAL CODE, PART I. 3.FOR ENTITY INSTALLATION (I.S. AND N.I.): Vmax > Voc, Imax > Isc Ci + Ccable < Ca, Li + Lcable < La
GE28591 Rev A

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D200138X012

3582, 582i, and 3583

September 2012

Figure 29. Typical CSA / FM Approval Nameplate for Fisher 582i Converter

Figure 30. FM Loop Schematic for Fisher 582i Converter

WARNING
FOR INTRINSICALLY SAFE APPLICATIONS: THE APPARATUS ENCLOSURE CONTAINS ALUMINUM AND IS CONSIDERED TO CONSTITUTE A POTENTIAL RISK OF IGNTION BY IMPACT AND FRICTION. AVOID IMPACT AND FRICTION DURING INSTALLATION AND USE TO PREVENT RISK OF IGNTION.

NOTES: 1.THE INSTALLATION MUST BE IN ACCORDANCE WITH THE NATIONAL ELECTRIC CODE (NEC), NFPA 70, ARTICLE 504 AND ANSI/ISA RP12.6 OR ARTICLE 505. 2.THE CLASS 1, DIV 2 APPLICATIONS MUST BE INSTALLED AS SPECIFIED IN NEC ARTICLE 5014(B). EQUIPMENT AND FIELD WIRING IS NONINCENDIVE WHEN CONNECTED TO APPROVED BARRIERS WITH ENTITY PARAMETERS. 3.LOOPS MUST BE CONNECTED ACCORDING TO THE BARRIER MANUFACTURER'S INSTRUCTIONS. 4.MAXIMUM SAFE AREA VOLTAGE SHOULD NOT EXCEED 250 Vrms. 5.RESISTANCE BETWEEN BARRIER GROUND AND EARTH GROUND MUST BE LESS THAN ONE OHM. 6.NORMAL OPERATING CONDITIONS 30 VDC 20 mADC. 7.FOR ENTITY INSTALLATION (I.S. AND N.I.): Vmax > Voc, or Vt Ci + Ccable < Ca Imax > Isc, or It Li + Lcable < La Pi > Po, or Pt
GE28590 Rev B

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September 2012

Instruction Manual
D200138X012

Figure 31. Typical ATEX / IECEx Approval Nameplate for Fisher 582i Converter

Neither Emerson, Emerson Process Management, nor any of their affiliated entities assumes responsibility for the selection, use or maintenance of any product. Responsibility for proper selection, use, and maintenance of any product remains solely with the purchaser and end user.
Fisher and FlowScanner are marks owned by one of the companies in the Emerson Process Management business unit of Emerson Electric Co. Emerson Process Management, Emerson, and the Emerson logo are trademarks and service marks of Emerson Electric Co. All other marks are the property of their respective owners. The contents of this publication are presented for informational purposes only, and while every effort has been made to ensure their accuracy, they are not to be construed as warranties or guarantees, express or implied, regarding the products or services described herein or their use or applicability. All sales are governed by our terms and conditions, which are available upon request. We reserve the right to modify or improve the designs or specifications of such products at any time without notice. Emerson Process Management Marshalltown, Iowa 50158 USA Sorocaba, 18087 Brazil Chatham, Kent ME4 4QZ UK Dubai, United Arab Emirates Singapore 128461 Singapore

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