Pollak Catalogo
Pollak Catalogo
AStoneridge Company
worldwide
Catalog MC-612
Pollak
AStoneridge Company
Since 1909, Pollak has provided the transportation industry with innovative designs, reliable manufacturing, high quality standards, competitive pricing and low life cycle costs. More than 1000 employees located in three manufacturing locations totaling approximately 250,000 square feet of design, test and production space are now providing custom and standard components to OEMs and aftermarket suppliers in automotive, light, medium and heavy duty truck, agricultural, construction equipment, marine and related industries. Pollak excels in its ability to design and manufacture from the concept stage through manual, semi-automatic and fully automated, high volume production. Pollak is a certified ISO9001/QS9000 manufacturer and has also earned Q1 preferred status at Ford, General Motors Mark of Excellence, Chryslers Gold Pentastar, Navistar V and similar rankings with PACCAR, Freightliner, John Deere, Case, Caterpillar, Borg-Warner and other respected OEMs.
Pollaks Control Devices Division located in Canton, MA is a leading supplier of electrical connectors, switches, and sensors. This division develops, manufactures and supplies a wide variety of electromechanical products including toggle, rocker, door, pedal and ignition switches, back-up alarms, circuit breakers and related items. Control Devices Division 300 Dan Road, Canton, MA 02021 Tel. 781-830-0340 Fax: 781-830-9570 Pollaks Electronics Division located in El Paso, TX and Juarez, Mexico is the largest independent producer of electronic displays for the North American Trucking industry.This division designs and manufactures electronic modules, power converters and instrument clusters for transportation related industries. Electronic Products Division 11801 Miriam Drive, Suite B1, El Paso, TX 79936 Tel: 915-592-5700 Fax: 915-593-7379
CONNECTORS/ ADAPTERS
For senior design engineers at major OEMs, the operator of a heavy duty truck or the weekend camper, the name Pollak has always symbolized technology and quality. As a Stoneridge Company, Pollak continues the tradition today.
ELECTRICAL CONTROLS
SWITCHES CIRCUIT BREAKERS SPECIALIZED ELECTRICAL PRODUCTS FUEL TANK SELECTOR VALVES
BACK-UP ALARMS
Stoneridge
SPD Canton, MA EPD El Paso/Juarez Alphabet Warren, OH Hi-Stat Lexington, OH North American Sales Offices Novi, MI
MERCHANDISING DISPLAYS
ALPHABETICAL INDEX
(See Numerical Index, pages 66-67)
Adapters Adaptor Housing, Connector Alarms, Back-up Anti-Restart Ignition Switches Axle Switches Back-up Alarms and Switches Back-up Lamp Switches (Ball Operated) Battery Disconnect Switches Battery Jumper Terminals Boot Nut, Starter Switch Brackets, Connector Buzzer Circuit Breakers Circuit Breakers Brackets Circuit Breakers Sockets Circuit Breakers Junction Box Connector Hardware Kits Connectors, Molded Connectors, Trailer Dimmer Switches Displays (Merchandising) Door Switches Electronic Dimmer Switches Fuel Tank Selector Valves Fuse Blocks Fuse Holders Fuse Panels Harness, Trailer Wiring Horn Buttons 14,16-17 9 55-58 29-33 24,39 55-58 27-28 35-36 12, 49 26 8,10,12,14,15 49 40-46 45 9 48 7,10 13 5-13 38 59-64 39 37 51-54 48 48 48 14,16 49 Ignition Starter & Lock Switches Ignition Starter & Lock Switches (Marine) Inserts, Plugs Inserts, Sockets Master Disconnect Switches Merchandisers Molded Connectors Momentary Start Switches Momentary Start Switches (Marine) Panel Indicator Light (Pilot Light) Plug Interiors, Connector Plunger Switches Push/Pull Switches (Marine) Push/Pull Switches Rocker Switches Rocker Switches Accessories RV Connectors Sealed Beam Connectors Starter Solenoid Switches Stop Light Switches Terminal Blocks Toggle Accessories Toggle Switches Trailer Connectors Transmission Mounted Switches Universal Connector Brackets Valves, Electrical Fuel Tank Selector Value Line Connectors and Adapters Wiring Color Codes 29-34 33 6 7-8 35,36 59-64 13 25,26 26 49 6 26,39 24 24 21,22 22 10-15 49 38 39 48 21,22 19-22 6-15 27,28 8,10,14,15 52-54 64 65
WARRANTY
Our products are warranted to be free of manufacturing defects for one (1) year after date of manufacture. Buyers exclusive remedy and sellers sole liability hereunder shall be limited to refund of the purchase price or replacement of product shown to be other than as warranted. Conditions resulting from misuse, negligence, accident or improper installation, maintenance or application shall absolve seller of all liability. The foregoing constitutes the sole warranty of Pollak with respect to its products and is in lieu of all other warranties, expressed or implied, including any implied warranty of merchantability or fitness for a particular purpose. In no event shall Pollak be liable of consequential or special damages. The product information published in this catalog is subject to change without notice. Changes to materials, finishes, technical specifications and other product characteristics may be necessary at our discretion. It is the buyer's responsibility to determine the suitability of the Pollak device for its application. Pollak makes no warranties, and assumes no liability as to the suitability or sufficiency for buyer's application of the device.
7-POLE PLUGS
SOLID BRASS PINS INTEGRAL LEAF SPRING HOUSING AVAILABLE IN ZINC DIE-CAST OR GLASS FILLED NYLON
CABLE LOCK PLATED STEEL RETAINER SCREW HIGH STRENGTH CLOSE COILED ZINC PLATED SPRING STEEL CABLE GUARD
ZINC DIE-CAST
11-902 Weather-Beater Plug with Cable Guard 11-702 Standard 7-Pole Plug with Cable Guard
NOTE: Pollaks Terminal Pins are machined from solid brass bar stock unlike some competitors that provide unplated terminal pins stamped from sheet metal. Brass terminals ensure minimum voltage drop and dielectric grease protects against corrosion and resistance. NOTE: Pollaks 7-Pole connectors are manufactured from quality materials and will help reduce maintenance cost and down-time associated with electrical failures.
ACCESSORIES
11-762 Rubber Boot Seals against dust and moisture, 2.5" long. For .460-.720 dia. cable, fits 11852, 11-700, 11-900,11-704, 11-904. 11-763 Cable Guard Plated steel, 3.56" long, fits 11-700, 11-704, 11-900, 11-904, and 11-852
6
11-764 Plug interior for 11-700,11-702,11-704, 11-710,11-900,11-902, 11-904,11-910. Supplied with mounting screw.
7-POLE SOCKETS
Meets and exceeds all standards of SAEJ560 (SAE applies only to solid pins) Floating pins for ease of alignment and maximum contact. Optimum slant mount and drain slot rid housing interior of accumulated moisture. Will accept the widest range of gauges from #16 wires to #8 ground wire. Ground Terminal Pin #1 will accept #14 gauge min. to #8 gauge max. Other terminals will accept #16 gauge min. to #10 gauge max. 40 Amps continuous duty @ 6-28 VDC. Self grounded. (Zinc Die-Cast Units Only) to #1 Ground Terminal. Stainless steel spring. Recommended Mounting Hole is 2" diameter Interchangeable with competitive makes.
No. 1 2 3 4 5 6 7 Color White Black Yellow Red Green Brown Blue Wire Gauge 10 12 12 12 12 12 12 FMVSS121 AntiLock Gauge 8 12 12 10 12 12 12 Ground Return Clearance, Side Marker and Identification Lamps Left Turn & Hazard Signal Stop Lamps & Anti-Lock Devices Right Turn Signal & Hazard Signal Tail, Rear Clearance Marker, License Plate Lamp Auxiliary Circuit / ABS Power Circuit
11-729 Solid Pin 3 hole mount 11-730 Split Pin 3 hole mount
ACCESSORIES
11-761 7 Pole Socket Rubber Socket Boot for 11-720,11-721, 11723, 11-724, 11729,11-730 and 11852; seals against dust and moisture, 1.5" long. For .460-.720 diameter cable. 11-777 Hardware Kit for 7-Pole Plugs (except RV)
11-780 Neoprene rubber gasket for 3 hole mount die-cast sockets. May be used as template 11-773 Same as 11-780 except for 2 hole mount sockets.
11-771 7-Pole Socket bracket. Fits all 7-Pole Sockets including 11-851.
7-POLE SOCKETS
ZINC DIE-CAST BODY & COVER DURABLE THERMOSET PLASTIC BASE
Note: For some applications ring terminals provide a better mechanical connection than set screws when properly installed.
11-833 (Not Shown) Same as 11-797 except with glass filled nylon shell and lid
7-POLE SOCKETS
WITH REPLACEABLE CIRCUIT BREAKERS
Base plate and back plate made from rugged glass filled nylon to resist breaking. Bottom lip has been extended to allow for better plug and cable support. Drain hole has been incorporated into the housing to allow accumulated moisture to escape. Will accept the widest range of wire gauges from #14 wire to #8 ground wire. Will accept all plugs conforming to SAE J560 specifications. Ground may be tied to any screw mounting the rear terminal plate. Designed to provide easy serviceability of circuit breakers. Recommended that positive feed be attached to auxiliary post on circuit breaker.
WIRE INSERTION STYLE RING TERMINATION STYLE Metal Circuit Breaker
Standard socket adapted to circuit breaker mounting plate without breakers. For use as a replacement of original equipment when circuit breaker protection is not required.
(Not shown)
Glass filled nylon nose box offers more durability and weight saving features. Replaces old style heavy weight metal boxes which can cause short circuits.
Amperage 15 20 20 30
COMPONENT PARTS
Part No. 11-801 11-802 Description Adapter Housing Gasket Adapter Housing (Includes Grommet and Screws)
11-801 Adapter Housing Mounting Gasket provides weather resistant protection against rain and snow.
6-POLE CONNECTORS
6-POLE SOCKET
Number GD TM LT S RT
(Auxiliary in center)
Circuits Ground Return Tail Lights Left Turn Stop and/or Electric Brake Right Turn Auxiliary Circuit (Center)
6-POLE PLUG
(Auxiliary in center)
Part No
11-600 11-602 11-603 11-604 Plug, no cableguard
Plug
11-604 11-604 11-604
Socket
11-607 11-608 11-609
11-603 Assembly incorporates concealed terminals on socket side for exterior mounting. Recommended for RV and flat bed trailer use. 11-605 Plug with cableguard 11-607 Socket, exposed terminals 11-614 Black Plastic Socket with metal lid
Three socket versions to choose from: Exposed terminals, Rubber boot coverage, or Die-Cast shell coverage. High impact plug interiors keyed for proper assembly. Machined brass terminal pins for best conductivity, terminals accept up to #12 gauge wires. Plug available with or without cable guard. Replaceable plug interior helps reduce maintenance costs. Plated steel cable guard prevents cable chafing. Two 1/4 diameter mounting holes on 6-Pole sockets. 2-7/8 diameter on center. Mounts through 1-3/8 diameter hole.
Note: Pollaks 4-pole and 6-pole interiors are secured with a key and keyway to eliminate twisting (disorientation) and breakage with make and break forces that apply in normal function.
ACCESSORIES
11-627 Connector Bracket Designed to fit under the trailer tongue, ball, or 2-hole frame mounting. Heavy gauge with black zinc coating for protection against rust and corrosion. Fits connectors 11400, 11-408, 11-500, 11-600, 11-603, and 11-614. 11-617 Same at 11-627 except without black zinc coating for protection against rust and corrosion 11-606 Plug interior
10
5-POLE POS
1 5 3
Color
White Green Yellow or Red Brown
Circuits
Ground Return Right Turn & Brake Lights
5-POLE SOCKET
4-POLE PLUG
Y/R
5-POLE PLUG
Left Turn & Brake Lights Tail Lights
4 B 2
11-500 Consist of 11-501 Plug and 11-502 Socket 11-502 Connector socket
11
This rugged Single-pole Connector has a continuous duty capacity of 300 amps, and is ideal for many power applications on trucks, agricultural equipment, utility vehicles, winches, light air-craft ground equipment, etc. The connector is interchangeable with competitive brands. Provides power for auxiliary equipment from battery.
11-852 Plug
11-851 Socket
12-801 2 Pole Socket, 200 Amp service. One pole positive, one pole negative. Terminals accept 4 gauge cable.
12
12-800 2 Pole Plug with cable guard. 200 Amp Service. One pole positive, one pole negative. Terminals accept 4 gauge cable.
CONNECTOR ASSEMBLIES
12-24 Volts 20 Amp. Polarized design with high impact interior and split brass contacts for a perfect fit to ensure maximum current carrying capacity. Outer sleeves are unaffected by ozone or weather.
Car End
Trailer End
Trailer End
Car End
12 Volts, 15 Amps. Molded Inline connectors (Flat Type) are an economical means of connecting electrical systems. Wires are color coded for easy installation. Standard 18 gauge automotive wire, 12 " wire length, except where noted. Polarized design to insure proper connection. Molded case offers all-round weather protection.
FLAT TYPE
12-404 4-Pole Complete Assembly with 48" wire leads of female (car) side. 12" leads on male (trailer) side
SQUARE TYPE
12-600 6-Pole Complete Assembly 18 gauge wire.
12-601 6-Pole Complete Assembly with 48" wire leads on female (car) side. 12" leads on male (trailer) side. 12-400: 4 Way Boot Cap
12-421: 4 Way Flat 12 Loop 12-412: 4 Way Flat 24 Loop 12-422: 4 Way Flat 36 Loop 12-423: 4 Way Flat 48 Loop 12-413: 4 Way Flat 60 Loop 12-414: same as 12-413 with boot covers
(all parts above are 4 Way Male to Female)
12-418: 4 Way Flat Male 12 12-424: 4 Way Flat Male 48 12-419: 4 Way Flat Male 12 Wishbone 12-405: 4 Way Flat Male 24 Wishbone 12-415: 4 Way Flat Male 36 Wishbone 12-417: 4 Way Flat Male 48 Wishbone 12-402: 4 Way Flat Female 48 Wishbone
13
SOCKET KITS
11-898P Includes 11-893 Socket, 12-711U Bracket, Interlocking Connector and 4 Harness assembly with 0.5 convoluted tubing, and 7-wire leads color coded to RVI Standard (SHOWN) 11-990P Includes 11-893 Socket and 12-711U Bracket
NEW Includes mounting hardware.
&
11-916 New twist and lock socket, suitable as a replacement for Pollak OEM sockets.
ADAPTERS
11-933 Rectangular-To-Round Harness Adapter. Fits OEM Harnesses. Mates with Pollak Socket 11-893 and 11-932P 11-932 T-Connector Adaptor for 5th Wheel & Bumper Mount Socket Quickly & Easily Installs a Second RV Socket Plug and Play without Splicing into OEM Harness
7-POLE CONNECTOR
12-705 Series (7-Pole Set) Black Pollak Plastic
12-705 12-706 12-707 12-709 12-712 Complete Set (12-707 and 12-706) Trailer-End Only Plug Car-End Only Socket 12-705 Plug & Socket with 12-711U Bracket 12-707 with a 12-711U Bracket
RECOMMENDED WIRE GAUGE No. 1 2 3 4 Color White Blue Green Black Red Brown Yellow Gauge 10 12 14 10 14 14 14 Description Ground Return Electric Brake Tail, License and Running Lights Battery Charge Stop & Left Hand Turn Signal Stop & Right Hand Turn Signal Auxiliary Circuit
Plastic connector set eliminates rusting, poor appearance and difficulty in plug removal. Design offers dual grips for ease of plug removal from socket and incorporates vinyl inserts to keep out dirt and moisture. Interior design prevents internal short-circuiting, and the safety latch prevents damage from accidental pull-away. Color coded to RVI standards
Traditional metal connectors. Heavily plated for maximum weather and corrosion resistance. Stainless steel cover spring. Jumbo welded pistol grip. Unique safety latch prevents damage from accidental pull-away. Specially designed vinyl inserts keep out dirt and moisture. Color coded to RVI standards.
UNIQUE INTERIOR DESIGN ELIMINATES SHORTING OUTNon-corroding, shock-resistant interiors with unique terminal reinforcer dams that eliminate short circuiting by preventing contact from spreading. Center pin will take up to 8-gauge wire for battery charge system.
9-POLE CONNECTOR
Staking methods proven in long term usage. No possibility of molding compound contaminating contacts to cause "dead spots. Unique method of machining from solid bar (not stamping) and spring loading contacts give long trouble-free service. Over 1.5 million trucks utilize this type of heavy duty connector contacts. "Floating Pins" originating with POLLAK and a standard for the trucking industry are self-aligning offering continuous wiping action and the most positive contact. Terminals designed for 2-8 gauge, 2-12 gauge and 5-14 gauge to new industry standard for minimum voltage drop. Contacts on BOTH trailer and car side spring loaded. Completely FIELD serviceable.
RECOMMENDED WIRE GAUGE No. 1 2 3 4 5 6 7 8 9 Color White Blue Green Black Red Brown Yellow Gray Orange Gauge 8 12 14 8 14 14 14 12 14 Description Ground Return Electric Brake Tail, License and Running Lights Battery Charge Stop & Left Hand Turn Signal Stop & Right Hand Turn Signal Back-Up, Auxiliary Ground or Circuit Auxiliary Circuit Reefer (Tag) or Stop 15
MOUNTING BRACKETS
Right Angle Mounting Brackets for: 11-893. 12-703, 12-707, 12-907 NEW Includes mounting hardware.
12-711U Black Epoxy Coated for protection against rust and corrosion
12-701U Constructed of Heavy Gauge Steel. Same as 12-711U but without black epoxy finish.
12-744 Connector Adaptor (7-Pole to 5-Pole; not shown) 12-718 Connector Flex Adaptor (7-Pole to 5-Pole)
Converts 7-Pole Blade Connector to a 5-Pole molded connector. Allows one vehicle to tow either campers or boat trailers with electrical brakes. Quick and easy to connect. Full-length plug shell insures positive latching. Non-corrosive nylon shell and insert.
11-932 T-Connector
Adaptor for 5th Wheel & Bumper Mount Socket Quickly & Easily Installs a Second RV Socket Plug and Play without Splicing into OEM Harness Fits GM and Ford Trucks and SUVs Fits Chrysler Truck when used with 11-933 Adapter Mates with Pollak Socket 11-893
12 Volt Adapter
12 Volt Power When You Need It The Tailgaters Best Friend 11-896 Power Adapter plugs into any 7-Pole Blade Connector to provide 12 volts of power
12-411
12-611
12-723
12-625
12-726
6 Way Round Plug to 5 Way Flat Adapter 7 Way Pin Plug to 4 Way Flat Adapter
12-742
12-727: Nylon 7 way RV plug to 7 Way HD Socket 12-728: Nylon 7 Way RV Plug to Zinc 7 Way HD Socket
Heavy Duty 60
12-750
12-741 12-410
17
SWITCHES
18
SWITCHES
50 AMPS 6-24 VOLT TOGGLE SWITCHES
Pollak Toggle Switches designed for many high-current applications. Oversized internal copper contacts will carry up to 50 AMP current loads. Provides the longest possible service life. (Note: Quick-Connect Blade terminals will carry 30 AMPS.)
Custom Designed Toggle Available with Chrome Plated or Black Matte Finish
Aluminum Knurled Face Nut Nickel Plated Hex Nut Rugged Glass Filled Nylon Slide and DieCast Body Brass Terminals (.312 Wide) Riveted to Base to handle 3 in-lb torque Plated Combination Head #8-32 Screws
Handle Type
DC Volts
DC Amps
S.P.S.T (SINGLE POLE SINGLE THROW) 34-212 34-213 34-216 34-219 34-226 On-Off On-Off On-Off On-Off On-Off 2 2 2 2 2 Screw Screw Blade Screw Blade Std. 1 Long 1.5 Std. 1 Std. 1 Std. 1 Chrome Chrome Chrome Black Black 12 12 12 12 12 50 50 30 50 30
S.P.D.T (SINGLE POLE SINGLE THROW) 34-225 34-218 34-222 34-215 34-223 34-220 On-On On-Off-On On-Off-On Mom On-Off-Mom On Mom On-Off-Mom On Mom On-Off-Mom On 3 3 3 3 3 3 Screw Screw Screw Screw Screw Screw Std. 1 Std. 1 Std. 1 Std. 1 Std. 1 Long 1.5 Chrome Chrome Black Chrome Black Chrome 12 12 12 12 12 12 50 50 50 50 50 50
34-586Q
34-588
Terminal Type
Handle Length
Handle Type
S.P.S.T ( SINGLE POLE SINGLE THROW ) 34-581Q 34-586 34-586Q On-Off On-Off On-Off 2 4 4 Blade Screw Blade Std. 11/16 Std. 11/16 Std. 11/16 Black Lighted Lighted
15/32-32 THREAD .072X.038 KEYWAY KNURL NUT FACE PLATE
S.P.D.T ( SINGLE POLE DOUBLE THROW ) 34-588 34-588Q On-Off-On On-Off-On 5 5 Screw Blade Std. 11/16 Std. 11/16 Lighted Lighted
HEX NUT
19
SWITCHES
A complete selection of circuitry configurations for Truck, Off-Road, Automotive and Recreational Vehicle applications. Provides durable and long lasting solutions to new and replacement requirements. 20 Amps @ 12 VDC.
Part No. Circuitry No. of Terminals Terminal Type Handle Length Handle Type Notes
On-Off On-Off On-Off On-Off On-Off On-Mom Off On-Mom Off Mom On-Off Mom On-Off
2 2 2 2 2 2 2 2 2
Std. 11/16 Std. 11/16 Std. 11/16 Long 1.5 Long 1.5 Long 1.5 Long 1.5 Std. 11/16 Std. 11/16
S.P.D.T ( SINGLE POLE DOUBLE THROW ) 34-572 34-572Q 34-573 34-573Q 34-575 34-575Q 34-653 On-On On-On On-Off-On On-Off-On Mom On-Off-Mom On Mom On-Off-Mom On Mom On-Off-Mom On 3 3 3 3 3 3 3 Screws Blade Screw Blade Screw Blade Std. 11/16 Std. 11/16 Std. 11/16 Std. 11/16 Std. 11/16 Std. 11/16 Std. 11/16 Chrome Chrome Chrome Chrome Chrome Chrome Chrome 1.13 .56
NEW New
Screw
34-596
On-Off-Mom On
Std. 11/16
Chrome
D.P.S.T. ( DOUBLE POLE SINGLE THROW ) 34-574 34-574Q On-Off On-Off 4 4 Screw Blade Std. 11/16 Std. 11/16 Chrome Chrome
D.P.D.T. ( DOUBLE POLE DOUBLE THROW ) 34-576 34-576Q 34-577 34-577Q 34-577LQ 34-578 34-578Q 34-580 34-580Q 34-580L 34-580LQ 34-591Q 34-591LQ 34-592 34-592Q 34-593LQ On-On On-On On-Off-On On-Off-On On-Off-On Mom On-Off-On Mom On-Off-On Mom On-Off-Mom On Mom On-Off-Mom On Mom On-Off-Mom On Mom On-Off-Mom On Mom On-Off-Mom On Mom On-Off-Mom On On-On On-On On-Off-On 6 6 6 6 6 6 6 6 6 6 6 4 4 6 6 6 Screw Blade Screw Blade Blade Screw Blade Screw Blade Screw Blade Blade Blade Screw Blade Blade Std. 11/16 Std. 11/16 Std. 11/16 Std. 11/16 Long 1.5 Std. 11/16 Std. 11/16 Std. 11/16 Std. 11/16 Long 1.5 Long 1.5 Std. 11/16 Long 1.5 Std. 11/16 Std. 11/16 Long 1.5 Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Chrome Reversing Reversing Reversing Reversing DHP Circuits Headlamp Switch
34-591Q
34-593Q
20
Q = Quick Connect .250 Terminals L = Long Handle 1.5
ACCESSORIES
The best combination of space-saving size and economy. Universal for Automotive, Light Truck, Off-Road and Recreational vehicles. Furnished with mounting hardware.
33-300 2 Position Toggle Switch, On-Off 6 Volt-35 Amps 12 Volt-20 Amps Brass construction. Screw terminals. Toggle and Face Nut CHROME PLATED, Mounting Stem 3/8" Long, 7/16" diameter
34-500 2 Position Toggle Switch, 20 Amps @ 12 VDC, S.P.S.T. Knurled Face Nut Indicator Plate, Back Nut and Terminal Screws assembled.
25-371 1/2 Toggle Boot Same as Toggle Boot #25-370 except allows Toggle Handle (of any length) to protrude. Accommodates all toggle lever diameters from .155" - 240" including all Pollak toggles except nylon handle series.
25-370 Toggle Boot with 15/32-32 thread. Provides protection against salt spray and is resistant to weather and ozone. Can be used on toggle switches with 15/32" diameter mounting stem.
Part No.
Circuitry
Actuator
Lens
Notes
Application
34-301 34-308
On-Off On-Off
2 Screw 2 Blade
Black Black
34-359
S.P.S.T. ( SINGLE POLE SINGLE THROW) WITH PILOT LIGHT 34-305 34-360 34-306 34-307 34-310 On-Off On-Off On-Off On-Off On-Off 3 Screw 3 Blade 3 Screw 3 Screw 4 Blade Black Black Black Black Black Red Red Green Amber Red Red Pilot Light Red Pilot Light Green Pilot Light Amber Pilot Light Red Pilot Light
D.P.D.T. ( DOUBLE POLE DOUBLE THROW ) 34-311 34-359 Off-On-On On-On 4 Blade 6 Blade Black Black Reversing Two Speed Windshield Wiper Selector Valves, Fans, Booms
D.P.D.T. ( DOUBLE POLE DOUBLE THROW ) WITH DUAL CIRCUITRY 34-312 High-Low-Off 6 Blade Black Dual Actuators High-Low-Off
34-305
21
SWITCHES
SEALED ILLUMINATED ROCKER SWITCHES
Designed for complete protection against dust and moisture. Rated 20 Amps at 12 VDC. Features include black plastic housing, nylon bezel, silver contacts, white lens
34-230 (Shown)
with LED bulb, and .250 quick connect terminals. May be used with Pollaks new single and modular mounting brackets. 34-230 34-231 34-232 34-233
On-Off, S.P.S.T Mom. On-Off, S.P.S.T. Off-On-Off, S.P.S.T. On-On, S.P.D.T. On-Off-On, S.P.D.T. On-On-On, S.P.3.T.
Mom. On-Off-Mom. On, S.P.D.T. On-On, D.P.D.T. On-Off, D.P.S.T. Mom .On-Off-Mom. On, D.P.D.T. Off-On-On, Progressive On-On-Mom. On, Progressive
34-234 34-235
34-258
34-259
34-258
Single mounting bracket #34-260 may be used for a single switch mount.
34-255 34-258
Panel Gasket Seal Mounting Bracket End Piece Mounting Bracket Middle Piece Single Mounting Bracket
34-260
34-255
34-259 34-260
34-508
22
S.P.S.T, (Single Pole/Single Throw) A two terminal switch which opens or closes one circuit.
Two Positions On-Off (common)
LOAD RET
D.P.D.T. (Double Pole/Double Throw) A six terminal switch that controls two double wire circuits permitting only one circuit to be energized at a time, or four single wire circuits permitting only two circuits to be energized at a time.
(common)
LOAD #1 LOAD #2 LOAD #4 RET #2 RET #4
(common)
S.P.D.T. (Single Pole/Double Throw) A three terminal switch that controls two single-wire circuits. Permits only one circuit to be energized at a time
Two Position On-On
RET #2 LOAD #1 LOAD #2 (Common)
(COMMON) SOURCE
ON
(COMMON) SOURCE
ON
(Common)
RET #1
D.P.S.T. (Double Pole/Single Throw) A four terminal switch that controls one double wire circuit or two single wire circuits.
ELECTRICAL TERMS
AMPERE Electrical unit indicating rate of flow of electricity through a circuit. CIRCUIT Path taken by electrical current flowing through conductor from one terminal source of supply to another. CURRENT The movement of electrons through a conductor measured in amperes. DOUBLE POL A switch that operates simultaneously in two separate electric circuits. DOUBLE THROW A switch that alternately completes a circuit at either end of its extreme positions. DOUBLE POLE/SINGLE THROW D.P.S.T -A switch that has four terminals and is used to connect or disconnect two pairs of terminals simultaneously. DOUBLE POLE DOUBLE/THROW D.P.D.T A switch that has six terminals and is used to connect one pair of terminals to either of the other two pairs. INDUCTIVE LOAD Initial amps needed to engage a circuit and/or a load which allows a momentary flow of current when a circuit is open. {Devices that create inductive loads are typically motor coils and solenoids.) LAMP LOAD Light bulb current expressed in amps at a rated voltage. MONENTARY Momentary action is obtained by holding switch in position with pressure. Upon release the switch returns to the previous position. REVERSING Reversing action is obtained by reversing the polarity of a switch with jumper wires or blades to change the rotation of a motor. Typical applications are winches, plows, radio antennas and fuel selector valves. SINGLE POLE A switch that opens, closes, or changes connection in a single conductor of an electrical circuit to a common contact. SINGLE THROW A switch that opens, closes or completes a circuit at only one of the extreme positions of its actuator. SINGLE POLE/SINGLE THROW S.P.S.T. - A two terminal switch which opens or closes one circuit. SINGLE POLE/DOUBLE THROW S.P.D.T. - A three terminal switch for connecting one terminal to either of two other terminals. VOLT The unit that measures the potential difference in electrical force or "pressure" between two points on a circuit. WATT The unit of power that indicates the rate at which a device converts electric current to another form of energy, either heat or motion.
LOAD #1 RET #2 LOAD #2 RET #2 (COMMON) SOURCE #2 (COMMON) SOURCE #1 (COMMON) (COMMON) (COMMON) (COMMON) RET LOAD
SOURCE
ON - OFF ON - OFF
SERVICE TIP Replacement switch must have the same or higher rating as original switch. Unplug circuit or turn off power at electrical panel. Remove wires from old switch one-at-a-time and attach to new switch in same manner, or follow wiring diagram. For Screw Terminals - Twist stranded wire together. Loop wire clockwise around screw . Tighten securely. For Blade Terminals - Use Female push-on terminals. Crimp tightly on stranded wire. Make sure you have a snug fit. Turn on power 23
SWITCHES - PUSH-PULL
.66 2.12
.88 DIA
1.44
..56
35-331
35-306
35-330 35-316
35-306 6-28 VOLTS - 75 AMP D.C. 2 POSITION S.P.S.T. OFF-ON Die-Cast Body, CHROME PLATED, Knob, Copper Terminals, Mounting Stem 5/8 long, 15/32 Diameter 35-331 Same as 35-306 with Red Metal Knob 35-330 Same at 35-306 with Black Metal Knob 35-319 Same at 35-306 except the hardware is assembled on the switch. 35-316 3 POSITION 12V OFF-ON-ON Combination Rheostat, Panel and Headlight. Push Pull for Headlights, Turn to Dim Panel. With 20 Amp Circuit Breaker, 5 Terminals, Bright Metal Knob, Mounting Stem 3/8" Long, 3/8" diameter. 35-300 2 POSITION OFF-ON 25 Amp at 6V 15 Amps at 12V. Mounting Stem 5/8" Long 7/16" diameter. Ivory Plastic Knob. MARINE
35-300
35-320
33-400 3 POSITION OFF-ON-BOTH ON FOR CONTROLING RUNNING LIGHTS, etc. Large 3/4" diameter. Face Nut of POLISHED CHROME. Brass Back Nut and Washer. CHROME PLATED plastic knob. Mounting Stem l-l/4"Long 7/16" diameter. 33-402 2 POSITION 25 Amps at 6V 15 Amps at 12V OFF-ON POLISHED CHROME Face Nut and CHROME PLATED plastic knob. Brass Back Nut and Washer. Mounting Stem 1-1/4" Long, 3/8" diameter.
2 Position Off-On (Normally Off) One Circuit. Rugged Nylon housing and mounting bracket. Bushing .59 long, .59 diameter Silver plated brass terminals mate with Mating Connector #52-642. Panel mount or transmission shaft mount (when used as a single speed axle switch) 33-400
33-402
24
33-403 33-403 3 POSITION OFF-ON-ON Two Separate Circuits. Brass Back Nut and Washer. BRASS CHROME PLATED Knob and Face Nut. Mounting Stem 1-1/4" Long, 3/8" diameter.
25
SWITCHES
BOOT NUT ASSEMBLIES
WEATHER and DUSTPROOF Neoprene rubber type Boot Nut Assemblies. With 5/8-32 thread, Can be used on #52-611 and #33-200 and on other Momentary Switches with this Mounting Stem 25-372 Protective Collar - Safety Bezel with 5/8"-32 thread may be used on #24359, #52-611, #33-200 and on other momentary switches with this mounting stem. 25-358 Black 25-350 25-351 Yellow boot with Same as 25-358 except recessed cold start with recessed horn symbol. symbol. 25-352 Red 25-349 Same as 25-352 except with recessed start symbol.
52-611 Universal-Mounting Bushing 3/4"Long, 5/8"diameter. Hex Pal Back Nut knurled Face Nut assembled. 25 AMPS @ 6V, 15 AMPS & 12V. Mounts in 5/8 "diameter hole.
52-613 Same as 52-611 except with 25-358 boot nut and PVC coated body for weather and dust protection. 14 wire loop.
52-600 REPLACES: 21A11500A, Screw Terminals. 15 AMPS @ 6V, 10 AMPS @ 12V, 15/16 Mounting Hole Required. Mounting Stem 7/8-20, .45 long. Supplied with 7/8-20 palnut.
MOMENTARY SWITCHES
2 Positions: On- Off Normally On (Push to Off)
21-541 Momentary Switch -Normally On (Push to Off). Moisture Proof with two 6" 16 gauge wire leads with Packard Electric Connector #12010973. Mates with Packard #12015792. 21-560 Same as 21-541 except Normally Closed (Push to On). Mates with Packard # 15300027
52-620
52-624 Sealed Plunger Switch #52-620 and Mating Connector #52-622. 10 Amps at 14V. Self tapping thread. Self-Adjusting, Switch length 2 1/8. Mating connector has three 8" 18 gauge wire leads.
MARINE
15 Amps at 12V
33-200 ALL BRASS, CHROME PLATED Button and Face Nut Furnished. Brass Back Nut and Washer Mounting Stem 1 1/4" Long 5/8 diameter. 25 Amps @ 6V. Fits 1" thick panel.
52-623 Door Jamb Switch to accept two Bullet terminals. 5 Amps at 12V. REPLACES: Ford OA1-13713, BOA-13713, B9MF-13713A, C3AZ-13713A.
26
Cold-rolling steel body, zinc plated and enhanced with chromate coating, provides strength and environmental resistance to surpass application requirements.
Premium grade silicone gasket and Teflon diaphragm prevent moisture and other contaminants from entering the contact chamber.
Free-rolling chrome steel ball accommodates most rail, cam and lever actuators
Precision over-travel mechanism assures contact under all operation conditions. All contacts are silver plated ETP copper for contact reliability and long life.
Free Position .421 / .416 (10.69-10.57) .765 / .760 (19.43-19.30) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .577 / .551 (14.15-14.00)
CHARACTERISTICS:
Normally Closed - Exposed Terminals
Part No. 21-434 21-435 21-437 21-448 21-456 21-517
Free Position .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .606 / .601 (15.39-15.27) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57)
Make/Break .408 / .390 (10.36-09.93) .408 / .390 (10.36-09.93) .408 / .390 (10.36-09.93) .600 / .384 (15.24-14.86) .408 / .390 (10.36-09.93) .408 / .390 (10.36-09.93)
Special Features
27
CHARACTERISTICS:
Normally Open - Sealed Terminals
21-370
Make/Break .406 / .391 (10.31-09.93) .408 / .390 (10.36-09.93) .406 / .391 (10.31-09.93) .408 / .390 (10.36-09.93) .435 / .415 (11.05-10.54) .406 / .391 (10.31-09.93) .405 / .380 (10.29-09.65) .561 / .543 (14.25-13.79) .406 / .391 (10.31-09.93) .960 / .945 (24.38-24.00) Connector Packard 56 Series Ford Automotive Type Packard Weather Pack Ford Automotive Type Ford Automotive Type Packard Metri-Pack Packard Weather Pack Packard Metri-Pack Packard Weather Pack Packard Weather pack Mating Connector 029S4092 C0AF-14A121-A 12015792 E2EB-14A464-AB D6ZB-14A336-BA 12052644 12103784 12052644 12015792 12015792 Teflon Tape Thread Sealant Teflon Tape Thread Sealant Teflon Tape Thread Sealant Special Features
Part No. 21-363 21-364 21-370 21-400 21-443 21-465 21-491 21-492 21-532 21-595
Thread 9/16-18 9/16-18 9/16-18 9/16-18 M14*1.5 9/16-18 5/8-18 M14*1.5 9/16-18 M16*1.5
Hex 7/8 7/8 7/8 7/8 M22 7/8 7/8 M22 7/8 7/8
Free Position .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .460 / .450 (11-68-11.43) .421 / .416 (10.69-10.57) .433 / .417 (11.00-10.59) .577 / .567 (14.66-14.40) .421 / .416 (10.69-10.57) .980 / .970 (24.89-24.64)
CHARACTERISTICS:
Normally Closed - Sealed Terminals
Part No. 21-444 21-495 21-538 Thread 5/8-18 9/16-18 M16*1.5 Hex 7/8 7/8 M22 Free Position .433 / .417 (11.00-10.59) .657 / .652 (16.69-16.56) .609 / .598 (15.47-15.19) Make/Break .405 / .380 (10.29-09.65) .644 / .625 (16.36-15.88) .594 / .579 (15.09-14.71) Connector Packard Weather Pack Packard Weather Pack Packard Weather Pack Mating Connector 12103784 12015792 12103784 Assembled with O-Ring Special Features
CHARACTERISTICS:
Normally Open - Encapsulated with Wire Leads
Mating Connector 15300027 12052644 15300027
Free Position .421 / .416 (10.69-10.57) .577 / .567 (14.66-14.40) .421 / .416 (10.69-10.57)
Make/Break .408 / .390 (10.36-09.93) .561 / .543 (14.25-13.70) .406 / .391 (10.31-09.93)
Special Features
CHARACTERISTICS:
Normally Closed - Encapsulated with Wire Leads
Part No. 21-478 21-482 21-547 Thread 9/16-18 9/16-18 9/16-18 Hex 7/8 7/8 7/8 Free Position .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) .421 / .416 (10.69-10.57) Make/Break .408 / .390 (10.36-09.93) .408 / .390 (10.36-09.93) .408 / .390 (10.36-09.93)
21-478
Connector Packard Weather Pack Packard Weather Pack Packard Metri-Pack Mating Connector 12010973 12010973 15300002 Assembled with O-Ring Assembled with O-Ring Special Features
28
WEATHER RESISTANT O-RING SEAL PATENTED STARTER LOCKOUT FEATURE PREVENTS RESTART OF RUNNNG VEHICLE (SEE CHART FOR AVAILABILITY)
Ignition Terminal
8 Amps
Accessory Terminal
30 Amps (Inductive)
Continuous Current Carrying Capacity 30 Amps @ 14V. Accessory Terminal with #10 Gauge Wire.
For Specific Applications Consult Factory
TYPE 2 TYPE 5
TYPE 3
TYPE 3A
TYPE 7
STYLE 5
STYLE 6
4-POSITION SWITCHES
FUNCTIONS & POSITIONS Key Removable in "Off" Position Only
31-610
31-180
31-242
Base Type 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 3 2 3
Part No. 31-103 31-104 31-105 31-106 31-109 31-110 31-111 31-131 31-159 31-178 31-180 31-190 31-196 31-233 31-292 31-292-801 31-292-802 31-292-803 31-292-804 31-292-805 31-292-806 31-305 31-607 31-608 31-610 31-124 31-228 31-242 31-132
Starter Lockout N N Y Y N N N N N N N N N Y Y Y Y Y Y Y Y Y N Y Y N N Y N
# of Lip Seals 0 0 0 0 0 0 0 0 1 2 2 1 1 0 0 0 0 0 0 0 0 2 0 0
M/H/P 2 2 2 2 1 1 1 1 3 5 5 4 4 2 2 2 2 2 2 2 2 5 2 1 4 3 Spc. Hardware Clips Black Mounting Nut Black Mounting Nut Black Mounting Nut Black Mounting Nut Black Mounting Nut Black Mounting Nut Black Mounting Nut O Sealed Base
Remarks
No Base Hardware Supplied No Base Hardware Supplied No Base Hardware Supplied Spc. Hardware Clips Key Code 31-159-100
Pollak
Various No L/Cyl
Pollak Pollak Pollak Pollak Pollak Pollak Pollak L/Cyl Mfg Lever Lever Pollak
Universal No L/Cyl
1 0
Terminal Ground ID Tag Spc. Hardware Clips Bezel Mfg. M/H/P = Mounting Hole Pattern
30
4-POSITION SWITCHES
FUNCTIONS & POSITIONS Key Removable in "Off" Position Only
OFF ACC ON / ACC START (SPRING RETURN TO ON) (HOUSING TIED TO GROUND TERMINAL)
Base Type 1 2 2 3 3 3 3 3 3 3A 3A 3A 3 3A 3A 3A 3A 3A 3 Part No. 31-527 31-112 31-257 31-114 31-152 31-229 31-243 31-249 31-289 31-290 31-322 31-324 31-498 31-139 31-191 31-231 31-273 31-280 31-359 N Y N N N Y N N Y Y Y N N Y Y N N N L/Cyl Mfg Encap key L/Cyl Mfg None L/Cyl Mfg L/Cyl Mfg L/Cyl Mfg L/Cyl Mfg None None L/Cyl Mfg Lever Pollak PK556 No L/Cyl D250 D250 D250 Various Various Various D250 Various Various Various Starter Lockout Key Logo Pollak Pollak L/Cyl Mfg Pollak Key code D250 PK556 D250 Various No L/Cyl D250 # of Lip Seals 2 0 1 0 0 2 1 0 0 1 1 1 0 0 1 1 2 1 0 M/H/P * 2 5 1 1 5 5 1 1 5 5 5 3 Spc. 5 5 5 5 3 Caution Tag on GND Term Caution Tag on GND Term O-Ring Sealed Base No Logo on Encap keys Black Mounting Nut Supplied with high durability double cut L/Cyl & keys Bezel Mtg O-Ring Sealed Base O-Ring Sealed Base O-Ring Sealed Base O-Ring Sealed Base, Mtg Nut Sold Separately Remarks Spring return aux. / glow plug warmer Special Hardware Clips O-Ring Sealed Base, Spc. Hdw Clip Caution Tag on GND Term Caution Tag on GND Term
31-322
31-112
New
3-POSITION SWITCHES
FUNCTIONS & POSITIONS Key Removable in "Off" Position Only
Base Type 1 1 1 1 3 4 7 4 Part No. 31-119 31-122 31-192 31-245 31-164 31-600 31-223 31-601 Starter Lockout N N N N N N Y N Pollak Lever Pollak PK556 L/Cyl Mfg Pollak Key Logo Key code No L/Cyl C805 No L/Cyl D250 No L/Cyl Various # of Lip Seals 0 0 0 2 0 0 0 0 M/H/P 1 1 1 5 3 .75 D 5 .75 D
OFF ON / ACC
31-600
Remarks Extra Long Studs in all Positions No Base Hardware Supplied No Base Hardware Supplied No Base Hardware Supplied, O-Ring Sealed Base Mtg. Nuts Sold Seperately
31
3 POSITION SWITCHES
FUNCTIONS & POSITIONS Key Removable in "Off" Position Only
OFF ON / ACC START (SPRING RETURN TO ON) (HOUSING TIED TO GROUND TERMINAL) Base Type 2 2 2 3A 3A Starter Lockout Y Y N N Y # of Lip Seals 1 1 1 2 1 M/H/ P 5 5 4 5 4 M/H/P = Mounting Hole Pattern O-Ring Sealed Base
31-267
31-297
3 POSITION SWITCHES
FUNCTIONS & POSITIONS Key Removable in "Off" Position Only
OFF ON / ACC
31-337
START (SPRING RETURN TO ON) Base Type 1 1 3 3 Starter Lockout N N Y Y Key code D250 Various D250 D250 # of Lip Seals 1 0 1 1
31-253
M/H/P 5 2 5 5
BASE TYPES
32
2-POSITION SWITCHES
FUNCTIONS & POSITIONS Key Removable in "Off" Position Only
OFF ON
31-604
# of Lip Seals 0 0 0 0 No L/Cyl Pollak PK556 0 0
31-282S
Base Type 5 5 5 5 6 6
Starter Lockout N N N N N N
Remarks
BASE TYPES
RATING @ 12 VDC
M-M Grounded-10 Amps Inductive B-A 5 Amp B-S 10 Amp B-C 1 Amp (33-105 Only)
33-104 Special long bushing allows mounting in panels up to 1 1/4" thick. Replaces - Johnson-Evinrude Numbers 386496, 379047, 378238. 33-150-100 Blank key for 33-104 and 33-150 33-107 Same as 33-104 except all switches keyed alike. (Key #:33-150-101-31)
33-105 Special "Push to Choke" feature eliminates need for separate Electronic Choke Switch. Switch mounts in panels up to l/4".thick. Replaces - JohnsonEvinrude Numbers 388173, 390129, 390133.
33
33-150 Delrin, Stainless Steel, 6 terminals, special weather-proofing seal and drain holes. Furnished with face nut and brass screws. Various key changes for security. Mounting bushing 1 1/4 thick. Length = 1/2 long. Switch mounts in panels up to 1/4 thick Replaces Johnson-Evinrude numbers 386496, 379047 and 378238.
New
31-527 SPECIAL 4 POSITION IGNITION SWITCH Specially designed with glow plug warm position. New 31-537 (Not Shown) Same as 31-527 except with lever.
31-499 SPECIAL (HI POWER) IGNITION SWITCH Ratings at 14VDC Ign -15 Amps (8 Amps, standard) Acc - 40 Amps Continuous (30 Amps Standard) Start - 75 Amp Make, 20 Amp Break (Standard)
Unique Features Silver Plated Contacts Silver Plated Wiper Heat Disipating Contact Connections Enhanced features available in Standard Envelope.
ACC
31-499
REPLACEMENT KEYS
31-332
31-166-001
31-600-103
31-339
31-159-001
D-250 Series 19564, Coined, 2 keys per ring. Replacement key for 31-178, 31-229, 31-231, 31-245, 31257, 31-267, 31-285, 31-290, 31-305, 31-309, 31-322, 31-324, 31-337 Universal key Series 31-166-001, Coined, 2 keys per ring (Pollak Logo & Lightening Bolt) 31-332, Encapsulated, (Pollak Logo), 2 keys per ring 31-339, Encapsulated, (No Logo), 2 keys per ring Replacement keys for 31-190, 31-610, 64-242, 31-175, 31302, 31-345, 31-297
(Unless otherwise noted, all keys sold individually. )
PK Series 31-600-103 (PK556), Coined, 2 keys per ring (Pollak Logo) Replacement keys for 31-104, 31-106, 31-112, 31-249, 31-282S, 31-603 31-173-104, blank key, Coined, Blank replacement keys for 31-132, 31-139, 31-180, 31-191, 31-272, 31-280 31-159-001 Replacement keys (2 per ring) for part No. 31-159 33-150-100 Blank replacement key for Part No. 33-104, 33-150 33-237-100 Blank replacement key for Part No. 33-105 34
SWITCHES
BATTERY MASTER DISCONNECT SWITCHES
OUR NEW ENCAPSULATED REMOVABLE KEY VERSION OFFERS THE ULTIMATE IN SECURITY AND EASE OF OPERATION (Anti-Rotation Pin Version, also available)
Master disconnect switches designed for 12 VDC vehicles (Truck, Automotive, Marine, RV) to disconnect all circuitry to reduce possibility of theft or accidental electrical fires. Available in keyed or lever versions, with or without indexing pins, and various sizes of terminal studs. 51-902 (Replaces the 51-302) LEVER OPERATED 6-36 VDC 180 AMPS CONTINUOUS CAPACITY 1000 AMPS IN RUSH S.P.S.T. (OFF-ON) TWO STUD TERMINALS For battery circuit only. Does not disconnect alternator or generator field circuit. On vehicles equipped with alternators/engine must be shut off to avoid potential damage to alternator diodes. (See 51-904) Individually Sealed Contacts One piece die-cast housing sealed with O-rings at base and mounting stem to keep out dust and moisture. Large die-cast, lever for ease of operation. Two 3/8" copper alloy stud terminals with hex nuts and lock washers. Overall length 4 3/8". Diameter 2 5/8"approx. Conforms to requirements of U.L. #558 Mounting stem 3/4" diameter, 1/2" long, with two hex nuts and lock washer. (Note: Mounting nuts not to exceed 12 ft. lbs. torque). Designed for protection against battery drain, electrical fires, tampering and theft. Fits panels up to 1/4" thick. 51-927 (Replaces the 51-307) MASTER DISCONNECT SWITCH. Continuous Rating (Make Break) = 180 AMPS @ 12VDC Intermittent Rating (Carrying Current Only) = 1800 AMPS @ 12VDC. 1 cycle = 4 seconds ON/20 Minutes OFF, Silver Plated 1/2" - 20UNF Copper Studs. Recommended wire size #00-gauge or larger for 1800 AMP application.
HIGH RELIABILITY MAKE/BREAK CONTACT DESIGN SECONDARY IGNITION CIRCUIT FEATURE AVAILABLE
HEAVY PLATED STEEL NUTS AND LOCKWASHER #10-32 THREAD BRASS STUD
SOLID COPPER STUDS ALSO AVAIL. 3/8-24 THREAD OR -20 THREAD STEEL ANTIROTATION WASHER ONE PIECE ZINC DIE-CAST BODY PROVIDES THE ULTIMATE IN STRENGTH AND RELIABILITY BRASS RETAINING NUTS
51-915 (Replaces the 51-315) Same as 51-902 except with .25 anti-rotation indexing post. 51-916 (Replaces the 51-316) Same as 51-915 except with two encapsulated removable keys.
51-902
51-915
51-927
51-916
35
WIRING DIAGRAM FOR D.P.S.T. MASTER DISCONNECT SWITCHES. FOR USE WITH ALTERNATOR OR GENERATOR SYSTEMS
Part Numbers: 51-304, 51-318, 51-319
Master Disconnect Switch Master Disconnect Switch Starter Switch Starter Switch *Regulator
B F A
GR.
NOTE: Hex nuts against base Must remain stationary and Must not be tightened or loosened. Secure power cables to mounting surface no greater than 10 from switch mounting
ACCESSORIES
51-303 FACE PLATE - For use with #'s 51-902,51-905, 51-904, 51-907 Master Disconnect Switches. Polished aluminum with black letters. 2.5 diameter., .76 diameter center hole, .032 thick.
51-904 (Replaces the 51-304) LEVER OPERATED - 6-36 VOLT D.P.S.T. (OFF-ON FOUR STUD TERMINALS) For battery and alternator or generator field circuit. Designed to break alternator generator circuit prior to battery circuit disconnect. Incorporated silver plated contacts. One piece die-cast housing sealed with O-rings at base and mounting stem to keep out dust and moisture. Two 3/8" and two #10-32 copper alloy stud terminals with hex nuts and lock washer. Overall length 4 1/8. Diameter 2 5/8 approx. Fits panels up to 1/4 thick. (Note: Mounting nuts not to exceed 12 ft. lbs. torque). RATING: Continuous Rating (Make Break) Large Studs 180 Amps Small Studs 20 Amps Intermittent Rating (Carrying) Large Studs 1000 Amps (20 sec. On -5 Minutes Off 51-918 (Replaces the 51-318) Same as 51-904 except with .25 diameter anti-rotation indexing post. 51-919 (Replaces the 51-319) Same as 51-918 except with two encapsulated keys.
51-904
51-322 FACE PLATE - For use with #'s 51-915, 51-916, 51-917, 51-918, Master Disconnect Switches. Polished aluminum with black letters. 2.5 diameter, .76 diameter post, .032 thick.
51-918 51-308 KIT Replacement Zinc Die-Cast lever and Zinc Plated set crew for Pollak Master Disconnect Switches. 51-311 Special flange plate and lever to accept a padlock for many lockout/tag-out safety regulations. 31-332 Encapsulated Keys with Pollak logo. Fits #s 51-916 & 51-919 Disconnect Switches.
51-919
36
SWITCHES
ELECTRONIC DIMMER CONTROLS
* Note: Does not apply to all Volvo/GM models. Check with Manufacturer. ** Installation sheet included for connecting terminals to connector.
If you can't afford the down time to have your lights go out contact your nearest Pollak distributor today. NOTE: If Panel Lamp Dimmer is hooked up backward, the unit will not work. This will not damage the unit but it is important to insert terminals correctly
PRODUCT DESCRIPTION
The Electronic Panel Lamp Dimmer Control is a cost effective reliable method of safely controlling the intensity of dash board lighting in the cab of vehicles. Pollak Panel Lamp Dimmer controls have been specified by Mack Trucks, Freightliner, Peterbilt and Kenworth. These manufacturers know that electronic reliability keeps trucks on the road and out of the shop. An electronic Panel Lamp Dimmer eliminates the old fashion rheostat type control. Sophisticated electronic pulse width control circuitry and power MOSFET technology used in the panel lamp dimmer's design eliminates the heat build up found with traditional rheostats. Pollak's two wire design allows the Pollak controls to be a drop in replacement for existing rheo-stat applications, (see chart for appropriate part number). State of the art surface mount electronic design reduces the housing size and weight while eliminating expensive product failure caused by vehicle vibration. This Pollak Panel Lamp Dimmer is designed in accordance with stringent SAE J1455 recommendations. Load dump and transient conditions will not adversely affect the dimmer's operation and it is completely protected from continuous short circuit overload, As dash panels become more complicated the strain on the panel dimmer is increased. The truck O.E.M.'s know this and have converted to electronic dimmers.
37
PRODUCT FEATURES
Universal Application Design Simple Two Wire Design Replaces Old Three Wire Style Ground Connector Not Needed - Works on positive or negative vehicle systems Small Housing Easily fits most dashboards Light weight Smooth gradual dimming control Reliability of electronic components Switch generates very low heat Rugged vibration resistant design Operating temperature: -40C to + 85C Zinc die-cast housing Works on both 12 VDC & 24 VDC systems Wire strain relief Black plastic knob, white indicator arrow Power MOSFET Transistor design Meets SAE J1455 Fully short circuit protected 150V load dump protected 700V transient spike protected Reverse Polarity protected Nominal 205 shaft rotation
SOLENOID SWITCHES
AUTOMOTIVE, TRUCK, FARM TRACTOR, INDUSTRIAL, CONSTRUCTION, OFF-THE-ROAD, RECREATIONAL VEHICLE APPLICATIONS
TYPICAL APPLICATIONS INCLUDE: SNOW PLOWS, TRUCK WINCH, LIFT TRUCKS, LOW VOLTAGE EQUIPMENT, Contact Terminals 5/16"-24 Thread 6-24 VDC Systems Bracket Mounting Holes; 5/16" x 19/32" Plated Steel or Phenolic Housings 2 1/8" on Center Ignition & Ground Terminals, # 10-32 thread
52-307-01 12V, 100 Amps, Continuous Duty, Insulated, with hardware. UL listed.
52-312-01 Same as 52-307-01 except grounded with three terminals (not shown, not UL listed). 52-315 Same as 52-307-01 except coated with protective grey plastic coating. (Dust & Moisture Resistant) 52-307-01
52-324-01 Same as 52-307-01 except 24 Volt, continuous duty. 100 Amps, (not shown, not UL listed)
52-315
52-340 24 Volt version of 52-330 INTERMITTENT DUTY (6-12VDC, 750Amps Make, l00 Amps Break) "S.P.S.T." Normally Open Contacts - Off On
52-305-01 UNIVERSAL - 12-V Applications - Grounded Base, Flat Bracket, Internally grounded to housing, other end connected to small terminal.
52-305-01 52-331 (Replaces 52-304). 12V, 600 Amp make, 200 Amp break, Normally off, SPST, one circuit Off/On , Short Case. 52-332 24V, 2 Min Cycle version of 52-331 52-333 Heavy Duty, SAE J1171 Marine Rated , 10 Min. Duty Cycle 52-334 Heavy Duty same as 52-333 but not Marine Rated
38
DOOR SWITCHES
52-620 (SEALED) Door Jamb Switch for most Ford and Chrysler products, 14V at 10 Amps Lamp Load Overall length 2-1/8", Plunger travel 3/16", Self-tapping thread. Self-Adjusting. 52-622 Mating Connector for 52-620 Switch. Three 8" 18 gauge wire leads. 52-624 (KIT) 52-620 Switch and 52-622 Mating Connector. 52-616 UNIVERSAL, 5 Amps @ 12V, Screw Terminals "ON" when plunger is out. Dual Mounting Hole 1-3/8", 2-1/16 on center. REPLACES: Chrysler 882943, KF-204229, 52-623 Door Jamb Switch to accept two Bullet Terminals. Weather Resistant plastic plunger and body. Accepts two bullet terminals. Pits panels .030" - .070" thick. Mounting hole .850 diameter. max., 5 Amps @ 12V. REPLACES: Ford OA1-13713, BOA-13713, B9MT13713A, C3AZ-13713A. 52-633 52-620 with mounting hardware. 52-622 52-620
52-616
52-623
AXLE SWITCH
AXLE SWITCH
STOPLIGHT SWITCH
52-260 TWO SPEED AXLE SHIFT LIMIT SWITCH. For use in controlling the Eaton two speed electric axle. Phenolic insulator base with O-Rings on studs. Used with Pollak #52-261 Axle Switch.
52-261 2 Position Both On controls. High and Low Axle Ranges. Die-cast body protected with rubber cover. Three Female Terminals to receive Bullet Terminals. For use in controlling the Eaton two speed electrical axle.
DIMMER SWITCHES
2 POSITIONS - ON Low Beam) ON (High Beam) S.P.D.T.
52-250
UNIVERSAL - Mounts through floorboard. Three 1/4" - 20 tapped holes, 3/4" and 1-3/4" on center, With 3 Flat Screw Terminals and 4 Bullet Terminals supplied in separate hardware kit. 3 Screw Terminals.
52-252
Floor Mounted Type. Mounting holes 1-5/8" on center, 7/32" diameter., 3 Special Terminals, for Plug connection. 39
52-253
Special Floor Mounted Type. Mounting holes 1-6/8" on center, 9/32" diameter., 3 Special Terminals for Plug Connection.
CIRCUIT BREAKERS
40
CIRCUIT BREAKERS
What are Circuit Protection Devices and how do they work?
Circuit Protection Devices are manufactured for use in multiple power strips, boats, recreational vehicles, battery charges, welding equipment, portable generators, agricultural equipment, trucks, passenger and school buses and off-road construction equipment. GENERAL OPERATING PRINCIPLES Circuit Protectors are single pole thermal type devices. Basic construction consists of two terminals, one terminal with a composite alloy reed to which a precious metal contact has been attached, and the second terminal with a precious metal contact. When a circuit protector is assembled and in the operational mode, the precious metal contacts rest against each other. Current flow is from one terminal through the composite alloy reed to the contacts and out the second terminal. In general, the size, material composition and the way the reed is processed during manufacturing, coupled with the type of contacts and terminals, determines the current rating of the device. Under normal conditions, circuit protectors are designed to handle 100% of rated current on a continuous basis. When the current rating is exceeded heat will be generated and the composite alloy reed will bend up, separating the contacts. The speed at which this process occurs is dependent on two main variables, the amount of current in excess of rating and temperature. The method in which the breaker is reset depends on the types of breakers used. Automatic Reset Type 1 will cycle continuously during an over-current condition. The composite alloy material will bend and separate the contacts when an over current situation occurs and return to the run mode as it cools. This process will continue until the source of the over-current is removed or corrected. Modified Reset
#10-32 Zinc Plated, Brass Steel Hex Nut Zinc Plated Metal Housing or Nylon Housing.
BI-Metal (Nickel-Copper-Nickel)
Copper Connections
Type 2 Unlike the auto reset design, Type 2 has an additional resistive component built into it which raises the ambient temperature within the circuit protector. This limits the number of cycles (less than 10) by not allowing the composite alloy to cool and reset the circuit. The circuit will remain open with less than 1.0 amp current flow as long as the voltage is applied. Manual Reset Type 3 circuit protector introduces a noncurrent carrying object between the contacts when they open. To reset the contacts, an external button or lever must be activated to return to normal operation. Sizing A Circuit Protector Temperature and percent of rated current will affect the performance characteristics of a thermal circuit breaker. These parameters should be taken into consideration when specifying which size and type device is needed for your application. All Pollak circuit protectors are designed to run continuously at 100% of rated current at 77F. However, as a general rule you should size your breaker so that your continuous current is 75-80% of the rated current of your circuit protector. For example, if your application runs at a continuous 8 amps, you should choose a 10 amp breaker.
Another major factor to consider is the affect that temperature has on the rating of the circuit protector. As with all thermal devices, as temperatures change the continuous current rating of the circuit protector changes. As stated earlier, all Pollak circuit protectors are designed to run continuously at 100% or rated current at 77F . The bottom chart shows the effect temperature has on the rated current for circuit protectors.
Fuse
No
Yes
No
Yes
No
Yes
No
41
Typical Circuit Breaker Applications Accessory Circuit, Cooling Fan, Door Locks, Headlamps, Tail Lamps, Window Lift, Sunroof, Trailering Package CIRCUIT BREAKERS - TYPE I Cycling - Automatic Reset Single Pole Thermal Type Breakers Rating From: 5A to 50A; 12VDC. Operating Temperature: -10 F (-23C) to 150F (65C). Storage Temperature: -20F (-29C) to 200F (93C). Applications: Battery charges, trucks, buses, RV's, trolling motors, etc. Approvals: Complies with SAE Standard J553.
NOTES: PLASTIC VS METAL VIBRATIONPlastic housings with mounting brackets are one piece molded and are less prone to vibration. Metal housings with brackets are two piece designs. The bracket is attached by spot welding and can be loosened by vibration. SHORTING OUTIf a wire should loosen from a terminal on a plastic housing version, it will not short out against the housing as it may do with a metal housing. WEIGHTThe plastic housing is also lighter than the metal housing. NOTES: 24V VS 12V CIRCUIT BREAKERS A 24V Circuit Breaker may be used in a 12V application because of the thermal metals used in assembly. However a 12V Circuit Breaker in not recommended for 24V since the materials are Heat affectednot current affected. Terminal Options Battery Terminal has yellow dichromate plating Aux Terminal = Zinc Plating
TWO 10-32 STUDS; .66 (AUX & BAT)
Ampere Rating 10 15 20 25 30 35 40 50
METAL COVER
PLASTIC COVER
54-120
54-120PL
No Mounting Bracket
Ampere Rating 15 20 25 30 30 40 50
54-220 90 Bracket
54-220PL 90 Bracket
90 Mounting Bracket
Ampere Rating 10 15 20 25 30 40 50
54-520
54-520PL
Straight Bracket
42
54-231
Ampere Rating 20 30 40
Ampere Rating 20 30 40
54-720
.300 .500
54-725 54-730
Plug-In Type
Fits in Mack and Navistar breaker blocks. (.250" Quick Connect Terminals).
43
MAXI STYLE METAL: TYPE II-Non-Cycling-Blade Terminals Ampere Rating 20 30 Blade Terminals 54-950 54-951 Style Generic Generic
54-950
Ampere Rating 10 15 20 30
54-953
MINI BLADE METAL: TYPE II - Mon-Cycling-Blade Terminals Ampere Rating 10 15 20 Blade Terminals 54-597 54-958 54-959 54-960 Style Freightliner HD 8 Freightliner HD 8 Paccar HD 8 Paccar HD 8
54-957
30
54-630PL
54-631PL
Ampere Rating
10 15 20 25 30 40 50
Plastic
* * * * 54-630PL 54-640PL 54-650PL
Plastic w/ 90 Bracket
* 54-616PL * * 54-631PL 54-641PL 54-651PL
Maxi-Style
54-311PL * 54-321PL * 54-331PL * *
54-311PL
44
Manual trip push button on Series 54-870PL. Open circuit indication via reset lever position.
Type I & III Single Rate Thermal Type Breakers Rating: from 40A to 150A; 12VDC. Operating Temperature: -25 F(-32C) to 180F(82 C). Storage Temperature: -30 F(-34C) to 300F(149C). Applications: Typically used in auxiliary and accessory circuits - trucks, buses, RV's and marine applications. Others might include battery charges and DC audio systems. Sealed for engine compartment and bilge area applications. Housing: Thermoset plastic: UL rated 94VO; 311F (155'C). Mounting: Panel or surface. Indicator: Series 54-870 (Type III) have a unique reset mechanism which provides visible indication of tripped condition. Splash Proof, Dust Proof. Operating Temperature: -25F(-32C) to 180F(82C). Storage Temperature: 15 to 250 F, (Available in other amperages upon request - 50 to 150 Amps). Approvals: Complies with SAE Standard J1625.
Ampere Rating 60 80 100 120 150 Type I Auto Reset Surface Mount 54-850PL 54-853PL 54-851PL 54-854PL 54-852PL Type III Switchable Manual Reset Surface Mount 54-870PL 54-871PL 54-872PL 54-873PL 54-874PL Type I Auto Reset Panel Mount
* * 54-861PL * *
Type III Switchable Manual Reset Panel Mount Type I Auto Reset
* 54-881PL * * *
Type III Switchable
MOUNTING BRACKETS
Rugged steel brackets with detents permit simple snap-in of 54-115 thru 54-150 (Type 1) series metal only circuit breakers.
6.34
52-239 Bus bar for studded circuit breakers. .20 X .30 slots (.91 typ. On center) 52-241
No. Gangs 2 4 6 8 Part No. 52-240 52-241 52-242 52-243 Length 4.81 6.63 8.44 10.25 Mounting Hole Center 4.00 5.81 8.44 10.25
45
54-976
54-977
15
20
Blades (.50) L.
Interchangeable with MAXI blade fuse.
46
47
Rating: 30A, 12 VDC. Operating Temperature: 250 F (120 C). Standards: 2 to 10 steel studs on .750 centers and a dog point to guide nut into 10-24 thread. Torque: Recommended 20 in / lb (25 in / lb max).
52-244
FUSE PANEL
Position 12 Blade Type 52-214 Blade Terminals 52-214Q Dimensions L 7.38 x D 2.0 x H 0.56
For economical tight cluster mounting of 1/4" x 1-1/8" fuses. Breakaway design, 300 volt rating, UL Recognized, CSA Listed. Blocks are molded glass-filled thermoplastic, polyester clips are spring-bronze; Alboloy-plated.
FUSE HOLDERS
52-116 30 Amp. Fuse Holder, 12 gauge wire. 52-216 In-Line Fuse holder for use with 25 or 30 Amp ATO Fuses Supplied with two 4 leads of 12 gauge wire.
Mounting Hole Center
2.18 3.06 3.93 4.81 6.56
No. of Gangs
4 6 8 10 14
Terminal Block
52-270 52-271 52-272 52-273 52-274
Dimensions
L 2.51 X W 1.37 X H 0.75 L 3.38 X W 1.37 X H 0.75 L 4.25 X W 1.37 X H 0.75 L 5.13 X W 1.37 X H 0.75 L 6.87 X W 1.37 X H 0.75
Complete with 6-16 gauge wire, looped, and fuse 52-215 In-Line Fuse Holder
52-100
20 AMP. Black Holder
for use with 3, 5, 7.5, 10, 15, and 20 Amp ATO Fuses. Supplied with 8 loop of 16 gauge wire.
48
Rating: 20A, 12 VDC, UL & CSA Center Spacing: 7/16 Wiring: Terminals will accept maximum wire size of AWG #12. Terminal Screw Size: #6-32 philslot combination. Distance Between Barriers: 0.353. Mounting: #6 Screws. Temp. Rating: F( C); 302 (150) max. -40 (-40)min.
52-255
PILOT LIGHT
52-115 12 VOLT PILOT LIGHT. Red 1/2" diameter faceted lens. For panel mounting through 5/16" hole. Has snap-out socket for conventional bulb replacement. 52-256
BUZZER
UNIVERSAL Truck Low Air Pressure And Bus Rear Door Warning 52-400 12 Volt-2 Screw Terminals. 76dB @ 4: REPLACES: Ford FDM 2938A; GMC Truck and Coach 76023; Wayne Works Div., DivcoWayne E-11811A and other 12 volt applications. 52-400
52-115
HORN BUTTONS
52-660 Large IVORY Button, 1-11/16" Dia. with clamp-On Bracket. Fits Steering column up to 1-1/2". 52-777 Large BLACK Button , Chrome Plated Housing. 52-661 FLAT SURFACE MOUNTING BLACK Plastic Button, Nickel Plated Housing, Mounting Holes 2-1/8" on centers 52-777 52-660 52-661
49
Back-up Alarms
Modernized and Improved Alarms and Packaging
VALVES
51
GLASS GILLED NYLON HOUSING -40f TO +180f OPERATING TEMPERATURE RANGE 5 TERMINAL SEALED CONNECTOR
MOTORIZED FUEL SELECTOR VALVES (Diesel or Gas) These valves are designed for use in applications which involve in-tank fuel pumps, not exceeding the rated pressure of the valve. Motorized valves are driven into position by an electric motor and are stable in either position. They only draw power for a fraction of a second during transfer. A switch in the valve shuts off the motor when the valve reaches the selected position. NOTE: Another switch within the valve provides automatic fuel gauge readout for selected tank.
42-159
34-592
42-203
52
42-308 KIT-3 PORT MOTORIZED VALVE; CONNECTOR, SWITCH AND FACE PLATE
Contains: 42-151, 42-203, 34-592, 42-201 Specifications: Same as 42-151
42-151
SERVICE TIPS
Motorized Valves Use 18 AWG (or heavier wire for long runs) to insure adequate voltage at the valve during operation. These valves are designed for use in vehicles with 12 volt systems. Motorized Valve Common Solutions for the 42-159 & 42-151 PROBLEM- The gauge reads the fuel level in the wrong tank. Check the wiring for the fuel tank gauge sending units to the valve. Exchanging the wires to terminals A and C may correct this. PROBLEM- The valve wont switch tanks. Check all wiring to the valve. The valve changes position when the voltage polarity at the terminals D and E is reversed. The valve should always have 12 volts between terminals D and E.
42-201
34-592
General
Always use fuel filters between the tanks and the valve. Contamination from unfiltered fuel is a leading cause of valve damage and resultant failure. These valves are not for marine applications. Not for use with water. These valves are designed and manufactured to provide trouble free operation in multiple tank fuel systems. The internal components require diesel or gas fuel to lubricate the working parts. Do not allow valves to remain dry for extended periods of time. Dried fuel will cause the internal seals to stick and can damage them when the valve is eventually actuated. The use of a fuel stabilizer during long term storage is recommended.
53
34-592 Toggle Switch D.P.D.T. Circuit: DPDT ON-ON Reversing Positions: 2 Termination: 6 Screw 2 Jumper Blades Mounting: 15/32" Dia. Bushing
Rocker Switch 34-359 Reversing Rocker Switch, (Main/Aux.) On-On D.P.D.T.2 Positions, 6 Blade Terminals with Jumper Blades, Fits .830 x 1.450 Panel Cutout in .093, .125, .187 thick panels. Black Bezel & Actuator. Housing has nylon gasket for protection against moisture intrusion.
Motorized Valve Connector 42-203 Connector, Type: 5 Wire, Weatherproof Pigtail: 5" 18 Gauge Wires
42-201 Faceplate (Supplied in 42-300) Material: Bright Nickel Plated Steel Legends: AUX, MAIN
25-371 1/2 Toggle Boot Same as Toggle Boot #25-370 except allows Toggle Handle (of any length) to protrude. Accommodates all toggle lever diameters from .155" - .240" including all Pollak toggles except nylon handle series.
25-370 Toggle Boot EPDM Rubber Boot with 15/32-32 thread. Provides protection against salt spray and is resistant to weather and ozone. Can be used on 34-570 Series and other toggle switches with 15/32" Dia. mounting stem.
54
ALARMS
55
BACK-UP ALARMS
Pollak provides a complete family of back-up alarms manually adjustable and single level. Selection of a back-up alarm should result in an alarm that has a sound level output higher than the ambient noise level of the work environment.
Features Standard To Pollak Electronic Back-Up Alarms: Manufactured of high-impact, non-corroding nylon. 100% Factory Tested Solid state electronics sealed against dust, moisture, and vibration.
41-761
41-802 Robust Heavy Duty Switch Water Resistant 15 Amps @ 12VDC Single Pole Double Throw with 360 Degree Movement Mounting Bracket & Instruction Sheet Included
41-706 Switch for vehicles not equipped. with automatic back-up light circuit. Mounts adjacent to reverse shift Spring loaded lever permits overtravel Normally off 2.5 Amps Inductive @ 14-28V
For vehicles not equipped with an automatic back-up circuit. Use with any back-up alarm, but the Pros trust Pollak.
56
BACK-UP ALARMS
Pollak provides a complete family of back-up alarms manually adjustable and single level. Selection of a back-up alarm should result in an alarm that has a sound level output higher than the ambient noise level of the work environment. NEW: 41-851, 41-820, 41-821& 41-822
Slotted mounting drop in replacement Wire leads enhance corrosion protection (from traditional studs) New design smaller size, less heat, longer life Consult factory for additional models
41-851 (12-24 Volts) SINGLE LEVEL 107db A Medium to Heavy-Duty unit for off-highway trucks, dump trucks, loaders, cranes, backhoes, etc.
SPECIFICATIONS: Single level...107dB (A) 4 @ 4' Voltage spike protected Reverse polarity protected Current draw less than 0.3 amps Solid state electronics Certified conformance to S.A.E. J994, type B Meets all European Standards for on and off-road vehicles (CE & E-Mark Certified) State, Federal, O.S.H.A., Bureau of Mines and U.S. Army Corps of Engineers' requirements 12 Wire Leads Size-5"Wx3.25"Dx3."H Mounting 2 slots .75Lx.25W and 2 slots 1L x .25W on 4.25" centers Net Weight - 1.2 lbs. FEATURES: Rugged Glass-Filled Nylon Housing Steam cleanable/Pressure Washable Low Current High Efficiency Dome Speaker Meets extreme requirements of off-highway equipment Operates in temperature ranges (-40 F to +185 F) Can be used on positive and negative ground vehicles
Patent Pending Dome Speaker demonstrating the self-cleaning feature; expelling concrete dust.
57
41-820 (12-24 Volts) SINGLE LEVEL 97db The rugged and compact 41-820 allows replacement of unnecessarily large and bulky alarms currently used on light and medium duty trucks, dump trucks, motor homes, campers, electric fork lifts and other similar applications. SPECIFICATIONS: Single level...97dB(A) 4 @ 4' Multi-voltage -12-24 volts Voltage spike protected Reverse polarity protected Current draw less than 0.3 amps Solid state electronics Certified conformance to S.A.E. J994, type C Meets State, Federal and U.S. Army Corps of Engineers' requirements Meets all European Standards for on and off-road vehicles (CE & E-Mark Certified) Size-4"Wx1.25"Dx2.5"H Mounting four .5Lx .25W slots on 3.25" centers FEATURES: Rugged glass-filled nylon housing Steam Cleanable/Pressure Washable Can be used on positive and negative ground vehicles Compact size allows for horizontal or vertical mounting in protected areas
41-822 (12 to 24 Volts) SINGLE LEVEL ALARM 107db For use in medium to light duty applications where a louder warning level is required. SPECIFICATIONS: Single level...107dB(A) 4 @ 4' Multi-voltage-12-24 volts Voltage spike protected Reverse polarity protected Current draw less than 0.3 amps Solid state electronics Certified conformance to S.A.E. J994, type B Meets State, Federal and U.S. Army Corps of Engineers' requirements Meets all European standards for on and off-road vehicles (CE & E-Mark Certified) Size - 4"W x 2.5"D x 3."H Mounting two .5Lx.25W slots and two .75Lx.25W slots on 3.25" center Net Weight 1 lb FEATURES: Rugged glass filled nylon housing Steam Cleanable/Pressure Washable Low current, high efficiency dome speaker Can be used on positive and negative ground vehicles Compact size allows for horizontal or vertical mounting in protected areas
58
MERCHANDISING DISPLAYS
59
MERCHANDISING DISPLAYS
BANNERS
60
MERCHANDISING DISPLAYS
TOGGLE SWITCHES Heavy Duty 50 Amps, 12 Volt D.C.
53-210 Contains Assortment 6 each #34-212 and #34-213 53-212 Contains 12 #34-212, with Short Bat Handle 53-213 Contains 12 #34-213, with Long Bat Handle.
61
#53-117
53-134 Spinner Rack. Stand alone floor display - shown with Value Line retail bags.
Clamshell Cards
Retail Bags
Using Stoneridges global manufacturing footprint, Pollak continues to expand its offering of price competitive alternatives to the renowned Pollak North American products. In stock, ready to go, and priced to sell.
63
Pollak
ELECTRICAL CONTROLS SINCE 1909
AStoneridge Company
Blue
12 Ga
Black
12 Ga
Green
14 Ga
Yellow
12 Ga
Black
Battery Charge Stop & Left Hand Turn Signal Stop & Right Hand Turn Signal
10 Ga
Red
10 Ga
Red
14 Ga
Green
12 Ga
Brow n
14 Ga
Brow n
12 Ga
Yellow
Auxiliary Circuit
14 Ga
Blue
Auxiliary Circuit/ABS
10 Ga
White
Ground Return
White
Ground Return
Brow n
Tail Lights
Yellow
Left Turn
Red
Stop
Brow n
Tail Lights
Green
Right Turn
Blue
Auxiliary Circuit
12-VOLT SYSTEM Total length of Cable in Circuit from Battery to Most Distant Lamp AMPS Candle (Appl). Power 1.0 6 20 1.5 10 20 2 16 20 3 24 20 4 30 20 5 40 20 6 50 20 7 60 20 8 70 20 10 80 20 11 90 20
2.5 Ft. GA. 5 Ft. GA. 10 Ft. GA. 20 Ft. GA. 30 Ft. GA. 40 Ft. GA. 50 Ft. GA. 60 Ft.. GA. 80 Ft. Ga. 100 Ft. Ga.
12-VOLT SYSTEM Total length of Cable in Circuit from Battery to Most Distant Lamp AMPS Candle (Appl). Power 12 100 15 120 18 140 20 160 22 180 24 200 36 50 100 150 200
2.5 Ft. GA. 5 Ft. GA. 10 Ft. GA. 20 Ft. GA. 30 Ft. GA. 40 Ft. GA. 50 Ft. GA. 60 Ft.. GA. 80 Ft. Ga. 100 Ft. Ga.
20 20 20 20 20 20 20 20 20 20 20
20 20 20 20 20 20 20 20 20 18 18
20 20 20 20 20 18 18 18 16 16 16
20 20 20 20 18 18 16 16 16 14 14
20 20 20 18 16 16 16 14 14 12 12
20 20 18 18 16 14 14 14 12 12 12
20 20 18 16 16 14 14 12 12 12 10
20 18 16 16 14 12 12 12 10 10 10
18 18 16 14 12 12 12 10 10 10 8
20 20 20 20 20 20 20 18 14 14 12
20 20 20 18 18 18 16 16 12 10 8
18 18 16 16 16 16 14 12 10 8 6
16 14 14 12 12 12 10 10 6 4 4
14 12 12 12 10 10 8 8 4 2 2
12 12 10 10 10 10 8 6 4 2 1
12 10 10 10 8 8 8 6 2 1 0
10 10 8 8 8 8 6 4 2 0 00
10 8 8 8 8 6 6 4 1 00 000
8 8 8 6 6 6 4 2 0 000
0000
65
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CONNECTORS CONT
11-990.14 11-998.14 12-200........13 12-300.13 12-400.13 12-401.13 12-402....13 12-405.13 12-403.13 12-404.13 12-410.17 12-411.17 12-412.13 12-413.13 12-414.13 12-415.13 12-417.13 12-418........13 12-419.13 12-421....13 12-422........13 12-423.13 12-424...........13 12-425.13 12-426.13 12-500.13 12-501.13 12-600.13 12-601.13 12-610.17 12-611.13 12-625.17 12-700.15 12-701U..15 12-702.15 12-703.15 12-704.15 12-705.15 12-706.15 12-707.15 12-709.15 12-710.15 12-711U..14,15 12-712.15 12-716.16 12-717.16 12-718.16 12-719.16 12-720.10 12-723.17 12-724.17 12-725.17 12-726.17 12-727...........17 12-728.17 12-729.16 12-741.17 12-742.17 12-743.16 12-744.16 12-750.17 12-751.17 12-800.....12 12-801..12 12-811..8 12-812..8 12-905.15 12-906.15 12-907.15
BALL SWITCHES 21-36127 21-36328 21-36428 21-37028 21-38127 21-40028 21-43427 21-43527 21-437......27 21-443...28 21-44428 21-44827 21-456..27 21-458..27 21-465..28 21-467..28 21-478..28 21-481..27 21-482..28 21-487..27 21-491..28 21-492..28 21-493..28 21-495..28 21-509..27 21-517..27 21-532..28 21-538..28 21-541..26 21-547..28 21-562..28 21-595..28
MOMENTARY SWITCHES
24-359..25 24-360..25 24-362..25 24-363..25 24-372..25 24-373......25 24-390..25 24-391..25 24-392..25 24-393......25 24-394......25 24-395..25 25-348..26 25-349..26 25-350..26 25-351..21,26 25-352..26 25-358..26 25-370..21,54 25-371..54 25-372..26
IGNITION SWITCHES
31-103..30 31-104..30 31-105..30 31-106..30 31-109..30 31-110..30 31-111..30 31-112..31 31-114..31 31-117..33 31-119..31 31-122..31 31-124..30 31-131..30 31-132..30,34
31-139.......31 31-15231 31-159.30 31-159-001....34 31-164.......31 31-166-001....34 31-173-102.34 31-173-104.34 31-178.30 31-180.30 31-190.30 31-191.31 31-192.31 31-196.30 31-223.31 31-228.30 31-229.31 31-231.....31 31-233.....30 31-242.....30 31-243.....31 31-245.....31 31-249.....31 31-253.32 31-257.....31 31-267.....32 31-273.31 31-280.....31 21-282S.......33 31-285.....32 31-288.....33 31-289.....31 31-290.31 31-292.....30 31-292-801..30 31-292-802..30 31-292-803..30 31-292-804..30 31-292-805..30 31-292-806......30 31-297..32 31-302..32 31-305.........30 31-309.32 31-322.31 31-324.31 31-332.34,36 31-337.........32 31-339.....34 31-345.........32 31-359.....31 31-498.31 31-499.34 31-527.31,34 31-537........34 31-600.....31 31-600-103.....34 31-601....31 31-602....33 31-60333 31-604....33 31-607....30 31-608....30 31-609....32 31-61030 33-10433
TOGGLE/ROCKER SWITCHES
33-300....21 33-302....20 33-400....24 33-40224 33-40324 34-11122 34-21219 34-21319 34-21519 34-21619 34-21819 34-21919 34-22019 34-22219 34-22319 34-22519 34-22619 34-23022 34-23122 34-23222 34-23322 34-23422 34-23522 34-23622 34-23722 34-238........22 34-23922 34-24022 34-24122 34-25522 34-25822 34-25922 34-26022 34-30121 34-30521 34-30621 34-30721 34-30821 34-31021 34-31121 34-31221 34-359........21,54 34-360....21 34-50021 34-50421 34-50822 34-513....21 34-570....20 34-570Q.20 34-571....20 34-571C.22 34-571L.20 34-571LQ......20 34-571Q20 34-572..................................20 34-572Q....20 34-573...20 34-573Q....20 34-574...20 34-574Q....20 34-575...20
CABLES
14-116.16 14-117.16
66
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PART #
PAGE#
PART #
PAGE#
PART #
PAGE#
DISPLAY MERCHANDISE
53-117.62 53-134.63 53-136.62 53-210.61 53-212.61 53-213.61 53-306.61 53-359.61 53-360.61 53-372.61
CIRCUIT BREAKERS
54-110PL.42 54-115..9 54-120..9,42 54-120PL.42 54-125..42 54-125PL.42 54-130..9,42 54-130PL.42 54-135PL.42 54-140..42 54-150..42 54-150PL.42 54-215..42 54-215PL.....42 54-220......42 54-220PL.42 54-221..43 54-225..42 54-230..42 54-230PL.42 54-231..43 54-240..42,45 54-240PL.....42 54-241......43 54-250..42 54-250PL.42 54-311PL.44 54-321PL.44 54-331PL.44 54-510PL.42 54-515..42 54-515PL.42 54-520..42 54-520PL.42 54-525..42 54-530..42 54-530PL.42 54-540..42 54-540PL.42 54-550..42 54-550PL.....42 54-597..44 54-616PL.....44 54-630PL.44 54-631PL.....44 54-640PL.44
PUSH-PULL SWITCHES
35-300.24 35-306.....24 35-316.24 35-319.24 35-320.....24 35-330.24 35-331.....24
USA UPC CHART AVAILABLE UPON REQUEST. Pollak 300 Dan Road Canton, MA USA Tel. 781-830-0340 Fax. 781-830-9570 For Customer Service, Please refer to the Back Cover
BACK-UP ALARMS
41-706.56 41-761.56 41-802.56 41-820.58 41-821.58 41-822.58 41-851.57
67
300 Dan Road Canton, MA 02021 (781) 830-0340 Fax (781) 830-9570 FAX ORDER ENTRY 1-800-888-1126 www.PollakAftermarket.com Catalog MC-612