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Falk Quadrive M4107 To M4608

The Falk TA Taper Bushing design makes drive removal simple. The torque-assist taper bushing eliminates binding found with twintaper and single-flanged bushings. The quill cover keeps contaminants out and protects the outboard shaft seal.
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100% found this document useful (1 vote)
758 views56 pages

Falk Quadrive M4107 To M4608

The Falk TA Taper Bushing design makes drive removal simple. The torque-assist taper bushing eliminates binding found with twintaper and single-flanged bushings. The quill cover keeps contaminants out and protects the outboard shaft seal.
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
You are on page 1/ 56

QUADRIVE

Easiest on, easiest off... guaranteed

Stop dodging the issue


With Falk Quadrive, you dont have to turn a blind eye to drive removal
issues. Its a simple fact. The heavy duty, shaft-mounted Falk Quadrive
features a completely unique design that makes it the easiest, quickest
shaft-mounted drive to install and remove.
Quadrive is built to stand up to continuous rough duty. And now,
with new higher ratings, you may be able to downsize the drive, saving
money right up front.
The Falk TA Taper Bushing design makes sure that drive removal is not
only simple, but wont damage the drive, or driven equipment.
You dont need extra time. You dont need extra tools. And youre
assured safe, worry-free operation.
In a game where there are so few sure things, Falk Quadrive is the
right shot to take.

The TA Taper Bushing.


Easiest On. Easiest Off

Lifetime Removal
Guarantee

The torque-assist taper bushing makes


installation and removal easy. It
eliminates binding found with twintaper and single-flanged bushings.
Concentric operation minimizes wobble, even on worn shafts. The quill
cover keeps contaminants out and
protects the outboard shaft seal. The
inboard bushing location minimizes
sheave overhang, saving high-speed
bearings. Minimal shaft engagement is
required for retrofits.b

Due to the unique properties of the


TA Taper Bushing, Quadrive is
guaranteed to come off the shaft,
regardless of length of service or
operating conditions, or well replace
it FREE. Thats a promise no other
shaft-mounted drive can make.

SET SCREW
LOCATION
TA
REMOVAL
TOOL

THREADS
TA TAPERED
BUSHING
RETAINING
RING
KEY
THREADED NUT

Plus Accessories

+Motor Mounts

(JR) Shaft Mounted Drive


1) Basic unit
2) Torque Arm
3) TA Taper Bushing

Falk Features
+Backstops

+Cooling Fans

Basic J

Standard Bearings and Seals:


Replacement downtime is minimized
with locally available bearings
and seals. Manufacturers numbers
are published.

(JF) Flange Mounted Drive


+Vertical Breathers
1) Basic unit
TA Taper Bushing Optional

+Trough Ends

(JSC) Screw Conveyor Drive

+Thrust Plate Kits

Severe Duty Grease-Purged Seals:


Prevent leakage and ultimate drive
failure. Grease barrier traps abrasive
contaminants before they can groove
the shaft or enter the gear drive.
ABRASIVE
CONTAMINATION

+TA Removal Tools


1) Basic unit
2) Seal Housing
3) Drive Shaft
+V-Belt Guards

GREASE BARRIER

Off-the-Shelf Availability

And Falk serves a whole world of


applications
with metric or inch input
Whatever your application, Falk offers a
shafts/bushings,
and motor mounts to
shaft-mounted solution. Eleven sizes,
suit
NEMA
and
IEC
requirements.
with 25 to 160 mm (1 to 6 1/2 )
Falk
distributors
stock
the Quadrive
bushing bores, are available with power
with
modular
components
locally, in
ratings up to 224kW (300 HP), 39 547
popular
sizes,
and
with
accessories.
Nm (350,000 lb.-in.) output. Output from
5 to 350 RPM. Horizontal/vertical mount- Regional distribution centers offer additional drives and parts. So when we
ing.
say off the shelf, we
mean it.

DUAL-LIP SEALS
KEEP THE OIL IN

Long Life Gearing: Falks helical design


features high hardness, surface finished
teeth with a wider face for maximum
load carrying capacity.
A Full Line of Accessories: A complete
accessory package includes V-belt
guards, torque arms, motor mounts,
backstops, cooling fans and other time
and money saving options.

3-Year Heavy-Duty Warranty


Quadrive is backed by the industrys
first standard 3-year warranty, providing
full shaft-to-shaft protection on all
Falk components - including bearings
and seals.

QUADRIVE Shaft-Mounted Drive


Selection Guide

Selection Guide M371-110, September 2001 (.pdf rev.)


Table of Contents
Basic Information & Conditions Affecting Selections . . . . . . . . 5-6
How to Order & Drive Identification . . . . . . . . . . . . . . . . . . . . . 8
Service Factors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
How to Select Quick Selection Method . . . . . . . . . . . . . . . 10
Quick Selection Tables . . . . . . . . . . . . . . . . . . . . . . . . . . 11-14
How to Select Power & Torque Method . . . . . . . . . . . . . . . 15
Power & Torque Rating Tables . . . . . . . . . . . . . . . . . . . . . 16-18
Thermal Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19-22
Engineering Data . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
M4107JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 24-25
M4115JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 26-27
M4203JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 28-29
M4207JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 30-31
M4215JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 32-33
M4307JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 34-35
M4315JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 36-37
M4407JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 38-39
M4415JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 40-41
M4507JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 42-43
M4608JR Dimensions & Part Numbers . . . . . . . . . . . . . . . 44-45
Nominal Sheave Ratios & V-Belts . . . . . . . . . . . . . . . . . . . . . . 46
V-Belt Guard Selections . . . . . . . . . . . . . . . . . . . . . . . . . . 47-49
Electric Fan Dimensions & Part Numbers . . . . . . . . . . . . . . 50-51
Motor Mount Shaft Centers & Motor Frame Sizes . . . . . . . . . . 52
Shim Blocks & Part Numbers . . . . . . . . . . . . . . . . . . . . . . . . . 53
TA Removal Tool & Part Numbers . . . . . . . . . . . . . . . . . . . . . 53
Suggested Drive Arrangement Non Falk Motor Mount . . . . . 54
Conversion Factors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Headquarters & Global Sales Offices . . . . . . . . . . . . . . . . . . . 56

Falk Factory Warranty Were so confident in the performance


and reliability of our latest generation of Falk heavy-duty products
that were backing this comprehensive offering with the best
standard warranty in the business. Our full, 3-year Heavy-Duty
Warranty provides shaft-to-shaft protection on all Falk
components including bearings and seals. Its an industry first...
and one more powerful reason why Falk is your ultimate
bottom-line gear drive and coupling value.H
H Warranty extends for 3 years from date of shipment. Does not apply to Falk

Omnibox, Ultramite, Fluid Couplings, Renew and spare parts. Warranty applies to
Steelflex and Lifelign couplings with the use of Falk Long Term grease.

Basic Information
Safety Notes
Falk Gear Drives The Falk name on the gear drive is the
purchaser's assurance that the drive was engineered, rated and
manufactured to sound design practices.
When one prime mover drives two pieces of equipment, one of
which is either a standard Falk geared drive or a customer
standard geared drive, the division of power between each
machine is the responsibility of the customer. The power supplied

to the geared drive must be equal to or less than the power for
which the drive was selected using the appropriate service factor
for the application. The customer must also assume the
responsibility of isolating the geared drive from any vibratory or
transient load induced by the driven equipment.
Install and operate Falk products in conformance with applicable
local and national safety codes and per Falk owner's manual
which is available upon request. Suitable guards for rotating
members may be purchased from Falk as optional accessories.
Consult your local Falk Representative for complete details.
People Conveying Equipment Selection of Falk products for
applications whose primary purpose is the transportation of people
is not approved. This includes such applications as freight or
passenger elevators, escalators, man lifts, work lift platforms and
ski tows and ski lifts.
If the primary purpose of the application is material conveyance
and occasionally people are transported, the Falk warranty may
remain in effect provided the design load conditions are not
exceeded and certification to the appropriate safety codes and
load conditions has been obtained by the system designer or end
user from the appropriate enforcement authorities.

Gear Drive Ratings


All gear drive ratings in this selection guide allow 100% overload
for starting loads and momentary overloads for electric motor
driven applications operating 10 hours per day under uniform
conditions (unity service factor). For other conditions, compute an
equivalent power by multiplying the actual power required for the
application by the appropriate service factor.
Power & Torque Gear drive mechanical power and torque
ratings are tabulated in the selection guide to permit selections for
specific application requirements. NOTE: Drives may be selected
using the Quick Selection Tables under most circumstances. Refer
to those tables starting on Page 8 for selection guidelines.
Thermal Ratings must be considered when selecting a gear
drive. Refer to Page 19 for more information.
Gear Drive Identification Tables in this selection guide identify
gear drives by size, type and ratio. See Drive Identification Page 8.
Conditions Affecting Gear Drive Selection and Application
Refer to Page 6 for more information.
Stored & Inactive Drives Each gear drive is spin-tested with a
rust preventive oil that will protect parts against rust for a period of
four months in an outdoor shelter or twelve months in dry building
after shipment from Falk.
Periodically inspect stored or inactive drives and spray or add rust
inhibitor every six months or more often, if necessary. Indoor dry
storage is recommended.
Drives ordered for extended storage can be treated at Falk with a
special preservative and sealed to rustproof parts for periods
longer than those cited above, if specified on the order.
Refer to appropriate service manual for extended storage of gear
drives which have been in service.

Copyright 1998, 2001. The Falk Corporation. All Rights Reserved. Litho in USA.
FALK, EQUI-POISED, LIFELIGN, OMNIBOX, QUADRIVE, RENEW, STEELFLEX, TA TAPER, TORUS and
ULTRAMITE are registered trademarks.
The contents of this selection guide are subject to change without notice or obligation. Information
contained herein should be confirmed before placing orders.

The Falk Corporation 1998, 2001.

(M371-110) 5

Conditions Affecting Selections


Non-Standard Application Procedures
The following conditions may affect the drive selection procedure,
drive size and auxiliary equipment being furnished.
Excessive Overloads The maximum momentary or starting load
must not exceed 200% of rated load (100% overload). Rated load
is defined as gear drive rating with a service factor of 1,0. If the
maximum starting or momentary load exceeds the above
conditions, compute a second equivalent power rating by dividing
the peak load by two. The gear drive selected must have capacity
equal to, or in excess of, the larger equivalent power rating.
Reversing Service Applications involving either more than 20
reversals per 10 hour period, or less than 20 reversals per 10
hour period with peak torques greater than 200% of normal load
must be referred to Falk.
Brake Equipped Applications When a gear drive is equipped
with a working brake that is used to decelerate the motion of the
system and the brake is located between the prime mover and the
gear drive, select the drive based on the brake rating or the
highest equivalent power rating, whichever is greater. If the brake
is used for holding only and is applied after the motion of the
system has come to rest, the brake rating must be less than 200%
of the catalog rating of the gear drive selected for the application.
If the brake rating is greater than 200% of the gear drive catalog
rating, refer the application to Falk. Also refer to Falk all
applications in which the brake is located on the output shaft of
the gear drive.
Oversize Prime Movers Published Service Factors do not
cover applications that require oversize prime movers for high
energy or peak loads. Refer such applications to Falk for selection
of suitable drives.
Speed Variation When selecting gear drives for multi-speed or
variable speed applications, determine the speed which develops
the greatest torque and select the gear drives on this basis.

6 (M371-110)

Effects of Solar Energy If a drive operates in the sun at


ambient temperatures over 38C (100F), then special measures
must be taken to protect the drive from solar energy. This
protection can consist of a canopy over the drive or reflective paint
on the drive. If neither is possible, additional cooling may be
required to prevent the sump temperature from exceeding the
allowable maximum of 93C (200F).
Product Modifications Falk can supply special product
modifications to suit your application needs. Contact your local
Falk representative for housing modifications, special ratios,
special shafts, special mounting conditions, accessory
modifications and other special application requirements.
Mounting Positions All drives must be mounted within the
limits specified on the dimension pages unless specifically ordered
otherwise. Unless Falk approved, other mounting positions may
lower the oil to a level that will starve gears and bearings;
overfilling a drive with oil may cause leakage through the air vent,
foaming and churning and consequently, overheating. Either
condition can result in damage to gears and bearings.
Backstops Backstops provide positive prevention of reverse
rotation or backrun without backlash on conveyors, elevator head
shafts and similar applications. Designed as standard accessories,
backstops can be furnished on horizontal drives. Do not use
backstops on vertical drives.
DO NOT use the backstop as a substitute for a brake.
These backstops are designed to prevent reverse rotation five times
or less in eight hours, with one minute or more in the overrunning
direction between backstopping load applications. If backstopping
operations are more frequent, or the time between operations is
less than one minute, the backstop is classified as a working or
indexing device and the application must be referred to Falk for
engineering review.
When ordering a drive equipped with a backstop, specify whether
the Falk hollow shaft is to rotate clockwise or counterclockwise
when facing the input side of the gear drive.

The Falk Corporation, 1998, 2001.

THIS PAGE INTENTIONALLY LEFT BLANK

The Falk Corporation 1998, 2001.

(M371-110) 7

How to Order
The following information is required to quote or ship to your
requirements. Unless specifically stated otherwise on the
purchase order, all gear drives (and backstops, if furnished) will
be shipped with NLGI #2 grease in the seal housing cavities.
Where this grease could contaminate the product, as in the food
and drug industries, clearly indicate on the purchase order that:
Gear drive seal housing cavities must not contain grease.

Sizes M4107 thru M4315


p JR Shaft Mounted Drive

1. Basic Drive/Ratio (PN)


2. Bushing Size/Bore (PN)
3. Torque Arm (PN)

Sizes M4407 thru M4608


p JR Shaft Mounted Drive

1. Drive/Ratio (PN)
Torque Arm Included
2. Bushing Size/Bore (PN)

Accessories
Motor MountDescription/Motor Frame Size (PN)
BackstopDescription/L.S. Rotation Viewing Input Side (PN) (Not available on vertical drives.)
Shaft Cooling FanSpecify on Order/Falk Installed (4215-4608J only)
Electric FanDescription (PN)/Specify Fan Mounting Position (4407-4608J) If Falk Installed
Vertical BreatherDescription/H.S. Shaft Up or Down (PN)
TA Removal ToolDescription (PN)
V-Belt GuardDescription (PN)
Contact Falk for special design options.

DRIVE NOMENCLATURE
107
M4
Metric Interface 4000 Series
Max Bushing Bore Dia.
107 =37 mm (1 7/16)
115 =49 mm (1 15/16)
203 =56 mm (2 3/16)
207 = 62 mm (2 7/16)
215 = 75 mm (2 15/16)
307 = 87 mm (3 7/16)
315 = 100 mm (3 15/16)
407 = 113 mm (4 7/16)
415 = 125 mm(4 15/16)
507 = 138 mm (5 7/16)
608 = 165 mm (6 1/2)

8 (M371-110)

JR

25

Model
Nominal Drive Ratio
Drive Type
J = Basic Drive (Sizes 4107-4608)
JR = Shaft Mounted Drive (Horizontal)
JRV = Shaft Mounted Drive (Vertical)

The Falk Corporation, 1998, 2001.

Table 2 Service Factors Listed by Application

Service Factors

(For electric motor driven applications. . .recommendations are MINIMUM


and normal conditions are assumed.)

Service Factors

Service Factors are application based factors that affect the


selection of a drive. These factors are based on field experience
and take into account various operating requirements and
conditions for specific applications.
Table 2 lists Service Factors based on application for Quadrives.
Refer unlisted applications to Falk.
Service factors are based on the assumption that the system is free
of dynamic vibrations, as explained in the Basic Information
section, and that maximum momentary or starting loads do not
exceed 200% of the rated load. Refer applications subject to
repetitive shocks and applications where exceedingly high energy
load must be absorbed, as when stalling, to Falk for special
considerations.
The type of prime mover (electric motor or engine) will also affect
selections. Since most industrial applications are electric motor
driven, Service Factors are based on the use of electric motors.
These factors can be easily adjusted for engine-driven factors as
outlined below.

Occasional & Intermittent


Service or Engine Driven Applications
Engine driven applications and applications operating up to 3
hours per day, continuously or intermittently, require adjusted
Service Factors. Determine normal Service Factor for the
application from the 3 to 10 hours per day column in Table 2.
Then refer to Table 1, column 1 for the same number. Opposite
this figure, under the desired hours of service and prime mover,
locate the converted Service Factor.
For example, from Table 2, the Service Factor is 1,25 for a heavy
duty belt conveyor. From Table 1 for the same application the
following are the Service Factors for various conditions:
1. Engine Driven (multi-cylinder): 3 to 10 hours per day, use 1,50.
2. Engine driven (multi-cylinder): over 10 hours per day, use 1,75.
3. Motor driven (electric): up to 3 hours intermittently, use 1,00.

Table 1 Service Factor Conversions


Table 2
3 to 10 Hour
Service Factor
1,00
1,25
1,50
2,00

3 to 10 Hours
per Day

Over 10 Hours
per Day

Intermittent Up to
3 Hours per Day

Multi-Cylinder
Engine

Multi-Cylinder
Engine

Motor

Multi-Cylinder
Engine

1,25
1,50
1,75
2,25

1,50
1,75
2,00
2,50

1,00
1,00
1,25
1,75

1,00
1,25
1,50
2,00

For applications operating one half hour or less per day and applications driven by
single cylinder engines, refer to Falk.
These service factors are based on the assumption that the system is free from
serious critical and torsional vibrations and that maximum momentary or starting
loads do not exceed 200% of the normal load.

Service
AGITATORS
Paper Mill (Mixers) . . . . . . . .
Pure Liquids . . . . . . . . . . . . .
Semi-Liquids, Variable Density
APRON CONVEYORS
Uniformly Loaded . . . . . . . . .
Heavy Duty. . . . . . . . . . . . . .
ASSEMBLY CONVEYORS
Uniformly Loaded . . . . . . . . .
Heavy Duty. . . . . . . . . . . . . .
BELT CONVEYORS
Uniformly Loaded . . . . . . . . .
Heavy Duty. . . . . . . . . . . . . .
BREWING & DISTILLING
Bottling Machinery . . . . . . . .
Brew Kettles, Continuous . . . .
Can Filling Machines . . . . . .
Cookers, Continuous . . . . . .
Mash Tubs, Continuous. . . . .
Scale Hoppers, Frequent Starts
BUCKET
Conveyors Heavy Duty . . . . .
Elevators, Uniform Load . . . .
Elevators, Heavy Duty . . . . . .
CAN FILLING MACHINES . .
CAR
Dumpers . . . . . . . . . . . . . . .
Pullers . . . . . . . . . . . . . . . . .

3 to
10
Hour

Over
10
Hour

1,50
1,00
1,25

1,50
1,25
1,50

1,00
1,25

1,50
2,00

1,00
1,25

1,25
1,50

1,00
1,25

1,25
1,50

1,00

1,00

1,25

1,25
1,25
1,25
1,25
1,25
1,50

1,25
1,00
1,25
1,00

1,50
1,50
2,00
1,25

2,00

Refer to Falk

CLARIFIERS . . . . . . . . . . . . . 1,00 1,25


CLASSIFIERS
1,25 1,50
CLAY WORKING MACHINERY
Brick Presses. . . . . . . . . . . . . 2,00 2,00
Briquette Machines . . . . . . . . 2,00 2,00
Extruders & Mixers. . . . . . . . . 1,50 2,00
sCONVEYORS Uniformly
Loaded or Fed
Apron
1,00 1,50
Assembly
1,00 1,25
Belt . . . . . . . . . . . . . . . . . . . 1,00 1,25
Flight . . . . . . . . . . . . . . . . . . 1,25 1,25
Oven . . . . . . . . . . . . . . . . . . 1,00 1,25
Live Roll (Package) . . . . . . . . 1,00 1,50
Screw. . . . . . . . . . . . . . . . . . 1,00 1,25
Table-See Metal Mills . . . . . .

sCONVEYORS Heavy
Duty-Not Uniformly Fed
Apron . . . . . . . . . . . . . . . . . 1,25 2,00
Assembly . . . . . . . . . . . . . . . 1,25 1,50
Belt . . . . . . . . . . . . . . . . . . . 1,25 1,50
Bucket or Pan . . . . . . . . . . . . 1,25 1,50
Flight . . . . . . . . . . . . . . . . . . 1,25 1,50
Live Roll . . . . . . . . . . . . . . . . Refer to Falk
Oven . . . . . . . . . . . . . . . . . . 1,25 1,50
Reciprocating . . . . . . . . . . . . 2,00 2,00
Screw. . . . . . . . . . . . . . . . . . 1,25 1,50
Table-See Metal Mills . . . . . .

sCRANES & HOISTS


Bridge and Trolley Drive . . . . 1,50 1,50
CUTTER HEAD DRIVES. . . .
Refer to Falk
DISTILLING See Brewing
DRYERS & COOLERS, ROTARY 1,50 2,00
ELEVATORS
Bucket-Uniform Load . . . . . . 1,00 1,50
Bucket-Heavy Load . . . . . . . . 1,25 2,00
Escalators. . . . . . . . . . . . . . .Not Approved
Freight . . . . . . . . . . . . . . . . .Not Approved
Man lifts, Passenger . . . . . . .Not Approved
FLIGHT CONVEYORS
Uniformly Loaded . . . . . . . . . 1,25 1,25
Heavy Duty. . . . . . . . . . . . . . 1,25 1,50
FOOD INDUSTRY
Beet Slicers. . . . . . . . . . . . . .
Can Filling Machines . . . . . .
Cereal Cookers . . . . . . . . . .
Dough Mixers . . . . . . . . . . . .
Meat Grinders . . . . . . . . . . .
LAUNDRY
Washers, reversing . . . . . . . .
Tumblers . . . . . . . . . . . . . . .

1,25
1,00
1,00
1,25
1,25

1,50
1,25
1,25
1,50
2,00

Refer to Falk
1,25 2,00

3 to
10
Hour

Service

Over
10
Hour

LINE SHAFTS
Uniform Load . . . . . . . . . . . . 1,00 1,25
Heavy Load . . . . . . . . . . . . . 1,25 1,50
LIVE ROLL CONVEYORS
Uniformly Loaded, Package . . 1,00 1,50
Heavy Duty. . . . . . . . . . . . . . Refer to Falk
MACHINE TOOLS
Auxiliary Drives . . . . . . . . . . . 1,00 1,25
Main Drives Uniform Load . . . 1,25 1,50
Main Drives Heavy Load . . . . 2,00 2,00
METAL MILLS
Table Conveyors, Non Reversing 1,50 2,00
Reversing . . . . . . . . . . . . . . . Refer to Falk
Wire Drawing &
Flattening Machines . . . . . . . 1,25 2,00
MILLS
(See Metal Mills)
Pebble . . . . . . . . . . . . . . . . . 1,50 2,00
MIXERS (See Agitators)
Concrete, Continuous . . . . . . 1,25 2,00
Concrete, Intermittent . . . . . . 1,25
Constant Density. . . . . . . . . . 1,00 1,50
Variable Density . . . . . . . . . . 1,25 1,50
Liquid . . . . . . . . . . . . . . . . . 1,00 1,25
Paper Mill (Agitators). . . . . . . 1,50 1,50
Semi-Liquid . . . . . . . . . . . . . 1,25 1,50
OVEN CONVEYORS
Uniformly Loaded . . . . . . . . . 1,00 1,25
Heavy Duty. . . . . . . . . . . . . . 1,25 1,50
PAN CONVEYORS
Heavy Duty. . . . . . . . . . . . . . 1,25 1,50
PAPER MILLS
Agitators (Mixers) . . . . . . . . . 1,50 1,50
Bleachers . . . . . . . . . . . . . . . 1,00 1,50
Calenders . . . . . . . . . . . . . . 2,00
Cylinders . . . . . . . . . . . . . . . 1,25
Felt Stretchers . . . . . . . . . . . . 1,50
Winders . . . . . . . . . . . . . . . . 1,25
PEBBLE MILLS. . . . . . . . . . . . 1,50 2,00
PUMPS
Proportioning . . . . . . . . . . . . Refer to Falk
Reciprocating, open Discharge 1,00 1,50
Double Acting Multi-Cylinder 1,25 2,00
Single Cylinder . . . . . . . . . . . Refer to Falk
Rotary (Gear Type)
Constant Density. . . . . . . . . . 1,00 1,25
Rotary (Gear Type)
Variable Density . . . . . . . . . . 1,25 1,25
RECIPROCATING
Conveyors . . . . . . . . . . . . . . 2,00 2,00
RUBBER INDUSTRY
Tire Building Machines . . . . . 1,50 1,50
Tire & Tube Press Openers . . 1,00 1,00
SCREENS
Air Washing . . . . . . . . . . . . . 1,00 1,25
Rotary, Stone or Gravel . . . . . 1,25 1,50
Traveling Water Intake . . . . . 1,00 1,25
Shaker . . . . . . . . . . . . . . . . . 1,50 2,00
SCREW CONVEYORS
Uniformly Loaded . . . . . . . . . 1,00 1,25
Heavy Duty. . . . . . . . . . . . . . 1,25 1,50
SKI TOWS & LIFTS . . . . . . . Not Approved
sSKIP HOISTS. . . . . . . . . . . . . 1,25

STOKERS . . . . . . . . . . . . . . . 1,25
TEXTILE INDUSTRY
Batchers. . . . . . . . . . . . . . . . 1,25 1,50
Calenders . . . . . . . . . . . . . . 1,25 1,50
Card Machines . . . . . . . . . . . 2,00 2,00
Dry Cans . . . . . . . . . . . . . . . 1,25 1,50
Dyeing Machinery . . . . . . . . . 1,25 1,50
Looms . . . . . . . . . . . . . . . . . Refer to Falk
Mangles, Nappers & Soapers 1,25 1,50
Spinners . . . . . . . . . . . . . . . . 1,25 2,00
Tenter Frames. . . . . . . . . . . . 1,25 1,50
TUMBLING BARRELS . . . . . . 2,00 2,00
WINDLASS . . . . . . . . . . . . . 1,50 2,00

s Selection of Falk products for applications whose primary purpose is the

transportation of people is not approved. This includes such applications as freight


or passenger elevators, escalators, man lifts, fork lift platforms and ski tows and ski
lifts. If the primary purpose of the application is material conveyance and
occasionally people are transported, the Falk warranty may remain in effect
provided the design load conditions are not exceeded and certification to the
appropriate safety codes and load conditions has been obtained by the system
designer or end user form the appropriate enforcement authorities.

The Falk Corporation 1998, 2001.

(M371-110) 9

How to Select/Quick Selection Method


Selection Information

Quick Selection Example

This selection guide contains two methods of selection. The Quick


Selection Method and the Power and Torque Rating Table
Method.
Before proceeding, determine which selection procedure to use.
Use the Quick Selection Method if your application meets the
following guidelines:

Application Details:
Heavy Duty Bucket Elevator.
75 kilowatts, 1000 rpm motor, 280M frame.
6 hours per day operation.
125 millimeter diameter head shaft at 44 rpm.
Shaft mounted drive/horizontal.

n
n
n
n

Electric motor, 1500 rpm


Required service factor is 1,00, 1,25, 1,50 or 2,00
Maximum ambient temperature is 25C (77F)
Sea level (0 to 750 m)

NOTE: If the above guidelines cannot be met, use the Power and
Torque Rating Table Method. Also, if you have an application
involving any of the following conditions, refer to Page 6.
n
n
n
n
n
n
n
n
n

Excessive overloads
Reversing service
Brake equipped applications
Oversized prime movers
Multi-speed or variable speed applications
Excessive solar energy
Product modifications
Non-standard mounting positions
Backstops

How to Select by Quick Selection


1. Determine service factor from Table 2, Page 9, for electric motor
driven applications operating 3 to 10 or over 10 hours per day.
For occasional and intermittent service or engine driven
applications, refer to Table 1 and instructions, Page 9. Turn to
the 1,00, 1,25, 1,50 or 2,00 service factor Quick Selection
Table, Pages 11-14.
2. Select basic gear drive size and ratio opposite desired power
and output speed. (Note the minimum high speed shaft sheave
pitch diameter). The selection will indicate the auxiliary cooling
required to have sufficient thermal capacity. Order the auxiliary
cooling, if required, as an accessory.
NOTE: Thermal capacities in the Quick Selection tables are
based on 25C (77F) ambient. If ambient temperature
exceeds this value, refer to How to Select/Rating Table Method
by Power or Torque, Page 15.
3. Check dimensions. Refer to drive size dimension pages and
check TA taper bushing bore, mounting position, clearances,
and motor mount & motor frame size details.
4. Determine sheave ratio. Nominal sheave ratios for 1500 rpm
and 1000 rpm electric motors are given in Table 8 on Page 46.
NOTE: The pitch diameter of the high speed shaft sheave must
be equal to or larger than the minimum high speed sheave
pitch diameter noted in Step 2.
5. Determine the accessories required for your application: i.e.
backstop, motor mount, v-belt guard, etc.
6. Place the order. See Page 8 for How to Order.

10 (M371-110)

1. From Service Factor table, Table 2, the minimum required


service factor is 1,25 for an electric motor driven, heavy duty
bucket elevator operating 3 to 10 hours per day.
2. From the 1,25 Quick Selection table, Page 12, the basic gear
drive size is M4507J with a nominal 25:1 ratio opposite 75
kilowatts and output range of 50-33 rpm. The minimum high
speed shaft sheave pitch diameter is 200 millimeters. This
selection requires a shaft driven fan. Drive type is a JR shaft
mounted drive.
3. Refer to Pages 42 and 43 to check drive dimension data. A
hollow shaft Bushing No. BU4507J-125 mm, Part No.
0775949 is required to fit the drive to the 125 mm diameter
head shaft. A 6 oclock mounting position is required. The
motor mount center distance range available is 1172 mm 1267 mm with a 280M frame motor.
4. From Table 8, on Page 46, the nominal sheave ratio is 1,10 for
a 25:1 ratio drive with a 1000 rpm motor, at 44 output. Select
the V-belt drive to suit the available center distance range. Be
sure to allow for belt take up. Also, verify that the driven
sheave pitch diameter is 200 mm or larger.
5. A motor mount, a shaft fan kit and a v-belt guard are the
accessories required for this application.
6. Place the order per instructions on Page 8.
Drive M4507JR25C PN 0787325
Bushing BU4507J-125 mm PN 0775949
Motor Mount MM4507J-M5 PN 0787399
Shaft Fan Kit SFK4507J PN 0787259
V-Belt Guard

The Falk Corporation, 1998, 2001.

Quick Selection Tables


1,00 Service Factor Q

THIS PAGE INTENTIONALLY LEFT BLANK


Tabular Selection Data will be supplied at a later date.

The Falk Corporation 1998, 2001.

(M371-110) 11

Quick Selection Tables


1,25 Service Factor Q
Drive
Size

Minimum
H.S.S.
Sheave Pitch
Dia H (mm)

300-171
170-111
110-61
.55
60-15
14-8
7-5

M4107J_05
M4107J_09
M4107J_14
M4107J_25
M4115J_25
M4203J_25

40
40
40
40
43
100

300-171
170-111
110-61
.75 60-21
20-10
9-7
6-5

M4107J_05
M4107J_09
M4107J_14
M4107J_25
M4115J_25
M4203J_25
M4207J_25

40
40
40
40
47
100
130

300-171
170-111
110-61
60-30
1.1
29-15
14-10
9-6
5

M4107J_05
M4107J_09
M4107J_14
M4107J_25
M4115J_25
M4203J_25
M4207J_25
M4215J_25

40
40
40
42
46
100
130
150

300-171
170-111
110-61
60-41
1.5
40-20
19-14
13-8
7-5

M4107J_05
M4107J_09
M4107J_14
M4107J_25
M4115J_25
M4203J_25
M4207J_25
M4215J_25

65
40
46
50
55
100
130
150

300-221
220-171
170-111
110-61
2.2 60-29
28-21
20-11
10-8
7-5

M4107J_05
M4107J_05
M4107J_09
M4107J_14
M4115J_25
M4203J_25
M4207J_25
M4215J_25
M4307J_25

93
147
59
95
73
100
130
150
180

300-241
240-171
170-155
154-111
110-86
85-61
4.0 60-56
55-37
36-20
19-14
13-9
8-6
5

M4115J_05
M4115J_05
M4107J_09
M4115J_09
M4115J_14
M4115J_14
M4115J_25
M4203J_25
M4207J_25
M4215J_25
M4307J_25
M4315J_25
M4407J_25

71
115
128
73
67
114
144
100
130
150
180
180
180

kW

Output
rpm

Drive
Size

Minimum
H.S.S.
Sheave Pitch
Dia H (mm)

300-276
275-226
225-171
170-146
145-111
110-101
100-89
5.5 88-61
60-51
50-28
27-19
18-12
11-8
7-6
5

M4115J_05
M4115J_05
M4203J_05
M4115J_09
M4115J_09
M4115J_14
M4115J_14
M4203J_14
M4203J_25
M4207J_25
M4215J_25
M4307J_25
M4315J_25
M4407J_25
M4415J_25

105
146
100
84
121
98
143
100
100
130
150
180
180
180
200

300-171
170-161
160-111
110-69
68-61
7.5 60-38
37-25
24-16
15-10
9-8
7-5

M4203J_05
M4115J_09
M4203J_09
M4203J_14
M4207J_14
M4207J_25
M4215J_25
M4307J_25
M4315J_25
M4407J_25
M4415J_25

100
131
100
100
130
130
150
180
180
180
200

300-261
260-228
227-171
170-146
145-121
120-111
110-102
101-61
60-57
56-37
36-23
22-15
14-11
10-8
7-5

M4203J_05
M4203J_05
M4207J_05
M4203J_09
M4203J_09
M4207J_09
M4203J_14
M4207J_14
M4207J_25
M4215J_25
M4307J_25
M4315J_25
M4407J_25
M4415J_25
M4507J_25

132
204
130
137
239
130
129
142
130
150
180
180
180
200
200

300-196
195-171
170-111
110-84
83-61
60-51
50-31
30-20
19-15
14-11
10-7
6-5

M4207J_05
M4207J_05
M4207J_09
M4207J_14
M4215J_14
M4215J_25
M4307J_25
M4315J_25
M4407J_25
M4415J_25
M4507J_25
M4608J_25

193
363
184
196
150
150
180
180
180
200
200
240

kW

11

15

Output
rpm

Drive
Size

Minimum
H.S.S.
Sheave Pitch
Dia H (mm)

300-275
274-231
230-171
170-146
145-121
120-111
110-62
18.5
61
60-38
37-25
24-18
17-13
12-8
7-6

M4207J_05
M4207J_05
M4215J_05
M4207J_09
M4207J_09
M4215J_09
M4215J_14
M4307J_14
M4307J_25
M4315J_25
M4407J_25
M4415J_25
M4507J_25
M4608J_25

171
360
150
196
367
150
150
180
180
180
180
200
200
240

22

300-171
170-111
110-74
73-61
60-46
45-29
28-22
21-15
14-10
9-7

M4215J_05
M4215J_09
M4215J_14
M4307J_14
M4307J_25
M4315J_25
M4407J_25
M4415J_25
M4507J_25
M4608J_25

187
150
150
180
180
180
180
200
200
240

30

300-260
259-230
229-171
170-129
128-111
110-102
101-63
62-61
60-40
39-30
29-21
20-13
12-9

M4215J_05
M4215J_05
M4307J_05
M4215J_09 l
M4215J_09
M4215J_14 l
M4307J_14
M4315J_14
M4315J_25
M4407J_25
M4415J_25
M4507J_25
M4608J_25

203
355
180
170
163
213
180
180
180
180
200
200
240

300-201
200-171
170-151
150-126
125-111
110-82
81-77
76-61
60-49
48-36
35-25
24-16
15-11

M4307J_05
M4307J_05
M4215J_09 l
M4215J_09 l
M4307J_09
M4307J_14 l
M4307J_14
M4315J_14
M4315J_25 l
M4407J_25 l
M4415J_25
M4507J_25
M4608J_25

199
279
214
309
339
189
180
233
180
180
200
200
240

300-261
260-201
200-171
170-152
151-140
139-111
110-94
93-86
85-70
69-61
60-44
43-31
30-20
19-14

M4307J_05
M4307J_05
M4315J_05
M4307J_09 l
M4307J_09 n
M4315J_09 l
M4307J_14 l
M4315J_14 l
M4315J_14 l
M4407J_14 l
M4407J_25 l
M4415J_25 l
M4507J_25
M4608J_25

206
397
202
396
393
271
228
252
390
180
180
200
200
240

kW

37

45

Output
rpm

Output
rpm

55

300-221
220-171
170-134
133-111
110-101
100-87
86-61
60-54
53-38
37
36-24
23-16

M4315J_05
M4315J_05
M4315J_09 n
M4315J_09 n
M4315J_14 n
M4315J_14 n
M4407J_14 l
M4407J_25 l
M4415J_25 l
M4507J_25 l
M4507J_25
M4608J_25

211
364
264
400
266
399
187
180
200
200
200
240

75

300-295
294-281
280-256
255-151
150-111
110-74
73-61
60-51
50-33
32-29
28-22

M4315J_05 l
M4315J_05
M4315J_05
M4407J_05
M4407J_05
M4407J_14 n
M4415J_14 l
M4415J_25 n
M4507J_25 l
M4608J_25 l
M4608J_25

335
315
414
239
392
180
263
200
200
240
240

90

300-241
240-194
193-161
160-133
132-121
120-111
110-89
88-62
61
60-39
38-27

M4407J_05 l
M4407J_05 l
M4407J_05
M4407J_05
M4415J_05
M4415J_05
M4407J_14 n
M4415J_14 n
M4507J_14 l
M4507J_25 l
M4608J_25 l

231
308
322
458
320
368
180
200
303
222
314

300-271
270-201
200-177
176-148
110 147-131
130-76
75-61
60-48
47-33

M4407J_05 l
M4407J_05 l
M4407J_05 n
M4415J_05 l
M4415J_05 n
M4415J_14 n
M4507J_14 n
M4507J_25 n
M4608J_25 l

288
458
459
459
460
200
200
200
398

110-98
97-91
90-64
63-61
60-58
57-40

M4507J_14 n
M4415J_14 n
M4507J_14 n
M4608J_14 n
M4507J_25 n
M4608J_25 n

200
205
248
240
200
355

132

Drive
Size

Minimum
H.S.S.
Sheave Pitch
Dia H (mm)

kW

Q Horizontal Drives: Selections shown in bold type require cooling as indicated by footnotes (l) and (n) below. Refer to Engineering 377-114 for maximum output speeds.

Vertical Drives: Make selection from table above and then refer to Engineering 377-114 to determine drive speed limits with and without cooling or make selection by the
Power and Torque Rating Table method.
H Values are for V-belt drives and load applied one shaft diameter from seal cage or fan if so equipped. For minimum sheave diameters for other axial locations refer to load
location factor table on Page 23. Multiply values by 0,66 when using timing belt or chain drives.
l Shaft driven fan required.
n Electric Fan required.
12 (M371-110)

The Falk Corporation, 1998, 2001.

Quick Selection Tables


1,50 Service Factor Q

THIS PAGE INTENTIONALLY LEFT BLANK

Tabular Selection Data will be supplied at a later date.

The Falk Corporation 1998, 2001.

(M371-110) 13

Quick Selection Tables


2,00 Service Factor Q

THIS PAGE INTENTIONALLY LEFT BLANK

Tabular Selection Data will be supplied at a later date.

14 (M371-110)

The Falk Corporation, 1998, 2001.

How to Select/Rating Table Method by Power or Torque


Selection Information

Power Selection Example

The Quick Selection Method may be used in place of the Power


and Torque Rating Table Method if the application meets the
following guidelines:
n Electric motor, 1500 rpm
n Required service factor is 1,00, 1,25, 1,50 or 2,00
n Maximum ambient temperature is 25C (77F)
n Sea level (0 to 750 m)

A uniformly loaded belt conveyor requiring 11 kW at the


headshaft operates 16 hours per day at 30 rpm. The headshaft
diameter is 70mm. Assume an 1500 rpm electric motor is the
prime mover.
1. From Service Factor table, Table 2, Page 9, the minimum
required service factor is 1,25 for an electric motor driven,
uniformly loaded belt conveyor operating over 10 hours per day.
2. Equivalent power = 1,25 x 11kW = 13,8 kW.
3. Input speed = 1500 rpm. Output speed = 30 rpm. Drive size =
M4307. Nominal ratio = 25:1. The minimum high speed shaft
sheave pitch diameter is 180 mm for a M4307 drive with or
without a shaft driven fan. Drive type is a JR shaft mounted
drive.
4. Check the thermal rating per instructions given on Page 19.
5. Refer to Pages 34 and 35 to check drive dimension data. A
hollow shaft Bushing No. BU4307J-70 mm, Part No. 0775779
is required to fit the drive to the 70 mm diameter headshaft.
Select motor mount based on motor frame size.
6. From Table 8, Page 46, the nominal sheave ratio is 2,00 with a
1500 rpm motor for a 25:1 ratio drive at 30 rpm output. Select
the V-belt drive to suit the motor mount center distance range
(short, medium or long). Be sure to allow for belt take up.
Also, verify that the driven high speed shaft sheave pitch
diameter is larger than 180 mm.
7. Accessories required - Motor Mount, V-belt guard.
8. Place the order for the shaft mounted drive per instructions on
Page 8.

NOTE: If you have an application involving any of the following


conditions, refer to Page 6.
n
n
n
n
n
n
n
n
n

Excessive overloads
Reversing service
Brake equipped applications
Oversized prime movers
Multi-speed or variable speed applications
Excessive solar energy
Product modifications
Non-standard mounting positions
Backstops

How to Select by Power


1. Determine service factor from Table 2, Page 9, for electric
motor driven applications operating 3 to 10 or over 10 hours
per day. For occasional and intermittent service or engine
driven applications, refer to Table 1, Page 9, and instructions.
2. Calculate equivalent power by multiplying the actual power to
be transmitted by the service factor.
3. Determine drive size and nominal ratio. Opposite required
output shaft rpm, trace right to a power rating equal to or in
excess of the equivalent power calculated in Step 2. Read the
drive size at the top of the power column. Read the drive
nominal ratio to the left of the required output shaft rpm
column. Note the minimum high speed shaft sheave pitch
diameter(s). If the required output shaft rpm falls between two
tabulated output shaft speeds, interpolate the power ratings to
determine drive rating at the required output shaft rpm. If the
required output shaft rpm is less than 5 rpm or greater than
300 rpm, refer the application to the Falk.
4. Check Thermal Power Ratings - See Page 19 for instructions.
Order the auxiliary cooling, if required, as an accessory.
5. Check dimensions. Refer to drive size dimension pages and
check TA taper bushing bore, mounting position, clearances,
and motor mount & motor frame size details.
6. Determine sheave ratio. Nominal sheave ratios are given in
Table 8, Page 46.
NOTE: The pitch diameter of the high speed shaft sheave must
be equal to or larger than the minimum high speed sheave
pitch diameter noted in Step 3.
7. Determine the accessories required for your application: i.e.
backstop, electric fan, motor mount, shaft cooling fan, v-belt
guard, etc.
8. Place the order. See Page 8 for How to Order.

How to Select By Torque


Simply follow the steps outlined in the How to Select by Power
method, substituting torque values for power.
To check thermal capacity, convert the actual required torque to
power in kW and check against the thermal rating. To convert,
use the torque (Nm) and speed (rpm) at low speed shaft of the
drive in the following formula:
torque x output speed
P (kW) =
9 550

Torque Selection Example


Application: Apron conveyor, heavy duty, requires 5 000 Nm at
the headshaft
Driver: Electric motor, 1 000 rpm
Duty Cycle: 24 hours per day
Headshaft Diameter: 110 mm
Output: 70 rpm
Maximum Ambient Temperature: 40C (104F)
Altitude: 1 500 m
1. From Service Factor table, Table 2, Page 9, the minimum
required service factor is 2,00 for an electric motor driven,
heavy duty apron conveyor operating over 10 hours per day.
2. Equivalent power = 2,00 x 5 000 Nm = 10 000 Nm.
3. Input speed = 1 000 rpm. Output speed = 70 rpm. Drive
size = M4407. Nominal ratio = 14:1. The minimum high
speed shaft sheave pitch diameter is 180 mm for a M4407
drive without a shaft driven fan and 251 mm with a shaft driven
fan. Drive type is a JR shaft mounted drive.
Continued on next page.

The Falk Corporation 1998, 2001.

(M371-110) 15

5 000 x 70
= 36,6 kW. The Application Adjusted
9 550
Basic Thermal Rating, PTA, for a M4407, 14:1 ratio drive
without auxiliary cooling = PT x B1 x B2 x B3 x B4 x B5 = 38,6 x
0,81 x 0,90 x 1 x 1 x1 = 28,1 kW. The Application Adjusted
Basic Thermal Rating, PTA, for a M4407, 14:1 ratio drive with a
shaft driven fan = PT x B1 x B2 x B3 x B4 x B5 = 61,5 x 0,81 x
0,90 x 1 x 1 x1 = 44,8 kW. A shaft driven fan is required.
5. Refer to Pages 38 and 39 to check drive dimension data. A
hollow shaft Bushing No. BU4407J-110 mm, Part No.
0775941 is required to fit the drive to the 110 mm diameter
headshaft. Select motor mount based on motor frame size.

6. From Table 8, on Page 46, the nominal sheave ratio is 1,02


with a 1000 rpm motor for a 14:1 ratio drive at 70 rpm
output. Select the V-belt drive to suit the motor mount center
distance range (short, medium or long). Be sure to allow for
belt take up. Also, verify that the driven high speed shaft
sheave pitch diameter is larger than 251 mm.
7. Accessories required - Motor Mount, Shaft Fan Kit, V-belt guard.
8. Place the order for the shaft mounted drive per instructions on
Page 8.

4. P (kW) =

Power & Torque Ratings H


DRIVE SIZE
Nominal
Ratio

Output
Shaft
rpm

M4107

M4115

M4203

Power
(kW)

Output
Torque l
(Nm)

25:1

5
7
10
15
20
25
30
35
40
50
60

0,232
0,326
0,464
0,696
0,925
1,16
1,39
1,62
1,85
2,31
2,77

443
443
443
443
441
441
441
441
441
441
441

40
40
40
40
40
40
43
47
51
59
73

0,477
0,670
0,962
1,44
1,92
2,39
2,87
3,36
3,83
4,61
5,28

914
915
917
916
916
914
914
915
915
880
840

48
49
49
49
58
67
77
87
119
150
149

0,688
0,962
1,37
2,05
2,74
3,42
4,11
4,78
5,47
6,82
8,20

1 310
1 312
1 307
1 306
1 306
1 307
1 307
1 304
1 305
1 302
1 305

100
100
100
100
100
100
100
100
100
100
100

1,27
1,77
2,53
3,77
5,02
6,26
7,46
8,72
9,92
12,3
14,5

2 420
2 409
2 412
2 401
2 395
2 388
2 372
2 379
2 366
2 348
2 301

130
130
130
130
130
130
130
130
130
130
130

14:1

61
70
80
90
100
110

2,82
3,21
3,54
3,87
4,19
4,50

441
437
423
410
400
391

115
149
149
149
150
151

5,20
5,77
6,38
6,97
7,55
8,11

815
787
762
739
721
703

150
149
151
150
151
150

8,28
9,54
10,9
12,2
13,6
14,9

1 295
1 302
1 300
1 297
1 296
1 294

100
100
105
116
129
144

15,0
16,6
18,2
19,8
21,3
22,7

2 344
2 267
2 170
2 096
2 036
1 973

196
202
200
200
202
200

9:1

111
120
130
140
150
160
170

3,98
4,22
4,48
4,74
4,99
5,24
5,48

342
336
329
323
317
313
308

150
150
148
150
149
151
149

7,45
7,92
8,41
8,89
9,37
9,83
10,3

640
630
618
606
596
586
577

149
150
150
150
151
150
150

13,4
14,2
15,0
15,8
16,6
17,3
18,1

1 153
1 126
1 100
1 076
1 054
1 034
1 015

300
299
299
301
300
300
300

21,9
23,1
24,4
25,7
27,0
28,3
29,5

1 881
1 838
1 794
1 754
1 718
1 685
1 656

380
380
379
379
379
379
380

5:1

111
130
150
171
180
210
240
260
280
300

...
...
...
2,77
2,89
3,24
3,58
3,80
4,02
4,23

...
...
...
155
153
147
142
140
137
135

...
...
...
150
151
150
150
151
150
150

...
...
...
5,64
5,87
6,58
7,28
7,74
8,17
8,61

...
...
...
315
311
299
289
284
279
274

...
...
...
150
150
150
150
151
150
151

...
...
...
10,4
10,9
12,7
14,5
15,6
16,7
17,5

...
...
...
578
577
576
575
572
569
557

...
...
...
139
146
179
224
256
300
299

...
...
...
18,8
19,5
21,7
23,9
25,2
26,6
27,9

...
...
...
1 051
1 035
988
950
927
906
888

...
...
...
380
379
379
380
380
379
379

Power
(kW)

Output
Torque l
(Nm)

Minimum
High Speed
Shaft Sheave
Pitch Dia. n
(mm)

Power
(kW)

M4207

Minimum
High Speed
Shaft Sheave
Pitch Dia. n
(mm)

Output
Torque l
(Nm)

Minimum
High Speed
Shaft Sheave
Pitch Dia. n
(mm)

Power
(kW)

Minimum
High Speed
Output
Torque l Shaft Sheave
Pitch Dia. n
(Nm)
(mm)

H Check drive dimension pages for backstop availability.

Maximum output speed per nominal ratio based on 1500 input rpm.

When selecting drives by the power method, check required power in kilowatts (without service factor) against the application adjusted thermal capacity.
l When selecting drives by the torque method, convert the required torque (without service factor) to kilowatts and check against the application adjusted thermal capacity.
n Values are for V-belt drives and load applied one shaft diameter from seal cage or shaft fan if so equipped. For minimum sheave diameters for other axial locations, refer to load

location factor table. Multiply values by 0,66 when using timing belt or chain drives.

Continued on next page.

16 (M371-110)

The Falk Corporation, 1998, 2001.

Power & Torque Ratings H


DRIVE SIZE
M4215

M4307

M4315

M4407

Minimum High
Minimum High
Minimum High
Minimum High
Speed Shaft Sheave
Speed Shaft Sheave
Speed Shaft Sheave
Speed Shaft Sheave
n
n
Output Pitch Dia. n (mm)
Output
Output
Output
Pitch Dia. (mm) Power
Pitch Dia. (mm) Power
Pitch Dia. n (mm)
Power
Torque l
Torque l
Torque l
Torque l
(kW)
(kW)
(kW)
With
w/o
With
w/o
With
w/o
With
w/o
(Nm)
(Nm)
(Nm)
(Nm)
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Shaft
Fan
Fan
Fan
Fan
Fan
Fan
Fan
Fan

Nominal
Ratio

Output
Shaft
rpm

25:1

5
7
10
15
20
25
30
35
40
50
60

1,89
2,65
3,77
5,65
7,53
9,40
11,3
13,1
15,0
18,7
22,4

3 608
3 602
3 601
3 598
3 594
3 585
3 584
3 579
3 576
3 574
3 570

150
150
150
150
50
150
150
150
150
150
150

150
150
150
150
150
150
150
150
150
150
150

3,05
4,29
6,12
9,17
12,2
15,2
18,3
21,3
24,3
30,3
36,2

5 836
5 840
5 834
5 835
5 803
5 812
5 811
5 796
5 803
5 779
5 767

180
180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180
180

4,77
6,69
9,54
14,3
19,0
23,7
28,5
33,2
37,9
47,3
56,6

9 118
9 111
9 096
9 108
9 078
9 060
9 060
9 050
9 043
9 025
9 007

180
180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180
180

6,47
9,02
12,9
19,4
25,8
32,2
38,6
45,0
51,4
64,0
76,8

12 362
12 324
12 334
12 325
12 309
12 300
12 270
12 269
12 256
12 215
12 223

180
180
180
180
180
180
180
180
180
180
180

180
180
180
180
180
180
180
180
180
180
180

14:1

61
70
80
90
100
110

22,7
26,1
29,8
33,5
37,1
40,7

3 561
3 558
3 549
3 550
3 537
3 532

150
150
150
150
163
180

150
160
177
197
215
236

36,8
42,2
48,2
54,1
59,9
65,8

5 764
5 757
5 746
5 733
5 716
5 709

180
180
180
180
185
196

182
195
210
224
237
252

51,4
56,6
62,1
67,5
72,6
77,6

8 044
7 715
7 410
7 157
6 933
6 736

332
332
332
332
332
332

400
400
399
400
400
399

77,6
89,5
101
114
127
139

12 137
12 203
12 100
12 099
12 098
12 032

180
180
180
180
196
211

223
251
274
304
336
363

9:1

111
120
130
140
150
160
170

41,1
44,4
47,9
51,5
55,1
57,8
60,3

3 532
3 528
3 520
3 512
3 506
3 448
3 386

212
228
246
265
286
290
290

281
301
323
347
374
379
379

46,9
49,5
52,3
55,1
57,9
60,5
63,1

4 028
3 935
3 843
3 758
3 681
3 610
3 546

359
358
359
359
359
358
359

460
460
460
460
460
460
460

64,9
68,5
72,4
76,4
80,1
83,8
97,4

5 577
5 450
5 317
5 208
5 096
5 000
4 908

328
328
327
328
328
328
327

399
400
399
400
399
400
399

...
...
...
...
...
...
...

...
...
...
...
...
...
...

...
...
...
...
...
...
...

...
...
...
...
...
...
...

5:1

111
130
150
171
180
210
240
260
280
300

...
...
...
30,0
31,1
34,6
38,0
40,2
42,3
44,4

...
...
...
1 673
1 648
1 574
1 511
1 476
1 443
1 414

...
...
...
309
309
309
309
309
309
309

...
...
...
379
379
380
379
379
379
379

...
...
...
49,8
51,6
57,5
63,1
66,7
70,3
73,7

...
...
...
2 777
2 736
2 612
2 508
2 449
2 396
2 347

...
...
...
378
378
379
378
378
378
378

...
...
...
460
460
460
460
460
460
460

...
...
...
67,8
70,2
78,3
85,9
90,9
95,7
100

...
...
...
3 784
3 726
3 557
3 417
3 336
3 263
3 197

...
...
...
345
344
344
344
344
344
345

...
...
...
400
400
400
400
400
400
400

95,9
107
118
130
135
150
165
174
183
192

8 248
7 861
7 532
7 246
7 132
6 809
6 543
6 386
6 246
6 120

417
416
416
416
416
416
416
416
417
416

531
530
531
530
530
530
530
530
530
530

Power
(kW)

Refer to footnotes on Page 16.

The Falk Corporation 1998, 2001.

(M371-110) 17

Power & Torque Ratings H


DRIVE SIZE
M4415
Nominal
Ratio

Output
Shaft
rpm

Power
(kW)

Output
Torque l
(Nm)

25:1

5
7
10
15
20
25
30
35
40
50
60

9,32
13,0
18,6
27,9
37,1
46,3
55,4
64,7
73,7
91,7
110

14:1

61
70
80
90
100
110

5:1

111
130
150
171
180
210
240
260
280
300

M4507

Minimum High Speed


Shaft Sheave
Pitch Dia n (mm)

Power
(kW)

Output
Torque l
(Nm)

M4608

Minimum High Speed


Shaft Sheave
Pitch Dia n (mm)

Power
(kW)

Output
Torque l
(Nm)

w/o
Shaft
Fan

With
Shaft
Fan

176
159
196
095
902
737
336
253
874
932
920

240
240
240
240
240
240
265
324
381
441
441

281
279
280
280
278
315
374
457
539
610
610

35
34
33
31
30
30

851
388
042
900
907
030

432
432
432
432
431
432

610
610
610
610
610
610

13
13
13
13
13
12
12
12
11
11

210
196
192
195
208
951
445
150
882
638

332
365
400
438
455
485
485
485
485
485

418
459
504
551
572
610
610
610
610
610

w/o
Shaft
Fan

With
Shaft
Fan

865
868
892
836
785
716
750
664
572
465
176

200
200
200
200
200
200
200
200
200
200
202

204
205
205
204
204
203
204
205
228
280
329

21,6
30,1
43,1
64,6
85,8
107
127
148
167
199
226

41
41
41
41
40
40
40
40
39
37
35

25
24
23
22
21
21

204
204
216
388
708
102

254
255
254
253
254
254

434
417
400
386
374
364

229
252
277
301
324
346

10
10
10
10
10
10
10
10
10
10

967
946
871
778
758
643
527
461
397
318

238
258
275
292
300
322
341
354
367
377

514
514
510
506
505
499
494
491
488
484

154
180
207
236
249
285
313
331
349
366

w/o
Shaft
Fan

With
Shaft
Fan

17 734
17 733
17 731
17732
17 695
17 674
17 636
17 629
17 606
17 517
17 553

200
200
200
200
200
200
200
200
200
200
200

200
200
200
200
200
200
200
200
200
200
200

14,5
20,4
29,2
43,7
58,2
72,6
87,2
101
116
144
171

27
27
27
27
27
27
27
27
27
27
27

112
128
146
164
180
196

17
17
17
17
17
17

503
498
447
393
221
015

200
200
200
206
218
228

314
313
312
312
309
305

161
177
195
211
227
243

119
133
147
161
167
186
204
216
227
239

10 226
9 757
9 343
8 989
8 849
8 451
8 121
7 926
7 751
7 593

425
425
425
425
425
425
425
425
425
425

530
530
530
530
530
530
530
530
530
530

128
149
171
193
203
234
265
285
305
324

Minimum High Speed


Shaft Sheave
Pitch Dia n (mm)

Refer to footnotes on Page 16.

18 (M371-110)

The Falk Corporation, 1998, 2001.

Thermal Ratings
Thermal Rating
Thermal power is the actual power in kW (without service factor)
that a drive will transmit continually for three hours or more
without overheating. Checking the thermal power is extremely
important, for if the drive creates heat faster than it can be
dissipated, severe damage may occur.
Thermal ratings need not be considered when the continuous
operating period does not exceed three hours and the shutdown
time equals or exceeds the running time. However, when the
running time exceeds the shutdown time, selection must be made
on a basis of adequate thermal rating.
Adequate thermal rating is provided when the application adjusted
thermal rating, adjusted basic thermal rating, is greater than brake
power, the actual power rating required without service factor. If
the brake power exceeds the application adjusted thermal rating
for drives without auxiliary cooling, additional cooling, shaft fan
(M4215-M4608J) or electric fan (M4307-M4608J), may be
added. For cooling beyond the range of electric fan, refer to Falk
for the selection of external pump and cooler assemblies.

Basic Thermal Rating


The basic thermal rating is the thermal rating calculated for the
drive operating under the following criteria: maximum ambient
temperature is 25C (77F), maximum sump oil temperature is
93C (200F), continuous operation, altitude is less than 750 m,
and sustained ambient air velocity is at least 0,5 m/s to 1,4 m/s.
Basic thermal ratings for horizontal applications of the Quadrive
are given in kilowatts. The maximum output speed for a given
nominal ratio is based on 1 500 input rpm. Multiply the basic
thermal ratings given by 0,8 to determine the basic thermal rating
for vertical applications.
Thermal ratings for applications that are outside the criteria used
to calculate the basic thermal rating must be adjusted with the
environmental factors given in Tables 3-6 to determine the
application adjusted thermal rating.

Application Adjusted Thermal Rating


The application adjusted thermal rating must be greater than
brake power (without service factor). Determine the application
adjusted thermal rating by multiplying the basic thermal rating by
the appropriate environmental factors.
The duty cycle factor, Table 6, considers an increase in the basic
thermal rating for gear drives that operate less than 100% of any
one hour time period. If a drive operates for more than three
hours and operates continuously for any given hour of the day,
then the duty cycle must be considered 100%.

Thermal Rating Example


A uniformly loaded belt conveyor requiring 95 kW operates 12
hours per day at 50 rpm. The belt conveyor is driven by a
110kW, 1 500 rpm, 280M frame electric motor connected with
sheaves and v-belts to a Falk M4507JR25C drive. Assume the
drive is mounted horizontally.
From the Service Factor Table, the minimum service factor is 1,25.
The mechanical power rating for the drive given at 50 rpm is 144
kW. The actual service factor is 144 95 = 1,52. The drive
selected has sufficient mechanical capacity.
The belt conveyor is located such that the following applies:
Maximum ambient temperature is 15C (59F)
Altitude is 1 500 m
Sustained ambient air velocity is 2 m/s
Determine if the drive selected has sufficient thermal capacity for
this application.
Since the operating environment does not coincide with the criteria
used to calculate the basic thermal ratings, the application
adjusted thermal rating, PTA , must be calculated according to the
equation: PTA = PT x B1 x B2 x B3 x B4 x B5.
Calculate PTA for the drive without auxiliary cooling. PT = 46,0,
B1= 1,12 (Table 3), B2 = 0,90 (Table 4), B3 = 1,4 (Table 5), B4
= 1, B5 = 1 (Table 6); PTA = 46,0 x 1,12 x 0,90 x 1,4 x 1 x 1;
PTA = 64,92 kW. This drive will require auxiliary cooling because
64,92 kW is less than brake power (95 kW). Calculate PTA for the
drive with the shaft fan next.
Calculate PTA for the drive with a shaft fan. PT = 93,2, B1= 1,12
(Table 3), B2 = 0,90 (Table 4), B3 = 1 (factor not applicable with
a shaft fan), B4 = 1, B5 = 1 (Table 6); PTA = 93,2 x 1,12 x 0,90
x 1 x 1 x 1; PTA = 93,95 kW. The shaft fan does not provide
sufficient thermal capacity. Try an electric fan next.
Calculate PTA for the drive with an electric fan. PT = 149, B1=
1,12 (Table 3), B2 = 0,90 (Table 4), B3 = 1 (factor not
applicable with an electric fan), B4 = 1, B5 = 1 (Table 6); PTA =
149 x 1,12 x 0,90 x 1 x 1 x 1; PTA = 150 kW. The electric fan
provides sufficient thermal capacity since the application adjusted
thermal rating, 150 kW, is greater than brake power, 95 kW.

PTA = PT x B1 x B2 x B3 x B4 x B5 where:
PTA = Application Adjusted Thermal Rating
PT = Basic Thermal Rating (for horizontal applications)
Basic Thermal Rating x 0,8 (for vertical applications)
B1 = Ambient Temperature Factor, Table 3
B2 = Altitude Factor, Table 4
B3 = Ambient Air Velocity Factor, Table 5
B4 = Inlet Water Temperature Factor (Not Applicable) = 1
B5 = Duty Cycle Factor, Table 6

The Falk Corporation 1998, 2001.

(M371-110) 19

Table 3 Ambient Temperature Factor B1


(For all cooling methods.)

Ambient
Temperature H

Factor with or without


Shaft or Electric Fan

10C
15C
20C
25C
30C
35C
40C
45C
50C

1,17
1,12
1,06
1,00
0,94
0,88
0,81
0,74
0,66

H Factors for other ambient temperatures can be interpolated.

Table 4 Altitude Factor B2

Table 5 Ambient Air Velocity Factor B3


(For no auxiliary cooling only.)

Sustained Ambient
Air Velocity m/s

Installed
Environment

Factor Without
Shaft or Electric Fan
or Cooling Tubes

0,5

Small Confined Space

0,75

> 0,5
1,4

Large Indoor Room

1,00

> 1,4
< 3,7

Large Indoor Room

1,40

3,7

Outdoors

1,90

The sustained ambient air velocity must be a continuous flow of air directly onto the
gear drive. If the air flow cannot be counted on to be continuous, an ambient air
velocity factor of 1,00 must be used.

Table 6 Duty Cycle Factor B5

(For air cooling only.)

Altitude meters
Sea Level = 0

Factor With or Without


Auxiliary Cooling

0 to 750
750
1 500
2 250
3 000
3 750
4 500
5 250

1,00
0,95
0,90
0,85
0,81
0,76
0,72
0,68

20 (M371-110)

(For all cooling methods.)

% Operating Time Per Hour

Factor With or Without Auxiliary Cooling

100%
80%
60%
40%
20%

1,00
1,05
1,15
1,35
1,80

The duty cycle factor must be based on the percentage of each hour that the drive

is operating. For example: a gear drive operating for 48 minutes and resting for 12
minutes every hour of the day has an 80% duty cycle, but a drive operating for 4
hours and resting for 4 hours has a 100% duty cycle. For gear drives having a
continuous operating time in excess of one hour, B5 =1,00 must be used. Where
% run time per hour falls between values shown above, use next higher % run time.

The Falk Corporation, 1998, 2001.

Basic Thermal Ratings H kW

DRIVE SIZE

M4107

M4115

M4203

M4207

M4215

M4307

M4315

Auxiliary
Cooling

Auxiliary
Cooling

Auxiliary
Cooling

Auxiliary Cooling

Auxiliary Cooling

Auxiliary Cooling

Nominal
Ratio

Output
Shaft
rpm

Auxiliary
Cooling
None

None

None

None

None

Shaft Fan

None

Shaft Fan

Electric Fan

None

Shaft Fan

Electric Fan

25:1

5
7
10
15
20
25
30
35
40
50
60

1,16
1,60
2,31
3,47
4,62
5,78
6,94
8,09
9,25
7,16
5,52

2,39
3,36
4,77
7,20
9,58
12,0
14,4
16,7
18,0
13,0
9,84

6,34
7,02
7,81
8,75
9,47
10,0
10,5
10,8
11,1
11,6
11,8

9,18
10,2
11,3
12,7
13,8
14,6
15,2
15,7
16,2
16,8
17,1

13,5
14,9
16,5
18,5
19,8
20,9
21,7
22,2
22,6
23,0
23,0

14,0
15,6
17,5
20,0
22,0
23,6
25,0
26,2
27,2
28,8
30,1

20,4
22,5
24,9
27,7
29,6
30,9
31,9
32,5
32,8
32,7
31,9

21,3
23,8
26,7
30,4
33,3
35,7
37,7
39,4
40,8
43,0
44,4

38,7
42,9
47,7
53,4
57,7
61,1
63,8
65,9
67,7
70,2
71,7

21,2
23,4
25,8
28,7
30,6
32,0
32,9
33,5
33,8
33,6
32,6

22,1
24,6
27,6
31,5
34,4
36,9
38,8
40,5
41,9
44,0
45,3

40,0
44,3
49,2
55,1
59,5
62,9
65,6
67,8
69,6
72,0
73,4

14:1

61
70
80
90
100
110

12,3
9,69
7,53
6,56
5,59
4,77

21,0
17,2
13,9
11,3
9,69
8,50

13,4
13,7
14,0
14,1
14,2
14,3

20,9
21,3
21,5
21,6
21,6
21,4

28,2
28,4
28,3
28,0
27,4
26,6

33,2
34,2
35,1
35,7
36,1
36,3

38,4
38,0
37,2
35,8
34,0
31,8

47,1
48,1
48,9
49,1
49,0
48,6

81,2
82,8
83,9
84,5
84,6
84,1

41,5
41,1
40,1
38,7
36,7
34,4

50,6
51,6
52,3
52,6
52,4
51,9

87,3
88,9
90,1
90,6
93,2
93,2

9:1

111
120
130
140
150
160
170

8,95
7,83
6,86
6,11
5,52
4,96
4,59

15,6
13,6
11,9
10,6
9,62
8,72
8,05

15,0
15,1
15,1
15,2
15,1
15,1
14,9

23,4
23,4
23,3
23,1
22,8
22,4
21,9

31,1
30,6
29,9
29,0
28,0
26,8
25,4

38,6
38,8
38,8
38,7
38,4
38,1
37,5

39,8
38,2
36,2
33,9
31,3
28,3
25,0

52,5
52,2
51,6
50,6
49,4
47,9
46,2

94,9
94,9
94,6
93,9
92,9
91,6
90,0

41,1
39,5
37,4
35,1
32,3
29,3
25,9

54,0
53,6
52,9
51,9
50,6
49,1
47,2

97,5
97,4
97,1
96,3
95,2
93,9
93,2

5:1

171
180
210
240
260
280
300

15,4
14,7
13,3
12,3
11,2
10,4
9,92

21,4
20,5
18,1
16,3
15,2
14,5
13,7

26,9
27,2
27,8
28,3
28,5
28,6
28,6

42,2
42,5
43,5
44,1
44,3
44,4
44,4

55,8
56,0
56,5
56,4
56,1
55,5
54,8

65,7
66,6
69,0
70,8
71,8
72,6
73,2

81,9
81,9
81,2
79,5
77,7
75,6
73,2

100
101
103
105
106
106
106

171
173
177
179
180
181
181

84,2
84,2
83,2
81,2
79,3
77,0
74,2

102
103
106
107
108
108
107

176
177
181
183
184
184
184

H For vertical applications, multiply basic thermal ratings by 0,8. Basic thermal ratings listed are for an ambient temperature of 25C (77F) from sea level to 750 m (2500 ft.).

Application adjusted thermal ratings must be calculated using the environmental factors before comparing to the required load. For cooling beyond the range of electric fan,
refer to Falk for the selection of external pump and cooler assemblies.

The Falk Corporation 1998, 2001.

(M371-110) 21

Basic Thermal Ratings H kW


Nominal
Ratio

DRIVE SIZE

Output
Shaft
rpm

M4407

M4415

Auxiliary Cooling

M4507

Auxiliary Cooling

M4608

Auxiliary Cooling

Auxiliary Cooling

None

Shaft Fan

Electric Fan

None

Shaft Fan

Electric Fan

None

Shaft Fan

Electric Fan

None

Shaft Fan

Electric Fan

25:1

5
7
10
15
20
25
30
35
40
50
60

24,6
27,0
29,6
32,6
34,5
35,6
36,2
36,3
36,0
34,4
31,4

26,5
29,8
33,8
39,0
43,2
46,7
49,6
52,1
54,3
57,7
60,0

49,8
54,9
60,8
68,0
73,1
76,9
79,9
82,1
83,8
85,8
86,2

29,6
32,5
35,7
39,1
41,1
42,1
42,4
42,0
41,1
37,6
32,2

32,0
36,0
40,8
47,0
51,8
55,8
59,0
61,7
63,8
66,8
68,2

63,7
70,3
77,8
86,9
93,4
98,2
102
104
106
108
108

41,9
46,0
50,3
54,7
57,0
57,8
57,4
55,9
53,5
46,0
35,3

45,5
51,2
58,0
66,7
73,4
78,6
82,8
86,0
93,2
93,2
93,2

90,8
100
111
124
133
139
143
146
148
149
146

58,8
64,2
69,8
75,2
77,2
76,8
74,4
70,2
64,5
48,2
25,2

64,6
72,5
82,1
94,3
103
110
115
119
121
122
118

128
141
155
172
184
191
196
199
199
195
186

14:1

61
70
80
90
100
110

40,5
38,6
37,3
32,2
27,8
22,7

60,1
61,5
62,4
62,6
62,3
61,3

98,5
99,4
100
98,8
97,2
95,0

49,2
45,0
38,9
31,5
22,4
11,5

75,4
75,6
74,7
74,6
69,8
65,8

138
138
137
135
131
126

57,7
47,9
34,2
17,2
0,0
0,0

100
98,1
93,6
87,2
78,7
68,1

188
185
180
172
162
150

53,1
34,0
5,84
0,00
0,00
0,00

115
108
97,5
83,2
65,2
42,8

220
213
200
184
164
140

5:1

111
130
150
171
180
210
240
260
280
300

96,6
96,8
95,8
93,7
92,4
86,9
79,6
73,6
66,8
59,2

125
130
135
139
140
143
145
145
145
144

214
220
225
228
229
230
230
228
226
222

106
105
103
98,6
96,5
87,7
76,2
67,0
56,5
44,8

138
143
147
150
151
153
152
150
148
145

254
260
265
269
269
270
268
265
261
256

144
141
135
126
122
104
81,0
62,9
42,3
17,9

195
201
206
208
209
208
203
198
191
183

358
366
371
373
373
370
362
355
345
334

184
175
161
143
134
97,3
50,5
10,4
0,0
0,0

261
268
270
270
269
260
245
232
216
197

478
485
488
486
484
470
450
432
411
387

H See footnote on Page 21.

22 (M371-110)

The Falk Corporation, 1998, 2001.

Engineering Data
Minimum High Speed Shaft Sheave Diameters

Driven Shaft Tolerances

Minimum high speed shaft sheave pitch diameters listed in the


Power & Torque Ratings and the Quick Selection Tables are for
V-belt drives with the load applied one shaft diameter from the
seal cage or from the fan guard, if equipped with a shaft cooling
fan. For minimum sheave diameters for loads applied at a greater
distance, multiply the published minimum sheave diameter by the
load location factor from Table 7 for the distance required.
When using chains or timing belts, multiply minimum sheave
diameters by 0,66.

Driven shaft diameters shall be within h10 tolerances for turned


and polished round bars. Driven shaft keys and keyways shall be
in accordance with ISO/R773 and DIN 6885 sheet 1 with a N9
tolerance zone for the driven shaft keyway width.

Table 7 High Speed Shaft Load Location Factors


Distance
DRIVE SIZE
D
H
M4107
M4115
M4203
M4207
M4215
M4307 M4315 M4407 M4415 M4507 M4608
mm
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140
145
150
155
160
165
170
175
180
185
190
195
200
205
210
215
220

0,92
0,96
0,99
1,05
1,14
1,23
1,31
1,40
1,49
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,93
0,96
0,98
1,03
1,11
1,18
1,26
1,34
1,41
1,49
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,93
0,96
0,99
1,04
1,10
1,17
1,23
1,29
1,36
1,42
1,48
1,55
1,61
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,93
0,96
0,98
1,02
1,07
1,13
1,18
1,23
1,28
1,34
1,39
1,44
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,94
0,96
0,98
1,00
1,05
1,10
1,15
1,20
1,25
1,30
1,35
1,40
1,45
1,49
1,54
1,59
1,64
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,94
0,96
0,98
1,00
1,04
1,09
1,13
1,17
1,22
1,26
1,30
1,35
1,39
1,43
1,47
1,52
1,56
1,60
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,93
0,95
0,96
0,98
1,00
1,04
1,07
1,11
1,15
1,18
1,22
1,26
1,29
1,33
1,36
1,40
1,44
1,47
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...
...

0,93
0,95
0,96
0,98
1,00
1,04
1,09
1,13
1,17
1,22
1,26
1,30
1,35
1,39
1,43
1,48
1,52
1,56
1,61
1,65
1,69
1,74
1,78
1,82
1,87
...
...
...
...
...
...
...
...
...
...
...
...

0,94
0,96
0,97
0,99
1,00
1,04
1,08
1,11
1,15
1,19
1,23
1,27
1,31
1,35
1,38
1,42
1,46
1,50
1,54
1,58
1,61
1,65
1,69
1,73
1,77
1,81
1,84
...
...
...
...
...
...
...
...
...
...

0,94
0,96
0,97
0,99
1,00
1,04
1,07
1,11
1,14
1,18
1,21
1,25
1,28
1,32
1,36
1,39
1,43
1,46
1,50
1,53
1,57
1,60
1,64
1,68
1,71
1,75
1,78
1,82
...
...
...
...
...
...
...
...

0,94
0,95
0,96
0,97
0,99
1,00
1,03
1,07
1,10
1,13
1,17
1,20
1,23
1,27
1,30
1,33
1,36
1,40
1,43
1,46
1,50
1,53
1,56
1,60
1,63
1,66
1,70
1,73
1,76
1,80
1,83
1,86
1,90
1,93
1,96

H Distance D is in millimeters from the input face of the high speed seal cage. Interpolate for

Lf factors at intermediate distances. For example, Lf is 1,28 for Size M4407 when distance is
92,5 millimeters. Consult Falk for distances greater than those shown.

The Falk Corporation 1998, 2001.

(M371-110) 23

Size M4107/Dimensions Millimeters


Shaft Mounted (JR) Drive H

264
213

VENT &
FILLER PLUG

47

233
116

29,5

127 MIN
183 MAX

32
SET
SCREW

104

73,7

51

150

OIL
LEVEL

REMOVABLE
SHAFT COVER
40

84

INPUT
5 SHAFT KEY

263

184

22 k6

50
2

30 MAX

21
1046 STD
MIN
533
686 MIN
MA
X

ALTERNATE
POSITION

INPUT END COVER &


BACKSTOP LOCATION
37 RADIUS

DRAIN

30 MAX

122

25
63,5

32

90

2 HOLES 10,3 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 9 300 N

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives exceeding
the maximum specified below. Also for drives with combined incline
down and rotation.

INCLINE

ROTATION

30 UP
24,5
TAPPED HOLE
M8 x 1,2 - 19 DEEP

5 DOWN

5
MAX.

10
MAX.

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

BASIC
DRIVE
SIZE

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4107J05C
M4107J09C
M4107J14C
M4107J25C

0787287
0787288
0787289
0787290

5,077
9,462
14,43
25,81

300
170
110
60

11
14
14
14

Q MIN = Minimum required projection of driven

shaft.
MAX = Maximum projection of driven shaft which
allows for use of thrust plate.
JR = Basic Drive + Bushing + Torque Arm

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing


SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

64

SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

48

127

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4107J-25 mm
BU4107J-30 mm
BU4107J-32 mm
BU4107J-35 mm

0775900
0775901
0775902
0775768

2
2
1
1

8 x 4 x 70
8 x 4 x 56
10 x 5 x 74
10 x 5 x 74

1,0
0,8
0,7
0,6

Consists of bushing, drive key, nut, retaining ring and


DRIVEN
SHAFT

RETAINING
RING

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

setscrew.

l Check strength of driven shaft and unfurnished key. Keyway

width and depth per ISO/R773.

Accessories
Torque Arm
TA4107J
PN 0785261
Wt. 2 kg

Backstop
BS4107J05/09/14
PN 0738495
BS4107J25
PN 0738496
Wt. 0,5 kg

Vertical Breather
VB4107J-HSS Up
PN 0738540
VB4107J-HSS Down
PN 0738553
Wt. 3 kg

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
COMBINATION
DIPSTICK & VENT
488

229

OIL
LEVEL

89

DRAIN

89

DRAIN

INPUT SHAFT DOWN

24 (M371-110)

VENTED
FILLER PLUG

INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4107/Dimensions Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)

ADJUSTING SCREWS
FOR BELT
TENSIONING

D
D

381
E

287

SHAFT
CENTERS

97

432

351

32

MOTOR
MOUNT

L
SHAFT
CENTERS

U
TYPE JR:
TO FACE
OF NUT

112
225
112

180

4-HOLES PER SUPPORT


10,3 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

80

90

100

112

132

44

50

58,5

65,5

84,5

Shaft Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

(S) Short

...

...

...

...

...

(M) Medium

521-605

532-615

541-625

553-637

573-657

(L) Long

602-686

613-696

623-706

634-718

655-738

IEC Frame

132

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

Min

Max

Med

Long

Motor
Mount
Wt-kg

MM4107J-M1

0787377

80

132

16

100

268

350

18

l Dimensions are for reference only and are subject to change without notice unless certified. When determining belt length for minimum shaft centers, follow the belt

manufacturers installation allowance recommendations.


t Refer to Falk for alternate horizontal drive assemblies (high speed shaft over low speed).

The Falk Corporation 1998, 2001.

(M371-110) 25

Size M4115/Dimension Millimeters


Shaft Mounted (JR) Drive H

297
237

VENT &
FILLER PLUG
263
132

60

168

53

141 MIN
205 MAX

37
SET
SCREW

117

REMOVABLE
SHAFT COVER
50

103
88,6

35,1

OIL
LEVEL

209
2

21
1046 STD
MIN
533
686 MIN
MA
X

ALTERNATE
POSITION

28 k6

60

30 MAX

INPUT
5 SHAFT KEY

301

INPUT END COVER &


BACKSTOP LOCATION
48 RADIUS

DRAIN

30 MAX

137

25
63,5
32

90

2 HOLES 10,3 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 15 530 N

Angular Limits For Horizontal Mounting

High Speed Shaft Details


ISO/R773 for keys and keyways. Tapped center
hole to DIN 332, threads 6H.
8

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives
exceeding the maximum specified below. Also for drives with
combined incline down and rotation.
INCLINE

ROTATION

TAPPED HOLE
M10 x 1,5 - 22 DEEP
5
MAX.

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4115J05C
M4115J09C
M4115J14C
M4115J25C

0787291
0787292
0787293
0787294

5,053
9,357
13,95
24,87

300
170
110
60

18
20
20
20

H Q (See footnotes on Page 24.)

30 UP

31

BASIC
DRIVE
SIZE

5 DOWN
10
MAX.

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

HOLLOW SHAFT
KEY (FURNISHED)

NUT

70

DRIVEN
SHAFT

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW

SET SCREW
NUT

141

RETAINING
RING

53

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4115J-30 mm
BU4115J-32 mm
BU4115J-35 mm
BU4115J-38 mm
BU4115J-40 mm
BU4115J-42 mm
BU4115J-45 mm

0775903
0775904
0775905
0775906
0775907
0775908
0775909

2
2
2
2
1
1
1

8 x 4 x 110
10 x 5 x 110
10 x 5 x 100
10 x 5 x 90
12 x 5 x 82
12 x 5 x 82
14 x 5,5 x 84

2,0
2,0
1,7
1,5
1,5
1,3
1,0

(See footnotes on Page 24.)

Accessories
Torque Arm
TA4115J
PN 0785261
Wt. 2 kg

Backstop
BS4115J05/09/14
PN 0738484
BS4107J25
PN 0738506
Wt. 0,5 kg

Vertical Breather
VB4115J-HSS Up
PN 0738540
VB4115J-HSS Down
PN 0738563
Wt. 3 kg

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
COMBINATION
DIPSTICK & VENT
465

102

102

OIL
LEVEL

DRAIN
INPUT SHAFT DOWN

26 (M371-110)

VENTED
FILLER PLUG
236

DRAIN
INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4115/Dimensions Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)

222

160

L
E

SHAFT
CENTERS K

ADJUSTING SCREWS
FOR BELT
TENSIONING

L
SHAFT
CENTERS

426

344

32

MOTOR
MOUNT

112

104
225

TYPE JR:
TO FACE
OF NUT

112

4-HOLES PER SUPPORT


10,3 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

132

80

90

100

112

132

160

44

50

58,5

65,5

84,5

110,5

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

(S) Short

...

...

...

...

...

...

(M)
Medium

531-614

541-624

551-634

563-646

583-666

626-721

(L) Long

612-695

622-705

632-715

644-727

664-747

707-802

IEC Frame

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

MM4115J-M1
MM4115J-M2

0787378
0787379

80
160

132
160

l u (See footnotes on Page 25.)

The Falk Corporation 1998, 2001.

J
158
297

K
Min

Max

16
32

100
127

L
381
521

160

U
Short

Med

Long

Motor
Mount
Wt-kg

...
...

272
272

354
354

19
37

(M371-110) 27

Size M4203/Dimensions Millimeters


Shaft Mounted (JR) Drive H

316
234

VENT &
FILLER PLUG
54

296

82

163

141 MIN
198 MAX

148
OIL
LEVEL

37
SET
SCREW

148

103,4
267

70

108

378

54,6

REMOVABLE
SHAFT COVER

INPUT
5 SHAFT KEY

41 41

32 k6

80
2

30 MAX

ALTERNATE
POSITION

55 RADIUS

DRAIN

30 MAX

22
1129 STD
MIN
610
762 MIN
MA
X

INPUT END COVER &


BACKSTOP LOCATION

135
6
28
76,2
35

108

2 HOLES 13,5 DIA.


FOR SAE GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 17 845 N

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives
exceeding the maximum specified below. Also for drives with
combined incline down and rotation.

10

INCLINE

ROTATION

30 UP
35

BASIC
DRIVE
SIZE

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4203J05C
M4203J09C
M4203J14C
M4203J25C

0787295
0787296
0787297
0787298

4,923
8,908
14,03
26,15

300
170
110
60

50
52
52
52

H Q (See footnotes on Page 24.)


5 DOWN

TAPPED HOLE
M12 x 1,75 - 28 DEEP

10
MAX.

5
MAX.

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

83

DRIVEN
SHAFT

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

40

141

RETAINING
RING

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4203J-35 mm
BU4203J-38 mm
BU4203J-40 mm
BU4203J-42 mm
BU4203J-45 mm
BU4203J-50 mm
BU4203J-55 mm

0775910
0775911
0775912
0775913
0775914
0775432
0775915

2
2
2
2
2
1
1

10 x 5 x 140
10 x 5 x 125
12 x 5 x 125
12 x 5 x 125
14 x 5,5 x 100
14 x 5,5 x 97
16 x 6 x 99

2,4
2,2
2,0
1,9
1,4
1,4
1,0

l (See footnotes on Page 24.)

Accessories
Torque Arm
TA4203J
PN 0785263
Wt. 3 kg

Backstop
BS4203J05/09/14/25
PN 0785596
Wt. 0,5 kg

Vertical Breather
VB4203J-HSS Up
PN 0738540
VB4203J-HSS Down
PN 0738541
Wt. 2,3 kg

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
COMBINATION
DIPSTICK & VENT
462

VENTED
FILLER PLUG

OIL
LEVEL

140

DRAIN
INPUT SHAFT DOWN

28 (M371-110)

231

140

DRAIN
INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4203/Dimensions Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)

176

ADJUSTING SCREWS
FOR BELT
TENSIONING

D
D

160

248

D
K

SHAFT
CENTERS

MOTOR
MOUNT
444

363

281

L
SHAFT
CENTERS

37

103

112
185

TYPE JR:
TO FACE
OF NUT

112

4-HOLES PER SUPPORT


13,5 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

132

160

180

80

90

100

112

132

160

180

44

50

58,5

65,5

84,5

82,5

97,5

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max
699-790

(S) Short

484-567

494-577

504-587

516-599

536-619

679-770

(M) Medium

565-648

575-658

585-668

597-680

617-700

760-851

780-871

(L) Long

646-729

656-739

666-749

678-761

698-781

842-932

861-952

IEC Frame

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

MM4203J-M1
MM4203J-M2

0787380
0787381

80
160

132
180

l u (See footnotes on Page 25.)

The Falk Corporation 1998, 2001.

J
158
295

K
Min

Max

16
132

100
223

L
381
533

U
Short

Med

Long

Motor
Mount
Wt-kg

202
202

283
283

364
364

21
41

(M371-110) 29

Size M4207/Dimensions Millimeters


Shaft Mounted (JR) Drive H

341
258

VENT &
FILLER PLUG
352
176
OIL
LEVEL

REMOVABLE
SHAFT COVER
70

122

48 48
2

22
1129 STD
MIN
610
762 MIN
MA
X

ALTERNATE
POSITION

38 k6

80

2
30 MAX

INPUT
5 SHAFT KEY

455

68,8

318

155 MIN
222 MAX

37
SET
SCREW

176

124,5

83

187

55

86 RADIUS

DRAIN

30 MAX

147

29
76,2
35

108

2 HOLES FOR 13,5 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 27 056 N

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives
exceeding the maximum specified below. Also for drives with
combined incline down and rotation.

10

INPUT END COVER &


BACKSTOP LOCATION

INCLINE

ROTATION

30 UP

41
TAPPED HOLE
M12 x 1,75 - 28 DEEP

BASIC
DRIVE
SIZE

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4207J05C
M4207J09C
M4207J14C
M4207J25C

0784770
0784771
0784772
0784773

5,077
9,492
14,47
24,99

300
170
110
60

82
86
86
86

H Q (See footnotes on Page 24.)

5 DOWN
10
MAX.

5
MAX.

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

108

DRIVEN
SHAFT

155

RETAINING
RING

SET SCREW
NUT

32

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4207J-40 mm
BU4207J-42 mm
BU4207J-45 mm
BU4207J-50 mm
BU4207J-55 mm
BU4207J-60 mm

0775916
0775917
0775918
0775919
0775920
0775921

2
2
2
1
1
1

12 x 5 x 160
12 x 5 x 160
14 x 5,5 x 160
14 x 5,5 x 122
16 x 6 x 124
18 x 7 x 126

3,0
3,0
2,8
2,4
2,0
1,4

l (See footnotes on Page 24.)

Accessories
Torque Arm
TA4207J
PN 0785265
Wt. 3 kg

Backstop
BS4207J05/09/14/25
PN 0783905
Wt. 1 kg

Vertical Breather
VB4207J-HSS Up
PN 0738569
VB4207J-HSS Down
PN 0738570
Wt. 3 kg

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
COMBINATION
DIPSTICK & VENT
518

158

VENTED
FILLER PLUG

OIL
LEVEL

DRAIN
INPUT SHAFT DOWN

30 (M371-110)

254

158

DRAIN
INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4207/Dimensions Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)
204
ADJUSTING SCREWS
FOR BELT
TENSIONING
D
302

S
SHAFT
CENTERS

160

K
347

L
SHAFT
CENTERS

37

MOTOR
MOUNT

443

113

250

112
203

TYPE JR:
TO FACE
OF NUT

112

4-HOLES PER SUPPORT


13,5 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

132

160

180

200

80

90

100

112

132

160

180

200

44

50

58,5

65,5

84,5

82,5

97,5

107,6

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

(S) Short

476-558

486-568

496-578

507-590

527-610

577-684

597-704

616-724

(M) Medium

571-654

581-664

591-674

603-686

623-706

673-780

693-800

712-820

(L) Long

667-750

677-760

687-770

699-782

719-802

769-876

789-896

808-916

IEC Frame

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

MM4207J-M1
MM4207J-M2

0787382
0787383

80
160

132
200

l u (See footnotes on Page 25.)

The Falk Corporation 1998, 2001.

J
133
397

K
Min

Max

16
38

100
146

L
381
660

Short

Med

U
Long

Motor
Mount
Wt-kg

176
176

272
272

369
369

23
45

(M371-110) 31

Size M4215/Dimensions Millimeters


Shaft Mounted (JR) Drive H

412
300

VENT &
FILLER PLUG
381
191
OIL
LEVEL

REMOVABLE
SHAFT COVER
90

145

10 INPUT
SHAFT KEY

499

73,7

347

180 MIN
258 MAX

45
SET
SCREW

191

142

112

221

61

53 53

45 k6

110
2

30 MAX

26
1177 STD
MIN
686
838 MIN
MA
X

ALTERNATE
POSITION

100 RADIUS

DRAIN

30 MAX

171

Shaft Fan Kit

34
92
38

127

Angular Limits For horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives
exceeding the maximum specified below. Also for drives with
combined incline down and rotation.
INCLINE

ROTATION

30 UP
48,5

FAN

SFK4215J
PN 0787329
Wt. 2 kg

4 HOLES FOR 16,7 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 35 378 N

High Speed Shaft Details

14

INPUT END COVER &


BACKSTOP LOCATION

356

48

BASIC
DRIVE
SIZE

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4215J05C
M4215J09C
M4215J14C
M4215J25C

0787299
0787300
0787301
0787302

4,923
8,997
13,60
24,94

300
170
110
60

111
118
118
118

H Q (See footnotes on Page 24.)

TAPPED HOLE
M16 x 2 - 36 DEEP

5 DOWN
10
MAX.

5
MAX.

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

89

DRIVEN
SHAFT

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

180

RETAINING
RING

SET SCREW
NUT

53

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4215J-50 mm
BU4215J-55 mm
BU4215J-60 mm
BU4215J-65 mm
BU4215J-70 mm
BU4215J-75 mm

0775922
0775923
0775924
0775925
0775926
6720645

2
2
2
1
1
1

14 x 5,5 x 180
16 x 6 x 180
18 x 7 x 180
18 x 7 x 107
20 x 7,5 x 109
20 x 7,5 x 107

5,0
4,6
4,6
3,4
2,7
2,7

l (See footnotes on Page 24.)

Accessories
Torque Arm
TA4215J
PN 0785267
Wt. 5 kg

Backstop
BS4215J05/09/14/25
PN 0785610
Wt. 1,5 kg

Vertical Breather
VB4215J-HSS Up
PN 0786774
VB4215J-HSS Down
PN 0738577
Wt. 3 kg

Vertical Drives
Refer to Falk for lubrication analysis of
all vertical drives exceeding 1 from
true vertical.
561

COMBINATION
DIPSTICK & VENT
191

DRAIN
INPUT SHAFT DOWN

32 (M371-110)

VENTED
FILLER PLUG
285

OIL
LEVEL

191

DRAIN
INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4215/Dimensions Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)

223
ADJUSTING SCREWS
FOR BELT
TENSIONING

D
302

S
SHAFT
CENTERS

160

D
K

389

D
K

40

MOTOR
MOUNT

L
SHAFT
CENTERS

496

140

142

282

205

TYPE JR:
TO FACE
OF NUT

140

4 - HOLES PER SUPPORT


16,7 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

132

160

180

200

225

80

90

100

112

132

160

180

200

225

44

50

58,5

65,5

84,5

82,5

97,5

107,6

127,6

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

(S) Short

526-608

535-618

545-628

557-640

577-660

627-734

647-754

666-774

691-799

(M) Medium

631-714

641-724

651-734

663-746

783-766

733-840

753-860

773-880

798-905

(L) Long

738-820

748-831

757-840

769-852

789-872

839-947

859-966

879-987

904-1 011

IEC Frame

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

MM4215J-M1
MM4215J-M2

0787384
0787385

80
160

132
225

l u

(See footnotes on Page 25.)

J
93
356

K
Min

Max

16
38

100
146

L
381
660

Short

Med

U
Long

Motor
Mount
Wt-kg

213
213

320
320

427
427

28
57

Shaft driven fans are not compatible with motor mounts for frames 80 thru 132.

The Falk Corporation 1998, 2001.

(M371-110) 33

Size M4307/Dimensions Millimeters


Shaft Mounted (JR) Drive H

435
313

VENT &
FILLER PLUG
435
217
OIL
LEVEL

122

231

65

188 MIN
272 MAX

45
SET
SCREW

217

REMOVABLE
SHAFT COVER
100

154
167,1

86,4

407

10 INPUT
SHAFT KEY

571

81 81

50 k6

120
2
30 MAX

ALTERNATE
POSITION

32
1355 STD
MIN
762
889 MIN
MA
X

INPUT END COVER &


BACKSTOP LOCATION
117 RADIUS

DRAIN

30 MAX

180

Shaft Fan Kit

25

67
165,1

83

219

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives exceeding the
maximum specified below. Also for drives with combined incline down
and rotation.
INCLINE

ROTATION

30 UP
53,5

10
MAX.

5
MAX.

Exact
Ratio

Max
Output
rpm

Wt
kg

M4307J05C
M4307J09C
M4307J14C
M4307J25C

0787303
0787304
0787305
0787306

4,857
9,131
14,03
25,26

300
170
110
60

161
170
170
170

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

DRIVEN
SHAFT

Part
Number

5 DOWN

TA Taper Bushings

127

BASIC
DRIVE
SIZE

H Q (See footnotes on Page 24.)

TAPPED HOLE
M16 x 2 - 36 DEEP

HOLLOW SHAFT
KEY (FURNISHED)

384

57

High Speed Shaft Details

14

FAN

SFK4307J
PN 0787255
Wt. 2 kg

2 HOLES 22,2 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 50 240 N.

SET SCREW
NUT

40

188

RETAINING
RING

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4307J-60 mm
BU4307J-65 mm
BU4307J-70 mm
BU4307J-75 mm
BU4307J-80 mm
BU4307J-85 mm

0775927
0775928
0775779
0775929
0775433
0775930

2
2
1
1
1
1

18 x 7,0 x 180
18 x 7,0 x 180
20 x 7,5 x 147
20 x 7,5 x 147
22 x 9,0 x 149
22 x 9,0 x 149

7,0
6,4
5,7
5,0
5,0
3,3

l (See footnotes on Page 24.)


RETAINING
RING

TAPERED
BUSHING

Accessories
Torque Arm
TA4307J
PN 0785269
Wt. 11 kg

Backstop n
BS4307J09/14/25
PN 0785529
Wt. 1,3 kg

n Not available in 5:1 ratio.

Vertical Breather
VB4307J-HSS Up
PN 0786774
VB4307J-HSS Down
PN 0738470
Wt. 3 kg

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
602

213

274
OIL
LEVEL

DRAIN
INPUT SHAFT DOWN

34 (M371-110)

VENTED
FILLER PLUG

COMBINATION
DIPSTICK & VENT

213

DRAIN
INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4307/Dimensions Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)

250

ADJUSTING SCREWS
FOR BELT
TENSIONING

D
334

SHAFT
CENTERS

160

L
SHAFT
CENTERS

K
414

45

MOTOR
MOUNT
495

145

333

140

269
TYPE JR:
TO FACE
OF NUT

140

4-HOLES PER SUPPORT


20,6 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

132

160

180

200

225

250

80

90

100

112

132

160

180

200

225

250

44

50

58,5

65,5

84,5

95,5

110,5

120,5

140,5

155,5

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

(S) Short

602-685

612-695

622-705

634-717

654-736

703-811

723-830

743-850

768-875

793-900

(M) Medium

683-766

693-775

703-785

715-797

734-817

784-891

804-911

824-931

849-956

874-981

(L) Long

764-846

773-856

783-866

795-878

815-898

865-972

885-992

904-1 012

929-1 037

954-1 062

MOTOR
MOUNT
SIZE l

IEC Frame

Part
Number

Min

Max

MM4307J-M1 0787386
MM4307J-M2 0787387

80
160

132
250

lu

(See footnotes on Page 25.)

J
79
342

K
Min

Max

16
38

100
146

L
381
648

U
Short

Med

Long

Motor
Mount
Wt-kg

262
262

343
343

424
424

30
64

(See footnote on Page 33.)

The Falk Corporation 1998, 2001.

(M371-110) 35

Size M4315/Dimensions Millimeters


Shaft Mounted Drive H

474
337

VENT &
FILLER PLUG
66

435
217
OIL
LEVEL

REMOVABLE
SHAFT COVER
110

173
571

86,4

407

201 MIN
273 MAX

46
SET
SCREW

217

167,1

137

253

10 INPUT
SHAFT KEY

81 81

55 m6

130
2
30 MAX

ALTERNATE
POSITION

2
30 MAX

32
1225 STD
MIN
762
889 MIN
MA
X

INPUT END COVER &


BACKSTOP LOCATION

DRAIN

112 RADIUS

192

Shaft Fan Kit

28
79
177,8
99

244

2 HOLES 28,6 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM
MAX. REACTION: 70 666 N

SFK4315J
PN 0787256
Wt. 2 kg

384

72

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives exceeding the
maximum specified below. Also for drives with combined incline down
and rotation.
ROTATION
INCLINE

16

FAN

20 UP
59

BASIC
DRIVE
SIZE

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4315J05C
M4315J09C
M4315J14C
M4315J25C

0787307
0787308
0787309
0787310

4,857
9,131
13,91
25,26

300
170
110
60

170
182
182
182

H Q (See footnotes on Page 24.)


5 DOWN

TAPPED HOLE
M20 x 2,5 - 42 DEEP

10
MAX.

5
MAX.

0 INCLINE DOWN ON DRIVES


WITH BACKSTOPS IN 9 OR 12
O'CLOCK MOUNTING.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW

HOLLOW SHAFT
KEY (FURNISHED)

NUT

127

DRIVEN
SHAFT

201

RETAINING
RING

BUSHING
SIZE
SET SCREW
NUT

48

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

Part
Style
Number No.

BU4315J-70 mm
BU4315J-75 mm
BU4315J-80 mm
BU4315J-85 mm
BU4315J-90 mm
BU4315J-95 mm
BU4315J-100 mm

0775931
0775794
0775932
0775820
0775933
0775934
0775935

l (See footnotes on Page 24.)

2
2
2
1
1
1
1

Driven Shaft
Keyway l
WxDxL

Wt
kg

20 x 7,5 x 200
20 x 7,5 x 200
22 x 9,0 x 200
22 x 9,0 x 149
25 x 9,0 x 152
25 x 9,0 x 152
28 x 10 x 155

10
9
8
7
6
5
4

Accessories
Torque Arm
TA4315J
PN 0785270
Wt. 17 kg

Backstop n
BS4315J09/14/25
PN 0757183
Wt. 3 kg

n Not available in 5:1 ratio.

Vertical Breather
VB4315J-HSS Up
PN 0738471
VB4315J-HSS Down
PN 0738470
Wt. 3 kg

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
587

COMBINATION
DIPSTICK & VENT
213

DRAIN
INPUT SHAFT DOWN

36 (M371-110)

264

VENTED
FILLER PLUG
213

OIL
LEVEL

DRAIN
INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4315/Dimension Millimeters


Drive Mounting Positions
(Based on clock position of input shaft relative to
hollow shaft.)

12

Motor Mounts
Standard Horizontal Drive Assembly (6 oclock) u (3-9-12 oclock optional)

250

ADJUSTING SCREWS
FOR BELT
TENSIONING

D
160

334

SHAFT
CENTERS

K
414

45

MOTOR
MOUNT

L
SHAFT
CENTERS

495

140

145

333

269
TYPE JR:
TO FACE
OF NUT

140

4-HOLES PER SUPPORT


20,6 DIA. FOR BELT GUARD
FASTENERS

Frame

80

90

100

112

132

160

180

200

225

250

80

90

100

112

132

160

180

200

225

250

44

50

58,5

65,5

84,5

95,5

110,5

120,5

140,5

155,5

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

(S) Short

602-685

612-695

622-705

634-717

654-736

703-811

723-830

743-850

768-875

793-900

(M) Medium

683-766

693-775

703-785

715-797

734-817

784-891

804-911

824-931

849-956

874-981

(L) Long

764-846

773-856

783-866

795-878

815-898

865-972

885-992

904-1 012

929-1 037

954-1 062

MOTOR
MOUNT
SIZE l

IEC Frame

Part
Number

Min

Max

MM4315J-M1 0787386
MM4315J-M2 0787387

80
160

132
250

l u

(See footnotes on Page 25.)

J
67
330

K
Min

Max

16
38

100
146

L
381
648

Short

Med

U
Long

Motor
Mount
Wt-kg

277
277

359
359

440
440

30
64

(See footnote on Page 33.)

The Falk Corporation 1998, 2001.

(M371-110) 37

Size M4407/Dimensions Millimeters


Shaft Mounted (JR) Drive H

512
359

VENT &
FILLER PLUG
226

105

OIL
LEVEL

451

153

FAN

SET SCREW
594

202

78,2

30 MAX

30 MAX

BACKSTOP
LOCATION

Drive Mounting Positions


(Based on clock position of input shaft relative to hollow shaft.)

28
79

99

2-HOLES 28,6 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM MAX. REACTION: 90 335 N

244

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)

18

Refer to Falk for lubrication analysis of all inclined drives


exceeding the maximum specified below.
ROTATION

INCLINE
20 UP
MAX.

64

5 DOWN
MAX.

TAPPED HOLE
M20 x 2,5 - 42 DEEP

10 MAX.

82

60 m6

DRAIN

177

85
ALTERNATE
POSITION

MIN
749 MAX
895

150

22

439

INPUT
SHAFT
KEY

10
125

204
417

178

SFK4407J
PN 0787257
Wt. 2 kg

213 MIN
315 MAX

57
224

324 STD
121 MIN

Shaft Fan Kit

211

5 INCLINE ON DRIVES
WITH BACKSTOP IN ALL
MOUNTING POSITIONS.

12

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4407JR05C 0787311
M4407JR14C 0787312
M4407JR25C 0787313

4,938
13,89
25,04

300
110
60

261
275
275

DRIVE
SIZE

H (See footnote on Page 24.)


Q (See footnote on Page 24.)

JR = Drive (Includes Torque Arm) + Bushing.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

NUT

152

DRIVEN
SHAFT

Torque Arm
TA4407J
PN 0785271
Wt. 16 kg

38 (M371-110)

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

50

213

RETAINING
RING

TAPERED
BUSHING

Backstop n
BS4407J14/25
PN 0769170
Wt. 10 kg

n Not available in 5:1 ratio.

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

Vertical Breather
VB4407J-HSS Up W/O Fan
PN 0757208
VB4407J-HSS Down W/O Fan
PN 0757209
VB4407J-HSS Up With Fan
PN 0765839
VB4407J-HSS Down With Fan
PN 0765840
Wt. 3 kg

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4407J-80 mm
BU4407J-85 mm
BU4407J-90 mm
BU4407J-95 mm
BU4407J-100 mm
BU4407J-110 mm

0775936
0775937
0775938
0775939
0775940
0775941

2
2
2
1
1
1

22 x 9 x 220
22 x 9 x 220
25 x 9 x 220
25 x 9 x 178
28 x 10 x 181
28 x 10 x 181

12,5
11,5
10,5
9
8
8

l (See footnotes on Page 24.)

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
553
256

617
256

DIPSTICK
ASSEMBLY

INPUT SHAFT DOWN

INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4407/Dimensions Millimeter


Motor Mounts

Standard Horizontal Drive Assembly 3 oclock (A3)

Refer to Page 52 for minimum and


maximum shaft centers for bottom and
side mounting. The assemblies may also
be rotated about the hollow shaft in 90
increments to position the input shaft in
3, 6, 9 and 12 oclock positions, 10
and mounted vertically.

ADJUSTING SCREWS
FOR TENSIONING
BELT
D
-1, -3, -5
D LOW
BASE

SHAFT
CENTERS
(-1, -3, -5 LOW)
BASE

HB

LB
197

BRACKET

SHAFT
CENTERS
(-4 HIGH)
BASE

L
E

A3

- 4 HIGH BASE

488

TYPE JR:
TO FACE
OF NUT

C3

INPUT SHAFT

D3

Frame

80

90

100

112

132

160

180

200

225

250

280

80

90

100

112

132

160

180

200

225

250

280

315
315

48,5

54,5

63

70

89

105

120

130

150

165

189

215

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

-1
Low Base

703-796

712-806

722-816

734-827

753-847

-3
Low Base

...

...

...

...

...

798-893

817-913

836-932

861-956

885-981

-4
High Base

...

...

...

...

...

893-988

913-1 008

932-1 027

956-1 052

981-1 076

-5
Low Base

...

...

...

...

...

...

...

...

...

...

945-1 035

979-1 069

HB

LB

Min-Max

Min-Max

Motor
Mount
Wt-kg

...
...
152-250
...

26-123
54-151
...
86-178

36
88
98
148

Shaft centers can be increased up to 38 mm with shim blocks. See Page 53 for shim blocks.

IEC Frame

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

MM4407J-M1
MM4407J-M3
MM4407J-M4
MM4404J-M5

0787388
0787389
0787390
0787391

80
160
160
280

132
250
250
315

l (See footnote on Page 25.)

The Falk Corporation 1998, 2001.

13
300
300
497

381
667
667
864

207
302
...
406

...
...
295
...

(M371-110) 39

Size M4415/Dimensions Millimeters


Shaft Mounted (JR) Drive H

590
434

VENT &
FILLER PLUG
240

156

262

114

OIL
LEVEL

479

262 MIN
341 MAX

SET SCREW
642

439

226

10
140

204
447
86

2 103,6

BACKSTOP
LOCATION

DRAIN

295

ALTERNATE
POSITION

85

Drive Mounting Positions

32

30 MAX

MIN
7495 MAX
89

INPUT
SHAFT KEY

60 m6
170

38
201

30 MAX
218,9

FAN

56
239

279 STD
137 MIN

Shaft Fan Kit


SFK4415J
PN 0787258
Wt. 2 kg

(Based on clock position of input shaft relative to hollow shaft.)

89

111

2-HOLES 34,9 DIA.


FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM MAX. REACTION: 116 145 N

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)

18

Refer to Falk for lubrication analysis of all inclined drives


exceeding the maximum specified below.
ROTATION

INCLINE
20 UP
MAX.

64

5 DOWN
MAX.

TAPPED HOLE
M20 x 2,5 - 42 DEEP

10 MAX.

12

DRIVE
SIZE

Part
Number

Exact
Ratio

Max
Output
rpm

Wt
kg

M4415JR05C
M4415JR14C
M4415JR25C

0787317
0787318
0787319

5,077
13,61
26,11

300
110
60

347
361
361

H Q (See footnote on Page 24.)


(See footnote on Page 38.)

5 INCLINE ON DRIVES
WITH BACKSTOP IN ALL
MOUNTING POSITIONS.

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

NUT

191

DRIVEN
SHAFT

Accessories
Torque Arm
TA4415J
PN 0785272
Wt. 25 kg

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW

HOLLOW SHAFT
KEY (FURNISHED)

52

262

RETAINING
RING

TAPERED
BUSHING

Backstop n
BS4415J14
PN 0757220
BS4415J25
PN 0757221
Wt. 10 kg

n Not available in 5:1 ratio.

40 (M371-110)

SET SCREW
NUT

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

Vertical Breather
VB4415J-HSS Up W/O Fan
PN 0757223
VB4415J-HSS Down W/O Fan
PN 0757224
VB4415J-HSS Up With Fan
PN 0765841
VB4415J-HSS Down With Fan
PN 0765842
Wt. 4 kg

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4415J-90 mm
BU4415J-95 mm
BU4415J-100 mm
BU4415J-110 mm
BU4415J-120 mm
BU4415J-125 mm

0775942
0775943
0775944
0775945
0775946
0775947

2
2
2
1
1
1

25 x 9 x 280
25 x 9 x 250
28 x 10 x 220
28 x 10 x 219
32 x 11 x 223
32 x 11 x 223

18
17
15
12
9
7

l (See footnotes on Page 24.)

Vertical Drives
Refer to Falk for lubrication analysis of all
vertical drives exceeding 1 from
true vertical.
541

273

484

273

DIPSTICK
ASSEMBLY

INPUT SHAFT DOWN

INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4415/Dimensions Millimeters


Motor Mounts

Refer to Page 52 for minimum and


maximum shaft centers for bottom and
side mounting positions. The assemblies
may also be rotated about the hollow
shaft in 90 increments to position the
input shaft in 3, 6, 9 and 12 oclock
positions, 10 and mounted vertically.

Standard Horizontal Drive Assembly 3 oclock (A3)

ADJUSTING SCREWS
FOR
TENSIONING BELT
SHAFT
CENTERS
(-4 HIGH)
SHAFT
BASE
CENTERS
(-1, -3, -5 LOW)
BASE

D
-1, -3, -5
D LOW
BASE

HB

LB
BRACKET

197

A3

L
E

- 4 HIGH BASE

493

TYPE JR:
TO FACE
OF NUT

C3

D3

INPUT SHAFT

Frame

80

90

100

112

132

160

180

200

225

250

280

80

90

100

112

132

160

180

200

225

250

280

315

48,5

54,5

63

70

89

105

120

130

150

165

189

215

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

-1 Low Base

741-834

750-844

760-854

771-865

791-885

-3 Low Base

...

...

...

...

...

836-930

855-950

875-970

899-994

924-1 019

-4 High Base

...
...

...
...

...
...

...
...

...
...

932-1 027
...

951-1 046
...

971-1 066
...

995-1 091
...

1 020-1 115
...

983-1 074

1 018-1 108

-5 Low Base

(See footnote on Page 39.)

MOTOR
MOUNT
SIZE l

Part Number

MM4415J-M1
MM4415J-M3
MM4415J-M4
MM4415J-M5

0787392
0787393
0787394
0787395

l (See footnote on Page 25.)

IEC Frame
Min

Max

80
160
160
280

132
250
250
315

J
46 u
241
241
437

381
667
667
864

207
302
...
406

...
...
295
...

315

HB

LB

Min-Max

Min-Max

Motor
Mount
Wt-kg

...
...
152-249
...

26-123
54-151
...
86-178

40
89
99
148

t Protrudes beyond the motor mount.

The Falk Corporation 1998, 2001.

(M371-110) 41

Size M4507/Dimensions Millimeters


Shaft Mounted (JR) Drive H

622
450

VENT &
FILLER PLUG
271

739

93

131

10
160

45
2

BACKSTOP
LOCATION
DRAIN

206

295

ALTERNATE
POSITION

90

Drive Mounting Positions

32

(Based on clock position of input shaft relative to hollow shaft.)

89

MIN
7495 MAX
9
8

INPUT
SHAFT KEY

65 m6
185

30 MAX

30 MAX

483

238

517

219

FAN

SET SCREW

236

279 STD
137 MIN

271 MIN
369 MAX

57
271

172

273

119

OIL
LEVEL

542

Shaft Fan Kit


SFK4507J
PN 0787259
Wt. 2,3 kg

111

2-HOLES 34,9 DIA.


FOR GRADE 8,8 BOLTS MIN
TORQUE ARM MAX. REACTION: 146 405 N

Angular Limits For Horizontal Mounting

High Speed Shaft Details


ISO/R773 for keys and keyways. Tapped center
hole to DIN 332, threads 6H.

(All Clock Positions)


Refer to Falk for lubrication analysis of all inclined drives
exceeding the maximum specified below.
ROTATION

18

INCLINE
20 UP
MAX.
5 DOWN
MAX.

69
TAPPED HOLE
M20 x 2,5 - 42 DEEP

10 MAX.

5 INCLINE ON DRIVES
WITH BACKSTOP IN ALL
MOUNTING POSITIONS.

DRIVE
SIZE

Part
Number
W/O
With
Backstop Backstop

M4507JR05D
M4507JR14D
M4507JR25D

6720101
6720102
6720103

...
6720104
6720105

12

Exact
Ratio
4,929 n
13,46
24,29

Q (See footnote on Page 24.)


(See footnote on Page 38.)
n Non-stock, consult Falk.

Max
Output
rpm

Wt
kg

300
110
60

...
484
484

TA Taper Bushings
Style No. 2 Thick-wall bushing

Style No. 1 Thin-wall bushing

HOLLOW SHAFT
KEY (FURNISHED)

SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

197

BUSHING
SIZE
SET SCREW
NUT

54
271

Part
Style
Number No.

BU4507J-120 mm
BU4507J-125 mm
BU4507J-130 mm
BU4507J-135 mm

0775948
0775949
0775835
0775836

1
1
1
1

Driven Shaft
Keyway l
WxDxL

Wt
kg

32 x 11 x 229
32 x 11 x 229
32 x 11 x 229
36 x 12 x 233

15
14
12
10

l (See footnotes on Page 24.)


DRIVEN
SHAFT

RETAINING
RING

TAPERED
BUSHING

DRIVEN SHAFT
SQUARE KEY
(NOT FURNISHED)

RETAINING
RING

TAPERED
BUSHING

Accessories
Torque Arm
TA4507J
PN 0785272
Wt. 25 kg

42 (M371-110)

Vertical Breather
VB4507J-HSS Up W/O Fan
PN 0757223
VB4507J-HSS Down W/O Fan
PN 0757224
VB4507J-HSS Up With Fan
PN 0765841
VB4507J-HSS Down With Fan
PN 0765842
Wt. 4 kg

Vertical Drives
Refer to Falk for lubrication analysis of
all vertical drives exceeding 1 from
true vertical.
541

292

465
292

DIPSTICK
ASSEMBLY
INPUT SHAFT DOWN

INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4507/Dimensions Millimeters


Motor Mounts

Refer to Page 52 for minimum and


maximum shaft centers for bottom and
side mounting positions. The assemblies
may also be rotated about the hollow
shaft in 90 increments to position the
input shaft in 3, 6, 9 and 12 oclock
positions, 10 and mounted vertically.

Standard Horizontal Drive Assembly 3 oclock (A3)


Q

ADJUSTING SCREWS
FOR
TENSIONING BELT
D
D

-1, -3, -5
LOW
BASE

SHAFT
CENTERS
(-1, -3, -5 LOW)
BASE

HB

LB
O

BRACKET
U

SHAFT
CENTERS
(-4 HIGH)
BASE

A3

L
E

- 4 HIGH BASE

53
TYPE JR:
TO FACE
OF NUT

C3

INPUT SHAFT

D3

Frame

80

90

100

112

132

160

180

200

225

250

280

80

90

100

112

132

160

180

200

225

250

280

315

48,5

54,5

63

70

89

105

120

130

150

165

189

215

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

-1 Low Base

792-893

802-903

812-913

824-924

843-944

-3 Low Base

...

...

...

...

...

889-984

908-1 004

928-1 024

953-1 048

977-1 073

-4 High Base

...
...

...
...

...

...

...

985-1 081

1 005-1 101

1 024-1 121

1 049-1 145

1 074-1 170

...

...

...

...

...

...

...

...

1 172-1 267

1 207-1 301

-5 Low Base

(See footnote on Page 39.)

MOTOR
MOUNT
SIZE l

Part Number

MM4507J-M1
MM4507J-M3
MM4507J-M4
MM4507J-M5

0787396
0787397
0787398
0787399

l (See footnote on Page 25.)

IEC Frame
Min

Max

80
160
160
280

132
250
250
315

J
64 u
223
223
410

381
667
667
864

197
197
197
286

207
302
...
406

...
...
295
...

534
524
524
696

315

HB

LB

Min-Max

Min-Max

Motor
Mount
Wt-kg

...
...
152-250
...

26-129
54-151
...
51-146

50
102
112
200

t (See footnotes on Page 41.)

The Falk Corporation 1998, 2001.

(M371-110) 43

Size M4608/Dimensions Millimeters


Shaft Mounted (JR) Drive H

700
488

VENT &
FILLER PLUG
630

OIL
LEVEL

57

851
270,8

279 STD
137 MIN

98

FAN

279

120

BACKSTOP
LOCATION

220

25 MAX

295

(Based on clock position of input shaft relative to hollow shaft.)

89
111
2-HOLES 34,9 DIA.
FOR GRADE 8,8 BOLTS MIN.
TORQUE ARM MAX. REACTION: 182 228 N

High Speed Shaft Details

Angular Limits For Horizontal Mounting

ISO/R773 for keys and keyways. Tapped center


hole to DIN 332, threads 6H.

(All Clock Positions)

20

Drive Mounting Positions

32
ALTERNATE
POSITION

MIN
7495 MAX
89

219

75 m6

DRAIN

217
25 MAX

541

INPUT
SHAFT KEY

10
210

41

584
140

324 MIN
415 MAX

SET SCREW

315

212

315

123

315

Shaft Fan Kit


SFK4608J
PN 0785499
Wt. 2,3 kg

DRIVE
SIZE

Refer to Falk for lubrication analysis of all inclined


drives exceeding the maximum specified below.
ROTATION

M4608JR05C
M4608JR14C
M4608JR25C

INCLINE

79,5
TAPPED HOLE
M20 x 2,5 - 42 DEEP

10 MAX.

Part Number
W/O
With
Backstop Backstop
0785493
0785494
0785495

0785496
0785497
0785498

20 UP
MAX.

Q (See footnote on Page 24.)

5 DOWN
MAX.

n (See footnote on Page 42.)

5 INCLINE ON DRIVES
WITH BACKSTOPS IN ALL
MOUNTING POSITIONS.

Exact
Ratio
5,00 n
13,82
25,33

12

Max
Output
rpm

Wt
kg

300
110
60

...
817
817

(See footnote on Page 38.)

H (See footnote on Page 24.)

TA Taper Bushings
Style No. 1 Thin-wall bushing
SET SCREW
NUT

HOLLOW SHAFT
KEY (FURNISHED)

254

DRIVEN
SHAFT

59

324

BUSHING
SIZE

Part
Number

Style
No.

Driven Shaft
Keyway l
WxDxL

Wt
kg

BU4608J-150 mm
BU4608J-160 mm

0775898
0775899

1
1

36 x 12 x 290
40 x 13 x 294

23
17

l (See footnotes on Page 24.)

RETAINING
RING

TAPERED
BUSHING

Accessories
Torque Arm
TA4608J
PN 0785272
Wt. 25 kg

44 (M371-110)

Vertical Breather
VB4608J-HSS Up W/O Fan
PN 0785474
VB4608J-HSS Down W/O Fan
PN 0757224
VB4608J-HSS Up With Fan
PN 0786718
VB4608J-HSS Down With Fan
PN 0765842
Wt. 4 kg

Vertical Drives
Refer to Falk for lubrication analysis of
all vertical drives exceeding 1 from
true vertical.
508

521
350

350

DIPSTICK
ASSEMBLY
INPUT SHAFT DOWN

INPUT SHAFT UP

The Falk Corporation, 1998, 2001.

Size M4608/Dimensions Millimeters


Motor Mounts

Refer to Page 52 for minimum and


maximum shaft centers for bottom and
side mounting positions. The assemblies
may also be rotated about the hollow
shaft in 90 increments to position the
input shaft in 3, 6, 9 and 12 oclock
positions, 10 and mounted vertically.

Standard Horizontal Drive Assembly 3 oclock (A3)

LB
U

ADJUSTING SCREWS
FOR
TENSIONING BELT

SHAFT
CENTERS
SHAFT (-7 HIGH)
CENTERS
BASE
(-6 LOW)
BASE

-6
LOW
BASE

HB

BRACKET

A3
L

- 7 HIGH BASE
TYPE JR:
TO FACE
OF NUT

C3

INPUT SHAFT

D3

Frame

160

180

200

225

250

280

315

160

180

200

225

250

280

315

105

120

130

150

165

189

215

Shaft
Centers

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

Min-Max

-6 Low Base

1 107-1 196

1 126-1 216

1 146-1 235

1 170-1 260

1 194-1 284

1 223-1 313

1 258-1 347

-7 High Base

1 199-1 292

1 219-1 312

1 238-1 331

1 263-1 356

1 287-1 380

1 316-1 410

1 351-1 444

(See footnote on Page 39.)

IEC Frame

MOTOR
MOUNT
SIZE l

Part
Number

Min

Max

MM4507J-M6
MM4507J-M7

0787400
0787401

160
160

315
315

l (See footnote on Page 25.)

The Falk Corporation 1998, 2001.

365
365

864
864

343
343

406
...

...
384

687
687

HB

LB

Min-Max

Min-Max

Motor
Mount
Wt-kg

...
181-276

86-178
...

204
209

(M371-110) 45

Nominal Sheave Ratios and V-Belts


Sheave Ratios The table below lists the sheave ratios for
nominal gear drive ratios and output speeds when driven by 1
500 and 1000 rpm motors. If sheave ratios are required for other
motor speeds, or if greater accuracy is required, calculate the
sheave ratio with the following formula, using the exact gear
ratios. Check the sheave pitch diameter against the allowable
minimums.
Exact Motor Speed
Exact Gear Drive Ratio x Required Output Speed

Sheave ratio =

Table 8

Nominal Sheave Ratios H

5:1 Ratio

9:1 Ratio

Motor rpm

Drive
Output
rpm

1500

1000

400
390
380
370
360
350
340
330
320
310
300
290
280
270
260
255
250
245
240
235
230
225
220
215
210
205
200
195
190
185
180
175
170
165
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85

1,33
1,30
1,27
1,23
1,20
1,17
1,13
1,10
1,07
1,03
1,00
1,03
1,07
1,11
1,15
1,18
1,20
1,22
1,25
1,28
1,30
1,33
1,36
1,40
1,43
1,46
1,50
1,54
1,58
1,62
1,67
1,71
1,76
1,82
1,88
1,94
2,00
2,07
2,14
2,22
2,31
2,40
2,50
2,61
2,73
2,86
3,00
3,16
3,33
3,53

2,00
1,95
1,90
1,85
1,80
1,75
1,70
1,65
1,60
1,55
1,50
1,45
1,40
1,35
1,30
1,28
1,25
1,23
1,20
1,18
1,15
1,13
1,10
1,08
1,05
1,03
1,00
1,03
1,05
1,08
1,11
1,14
1,18
1,21
1,25
1,29
1,33
1,38
1,43
1,48
1,54
1,60
1,67
1,74
1,82
1,90
2,00
2,11
2,22
2,35

46 (M371-110)

V-Belts Selections can be made from any belt manufacturers


catalog. If a Falk motor mount is used, refer to Pages 24 thru 45
for dimensions and shaft centers. When determining belt length
and minimum center distance, include belt installation allowance
in calculations.

14:1 Ratio

Motor rpm

Drive
Output
rpm

1500

1000

250
240
230
220
210
200
195
190
185
180
175
170
165
160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
78
76
74
72
70
68
66
64
62
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
29
28
27

1,50
1,44
1,38
1,32
1,26
1,20
1,17
1,14
1,11
1,08
1,05
1,02
1,01
1,04
1,08
1,11
1,15
1,19
1,23
1,28
1,33
1,39
1,45
1,52
1,59
1,67
1,75
1,85
1,96
2,08
2,14
2,19
2,25
2,31
2,38
2,45
2,53
2,60
2,69
2,78
2,87
2,98
3,09
3,21
3,33
3,47
3,62
3,79
3,97
4,17
4,39
4,63
4,90
5,21
5,56
5,75
5,95
6,17

2,25
2,16
2,07
1,98
1,89
1,80
1,76
1,71
1,67
1,62
1,58
1,53
1,49
1,44
1,40
1,35
1,31
1,26
1,22
1,17
1,13
1,08
1,04
1,01
1,06
1,11
1,17
1,23
1,31
1,39
1,42
1,46
1,50
1,54
1,59
1,63
1,68
1,74
1,79
1,85
1,92
1,98
2,06
2,14
2,22
2,31
2,42
2,53
2,65
2,78
2,92
3,09
3,27
3,47
3,70
3,83
3,97
4,12

25:1 Ratio

Motor rpm

Drive
Output
rpm

1500

1000

160
155
150
145
140
135
130
125
120
115
110
105
100
95
90
85
80
75
70
65
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
29
28
27
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11

1,49
1,45
1,40
1,35
1,31
1,26
1,21
1,17
1,12
1,07
1,03
1,02
1,07
1,13
1,19
1,26
1,34
1,43
1,53
1,65
1,79
1,85
1,91
1,98
2,06
2,14
2,23
2,33
2,44
2,55
2,68
2,82
2,98
3,15
3,35
3,57
3,69
3,83
3,97
4,12
4,29
4,46
4,66
4,87
5,10
5,36
5,64
5,95
6,30
6,70
...
...
...
...
...

2,24
2,17
2,10
2,03
1,96
1,89
1,82
1,75
1,68
1,61
1,54
1,47
1,40
1,33
1,26
1,19
1,12
1,05
1,02
1,10
1,19
1,23
1,28
1,32
1,37
1,43
1,49
1,55
1,62
1,70
1,79
1,88
1,98
2,10
2,23
2,38
2,46
2,55
2,65
2,75
2,86
2,98
3,11
3,25
3,40
3,57
3,76
3,97
4,20
4,46
4,76
5,10
5,49
5,95
6,49

Motor rpm

Drive
Output
rpm

1500

1000

80
75
70
65
60
58
56
54
52
50
48
46
44
42
40
38
36
34
32
30
28
26
24
22
20
18
16
14
12
10
9
8
7
6
5

1,33
1,25
1,17
1,08
1,00
1,03
1,07
1,11
1,15
1,20
1,25
1,30
1,36
1,43
1,50
1,58
1,67
1,76
1,88
2,00
2,14
2,31
2,50
2,73
3,00
3,33
3,75
4,29
5,00
6,00
...
...
...
...
...

2,00
1,88
1,75
1,63
1,50
1,45
1,40
1,35
1,30
1,25
1,20
1,15
1,10
1,05
1,00
1,05
1,11
1,18
1,25
1,33
1,43
1,54
1,67
1,82
2,00
2,22
2,50
2,86
3,33
4,00
4,44
5,00
5,71
6,67
8,00

The Falk Corporation, 1998, 2001.

Falk V-Belt Guards,


built for maximum
Falk V-belt guards offer more than just protection. For one thing,
theyre available at a low initial cost. For another, their practical
construction makes them extremely user-friendly. You can quickly
install them using easy-to-mount brackets. And since these covers
are easy-to-remove and lightweight, they simplify field service of
belt drives.
V-belt Guards are available in sizes to fit most Quadrive/V-belt
combinations, or be used with other Falk drives. They come with an
expanded metal cover with a safety-yellow paint finish. Falk V-belt
guards easily installed, easily removed.

Guard/Hardware Selection Procedure


1) Using Table 9 and known belt drive information, determine
which guards are suitable.
For overall guard dimensions, refer to Table 15.

Table 9 Standard V-Belt Guard Selection


Millimeters
GUARD SIZE
Selection Parameter

15E, 16E, 17E,


19E, 20E, 21E,
14E
18E
15F 16F 17F
19F 20F 21F

Center Distance (Minimum)


Center Distance (Maximum)
Maximum Driver Shaft Diameter H
Maximum Driven Shaft Diameter
Maximum Driver Sheave Diameter
Maximum Driven Sheave Diameter
Maximum Sheave Width

535
710
85
50
165
200
100

560
735
85
55
200
355
125

685
865
85
55
200
355
125

735 865 865 815 1 080


915 1 065 1 065 1 065 1 420
85
85
85
85
85
55
75
75
75
75
255 255 305 305 355
380 380 510 710 810
125 210 210 210 215

H Maximum driver is a size 315 IEC frame.


E = Expanded metal covers (without fans).
F = For drives with shaft driven fans.
Table allows for 90 mm of belt take-up adjustment.

2) Determine availability of mounting hardware:


Is guard for use with Falk Quadrive?
YES

NO

Will standard Quadrive motor mount be used?


YES

NO

Are standard mounting brackets available (See Table 10)?

Table 10 Mounting Bracket Availability


DRIVE SIZE
GUARD
SIZE M4107M4115M4203M4207M4215M4307M4315M4407M4415M4507M4608
14E
15E
16E
17E
18E
19E
20E
21E

OK
OK

OK
OK
OK

OK
OK
OK
OK

OK
OK
OK
OK

15F
16F
17F
19F
20F
21F

YES
Supply guard complete with
guard mounting brackets. See
Table 11 for part numbers of
drive w/o shaft fan. See Table
12 for part numbers of drive
with shaft fan.

OK
OK
OK
OK

OK
OK

OK
OK

OK

OK

OK

OK
OK
OK
OK

OK
OK
OK

OK
OK
OK

OK
OK
OK

OK
OK
OK

OK
OK
OK

OK
OK

OK
OK

OK
OK

OK
OK

OK
OK

NO
Option 1: Supply guard only (Table 13)
with loose strapping by Falk (Table 14).
Falk will provide 1 200 mm long
strapping with sheet metal screws.
Purchaser must cut, bend, drill &
mount.
Option 2: Supply guard only (Table 13).
Purchaser is responsible for all mounting.

The Falk Corporation 1998, 2001.

(M371-110) 47

Guard Part Numbers


Table 11 Part Numbers for Guards Including Quadrive Mounting Brackets For Drives Without Fan
Expanded Metal Cover
DRIVE SIZE
M4107
M4115
M4203
M4207
M4215
M4307
M4315
M4407

M4415

M4507

M4608

Mtr. Mnt. Position

14E

15E

16E

17E

18E

19E

20E

A6, B9, C12, D3

0783719
0783723
0783729
0783737
0783745
....
....

0783721
0783725
0783731
0783739
0783747
....
....

0783727
0783733
0783741
0783749
0783755
0783761

0783735
0783743
0783751
0783757
0783763

....
....
....

0783753
0783759
0783765

A3, B6, C9, D12


A9, B12, C3, D6

....

....

....

....

0783768

0783772

0783776

A6, B9, C12, D3

....

....

....

....

0783769

0783773

0783777

A3, B6, C9, D12


A9, B12, C3, D6

....

....

....

....

0783780

0783784

0783788

21E

A6, B9, C12, D3

....

....

....

....

0783781

0783785

0783789

A3, B6, C9, D12


A9, B12, C3, D6
A6, B9, C12, D3

....
....
....

....
....
....

....
....
....

....
....
....

00783792

0783796

0783800

0783793

0783797

0783801

A3, B6, C9, D12


A9, B12, C3, D6

....

....

....

....

....

....

0786865

0786867

A6, B9, C12, D3

....

....

....

....

....

....

0786866

0786868

Table 12 Part Numbers for Guards Including Quadrive Mounting Brackets

For Drives With Fan

Expanded Metal Cover


Mtr. Mnt. Position

15F

16F

17F

19F

M4215
M4307
M4315

A6, B9, C12, D3

0786869
....
....

0786870
0786873
0786876

0786871
0786874
0786877

0786872
0786875
0786878

M4407

A3, B6, C9, D12


A9, B12, C3, D6
A6, B9, C12, D3

....

....

....

0786879

0786880

DRIVE SIZE

20F

A3, B6, C9, D12

....

....

....

0786881

0786882

A9, B12, C3, D6


A6, B9, C12, D3

....

....

....

0786883

0786884

M4507

A3, B6, C9, D12


A9, B12, C3, D6
A6, B9, C12, D3

....
....
....

....
....
....

....
....
....

0786885

0786886

0786887

0786888

M4608

A3, B6, C9, D12


A9, B12, C3, D6
A6, B9, C12, D3

....

....

....

....

0786889

M4415

21F

0786890

H Quadrive mounting brackets are not available for these assembly positions.

Refer to Manual 377-820 & 377-822.

48 (M371-110)

The Falk Corporation, 1998, 2001.

Table 13 Part Numbers for Guard Only

Table 14 Options

With Expanded Metal Cover


Size

Part Number

Size

Part Number

14E
15E
16E
17E
18E
19E
20E
21E

0783803
0783805
0783807
0783809
0783811
0783813
0783815
0786860

...
15F
16F
17F
...
19F
20F
21F

See Table 10
(Guards not
available
without
mounting
brackets)

Option

Part Number

Loose strapping & hardware


(Purchaser to cut, bend, drill & mount)

0783816

Guard Dimensions
H1

H2

C.D. (MIN.)
C.D. (MAX.)

Table 15 Standard V-Belt Guard Dimensions Millimeters


Dimension

GUARD SIZE
14E

15E, 15F

16E, 16F

17E, 17F

18E

19E, 19F

20E, 20F

21E, 21F

C.D. (Min.)
C.D. (Max.)
Driver Sheave Clearance (H1)
Driven Sheave Clearance (H2)
Width (W)
Height (H)
Length (L)

535
625
230
280
125
345
1 080

560
650
280
430
150
485
1 200

685
775
280
430
150
470
1 325

735
825
330
455
150
495
1 415

865
955
330
455
235
470
1 560

865
955
380
585
235
600
1 650

815
905
380
785
235
800
1 755

1 080
1 170
430
890
255
925
2 210

With Expanded Metal Cover

20.87

29.94

32.21

41.73

52.62

69.85

97.52

Approximate Weight kg
All guards are 14 gauge steel.

The Falk Corporation 1998, 2001.

35.38

(M371-110) 49

Electric Fan Options/Dimensions Millimeters H

660 MAX. SHEAVE O.D.

Sizes M4307 & M4315

55 (M4307)
35 (M4315)

110

620 CLEARANCE
20
215

400

480

FAN DIAMETER

Electric Fan Kit

Fan Blade
Dia. (mm)

EFK4307J

EFK4315J

Electric Motor Specifications


Phase

Hertz

250

110
220
220
220/380

1
1
1
3

60
60
50
50

0787260
0787261
0787262
0787263

250

110
220
220
220/380

1
1
1
3

60
60
50
50

0787264
0787265
0787266
0787267

H (See footnote on Page 24.)


Includes fan, shroud and hardware (temperature switch not available).

50 (M371-110)

Part No.

Volts

The Falk Corporation, 1998, 2001.

Electric Fan Options/Dimensions Millimeters H


Sizes M4407 M4608
ELECTRIC FAN, TEMP. SWITCH & BULB-WELL STANDARD LOCATIONS
(BASED ON DRIVE MOUNTING POSITION)
DRIVE WITH MOTOR MOUNT

A3

C3

DRIVE W/O MOTOR MOUNT

D3

3 OCLOCK

Electric
Fan Kit

Fan Blade
Dia (mm)

EFK4407J

D6

A6

6 OCLOCK

C9

A9

B9

9 OCLOCK

D12

B12

C12

12 OCLOCK

Part No.

Phase

Hertz

250

110
220
220
220/380

1
1
1
3

60
60
50
50

0787268
0787269
0787270
0787271

300

110
220
220/380
265/460
220/380

1
1
3
3
3

60
60
60
60
50

0787272
0787273
0787274
0787275
0787276

EFK4507J

300

110
220
220/380
265/460
220/380

1
1
3
3
3

60
60
60
60
50

0787277
0787278
0787279
0787280
0787281

EFK4608J

300

110
220
220/380
265/460
220/380

1
1
3
3
3

60
60
60
60
50

0787282
0787283
0787284
0787285
0787286

EFK4415J

B6

Electric Motor Specifications


Volts

Includes fan, shroud, temperature switch, and hardware.

For alternate fan locations, provide the desired drive mounting position and the
relative fan position (top, bottom, right or left) as viewed from the input side. For
example, drive to be 6 oclock mounted with the fan on top.

LOCATION VARIES
BASED ON DRIVE
CLOCK POSITION,
SUMP TEMP. PROBE
MUST BE LOCATED
BELOW OIL LEVEL

20

C-CLEARANCE

185

20

20
C-CLEARANCE

C-CLEARANCE

THE ELECTRIC FAN ACCESSORY CAN BE MOUNTED IN ANY OF THE POSITIONS SHOWN,
BOTTOM AND SIDE OF THE DRIVE SUMP ARE THE PREFERRED LOCATIONS

ELECTRIC
FAN SIZE H

EF4407
EF4415
EF4507
EF4608

490
490
570
665

400
400
400
400

760
695
725
745

40
40
35
35

145
95
90
50

H (See footnote on Page 24.)

The Falk Corporation 1998, 2001.

(M371-110) 51

Motor Mount Shaft Centers & Motor Frame Sizes


Introduction
The following supplements the data published on Pages 38
through 45. If shaft centers exceed the published maximum, refer
complete data to Falk for engineering review.

A3

C3

D3

B6

D6

A6

C9

A9

B9

D12

B12

C12

Mounting Positions
The A3 assembly is the most common horizontal mounting
position. However, the motor mount and drive may be mounted in
any of the positions shown at the right. See Table 16 for
center distance.

Table 16 Motor-Drive Shaft Centers Millimeters


IEC Motor
Frame Size
Mounting
Position MOTOR MOUNT
SIZE

80

90

100

112

132

180

200

225

250

280

315

Shaft Centers Min.-Max.

A3
B6
C9
D12

MM4407-M1
MM4407-M3
MM4407-M4
MM4407-M5
MM4415-M1
MM4415-M3
MM4415-M4
MM4415-M5
MM4507-M1
MM4507-M3
MM4507-M4
MM4507-M5
MM4608-M6
MM4608-M7

703-796
...
...
...
741-834
...
...
...
792-893
...
...
...
...
...

712-806
...
...
...
750-844
...
...
...
802-903
...
...
...
...
...

722-816
...
...
...
760-854
...
...
...
812-913
...
...
...
...
...

734-827
...
...
...
771-865
...
...
...
824-924
...
...
...
...
...

753-847
...
...
...
791-885
...
...
...
843-944
...
...
...
...
...

C3
D6
A9
B12

MM4407-M1
MM4407-M3
MM4407-M4
MM4407-M5
MM4415-M1
MM4415-M3
MM4415-M4
MM4415-M5
MM4507-M1
MM4507-M3
MM4507-M4
MM4507-M5
MM4608-M6
MM4608-M7

481-646
...
...
...
544-635
...
...
...
585-677
...
...
...
...
...

564-656
...
...
...
553-645
...
...
...
594-686
...
...
...
...
...

574-665
...
...
...
563-654
...
...
...
603-695
...
...
...
...
...

585-677
...
...
...
574-665
...
...
...
613-706
...
...
...
...
...

604-696
...
...
...
567-685
...
...
...
631-724
...
...
...
...
...

D3
A6
B9
C12

MM4407-M1
MM4407-M3
MM4407-M4
MM4407-M5
MM4415-M1
MM4415-M3
MM4415-M4
MM4415-M5
MM4507-M1
MM4507-M3
MM4507-M4
MM4507-M5
MM4608-M6
MM4608-M7

802-899
...
...
...
819-915
...
...
...
895-996
...
...
...
...
...

812-909
...
...
...
829-925
...
...
...
905-1 006
...
...
...
...
...

822-919
...
...
...
838-935
...
...
...
915-1 016
...
...
...
...
...

834-931
...
...
...
850-947
...
...
...
927-1 028
...
...
...
...
...

854-950
...
...
...
870-967
...
...
...
946-1 047
...
...
...
...
...

52 (M371-110)

160

798-893
893-988
...

817-913
913-1 008
...

836-932
932-1 027
...

861-956
956-1 052
...

885-981
981-1 076
...

945-1 035

979-1 069

836-930
932-1 027
...

855-950
951-1 046
...

875-970
971-1 066
...

899-994
995-1 091
...

924-1 019
1 020-1 115
...

983-1 074

1 018-1 108

889-984
908-1 004 928-1 024 953-1 048 977-1 073
985-1 081 1 005-1 101 1 024-1 121 1 049-1 145 1 074-1 170
...
...
...
...
...
1 172-1 267 1 207-1 301
1 107-1 196 1 126-1 216 1 146-1 235 1 170-1 260 1 194-1 284 1 223-1 313 1 258-1 347
1 199-1 292 1 219-1 312 1 238-1 331 1 263-1 356 1 287-1 380 1 316-1 410 1 351-1 444
648-742
742-836
...

667-761
761-855
...

686-780
780-875
...

710-804
804-899
...

734-829
829-923
...

793-882

827-916

637-729
731-824
...

656-749
750-844
...

675-768
769-863
...

699-792
793-888
...

723-816
817-912
...

763-871

816-905

673-762
763-854
...
838-926
929-1 020

691-780
781-873
...
857-945
948-1 040

709-799
800-892
...
876-964
967-1 059

732-822
823-915
...
900-988
991-1 083

900-998
998-1 096
...

920-1 018 940-1 038 965-1 063 990-1 088


1 018-1 116 1 038-1 135 1 063-1 160 1 088-1 185
...
...
...
...
1 051-1 143 1 086-1 178

755-846
847-939
...
942-1 033 975-1 066
924-1 012 952-1 041 986-1 075
1 015-1 107 1 044-1 136 1 078-1 170

917-1 013 936-1 033 956-1 053 981-1 078 1 006-1 103
1 015-1 111 1 034-1 131 1 054-1 151 1 079-1 176 1 104-1 201
...
...
...
...
...
1 067-1 159 1 102-1 194
992-1 088
1 089-1 185
...
1 212-1 304
1 307-1 401

1 012-1 107
1 108-1 204
...
1 232-1 323
1 327-1 421

1 031-1 127
1 128-1 224
...
1 252-1 343
1 346-1 441

1 056-1 152
1 153-1 249
...
1 277-1 368
1 371-1 466

1 081-1 176
1 177-1 274
...
1 276-1 371 1 311-1 405
1 301-1 393 1 331-1 423 1 366-1 458
1 396-1 491 1 426-1 521 1 461-1 556

The Falk Corporation, 1998, 2001.

Accessories/Options
Shim Blocks for IEC Motors Millimeters
Shim Block

Part Number

No.

Thickness

56-132

160-180

200-355

13

0711640

0711645

0759948

X1

25

0711643

0745025

0759949

X 1

38

0709360

0709361

0709363

SHIM BLOCKS ALL SIZES Shim blocks are available (at no


extra charge when ordered with the Motor Mount) to increase the
shaft centers up to 38 mm as shown. Specify thickness required
when ordering motor mount. These may be used with either the
short center low bases or the long center high bases to assist in
matching the shaft centers to the available V-belt centers. Please
specify size shim block required; X, X1 or X1.
TA Removal Tool

RT4107-4315J
PN 0769406
Wt. 4 kg
(Tool with 5 adapters and case)
RT4407-4608J
PN 0769407
Wt. 5 kg
(Tool with 2 adapters and case)

The Falk Corporation 1998, 2001.

(M371-110) 53

Suggested Drive Arrangement When Falk Motor


Mount Is Not Used
SHAFT
MOUNTED
DRIVE

LOW SPEED
SHAFT ROTATION

LOW SPEED
SHAFT ROTATION

SHAFT
MOUNTED
DRIVE

MOTOR
LOCATION

MOTOR
LOCATION

TORQUE ARM
(TENSION)

TORQUE ARM
(TENSION)

PREFERRED

SHAFT
MOUNTED
DRIVE

LOW SPEED
SHAFT ROTATION

LOW SPEED
SHAFT ROTATION

SHAFT
MOUNTED
DRIVE
MOTOR
LOCATION

MOTOR
LOCATION

TORQUE ARM
(COMPRESSION)

TORQUE ARM
(COMPRESSION)

ALTERNATE

54 (M371-110)

The Falk Corporation, 1998, 2001.

Conversion Factors/U.S. Units to SI Metric Units


(Conversion values listed are for reference only. DO NOT use these
values to convert or compare inch and metric selection guides.)
DESCRIPTION

U.S. Units

Multiply by to Obtain

SI Metric Units

pound force (lbf)

4,448

newton (N)

inch (in)

25,4

millimeter (mm)

foot (ft)

0,304 8

meter (m)

Mass

pound mass (lbm)

0,453 6

kilogram (kg)

Power

horsepower (hp)

0,745 7

kilowatt (kW)

Rotational Inertia

pound-inch2 (lb-in 2 )

0,000 292 6

kilogram-meter2 (kg-m 2 )

Rotational Speed

revolutions per minute (rpm)

1/min

C = (F-32)/1,8

pound-inch (lb-in)

0,113

newton-meter (Nm)

pound-foot (lb-ft)

1,356

newton-meter (Nm)

feet per minute (ft/min)

0,005 08

meters per second (m/s)

miles per hour (mph)

1,609

kilometers per hour (km/h)

gallon (gal)

3,785

liter (L)

gallons per minute (gal/min)

0,063 08

liters per second (L/s)

Force
Length

Temperature
Torque
Velocity
Volume
Volumetric Flow

Conversion Factors/SI Metric Units to U.S. Units


(Conversion values listed are for reference only. DO NOT use these
values to convert or compare inch and metric selection guides.)
DESCRIPTION

SI Metric Units

Multiply by to Obtain

U.S. Units

newton (N)

0,224 8

pound force (lbf)

millimeter (mm)

0,039 37

inch (in)

meter (m)

3,280 8

foot (ft)

Mass

kilogram (kg)

2,204 6

pound mass (lbm)

Power

kilowatt (kW)

1,341

horsepower (hp)

Rotational Inertia

kilogram-meter2 (kg-m 2 )

3 417,6

pound-inch2 (lb-in 2 )

Rotational Speed

1/min

revolutions per minute (rpm)

F = 1,8(C ) + 32

newton-meter (Nm)

8,850

pound-inch (lb-in)

newton-meter (Nm)

0,737 6

pound-foot (lb-ft)

meters per second(m/s)

196,85

feet per minute (ft/min)

kilometers per hour (km/h)

0,612 4

miles per hour (mph)

liter (L)

0,264 2

gallon (gal)

liters per second (L/s)

15,85

gallons per minute (gal/min)

Force
Length

Temperature
Torque
Velocity
Volume
Volumetric Flow

Equation:

9550 x P
n
Where: P = Power (kW); n = shaft speed (rpm)
Torque (Nm) =

The Falk Corporation 1998, 2001.

(M371-110) 55

THE FALK CORPORATION


Plant Locations
Main
P.O. Box 492 Zip 53201-0492
3001 W. Canal Street Zip
53208-4200
Milwaukee, WI USA
Phone: 1-800-852-FALK (3255) or
414-342-3131
FAX: 414-937-4359
E-mail: [email protected]
Internet: www.falkcorp.com

Charleston, WV
304-744-7510
Charlotte, NC
704-531-9250
Chicago, IL
847-677-6492
Cincinnati, OH
513-563-9699
Cleveland, OH
330-528-1557

Falk Capitol Drive


12001 West Capitol Drive
Milwaukee, WI 53222-1003
414.438.3031
FAX: 414.438.3049

Dallas, TX
469-556-7313

Falk Auburn
1600 Pumphrey Ave.
Auburn, AL 36832
334-321-9120
FAX: 334-821-9103

Detroit, MI
248-696-2553

Falk Renew
1903 South Moorland Blvd
New Berlin, WI 53151
262-317-1420
FAX: 262-317-1428
Falk Australia Pty.
34-36 Broadmeadow Rd
Broadmeadow, NSW 2294
61-2-4962-8000
FAX: 61-2-4962-8001
Global Sales Offices
United States
Atlanta/Birmingham
770-475-7975
Baltimore, MD
410-666-3537

Denver, CO
303-980-5131

Houston, TX
281-477-9570
Kansas City, KS
913-685-3254
Memphis, TN
901-309-0340
Miami, FL
305-820-9339
Milwaukee, WI
262-646-4346
Minneapolis, MN
763-522-0994
New Orleans, LA
504-832-1448

Northeast
860-355-0478
Northwest
360-883-6557
Phoenix, AZ
480-460-7188
Pittsburgh, PA
412-563-1754
Rochester, NY
716-223-5205
St. Louis, MO
636-256-7600
Salt Lake City, UT
801-467-9762
Tampa, FL
941-358-1045
Canada
Calgary, AB
403-225-6630
Montreal, PQ
514-631-2163
Toronto, ON
416-674-0346
Vancouver, BC
604-946-8506
Latin America
Mexico, D.F.
52-5-333-2500
Santiago, Chile
56-2-231-5647
Sao Paulo, Brazil
55-11-882-1000

Europe
Halifax, United Kingdom
44-1422-367736
Asia/Pacific
Korea
82-42-603-5644
Newcastle, Australia
61-2-4962-8000
Perth, Australia
61-8-9414-7800
Shanghai, China
86-21-6219-6847
Singapore
65-444-0388
Taiwan
886-7-556-0263
Distribution Centers
Auburn, AL
PH 334-821-9100
FAX 414-937-4003
Milwaukee, WI
PH 414-342-3131
FAX 414-937-4359
Sacramento, CA
PH 877-937-6744
FAX 414-937-4444
Toronto, ON
PH 416-675-6071
FAX 416-213-1020

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