XGB Cnet English Manual V1.3

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Programmable Logic Controller
XGB Cnet I/F

XGT Series
Main Unit XBM-DR16S Built-in Cnet XBM-DN16S XBM-DN32S XBC-DR32H XBC-DN32H XBC-DR64H XBC-DN64H
Users Manual
Cnet I/F XBL-C41A module XBL-C21A
Read this manual carefully before installing, wiring, operating, servicing or inspecting this equipment. Keep this manual within easy reach for quick reference.
http://eng.lsis.biz
Safety Instruction
Before using the product
For your safety and effective operation, please read the safety instructions thoroughly before using the product. Safety Instructions should always be observed in order to prevent accident or risk by using the product properly and safely. Precautious measures can be categorized as Warning and Caution, and each of the meanings is as follows. This symbol indicates the possibility of serious injury or death if some applicable instruction is violated This symbol indicates the possibility of severe or slight injury, and damages in products if some applicable instruction is violated
Warning
Caution
Moreover, even classified events under its caution category may develop into serious accidents depending on situations. Therefore we strongly advise users to observe all precautions in a proper way just like warnings. The marks displayed on the product and in the users manual have the following meanings. Be careful! Danger may be expected. Be careful! Electric shock may occur. After reading this users manual, it should be stored in a place that is visible to product users.
Safety Instruction
Safety Instructions when designing Warning
Please, install protection circuit on the exterior of PLC to protect the whole control system from any error in external power or PLC module. Any abnormal output or operation may cause serious problem in safety of the whole system. - Install applicable protection unit on the exterior of PLC to protect the system from physical damage such as emergent stop switch, protection circuit, the upper/lowest limit switch, forward/reverse operation interlock circuit, etc. - If any system error (watch-dog timer error, module installation error, etc.) is detected during CPU operation in PLC, the whole output is designed to be turned off and stopped for system safety. However, in case CPU error if caused on output device itself such as relay or TR can not be detected, the output may be kept on, which may cause serious problems. Thus, you are recommended to install an addition circuit to monitor the output status. Never connect the overload than rated to the output module nor allow the output circuit to have a short circuit, which may cause a fire. Never let the external power of the output circuit be designed to be On earlier than PLC power, which may cause abnormal output or operation. In case of data exchange between computer or other external equipment and PLC through communication or any operation of PLC (e.g. operation mode change), please install interlock in the sequence program to protect the system from any error. If not, it may cause abnormal output or operation.
Safety Instruction
Safety Instructions when designing Caution
I/O signal or communication line shall be wired at least 100mm away from a high-voltage cable or power line. If not, it may cause abnormal output or operation.
Safety Instructions when designing Caution

Use PLC only in the environment specified in PLC manual or general standard of data sheet. If not, electric shock, fire, abnormal operation of the product or flames may be caused. Before installing the module, be sure PLC power is off. If not, electric shock or damage on the product may be caused. Be sure that each module of PLC is correctly secured. If the product is installed loosely or incorrectly, abnormal operation, error or dropping may be caused. Be sure that I/O or extension connecter is correctly secured. If not, electric shock, fire or abnormal operation may be caused. If lots of vibration is expected in the installation environment, dont let PLC directly vibrated. Electric shock, fire or abnormal operation may be caused. Dont let any metallic foreign materials inside the product, which may cause electric shock, fire or abnormal operation..
Safety Instruction
Safety Instructions when wiring Warning
Prior to wiring, be sure that power of PLC and external power is turned off. If not, electric shock or damage on the product may be caused. Before PLC system is powered on, be sure that all the covers of the terminal are securely closed. If not, electric shock may be caused
Caution
Let the wiring installed correctly after checking the voltage rated of each product and the arrangement of terminals. If not, fire, electric shock or abnormal operation may be caused. Secure the screws of terminals tightly with specified torque when wiring. If the screws of terminals get loose, short circuit, fire or abnormal operation may be caused. * Surely use the ground wire of Class 3 for FG terminals, which is exclusively used for PLC. If the terminals not grounded correctly, abnormal operation may be caused. Dont let any foreign materials such as wiring waste inside the module while wiring, which may cause fire, damage on the product or abnormal operation.
Safety Instruction
Safety Instructions for test-operation or repair Warning
Dont touch the terminal when powered. Electric shock or abnormal operation may occur. Prior to cleaning or tightening the terminal screws, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur. Dont let the battery recharged, disassembled, heated, short or soldered. Heat, explosion or ignition may cause injuries or fire.
Caution
Dont remove PCB from the module case nor remodel the module. Fire, electric shock or abnormal operation may occur. Prior to installing or disassembling the module, let all the external power off including PLC power. If not, electric shock or abnormal operation may occur. Keep any wireless installations or cell phone at least 30cm away from PLC. If not, abnormal operation may be caused.
Safety Instructions for waste disposal
Caution
Product or battery waste shall be processed as industrial waste. The waste may discharge toxic materials or explode itself.
Revision History
Version
V 1.0 V 1.1
Date
2006.6 2007.7 1. First Edition
Remark
Page
-
1. Position and Special function contents separated (1) Position function contents separated (position part published) (2) PID control and Ch. 12 Analog IO module contents separated 2. Contents added (1) Naming standard added (2) Caution when selecting IO module added (3) IO wiring method by using Smart Link board added (4) Installation and wiring contents added 3. Content modified (1) Safety instruction modified (2) System Configuration modified (3) High speed counter function modified (4) External dimension modified
2-3 ~ 2-6 7-1 ~ 7-6 7-27 ~ 7-28 10-1 ~ 10-18
1~6 2-7 ~ 2-10 8-6 ~ 8-8 App. 2-1 ~ 2-4
V 1.2
2008.3
1. XGB compact type H type added 2. Built-in communication content separated (1) Ch.9 built-in communication function separated (Cnet I/F user manual)
Ch. 9
V 1.3
2010.3
1. XEC compact type added
The number of Users manual is indicated the right side of the back cover. Copyrights 2006 LS Industrial Systems Co., Ltd All Rights Reserved.
About Users Manual
About Users Manual

Congratulations on purchasing PLC of LS Industrial System Co.,Ltd. Before use, make sure to carefully read and understand the Users Manual about the functions, performances, installation and programming of the product you purchased in order for correct use and importantly, let the end user and maintenance administrator to be provided with the Users Manual.
The Uses Manual describes the product. If necessary, you may refer to the following description and order accordingly. In addition, you may connect our website(http://eng.lsis.biz/) and download the information as a PDF file.
Relevant Users Manual Title Description It describes how to use XG5000 software especially about online functions such as programming, printing, monitoring and debugging by using XGT series products. It describes how to use the instructions for programming using XGK/XGB series. 10310000510 10310000512 No. of User Manual
XG5000 Users Manual XGK/XGB Series Instruction & Programming XGB Hardware Users Manual
It describes how to use the specification of power/input /output/expansion modules, system configuration and built-in High-speed counter for XGB basic unit. It describes how to use the specification of analog input/analog output/temperature input module, system 10310000920 10310000926
XGB Analog Users Manual XGB Position Users Manual XGB Cnet I/F Users Manual XGB Fast Ethernet I/F Users Manual
configuration and built-in PID control for XGB basic unit. It describes how to use built-in positioning function for XGB unit. It describes how to use built-in communication function for XGB basic unit and external Cnet I/F module. It describes how to use XGB FEnet I/F module. 10310000927
10310000816
10310000873
Contents
Chapter 1 General---------------------------------------------------------------------------------------------- 1-1 ~ 1-2
1.1 General --------------------------------------------------------------------- 1-1 1.2 Characteristic--------------------------------------------------------------- 1-2
Chapter 2 Specification -------------------------------------------------------------------------------------- 2-1 ~ 2-7
2.1 General Specification -------------------------------------------------------------------- 2-1 2.2 Performance Specification -------------------------------------------------------------------- 2-3 2.3 Name and Function of each part ---------------------------------------------------------- 2-5
Chapter 3 System Configuration-----------------------------------------------------------------------------3-1~ 3-10
3.1 XGB System Configuration ------------------------------------------------------------- 3-1 3.1.1 H type system configuration --------------------------------------------------- 3-1 3.1.2 S type System Configuration ---------------------------------------------------- 3-2 3.2 Available System Configuration ------------------------------------------------------ 3-3 3.2.1 1:1 Connection between PC (HMI) (No modem) -------------------------------------- 3-3 3.2.2 1:1 Dedicated modem connection with PC (HMI) ---------------------------------------- 3-6 3.2.3 Modem connection with PC and communication between Cnet I/F modules -------- 3-7
3.2.4 Dedicated communication with PC (HMI) and different type RS-422 communication ----------- 3-8
3.2.5 Optical modem communication for moving material communication ------------------- 3-9
3.2.6 Wireless modem communication for communication between revolution bodies --------------- 3-10
Chapter 4 Basic Setting ---------------------------------------------------------------------------------------- 4-1 ~ 4-8
4.1 Setting Sequence of Product ------------------------------------------------ 4-1 4.2 PLC Type Setting and How to Register Communication Module --------------------------------- 4-2 4.2.1 Making new project ---------------------------------------------------- 4-2 4.2.2 In case of off line, method on Cnet I/F module registration -------------------- 4-2 4.2.3 How to register Cnet I/F module in case of online ---------------------- 4-3 4.3 How to Set Basic Parameter ------------------------------------------------------- 4-5 4.3.1 Setting item ------------------------------------------------------------- 4-6 4.2.2 Setting method ------------------------------------------------------------ 4-7
Chapter 5 Communication Function ---------------------------------------------------------------------- 5-1 ~ 5-22
5.1 Server Modbus Service ------------------------------------------------------------- 5-1 5.1.1 General ----------------------------------------------------------------- 5-1 5.1.2 XGT dedicated server -------------------------------------------------------- 5-2 5.1.3 Modbus server -------------------------------------------------------- 5-2 5.2 P2P Service ------------------------------------------------------------------ 5-4 5.2.1 General ------------------------------------------------------------------------------------- 5-4 5.2.2 P2P parameter configuration ----------------------------------------------------- 5-5 5.2.3 Channel information ------------------------------------------------------------ 5-5 5.2.4 Block information ----------------------------------------------------------- 5-7 5.2.5 User defined frame information --------------------------------------------- 5-11 5.2.6 P2P service operation ----------------------------------------------------- 5-21
Chapter 6 Remote Connection -------------------------------------------------------------------------- 6-1 ~ 6-12
6.1 Remote Connection ---------------------------------------------------------------- 6-1 6.1.1 General ---------------------------------------------------------------- 6-1 6.1.2 XG5000 remote connection -------------------------------------------------- 6-1 6.1.3 Remote connection between Cnet I/F modules --------------------------------------- 6-8
Chapter 7 XGT Dedicated Protocol ----------------------------------------------------------------------- 7-1 ~ 7-19
7.1 XGT Dedicated Protocol ---------------------------------------------------------7.1.1 General ----------------------------------------------------------------7 . 1 . 2 F r a m e s t r u c t u r e - - - - - - - -- - --- - - - -- - - -- - - --- - - - -- - - -- - - --- - - - -- - - -- - - --- - - 7.1.3 List of commands ---------------------------------------------------------7.1.4 Data type ---------------------------------------------------------7.1.5 Detail of instruction ----------------------------------------------------------
7-1 7-1 7-2 7-3 7-4 7-6
Chapter 8 Example Program ------------------------------------------------------------------------------- 8-1 ~ 8-25
8.1 Setting of Cnet I/F module in the XG-PD ------------------------------------------ 8-1 8.1.1 In case of acting as server ------------------------------------------------- 8-1 8.1.2 In case of acting as P2P service (client) -------------------------------- 8-3 8.2 Dedicated Communication Example --------------------------------------------------------------- 8-6 8 . 2 . 1 S e t t i n g s o f X G T s e r ve r - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8 - 7 8.2.2 Settings of XGT client ----------------------------------------- 8-8 8.2.3 Checking the operation ------------------------------------------------------ 8-11
8.3 Modbus Communication Example --------------------------------------------------------- 8-12 8 . 3 . 1 M o d b u s RT U s e r v e r s e t t i n g - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 8 - 1 3 8.3.2 Setting of Modbus RTU client ----------------------------------- 8-15 8.4 User - defined Communication Example ------------------------------------------------------ 8-20 8.4.1 User-defined communication example system configuration ------------- 8-20 8.4.2 User definition communication frame structure ------------------------------------- 8-21 8.4.3 User definition communication parameter setting --------------------------------------- 8-22
Chapter 9 Diagnosis -------------------------------------------------------------------------------------------- 9-1 ~ 9-8
9.1 Diagnosis Function of XG-PD --------------------------------------------------------9.1.1 Checking status of main unit ---------------------------------------------9.1.2 Communication module information -------------------------------------------------9.1.3 Frame monitor --------------------------------------------------------------------9.1.4 Status by service -----------------------------------------------------------------------
9-1 9-2 9-2 9-3 9-4
9.2 Trouble Shooting by Error ------------------------------------------------------------------------------ 9-6 9.2.1 Trouble shooing when P2P parameter setting error occurs in case of XG5000 connection -------------------------------------------------------------------------------------------9-6 9.2.2 Trouble shooting when communication is not done after P2P client setting - 9-6 9.2.3 Trouble shooting when response frame is missed in case of acting as client and using RS-485 ---------------------------------------------------------------------------------------------------------- 9-7 9.2.4 Two response frame are dealt with as unknown when executing frame monitor ---9-7 9.2.5 Unable to analyze TRX frame -------------------------------------------------------------------- 9-7 9.2.6 Unable to know which one is reason of error, client or server ---------------------------- 9-7 9.2.7 Communication is not normal or communication is not executed repeatedly -------------------------------------------------------------------------------------------------9-8
Chapter 10 Installation and Wiring --------------------------------------------------------------------- 10-1 ~ 10-24
10.1 Safety Instruction ------------------------------------------------------------------------------------------- 10-1 10.1.1 Fail safe circuit ----------------------------------------------------------------------- 10-3 10.1.2 PLC heat calculation --------------------------------------------------- 10-6 10.2 Attachment/Detachment of Modules -------------------------------------------------------- 10-8 10.2.1 Attachment/Detachment of modules ------------------------------------------------ 10-8 10.2.2 Caution in handling -------------------------------------------------------------------- 10-12 10.3 Wire -------------------------------------------------------------------------------------------------- 10-13 10.3.1 Power wiring -------------------------------------------------------------- 10-13 10.3.2 I/O Device wiring --------------------------------------------------------- 10-16 10.4 Channel Operation during Normal Run -------------------------------------------------- 10-17 10.5 Communication Interface Connection Method ------------------------------------------------ 10-18 10.5.1 RS-232C Interface (XBL-C21A) ---------------------------------------------------- 10-18 10.5.2 RS-422/485 interface (Built-in communication) ------------------------------- 10-20 10.5.3 RS-422 interface (XBL-C41A) ---------------------------------------------------- 10-21
10.6 Cable Specifications ------------------------------------------------------------10.6.1 Electrical characteristic ------------------------------------------------------10.5.2 External characteristic ---------------------------------------------------------10.7 Terminal Resistance ---------------------------------------------------------------
10-23 10-23 10-23 10-24
Chapter 11 Maintenance ------------------------------------------------------------------------------------ 11-1 ~ 11-2
11.1 Maintenance and Inspection -------------------------------------------------------------- 11-1 11 .2 Daily Inspection --- ------------- -------------- -------------- -------------- ------ 11- 1 11.3 Periodic Inspection ----------------------------------------------------------------- 11-2
Appendix ------------------------------------------------------------------------------------------------------- A-1 ~ A-17
Appendix 1 Definition of Terms ------------------------------------------------------------------ A-1 Appendix 1.1 General Terms --------------------------------------------------------------------------- A-1 Appendix 1.2 Serial Communication Terms ----------------------------------------------- A-2 Appendix 2 Communication Relay List (L) -------------------------------------------------------------- A-8 Appendix 2.1 Communication Relay (L) List ---------------------------------------------- A-8 Appendix 2.2 Network Register (N) List -------------------------------------------------- A-11 Appendix 3 Communication Error Code ------------------------------------------------------------ A-12 Appendix 3.1 XGT Server Error Code -------------------------------------------------- A-12 Appendix 3.2 Modbus Server Error Code --------------------------------------------- A-13 Appendix 3.3 P2P Client Error Code -------------------------------------------- A-13 Appendix 4 Dimension (Unit: mm) ---------------------------------------------------------------- A-14
Chapter 1 General
Chapter 1 General
1.1 General
This user manual provides the information of Cnet I/F among XGB PLC system network about specification/performance and how to operate. Configuration of user manual is as follows. Chapter 1 2 3 4 5 6 7 8 9 10 11 App.1 App.2 App.3 App.4 Item General Specification System configuration Basic setting Communication function Remote connection XGT dedicated protocol Example program Diagnosis function Installation and wiring Maintenance Term Flag list Communication error code Dimension Content Describes configuration of manual, product characteristic and term Indicates general specification and performance specification of each module used XGB PLC. Describes basic communication parameter setting. Describes basic communication setting Describes server for data communication between PLC and P2P parameter setting. Describes CPU connection method by communication channel through XG5000, XG-PD. Describes XGT dedicated communication frame structure. Describes example program for communication test. Describes about self diagnosis by XG-PD. Describes installation and wiring. Describes maintenance. Describes term used in this manual Describes parameter setting N area, flag L related with Cnet I/F. Describes XGT server, modbus server, P2P error code. Describes dimension of communication module.
1-1
Chapter 1 General
1.2 Characteristic
(1) By using XG-PD operated in window environment, since the user can write communication speed, communication mode (protocol), connection with external device is easy. (2) RS-232C 1 port, RS-485 1 port as main unit built-in Cnet is supported. Two type of Cnet I/F module as extension, RS-232C 1 port (XBL-C21A), RS-422(485) 1port (XBL-C41A) is provided. (3) It operates independently according to channel, since protocol data written by user is managed by main unit, in case communication module is changed other than communication module, additional setting/download is not necessary. (4) (5) Device read/write by using XGT dedicated/modbus/user defined protocol is available. It provides communication function in which multidrop, up to 32 connection is available in case of using RS-422/485. (6) Setting of diverse communication speed is available. (1200,2400,4800,9600,19200,38400,57600,115200bps) (7) (8) (9) (10) 1:1 and 1:N communication are available. With abundant self-diagnosis, trouble diagnosis is simple. It supports dedicated server/client, modbus server/client, user defined communication function. In case of XBL-C21A module, modem communication is provided, by which controlling remote PLC is available.
1-2
Chapter 2 specification
Chapter 2 Specification 2.1 General Specification

General specification of XGB PLC is as follows.
No. 1 2 3 4 Item Operating temp. Storage temp. Operating humidity Storage humidity Frequency 10f< 57 5 Vibration proof 57f150 Frequency 10f< 57 Specification 0+55 -25+70 595%RH, no dew allowed 595%RH, no dew allowed For discontinuous vibration Acceleration 9.8 Acceleration Amplitude 0.075mm Amplitude 0.035mm Each 10 times in X,Y,Z directions IEC 61131-2 Number Related specifications
For continuous vibration
Impact proof
57f150 4.9(0.5G) * Max. impact acceleration: 147(15G) * Authorized time: 11 * Pulse wave : Sign half-wave pulse (Each 3 times in X,Y,Zdirections) Square wave impulse noise AC:1,500V, DC: 500 V Voltage: 4 kV (contact discharging), 8 kV (air discharging) 80 ~ 1,000MHz, 10 V/m Digital/ Analog I/O communication interface 1kV
IEC 61131-2 Test spec of LS Industrial Systems IEC 61131-2, IEC 61000-4-2 IEC 61131-2, IEC 61000-4-3
Static electric discharging Radiation electromagnetic Fast Transient /burst noise 8 9 10 11 Ambient conditions Operating height Pollution level Cooling type Voltage Class Power module 2kV
Noise proof
IEC 61131-2, IEC 61000-4-4
No corrosive gas or dust 2000m or less 2 or less Natural air cooling
2-1
Notes [1] IEC (International Electro technical Commission): An international nongovernmental organization which promotes internationally cooperated standardization in electric/electronic fields, publishes international standards and manages applicable estimation system related with. [2] Pollution level: An index indicating pollution level of the operating environment which decides insulation performance of the devices. For instance, Pollution level 2 indicates the state generally that only non-conductive pollution occurs. However, this state contains temporary conduction due to dew produced.
2-2
2.2 Performance Specification

(1) Built-in Cnet performance specification Performance specification of XGB built-in Cnet is as follows. Item Serial communication method Modem connection function Operation mode (Operation define by channel) Server RS-232C Act as communication client P2P - XGT dedicated protocol client - Modbus ASCII/RTU client - User defined communication - XGT dedicated protocol server - Modbus ASCII/RTU server 7 or 8 1 or 2 Even/Odd/None Asynchronous type 1200/2400/4800/9600/19200/38400/57600/115200 bps available Setting range: 0-31 Max. station No. available: 32 stations Max. 15m Max. 500m Specification Channel 1 RS-485 Channel 2
Data type
Data bit Stop bit Parity
Synchronization type Transmission speed (bps) Station No. setting Transmission distance Diagnosis function
Check available by XG-PD diagnosis service
2-3
(2) Extension Cnet performance specification XGB extension Cnet communication module performance specification is as follows
Item Serial communication channel Modem function Operation mode (Operation definition by port) Server connection
Specification XBL-C21A RS-232C 1 channel External modem connection available Operates as communication client P2P - XGT dedicated protocol client - Modbus ASCII/RTU client - User defined communication - XGT dedicated protocol server - Modbus ASCII/RTU server 7 or 8 1 or 2 Even/Odd/None Asynchronous type 1200/2400/4800/9600/19200/38400/57600/115200 bps available Setting range: 0-31 Max. station No. available: 32 stations RS-232C: 15m (Extension available in case of using RS-422/485: max 500m modem) Check available by LED and XG-PD diagnosis service 120mA 56g 120mA 56g XBL-C41A RS-422(485) 1 channel -
Data type
Data bit Stop bit Parity
Synchronization type Transmission speed (bps) Station No. setting Transmission distance Diagnosis function Consumption current Weight
2-4
2.3 Name and Function of each part

S Type XBM-DN16/32S XBM-DR16S
8-1
8-2
8-3
No.
Name Input indication LED PADT connection connector Input connector and terminal block Output connector and terminal block Key switch Output indication LED Input indication LED PADT connection connector
Purpose
Input connector and terminal block Output connector and terminal block RUN / STOP key switch - In case key switch is STOP, remote mode change available Output indication LED Indicates operation status of CPU module - PWR(Red): Power status indication - RUN(Green): RUN status indication STOP mode: Off / RUN mode : On - Error(Red): Flicker in case error occurs Built-in RS-485 connection connector - +, - terminal connection connector ofRS-485 communication Built-in RS-232C connection connector -TD, RD, SG terminal connection connector of RS-232C communication DC24V power connector
Status indication LED
8-1 8-2 8-3
Built-in RS-485 Connection connector Built-in RS-232C connection connector Power connector
2-5
H type 8-1
8-2 No. Name Input indication LED PADT connection connector Input connector and terminal block Output connector and terminal block Key switch Output indication LED
Purpose
Input indication LED PADT connection USB(USB 1.1 supported) 1 channel, RS-232C 1 channel connector Input connector and terminal block Output connector and terminal block RUN / STOP key switch -In case key switch is STOP, remote mode change available Output indication LED Indicates basic units operation status - PWR(Red) : power status indication - RUN(Green) : RUN status indication STOP mode : Off / RUN mode : On - Error(Red): flicker in case error occurs Built-in RS-485 connection terminal block - +,- terminal connection terminal block of RS-485 communication - TD,RD,SG terminal connection terminal block of RS232C communication AC100~240V power terminal block Battery (3V) holder Program mode and O/S download mode selection switch
Status indication LED
8-1
Built-in RS232C/ RS-485 Connection terminal block
8-2 Power terminal Battery holder Mode switch
2-6
Extension Cnet module
XBL-C41A
XBL-C21A
No.
Name LED indication RS-422/RS-485 connector RS-232C connector Operation status indication
Purpose
Connector for connection with external device Connector for connection with external device
LED name RUN
LED indication content Operation status indication Interface with main unit status indication Indication during frame transmission
LED status On Off Flicker Off Flicker Off Flicker Off On Off
LED status content Normal operation Abnormal operation Normal operation Abnormal operation Transmitting frame Frame transmission completion Receiving frame Frame reception completion Frame error Normal frame
I/F
TX
RX
Indication during frame receiving
ERR
Frame error indication
[Table 2.3.1] LED indication content
2-7
Chapter 3 System Configuration

XGB PLC is having diverse product suitable for main system, computer link and network system configuration This chapter describes configuration method and characteristic.
3.1 XGB System Configuration

System configuration of XGB PLC is as follows. Extension I/O module, in case of special module, in S type, up to 7 step connection and in H type, up to 10 step connection is available. In communication module, up to 2 step extensions is available.
3.1.1 H type system configuration
Main unit
I/O module
Special module
Communication module
Item I/O configuration point Digital I/O module Extension module connection available no. Analog module Communication module Main unit H type
content XB(E)C-DxxxH: 32 ~ 384 points Max. 10 Max. 10 Max. 2 XBC-DR32/64H XEC-DR32/64H XBE-DC08/16/32 XBE-TN08/16/32 XBE-TP08/16/32 XBE-RY08/16A XBE-DR16A XBF-AD04A XBF-DV04A XBF-DC04A XBL-C41A XBL-EMTA XBO-1024A 3-1 XBF-RD04A XBF-RD01A XBF-TC04S XBL-C21A XBC-DN32/64H XEC-DN32/64H
Digital I/O module
Product list
Extension module Analog module
Communication module Option module Memory module
3.1.2 S type System Configuration
Main unit
I/O module Special module Communication module Item Content XBM-DxxxS : 16 ~ 352 point Digital I/O module Analog module Communication module S type Max. 7 Max. 7 Max. 2 XBM-DR16S XBE-DC08/16/32 XBE-TN08/16/32 XBE-TP08/16/32 XBE-RY08/16A XBE-DR16A XBF-AD04A XBF-DV04A XBF-DC04A XBL-C41A XBL-EMTA XBO-1024A XBF-RD04A XBF-RD01A XBF-TC04S XBL-C21A XBM-DN16/32S
I/O configuration point Extension module connection available no. Main unit
Digital I/O module
Product list
Extension module Analog module
Communication module Option module
Memory module
3-2
3.2 Available System Configuration

Communication system by using XGB built-in communication function and Cnet module is diverse. In this chapter, it describes system configuration example. .
3.2.1 1:1 Connection between PC (HMI) (No modem)

PC (HMI) and Cnet I/F module is connected by RS-232C or RS-422/485 channel, PC (HMI) and PLC is connected by 1:1 without modem. In most case, PC (HMI) acts as client and Cnet I/F module acts as server which respond request of PC (HMI). Since there is no modem, in case of using RS-232C channel, communication distance is max 15m, in case of using RS-422 channel, communication distance is max 500m. Operation mode of Cnet I/F module is set according to PC (HMI)s communication method. Wiring method and system connection is applied in case of XGB S type built-in communication. In case of using XGB H type and external communication module, refer to 10.5 communication interface connection method. (1) In case of using 1:1 connection with normal PC
XGB main unit built-in communication
[Figure 3.2.1] 1:1 communication with PC Wiring method PC Pin no. 1 2 (RXD) 3(TXD) 4 5(GND) 6 7 Female Type 8 9 In case of using channel 2, connect 485+ and 485- of RS485 terminal. XGB main unit Signal Pin no. name 1 2 3 4 5 485485+ SG TX RX 1 2 3 4 5
External form of PC
Connection number and signal direction
XGB external form
3-3
(2) In case of using 1:1 connection with monitoring device such as XGT Panel
XP series (LSIS)
XGB main unit RS-485 I/F RS-232C I/F [Figure 3.2.2] 1:1 communication with HMI Wiring method (RS-232C) XP XP external form Pin no. 1 2(RXD) 3(TXD) 4 5(GND) 6 7 Female Type 8 9 Note) In case of PMU, short no.4 and no.6, short no.7 and no.8. Wiring method (RS-485) PMU 485+ 485Connection no. and signal direction XGB main unit 485+ 485Connection number and signal direction XGB main unit Pin no. 1 2 3 4 5 Signal name 485485+ SG TX RX 1 2 3 4 5 XGB external form
3-4
(3) In case of using 1:1 connection with XGB main unit
XGB main unit
XGB main unit
RS-232C I/F RS-485 I/F [Figure 3.2.3] 1:1 communication between PLCs
Wiring method XGB external form XGB main unit Pin no. 1 1 2 3 4 5 2 3 4 5 Connection no. and signal direction Pin no. 1 2 3 4 5 XGB main unit Signal name 485485+ SG TX RX
3-5
3.2.2 1:1 Dedicated modem connection with PC (HMI) It is 1:1 communication system connected through dedicated modem through RS-232C channel with PC (HMI). Normally, PC (HMI) acts as client station, Cnet I/F module acts as server station which respond request of PC (HMI). Since it uses modem, RS-232C channel should be set as dedicated modem and long distance communication is available. Operation mode of this module should be set according to communication method of PC (HMI).
XBM-DN32S XBL-C21A XBM-DN32S XBL-C21A
Modem Modem
[Figure 3.2.4] dedicated modem communication with PC
3-6
3.3.3 Modem connection with PC and communication between Cnet I/F modules PC and Cnet #1 station is connected by modem through RS-232C channel Cnet #1 station ~ N station is communication between Cnet I/F module through RS-422 channel Cnet #1 station ~ N station is Communication between Cnet I/F modules through RS-422 channel PC acts as client station of Cnet #1 station Up to max 32 station connection is available in case of Cnet I/F module (RS-422/485 communication) It sets station 1 among Cnet I/F module as server station Dedicate modem or dial-up modem available
XGB PLC Cnet # 1 station
XGB PLC Cnet # 2 station
XGB PLC Cnet # N station
RS-422 communication
RS-232C Communication [Figure 3.2.5] Dedicated modem communication with PC
Type PLC Cnet #1 Cnet #2 ~ #N P2P
Module setting XBL-C41A XGT client XGT server Station no. 1 2~N
[Table 3.2.1] module setting table per station
3-7
3.2.4 Dedicated communication with PC (HMI) and different type RS-422 communication Null-modem communication by using PC (HMI) and RS-232C channel PC (HMI) acts as client station, Cnet I/F module acts as server, at this time, module setting acts as RS-232C XGT server Cnet I/F module RS-422 channel acts as P2P mode. It transmits indication data to display module of mosaic panel through RS-422 channel Reading display transmission data from PC
HMI - PC
(GLOFA VIEW)
XGB PLC Cnet # 1
RS-422 communication RS-232C communication
[Figure 3.2.6] 7-Segment operating system for RS-422 Module setting XBL-C41A P2P
Type PLC Cnet #1
XBL-C21A XGT server
Station no. 1
[Table 3.2.2] Module setting table per station
3-8
3.2.5 Optical modem communication for moving material communication
Optical modem communication system for Cnet communication on material above moving linearly P2P communication or dedicated mode communication with monitoring device RS-232C/RS-422 communication with optical modem Communication between Cnet I/F module is dedicated server/client communication Optical modem connected with Cnet I/F module on mobile body can communicate with the other optical modem only when positioned in communication available Main application: Parking tower XGB PLC Cnet # 1
Optical
Monitoring device
modem
RS-232C communication XGB PLC Cnet # 2
Moving material XGB PLC Cnet # 4

RS-422 communication
Optical
modem
RS-232C communication XGB PLC Cnet # 3
RS-232C communication
Optical
modem
[Figure 3.2.7] Optical modem communication system
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3.2.6 Wireless modem communication for communication between revolution bodies RS-232C communication with wireless modem Communication between Cnet I/F module is dedicated/client communication RS-232C channel of Cnet I/F module is dedicated modem mode
Wireless modem
XGB PLC Cnet # 2
[Figure 3.2.8] wireless modem communication system
Module setting Type RS-232C Dedicated mode XBL-C21A User mode RS-422 Not used Station 2 station
[Table 3.2.3] setting content table between communication module
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Chapter 4 Basic Setting

4.1 Setting Sequence of Product
It describes installation of product and sequence. Install system by be operated by the following sequence.
Operation sequence
6
Equip Cnet I/F module to XGB system (It is applied in case of using external Cnet I/F module)
6
Connect Cnet I/F module with device to communicate by cable. Cable wiring and connect terminal resistance.
6
After power on, check LED status of communication module Check whether interface of communication with CPU is normal or not.
6
Set P2P parameter and basic setting at XG-PD. Set parameter according to network configuration at XG-PD, download parameter
6
Enable link at XG-PD. Not enable link act as server.
6
Operation start
Note 1) In Cnet I/F module, hardware station setting is not necessary. By using XG-PD, designate station and basic setting necessary in Cnet communication.
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4.2 PLC Type Setting and How to Register Communication Module

To use Cnet I/F function, communication parameter should be written by XGP-PD. To set system about Cnet I/F module located in temporary position, register each module at XG-PD. Method on register Cnet I/F module is as follows according to On/Off line status.
4.2.1 Making new project

First, after click File-New File and input project name, select XGB series as PLC series. About CPU type, in case of S type, select XGB-XBMS, in case of H type, select XBC-XBCH. In case of IEC type, select XGB-XECH
[Figure 4.2.1] New project making screen
4.2.2 In case of off line, method on Cnet I/F module registration

In the status PLC is not connected, in case the user set about communication module and write parameter related with communication, in the standard settings, the user select slot location to register Cnet I/F module and shows Communication module settings window. In this window, you register Cnet I/F module about wanted slot position. If you double-click at the slot position, you can set communication card. At this time, slot 0 is set as built-in Cnet. In case of using Cnet module other than built-in Cnet, registration is necessary.
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[Figure 4.2.2] Cnet module registration screen
4.2.3 How to register Cnet I/F module in case of online

If you register communication module at online status by using XG-PD, you should connect basic unit. After [Online]-> [Online] after doing communication setting by using Connection setting -> Selecting Connection and doing local connection (or remote 1/2 connection). In case of normal connection, lower menu of online is activated, selecting [Online]-> Read IO Information, equipped communication module is searched automatically.
[Figure 4.2.3] Cnet I/O information read screen 4-3
At this time, in case registered module is different with currently connected module or type of communication module in the previous project, it shows whether it changes or not with the following message.
[Figure 4.2.4] I/O information change message If you execute Read IO Information, equipped communication module like the following is indicated IO module information window.
[Figure 4.2.5] Communication module registration compete screen
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4.3 How to Set Basic Parameter

Communication function used in Cnet I/F module is classified as followings. 1) Server mode service Without other program at PLC, you can read or write information in PLC and data. It can act as XGT server providing XGT dedicated protocol and Modbus server providing RTU/ASCII protocol. 2) Client (P2P) service Cnet I/F module acts as client in network. In case designated event occurs, you can read or write memory of other station. It can act as XGT client and Modbus client. In case of sending/receiving user wanted frame and communicating with other device. You can define P2P block with max. 32 per one channel acting independently. 3) Loader service By using remote 1/2, you can monitor/download program about remote PLC. To use Cnet I/F module, you should set transmission specification such as data type like transmission speed and data/stop bit. You should select transmission specification of system to be same with specification of system. Written standard setting value is saved CPU module of PLC and this value keeps though power goes off and this value is not changed before writing. Also though Cnet I/F module is changed and new module is installed, the standard setting value saved at CPU module previously written is applied to new module automatically. Standard communication setting parameter and P2P, all parameter is applied if download is complete.
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[Figure 4.3.1] Built-in communication standard setting screen
4.3.1 Setting item

When setting Cnet communication parameter, the fact the user should define is as follows [Table 4.3.1] Item Station no. Communicati on speed Data bit Parity bit Stop bit Setting content You can set from station 0 to station 31. 1200, 2400, 4800, 9600, 19200, 38400, 57600,115200 bps available 7 or 8 bit available None, Even, Odd available 1 or 2 bit available It is fixed as follows according to Cnet type Communicati on channel 1) Built-in communication channel 1 : RS-232C , channel 2 : RS-485 2) XBL-C41A channel 1 : not used, channel 2: RS-422/RS-485 3) XBL-C21A channel 1 : not used, channel 2: RS-232C Delay time Time out It sets interval of communication frame It sets the time waiting respond after requesting data.(100 unit 1~ 65535 available) [Table 4.3.1] communication parameter setting item
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*Parity bit Cnet I/F module can define three parity bits. Meaning of each parity bit is as follows. Parity bit type None Even Odd Not using parity bit If the number of 1 in one byte is even, parity bit becomes 0. If the number of 1 in one byte is odd, parity bit becomes 1. [Table 4.3.2] Parity content table Operation mode setting Sets operation mode Driver type P2P Meaning Each port acts as client and executes the communication by setting P2P parameter. It acts as XGT server supporting XGT dedicated communication. It acts as Modbus ASCII server Reference P2P setting reference Dedicated service Modbus communication Modbus communication Meaning Reference
XGT server
Modbus ASCII server
Modbus RTU server
It acts as MOdbus RTU server [Table 4.3.3] operation mode setting item
4.3.2 Setting method

You should do like following to operate Cnet I/F module according to communication specification defined by user. In case of setting like the followings about XBL-C41A (RS-422/485 1 port) installed slot 2, setting method is as follows. (1) Communication specification Channel 2: RS-422, 38400Bps, 8/1/Odd, Null modem, P2P, 2 station, delay time 10
Executing XG-PD, you register communication module Cnet for setting at each slot position. After Cnet module is registered, if you double-click Cnet module, the following standard setting window shows.
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[Figure 4.3.2] Communication module setting screen If standard communication parameter setting ends, download Cnet module. If you select [Online -> connection -> Write parameter], download is executed. After downloading, parameter is applied shortly.
[Figure 4.3.3] Write Parameter screen
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Chapter 5 Communication Function

5.1 Server Modbus Service
5.1.1 General
Dedicated service is built-in service in Cnet I/F module. Without specific program at PLC, you can read or write information and data from PC and other device. It acts as server at communication network and if read, write request conforming XGT dedicated protocol or Modbus protocol come, it responds. To use dedicated service, select operation mode about channel used as server among channel 1, channel of Cnet, when setting standard communication setting. It supports XGT server and Modbus server and Modbus server responds about RTU and ASCII type. Since each channel of Cnet I/F module acts independently, you can set as other type server. For normal operation check and diagnosis of dedicated service, refer to Chapter 9 Diagnosis.
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5.1.2 XGT dedicated server

It is used in case of communication between our products by our dedicated service, all characters are configured as ASCII code. In case of using multi drop, up to 32 stations can be connected. In case of setting station number, duplicated station number should not be set. In case of using multi drop, communication speed/stop bit/parity bit/data bit of all Cnet I/F module in network should be same. For more detail protocol, refer to chapter 7 XGT dedicated protocol.
5.1.3 Modbus server

It is used in case partner device acts as Modbus client. ASCII mode and RTU mode of Modbus are all supported. You can define in standard settings active mode.
[Figure 5.1.1] Modbus server standard settings screen Modbus instruction and response data max. number which is supported by Modbus RTU/ASCII driver are as follows. Other client device should request in the range of the following table.
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Code 01 02 03 04 05 06 15 16
Purpose Read Coil Status Read Input Status Read Holding Registers Read Input Registers Force Single Coil Preset Single Register Force Multiple Coils Preset Multiple Registers
Address 0XXXX 1XXXX 4XXXX 3XXXX 0XXXX 4XXXX 0XXXX 4XXXX
Max. no. of response data 2000 Coils 2000 Coils 125 Registers 125 Registers 1 Coil 1 Register 1968 Coils 120 Registers
[Table 5.1.1] Modbus instruction code About request per above code, you should set area about XGB PLC memory. At Modbus Settings of Cnet active mode window, if you click Modbu Settings button which is activated when selecting Modbus ASCII server/RTU server, the following setting window shows.
[Figure 5.1.2] Modbus server memory settings window Meaning of each setting item is as follows. Item Bit read area Address Bit write area Address Word read area Address Word write area Address Meaning Address of XGB relevant to digital Input area Address of XGB relevant to digital output area Address of XGB relevant to analog input area Address of XGB relevant to analog output area [Table 5.1.2] Modbus area meaning In case of IEC type, use IEC type address value Address value of each item is base address of each area. The setting of above screen is the situation of allocating bit reading are from M0000 (bit) and Word writing area from D0000 (word). Base address input value should be in XGB series internal device area. 5-3 Reference Bit address Bit address Word address Word address

Since address of Modbus 1~9999 (decimal number), size of bit IO area is 9999/8=1249.875 byte (Namely 1249, byte should be integer unit). Also size of word IO area is 9999*2=19998 byte. In case the user set 0 as base address of bit output (0XXXX) area, Modbus bit area 00001 corresponds 0th byte 0th bit, 00002 corresponds 0th byte first bit.
5.2 P2P Service

5.2.1 General
P2P service means acting client operation of communication module. P2P instructions available at Cnet I/F module are 4 (Read/Write/Send/Receive). Registration and edit of P2P service is executed in XG-PD, each P2P parameter consists of max. 32 P2P block. The following figure is example of P2P parameter setting window of XG-PD.
[Figure 5.2.1] P2P parameter setting example
Note [N1] P2P 01 is fixed allocated at built-in communication, P2P 02 for first communication module, P2P 03 for second communication. So slot number should be correct.
P2P parameter registration window Diverse P2P parameter setting about one Cnet I/F module is available. Each P2P parameter consists of P2P channel, P2P block, user frame definition. 5-4
5.2.2 P2P parameter configuration

To use P2P service, the user executes the setting for the wanted operation at the P2P parameter window. Like the following figure, P2P parameter consists of three information.
[Figure 5.2.2] P2P parameter configuration screen 1) P2P channel P2P channel setting defining communication protocol of P2P service to execute XGT/Modbus available Each channel is independent. It is applied when active mode is Use P2P settings 2) P2P block Setting P2P block of 32 acting independently 3) User frame definition User frame definition registration
5.2.3 Channel information

Built-in Cnet I/F function provides two fixed communication channel as fixed P2P 1. Cnet I/F module are allocated P2P 2 and P2P 3 according to equipment sequence and communication channel supports only one channel. At Built-in Cnet I/F, you can define driver type for P2P service about each. If you select P2P channel at P2P setting window, like the following, P2P channel setting window shows. If you select P2P driver to use, setting is complete.
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[Figure 5.2.3] P2P channel setting screen Driver selectable in XGB Cnet and meaning are as follows. Driver None User frame definition XGT client
Modbus ASCII client Modbus RTU client
Meaning Not using P2P service In case of transmitting/receiving user frame definition Select in case of executing read, write of XGT memory. Select in case of acting as Modbus client, using ASCII mode Select in case of acting as Modbus client, using RTU mode. [Table 5.2.1] Driver table
About communication channel, in case of selecting P2P driver as XGT or Modbus, user frame definition can not be used.
* Modbus instruction code and Address allocation Code 01 02 03 04 05 06 15 16 Read Coil Status Read Input Status Read Holding Registers Read Input Registers Force Single Coil Preset Single Register Force Multiple Coils Preset Multiple Register Purpose Modicon PLC Data address 0XXXX(bit-output) 1XXXX(bit-input) 4XXXX(word-output) 3XXXX(word-input) 0XXXX(bit-output) 4XXXX(word-output) 0XXXX(bit-output) 4XXXX(word-output) Reference Bit read Bit read Word read Word read Bit write Word write Bit write Word write
[Table 5.2.2] Modbus instruction code and data code table
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5.2.4 Block information

If you select P2P block of each parameter at P2P parameter setting window, P2P block setting window shows.
[Figure 5.2.4] P2P block setting screen You can set up to 32 independent blocks. If you select temporary block, you can designate each block operation by selecting instruction.
[Figure 5.2.5] P2P instruction screen
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Setting item per each instruction and meaning are as follows. 1) Read instruction It is instruction when reading and saving temporary area of partner station. It is used equally without reference to driver. The basic configuration is as follows.
[Figure 5.2.6] Variable setting screen of P2P Read instruction
Item Channel setting Conditional flag Command type Single continuous Bit 1Byte Data type 2Byte 4Byte 8Byte No. of variables Data size Detestation station number Variable setting Read area Save area Address 1,2
Description Designates channel to communicate (Channel 1 : RS-232C, channel 2 : RS-485) Designates communication command condition flag Designates communication device individually Designates communication device continuously Sets data type to communicate as Bit Sets data type to communicate as Byte Sets data type to communicate as WORD Sets data type to communicate as Double WORD Sets data type to communicates as Long WORD Determines the number of area to read individually (Up to 4 available) Effective when command type is single and up to 120 byte available Sets destination station number to communicate
Reference Main unit built-in all Bit device
1Byte Word Dword Lword
Unit: Byte
Designates device of destination station to read Designate saving device to read Memory area used in internal system [Table 5.2.3] Read instruction setting item 5-8 Auto setting
2) Write instruction Instruction used to write data to wanted area about destination station and this is used commonly regardless of driver type. Basic configuration is as follows. Item Channel setting Conditional flag Command type Single continuous Bit 1Byte Data type 2Byte 4Byte 8Byte No. of variables Data size Detestation station number Variable setting Read area Save area Address Designates device of destination station to read Designate saving device to read Memory area used in internal system [Table 5.2.4] P2P Write instruction setting item In case M102 bit is set by using channel 2 about destination station 2, the following example shows that it reads 10 byte from memory M125(Word) and writes P20(Word) of destination . Auto setting 1,2 Description Designates channel to communicate (Channel 1 : RS-232C, channel 2 : RS-485) Conditional flag Designates communication device individually Designates communication device continuously Sets data type to communicate as Bit Sets data type to communicate as Byte Sets data type to communicate as WORD Sets data type to communicate as Double WORD Sets data type to communicates as Long WORD Not used in Modbus communication Effective when command type is single and up to 120 byte available Sets destination station number to communicate Unit: Byte 1Byte Word Dword Lword Reference Main unit built-in All Bit device
[Figure 5.2.7] P2P Write instruction setting screen 3) Send instruction Instruction used to send temporary frame to external device by not specified communication method other than XGT/Modbus protocol. (User defined communication) You should select one frame per Send instruction and designate fixed size/variable size about memory of each frame in this instruction. 5-9
Before using this instruction, you should define frame to send.
[Figure 5.2.8] P2P Send instruction setting screen
Item Channel Conditional flag Frame Read area Size Address
Setting content Designates communication channel Sets transmission conditional flag Designates transmission frame name Designates internal device to send Sets size of device to send Indicates network device allocation
Reference
Frame is already registered at transmission frame Setting available when variable sized variable is set among Body segment of transmission group
Varia ble
[Table 5.2.5] P2P SEND instruction setting item 4) Receive instruction Instruction used to receive the frame among frame sent by destination station. You cant select same frame about each P2P Receive instruction block. About receipt frame, you can determine one receipt instruction block.
[Figure 5.2.9] P2P Receive instruction setting screen
Item Channel Frame Vari abl e Save area Address
Setting content Designates communication channel Designates receipt frame name Designates internal device to receive Indicates network device allocation
Reference
Frame already registered at receipt frame Setting available when variable sized variable is set among Body segment of receipt group
[Table 5.2.6] P2P Receive instruction setting item In case of receipt, if frame fitting in communication type of designated group, each data is received at designated variable sized variable area. 5-10
5.2.5 User defined frame information

In case of sending frame the user wants or receiving some frame in network, you should define send/receive frame. It is available in P2P service. All frames consist of Head, Body, Tail and each can be omitted. User defined frame in XGB series is indicated group name and frame name and each meaning is as follows. 1) Group - Group of fame having same Head and Tail - For registration of frame, registration of group is necessary - Click right mouse button with cursor on user frame definition of project window. - If group edit window shows, set group name and frame type.
[Figure 5.2.10] Group add screen 2) Frame - It consists of Head, Body, Tail - Defines transmission/reception frame - Adding fixed, variable sized variable at Body - Frame consists of diverse segment, about one Body, variable segment can be registered up to 4. - With mouse on group TX [Transmission], click right button of mouse and add frame.
[Figure 5.2.11] Frame add screen 5-11
3) Segment - Head, Body, Tail of frame consist of diverse segment, you can register to the following frame edit window.
[Figure 5.2.12] Frame HEAD segment setting screen - Numerical constant, String constant, fix sized variable, variable sized variable in segment consisting frame.
[Figure 5.2.13] Add segment setting screen A) Numerical constant - Defines part fixed as constant among frame - Value of data is Hex.
[Figure 5.2.14] Add numerical constant segment screen 5-12
B) String Constant - Register String Constant among frame - Value of data is ASCII value.
[Figure 5.2.15] Add string constant segment screen C) Fix sized variable - It is available at Body area of reception frame - Used in case of processing data as size as defined among received frame - Size is byte unit - Transmits/receives data as ASCII - Data transmission example of 2 words: h12345678 (2words) => 3132333435363738 (8 byte) transmission - In case of transmitting/receiving data of 2 words, since it changes into ASCII, data size should be 8. - If checking Assign memory, you can save at PLC Memory. - Conversion, Swap available.
[Figure 5.2.16] Add fix sized variable screen 5-13
D) Variable sized variable Available at Body area of TX/RX frame - Transmission frame Used in case of changing length of frame If checking Assign memory, it makes transmission frame by data read from PLC memory - Reception frame Used in case of processing variable sized variable among received frame Registering at last segment among Body area is available. If selecting Assign memory, it saves data about each segment among received frame. Swap, conversion is available. Received data size is byte size
[Figure 5.2.17] Edit segment variable sized variable screen 4) Data conversion process When transmitting/receiving frame, in case data is changed from Hex to ASCII or executing byte swap, you can define frame edit window. A) Conversion Hex To ASCII - Transmission: it changes data read from PLC memory into ASCII and configure transmission frame - Reception: it changes received data to ASCII and save it ASCII To Hex - Transmission: it changes data read from PLC memory to Hex and configure transmission frame - Reception: it changes received data to Hex and save it
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[Figure 5.2.18] Segment variable sized variable conversion setting screen When configuring transmission frame, it uses 2 words of PLC memory M100 and in case of changing Hex to ASCII, in case h34353637 is saved M100, each segment of transmission frame changes into h4567. And in case of changing part of received frame to Hex and saving it, if each area is h4567, it is converted and h34353637 is saved. B) Swap 2 byte: 2 byte swap relevant part among TX/RX frame 4 byte: 4 byte swap relevant part among TX/RX frame 8 byte: 8 byte swap relevant part among TX/RX frame If swapping h1234567811223344 by each method, it changes like the followings. - 2 byte swap: 0x3412785622114433 - 4 byte swap: 0x7856341244332211 - 8 byte swap: 0x4433221178563412 5) Transmission frame To send frame, you should register wanted transmission frame. In case of not using P2P XGT client and user defined frame, the following is example writing 4 word data from M100 to destination station 0. TX.Frame Head Body Variable Frame 0x05 00 wSB 06%MW100 04 sized variable Hex To ASCII Conversion Byte Numerical Checksum constant ASCII conversion 0x04 BCC Tail
Reference
Numerical String
String
String constant
String constant
constant constant constant
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First, add group of transmission frame
[Figure 5.2.19] Transmission frame group add screen If group edit window shows like the following, insert group name and select frame type Transmission.
[Figure 5.2.20] transmission frame group setting screen You can register diverse frame about each group. For this, select group to register transmission frame and click right button of mouse and add frame.
[Figure 5.2.21] transmission frame add setting screen 5-16
By using frame edit window, you can register Head, Body, Tail
[Figure 5.2.22] transmission frame edit window Only one Head and Tail exist about group but you can register many Bodies. Also you can omit Head and Tail but one Body is necessary. A) Head registration Head can add many segments but in each segment numerical constant and string constant are available
[Figure 5.2.23] Transmission frame Head registration screen B) Body registration Body can be configured many segments, you can define up to 4 variable sized variable. In frame edit window, if you set Body about TX.FRM_A, it is as follows.
[Figure 5.2.24] Transmission frame Body registration screen C) Tail registration You can register BCC in this item. Supported BCC is as follows.
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[Figure 5.2.25] Transmission frame Tail registration screen The following is screen where transmission frame registration is complete.
[Figure 5.2.26] transmission frame setting complete screen 6) Reception frame In case of receiving temporary frame, first you should define reception frame. In case of receiving ACK, NAK response reception frame, registration method is as follows. ACK.FRAME Frame Reference Head 0x06 Numerical constant Head 0x15 1 Numerical constant 01 2 String constant 01 String constant Body wSB String constant Body wSB 3 String constant Fix sized variable 2 (Error code saving area) 03 1 Numerical constant 03 Numerical constant Tail BCC Byte Check Sum ASCII Tail BCC 2 Byte Check Sum ASCII
NAK.FRAME Frame Size (byte) Reference
5-18

First, to register frame, add group as ACK, NAK.
[Figure 5.2.27] ACK, NAK reception group registration screen about wSB request frame Adds frame registered reception frame group ACK. A) Head registration
[Figure 5.2.28] ACK reception frame Head registration screen B) Body registration Registers at Body about data to process and instruction among reception frame
[Figure 5.2.29] ACK reception frame Body registration screen C) Tail registration
[Figure 5.2.30] ACK reception frame Tail registration screen Registers frame at registered reception frame group NAK A) Head registration
[Figure 5.2.31] NAK reception frame Head registration screen 5-19
B) Body registration Registers at Body about data to process and instruction among reception frame In case you know size of data to save among reception frame, use fix sized variable and in case you dont know size of data, use variable sized variable.
[Figure 5.2.32] NAK reception frame Body registration screen C) Tail registration
[Figure 5.2.33] NAK reception frame Tail registration screen Screen where ACK, NAK registration is complete is as follows.
[Figure 5.2.34] ACK, NAK reception frame registration complete screen
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Chapter 5 Communication Function 5.2.6 P2P service operation

If P2P parameter setting ends, you should download PLC CPU parameter and start P2P service. We assume that P2P parameter to download is written and PLC is connected with CPU. 1) P2P parameter download If you select Online ->Write Parameter of XG-PD menu window to download P2P parameter, parameter download window shows. In case of communication parameter, you cant select individual parameter but all parameter is downloaded.
[Figure 5.2.35] P2P Parameter Write screen If you press OK, it downloads P2P parameter to CPU. 2) P2P service start Though you download P2P parameter, to start P2P service, you should start P2P. For this, select Online-Enable Link.
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[Figure 5.2.36] P2P enable setting screen In the Enable Link (HS Link, P2P) window, select P2P parameter. Already checked P2P parameter is under operation. If you uncheck, P2P service stops. If you like to know whether P2P service is normal or not, select Online -> System diagnosis. For this function, refer to Chapter 9. system diagnosis.
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Chapter 6 Remote Connection

6.1 Remote Connection
6.1.1 General
In case PC executing XG500/XG-PD is far from XGB PLC, if you use remote connection function of Cnet I/F module, you can control remote PLC such as program download, upload, program debugging and monitor. Especially, in case XG5000 is far from PLC, if you use XG5000 remote connection function and modem connection function of Cnet I/F module, you can access easily by remote connection through air line. Remote connection is supported at XGB communication module, FEnet I/F module and Cnet I/F module. Connection between networks is available and you can control remote PLC through multiple connections. There are two methods for remote connection by using Cnet I/F module, first, XG5000 is connected with Cnet I/F module of remote PLC through modem, second, XG5000 and local PLC are connected into CPU through RS-232C, Cnet I/F module of local PLC communicates with Cent I/F module of remote PLC.
6.1.2 XG5000 remote connection

[Figure 6.1.1] is figure indicating remote connection example where XG5000 and PLC are connected through modem. Like figure, it is necessary configuration in case PC executing XG5000 is far from PLC and telephone line and connected by dedicated modem or wireless modem. At this case, you should connect Cnet I/F module by modem from XG5000 and you should select modem as connection method at connection option. There are two methods, dedicated modem connection using dedicated line and dial-up modem connection using public line. (1) Dial-up modem connection [Figure 6.1.1] is example using dial-up modem. You can establish remote connection by connecting dial-up modem to PC and Cnet I/F module (RS-232C). In PC side, you can use external modem or internal dial-up modem and in Cnet I/F side (RS-232C), you should use external modem.
Public line Tandem center
Public line
[Figure 6.1.1] XG5000 remote connection example by dial-up modem
6-1
Remote connection sequence by using dial-up modem is as follows. (a) Cnet I/F module connected with PLC setting 1) Sets active mode of RS-232C channel of Cnet I/F as XGT server at XG-PD. 2) Sets Modem type of Cnet I/F module (RS-232C) as Dial-up modem and inputs atz in Modem Initialization.
[Figure 6.1.2] XG-PD setting example (b) XG5000 setting 1) Execute XG5000 and pop up online settings window by selecting Online -> Connection settings. Here selects Connection settings -> Type as Modem.
[Figure 6.1.3] Modem connection setting screen of XG5000 6-2
2) Select settings of Connection settings and set detail of modem
[Figure 6.1.4] Modem detail setting screen
Note Baud rate in modem settings means communication speed between PC and modem, not communication speed of modem. Baud rate of modem means communication speed between modem and modem, it is set automatically according to quality of public line and destination modems speed. For XG5000 remote connection at XGB PLC, you should use RS-232C channel. At communication standard setting, set RS-232C dial-up modem and write it to XGB Cnet I/F module. 3) Phone number means phone number of modem side connected with Cnet I/F module, in case of going out from local through extension line, you can use extension number and , symbol. (Ex) In case extension number is 9: set as 9, 0343-398-xxxx Note In case modem connected with Cnet I/F module of destination station is through tandem center, communication is impossible. Namely, there is extension number for reception station, dial-up modem communication is impossible.
4) In case of selecting connection step as remote 2, like the following, select base and slot number of remote 1 communication module in detail and communication module station number of remote 2. Inputs station number set in Cnet I/F module, In case of Cnet channel, selects communication channel of remote 2.
6-3
Remote 1 Communication module
Remote 2 Communication module
Public line Public line Tandem center
[Figure 6.1.5] Modem remote 2 setting screen
5) Select connection on online after setting connection option, modem initialization dialog box shows and modem is initialized.
6) In case setting of COM channel of modem or connection with modem is wrong or, the error message shows. At this time, check COM channel or modem connection.
6-4
7) If making phone call is complete, XG5000 tries remote connection. In case remote connection is complete, Online menu is activated. 8) This case is same with connection status where connection is established through RS-232C cable. Here you can use all function of online menu.
Note After remote connection, you can use online menu of XG5000 like local connection. You can use program download/upload/monitor function etc. PLC control through modem is affected by capability of modem and status of telephone line. In case telephone line is bad, connection may be canceled. At this time, dont try reconnection instantly, wait for 30s and retry again from step 1)
9) In case you want to disconnect remote connection, select disconnect at online menu. Then disconnection menu box shows and remote connection is disconnected.
10) If connection is disconnected, XG5000 quit call automatically and disconnection telephone connection. 11) If it is success to quit call normally, local and remote modems return to initialization status. You can establish remote connection through making phone call.
6-5
(2) Dedicated modem connection The following figure indicates that PC and Cent module is connected by dedicated modem through dedicated line.
Dedicated line [Figure 6.1.6] XG5000 remote connection example by dedicated modem [Figure 6.1.6] is example of dedicated modem connection by dedicated line. You can use wireless modem, optical modem other than dedicated modem. For setting method of modem not using public line, it is same with case of dedicated modem and refer to the followings. Remote connection sequence by dedicated modem is as follows. (a) Connects PC with dedicated modem at Cnet I/F module (b) Cnet I/F module setting connected at remote PLC 1) Sets RS-232C channel of Cnet I/F module as XGT server. 2) Sets RS-232C channel operation of Cnet I/F module as dedicated modem. (c) XG5000 setting 1) Execute XG5000 and select Online -> connection settings and pop up online settings window. Here set Connection settings -> Type as Modem. Press the Settings button and set communication channel and baud rate set in dedicated modem connected with PC. Baud rate should be same with communication speed of dedicated modem.
[Figure 6.1.7] dedicated modem setting screen
6-6
2) In case of setting depth as remote 2, set settings related with remote 1, 2 at the Detail window like the followings.
[Figure 6.1.8] dedicated modem remote 2 setting screen 3) After completing setting, if you click connection of connection setting, XG5000 tried remote connection. In case remote connection is complete, it is same when connection is established by RS-232C cable. Here you can use all functions of Online menu.
Note After remote connection, you can use online menu of XG5000 like local connection. You can use program download/upload/monitor etc. PLC control through modem is affected by capability of modem and status of telephone line. In case telephone line is bad, connection may be canceled. At this time, dont try reconnection instantly, wait for 30s and retry again from step 1) (d) In case you want to disconnect remote connection, select disconnect at online menu. Disconnection menu box shows and remote connection is disconnected.
(e) If disconnection is done normally, Cnet I/F module and XG5000 are switch into initial mode. In case of reconnection, retry from (b) item to reconnect.
(f) Since for optical modem, wireless modem, only media between modems is different. Connection method is same.
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6.1.3 Remote connection between Cnet I/F modules

(1) Remote connection through dedicated modem [Figure 6.1.13] indicates that XG5000 and local PLC is connected through RS-232C cable and in case RS-232C channel of Cnet I/F module equipped at local PLC communicates with Cnet I/F module of remote PLC through dedicated modem. Figure is example indicating remote connection with remote PLC. Like figure, XG5000 uses modem communication function between Cnet I/F modules and control remote PLC by using remote connection.
Remote connection
Remote client
Remote server
Dedicated modem
Dedicated line
Dedicated modem
[Figure 6.1.9] remote connection between Cnet I/F modules Remote connection sequence by dedicated modem is as follows. (a) Cnet I/F module setting connected at remote PLC 1) Set RS-232C channel operation of Cnet I/F module at XG-PD as dedicated modem and have it operate as XGT server.
[Figure 6.1.10] Cnet I/F module XG-PD setting of remote PLC 6-8
(b) Cnet I/F module setting connected at local PLC 1) Converts local connected PLC to Stop mode
Note Basic parameter of remote server connected through XG5000 should be set as server. In case of remote client, it should be set as P2P client. In case there are many communications, if you try to remote connection, you may fail. Be sure to convert local PLC to stop mode and stop communication before remote connection. 2) XG-PD setting a) Set active mode of RS-232C of Cnet I/F module at XG-PD as Use P2P settings. b) Set modem type of Cnet I/F module (RS-232C) as dedicated modem.
[Figure 6.1.11] Cnet I/F module XG-PD setting of local PLC 3) XG5000 a) Execute XG5000 and select Online Connection Settings and set connection method. Select Type as RS-232C and communication channel. This is same in case of local connection.
[Figure 6.1.12] XG5000 remote connection setting screen 6-9
b) Select depth as remote 1 and click Settings for detail setting. In the detail window, set station number. AS for station number, input station number set in Cnet I/F module to execute remote connection. Figure is case Cnet station number is set as 1.
[Figure 6.1.13] XG5000 remote 1 connection setting screen c) XG5000 tries remote connection and in case remote connection is complete, online related function is activated. d) In this case, remote 1 connection is complete, it is same status with where it is connected by RS-232C cable. Here you can use all functions of online menu. (c) In case you want to disconnect remote connection, select disconnect at online menu. Disconnection menu box shows and remote connection is disconnected. In case disconnection is done normally, Cnet I/F module and XG5000 are converted into initial mode. In case of reconnection, retry from (a) for reconnection.
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(d) In case of optical modem, wireless modem other than dedicated modem, communication media is only different, method of remote connection is same. [Figure 6.1.14] indicates remote connection by wireless modem. As for connection method, it is same with method of remote connection between Cnet I/F module by using communication. In case of using wireless modem, 1:N remote connection where there are many Cnet I/F module is also available.
Remote connection
Remote Cent
Wireless modem
Wireless modem
[Figure 6.1.14] remote connection by using wireless modem
6-11
(2) Remote connection by RS-422/485 [Figure 6.1.15] indicates XG5000 and local PLC is connected into CPU module by RS-232C cable, in case RS-422/485 channel of Cnet I/F module connected at local PLC communicates, it is figure indicating remote connection example to remote PLC. Like figure, XG5000 can control program of remote PLC by remote connection through remote connection function between Cnet I/F modules.
Remote server
Remote server
Remote client
Remote server [Figure 6.1.15] Remote connection in case of RS-422/485 communication
Note Basic parameter of remote server connected through XG5000 should be set as server, in case of remote client, it should be set P2P client. If you try remote connection when there is many communications, connection may fail. You should convert PLC as Stop mode and stop communication before remote connection.
Remote connection sequence by using dedicated modem is as follows. (a) Set basic parameter of remote server as XGT server. (b) Convert local connected PLC into Stop mode. (c) Execute XG5000 and select Online Connection settings and set connection method. And select connection method RS-232C and communication channel. This is same with case of local connection. At this time, you should set station number of remote server to connect.
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Chapter 7 XGT Dedicated Protocol

7.1 XGT Dedicated Protocol 7.1.1 General
XGT series dedicated protocol communication is function executing communication by our dedicated protocol. User can configure the intended communication system between our products without special setting by using reading/writing data of internal device area and monitoring function. Dedicated protocol function supported by XGB is as follows. Device individual/continuous read Device individual/continuous write Monitor variable registration Monitor execution 1:1 connection (Our link) system configuration
Note XGBs built-in communication function supports Cnet communication without any separate Cnet I/F module. It must be used under the following instructions. 1) Channel 0 of XGBs main unit supports 1:1 communication only. For 1:N system having masterslave Format, use RS-485 communication in channel 1 or XGBs main unit with XGL-C41A module connected. XGL-C41A module supports RS-422/485 protocol. 2) RS-232C communication cable for XGBs main unit is different from RS-232C cable for XG5000 (XG-PD) in pin arrangement and from the cable for Cnet I/F module, too. The cable cant be used without any treatment. For the detailed wiring method, refer to configuration of respective communication. 3) Its possible to set baud rate type and station No. in XG5000 (XG-PD).
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Chapter 7 XGT Dedicated Protocol 7.1.2 Frame structure

(1) Base format (a) Request frame (external communication device XGB) Header (ENQ) Station number Command Command type Structurized data area Tail (EOT) Frame check (BCC)
(b) ACK response frame (XGB external communication device, when receiving data normally)
Header (ACK)
Station number
Command
Command type
Structurized data area or Tail Null code (ETX)
Frame check (BCC)
(c) NAK response frame (XGB Cnet I/F module external communication device when receiving data abnormally) Header (NAK) Station number Command Command type Error code ( ASCII 4 Byte ) Tail (ETX) Frame check (BCC)
Note 1) The numerical data of all frames are ASCII codes equal to hexadecimal value, if theres no clear statement. The terms in hexadecimal are as follows. Station No. When the main command is R(r) or W (w) and the command type is numerical (means a data type) All of the terms indicating size of all data in the Formatted data area. Monitoring registration and command registration number of execution commands. All contents of data 2) If it is hexadecimal, H is attached in front of the number of frames like H01, H12345, H34, H12, and H89AB. 3) Available frame length is maximum 256 bytes. 4) Used control codes are as follows. Codes ENQ ACK NAK EOT ETX Hex value H05 H06 H15 H04 H03 Name Enquire Acknowledge Not Acknowledge End of Text End Text Contents Request frame initial code ACK response frame initial code NAK response frame initial code Request frame ending ASCII code Response frame ending ASCII code
5) If the command is small letter (r), BCC value is added in check frame. The other side capital letter (R), BCC value is not added in check frame.
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(2) Command frame sequence Sequence of command request frame
ENQ
Stati on No.
Comma nd
Formatted data
EOT
BCC
Station Command No. (PLC ACK response)

ACK NAK
Formatted data
ETX
BCC
Station Command No.
Formatted data
ETX
BCC
(PLC NAK response)
7.1.3 List of commands

List of commands used in dedication communication is as shown below. Classification Items Code Individual r(R)
Continuous r(R)
Command Main command ASCII code H72 (H52) H72 (H52) H77 (H57) H77 (H57) Command type Code SS SB SS SB ASCII code 5353 5342 5353 5342 Reads direct variable of Bit, Byte, Word, Dword, Lword type. Read direct variable of Byte, Word, Dword, Lword with block unit (Bit continuous read is not allowed) Write data of Bit, Byte, Word, Dword, Lword at direct variable Write data of Byte, Word, Dword, Lword at direct variable with block unit (Bit continuous read is not allowed) Treatment
Reading device
Writing device
Individual w(W)
Continuous w(W)
Classification Main command Item Monitoring variable register Execution of monitoring Note Code x(X) y(Y)
Command ASCII code H78 (H58) H79 (H59) Register No Treatment
H00~H0F H00~H0F
Register device to monitor. Execute registered device to monitor.
- It identifies capitals or small letters for main commands, but not for the others.
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Chapter 7 XGT Dedicated Protocol 7.1.4 Data type

Its possible to read and write device in built-in communication. When device is used, be aware of data type. Data type of device Available types of device - XBM-DXXXS and XBC-DXXXH
Device P M K F T C L N D U Z R
S type range P0 P127 M0 M255 K0 K2559 F0 F255 T0 T255 C0 C255 L0 L1279 N0 N3935 D0 D5119 U00.00 U07.31 Z0 Z127 -
H type range P0 P1023 M0 M1023 K0 K4095 F0 F1023 T0 T1023 C0 C1023 L0 L2047 N0 N5119 D0 D10239 U00.00 U0A.31 Z0 Z127 R0 R10239
Size (Word) 1024 1024 4096 1024 1024 1024 2048 5120 10240 352 128 10240
Remark Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available
- XEC-DXXXH Device I Q M W R F K L N U Range %IW0.0.0 ~ %IW15.15.3 %QW0.0.0 ~ %QW15.15.3 %MW0 ~ %MW8191 %WW0 ~ %WW10239 %RW0 ~ %RW10239 %FW0 ~ %FW1023 %KW0 ~ %KW4095 %LW0 ~ %LW2047 %NW0 ~ %NW5119 %UW0.0.0 ~ %UW0.15.31 Size (Word) 1024 1024 8192 10240 10240 1024 4096 2048 5120 512 Remark Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Monitor available Read/Write/Monitor available Read/Write/Monitor available Read/Monitor available Read/Write/Monitor available
7-4

When device is designated, attach % (25H) in front of the marking characters. (% is stands for starting of device.) Marking Data type Examples characters Bit Byte Word Dword Lword X(58H) B(42H) W(57H) D(44H) L(4CH) %PX000,%MX000,%LX000,%KX000,%CX000,%TX000,%FX000 etc. %PB000,%MB000,%LB000,%KB000,%CB000,%TB000,%FB000 etc. %PW000,%MW000,%LW000,%KW000,%CW000,%TW000,%FW000, %DW000 etc. %PD000,%MD000,%LD000,%KD000,%CD000,%TD000, %FD000,%DD000 etc. %PL000,%ML000,%LL000,%KL000,%CL000,%TL000, %FL000,%DL000 etc.
Note Timer/Counter used in bit command means contact point values. (word command means current values.) Data register (D) can uses only word or byte commands. In byte type commands, address is doubled. For example, D1234 is addressed to %DW1234 in word type, and is addressed to %DB2468 in byte type.
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Chapter 7 XGT Dedicated Protocol 7.1.5 Detail of instruction

(1) Individual reading of device (R(r)SS) (a) Purpose This is a function that reads PLC device specified in accord with memory data type. Separate device memory can be read up to 16 at a time. (b) PC request format
Format name Ex. of frame ASCII value Statio n No.
H20 H323 0
Header
ENQ H05
Comma nd
R(r) H52(72)
Command type
SS H5353
Number of blocks
H01 H3031
Device length
H06 H3036
Device name
.... %MW100 H254D57313030
Tail
EOT H04
Frame check
BCC
1 block (setting can be repeated up to max. 16 blocks)
Item
Description When command is lowercase(r), only one lower byte of the value resulted by adding
BCC
1 Byte each to ASCII values from ENQ to EOT is converted into ASCII and added to BCC. For example, the BCC of the above frame is gotten as below: H05+H32+H30+H72+H53+H53+H30+H31+H30+H36+H25+H4D+H57+H31+H30+H3 0+H04 = H03A4 Therefore BCC value is A4. This specifies how much of the blocks composed of "[device length][device name]" are in this request format. This can be set up to 16. Therefore, the value of [Number of blocks] must be set between H01(ASCII value:3031)-H10(ASCII value:3030). This indicates the number of name's characters that means device, which is allowable up to 16 characters. This value is one of ASCII converted from hex type, and the range is from H01(ASCII value:3031) to H10(ASCII value:3130). For example, if the device name is %MW0, it has 4 characters to be H04 as its length. If %MW000 characters to be H06. Address to be actually read is entered. This must be ASCII value within 16 characters, and in this name, digits, upper/lower case, '%' only is allowable to be entered.
Number of Blocks Device length (Length of device name) Device name
Note H of example frame represents hex value, and is unnecessary during preparing real frame.
7-6

(c) XGB response format (ACK response)
Format name Header Station No. Command Command type Ex. of frame ACK ASCII value H06 H20 H3230 R(r) H52(72) SS H5353 Number Number of of blocks data H01 H02 data HA9F3 Tail ETX H04 Frame check BCC
......
H3031 H3032 H41394633
1 block (max. 16 blocks possible)
Item BCC
Description When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ACK to ETX is converted into ASCII and added to BCC, and sent. Number of data means byte number of hex type, and is converted into ASCII. This number is determined according to data type (X,B,W) included in device name of computer request Format.
Number of data
Number of data in accordance with its data type is as follows: Data type
Bit(X) Byte(B) Word(W)
Available variable
%(P,M,L,K,F,T,C,D,R,I,Q,W)X %(P,M,L,K,F,T,C,D,R,I,Q,W)B %(P,M,L,K,F,T,C,D,R,I,Q,W)W
Number of data
1 1 2
R area is supported at XBC-DXXXH Data Example 1 The fact that number of data is H04 (ASCII code value:H3034) means that there is hex data of 4 bytes in data. Hex data of 4 bytes is converted into ASCII code in data. Example 2 If number of data is H04 and the data is H12345678, ASCII code converted value of this is "31 32 33 34 35 36 37 38," and this contents is entered in data area. Name directly, highest value is entered first, lowest value last. Note If data type is Bit, data read is indicated by bytes of hex. Namely, if Bit value is 0, it indicated by H00, and if 1, by H01. In data area, there are the values of hex data converted to ASCII code saved.
7-7

(d) XGB response format (NAK response)
Format name Ex. of frame ASCII value Heade r NAK H15 Station No. H20 H3230 Command R(r) H52(72) Command type SS H5353 Error code (Hex 2 Byte) H1132 H31313332
Tail ETX H03
Frame check BCC
Item BCC Error code (e) Example
Explanation When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from NAK to ETX is converted into ASCII and added to BCC. Hex and 2 bytes (ASCII code, 4 bytes) indicate error type. Refer to 10.1.4 XGT dedicated communication error codes and countermeasures.
XGB main unit
This example supposes when 1 WORD from M20 and 1 WORD from P001 address of station No.1 are read (At this time, it is supposed that H1234 is entered in M20, and data of H5678 is entered in P001.) 1) PC request format (PC XGB)
Station No. H01 Comman Number of blocks d type SS H02 Variable length H06 Device length Frame check
Format name Header Ex. of frame ENQ
Command R(r)
Variable name
Variable name
Tail
%MW020 H06 %PW001 EOT BCC H255057303030 H254D573032 H04 H3036 ASCII value H05 H3031 H52(72) H5353 H3032 H3036 31 30
2) For ACK response after execution of command (PC XGB)

Station No. Command Number of Number of type blocks data Number of data H02 H3032 Frame check BCC
Format name Header
Command
Data
Data H5678 H35363738
Tail ETX H03
Ex. of frame ACK H01 R(r) SS H02 H02 H1234 H303 H52(72) H5353 H3032 H3032 H31323334 ASCII value H06 1
3) For NAK response after execution of command (PC XGB)

Format name Ex. of frame ASCII value Header NAK H15 Station No. H01 H3031 Command R(r) H52(72) Command type SS H5353 Error code Error code (2 Byte) Error code (4 Byte) Tail ETX H03 Frame check BCC
7-8

(2) Direct variable continuous reading (R(r)SB) (a) Purpose This is a function that reads the PLC device memory directly specified in accord with memory data type. With this, data is read from specified address as much as specified continuously. (b) PC request format
Format name Ex. of frame ASCII value Head er ENQ H05 Station No. H10
H3130
Comman d R(r)
H52(72)
Comman d type SB H5342
Device length H06 H3036
Device %MW100 H254D5731 3030
Number of data H05 H3035
Tail EOT H04
Frame check BCC
Note Number of data specifies the number to read according to the type of data. Namely, if the data type of device is word and number is 5, it means that 5 words should be read. In the number of data, you can use up to 60 words (120Byte). Protocol of continuous reading of direct variable doesn't have number of blocks. . Bit device continuous reading is not supported.
Item BCC Device length (Length of device name) Device name
Description When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ENQ to EOT is converted into ASCII and added to BCC. This indicates the number of name's characters that means device, which is allowable up to 16 characters. This value is one of ASCII converted from hex type, and the range is from H01 (ASCII value:3031) to H10 (ASCII value:3130). Address to be actually read is entered. This must be ASCII value within 16 characters, and in this name, digits, upper/lowercase, and '%' only are allowable to be entered.
(c) XGB response format (ACK response) Station No.

H10 H3130
Format name
Ex. of frame ASCII value
Header
ACK H06
Command
R(r) H52(72)
Command type
SB H5342
Number of blocks
H01 H3031
Number of data
H02 H3134
data
H1122 H31313232
Tail
ETX H03
Frame check
BCC
7-9

Item Description It means byte number of hex type, and is converted into ASCII Data type Available device Data size (Byte)
BYTE(B) WORD(W) %(P,M,L,K,F,T,C,D,R,I,Q,W)B %(P,M,L,K,F,T,C,D,R,I,Q,W)W %(P,M,L,K,F,T,C,D,R,I,Q,W)D %(P,M,L,K,F,T,C,D,I,Q,W)L 1 2 4 8
Number of data
DWord(D) LWord(L)
R area is supported at XBC-DXXXH
Example 1 When memory type included in variable name of computer request Format is W (Word), and data number of computer request Format is 03, data number of PLC ACK response after execution of command is indicated by H06 (2*03 = 06 bytes)Byte and ASCII code value 3036 is entered in data area. Example 2 In just above example, when data contents of 3 words are 1234, 5678, and 9ABC in order, actual ASCII code converted values are 31323334 35363738 39414243, and the contents are entered in data area. (d) XGB response format (NAK response) Format name `
Ex. of frame ASCII value
Heade r
NAK H15
Station No.
H10 H3130
Command
R(r) H52(72)
Command type
SB H5342
Error code (Hex 2 Byte)

H1132 H31313332
Tail
ETX H03
Frame check
BCC
Item BCC Error code (e) Example
Description When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from NAK to ETX is converted into ASCII and added to BCC, and sent. Hex and 2 bytes (ASCII code, 4 bytes) indicate error type. For the details, Refer to 9.1.4 XGT dedicated communication error codes and countermeasures.
This example supposes that 2 WORDs from M000 of station No. 10 is read (It supposes that M000 = H1234, M001 = H5678.) 1) PC request format (PC XGB)
Format name Frame (Example) ASCII value Header Station No. ENQ H05 H0A H3041 Command Command type Device length R(r) H52(72) SB H5342 H06 H3036 Device name %MW000 H254D3030 30 Number of data H02 H3032 Tail EOT H04 Frame check BCC

Format name Frame (Example) ASCII value Header Station No. ACK H06 H0A H3041 Command R(r) H52(72) Command type SB H5342 Number of Number of block data H01 H3031 H04 H3034 Data 12345678 H3132333435363738 Tail ETX 03 Frame check BCC
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3)
For NAK response after execution of command (PC XGB)

Header NAK H15 Station No. H0A H3041 Command R(r) H52(72) Command type SB H5342 Error code Error code (2 Byte) Error code (4 Byte) Tail ETX H03 BCC BCC
Format name Frame (Example) ASCII value
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(3) Individual writing of device (W(w)SS) (a) Purpose This is a function that writes the PLC device memory directly specified in accord with memory data type. (b) PC request format
Command Number of blocks type SS H5353 H01 H3031 Device Length H06 H3036 Frame Tail check %MW100 H254D573130 30 H00E2 H30304532 EOT H04 BCC
Format name Frame (Example)
Header Station No. Command ENQ H05 H20 H3230 W(w) H57(77)
Device Name
Data
.....
ASCII value
1 block (setting can be repeated up to max. 16 blocks) Item BCC Description When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ENQ to EOT is converted into ASCII and added to BCC. This specifies how much of the blocks composed of "[device length][device name]" are in this request Format. This can be set up to 16. Therefore, the value of [Number of blocks] must be set between H01(ASCII value:3031)-H10 (ASCII value:3030). This indicates the number of name's characters that means device, which is allowable up to 16 characters. This value is one of ASCII converted from hex type, and the range is from H01 (ASCII value: 3031) to H10 (ASCII value:3130). Address to be actually read is entered. This must be ASCII value within 16 characters, and in this name, digits, upper/lower case, and '%' only is allowable to be entered. If the value to be written in %MW100 area is H A, the data Format must be H000A. If the value to be written in %MW100 area is H A, the data Format must be H000A. In data area, the ASCII value converted from hex data is entered.
Number of blocks Device Length (Name length of device) device Data
Example 1 If type of data to be currently written is WORD, the data is H1234, ASCII code converted value of this is "31323334" and this content must be entered in data area. Namely, most significant value must be sent first, least significant value last. Note Device data types of each block must be the same. If data type is Bit, the data to be written is indicated by bytes of hex. Namely, if Bit value is 0, it must be indicated by H00 (3030), and if 1, by H01 (3031).
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(c) XGB Response format (ACK response)
Format name Frame (Example) ASCII value Header
ACK H06
Station No.
H20 H3230
Command
W(w) H57(77)
Command type
SS H5353
Tail
ETX H03
Frame check
BCC
Item BCC
Description When command is lowercase (r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ACK to ETX is converted into ASCII and added to BCC, and sent.
(d) XGB Response format (NAK response)

Error code Format name Frame (Example) ASCII value Header
NAK H15
Station No.
H20 H3230
Command
W(w) H57(77)
Command type
SS H5353
(Hex 2 Byte)
H4252 H34323532
Tail
ETX H03
Frame check
BCC
Item BCC Error code
(e) Example This example supposes that "HFF" is written in M230 of station No. 1. 1) PC request format (PC XGB)
Format name Header Frame (Example) ENQ ASCII value
H05
Station Command Number No. Command type of blocks

H01 H3031 W(w) H57(77) SS H5353 H01 H3031
Device Length
H06 H3036
Device Name
%MW230 H254D573233 30
Data
H00FF H30304646
Tail
EOT H04
Frame check
BCC

ACK H06
Station No.
H01 H3031
Command
W(w) H57(77)
Command type
SS H5353
Tail
ETX H03
Frame check
BCC

NAK H15
Station No.
H01 H3031
Command
W(w) H57(77)
Command type
SS H5353
Error code
Error code (2 Byte) Error code (4 Byte)
Tail
ETX H03
Frame check
BCC
7-13

(4) Continuous writing of device (W(w)SB) (a) Purpose This is a function that directly specifies PLC device memory and continuously writes data from specified address as much as specified length. (b) Request format
Format name Frame (Example) ASCII value Head er ENQ H05 Station No. H10 H3130 Command W(w) H57(77) Comma nd type SB H5342 Device Length H06 H303 6 Device name %MW100 Number of data H02 Data H11112222 Tail EOT H04 Frame check BCC
H31313131323232 H254D573130 H3032 32 30
Note Number of data specifies the number according to the type of device. Namely, if the data type of device is WORD, and number of data is 5, it means that 5 WORDs should be written. Number of data can be used up to 120Bytes (60 Words).
Item BCC Device Length

(Name length of variable)
Description When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ENQ to EOT is converted into ASCII and added to BCC. This indicates the number of name's characters that means device, which is allowable up to 16 characters. This value is one of ASCII converted from hex type, and the range is from H01 (ASCII value: 3031) to H10 (ASCII value: 3130). Address to be actually read. This must be ASCII value within 16 characters, and in this name, digits, upper/lower case, and '%' only are allowable to be entered.
Device

ACK H06
Station No.
H10 H3130
Command
W(w) H57(77)
Command type
SB H5342
Tail
ETX H03
Frame check
BCC
Item BCC
Description When command is lowercase(r), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ACK to ETX is converted into ASCII and added to BCC, and sent.
7-14

ENQ H05
Station No.
H10 H3130
Command
W(w) H57(77)
Command type
SB H5342
Error code (Hex 2 Byte)

H1132 H31313332
Tail
EOT H03
Frame check
BCC
Item BCC
Error code
(e) Example
This example supposes that 2 byte HAA15 is written in D000 of station No. 1. 1) PC request format (PC XGB)
Format name Header Frame (Example) ASCII value
ENQ H05
Station Comman Command No. d type

H01 W(w) SB H5342
Device Length
H06 H3036
Device
%DW000 H2544573030 30
Number of data
H01 H3031
Data
HAA15 H41413135
Tail
EOT H04
Frame check
BCC
H3031 H57(77)

ACK H06
Station No.
H01 H3031
Command
W(w) H57(77)
Command type
SB H5342
Tail
ETX H03
Frame check
BCC

NAK H15
Station No.
01 H3031
Command
W(w) H57(77)
Command type
SB H5342
Error code
Error code (2) Error code (4)
Tail
ETX H03
Frame check
BCC
7-15

(5) Monitor variable register (X##) (a) Purpose Monitor register can separately register up to 16 (from 0 to 15) in combination with actual variable reading command, and carries out the registered one through monitor command after registration. (b) PC request format
Format name Frame (Example) ASCII value Head er ENQ H05 Station No. H10 H3130 Comma nd X(x) H58(78) Registratio n No. H09 H3039 Registration format Refer to registration format Refer to *1 Tail EOT H04 Frame check BCC
Item BCC Register No. Register Format
Description When command is lowercase(x), only one lower byte of the value resulted by adding 1 byte each to ASCII values from ENQ to EOT is converted into ASCII, added to BCC. This can be registered up to 16 (0 to 15, H00-H0F), and if an already registered No. is registered again, the one currently being executed is registered. This is used to before EOT in command of Formats of separate reading of variable, continuous reading, and named variable reading.
*1 : Register Format of request Formats must select and use only one of the followings. 1) Individual reading of device RSS
Number of blocks (2
Byte)
Device length (2 Byte)
Device name (16 Byte)
...
1 block (max. 16 blocks) 2) Continuous reading of device RSB Device length (2 Byte) Device name (16 Byte) Number of data

Format name Frame (Example) ASCII value Header Station No. Command Registration no. Tail Frame check
ACK H06
H10 H3130
X(x) H58(78)
H09 H3039 Description
ETX H03
BCC
Item BCC
When command is lowercase(x), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from ACK to ETX is converted into ASCII and added to BCC, and sent.
7-16

Format name Frame (Example) ASCII value Header NAK H15 Station No. H10 H3130 Command X(x) H58(78) Registratio n No. H09 H3039 Error code (Hex 2Byte) H1132 H31313332 Tail ETX H03 Frame check BCC
Item BCC Error code
Description When command is one of lower case(x), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from NAK to ETX is converted into ASCII and added to BCC, and sent. Hex and 2 bytes (ASCII code, 4 bytes) indicate error type. For the details, Refer to 9.1.4 XGT dedicated communication error codes and countermeasures.
(e) Example This example supposes that device M000 of station NO. 1 is monitor registered. 1) PC request format (PC XGB)
Station Registration Header Command No. No. ENQ H01 X(x) H01 H3031 Registration Format R## RSS Number of Device length blocks H01 H06 Device name %MW000 H2554573030 30 Tail EOT H04 Frame check BCC
Format name
Frame (Example) ASCII value
H05 H3031 H58(78)
H5253 H3031 H3036 53

Format name Frame (Example) ASCII value Header Station No. Command Registration No. Tail Frame check
ACK H06
H01 H3031
X(x) H58(78)
H01 H3031
ETX H03
BCC

Format name Frame (Example) ASCII value Header Station No. Command Registration No.
Error code Error code (2) Error code (4)
Tail
Frame check
NAK H15
H01 H3031
X(x) H58(78)
H01 H3031
ETX H03
BCC
7-17

(6) Monitor execution (Y##) (a) Purpose This is a function that carries out the reading of the variable registered by monitor register. This also specifies a registered number and carries out reading of the variable registered by the number. (b) PC request format
ENQ H05
Station No.
H10 H3130
Command
Y(y) H59(79)
Registration No.
H09 H3039
Tail
EOT H03
Frame check
BCC
Item Register No. BCC
Description Register No. uses the same number registered during monitor register for monitor execution. It is possible to set from 00-09 (H00-H09). When command is lower case(y), only one lower byte of the value resulted by adding 1 byte each to ASCII values from ENQ to EOT is converted into ASCII, added to BCC.
(c) XGB Response format (ACK response) 1) In case that the register Format of register No. is the Individual reading of device
Format name Frame (Example) ASCII Header ACK H06 Station No. H10 H3130 Command Y(y) H59(79) Registration Number of Number of data No. Blocks H09 H3039 H01 H3031 H02 H3032 Data H9183 H39313833 Tail ETX H03 Frame check BCC
2) In case that the register Format of register No. is the continuous reading of device
Format name Frame (Example) ASCII value Header Station No. Command ACK H06 H10 H3130 Y(y) H59(79) Registration No. H09 H3039 Number of data H04 H3034 Data H9183AABB Tail ETX Frame check BCC
H39313833414142 H03 42
(d) XGB Response Format (NAK response)

Format name Frame (Example) ASCII value Head er NAK H15 Station No. H10 H3130 Command Y(y) H59(79) Registration No. H09 H3039 Error code (Hex 2Byte) H1132 H31313332 Tail ETX H03 Frame check BCC
Item BCC Error code
Description When command is lowercase(y), only one lower byte of the value resulted by adding 1 Byte each to ASCII values from NAK to ETX is converted into ASCII and added to BCC, and sent. Hex and 2 bytes (ASCII code, 4 bytes) indicate error type. For the details, Refer to 9.1.4 XGT dedicated communication error codes and countermeasures. 7-18

(e) Example This example supposes that registered device No. 1 of station No. 1 is read. and BCC value is checked. And it is supposed that device M000 is registered and the number of blocks is 1. 1) PC request format (PC XGB)
Format name Frame (Example) ASCII value Header ENQ H05 Station No. H01 H3031 Command Y(y) H59(79) Registration No. H01 H3031 Tail EOT H04 Frame check BCC

Format name Header Frame (Example) ASCII value ACK H06 Station Registration Number of Command Number of data No. No. Blocks H01 Y(y) H01 H3031 H01 H3031 H02 H3032 Data H2342 Tail ETX Frame check BCC
H3031 H59(79)
H32333432 H03

Format name Frame (Example) ASCII value Header NAK H15 Station No. H01 H3031 Command Y(y) H59(79) Registration No. H01 H3031 Error code Error code(2) Error code(4) Tail ETX H03 Frame check BCC
7-19
Chapter 8 Example Program

8.1 Setting of Cnet I/F module in the XG-PD
Operation of XGT Cnet I/F is divided into P2P service and Server. P2P service: acts as client (master) and request reading/writing. - XGT client - Modbus RTU/ASCII client - User frame definition Server: acts as server (slave) and acts according to request - XGT server - Modbus RTU server - Modbus ASCII server
8.1.1 In case of acting as server

Sequence Procedure Setting method
Connection setting 1
1. Select [Online]-[Connection Settings] or click icon( 2. Click [Connect] after setting. 2 Read I/O information
) )
Select [Online] [Read I/O Information] or click icon ( Reads the information about currently equipped module.
Standard Settings
1. Double-click Cnet I/F module and execute standard setting window. Set Type, Speed, Data bit, Stop bit, station no. of connection menu. 2. Modem initialization is available in case of dial modem, not null modem. 3. Delay time setting: when sending frame, it sends frame after specific delay time. (a) Operation setting: Available when type is RS-422/485. * When using as Modbus ASCII server, data bit should be 7.
8-1
Sequence 4
Procedure Selecting the active mode
Setting method 1. Select active mode of server for user to use. 2. XGB Cnet I/F module supports XGT server, Modbus ASCII server, Modbus RTU server.
Writing parameter 5
1. Select [Online] [Write Parameter] or click icon ( ) 2. Click [OK]. 3. If you click [OK] button, parameter is sent to PLC. If you dont reset relevant module, XGB Cnet I/F module acts as changed parameter.
Checking the operation
1. Select [Online] [System Diagnosis] or click icon ( ). 2. Click the right button on the relevant module and click Frame Monitor or Status By Service to check
8-2
8.1.2 In case of acting as P2P service (client)

Sequence 1 Procedure Standard settings Setting method 1. Step 1~3 is same as described above. *In case of ASCII client, data bit should be 7.
Active mode
1. Select Use P2P settings as active mode.

Double-click
P2P settings 3
1. After selecting P2P setting window, double-clock P2P block address and input base and slot no. of communication module. 2. P2P 01 is fixed as built-in Cnet and base and slot is fixed as 0 and you cant change that.
P2P channel setting
1. Double-click P2P driver and select protocol according to each channel. 2. P2P driver supports user definition frame, XGT client, Modbus RTU/ASCII client.
8-3
Sequence
Procedure
Setting method
P2P block setting 5 1. P2P items are activated differently according to type of client set in the channel. 2. Write shell according to protocol * In case of user definition frame, P2P block can be set when user definition frame is written.
Writing parameter 6
1. Select [Online] [Write Parameter] or click icon ( ). 2. Click [OK]. 3. If you press [OK], parameter is sent to PLC. If you dont reset relevant module, XGB Cnet I/F module acts as changed parameter.
Enabling the link 7
1. Select [Online] [Enable Link] or click icon ( 2. Click the P2P to enable and click Write.
).
8-4
Sequence
Procedure
Setting method
Checking the operation 8
1. Select [Online] [System Diagnosis] or click icon ( ). 2. Click the right button on the relevant module and click Frame Monitor or Status By Service to check.
8-5
8.2 Dedicated Communication Example

Dedicated communication? As defined protocol by LSIS, it is classified XGT client and XGT server XGT client: requests reading/writing of data to server XGT server: responds according to request of client We assume that system configuration of dedicated service example is as [Figure 8.2.1] and communication setting is as following table.
[Figure 8.2.1] Example of dedicated service system configuration Client setting Type Main unit Communication module Communication type Communication speed Data bit Stop bit Parity bit Modem type Operation cycle Operation Write status Read Server setting Type Main unit Communication module Communication type Communication speed Data bit Stop bit Parity bit Modem type Station no.
Setting content XBM-DN16S XBL-C21A (1 slot) RS-232C 38,400 8 1 None Null modem 200ms Saves 1 word of M100 at client to M100 at server Saves 1 word of D100 at server to M110 at client [Table 8.2.1] client setting Setting content XBC-DN32H Main unit built-in (RS-232C) RS-232C 38,400 8 1 None Null modem 1 [Table 8.2.2] Server setting 8-6
8.2.1 Settings of XGT server

Setting method to operate built-in RS-232C communication channel of XBC-DN32H as server is as follows. Sequence Procedure Setting method
Connection settings
1. Select [Online]-[Connection settings] and click ( ). 2. After setting the connection option according to user, click the connection. Reading IO Select [Online]-[Read IO Information] and click icon ( ). information IO information of currently mounted is shown on the project window.
Standard settings 3
1. Set standard settings at built-in communication channel to be same with [Table 8.2.2]s standard settings. 2. Since active mode acts as dedicated communication server, set as XGT server.
8-7
8.2.2 Settings of XGT client

To operate XBL-C21A of client as XGT client, set Cent I/F module as follows. Sequence Procedure Setting method
Connection settings
1. Select [Online]-[Connection settings] or click icon ( ). 2. After setting the connection option according to user, click the connection. Reading IO Select [Online]-[Read IO Information] and click icon ( ). information IO information of currently mounted is shown on the project window.
Standard settings 3
1. Select XBL-C21A and set standard setting at channel 2 to be same with setting described in [Table 8.2.1]. 2. In case of acting as client, station setting doesnt have the meaning so set temporary station (0~31). 3. When acting as client, active mode should be [Use P2P settings].
8-8
After standard settings, P2P channel and P2P block should be set. Setting methods are as follows. Sequence 1 Procedure P2P setting Communic ation module settings 1. Double-click of project window. (P2P 01 is fixed as built-in communication module) 2. Select slot number (no. 1) acting as client and press OK. P2P channel setting 1. Double-click 1. Double-click of P2P 02 and set P2P driver of channel 2 as of P2P 02. Setting method P2P bottom of project window.
Click
Setting of writing operation
1. Channel: Select ch.2 set as XGT client set in P2P channel. 2. Since it executes write operation, select WRITE. 3. Conditional flag: to send frame every 200ms, use flag F92. 4. Command type, Data type: to write 1 word, select single and 2 byte. 5. No. of variable: since no. of word is 1, select 1. 6. Destination station number: input 1 as station number of server. 7. Setting: after setting Read area and Save area, click OK. 1) Read area: device address of data saved in the client 2) Save area: device address of server to save data * If all settings are completed, color of index of channel becomes black.
Setting of reading operation 6
1. Channel, conditional flag, command type, data type, No. of variable, destination station no.: Same as described in setting is writing. 2. P2P function: select READ. 3. Setting: after setting Read area and Save area, click [OK]. 1) Read area: device address of data saved in server 2) Save area: device address of client to save
8-9
Sequence
Procedure
Setting method
Writing parameter 7
1. Select [Online] [Write Parameter] or click icon ( ). 2. Click [OK]. 3. If writing parameter is complete After clicking [OK], changed parameter is applied automatically.
Enabling the link
8-10
8.2.3 Checking the operation

The user can analyze frame by using the frame monitor of XG-PD to check it communication is normal or not. Method of frame monitor of Cnet I/F module is same regardless of protocol. Sequence Procedure Setting method
System Diagnosis 1
1. Connect with cilent by XG-PD and select [Online] [System Diagnosis] or click ( ). 2. Click the right button on the relevant module and click Frame Monitor or Status By Service.
Frame monitor 2
1. Select channel 2 and click Start. 2. Since dedicated service is ASCII communication, select View by ASCII. * In case of Modbus RTU, select View by HEX and in case of Modbus ASCII, select View by ASCII.
8-11
8.3 Modbus Communication Example

We assume that system configuration of Modbus communication (Modbus RTU mode) example is as [Figure 8.3.1] and communication setting is as following table. RS-485, 38400, 8, 1, None, Modbus RTU
Client
Server
[Figure 8.3.1] XGT Modbus communication system configuration example Mount XBL-C41A on no. 1 slot of client PLC Client setting Main unit XBM-DN32S Communication XBL-C41A(no.1 Slot) module Communication type RS-485 Communication speed 38,400 Data bit 8 Stop bit 1 Parity bit None Operation cycle 200ms Write 1 word of M100 of client to M1 of server Write 4 words from D0 of client to M2~M5 of server Write Write 15th bit of M2 to 2nd bit of M20 of server Write 0~15th bit of M2 to 0~15th bit of M21 of server Operation status Read 1 word of M2 of server and save it at M160 of client Read 4 words from P0 of server and save it at M150~M153 Read Read 1st bit of P2 of server and save it at 1st bit of M170. Read 0th ~ 15th bit of M10 of server and save it at 0th ~ 15th of M180 of client. [Table 8.3.1] client setting Server setting Main unit XBC-DN32H Communication type Built-in RS-485 Communication speed 38,400 Data bit 8 Stop bit 1 Parity bit None Station no. 1 Bit read area P0 Address Bit write area M0 Start Address address Word write P0 area Address Word write M0 area Address [Table 8.3.2] server setting
8-12
8.3.1 Modbus RTU server setting

Standard settings are as follows to act built-in RS-485 communication channel of XBC-DN32H as Modbus RTU server. Sequence Procedure Setting method
Connection setting
1. Select [Online]-[Connection settings] or click icon ( ) 2. After setting the connection option according to user, click the connection. Reading IO Select [Online]-[Read IO Information] and click icon ( ). information IO information of currently mounted is shown on the project window.
Standard settings
1. Write setting value as same with [Table 8.3.2] at built-in communication channel 1. 2. Set active mode as Modbus RTU server.
Modbus setting 4
1. Bit read area Address: P00000 2. Bit write area Address: M0000 3. Word read area Address: P0000 4. Word write area Address: M0000 * In the Bit read/write area Address, upper 4 digit is word address and the last digit is bit address (P00110: 0th bit of P11th word)
8-13
Sequence
Procedure
Setting method
Writing parameter 5
1. Select [Online] [Write Parameter] or click icon ( ). 2. Click [OK] 3. If writing parameter is complete after clicking [OK] button, changed parameter is applied automatically.
8-14
8.3.2 Setting of Modbus RTU client

Standard settings are as follows to act XBL-C41A of client as Modbus RTU client. Sequence Procedure Setting method
Connection setting
1. Select [Online]-[Connection settings] or click icon ( ). 2. After setting the connection option according to user, click the connection. Reading IO Select [Online]-[Read IO Information] and click icon ( ). information IO information of currently mounted is shown on the project window.
Standard settings 3
1. Select XBL-C41A and write standard settings to be same with [Table 8.3.1] at channel 2. Since station setting doesnt have meaning when acting as client, set as temporary station number (0~31). 3. When acting as client mode, active mode should be Use P2P settings.
8-15
After standard settings, P2P channel and P2P block should be set. Setting methods are as follows. Sequence 1 Procedure P2P setting Communic ation module setting 1. Double-click of project window. (P2P 01 is fixed as built-in communication) 2. Select slot no. (No. 1) of client module and press OK. P2P channel setting 1. Double-click and click [OK]. 1. Double-click of P2P 01 and set P2P driver of channel 1 as Modbus RTU client of P2P 02. Setting method bottom of project window.
Click
Setting of writing operation (1)
Write 1 word of M100 of client to M1 of server 1. Ch.: Select ch.2 set as Modbus RTU client set in P2P channel. 2. P2P function: select WRITE. 3. Conditional flag: to send frame every 200ms, use flag F92. 4. Command type, Data type: to write 1 word, select single and 2 byte. 5. Destination station number: select station number of server. 6. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in the client (M100) (2) Save area: deice address of server to save (0x40001: M1) * If all settings are completed, color of index of channel becomes black.
Setting of writing operation (2) 6 Write 4 words from D0 of client to M2~M5 of server 1. Ch., P2P function, conditional flag, destination station no.: same with step 5 2. Command type, Data type: because of writing continuous 4words, select Continuous, WORD 3. Data size: because of 4 words, input 4. 4. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in the client (D0) (2) Save area: deice address of server to save (0x40002 : M2) 8-16
Sequence
Procedure
Setting method
Setting of writing operation (3)
7 Write 15th bit of M2 to 2nd bit of M20 of server 1. Ch., P2P function, conditional flag, destination station no.: same with step 5 2. Data type: select bit 3. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in the client (M1.F : 15th bit of M1) (2) Save area: deice address of server to save (0x00142: 2nd bit of M20) * When inputting M1.F, it is converted into M0001F in the XG-PD. * Device address of server is Hex value.
Setting of writing operation (4) 8 Write 0~15th bit of M2 to 0~15th bit of M21 of server 1. Ch., P2P function, conditional flag, destination station no.: same with step 7 2. Command type: select continuous. 3. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in the client (M2.0) (2) Save area: deice address of server to save (0x00150)
Setting of reading operation (1) 9
Read 1 word of M2 of server and save it at M160 of client 1. Ch., Conditional flag, Command type, Data type, Destination station no.: same with step 5 2. P2P function: select READ 3. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in server (0x40002) (2) Save area: device address of client to save (M0160)
8-17
Sequence
Procedure
Setting method
Setting of reading operation (2) 10 Read 4 words from P0 of server and save it at M150~M153 1. Ch., Conditional flag, Command type, Data type, Destination station no.: same with step 6 2. P2P function: select READ. 3. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in server (0x30000) (2) Save area: device address of client to save (M0150)
Setting of reading operation (3) 11 Read 1st bit of P2 of server and save it at 1st bit of M170. 1. Ch., Conditional flag, Command type, Data type, Destination station no.: same with step 7 2. P2P function: select READ 3. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in server (0x00021) (2) Save area: device address of client to save (M170.1)
Setting of reading operation (4) 12 Read 0th ~ 15th bit of M10 of server and save it at 0th ~ 15th of M180 of client. 1. Ch., Conditional flag, Command type, Data type, Destination station no.: same with step 8 2. P2P function: select READ 3. Setting: after setting Read area and Save area, click OK. (1) Read area: device address saved in server (0x100A0) (2) Save area: device address of client to save (M180.0)
8-18
Sequence
Procedure
Setting method
Writing parameter 13
1. Select [Online] [Write Parameter] or click icon ( ). 2. Click [OK]. 3. If writing parameter is complete after click OK, changed parameter is applied automatically.
14
Enabling the link
8-19
8.4 User - defined Communication Example

8.4.1 User-defined communication example system configuration
When communication with device of which protocol is not supported by Cnet I/F module client, how to use user-defined communication is described in the system like [Figure 8.4.1] below System configuration RS-485, 9600/8/1/None/Userdefined communication
[Figure 8.4.1] User defined communication system configuration At this example, Cnet I/F module and partner device to communicate through user defined communication system configuration are as [Table 8.4.1]. Main unit XBC-DN32H Han-Young temperature controller Device name Communication PX7*Note2) Built-in RS-485 module Operation mode Client Server Protocol Communication type Communication speed Data bit Stop bit Parity bit Station no. Delay time
*note1)
User frame definition RS-485 9,600 8 1 None 0
PC Link RS-485 9,600 8 1 None 1
Operation
100ms Reads present value and setting value from temperature controller every second and saves present value at MB200 and setting value at MB210. [Table 8.4.1] User defined communication system configuration
Note1) Delay
time is set to prevent from frame error when communication with device of which response is slow in case of RS-422/485 communication. It varies according to partner device and it has 50~100ms value generally.
8-20
8.4.2 User definition communication frame structure

Frame structure of PC Link, communication protocol of Han-Young used in this example, is as follows. Frame of temperature controller is executed as ASCII character string, it can read/write defined D, I Register. There are two protocols, STD standard protocol and SUM protocol adding Check Sum to standard type and protocol is selected by parameter of temperature controller. Standard protocol is STD. It starts with first character STX (0x02) and ends with last character CR(0x0D) LF(0x0A). The following [Table 8.4.2] and [Table 8.4.3] indicates structure of standard protocol and Sum protocol.
[Table 8.4.2] standard protocol structure
[Table 8.4.3] SUM protocol structure
(1) Writing example frame In this example, present value and setting value is saved in M device area of PLC. [Table 8.4.4] is frame requesting continuous data and [Table 8.4.5] is frame responding to request.
[Table 8.4.4] request frame DRS: command that request reading continuous D register value. No of data and start address of D register is necessary. In the example, no. of data is 2 and start address is 01.
[Table 8.4.5] response frame
8-21
8.4.3 User definition communication parameter setting

(1) Communication standard parameter setting For standard setting, refer to setting method when acting as P2P service of 8.1.2 and configure above system [Table 8.4.1]. (2) Writing frame that requests reading data Describes how to write frame at XG-PD for user definition communication frame that requests reading data (Transmission frame) Sequence Setting method
1. After standard settings, double-click P2P 01 in the P2P window. 2. As for built-in communication, base and slot is fixed as 0. Click OK. 3. Double-click P2P Channel and select User frame definition in Channel 2.
1. Click user definition frame and click right button of mouse. 2. Click Add Group and input group name (DRS) and select frame type as transmission.
3 1. Click Add Frame and select type HEAD, TAIL, BODY and input BODY name 2. BODYs name is test here.
1. If you double-click editor window after selecting DRS.HEAD tap at right screen, segment setting screen is created. 2. Select Numerical constant which indicates Hex as ASCII code as Form. Input Hex value 2 which indicates STX. 8-22
Sequence
Setting method
1. Select Numerical constant which indicates Hex as ASCII code as Form. Input Hex value D, A which indicates CR and LF.
6 1. Double-click DRS.test tap and edit segment like the following. 2. Write frame requesting reading data of continuous 2 areas starting first of D register of station no.1. 3. When double-clicking editor screen and writing frame through segment edition, size of one segment is less than 10.
1. Result writing entire frame of data reading request frame.
8-23
(3) Writing frame to receive response frame of temperature controller Writing response frame (Reception frame) Sequence Setting method
1. Write like step 2 of frame that request reading data. At this time, set Frame type as reception. 2. Frame name is DRS_RECE.
1. Click Add Frame and select HEAD, TAIL, BODY as type and input BODY name. 2. BODYs name is RECE_DRS here. 1. Method writing HEAD, TAIL is same with step 4~5 of method writing frame that request reading data.
4 1. To save present temperature value in MB200 and setting value in MB210, set the storage area of 1st and 2nd data as set in [Table 8.4.1]. 2. Since data size of data 1 and 2 is 4 byte, select Fix sized variable and input 4 in Size 3. To select storage area of data, check Assign memory.
1. This is entire frame to receive response data of temperature controller.
8-24
(4) Writing P2P transmission/reception block Write P2P TX/RX block as follows by using user definition communication segment written ahead. Sequence Setting method
1. Double-click P2P block of P2P 01. 2. Input channel selected at P2P channel (user frame definition). 3. In case P2P function is TX frame, select SEND. In case P2P function is RX, select RECEIVE. 4. Conditional flag is activated when P2P function is SEND. 5. Since it reads data every 1 second, use F93 as conditional flag. 6. Click Setting of RX frame and set save area of current temperature and setting value. Execute Write Parameter and Enable Link.
(5) Checking TRX data Check whether written frame is transmitted/received properly Sequence Setting method
1. Select [Online]-[System Diagnsis] or click icon ( ) 2. After clicking relevant module and click right button of mouse, select Status by service or frame monitor. 3. When frame is not dealt with properly, unknown message is displayed. Check device area by device monitor of XG-5000.
8-25
Chapter 9 Diagnosis
Chapter 9 Diagnosis
With XG-PD used, the status of the system and the network can be checked and diagnosed. Diagnosis function is composed as described below CPU module information Communication module information Frame monitor Status by service
9.1 Diagnosis Function of XG-PD

How to diagnosis system and network status by XG-PD system diagnosis are described below. Connect XG-PD to loader port of main unit and if you select Online -> System Diagnosis, the following window is created.
[Figure 9.1.1] System diagnosis window Select [Online] [System Dianosis] and click the icon ( ). Click the right button on the the relevant module and click Frame Monitor or Status By Service to check.
9-1
Chapter 9 Diagnosis
9.1.1 Checking status of main unit

Check list Detail result
CPU Module information
1. Select [Online] [System Diagnosis] or click the icon ( ). 2. You can check the status of main unit by clicking CPU module information after clicking main unit.
9.1.2 Communication module information

Communication module information
1. Select [Online] [System Diagnosis] or click the icon ( ). 2. You can check communication module status by clicking communication module information and click the right button after clicking Cnet I/F module and built-in communication. 3. Meaning of each item of communication module information is as follows.
Item Module kind Base number Slot number Station number Connection method Hardware error Hardware version OS version P2P System parameter information Content Information of module kind under diagnosis Base information of communication module under diagnosis. It is fixed as 0 at XGB PLC. Slot no. of communication module under diagnosis In case of built-in communication, it is fixed as 0. Station no. of relevant channel used at dedicated service, P2P Information of communication type (RS-232C, RS-422) of relevant channel Indicates whether hardware of communication module is normal or not. Version of communication module hardware Indicates version of communication module OS Indicates whether P2P communication is activated or not Whether standard communication parameter is downloaded or not Standard communication parameter error information expression Ref.
9-2
Chapter 9 Diagnosis
9.1.3 Frame monitor

The user can check whether frame is normal or not by monitoring TRX frame through Cnet I/F module by XG-PDs frame monitor. Check list Detail result
Frame monitor
1. Select [Online] [System Diagnosis] or click the icon ( ). 2. If you click right button after clinking Cnet I/F module and click frame monitor, you can monitor current communication data. 3. If you use frame monitor function, you can check frame of TRX data between Cnet I/F module and external communication device easily. 4. Detailed content of information indicated frame monitor window is as follows.
Item Content Ref.
Standard information Monitor selections
Base No. Slot No. Select Channel Form
Information of base number under diagnosis Information of slot number under diagnosis Select channel to monitor Indicates whether it is TX or RX frame. Indicates the protocol type 1) XGT server 2) XGT client 3) Modbus server 4) Modbus client 5) User definition frame 6) Unknown: frame that Cnet cant deal with Size of frame Time when sending/receiving the frame
In case main unit is standard type (XBM-D***S), it indicates elapsed time from start.
Result Frame monitor window Size Time Frame data View by HEX View by ASCII Start Stop
Close
Indicates the frame data Indicates the frame data as HEX Indicates the frame data as ASCII Starts the frame monitor Stops the frame monitor
Closes the frame monitor window
9-3
Chapter 9 Diagnosis
9.1.4 Status by service

Dedicated service
1. Select [Online] [System Diagnosis] or click the icon ( ). 2. Click the right button on the the Cnet I/F module and click Status By Service. 3. Click Dedicated Service tap. 4. Check the status by service by clicking Multiple Reading and Refresh 5. Detailed content of information indicated in dedicated service window is as follows. Classification Multiple reading/Refresh Item Multiple reading Refresh Standard information Base Number Slot Number Link type Dedicated service information Port number Service count Error count Status Check list Content Checks the dedicated service status every second. Checks the dedicated service status information at started time Information of base number under diagnosis Information of slot number under diagnosis Type of communication module under diagnosis Drive type by service Channel number Indicates how many dedicated service communication is done Indicates how many error occurs during dedicated service communication Indicates status of dedicated service communication Detail result
Dedicated Service
Detailed information window
P2P service
9-4
Chapter 9 Diagnosis
1. Select [Online]->[System diagnosis] or click the icon ( ). 2. Click the right button on the the Cnet I/F module and click Status By Service. 3. Click P2P service of Status by Service 4. Click mutiple reading and check Status by Service. Classification Item Base number Standard Slot number information Link type P2P parameter P2P service existence information Driver type Block number Detailed information Port number Status Service count Error count Multiple reading Refresh Contents Information of base number under diagnosis Information of slot number under diagnosis Type of communication module under diagnosis Indicates whether P2P parameter exists or not Indicates the P2P driver by port XGT/Modbus/User definition frame Available range:0~63 Only block under operation is indicated. Indicates the channel number Indicates the status by service Indicates how many P2P service is done. Indicates how many error occurs during service Checks the P2P service status every second. Check the P2P service status when refresh is done.
P2P service
Multiple reading/Refresh
Service status code
It is used to check whether Cnet I/F module is normal or not. Dedicated service Status
0 1 2 3
P2P service Status

0 4 5 FFFE
Meaning Normal Error of RX frame head (There is no ACK/NAK.) Error of RX frame tail (There is no tail.) BCC error of RX frame Station number of RX frame is different with self station number (Self station number = 0) In case of not get response from CPU RX frame size exceeds the modbus max. frame size RX frame is not Modbus ASCII/RTU. HEX conversion error in Modbus
Meaning Normal Error of max. station number (Available range: 0~31) Time out 1. Modbus address error 2. Commands except Read/Write are used.
9 0A 0B 0C 0D
9-5
Chapter 9 Diagnosis
9.2 Trouble Shooting by Error

9.2.1 Trouble shooing when P2P parameter setting error occurs in case of XG5000 connection
Phenomenon P2P setting error warning in case of XG5000 connection Reason Trouble shooting
In case of enabling link, the user enabled the link where P2P is not set
1. In Enable Link menu of XG5000, check P2P setting number and delete P2P number not selected properly. 2. After disconnecting XG-PD, connect XG5000 again and check
9.2.2 Trouble shooting when communication is not done after P2P client setting
Phenomenon Reason In case CPU is stop mode Tough communication setting is completed, Tx/Rx LED of Cnet I/F doesnt flicker Non-coincidence of communication standard parameter between client and server Enable Link setting error Trouble shooting Connect XG5000 and check CPU mode. If CPU mode is stop, change mode into RUN. Connect XG-PD and click [File] [Open from PLC]. Check standard settings of module acting as client and server. After executing P2P parameter, enable right P2P link
9.2.3 Trouble shooting when response frame is missed in case of acting as client and using RS-485
Phenomenon Reason Trouble shooting 1. Consider communication time and change P2P conditional flag. 2. Communication time: transmission time + reception time - transmission time: conditional flag+CPU Scan Time+reaction time of communication module+data transmission time - reception time: CPU Scan Time + reaction time of communication module+data transmission time 1. Increase Delay time in standard settings of XG-PD.
After setting diverse P2P parameter in P2P block, if frame monitor is executed, response frame is missed.
In case P2P conditional flag is faster than communication time
In case that response time of partner is slow.
9-6
Chapter 9 Diagnosis
9.2.4 Two response frame are dealt with as unknown when executing frame monitor
Phenomenon Two response frame are dealt with as unknown when executing frame monitor Reason Communication type in XG-PD is set as RS-422 but output wiring method is RS485 Trouble shooting Change communication type as RS-485 and write it to PLC.
9.2.5 Unable to analyze TRX frame

Phenomenon Reason More than one server sends frame Trouble shooting 1. Execute 1:1 communication with server and check if it works properly. 2. Take interlock for servers not to sends frame simultaneously. Set the parity bit to be same each other Set the stop bit to be same each other Set the communication speed to be same each other Install terminal resistance
In case parity bit setting is not coincident Unable to analyze TRX frame In case stop bit setting is not coincident In case communication speed setting is not coincident In case of multi drop, terminal resistance is not installed
9.2.6 Unable to know which one is reason of error, client or server

Phenomenon Unable to know which one is reason of error, client or server Reason Trouble shooting 1. Check Cnet I/F module - Check modules equipment status - Check wiring 2.Check main unit status
9-7
Chapter 9 Diagnosis
9.2.7 Communication is not normal or communication is not executed repeatedly

Phenomenon Reason In case of multi drop, More than one server sends frame Connection error of wiring communication line In case of RS-485 (Half duplex), noncoincidence of timing of TRX signal 1. When transmission is not complete, it requests next process of transmission 2. When reception is not complete, it requests next process of reception Trouble shooting 1. Execute 1:1 communication with server and check if it works properly. 2. Take interlock for servers to sends frame simultaneously. Change cable or check connection of cable Increase delay time of client and server
Communication is not normal or communication is not executed repeatedly
Use handshake in program thoroughly
9-8
Chapter 10 Installation and Wiring

10.1 Safety Instruction
Danger
Please design protection circuit at the external of PLC for entire system to operate safely because an abnormal output or an malfunction may cause accident when any error of external power or malfunction of PLC module. (1) It should be installed at the external side of PLC to emergency stop circuit, protection circuit, interlock circuit of opposition action such as forward /reverse operation and interlock circuit for protecting machine damage such as upper/lower limit of positioning. (2) If PLC detects the following error, all operation stops and all output is off. (Available to hold output according to parameter setting) (a) When over current protection equipment or over voltage protection operates (b) When self diagnosis function error such as WDT error in PLC CPU occurs In case of error about IO control part that is not detected by PLC CPU, all output is off. Design Fail Safe circuit at the external of PLC for machine to operate safely. Refer to 10.2 Fail Safe circuit. (1) Because of error of output device, Relay, TR, etc., output may not be normal. About output signal that may cause the heavy accident, design supervisory circuit to external. In case load current more than rating or over current by load short flows continuously, danger of heat, fire may occur so design safety circuit to external such as fuse. Design for external power supply to be done first after PLC power supply is done. If external power supply is done first, it may cause accident by misoutput, misoperation. In case communication error occurs, for operation status of each station, refer to each communication manual. In case of controlling the PLC while peripheral is connected to CPU module, configure the interlock circuit for system to operate safely. During operation, in case of executing program change, operation status change, familiarize the manual and check the safety status. Especially, in case of controlling long distance PLC, user may not response to error of PLC promptly because of communication error or etc. Limit how to take action in case of data communication error between PLC CPU and external device adding installing interlock circuit at the PLC program.
10 1
Danger
Dont close the control line or communication cable to main circuit or power line. Distance should be more than 10mmm. It may cause malfunction by noise. In case of controlling lamp load, heater, solenoid valve, etc. in case of Off -> On, large current (10 times of normal current) may flows, so consider changing the module to module that has margin at rated current. Process output may not work properly according to difference of delay of PLC main power and external power for process (especially DC in case of PLC power On-Off and of start time. For example, in case of turning on PLC main power after supplying external power for process, DC output module may malfunction when PLC is on, so configure the circuit to turn on the PLC main power first Or in case of external power error or PLC error, it may cause the malfunction. Not to lead above error to entire system, part causing breakdown of machine or accident should be configured at the external of PLC
10 2
Chapter 10 Installation and Wiring 10.1.1 Fail safe circuit

(1) example of system design (In case of not using ERR contact point of power module) In case of AC
Power
In case of AC . DC
Power
Trans Fuse
Check direct current Signal input
Trans Fuse
Trans Fuse
F0045
DC power
F0045 (2) ( ERR ) Pm

Pm F009C
Fuse
F009C
Start switch
Pm
Pm
Program
PLC RUN output Start available as RA1
Pm
Tm
Timer setting which DC input signal is configured.
Stop SW
Input module Start switch Program
Output for warning (Lamp or buzzer) Stop P080Output0.5 On/Off . module SW

Pm Pn RUN by F009C (5) Pm PLC to output Power off 55 . () device (a) PLC Emergency stop, Output module
Voltage equipped
relay
Stop by limit
Output module
Output for warning (Lamp or buzzer) Run by F009C
Configure part that lead opposite operation or breakdown such as interlock circuit forward, reverse revolution by external interlock circuit
Output module
Power Off to output device (Emergency stop,
Start sequence of power In case of AC (1) Turn on power (2) Run CPU. (3) Turn on start switch (4) Output device runs by program through magnetic contactor (MC) [On]
stop by limit switch)
Start sequence of power In case of AC DC Run CPU after power is on (1) Turn on RA2 as DC power on (2) Turn on timer after DC power is stabilized. (3) Turn on timer after DC power is stable. (4) Turn on start switch (5) Output device runs by program through magnetic contactor (MC) [On]
10 3
(2) System design circuit example (In case of using ERR contact point of power module)
Power
Checking DC current Signal input
Trans Fuse
Trans Fuse
F0045 Pm
DC power
Start stop circuit PLC RUN output Available to start as RA1
F009C Pm
Fuse
Pm
Tm
Tm
Timer setting which DC input signal is configured.
Start SW
Program
Stop SW
Voltage relay equipped

Pm
Output module
Pm Pn
Output for warning (Lamp or buzzer)
ERR
RA3
Output module
Stop by ERR Error Off
Configure part that lead opposite operation or breakdown such as interlock circuit forward, reverse revolution by external interlock circuit
ERR contact point off to output device power off (Emergency stop, stop by limit)
Start sequence of power In case of AC DC (1) Run CPU after turning on power. (2) Turn on RA2 with DC power supplied (3) Turn on timer after DC power is stable (4) Turn on start switch (5) Turn on start switch Output device runs by program through magnetic contactor (MC) [On] 10 4

(3) Fail safe countermeasure in case of PLC error Error of PLC CPU and memory is detected by self diagnosis but in case error occurs in IO control part, etc., CPU can detect the error. At this case, though it is different according to status of error, all contact point is on or off, so safety may not be guaranteed. Though we do out best to our quality as producer, configure safety circuit preparing that error occurs in PLC and it lead to breakdown or accident. System example
Main unit
Input 16 point
Input 16 point
Input 16 point
Input 16 point
Output 16 point
Output 16 point
Output module for fail safe Equip output module for fail safe to last slot of system. [Fail safe circuit example] On delay timer P80 F0093 P80 P81 ~ P8F P80 24V
0.5s 0.5s
T1 Off delay timer T2 External load L L MC
0V T1
Output module
T2
DC24 MC
CPU unit Since P80 turn on/off every 0.5s, use TR output.
10 5
Chapter 10 Installation and Wiring 10.1.2 PLC heat calculation

(1) Power consumption of each part (a) Power consumption of module The power conversion efficiency of power module is about 70% and the other 30% is gone with heat; 3/7 of the output power is the pure power consumption. Therefore, the calculation is as follows. Wpw = 3/7 {(I5V X 5) + (I24V X 24)} (W) I5V : power consumption of each module DC5V circuit(internal current consumption) I24V: the average current consumption of DC24V used for output module (current consumption of simultaneous On point) If DC24V is externally supplied or a power module without DC24V is used, it is not applicable. (b) Sum of DC5V circuit current consumption The DC5V output circuit power of the power module is the sum of power consumption used by each module. W5V = I5V X 5 (W) (c) DC24V average power consumption(power consumption of simultaneous On point) The DC24V output circuits average power of the power module is the sum of power consumption used by each module. W24V = I24V X 24 (W) (d) Average power consumption by output voltage drop of the output module(power consumption of simultaneous On point) Wout = Iout X Vdrop X output point X simultaneous On rate (W) Iout : output current (actually used current) (A) Vdrop: voltage drop of each output module (V)
I24V
DC24V AC power 100V~240V
Main unit
constant Voltage transformer
Comm. Comm. output
input
Special input
DC5V
I5V
Iout
load
Iin
DC power 24V
AC power 100V~240V
10 6

(e) Input average power consumption of input module (power consumption of simultaneous On point) Win = lin X E X input point X simultaneous On rate (W) Iin: input current (root mean square value in case of AC) (A) E : input voltage (actually used voltage) (V) (f) Power consumption of special module power assembly WS = I5V X 5 + I24V X 24 + I100V X 100 (W) The sum of power consumption calculated by each block is the power consumption of the entire PLC system. W = WPW + W5V + W24V + Wout + Win + Ws (W) Calculate the heats according to the entire power consumption(W) and review the temperature increase within the control panel. The calculation of temperature rise within the control panel is displayed as follows. T = W / UA [C] W : power consumption of the entire PLC system (the above calculated value) A : surface area of control panel [m2] U : if equalizing the temperature of the control panel by using a fan and others - - - 6 If the air inside the panel is not ventilated - - - - - - - - - - 4 If installing the PLC in an air-tight control panel, it needs heat-protective(control) design considering the heat from the PLC as well as other devices. If ventilating by vent or fan, inflow of dust or gas may affect the performance of the PLC system.
10 7
10.2 Attachment/Detachment of Modules
10.2.1 Attachment/Detachment of modules

Caution in handling Use PLC in the range of general specification specified by manual. In case of using out of range, it may cause electric shock, fire, malfunction, damage of product.
Warning
Module must be mounted to hook for fixation properly before its fixation. The module may be damaged from over-applied force. If module is not mounted properly, it may cause malfunction. Do not drop or impact the module case, terminal block connector. Do not separate the PCB from case.
(1) Equipment of module Eliminate the extension cover at the upper of module. Push the module and connect it in agreement with hook for fixation of four edges and hook for connection at the bottom. After connection, get down the hook for fixation at the upper part and lower part and fix it completely.
Module fixation (Hook)
10 8

(2) Detachment of module Get up the hook for fixation of upper part and lower part and disconnect it. Detach the module with two hands. (Dont force over-applied force.)
Hook for module fixation
Caution
When separating module, dont force over-applied power. If so, hook may be damaged.
10 9

(3) Module equipment location Keep the following distance between module and structure or part for well ventilation and easy detachment and attachment.
30 or above
*1
P PLC
20 or above
*3
a n e l
30 or above
*1
5 or above*1
5 or above
*1 : In case height of wiring duct is less than 50 mm (except this 40mm or above) *2 : In case of equipping cable without removing near module, 20mm or above *3 : In case of connector type, 80mm or above (4) Module equipment direction (a) For easy ventilation, install like the following figure.
10 10

(b) Dont install like the following figure
(5) Distance with other device To avoid radiation noise or heat, keep the distance between PLC and device (connector and relay) as far as the following figure. Device installed in front of PLC: 100 or above Device installed beside PLC: 50 or above
100mm or above
50mm or above
50mm or above
10 11

10.2.2 Caution in handling
Here describes caution from open to install Dont drop or impact product. Dont disassemble the PCB from case. It may cause the error. In case of wiring, make sure foreign substance not to enter upper part of module. If it enters, eliminate it. (1) Caution in handling IO module It describes caution in handling IO module (a) Recheck of IO module specification For input module, be cautious about input voltage, for output module, if voltage that exceeds the max. open/close voltage is induced, it may cause the malfunction, breakdown or fire. (b) Used wire When selecting wire, consider ambient temp, allowed current and minimum size of wire is AWG22(0.3mm2) or above. (c) Environment In case of wiring IO module, if device or material that induce high heat is too close or oil contacts wire too long time, it may cause short, malfunction or error. (d) Polarity Before supplying power of module which has terminal block, check the polarity. (e) Wiring In case of wiring IO with high voltage line or power line, induced obstacle may cause error. Let no cable pass the IO operation indication part (LED). (You cant discriminate the IO indication.) In case induced load is connected with output module, connect the surge killer or diode load to load in parallel. Connect cathode of diode to + side of power. .
OUT Output module COM
Induced load
Surge killer
OUT Output module COM
Induced load
+ Diode -
(f) Terminal block Check close adhesion status. Let no foreign material of wire enter into PLC when wring terminal block or processing screw hole. At this case, it may cause malfunction. (g) Dont impact to IO module or dont disassemble the PCB from case.
10 12
10.3 Wire
In case using system, it describes caution about wiring.
Danger
When wiring, cut off the external power. If all power is cut, it may cause electric shock or damage of product. In case of flowing electric or testing after wiring, equip terminal cover included in product. It not, it may cause electric shock.
Caution
Do D type ground (type 3 ground) or above dedicated for PLC for FG and LG terminal. It may cause electric shock or malfunction. When wiring module, check the rated voltage and terminal array and do properly. If rating is different, it may cause fire, malfunction. For external connecting connector, use designated device and solder If connecting is not safe, it may cause short, fire, malfunction. For screwing, use designated torque range. If it is not fit, it may cause short, fire, malfunction. Let no foreign material enter such as garbage or disconnection part into module. It may cause fire, malfunction, error.
10.3.1 Power wiring

(1) In case voltage regulation is larger than specified, connect constant voltage transformer.
In:24V D C , 7m A 00 01 02 03 04 05 06 07 08 09 0A 0B 0C 0D 0E 0F 10 11 12 13 14 15 16 17 18 19 1A 1B 1C 1D 1E 1F IN O UT 20 21 22 23 24 25 26 27 28 29 2A 2B 2C 2D 2E 2F 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 1 85VA 50/60H z
AC power 100V~240V Constant voltage transformer
XBC- DR64H PWR RUN ERR
AC power
AC100-240V
BA 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
BA 20 19 18 17 16 15 14 13 12 11 10 09 08 07 06 05 04 03 02 01
RS-232C
(2) Connect power that include small noise between line and earth. (When there are many noise, connect insulated transformer.)
10 13

(3) Isolate the PLC power, I/O devices and power devices as follows.
Main unit
Main power AC220V PLC power Constant Voltage Transformer
AC100-240V
IO power
Main circuit device
(4) If using DC24V of the power module (a) Do not connect DC24V of several power modules in parallel. It may cause the destruction of a module. (b) If a power module can not meet the DC24V output capacity, supply DC24V externally as presented below.
24V
I O
24V
CPU
CPU
I O
24V
DC 24V I O
CPU
Power
Supply
(5) AC110V/AC220V/DC24V cables should be compactly twisted and connected in the shortest distance. (6) AC110V/AC220V cable should be as thick as possible(2mm2) to reduce voltage drop. (7) AC110V/ DC24V cables should not be installed close to main circuit cable(high voltage/high current) and I/O signal cable. They should be 100mm away from such cables
10 14

(8) To prevent surge from lightning, use the lightning surge absorber as presented below.
PLC I/O device
E1 Surge absorber to prevent
E2
Note (1) Isolate the grounding(E1) of lightning surge absorber from the grounding(E2) of the PLC. (2) Select a lightning surge absorber type so that the max. voltage may not the specified allowable voltage of the absorber. (9) When noise may be intruded inside it, use an insulated shielding transformer or noise filter. (10) Wiring of each input power should be twisted as short as possible and the wiring of shielding transformer or noise filter should not be arranged via a duct.
10 15

10.3.2 I/O Device wiring
(1) The size of I/O device cable is limited to 0.3~2 mm2 but it is recommended to select a size(0.3 mm2) to use conveniently. (2) Please isolate input signal line from output signal line. (3) I/O signal lines should be wired 100mm and more away from high voltage/high current main circuit cable. (4) Batch shield cable should be used and the PLC side should be grounded unless the main circuit cable and power cable can not be isolated. PLC input RA output DC Shield cable
(5) When applying pipe-wiring, make sure to firmly ground the piping.
10 16
10.4 Channel Operation during Normal Run

In case of built-in Cnet, each communication port operates independently to allow simultaneous Tx/Rx in separate transmission specifications. In case of XBL-C21A/C41A, only one channel is available. In case of built-in Cnet, transmission specifications can be set per RS-232C and RS-422 channel, and the operation is started and stopped according to channels. Data flow of each channel is as below.
RS-232C channel RS-232C cable TX PLC CPU RX
RS-485 channel RS-422 cable PLC CPU TX
RX
[Figure 10.4.1] Data Flow of Each Channel
Notes [Note1] For mode change during RUN, download parameter by using XG-PD. Though you dont reset the PLC, if download is complete, changed mode is applied.
10 17
10.5 Communication Interface Connection Method

10.5.1 RS-232C Interface (XBL-C21A)
Channel RS-232C uses 9-pin connector (Female) for communication with external devices. The names and functions of pins and data directions are as shown in the figure below. Signal Direction (Cnet I/F module external device)
Pin No. Name 1 2 3 4 5 6 7 8 9
Contents
Description Reports carrier detection of DCE to DTE Received data signal Transmitted data signal Reports ready communication of DTENote1 to DCE Note2 Ground line for signal Reports ready communication of DCE to DTE DTE asks DCE to send data DCE asks DTE to send data Reports ringing tone received from DCE to DTE
CD Carrier Detect RxD Received Data TxD Transmitted Data DTR SG DSR RTS CTS RI Data Terminal Ready Signal Ground Data Set Ready Request To Send Clear To Send Ring
[Figure 10.5.1] RS-232C 9-pin Connector Standard Channel RS-232C can communicate with external devices directly and also with remote communication devices using modem. When connecting modem, communication type of RS-232C must be set to modem with XG-PD, and when not using modem, it must be set to null modem
Notes [Note1] DTE: Data Terminal Equipment (Cnet I/F module) [Note2] DCE: Data Communication Equipment (external modem)
10 18

(1) How to connect RS-232C connector during modem connection (XBL-C21A) This module can communicate with devices of long distance as connected with modem. Modem and RS-232C channel shall be connected as in [Figure 10.5.2] below. Cnet (9-PIN) Pin No. 1 2 3 4 5 6 7 8 9 Name CD RXD TXD DTR SG DSR RTS CTS RI
[Note]
Connection No. and signal direction
Modem side (25-PIN) Name CD RXD TXD DTR SG DSR RTS CTS RI Pin No. 8 3 2 20 7 6 4 5 22
[Figure 10.5.2] Cable Connection between RS-232C and Modem [Note] No.9, RI signal is not used in XBL-C21A I/F module. (2) How to connect connector for RS-232C in null modem mode In null modem mode, the connector can be connected in 3-line type as below. Computer/communication devices Name CD RXD TXD DTR SG DSR RTS CTS RI
Cnet (9-PIN) Pin No. 1 2 3 4 5 6 7 8 9 Name CD RXD TXD DTR SG DSR RTS CTS RI
Connection No. and signal direction
[Figure 10.5.3] 3-line Type of Connection (no handshake)
10 19
Chapter 10 Installation and Wiring 10.5.2 RS-422/485 interface (Built-in communication)

Built-in communication channel (RS-232C/RS-485) uses 5-pin connector (Terminal Block) for communication with external devices. The names and functions of pins and data directions are as shown in [Figure 10.5.4] below
Signal direction (Cnet I/F module external device)
Pin no. 1 2 3 4 5
Name 485485+ SG TX RX
Content 485 signal 485 + signal Signal Ground Transmitted Data Received Data
Function description Built-in RS-485- signal Built-in RS-485+ signal Signal ground Built-in RS-232C TX data signal Built-in RS-232C RX data signal
[Figure 10.5.4] RS-422 5-pin Connector Standard Built-in RS-232C channel doesnt support modem communication. In case of modem communication, use XBC-C21A. 1) Connection method in case of using built-in RS-232C In case of connecting as null modem mode, connect in 3 line type.
Cnet (9-PIN) Pin no. 3 4 5 Name SG TX RX
PC/Communication Connection no. and signal direction device Name SG TXD RXD [Figure 10.5.5] 3 line type connection
2) Connection method in case of using built-in RS-485
Pin no. 1 2
Name 485485+
Signal direction (Cnet<--->external device)
External communication device 485485-
[Figure 10.5.6] built-in RS-485 connection
10 20
Chapter 10 Installation and Wiring 10.5.3 RS-422 interface (XBL-C41A)

RS-422 channel use 5 pin connector (Terminal Block) for communicate with external [Figure 10.5.7] indicates function of each pin name, function and data direction. Signal direction (Cnet<-->External device)
Pin no. 1 2 3 4 5
Name TX+ TXRX+ RXS.G(SG)
Function description TX data (+) TX data (-) RX data (+) RX data (-) Signal ground
[Figure 10.5.7] RS-422 5 pin connector pin standard [Figure 10.5.8] indicates RS-422 communication cable connection example in case of single connection. Cnet (5-Pin) Pin no. 1 2 3 4 5 Name TX+ TXRX+ RXS.G(SG) [Figure 10.5.8] RS-422 connection [Figure 10.5.9] indicates RS-485 communication cable connection example in case of single connection Signal direction (Cnet<--->External device) External communication device RX+ RXTX+ TXS.G
Cnet (5-Pin) Pin no. Name
Signal direction (Cnet<--->External device)
External communication device
1 2 3 4 5
TX+ TXRX+ RXS.G(SG) [Figure 10.5.9] RS-485 connection
RX+ RXTX+ TXS.G
10 21
Single and multi-drop connection with external device are available in XBL-C41A. [Figure 10.5.10], [Figure 10.5.11] are RS-422/RS-485 multi drop communication connection method. Master (XBL-C41A) Connecti Pin no. 1 2 3 4 5 Name TX+ TXRX+ RXS.G(SG) on External slave device#1 RX+ RXTX+ TXS.G [Figure 10.5.10] RS-422 connection Connecti on External slave device#2 RX+ RXTX+ TXS.G
Master (XBL-C41A) Connection Pin no. Name
External slave device#1
Connect ion
External communication device#2
1 2 3 4 5
TX+ TXRX+ RXS.G(SG)
TX+ TXRX+ RXS.G [Figure 10.5.11] RS-485 connection
TX+ TXRX+ RXS.G
10 22
10.6 Cable Specifications

(1) When using communication channel, RS-422 or RS-485, twisted pair cable for RS-422 shall be used in consideration of communication distance and speed. (2) [Table 10.6.1] describes recommended specifications of cable. Also when using other cable than recommended, the cable conforming to characteristics in [Table 10.6.1] shall be used. Product : Low Capacitance LAN Interface Cable Type Size : LIREV-AMESB : 2P X 22AWG(D/0.254 TA)
Manufacturer: LS Cable
10.6.1 Electrical characteristic

Item Standard Test conditions 500V/1min 20 1 Withstanding voltage No destruction Insulation resistance 1,000 . or above Static capacity Characteristics impedance electricity 45 /M or less
120 5
10
10.6.2 External characteristic

Item Cores Conductor Size Pair AWG Unit 2 22 7/0.254 0.76 0.59 1.94 Standard
Composition No./ Outer dia.
Insulator
Thickness Outer dia.
[Table 10.6.1] Cnet twisted pair cable standard
Conductor
Insulator
AL/MYLER TA PE
Ground line B raided S heath
[Figure 10.6.1] Structure
10 23
10.7 Terminal Resistance (In case of using RS-422/485)
(1) For communication via RS-422/RS-485 channel, terminal resistance from external must be connected. (2) Terminal resistance has the function to prevent distortion of signal by reflected wave of cable for longdistance communication, and the same resistance (1/2W) as characteristic impedance of cable must be connected to terminal of network. (3) When using the recommended cable in 10.6, connect terminal resistance of 120 to both ends of cable. Also when using other cable than recommended, the same resistance (1/2W) as characteristic impedance of cable must be connected to both ends of cable. Terminal Resistance: 1/2W, 120, tolerance of 5%
(1) How to connect terminal resistance in case of RS-422
[Figure 10.7.1] Terminal resistance connection diagram in case of RS-422 (2) How to connect terminal resistance in case of RS-485
[Figure 10.7.2] Terminal resistance connection diagram in case of RS-485
10 24
Chapter 11 Maintenance
Be sure to perform daily and periodic maintenance and inspection in order to maintain the PLC in the best conditions.
11.1 Maintenance and Inspection

The I/O module mainly consist of semiconductor devices and its service life is semi-permanent. However, periodic inspection is requested for ambient environment may cause damage to the devices. When inspecting one or two times per six months, check the following items. Check Items Change rate of input voltage Power supply for input/output Temperature Humidity Vibration Play of modules Connecting conditions of terminal screws Spare parts Judgment Within change rate of input voltage (Less than 15% to +20% ) Input/Output specification of each module 0 ~ + 55 5 ~ 95%RH No vibration No play allowed No loose allowed Check the number of Spare parts and their Store conditions Corrective Actions Hold it with the allowable range. Hold it with the allowable range of each module. Adjust the operating temperature and humidity with the defined range. Use vibration resisting rubber or the vibration prevention method. Securely enrage the hook. Retighten terminal screws. Cover the shortage and improve the conditions.
Ambient environment
11.2 Daily Inspection

The following table shows the inspection and items which are to be checked daily. Check Items Connection conditions of base Connection conditions of Input/Output module Connecting conditions of terminal block or extension cable PWR LED Run LED LED indicator ERR LED Input LED Output LED Check Points Check the screws. Check the connecting screws Check module cover. Check for loose mounting screws. Check the distance between solderless terminals. Connecting of expansion cable. Check that the LED is On. Check that the LED is On during Run. Check that the LED is Off during Run. Check that the LED turns On and Off. Check that the LED turns On and Off Judgment Screws should not be loose. Screws should not be loose. Screws should not be loose. Proper clearance should be provided. Connector should not be loose. On(Off indicates an error) On (flickering indicates an error) Off(On indicates an error) On when input is On, Off when input is off. On when output is On, Off when output is off Corrective Actions Retighten Screws. Retighten Screws. Retighten Screws. Correct. Correct. See chapter 15. See chapter 15. See chapter 15. See chapter 15. See chapter 15.
111
11.3 Periodic Inspection

Check the following items once or twice every six months, and perform the needed corrective actions. Check Items Ambient temperature Ambient Humidity Ambient pollution level Looseness, Ingress dust or foreign material Loose terminal screws Distance between terminals Loose connectors Line voltage check Checking Methods Judgment Corrective Actions Adjust to general standard (Internal environmental standard of control section)
Ambient environment
PLC Conditions
0 ~ 55 C -. Measure with thermometer 5 ~ 95%RH and hygrometer -. measure corrosive gas There should be no corrosive gases The module should be move The module should be the unit mounted securely. Visual check Re-tighten screws Visual check Visual check Measure voltage between input terminals No dust or foreign material Screws should not be loose Proper clearance Connectors should not be loose. DC24V: DC20.4 ~ 28.8V
Retighten screws
Retighten Correct Retighten connector mounting screws Change supply power
Connecting conditions
112
Appendix 1 Definition of Terms

Appendix 1.1 General Terms
Describes PLC general terms used in this manual
(1) Module A standard element with a specific function to structure a system such as I/O board assembled to be inserted into the motherboard base Ex) CPU module, power module, I/O module (2) Unit A module or a group of modules as the minimum unit operating in a PLC system being consisted of a PLC system as it is assembled with other module or a group of modules Ex) basic unit, extension unit (3) PLC System A system consisting of PLC and peripherals structured to be controlled by a users program (4) XG5000 Programming tool creating, editing and debugging a program (PADT : Programming And Debugging Tool) (5) XG-PD Software executing diagnosis, writing, edition of basic parameter, high-speed link, P2P parameter of internal and external communication module (6) IO image area Internal memory area of CPU module installed for keeping IO status
A-1
Appendix 1.2 Serial Communication Terms

Describes serial communication term
(1) Communication type (a) Simplex This is the communication type that data is transferred in a constant direction. Information can not be transferred in the reverse direction. (b) Half-Duplex Data is transferred in two ways with one cable if time interval provided, though it cant be transferred simultaneously. (c) Full-Duplex Data is simultaneously transferred and received in two ways with two cables. (2) Transmission type (a) Serial transmission This type transmits bit by bit via 1 cable. The speed of transmission is slow, but the cost of installation is low and the software is simplified.
7 0 6 1 5 0 4 0 3 1 2 1 1 0 0 1
TX
RX
7 6 5 4 3 2 1 0
7 6 5 4 3 2 1 0
RS-232C, RS-422 and RS-485 are the examples
A-2
(b) Parallel transmission This type is used in printer, etc., which transmits data in unit of 1 byte, so the speed is high and the accuracy of data is reliable. However, the longer the transmission distance is, the higher the cost of installation is geometrically.
7 0
6 1
5 0
4 0
3 1
2 1
1 0
0 1
1 TX 0 1 1 0 0 1 0 RX
(3) Asynchronous Communication This communication type transmits characters one by one synchronously in serial transmission. At this time, synchronous signal (Clock, etc.) is not transmitted. Character code is transmitted with a start bit attached to the head of 1 character, and it is finished with a stop bit attached to the tail.
For transmitting KOREA

Transmission Direction S T O P
P A R I T Y
S T A R T (04H)
E O T
S T O P
P A R I T Y
S T A R T
S T O P
P A R I T Y
S T A R T
S T O P
P A R I T Y
S T A R T
S T O P
P A R I T Y
S T A R T
S T O P
P A R I T Y
S T A R T
S T O P
P A R I T Y
S T A R T (05H)
E N Q
Stop Bit
Parity Bit
Data Bits
Start Bit
A-3

(4) Protocol This is communication rule established in relation between the transmission side and the receiving side of information in order to send and accept information between two computers/terminals or more without error, effectively, and reliably. In general, this specifies call establishment, connection, structure of message exchange form, re-transmission of error message, procedure of line inversion, and character synchronization between terminals, etc. (5) BPS(Bits Per Second) CPS(Characters Per Second) BPS is a unit of transfer rate that represents how many bits are transferred per second. CPS is the number of the characters transferred for a second. Generally, one character is 1Byte (8Bits), so CPS is the number of bytes which can be transferred per second. (6) Node Node is a term that means the connected nodes of the data in the network tree structure, generally network is composed of a great number of nodes, and is also expressed as the station number. (7) Packet Packet, a compound term of package and bucket used for packet exchange type to send information as divided in a unit of packet, separates transferred data into the defined length to add a header that presents the correspondent addresses (station No., etc.) thereto. (8) Port Port is meant to be the part of the data process device which sends or receives the data from a remote control terminal in data communications, but in Cnet serial communication is meant to be the RS-232C or RS-422 port. (9) RS-232C RS-232C is the interface to link a modem with a terminal and to link a modem with a computer, and is also the serial communications specification established by EIA according to the recommendations of the CCITT. This is also used to link the null modem directly as well as the modem linkage. The disadvantage is that the transfer length is short and that only 1 : 1 communication is available, and the specifications which have overcome this disadvantage are RS-422 and RS-485. (10) RS-422/RS-485 As one of the serial transmission specifications, its transferring length is long with 1 : N connection available compared to RS-232C. The difference of these two specifications is that RS-422 uses 4 signals of TX(+), TX(-), RX(+) and RX(-), while RS-485 has 2 signals of (+) & (-), where data is sent and received through the same signal line. Accordingly, RS-422 executes the full-duplex type of communication and RS-485 executes the half-duplex type of communication. A-4
(11) Half Duplex Communication Two-way communication is available, however simultaneous communication of transmission & receiving isnt available. This communication type is applied to RS-485 for instance. It is used a lot for multi-drop communication type which communicates via one signal line by several stations. Half Duplex Communication results from the transmission characteristic performed by stations one by one not allowing simultaneous transmission by multi stations due to the data damage of data impact caused by the simultaneous multi-transmission of the stations. The figure below shows an example of structure based on Half Duplex Communication. Each station in communication with the terminal as linked with each other can send or receive data via one line so to execute communication with all stations, where multi-sever is advantageously available. Client RX TX
RX Server
TX
RX Server
TX
RX Server
TX
RX Server
TX
(12) Full Duplex Communication Two way-communications of simultaneous transmission & receiving is available. This communication type is applied to RS-232C & RS-422. Since the transmission line is separated from the receiving line, simultaneous transmission & receiving is available without data impact, so called as Full Duplex Communication. The figure shows an example of structure based on RS-422 of Full Duplex Communication. Since transmission terminal of the client station and receiving terminals of the sever stations are connected to one line, and transmission terminals of the sever stations are linked with receiving terminal of the client station, the communication between sever stations is unavailable with the restricted function of multi-sever. Client RX TX
RX S
TX
RX
TX Server
RX
TX Server
RX
TX
Server
A-5

(13) BCC (Block Check Character) As serial transmission may have signals distorted due to undesirable noise in transmission line, BCC is used as data to help receiving side to check the signals if normal or distorted and to detect errors in signals as compared with the received BCC after calculating BCC by receiving side itself using the data input to the front terminal of BCC. (14) XG5000 service This is the function to remotely perform programming, reading/writing users program, debugging, and monitoring, etc. without moving the physical connection of XG5000 in the network system where PLC is connected to Cnet I/F module. Especially, it is convenient to control a remote PLC via modem.
Public network line Relay station
Public network line
* XG5000 : Programming software of XGT PLC for Windows
A-6
(15) Frame Frame is composed of transmitted and received data as in a specified form in data communication including additional information of segments [station No., command, parameter by command], control characters [ENQ, ACK, EOT, ETX] for synchronization, parity for detecting error, and BCC. The structure of frame used for serial communication of Cnet is as follows.
Request Frame
E N Q
Station Comm No. and
Parameter by Commend
E O T
B C C
Head
Segment
Tail
Head
Segment
Tail
A C K
Station Comm Proces sing No. and Result
E T X
B C C
Response Frame
[Structure of general Tx/Rx frame] - Head: ASCII value indicating frame start. - Tail: ASCII value indicating frame end. - BCC (Block Check Character) Check data for Tx/Rx frame Used to inspect reliability of data with such various methods as ADD, OR, Exclusive OR, MULTPLY, etc (16) Reset This function is used to initialize the communication module with errors. Use XG-PD to select [On-Line] [Reset] so to execute Reset, which will restart PLC.
A-7
Appendix 2 Communication Relay List (L)

Appendix 2.1 Communication Relay (L) List
Here describes data link communication relay(L).
(1) High-speed Link 1

Device IEC type Keyword Type Description
High speed link parameter 1 normal operation of all station Indicates normal operation of all station according to parameter set in High speed link, and On under the condition as below. 1. In case that all station set in parameter is RUN mode and no error, 2. All data block set in parameter is communicated normally, and 3. The parameter set in each station itself is communicated normally. Once RUN_LINK is On, it keeps On unless stopped by LINK_DISABLE. Abnormal state after _HS1RLINK On In the state of _HSmRLINK flag On, if communication state of the station set in the parameter and data block is as follows, this flag shall be On. 1. In case that the station set in the parameter is not RUN mode, or 2. There is an error in the station set in the parameter, or 3. The communication state of data block set in the parameter is not good. LINK TROUBLE shall be On if the above 1, 2 & 3 conditions occur, and if the condition return to the normal state, it shall be OFF again. High speed link parameter 1, k block general state Bit Array Indicates the general state of communication information for each data block of setting parameter.
L000 %LX000
_HS1_RLINK
Bit
L001 %LX001
_HS1_LTRBL
Bit
L0020 %LX032 _HS1_STATE[k] ~ ~ (k = 00~63) L005F %LX095 L0060 %LX096 ~ ~ L009F %LX159 L0100 %LX160 ~ ~ L013F %LX223 L0140 %LX224 ~ ~ L017F %LX287 _HS1_MOD[k] (k = 00~63) _HS1_TRX[k] (k = 00~63) _HS1_ERR[k] (k = 00~63)
_HS1_STATE[k] = HS1MOD[k]&_HS1TRX[k]&(~_HS1_ERR[k])
Bit Array High speed link parameter 1, k block station RUN operation mode Indicates operation mode of station set in k data block of parameter. Normal communication with High speed link parameter 1, k block station Indicates if communication state of k data of parameter is communicated smoothly according to the setting. High speed link parameter 1, k block station operation error mode Indicates if the error occurs in the communication state of k data block of parameter. High speed link parameter 1, k block setting Indicates whether or not to set k data block of parameter.
Bit Array
Bit Array Bit Array
L0180 %LX288 _HS1_SETBLO ~ ~ CK[k] L021F %LX767
A-
(2) High-speed Link 2

Device IEC type Keyword Type Description
High-speed link parameter 2 normal operation of all station. Indicates normal operation of all station according to parameter set in High-speed link and On under the condition as below. 1. In case that all station set in parameter is Run mode and no error 2. All data block set in parameter is communicated and 3.The parameter set in each station itself is communicated normally. Once RUN_LINK is On, it keeps On unless stopped by LINK_DISABLE.
L0260 %LX416
_HS2_RLINK
Bit
Abnormal state after _HS2RLINK On.

In the state of _HSmRLINK flag On, if communication state of the station set in the parameter and data block is as follows, this flag shall be On. 1. In case that the station set in the parameter is not RUN mode, or 2. There is an error in the station set in the parameter, or 3. The communication state of data block set in the parameter is not good. LINK TROUBLE shall be On if the above 1, 2 & 3 conditions occur, and if the condition return to the normal state, it shall be OFF again. High speed link parameter 1, k block general state. Indicates the general state of communication information for each data block of setting parameter.
L0261 %LX417
_HS2_LTRBL
Bit
%LX448 L0280 ~ _HS2_STATE[k] ~ L031F (k = 00~63) %LX511 L0320 ~ L035F L0360 ~ L039F L0400 ~ L043F L0440 ~ L047F %LX512 ~ %LX575 %LX576 ~ %LX639 %LX640 ~ %LX703 _HS2_MOD[k] (k = 00~63) _HS2_TRX[k] (k = 00~63) _HS2_ERR[k] (k = 00~63)
Bit Array
_HS2_STATE[k]=HS2MOD[k]&_HS2TRX[k]&(~_HS2_ERR[k] ) Bit Array Bit Array Bit Array Bit Array

High speed link parameter 1, k block station RUN operation mode. Indicates operation mode of station set in k data block of parameter. Normal communication with High speed link parameter 1, k block station. Indicates if communication state of k data of parameter is communicated smoothly according to the setting. High speed link parameter 1, k block station operation error mode. Indicates if the error occurs in the communication state of k data block of parameter. High speed link parameter 1, k block setting. Indicates whether or not to set k data block of parameter.
%LX704 _HS2_SETBLO ~ CK[k] %LX767
A-
(3) Common area

Communication flag according to P2P service setting In case of XGB, P2P parameter is 1~3, P2P block is 0~31.
Device L5120 L5121 L513 L514 L516 L5180 L5181 L519 L520 L522 L524~L529
IEC type %LX8192 %LX8193 %LW513 %LD257 %LD258 %LX8288 %LX8289 %LW519 %LD260 %LD264 %LW524 ~ %LW529 %LW530 ~ %LW535 %LW536 ~ %LW697 %LW698 ~ %LW703
Keyword _P2P1_NDR0 0 _P2P1_ERR0 0 _P2P1_STAT US00 _P2P1_SVCC NT00 _P2P1_ERRC NT00 _P2P1_NDR0 1 _P2P1_ERR0 1 _P2P1_STAT US01 _P2P1_SVCC NT01 _P2P1_ERRC NT01 -
Type Bit Bit Word DWord DWord Bit Bit Word DWord DWord Word
Description
Indicates P2P parameter 1, 0 Block service normal end. Indicates P2P parameter 1, 0 Block service abnormal end. Indicates error code in case of P2P parameter 1, 0 Block service abnormal end. Indicates P2P parameter 1, 0 Block service normal count. Indicates P2P parameter 1, 0 Block service abnormal count. P2P parameter 1, 1 Block service normal end. P2P parameter 1, 1 Block service abnormal end. Indicates error code in case of P2P parameter 1, 1 Block service abnormal end. Indicates P2P parameter 1, 1 Block service normal count. Indicates P2P parameter 1, 1 Block service abnormal count.
P2P parameter 1,2 Block service total.
L530~L535
Word
L536~L697
Word
P2P parameter 1,4~30 Block service total.
L698~L703
Word
A-
Appendix 2.2 Network Register (N) List

Here describes about network register ( P2P parameter: 1~3, P2P block: 0~31 ) Device N000 N0000~0004 N005 N0006~0009 N010 N0011~0014 N015 N0016~0019 N020 N0021~0024 N025 N0026~0029 N030 N0031~0034 N035 N0036~0039 N040 N0041~0081 N0082~0122 N0123~1311 N1312~2623 N2624~3935 IEC type
%NW000 %NW0001 ~0005 %NW006 %NW0007 ~0011 %NW012 %NW0013 ~0017 %NW018 %NW0019 ~0023 %NW024 %NW0025 ~0029 %NW030 %NW0031 ~0035 %NW036 %NW0037 ~0041 %NW042 %NW0043 ~0047 %NW0048 %NW0049 ~0097 %NW0098 ~0146 %NW0147 ~1567 %NW1568 ~3135 %NW3136 ~4703
Keyword _P1B00SN _P1B00RD 1 _P1B00RS 1 _P1B00RD 2 _P1B00RS 2 _P1B00RD 3 _P1B00RS 3 _P1B00RD 4 _P1B00RS 4 _P1B00W D1 _P1B00WS 1 _P1B00W D2 _P1B00WS 2 _P1B00W D3 _P1B00WS 3 _P1B00W D4 _P1B00WS 4 -
Type Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word Word
Description
Saves another station no. of P2P parameter 1, 00 block. Saves area device 1 to read P2P parameter 1, 01 block. Saves area size 1 to read P2P parameter 1, 01 block. Saves area device 2 to read P2P parameter 1, 01 block. Saves area size 2 to read P2P parameter 1, 01 block. Saves area device 3 to read P2P parameter 1, 01 block. Saves area size 3 to read P2P parameter 1, 01 block. Saves area device 4 to read P2P parameter 1, 01 block. Saves area size 4 to read P2P parameter 1, 01 block. Saves area device 1 to save P2P parameter 1, 01 block. Saves area size 1 to save P2P parameter 1, 01 block. Saves area device 2 to save P2P parameter 1, 01 block. Saves area size 2 to save P2P parameter 1, 01 block. Saves area device 3 to save P2P parameter 1, 01 block. Saves area size 3 to save P2P parameter 1, 01 block. Saves area device 4 to save P2P parameter 1, 01 block. Saves area size 4 to save P2P parameter 1, 01 block. Saving area of Saving area of Saving area of Saving area of Saving area of P2P parameter 1, 01 block. P2P parameter 1, 02 block. P2P P2P parameter 1, 03~31 block. P2P parameter 2. P2P parameter 3.
Remark In XGB S type, Network register is available only monitoring. (Read Only)
A-
Appendix 3 Communication Error Code

Appendix 3.1 XGT Server Error Code
Error code is displayed as hex 2 byte (4 byte as ASCII code). The user can see error by frame monitor and in case of viewing by ASCII, the user can see the following error code. Error code 0003 Error type Number of blocks exceeded Variable length error Data type error Error details and causes Number of blocks exceeds 16 at Individual Read/Write Request Variable Length exceeds the max. size of 16 Other data type than X,B,W,D,L received Data length area information incorrect 0011 Data error In case % is unavailable to start with Variables area value wrong Other value is written for Bit Write than 00 or 01 Unregistered monitor execution requested Example 01rSS1105%MW10 01rSS010D%MW100000000 00.. 01rSS0105%MK10 01rSB05%MW10%4 01rSS0105$MW10 01rSS0105%MW^& 01wSS0105%MX1011
0004 0007
0090
Monitor execution error Monitor execution error Monitor reg. Error Device memory error
0190 0290 1132
Reg. No. range exceeded Reg. No. range exceeded Other letter than applicable device is input Request exceeds the max range of 60
1232
Data size error
Words to read or write at a time.
01wSB05%MW1040AA5512 ,.. 01rSS0105%MW10000
1234
Extra frame error
Unnecessary details exist as added. All the blocks shall be requested of the
1332
Data type discordant
identical data type in the case of Individual Read/Write
01rSS0205%MW1005%MB1 0
1432
Data value error Variable request
Data value unavailable to convert to Hex Request exceeds the area each device supports.
01wSS0105%MW10AA%5
7132
area exceeded
01rSS0108%MWFFFFF
A-12
Appendix 3.2 Modbus Server Error Code

Error code is displayed as hex 1 byte (2 byte as ASCII code) and indicates type of error. Code 01 02 03 Error type Illegal Function Illegal Address Illegal Data Value Function code error Address range exceeded Data value not allowed Error details and causes
Appendix 3.3 P2P Client Error Code

Indicates error code shown at monitoring window of XG-PD Code 01 02 03 04 05 07 09 0A 0B 0D 0E 0F Error type ERR_NO_HEAD ERR_NO_TAIL ERR_WRONG_BCC ERR_STATION_NO ERR_WRONG_DRV_TYPE ERR_FRAME_SND ERR_NO_USE_LINKID ERR_PLC_RESP_TIMEOUT ERR_FRM_LENGTH ERR_ASCII_HEX_ERR ERR_RANGE_OVER ERR_NAK_ERR Error details and causes There is no head of reception frame There is no tail of reception frame BCC is not correct Station number of reception frame is not correct Driver type is not correct Cant send TX frame There is no communication module Reception frame is not received during time out setting time Length of reception frame is not correct ASC-HEX conversion of reception frame is not correct Area of device is exceeded Response of reception frame is NAK
A-13
Appendix 4 Dimension
Appendix 4 Dimension (Unit : mm)

(1) Stand type main unit (Stype) -. XBM-DN16S/32S
XBM-DN16S
PWR RUN ERR RS-232C RUN
P00~07
P20~27
-. XBM-DR16S
XBM-DR16S
PWR RUN ERR RS-232C RUN
P00~07
P20~27
A-
(2) Compact type main unit (H type) -. XBC-DN32H / XEC-DN32H
-. XBC-DR32H / XEC-DR32H
A-
-. XBC-DN64H / XEC-DN64H
-. XBC-DR64H / XEC-DR64H
A-
(3) Extension type Cnet I/F module -. XBL-C41A, XBL-C21A
A-
Warranty
1. Warranty Period The product you purchased will be guaranteed for 18 months from the date of manufacturing. 2. Scope of Warranty Any trouble or defect occurring for the above-mentioned period will be partially replaced or repaired. However, please note the following cases will be excluded from the scope of warranty. (1) Any trouble attributable to unreasonable condition, environment or handling otherwise specified in the manual, (2) Any trouble attributable to others products, (3) If the product is modified or repaired in any other place not designated by the company, (4) Due to unintended purposes (5) Owing to the reasons unexpected at the level of the contemporary science and technology when delivered. (6) Not attributable to the company; for instance, natural disasters or fire
3. Since the above warranty is limited to PLC unit only, make sure to use the product considering the safety for system configuration or applications.
Environmental Policy
LS Industrial Systems Co.,Ltd supports and observes the environmental policy as below.
Environmental Management
LS Industrial Systems considers the environmental preservation as the preferential management subject and every staff of LS Industrial Systems use the reasonable endeavors for the pleasurably environmental preservation of the earth.
About Disposal
LS Industrial Systems PLC unit is designed to protect the environment. For the disposal, separate aluminum, iron and synthetic resin (cover) from the product as they are reusable.
LS values every single customers. Quality and service come first at LSIS. Always at your service, standing for our customers.
http://eng.lsis.biz
10310000736
HEAD OFFICE LS tower, Hogye-dong, Dongan-gu, Anyang-si, Gyeonggi-do 1026-6, Korea http://eng.lsis.biz Tel : (82-2)2034-4870/Fax : 82-2-2034-4648 e-mail : [email protected] LS Industrial Systems Tokyo Office _ Tokyo, Japan Address: 16FL. Higashi-Kan. Akasaka Twin Tower 17-22, Akasaka.Monato-ku Tokyo 107-8470. Japan Tel : 81-3-3582-9128/Fax : 81-3-3582-2667 e-mail : [email protected] LS Industrial Systems(ME) FZE _ Dubai, U.A.E. Address : Jafza View Tower Lob 19, Room 205 Along Sheikh Zayed Road Jebel Aali Free Zone Dubai, United Arab Emirates Tel : 971-4-886-5360/Fax : 971-4-886-5361 e-mail : [email protected] LS Industrial Systems Shanghai Office _ Shanghai, China Address : Room E-G. 12FL Hiamin Empire Plaza. No.726. West. Yan'an Road Shanghai 200050. P.R. China e-mail : [email protected] Tel : 86-21-5237-9977(609)/Fax : 89-21-5237-7189 LS Industrial Systems Beijing Office _ Beijing, China Address : B-Tower 17FL. Beijing Global Trade Center B/D. No. 36. East BeisanHuan-Road. DongCheng-District. Beijing 100013. P.R. China Tel : 86-10-5825-6027(666)/Fax : 86-10-5825-6028 e-mail : [email protected] LS Industrial Systems Guangzhou Office _ Guangzhou, China Address : Room 1403.14FL. New Poly Tower. 2 Zhongshan Liu Road.Guangzhou.P.R China Tel : 86-20-8328-6754/Fax : 86-20-8326-6287 e-mail : [email protected] LS Industrial Systems Chengdu Office _ Chengdu, China Address : 12FL. Guodong Buiding. No.52 Jindun Road Chengdu.610041. P.R. China Tel : 86-28-8612-9151(9226)/Fax : 86-28-8612-9236 e-mail : [email protected] LS Industrial Systems Qingdao Office _ Qingdao, China Address : YinHe Bldg. 402 Room No. 2P Shandong Road, Qingdao-City,Shandong-province 266071, P.R. China Tel : 86-532-8501-6068/Fax : 86-532-8501-6057 e-mail : [email protected] LS Industrial Systems Europe B.V. , Netherlands Address : 1st. Floor, Tupolevlaan 48, 1119NZ, Schiphol-Rijk, The Netherlands Tel : +31 (0)20 654 1420/Fax : +31 (0)20 654 1429 e-mail : [email protected] Wuxi LS Industrial Systems Co., Ltd _ Wuxi, China Address : 102-A. National High & New Tech Industrial Development Area. Wuxi. Jiangsu. 214028. P.R. China Tel : 86-510-8534-6666/Fax : 86-510-8534-4078 e-mail : [email protected] Dalian LS Industrial Systems Co., Ltd. _ Dalian, China Address : No. 15. Liaohexi 3-Road. Economic and Technical Development zone. Dalian 116600. China Tel : 86-411-273-7777/Fax : 86-411-8730-7560 e-mail : [email protected]
LS Industrial Systems constantly endeavors to improve its product so that information in this manual is subject to change without notice. LS Industrial Systems Co., Ltd 2010 All Rights Reserved.
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XGB Cnet English Manual V1.3

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Right choice for ultimate yield

Programmable Logic Controller

XGB Cnet I/F

Safety Instructions when designing Caution

Safety Instructions for waste disposal

2-3 ~ 2-6 7-1 ~ 7-6 7-27 ~ 7-28 10-1 ~ 10-18

1~6 2-7 ~ 2-10 8-6 ~ 8-8 App. 2-1 ~ 2-4

1. XEC compact type added

About Users Manual

About Users Manual

Chapter 1 General---------------------------------------------------------------------------------------------- 1-1 ~ 1-2

1.1 General --------------------------------------------------------------------- 1-1 1.2 Characteristic--------------------------------------------------------------- 1-2

Chapter 2 Specification -------------------------------------------------------------------------------------- 2-1 ~ 2-7

Chapter 3 System Configuration-----------------------------------------------------------------------------3-1~ 3-10

Chapter 4 Basic Setting ---------------------------------------------------------------------------------------- 4-1 ~ 4-8

Chapter 5 Communication Function ---------------------------------------------------------------------- 5-1 ~ 5-22

Chapter 6 Remote Connection -------------------------------------------------------------------------- 6-1 ~ 6-12

Chapter 7 XGT Dedicated Protocol ----------------------------------------------------------------------- 7-1 ~ 7-19

7-1 7-1 7-2 7-3 7-4 7-6

Chapter 8 Example Program ------------------------------------------------------------------------------- 8-1 ~ 8-25

Chapter 9 Diagnosis -------------------------------------------------------------------------------------------- 9-1 ~ 9-8

9-1 9-2 9-2 9-3 9-4

Chapter 10 Installation and Wiring --------------------------------------------------------------------- 10-1 ~ 10-24

10-23 10-23 10-23 10-24

Chapter 11 Maintenance ------------------------------------------------------------------------------------ 11-1 ~ 11-2

Appendix ------------------------------------------------------------------------------------------------------- A-1 ~ A-17

Chapter 2 Specification 2.1 General Specification

For continuous vibration

IEC 61131-2, IEC 61000-4-4

No corrosive gas or dust 2000m or less 2 or less Natural air cooling

2.2 Performance Specification

Data bit Stop bit Parity

Check available by XG-PD diagnosis service

Data bit Stop bit Parity

2.3 Name and Function of each part

Status indication LED

8-1 8-2 8-3

Status indication LED

Built-in RS232C/ RS-485 Connection terminal block

8-2 Power terminal Battery holder Mode switch

Extension Cnet module

LED name RUN

Indication during frame receiving

Frame error indication

[Table 2.3.1] LED indication content

Chapter 3 System Configuration

Chapter 3 System Configuration

3.1 XGB System Configuration

3.1.1 H type system configuration

Digital I/O module

Extension module Analog module

Communication module Option module Memory module

Chapter 3 System Configuration

3.1.2 S type System Configuration

Digital I/O module

Extension module Analog module

Communication module Option module

Chapter 3 System Configuration

3.2 Available System Configuration

3.2.1 1:1 Connection between PC (HMI) (No modem)