The Oxford College Of Engineering

Subject : Mechnical Department : Computer Science

Name : M.Deepak saravana kumar Section: 103 P1

Contents
1.Types Drilling machines. 3 2.Drilling Operations. 8 3.Functions of Engine lathe and CNC lathe . 11 4.Research on Hyundai Elentra. 14

Types of Drilling Machines

Portable drilling machines:{i} As the name implies this type of drilling machine can be operated with ease any where in the workshop and is used for drilling holes in work pieces in any position which cannot be drilled in a standard drilling machine. Some of the portable machines are operated by hand power, but most of the machines are driven by individual motor. The entire drilling mechanism including the motor is compact and small in size. The motor is, usually of universal type which may be driven by both A.C. and D.C. The maximum size of the drill that it can accommodate is not more than 12 to 18 mm.

Fig 1.1 Bench type drilling machines: A drilling machine consists of a base that supports a coloumn that in turn supports a table with a vice or hold down clamps, or the table can be swivelled out of the way to allow tall work to be supported directly on the base.The table height can be adjusted with a table lift crank then locked in place with a table lock. The coloumn also supports head containing a motor.

Fig 1.2

Sesitive drilling machines: The sensitive drilling machine is a small machine designed for drilling a small hole at high speed in light jobs; the base of the machine may be mounted on a bench or on the floor. It consists of vertical column, a horizontal table, a head supporting the motor and driving mechanism, and a vertical spindle for driving and rotating the drill. There in no arrangement for any automatic feed of the drill spindle. The drill is fed into the work by purely hand control.High speed and hand feed are necessary for drilling small holes. High speeds are necessary to attain required cutting speed by small, diameter drill. Hand feed permits the operator to feel or sense the progress of the drill into the work, so that if the drill becomes worn out or jams on any account.

Fig 1.3 Upright drilling machines: The upright drilling machine is designed for handling medium sized work pieces. In construction the machine is very similar to a sensitive drilling machine for having a vertical column mounted upon the base. But this is larger and heavier than a sensitive drill and is supplied with power feed arrangement. In an upright drilling machine a large number of spindle speeds and feeds may be available for drilling different types of work.

Fig 1.4

Radial drilling machines: The radial drilling machine is intended for drilling medium to large and heavy work pieces. The machine consists of a heavy, round, vertical column mounted on a large base. The column supports a radial arm which can be raised and lowered to accommodate work pieces of different heights. The arm may be swung around to any position over the work bed. The drill head containing mechanism for rotating and feeding the drill is mounted on a radial arm and can be moved horizontally on the guide-ways and clamped at any desired position.

Fig 1.5 Gang drilling machines: When a number of single spindle drilling machine columns are placed side by side on a common base and have a common worktable, the machine is known as the gang drilling machine. In a gang drilling machine four to six spindles may be mounted side by side. In some machines the drill spindles are permanently spaced on the work table, and in others the position of the columns may be adjusted so that the space between the spindles may be varied.

Fig 1.6

Multiple spindle drilling machines: The function of a multiple spindle drilling machine is to drill a number of holes in a piece of work simultaneously and to reproduce the same pattern of holes in a number of identical pieces in a mass production work. Such machines have several spindles driven by a single motor and all the spindles holding drills are fed into the work simultaneously. Feeding motion is usually obtained by raising the work table. But the feeding motion may also be secured by lowering the drill heads.

Fig 1.7 Automatic drilling machines: Automatic machine can" perform a series of machining operations at successive units and transfer the work from one unit to the other automatically. Once the work is loaded at the first machine, the work will move from one machine to the other where different operations can be performed and the finished work comes out from the last unit without any manual handling.

Fig 1.8

Deep hole drilling machines: Special machines and drills are required for drilling deep holes in rifle barrels, crank shafts, long shafts, etc. The machine is operated at high speed and low feed. Sufficient quantity of lubricant is pumped to the cutting points for removal of chips and cooling the cutting edges of the drill. A long job is usually supported at several points to prevent any deflection. The work is usually rotated while the drill is fed into the work.{i}

Fig 1.9

Drilling Operations
Drilling: 1 The majority of the work pieces have holes, either through or blind holes. Drill holes serve all purposes, e.g. to take up rivets, screws, bolts, shafts, pistons and furthermore to pass through gases, fluids, etc. Fig 2.1 Fig 2.2

Counterboring: Counterboring is the enlarging of a portion of a hole. Counterboring may be performed on either a lathe or a drilling machine. Fig 2.3

Boring: Boring is the enlarging of a hole by means of a single-point cutting tool. Boring may be done to obtain a continuous inside diameter, or a stepped, tapered, contoured or recessed diameter. Boring may be performed on either a lathe or a milling machine. Fig 2.4 Fig 2.5

Countersinking: Countersinking is the process of making a cone shaped enlargement at the entrance of a hole. Countersinking may be performed on either a lathe or a drilling machine. Fig 2.6

Spot Facing: Facing is the process of machining a flat surface across the face of a work piece.The faced surface (usually an end of the work piece) is at right angles to the lathe axis and the part itself. Facing is performed on a lathe. Fig 2.7

Tapping: Tapping is the process of cutting internal threads. Tapping may be performed on either a lathe or a drilling machine. Fig 2.8

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Functions of Engine Lathe (i)

The Engine Lathe is one of the most useful and necessary machines in a shop.The major function of the engine lathe is to change the size, shape or finish of a revolving work piece with various cutting tools. The lathes in most shop consist of a headstock, tailstock, carriage and bed. The headstock encloses the spindle and motor, along with any gears andpulleys used to change the spindle speed and feed rate. The tailstock is used for drilling, reaming, tapping, threading and centeringparts. Drill chucks generally have a tang that allows the chuck to beseated in the tailstock. The carriage contains levers, clutches, and gears that control itsmovement either by hand or by power feed. Below the carriage is a longflat bar. This bar is an emergency brake and can be used to stop therotation of the spindle Both tailstock and carriage rest on the bed, which is attached to the headstock.

Engine Lathe size: The size or machining capacity of all engine lathes is determined by: The swing (chuck capacity) ( Length of the bed between head and tail stock centers. i) Fig 3.1

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Functions of CNC Lathe

Machine features: (ii) One piece machine bed and base design. All essential castings are made of high grade dense of Meehanite cast iron, which has been annealed and stress-relieved to enhance rigidity and stability. Headstock incorporates 3-step pneumatic gear, with pneumatic automatic shifting and extra large spindle bore supportedat three points by high precision bearings (ABEC7), which provides enhanced stability and greater performance when cutting large diameter workpiece. All machine ways are hardened and ground. With saddle and cross ways laminated with Turcite-B, it provides stable movement and great wear resistance. Due to extensive X-axis travel, the machine can be installed with both vertical and horizontal tool post (automatic or hydraulic) at the same time. This greatly enhances the machine convenience and efficiency. Hardened and ground precision ballscrews mounted on high precision bearings in both X and Z axes result in high accurate positioning. Versatile tailstocks: Manual with two speeds ratio(1/1 & 1/4) or hydraulic tailstocks are available as options. Temperature regulator is used for headstock heat emission. All essential transmission units are automatically lubricated. Apron control is mounted on the safety door, which simultaneously moves along with the door, for increased safety. X & Z Rapid Travel, MPG and Emergency Stop buttons are found on apron control. The 3-V type extra wide bed slide way design, which enhances Z-axis parallelism and overall stability. Separate main power and low voltage power design avoids signal interference. Dual door design with movable control box Chip pan can be moved from the back. With easy clean-up and no residual heat in the work zone, accuracy will be enhanced. Lubricant and coolant are totally separated. X axis, as well as Z axis, has individual oil tank, which recycles fluid in the back of the machine.(ii)
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Fig 3.2

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Hyundai Elentra Fludic

Fig 4.1

{1}

Technical Specification: Dimensions: 1. Overall Length (mm) 2. Overall Width (mm) 3. Overall height (mm) 4. Wheelbase (mm) 5. Front track (mm) 6. Rear track (mm) 7. Fuel tank(ltr) Engine:

4,530 1,775 1,470 2,700 1,569 1,582 56 Tab 4.1 Petrol

Diesel

s.no

Engine

Fig 4.2 1. 2. 3. Configuration Vavetrain type Displacement (cc) 4 cyl, 16 values DOCH with Dual VTVT 1,797

Fig 4.3 4 cyl, 16 values DOCH with VGT 1,582

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4. 5. 6.

Fuel System Maximum Power (ps / rpm) Maximum Torque(kgm / rpm)

Multipoint Injection 149.5 @ 6,500 18.1 @ 4,700

Common Rail Direct Injection 128 @ 4,000 26.5 @ 1,900 ~ 2,750

Transmission: 1. Type Suspension: 1. Front 2. Rear 3. Shock Absorber Brakes: 1. Front 2. Rear Tyre: 1. Size

- 6 Speed

MT & 6 Speed AT

- Mc Pherson strut type with coil spring. - Coupled torsion beam axie. - Gas type

- Disc - Disc

- 205/16 R 16 Alloy wheels.

Safety Features: 1. ESC (Electronic stability control) 2. VSM (Vechicle stability management) 3. ABS (Anti lock breaking system) 4. Six Airbags

Fig 4.4 5. Hill hold control{1} Cost Analyis: {2} Variant 1.8 S 1.8 SX MT Petrol 1.8 SX AT 1.6 Low 1.6 S Diesel SX MT SX AT Tab 4.2 On Road price 15.35 Lac 16.72 Lac 17.85 Lac 16.25 Lac 16.94 Lac 18.32 Lac 19.47 Lac

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Mileage: Petrol 12 kmpl (city) 16 kmpl (Highway) Key Features:{3} Auto headlight control

Tab 4.3 Diesel 16 kmpl (city) 22 kmpl (Highway)

Fig 4.5 Steering mounted audio control with bluetooth connectivity

Fig 4.6 Dual zone FATC with cluster Ionizer

Fig 4.7

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Power driver seat with electric lumbar support

Fig 4.8

Rear AC vents

Fig 4.9 Cruise control

Fig 4.10

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Smart key with push button start

Fig 4.11

Rear seat audio controls

Fig 4.12

Front ventilated seats

Fig 4.13

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Electric folding and heated ORVM

Fig 4.14

Elcetro-chromic mirror with rear view camera

Fig 4.15

Sillica tyres with 16 alloy wheels

Fig 4.16

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Rear parking sensors

Fig 4.17

Solar glass

Fig 4.18 Cooled glove box

Fig 4.19 {3}

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List of Figures Figure 1.1 1.2 1.3 1.4 1.5 1. 6 1.7 1.8 1.9 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 3.1 3.2 4.1 4.2 4.3 4.4 Name Portable drilling machines Bench type drilling machines Sesitive drilling machines Upright drilling machines Radial drilling machines Gang drilling machines Multiple spindle drilling machines Automatic drilling machines Deep hole drilling machines Drilling Drilling Counterboring Boring Boring Countersinking Spot Facing Tapping Engine lathe CNC lathe Hyundai Elentra Fludic Petrol engine Diesel engine Six Airbags
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4.5 4.6

Auto headlight control Steering mounted audio control with bluetooth connectivity Dual zone FATC with cluster Ionizer Power driver seat with electric lumbar support Rear AC vents Cruise control Smart key with push button start Rear seat audio controls Front ventilated seats Electric folding and heated ORVM Elcetro-chromic mirror with rear view camera Sillica tyres with 16 alloy wheels Rear parking sensors Solar glass Cooled glove box List of Tables Name Engine Cost Analyis Mileage

4.7 4.8 4.9 4.10 4.11 4.12 4.13 4.14 4.15 4.16 4.17 4.18 4.19 Table 4.1 4.2 4.3

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Conclusion
Thus the different types of drilling machines are explained in here. Thus the different types of drilling operations are explained here. Thus the functions of Lathe and CNC Lathe are explained here. Thus the research about the hyundai elentra fludic is given here.

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Bibliography
Drilling machines {i} - http://www.scribd.com/doc/54271152/3/SENSITIVE-DRILLING-MACHINE Drilling operations 1 - http://www.hybridarts.org/documents/Machining%20Handout.pdf Engine lathe ihttp://www.aps.anl.gov/APS_Engineering_Support_Division/User_ESH/Machine_Shops_Public/2 0050816_pdf_files/Study_Guides/APS_Engine_Lathe.pdf CNC lathe ii - http://www.chevalierusa.com/pdf/FCL-32.40.pdf Hyundai {1} - http://www.indiancarsbikes.in/cars/india-bound-2012-hyundai-elantra-fluidic-sedansbrochure-surfaces-on-the-interweb-60344/ {2} - http://motorbash.com/new-hyundai-elantra-prices-busted-official-launch-on-13-august/ {3} - http://www.indiancarsbikes.in/cars/hyundai-launches-2012-elantra-fluidic-sedan-indiaexshowroom-delhi-price-inr-1251-lakhs-61091/

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