Polymobile Plus Service
Polymobile Plus Service
SP
Service Instructions
Sieme ns AG 199 8
The reproduction, transmission or use of this document or its contents is not permitted without express written authority. Offenders will be liable for damages. All rights, including rights created by patent grant or registration of a utility model _or_ design,_are_ reserved.
01.99
0-2
Chapter 0 1 2 3 4 5 6 7 Page all all all all all all all all Rev. 02 02 02 02 02 02 02 02
Revision
POLYMOBIL Plus
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Contents
0-3
Page
Page 3 of 4 TD SD 24
POLYMOBIL Plus
0-4
Contents
Page Measuring the filament nominal value . . . . . . . . . Setting the tube current for the exposure . . . . . . . . Testing and setting the mAs counter . . . . . . . . . . . . Coincidence of light and radiation fields . . . . . . . . . . Testing and readjusting the counterbalance . . . . . . . . Readjusting the counterbalance with accessories attached . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-13 5-13 5-15 5-16 5-19 5-19
POLYMOBIL Plus
Page 4 of 4 TD SD 24
Prerequisites
Text emphasis
WARNING
1-1
1
"Warnings" are information provided with special emphasis when there is the potential for personal injury to the operator or patient.
CAUTION
"Cautions" are information provided with special emphasis when there is the potential for damage to the equipment.
NOTICE
"Notices" are information provided with special emphasis to facilitate proper use of the equipment or proper execution of a procedure.
Required documents
Block circuit diagram Function description
NOTE X 069I SPR8-125.041.01...
A detailed circuit diagram, DIN A 3, can be ordered under item number 18 20 377 X069I.
The tools, measurement and auxiliary devices required, with the exception of the standard service equipment and the current transformer, are listed in part 3 of the ARTD.
Standard service kit Digital multimeter 2-channel memory oscilloscope mAs meter Protective conductor meter Equivalent leakage current meter Torque wrench 20 Nm - 100 Nm Loctite 242 Current transformer (50 A : 50 mA) with 10 Ohm; 0.5 W; 1% metal film resistor Refer also to Speed Info 06/91
CAUTION
The oscilloscope has to be connected to ground to perform measurements. A TEK video isolator and the trigger set have to be used when ground loops may distort the measurement results.
Page 1 of 4 TD SD 24
POLYMOBIL Plus
1-2
Safety information and protective measures
CAUTION
Prerequisites
1
POLYMOBIL Plus
Page 2 of 4 TD SD 24
Prerequisites
1-3
C1
R5
R3
R4
VCC + -
Fig. 1
WARNING
When working on the open system, there is the danger of Electric shock !
Always measure the actual voltage present with the DVM at test
points -VCC and + VCC on the D 960 inverter board or (more accessible) on the D 970 capacitor board at the + connection point of capacitor C3 and on the right side of fuse F3 (refer to Fig. 1).
Page 3 of 4 TD SD 24
POLYMOBIL Plus
1-4
Prerequisites
Connect the POLYMOBIL Plus only to a line voltage supply (line voltage receptacle) that
complies with the requirements of VDE 0107, or corresponds to the local national regulations.
Disconnect the POLYMOBIL Plus at the line voltage OFF switch on the operating
console and disconnect the line voltage plug prior to any service work.
Remove or insert boards with the generator switched OFF only; observe
ESD guidelines when handling boards.
installation drawings conforming to DIN267 and must have the specified tensile strength. CAUTION All Allen screws must have a tensile strength rating of 8.8.
Cleaning
The unit must always be switched off or disconnected before cleaning. Use only water to clean the unit or a lukewarm, dilute solution consisting of water and a
household cleaning agent.
Do not use abrasive cleaning agents or organic solvents such as benzine, alcohol or
spot remover. Do not spray with water.
POLYMOBIL Plus
Page 4 of 4 TD SD 24
2-1
2
C1
R5
R3
R4
VCC + -
Fig. 1
WARNING
When working on the open system, there is the danger of Electric shock !
Page 1 of 8 TD SD 24
POLYMOBIL Plus
2-2
Fig. 2
Fig. 3
To check the assemblies, remove the upper covers, the handles and the lower front cover of the switchbox. Proceed as follows:
Switch POLYMOBIL Plus OFF and disconnect the line voltage plug. Remove the 4 Allen screws (1/Fig.2) in the handle and remove the handle
(refer to Fig.2 and Fig.3).
POLYMOBIL Plus
Page 2 of 8 TD SD 24
2-3
2 3 4
Fig. 4
Fig. 5
Remove the four Allen screws at the bottom of the switchbox cover (2/Fig.4) and remove
the cover.
After removing the four panel screws (3/Fig.4), remove the bottom cover at the front with
the cassette tray.
WARNING
Always measure the actual voltage present with the DVM at test points -VCC and + VCC on the D 960 inverter board or (more accessible) on the D 970 capacitor board at the + connection point of capacitor C3 and on the right side of fuse F3.
Remove the four screws of the top housing (4/Fig.5) To stay clear of the exposure guide holder, tilt the housing forward and lift it up to
remove it.
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POLYMOBIL Plus
2-4
P7
POLYMOBIL Plus
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2-5
D 915
P5 P4 P3 P2 P1
1
P6 P7
X12
V22 V23 V24 V25
X15 ST
X11
1
X10
1
V34 X20
Service
GND
I1
I2
GND
Fig. 6
Page 5 of 8 TD SD 24
POLYMOBIL Plus
2-6
Measurement points: VP P12 GNDL X4 Pin 1 2 3 4 5 6
POLYMOBIL Plus
Page 6 of 8 TD SD 24
2-7
2
Line voltage ok Capacitor voltage present (the voltage can also be considerably lower than 350 V)
Fuse: F1 Test points: ERR VC IC FR1 GND Error output charging error Capacitor voltage 1 V 100 V Capacitor charging current Charging circuit frequency (dependent on the line voltage and VC) Ground 10 AT Charging circuit
Page 7 of 8 TD SD 24
POLYMOBIL Plus
2-8
D950: D970:
350 Vcc (V30) glows for 10 minutes following shutdown glows for 10 minutes following shutdown
b) POLYMOBIL Plus ON, standby D915: D925: The exposure values are displayed LED LED LED LED LED LED LED LED all LEDs VP +12 V I/O AR +DC -DC LINE (V25) 350 Vcc (V30) ON ON ON ON ON ON ON ON ON
D950:
D970:
c) Preparation All LEDs as described under b) and also V22 on D915. d) Exposure All LEDs as described under b) and also V22 and V23 as well as radiation indicator V34 on D915. In case of an error, V24 on D915 glow (red).
POLYMOBIL Plus
Page 8 of 8 TD SD 24
Troubleshooting
Error messages
NOTICE
3-1
3
Error messages Err 1, and initialization errors Err 90, Err 96 and Err 97 block the generator so that the system must be switched off and switched back on again. "StandBy" error messages disappear when the error is cleared. Error messages which occur during an exposure will continue flashing until another key is activated.
a) During initialization Err 90 Err 96 Err 97 EPROM Checksum KVnom error mAnom error
b)During stand by Err 1 Err 2 Err 3 Err 4 Err 5 Err 6 Err 7 Err 8 Err 9 Err 30 Err 31 Err 33 Err 34 Capacity charge error +15 VError Vfil < Vstby Vfil > Vstby KVact 0 mAact 0 Rot 0 Braking failure Pressure switch Fast capacitor charge Slow capacitor charge Inverter Error Filament circuit Inverter Short-Circuit Charging circuit error
Error in the rotating anode circuit Oil pressure switch in the single tank is active Capacitor bank is charging too fast Capacitor bank is charging too slow
c)During exposure Err 10 Err 11 Err 12 Err 13 Err 14 Err 15 Err 17 Err 18 Err 20 Err 21 Err 22 Rot = 0 Short circuit in main inverter KVmax Imax KVact < KVnom mAact < mAnom Maximum exposure time Exposure not completed Capacitor not ready Vfil > Vmax during prep Maximum prep time No rotating anode acceleration Short circuit in the main inverter
Max. exposure reached Exposure time not completed(exposure release switch released) Capacitor bank not completely charged Maximum filament heating exceeded during preparation Max. preparation time exceeded
Page 1 of 4 TD SD 24
POLYMOBIL Plus
3-2
Troubleshooting after error messages
Err 1
Troubleshooting
3
Capacitor charge error - Has the system not been used for a longer period of time (higher capacitor leakage current)? If the error occurs after switching the system off and back on again, configure the capacitor bank (refer to the "Service program" chapter, pages 4-2). Are the discharge resistors permanently connected? Has the temperature sensor on D950 responded (D950 TP TP)? Has overvoltage in the C-bank been detected? (D950 TP VC) Is there a short on D950? The error appears only when the short circuit is continuous.
Replace D950. Err 2 + 15 V - Error - Check the fuse on power supply U1. - Is power supply U1 defective? Vfil < Vstby (none or insufficient filament current) - Do V1 (-DC) and V2 (+DC) flash on D925? Otherwise check fuse F6. - No filament frequency? Check D915 . - Connection D925 =>X-ray tube unit (X5). - ConnectionD925 => D915 (X11). - Check X-ray tube assembly. - D925 defective. Vfil > Vstby (filament current is too high) - Do V1 (-DC) and V2 (+DC) flash on D925? Otherwise check fuse F6. - Filament frequency too high? - A/D converter on D915 defective? => Replace D915. - Short-circuit at the output of the filament inverter =>check connection to/in the X-ray tube assembly. KVact 0 - No connection to the single tank generator (D915 X8)? - Plug-in connection on D900 in the single tank generator ok? mAact 0 - Error in the measurement acquisition on D915? => Replace D915 . - No connection to the single tank generator (D915 X8)? - Plug-in connection on D900 in the single tank generator ok? Rot 0 (rotating anode speed 0) - Error on D915 or D925.
Err 3
Err 4
Err 5
Err 6
Err 7
POLYMOBIL Plus
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Troubleshooting
Err 8
3-3
Braking failure (error when braking the rotating anode - a current was measured in the auxiliary capacitor C2 during the braking.) - D915TP I1. No current must be measured here when braking. - D915 TP I2. Braking current must be measured here. - TRIAC V7 or V8 defective? => Replace D925. Pressure switch (oil pressure switch in the single tank generator is active) - Tube is overheated? - Measure D915 plug X8 at pin 8. In case of malfunction, 0V are measured. Rot = 0 (rotating anode speed is 0 on exposure) The error is only displayed as long preparation is depressed. - LED AR on D925 flashes ; is fuse F5 ok? - Measure at TP I1 and I2. Current has to be present during acceleration. - Check D925. - Is the power factor correction capacitor C2 defective? - Connection to/in the single tank generator ok? Short circuit in main inverter - Check D960 . - Check D915 . - Main inverter frequency too high? KVmax - Interruption of KVact measurement. Measure TP KVN and KVP on D915. Both signals must have the same amplitude. - KVN or KVP > 70 kV. - Error in kV measurement circuit? - Error in kV control circuit? Imax The tube or filament current is recorded. - Check the filament circuit. - Exposure filament basic value incorrectly set (P5 on D915)? - Tube arcing? If kVact < kVnom, Err 14 or Err 13 is detected and displayed. Refer also to the troubleshooting information under Err 14.
Err 9
Err 10
Err 11
Err 12
Err 13
Err 14
KVact < KVnom - Voltage in the capacitor bank too low (D950 TP VC)? - Defective capacitors /fuses on the capacitor bank (D970)? - No KVact? - Error in the measurement circuit on D915? - Main inverter frequency too low? - Defect in the main inverter D960? mAACT < mANOM - Check the filament circuit.
Err 15
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POLYMOBIL Plus
3-4
Err 17
Troubleshooting
Maximum exposure time (Max. exposure time reached) - Filament current too low? - mAs counter is set incorrectly (P1 on D915)? Exposure not completed (exposure not completed by the system - exposure switch was released) - Operator error? - Intermittent contact in the release switch? - Error in the exposure release circuit? Capacitor bank not ready Device was not ready yet / had not released yet. - F1 on D950 defect? - Error on D950? Err 21 Vfil > Vmax (Max. Filament heating exceeded during preparation) - Error during the acquisition of the filament heating? - Basic value of the exposure filament incorrectly set (P5 on D915)? - Error on D915? Maximum preparation (preparation time too long) - Prep level pressed too long. Fast capacitor charge (capacitor bank charges too fast) - Are all fuses on the capacitor bank (D970) ok? - Are there defective capacitors? - Is the line voltage too high (> 250 V)? - Is the charging frequency too high? - Configure the capacitor bank. - D950 defect? Slow capacitor charge (capacitor bank charges too slow) - V25 (line) on D950 flashing? Check fuse F1 - None or insufficient charging frequency? - Check D950 (V22 - V24 defective?) - Poor connections to / in the capacitor bank? Inverter Error - Check ribbon cable X20. - FMAX not adusted? - IGBT short - circuited? Filament Inverter short - circuit - FMAX not adjusted? - IGBT short - circuited? EPROM checksum - EPROM defective. kVnom failure (hardware error , refer also to Err 5) mAnom failure (hardware error, refer also to Err 6)
Err 18
Err 20
Err 22 Err 30
Err 31
Err 33
Err 34
POLYMOBIL Plus
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Service programs
4-1
2
SW2
D 915
P5 P4 P3 P2 P1
1
P6 P7
X12
V22 V23 V24 V25
X15 ST "OPEN"
Service
X11
1
X10
1
X20
GND
I1
I2
GND
Fig. 1
To bypass the service mode, the ST slot (1/Fig.1, below the display on D915) has to be jumpered before switching on the POLYMOBIL Plus. As soon as "Pr. 1" appears in the display, bring the jumper back to the "OPEN" position. KV +/keys toggle between the programs. When you are already in a program, the next or previous program step is selected. Setting of the kV values in "Pr. 5" and "Pr. 6". Setting of the mAs values in "Pr. 5" and "Pr. 6". Activating or quitting the current program
To quit the service mode, switch the POLYMOBIL Plus off/on or press the Reset button SW 2 (2/Fig.1).
Page 1 of 2 TD SD 24
POLYMOBIL Plus
4-2
Service programs available
Pr. 1 Configures the capacitor bank.
Service programs
4
Pr. 2 Pr. 3
After starting the service program,"CAP 150" appears on the display. The voltage of the capacitor increases in increments from 150 V to 250 V, 300 V, 325 V, 337 V up to 345 V. The program remains for about 6 minutes at the 150 V to 337 V level. The system remains at the 345 V level for one hour, after which the program automatically ends; "CAP END" appears on the display. Reads out the exposure counter. Error memory with up to 20 errors.The left display indicates how many errors there are.The error message is displayed in the right display. Thelatest error is displayed first. Deletes error memory. Press mAs + key for approximately 4 seconds. Sets the default exposure parameters (according to customer request). Sets the maximum possible KV and mAs values(according to customer request. Adjusts FMAX on the main inverter. "ADJ F" appears on the display after starting the service program. Press S27. "F on" appears on the display. FMAX can be measured at TP "REG" on D 915, and can be set with the potentiometer P4. Tests the anode starter unit. Press S 27. Tests the filament unit. "FIL 3" appears on the display after starting the service program. Press S27. Filament boosts; "FIL 5" appears on the display.
Pr. 8 Pr. 9
NOTICE
POLYMOBIL Plus
Page 2 of 2 TD SD 24
Measurements
Line voltage
The line voltage must be set between 110 V ( + 10%) or 230 V ( + 10%). The line voltage is adjusted automatically.
5-1
5
Fig. 1
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POLYMOBIL Plus
5-2
Capacitor charging circuit
NOTICE
Measurements
5
Fig. 2
POLYMOBIL Plus
Page 2 of 20 TD SD 24
Measurements
Capacitor charging current Connect the oscilloscope to D 950 at TP "IC" and "GND".
CH1 TP "IC" 500 mV/Div Ground at "GND" 20 s/Div
5-3
5
Fig. 3
The charging current is dependent on the line voltage present and the charge status(capacitor voltage Uc) of the capacitor bank. Fig. 3 shows the charging current in standby, i. e. when the C-bank is charged.
Page 3 of 20 TD SD 24
POLYMOBIL Plus
5-4
Capacitor voltage (Uc) and charging time
Measurements
5
In exposure-ready status, capacitor voltage is approximately 350 V and can be measured on D 950 TP "VC". If the device is switched off because of overvoltage, the signal "ERR" is output on D950. CAUTION You can measure the capacitor voltage at TP "VC" only if POLYMOBIL Plus is switched on.
The charging time depends upon the residual charge of the capacitor bank and on the available line voltage, e.g. with 230 V the max. charging time is about 15 s. In the worst case, ( line voltage <100 V and residual charge = 0V), charging time can take 40 seconds. For the following measurement, the line voltage was 230 V and the residual charge 30 V.
100 V)
POLYMOBIL Plus
Page 4 of 20 TD SD 24
Measurements
Rotating anode starter
Acceleration
Fig. 5 shows the stator currents during rotating anode acceleration (230 V).
5-5
5
CH2 D915 test point "I1" (1 V CH1 D915 test point "I2" (1 V 10 ms /Div
Fig. 5
0.25 A) 0.25 A)
NOTICE
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POLYMOBIL Plus
5-6
Brakes
Fig. 6 shows the stator currents during braking (230 V)
Measurements
5
CH2 D915 test point "I1" (1 V CH1 D915 test point "I2" (1 V 10 ms /Div
Fig. 6
0.25 A) 0.25 A)
NOTICE
POLYMOBIL Plus
Page 6 of 20 TD SD 24
Measurements
kV Control
Checking the maximum main inverter frequency
NOTICE
5-7
5
It is generally not necessary to set the main inverter frequency in the field. When ordered as a replacement, D915 is preset at the factory.
Connect the oscilloscope to D915 at TP "REG" and "GND". Measure FMAX in the service program Pr. 7
(Refer to "Service program", section on "Service programs available")
5 V/Div. 20 s/Div. 0
Tolerance: -0 s /+2s
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POLYMOBIL Plus
5-8
Measuring the oscillating current
WARNING
Measurements
5
Prior to beginning the following instructions, you must discharge the capacitor bank, because life-threatening DC voltage is present. Check the actual charge with the DVM.
Switch OFF POLYMOBIL Plus and wait until the capacitor voltage has dropped to a
value < 10 V.
Disconnect the cable from the inverter to capacitor C1 and push the cable through the
current transformer 50 A : 50 mA (with a parallel resistor of 10 ohms) and connect the cable again.
Connect the oscilloscope to the current transformer. Switch ON POLYMOBIL Plus . Set 60 KV, 10 mAs on POLYMOBIL Plus and release exposure.
The diagram must correspond to Fig 8. CAUTION The maximum main inverter frequency can only be measured in the ascending part of the high voltage, i.e. in the first microseconds, because afterwards the frequency is lower.
POLYMOBIL Plus
Page 8 of 20 TD SD 24
Measurements
Measuring the kVact and kVnom Connect the oscilloscope to D915 at TP "KV", "KVS" and "GND". Set 60 KV, 10 mAs on POLYMOBIL Plus and release exposure. The oscillogram must appear like the one in Fig. 9. The KVnom value can be set with P7 on D915.
5-9
5
Fig. 9
kVact: kVnom:
CH1 D915 test point "KV" CH2 D915 test point "KVS" 20 ms /Div
1V 1V
20 KV 30 KV
Page 9 of 20 TD SD 24
POLYMOBIL Plus
5 - 10
Error in the kVact acquisition
Measurements
5
Fig. 10 shows that one kVact cable from the single tank generator to the D915 is damaged or disconnected. The monitor (KVM) responds (curve 3) because KVN and KVP have different amplitudes; the exposure is terminated with ERR 12. Refer to function description "KV monitoring".
Fig. 10
Exposure data: 102 KV 10 mAs KVact: Itube: CH1: D915 test point "KV" CH2: D915 test point "JR" CH3: D915 test point "KVM" 1 ms /Div
POLYMOBIL Plus
Page 10 of 20 TD SD 24
Measurements
Testing the filament circuit
Filament circuit in standby Connect the oscilloscope to D915 at TP "CAL", "I" and "GND".
5 - 11
5
Fig. 11
CH1: D915 test point "CAL" CH2: D915 test point "I"
Page 11 of 20 TD SD 24
POLYMOBIL Plus
5 - 12
Setting the maximum filament inverter frequency
Measurements
5
The maximum filament inverter freqency is 25 kHz and can be set with P3 on D915. Proceed as follows:
Switch POLYMOBIL Plus OFF. Remove fuse F6 on D925. Connect the oscilloscope to D915 at TP "CAL" and "GND". Switch POLYMOBIL Plus ON (Err 03 is blinking).
The oscillogram must appear like the one in Fig. 12.
POLYMOBIL Plus
Page 12 of 20 TD SD 24
Measurements
Measuring the filament nominal value
5 - 13
5
The filament nominal value is set at the factory and should not be changed. The filament nominal value can be measured on D915 at TP "JRS" and "GND" with the DVM and is 1.5 V 4% in standby.
NOTICE
If this value is changed, the nominal values for preparation and exposure are also affected.
5
Connect the oscilloscope to D915 at TP "JR", "IH" and "GND". Set 60 kV, 10 mAs on POLYMOBIL Plus and release an exposure.
The oscillogram must appear like the one in Fig. 13.
Fig. 13
Actual tube current valueCH1: D915 test point "JR" Actual fil. current value CH3: D915 test point "IH" If this is not the case, adjust P5 on D915 until there is minimal current overshoot at the beginning of the exposure. The standby heating of the exposure is set via P5 ( ). IH , IH Fig. 13 shows the correct setting. In Fig. 14 the standby heating is set too high. In Fig. 15 the standby heating is set too low.
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POLYMOBIL Plus
5 - 14
Tek Stop: Single Seq 2.50kS/s
Measurements
POLYMOBIL Plus
Page 14 of 20 TD SD 24
Measurements
Testing and setting the mAs counter
Unscrew the lid of the single tank cover. Pull out the mAs jumper on D900 and connect the mAs meter. Set 70 kV, 80 mAs on POLYMOBIL Plus and release exposure.
If the value displayed on the mAs meter does not coincide with the value set on POLYMOBIL Plus, adjust the mAs counter with P1 on D915. Release another exposure and compare the display.
5 - 15
5
WARNING
Page 15 of 20 TD SD 24
POLYMOBIL Plus
5 - 16
Length
Measurements
Marker
Side marker
Fig. 16
Adjust the vertical SID of 100 cm or 40 to the top edge of the cassette using a
measuring tape.
Use the knobs to set a format of 18 cm x 24 cm or 8 x 10. Switch on the light localizer and align the cassette. Apply radiopaque markers (e.g. washers, coins) as shown in Fig. 16 .
Use one washer as a side marker.
Release an exposure (60 kV, 10 mAs) and develop the film. Log the following data on the developed film using a water-resistant felt-tip pen.
- SID setting - Film size - Radiation field size
POLYMOBIL Plus
Page 16 of 20 TD SD 24
Measurements
Evaluation:
5 - 17
Measure the deviations (X1, X2, Y1, Y2) between the edges of the light field and the
radiation field on all four sides, corresponding to Fig. 17.
Calculate the total deviations in the X and Y directions (disregarding the algebraic sign).
Y1
X2
X1 Radiation field
Y2
Fig. 17
The deviations in length (total Y) as well as the deviations in width (total X) must be
smaller than 1.6 cm respectively.
Page 17 of 20 TD SD 24
POLYMOBIL Plus
5 - 18
Measurements
Fig. 18
Fig. 19
If the deviation is larger, loosen the 4 Allen screws a little ( arrow /Fig.18/19) and shift the
collimator accordingly. After adjusting the collimator, tighten the screws again (arrow / Fig.18/19).
Repeat the test and readjust the collimator until the light and radiation fields are within
the acceptable tolerance (< 1.6 cm).
POLYMOBIL Plus
Page 18 of 20 TD SD 24
Measurements
5 - 19
Fig. 20
Fig. 21
Remove the cover (3/Fig.20) at the stand. Release the supplemental brake at the C-arm (2/Fig.20) completely. Move the C-arm into a vertical position. Tighten the screw using a 17 mm Allen key (4/Fig.21).
Adjust the spring tension in such a way, that there is a balance when the C-arm is in a vertical position, i.e. that equal force is required to lift and lower the tube assembly.
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POLYMOBIL Plus
5 - 20
This page intentionally left blank.
Measurements
POLYMOBIL Plus
Page 20 of 20 TD SD 24
6-1
NOTICE
To repair paint chips, the POLYMOBIL Plus colors can be ordered in spray cans: "white" spray paint "ergo gray" spray paint "medical blue" spray paint 84 27 734 RE999 84 27 742 RE999 (in preperation)
Fig. 1
Fig. 2
Remove the collimator (refer to Replacing the collimator). Move the arm into the lowest position and check whether the safety mechanism (bolt 1 /
Fig. 1) is locked into position. Now the stand cannot be moved upwards.
Remove the four Allen screws of the single tank generator cover (2/Fig.2), remove the
cover, disconnect the connections and the strain relief of the corrugated tubing (3/Fig.2) and remove it.
Page 1 of 8 TD SD 24
POLYMOBIL Plus
6-2
Fig. 3
Take out one of the four mounting screws and insert it into the threaded hole and tighten
it (arrow/Fig.3). WARNING This is a safety device to prevent the arm of the unit from flying upward if the lever for the transport lock is inadvertantly activated.
Place a pad under the single tank generator. Disconnect the single tank generator together with the bracket from the stand by
removing the three remaining screws (4/Fig.3).
Lower the single tank generator to the pad. The single tank generator is installed in reverse sequence.
- Secure the three mounting screws (4/Fig.3) with Loctite 242 and tighten them. - Remove the fourth mounting screw from the threaded hole (arrow/Fig.3) and reinstall it in its former position. Secure the screw with Loctite 242. - Test the torque of the mounting screws ; Nom: 25 Nm, Tolerance 10%.
Reinstall the collimator in reverse sequence. Set the tube current (refer to "Setting the tube current for the exposure", pp 5-12). Check the coincidence of the light and radiation fields and adjust, if necessary
(refer to "Coincidence of light and radiation fields", pp 5-15)
POLYMOBIL Plus
Page 2 of 8 TD SD 24
6-3
6 5
Fig. 4 Fig. 5
Remove the two screws ( 5/Fig.5) and remove the back panel. Mark the 5 connecting cables of the collimator and disconnect them. Remove two screws on each side (6/Fig.5) of the upper cover. Turn the two knobs to the end position and remove them. Remove the front panel after you have removed the two screws (7/Fig. 6).
Caution : The front panel is connected to the collimator via a cable (9/Fig. 7).
Remove the collimator after removing the four Allen screws (arrow /Fig.4/5).
CAUTION Hold the collimator securely. Lift the upper cover and pull the cable through the housing.
Attach the new collimator with the four screws (arrow /Fig.4/5) and center it. Reconnect the cables and the back panel. Check the coincidence of the light and radiation fields and adjust, if required.
(Refer to Coincidence of light and radiation field, page 5-15.)
Page 3 of 8 TD SD 24
POLYMOBIL Plus
6-4
10
11
Fig. 6
Fig. 7
Remove both screws (10/Fig.7) and take off the metal bracket for the temperature
switch).
Take out the defective lamp (11/Fig. 7) and replace it with a new lamp.
CAUTION Do not touch the glass envelope with your fingers.
Attach the bracket and the front panel. Adjust both knobs and attach them. Check the function of the light localizer lamp. Check the considence of light and radiation fields (see "Considence of light and
radiation fields" in chapter 5).
POLYMOBIL Plus
Page 4 of 8 TD SD 24
6-5
Fig. 8
Install in the reverse sequence. Test the pedal positions (Refer to Operating Instructions).
Page 5 of 8 TD SD 24
POLYMOBIL Plus
6-6
C1
R5
R3
R4
VCC + -
Fig. 9
POLYMOBIL Plus
Page 6 of 8 TD SD 24
6-7
2
C1 R5 R3
R4
1
VCC + -
1 2
Fig. 10 Fig. 11
Switch the unit off; disconnect the line voltage plug; Remove the 2 cover screws on each side (1/Fig.10) and remove the cover(with cassette
drawer).
Measure the actual voltage present in the capacitor bank with the DVM at test point VCC and +VCC on the inverter board D960 or (more accessible) on the capacitor board D970 at the + connecting point of the C3 capacitor and on the right-hand side of fuse F3 (see Fig. 11).
WARNING
Remove one cover screw on each side (2/Fig.10). Unscrew the three Allen screws (2/Fig.11). Pull out the connectors X3 and X9 (3/Fig.11) on the charging board D950. Remove flat ribbon cable X20 (4/Fig.11) from the inverter board D960 and from the
charging board D950.
Disconnect and remove the cables of oscillating circuit capacitor C1 and oscillating
circuit coil L1 to inverter board D960.
WARNING
If a fuse on D970 is defective, high voltage may still be present at the affected capacitor. In this case, discharge the affected capacitor with the discharging resistor R5 (5/Fig. 11) .
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