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AWS N-9 Stud Welding Procedure Specification (WPS) Form

This document is a welding procedure specification that provides details for stud welding, including: - The company and operator performing the welding, the material being welded, and the base material. - Machine settings and parameters for the stud welding including power supply, current, polarity, weld time, and shielding gas information. - Weld positions tested and test results showing the number of studs that passed visual and mechanical bending, tension, or torque tests depending on the option chosen. - Signatures of those performing and authorizing the tests to certify compliance with the structural welding code.

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Natalia Stark
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© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
2K views

AWS N-9 Stud Welding Procedure Specification (WPS) Form

This document is a welding procedure specification that provides details for stud welding, including: - The company and operator performing the welding, the material being welded, and the base material. - Machine settings and parameters for the stud welding including power supply, current, polarity, weld time, and shielding gas information. - Weld positions tested and test results showing the number of studs that passed visual and mechanical bending, tension, or torque tests depending on the option chosen. - Signatures of those performing and authorizing the tests to certify compliance with the structural welding code.

Uploaded by

Natalia Stark
Copyright
© Attribution Non-Commercial (BY-NC)
Available Formats
Download as PDF, TXT or read online on Scribd
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ANNEX N

AWS D1.1/D1.1M:2008

STUD WELDING PROCEDURE SPECIFICATION (WPS) Yes


OR PROCEDURE QUALIFICATION RECORD (PQR) Yes
OR WELDER QUALIFICATION RECORD (WQR) Yes
Test no._______________________________________
Revision no. ____________ Date _________________
By ___________________________________________
Authorized by ___________ Date _________________

Company name________________________________
Supporting PQR no.(s) __________________________
Operator name ________________________________
Stud material__________________________________
Material specifications___________________________
Weld base diameter ____________________________

Base material
Specification___________________________________
Alloy and temper _______________________________
Group no. ___________ Surface condition HR
CR
Coating_______________________________________
Cleaning method _______________________________
Decking gage __________________________________

Stud Base Sketch/Application Detail

Shape
Flat
Round
Tube
Angle
Thickness _____________________________________
Ferrule
Part no._______________________________________
Ferrule description ______________________________

Machine data
Power supply
Make __________________ Model _______________
Stud gun model ________________________________
Weld time Secs. _________ Cycles _______________
Current ________________ 5% OCV ____________
Polarity ________________ Lift __________________
Plunge (protrusion) _____________________________
Weld cable size __________ Length _______________
Number of grounds (workpiece leads) ______________

Position
Overhead ______ Downhand _____ Sidehand _______
Angular______________________ degrees from normal
Angle iron _____ Inside radius ____ Heel of angle ____
Shielding gas
Shielding gas(es) _______________________________
Composition ___________________________________
Flow rate______________________________________

WELD TEST RESULTS


Stud
No.
1
2
3
4
5
6
7
8
9
100

Visual
Acceptance

Option #1
Bend Test

Option #2
Tension Test

Option #3
Torque Test*

*Note: Torque test optional for threaded fasteners only.


Mechanical tests conducted by _______________________________________________

Date _________________

(Company)

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 7 of AWS D1.1/D1.1M, (__________ ) Structural Welding CodeSteel.
(year)

Signed by ____________________________________

Title _________________

(Contractor/Applicator)
Form N-9

358

Date _________________

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