03 ID FD Logic System
03 ID FD Logic System
24 May 2012
PMI Revision 00
PURGE PERMISSIVES
All HFO nozzle valves closed All pulverisers OFF All feeders OFF No MFT condition present All scanners senses no flame All Auxiliary Air dampers modulating Both PA fans OFF All Mill HAGs closed Air flow more than 30% and less than 50% HFO trip valve is closed
24 May 2012
TO FSSS
Both FD fans OFF Both ID fans OFF. Inadequate water wall circulation for more than 5 seconds. Loss of Reheat Protection for greater than 10 seconds. All BFPs tripped. Drum level very high for more than 10 seconds (2/3 logic) Drum level very low for more than 10 seconds (2/3 logic) Furnace pressure very high (2/3 logic) Furnace pressure very low (2/3 logic) Loss of all fuel. All feeders OFF and loss of AC Supply to the elevation in service. Unit flame failure. Loss of Unit Critical Power for more than 2 seconds Both Secondary APHs OFF. Loss of 220 V DC Supply for more than 2 seconds. Air flow less than 30% and boiler load not greater than 30%. Manual Emergency trip.
24 May 2012 PMI Revision 00 3
Both ID fans OFF Inadequate water wall circulation for more than 5 seconds
Loss of Reheat Protection for greater than 10 seconds All BFPs tripped Drum level very high for more than 10 seconds (2/3 logic) Drum level very low for more than 10 seconds (2/3 logic) Furnace pressure very high (2/3 logic) Furnace pressure very low (2/3 logic) Loss of all fuel All feeders OFF and loss of AC Supply to the elevation in service Unit flame failure Loss of Unit Critical Power for more than 2 seconds Both Secondary APHs OFF Loss of 220 V DC Supply for more than 2 seconds Manual Emergency PB trip Air flow less than 30% and boiler load not greater than 30%
24 May 2012 PMI Revision 00 4
MFT RELAY
Arming:
Logic:
Purpose:
Protection Delay:
0 sec INSTANT.
Protection Check:
24 May 2012
PMI Revision 00
Arming:
Logic:
Always armed Both FD Fans OFF Contact sensed by MFT panels Anticipatory protection to prevent reducing firing condition Loss of total air flow control and balanced draft 0 sec INSTANT.
Purpose:
Protection Delay:
Protection Check:
Simulate the signals from FD Fans Electrical Switchgear
24 May 2012
PMI Revision 00
Arming:
Logic:
Any HFO/LFO nozzle valve NOT closed All LFO cut off AND All HFO cut off AND All Feeders OFF Initiation of a mandatory purge cycle to restore furnace
Purpose:
Backup protection to trip remaining equipment (eg. PA Fans) 0 sec INSTANT.
Protection Check:
Keep oil manual isolating valves in any one elevation any one corner (done by OPN), simulate status of manual valve (done by C&I), then give sequence start command to that corner Revision 00 24 May 2012 PMI
Arming:
4. FLAME FAILURE
Logic:
Any Feeder Proven for 2 sec All Elevations A to K voted NO Flame Eg. Elevation A voted no flame means (AA 3/4 fireball scanners sense no flame AND AB 3/4 fireball scanners sense no flame AND AB 2/4 oil guns not proven in service) OR Feeder A Not Proven for 2 sec Stop firing under unstable flame fireball conditions
Protection Delay:
0 sec INSTANT.
Protection Check:
24 May 2012
Logic:
Always armed
Purpose:
2 out of 3 pressure switches sense furnace pressure very high > +150 mmwc To stop fuel firing under explosive tendency of furnace 0 sec INSTANT.
Logic:
Always armed
Purpose:
2 out of 3 pressure switches sense furnace pressure very low < -175 mmwc To stop fuel firing under implosive tendency of furnace Prevent furnace structural distortion 0 sec INSTANT.
Protection Delay:
Protection Check:
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PMI Revision 00
10
Logic:
Purpose:
Always armed
2 out of 3 logic derived from hydrastep-left-1, hydrastepright-1 and drum level transmitter > 250 mm To prevent water carry over to superheater headers and subsequently to turbine 10 sec.
Protection Delay:
Protection Check:
Actual (increase feed water flow slowly until level reaches trip limit).
24 May 2012
PMI Revision 00
11
Logic:
Always armed
Purpose:
2 out of 3 logic derived from hydrastep-left-2, hydrastepright-2 and drum level transmitter < -375 mm To prevent waterwall tubes starvation To prevent BCW pumps starvation 5 sec.
Protection Delay:
Protection Check:
Actual (decrease feed water flow slowly until level reaches trip limit).
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PMI Revision 00
12
Arming:
Logic:
Always armed Both TDBFPs sensed Not Working AND MDBFP sensed OFF
Anticipatory protection for Drum Level Very Low To prevent economizer tubes starvation
Protection Check:
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PMI Revision 00
13
Arming:
Logic:
Always armed Both Secondary Air Heaters: electric motor OFF AND air motor OFF Preventing poor furnace combustion due to low secondary air temperature Preventing flue gas damper isolation in all air heaters 5 sec.
Purpose:
Protection Delay:
Actual.
24 May 2012
Protection Check:
PMI Revision 00
14
Logic:
Boiler ON
All BCW OFF (OR) 2/3 running BCW DP < 0.68 ksc
Purpose:
Preventing damage to waterwall tubes due to insufficient cooling flow/circulation
Protection Delay:
5 sec.
Protection Check:
Equalizing DP transmitters to simulate DP low.
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PMI Revision 00
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Logic:
Always armed
Purpose:
Total Air Flow (Primary Air + Secondary Air) < 30% of full load air flow (30% of 1800 Tph = 540 Tph) Ensuring absolute minimum required quantity of air flow even during startup Preventing localized accumulation of unburnt oil during startup
Protection Delay:
0 sec - INSTANT.
Protection Check:
Actual.
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PMI Revision 00
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Logic:
HP bypass AND LP bypass charged for the first time > 2% Generator Circuit Breaker Open AND (HP bypass OR LP bypass Fail to Open) OR Reheater Inlet (HP) OR Outlet Path (IP/LP) Blocked Ensuring absolute minimum required quantity of air flow even during startup Preventing localized accumulation of unburnt oil during startup
Purpose:
Protection Delay:
10 sec. Protection Check: Actual.
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PMI Revision 00
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PMI Revision 00
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PMI Revision 00
21
Arming:
Logic:
Always armed If 24V supply to any 2 MFT panels is lost, it will initiate a hardwired MFT protection through 220V contactor circuit.
Purpose:
If 24V fails, the processors cannot execute any logic, leading to unsafe condition
Protection Delay:
0 sec INSTANT.
Protection Check:
By 24V breaker simulation in MFT panel.
24 May 2012
PMI Revision 00
22
Arming:
Logic:
Always armed If 220V supply to any 2 MFT panels is lost, it will initiate a soft MFT protection through processor logic.
Purpose:
If 220V fails, backup protection for 24V failure will be unavailable.
Protection Delay:
2 sec.
Protection Check:
By 220V breaker in MFT panel.
24 May 2012
PMI Revision 00
23
Logic:
Always armed
Purpose:
If any 2 MFT processors out of 3 go into failed state, or if any 2 MFT processors go into frozen output state, it will initiate MFT protection. This ensures that at least 2 processors are in healthy condition at any point of time when boiler is in service. Failure of processors leads to unsafe condition 0 sec - INSTANT.
Protection Delay:
Protection Check:
By actually creating frozen output state in processors.
24 May 2012
PMI Revision 00
24
Logic:
Always armed If any 2 MFT processors out of 3 stop communicating with the Ethernet network (redundant net-A and net-B), they will initiate MFT protection This ensures that at least 2 processors are communicating properly at any point of time when boiler is in service. Failure of communication leads to malfunction of protection circuit 0 sec - INSTANT.
Purpose:
Protection Delay:
Protection Check:
By actually isolating network connections of the processors.
24 May 2012
PMI Revision 00
25
Arming:
Logic:
Always armed If both Desk Emergency Push Buttons pressed together (OR) If both Backup Panel Push Buttons pressed together (OR) If MFT is confirmed through popup from any workstation PC This facility allows the operation desk engineer to directly trip the boiler in case of any operational emergency eg. Boiler Tube Leakage, Furnace excessive Clinkering, HFO oil leakage during startup, turbine related emergencies etc.
Purpose:
Protection Delay:
Protection Check:
By actually operating push buttons/through PC.
24 May 2012 PMI Revision 00 26
0 sec - INSTANT.
Logic:
Boiler not firing fuel for 5 min (MFT may or may not be reset) If furnace pressure very high > 150 mmwc OR very low < -175 mmwc (AND) Air Flow > 30% THEN TRIP all ID Fans and FD Fans This protection safeguards furnace against furnace pressure very high OR very low when boiler is NOT firing.
Purpose:
Protection Delay:
Protection Check:
24 May 2012 PMI Revision 00 27
Logic:
If any major auxiliary (eg. ID, FD, PA, BFP) trips and standby is not available, unit load is automatically reduced according to the new capability Mills are tripped one by one starting from top running mill, at 2 sec delay, until 4 running mills from bottom remain. This interlock achieves the fastest possible load reduction, and requires NO intervention of desk engineer
Purpose:
Protection Delay:
Protection Check:
24 May 2012
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PMI Revision 00
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TRIPS
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PA FAN
START PERMISSIVES Blade pitch minimum Lube oil pressure adequate Control oil pressure adequate Bearing temp. not high Discharge damper closed. Lube oil tank level adequate No MFT & Cold air damper closed At least one FD fan is running and PAPH A/B in service & respective air inlet/ outlet dampers are open 24 May 2012 PMI Revision 00 33
TRIPS Fan bearing temperature very high. Trip from FSSS (MFT).
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PMI Revision 00
34
ID FAN
START PERMISSIVES Hyd. coupling Scoop position minimum.
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PMI Revision 00
35
TRIP CONDITION
Fan/Motor bearing temperature very high. Lube oil pressure very low. Post purge furnace pressure Hi/Low from FSSS. Discharge dampers/ suction damper fail to open
24 May 2012
PMI Revision 00
36
PERMISSIVES
TRIPS
Any of the discharge valves not fully open. Motor cavity temp. high (60 deg. C) for more than 5 Sec. Electrical protection trip/ EPB pressed.
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40