Service Manual for Blue Angel

HTC Proprietary Confidential Treatment Requested

Rev. A03

Jun 22, 2005

HTC Corp.
Engineering Mobility

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TITLE: Service Manual

Revision Control Table
REV. AX01 DATE Aug,16 2004 First Draft CONTENTS DEP. Technical Support Technical Support Technical Support Technical Support REVISED APPD STGE.PER. Felix Lu

AX02 A01

Sep,7 2004

Update Antenna Test

Felix Lu

Sep,16 2004

Update Board Level & Labeling Plan Update Antenna Spec & Image address for SD Card Backup

Felix Lu

A02

Jan,06 2005

Felix Lu

A03

1. Repair notice for Keypad (Qwerty) assembly (P.23). 2. Set screw driver torque to 0.90.05kgf-cm for unit assembly (P.26) Technical Henry_Dal Jun,22 2005 3. Run In test for NFF unit verification.(P.29) Support 4. Unit SPL updated (P.54). 5. Main battery label identification (P.63). 6. Updated board level SPL (P.71).

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Table of contents
1. INTRODUCTION 4 2. PRODUCT SPECIFICATION 4 3. EXPLODED DIAGRAM 8 4. ASSEMBLING AND DISASSEMBLING 9 4.1 DISASSEMBLING 9 4.2 ASSEMBLING 21 5. DIAGNOSTICS PROGRAM AND WINCE TEST ITEM 28 5.1 TOOLS REQUIRED 28 5.2 HOW TO ENTER DIAGNOSTIC 28 5.3 LIST OF DIAGNOSTICTEST / WIN CE TEST ITEM 28 5.4 LIST OF RUN IN TEST ITEMS (DIAGNOSTIC MODE) 29 5.5 TEST ITEM OPERATION 30 6. MAIN BATTERY RE-CERTIFY PROCEDURE 32 6.1 FLOW CHART 32 6.2 MEASUREMENT PROCEDURE 33 6.3 BATTERY RUNDOWN TEST 38 7. COSMETIC INSPECTION CRITERIA 40 7.1 DEFINITION OF COSMETIC STANDARD 40 7.2 VISUAL INSPECTION REQUIREMENTS 40 7.3 DEFINITON OF INSPECTION DEFECTS AND AREAS 40 7.4 COSMETIC CRITERIA TABLE 41 8. OS, GSM AND EXTENDED ROM IMAGE REFLASH PROCEDURE 42 9. FTA (FAULTY TREE ANALYSIS) 48 10. SPARE PART LIST 53 11. PHOTO OF SPARE PART 55 APPENDIX ..59 A. CUSTOMER, RETAILER MISJUDMENT 59 B. GENERIC LABELING PLAN 62 C. RF ANTENNA TEST SPECIFICATION 64 D. BOARD LEVEL 2.5 REPAIRS 66 E. PROBLEM IDENTIFICATION & TROUBLESHOOTING 68 F. BLUE ANGEL SPARE PART LIST FOR BOARD LEVEL REPAIR 71

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1.Introduction
This manual provides the technical information to support the service activities of Harrier. This document contains highly confidential information, so any or all of this document should not be revealed to any third party.

2.Product Specification
Platform
Microsoft Pocket PC 2003 Phone Edition English, Korean, Spanish, Traditional Chinese, Simplified Chinese, Italian, Portuguese, German Dimensions: Main unit 18.7mm(T) x 69.8mm(W) x 125mm (H) Weight (Main Unit) under 210g

Processor
Low power, high performance 32-bit Intel PXA 263 CPU 400MHz (embedded 32MB NOR Flash) IT Calypso + IOTA, GSM/GPRS solution

Memory
Flash ROM: 32/64/96MB Flash RAM: 64/128MB

LCD Module
3.5 Transflective TFT-LCD with back-light LEDs, 240 x 320 x 64K Colors Sensitive touch screen

GSM/GPRS functional block

GPRS/GSM (Tri-band) module GSM900: 880-915, 925-960MHz, GSM1800: 1710-1785, 1805-1880MHz, GSM1900: 1850-1910, 1930-1990MHz Internal antenna for tri-band GSM Call holding, waiting, forwarding, barring, Calling Line Identity (CLI) SMS (Short Message Service), MT, MO, SM reply, replace, acknowledgement, validity, 8 bit SMS data class 0/1 SMS Display own number, telephone number storage capability w/Mute feature, Network selection, Cell broadcast Explicit Call Transfer (ECT), Spool icon, Phase 2 Unstructured supplementary service data-MO/MT WAV Ring tone download/compose, Long message (640 characters), Network Lock AMR/EFR/FR/HR, EOTD, CPHS v4.2, PBCCH GPRS class B, Multi-slot standard class 10

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3V SIM operation, SIM Application Toolkit class 3, Release 00, Over the programming Security: Ciphering A5.1 & A5.2, PIN1 & 2 control

Stylus
Lock type mechanism

Keyboard/button/switch
One power button (Wake-up key) One voice recorder/voice command button (Wake-up key) One volume control button (up and down) One Camera capture button (Wake-up key) One 5-way navigation button (Wake-up key) Two phone buttons: SEND (Yes) & END (No) buttons (Wake-up keys) (with LED backlight) RESET switch Built-in 39 keys extractable QWERTY Keyboard (Wake-up key) (with LED backlight) Key lock 6 programmable AP buttons (1. Contacts 2. Calendar. 3. Start 4. Inbox 5. Menu 6. Done/OK) (Wake-up key)

Notification
One bi-color LED (Green and Red) LED in the first lens for GSM standby, GSM message, GSM network status, PDA charging status, and PDA notification Two respective (Blue and Green) LEDs in the same second lens for Bluetooth/WiFi status Notification by Sound and Message on the display Vibrator for notification

Audio
Built-in Microphone, receiver and speaker SW echo cancellation Loudspeaker SW echo cancellation, HW Full duplex Receiver 16-bits with 8KHz, 11KHz, 16KHz, 22KHz, 44.1KHz, 48KHz sampling rate [TBD] WAV/WMA/MP3 stereo

CMOS Camera
Color CMOS camera module Resolution: VGA/QVGA/CIF/QQVGA JPEG encoder Fix Focus Function

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Preview mirror on battery cover Operation in 5 Lux (min.) Video Light [TBD]

Power
Battery
Removable rechargeable Lithium Ion battery, 1400mAh (Typical) Separated backup battery (20mAh, rechargeable) Battery life: 15hrs of PDA only (without RF) [TBD] Talk time of 3~5 hours (at nominal RF Tx power level) Standby time: 200hrs Data Retention Time: 72hrs

AC Adapter
AC input: 100 ~ 240 Vac, 50/60Hz AC input current: 0.2 Aac (max.) Output voltage: 5Vdc (typical) Output current: 2Adc (typical)

Environment
Operating temp: 0 ~50 degree C. Humidity : 90% RH Storage tem: -20 ~ 60 degree C. Humidity : 90% RH

Peripheral Interface
Feature connector (22 pin)- Serial, USB Slave, power signals and Audio (support Car kit) Infrared Port IrDA CIR (including remote control controller) One Audio Jack (2.5) One R-UIM card slot One SDIO/MMC card slot (B-Square SDIO driver) One External antenna connector

802.11b Wireless LAN

Frequency Range: 2.4GHz to 2.4835GHz Standards: IEEE 802.11b Direct Sequence Spread Spectrum compliant Data Rates with Automatic Fallback:: 11Mbps_CCK, 5.5Mbps_CCK, 2Mbps_DQPSK, 1Mbps_DBPSK Operation Channels: 1-11 for North America, 1-13 for Europe, 1-14 for Japan, 10-11 for Spain, 10-13 for France Encryption: 64-, 128- bit WEP standard data encryption Media Access Control: CSMA/CA with ACK Network Architecture: Ad-Hoc Mode (Peer to Peer without Access point), Infrastructure Mode (Communications to wired

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networks via Access Points with Roaming) Antenna: Internal antenna

Bluetooth
Bluetooth 1.1 compliant Class 2 transmit power-support voice and data transmission

Accessories
Sync. Cable (USB/Serial) Cradle (USB, Serial) AC adapter Car adapter Stylus AC adapter power plug Car Kit (capable of muting car stereo when incoming call or call proceeding) Stereo Wired headset-stereo earpiece with microphone Mono Wired headset-mono earpiece with microphone Mono Bluetooth headset-mono earphone with microphone Optional Battery (1400mAh) VGA/TV out kit (through USB interface, with AC input, remote control for presentation) Remote kit with FM Radio Tuner Remote Controller for VGA output WiFi SD card TTY Adapter

Regulatory
NTSL, BQCF Certification, USB v1.1 Compliance test, JAVA TCK R&TTE : EMC/SAR CDG 1, 2, and 3

Applications
JAVA Virtue Machine (J2ME, CLDC, MIDP 2.0, JAM) WAP 2.0 browser MMS (with video clip support) Camera Capture Utility (Resolution: VGA/QVGA/CIF/QQVGA) Image Viewer/Album, Voice Recognition, Text to Speech, Photo ID, SIM Manager, SD Backup, Wireless Modem, Universal Remote Controller, Polyphonies MIDI ring tone, Instant Message

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3. Exploded Diagram

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4. Assembling and Disassembling

4.1 Disassembling

Tools needed for Assembling and Disassembling. 1. Lens Cleaning Tissue. 2. Philip Screw Driver 000X50 3. Philip Screw Driver 000X40. 4. Torex Screw Driver T6X40

5. Torex Screw Driver T5X40 6. Tweezers.(Suggest to use plastic made)

1. Pull up to release the Stylus. 2. Remove the SD Card Filler.

2 1

3. Remove the Antenna Insert Rubber.

Unlock the fixing lock, then take out the battery as indicated on the left. Warning: To reduce risk of fire or burns, do not disassemble, crush, puncture, short external contacts, or dispose of in fire or water. Replace only with specified batteries. Recycle or dispose of used batteries properly.

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There are 4 screws at the rear side of the unit. Note that there is 2 types of screws are used. The P/N would be as follows: 1. 72H00642- 00M
2

2. 74H00441- 00M

To open de case, remove 2 more screws surrounding the side of the unit as indicated on the left. Note that screw P/N is 72H00642- 00M.

Once the 6 screws have been removed, Use fingers to open the housing.

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Use tweezers to tear down the tape on Keyboard FPC and connector as indicated on left.

Next, remove the K/B FPC, unlock the connector lock with a tweezers. (Suggest to use plastic made) For K/B FPC, to lift the connector lock upwards from both ends at the same time as indicated in the picture. The angle must not exceed 90 degrees.

If the microphone is defective, remove it from main board and then replace new one. Note: when disconnect the wire of Microphone and Vibrator. The angle must be within 20 degrees to mating axis.

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If the vibrator is defective, remove it from main board and then replace new one. Note: when disconnect the wire of Microphone, and Vibrator. The angle must be within 20 degrees to mating axis.

Note: when disconnect the wire of Microphone, and Vibrator. The angle must be within 20 degrees to mating axis.

There are 6 screws on main board. Firstly, to remove 4 screws to disassemble main board from bezel. Note that screw P/N is 72H00528-00M.

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Next, remove the camera FPC, unlock the connector lock with a tweezers. For Camera FPC, to lift the connector lock upwards from both ends at the same time as indicated in the picture. The angle must not exceed 90 degrees.

Unfasten the 2 screws to disconnect the main board from Housing Frame as indicated on the left. Note that screw P/N is 72H00528-00M.

Next, pull up the main board in 30 degrees to disconnect LCD FPC and Touch Panel FPC with tweezers.

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Take out the camera from camera holder as indicated on the left.

Pull both sliding frames to the end as indicated on the left.

Remove 4 screws on frame bezel to disassemble frame housing from bezel assembly.

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To disassemble bezel-assy & frame-assy.

Use tweezers to pull out the frame spacers to Disassemble frame bezel & frame housing.

Use tweezers to tear down the keypad from its right side as indicated on the left.
Right side

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Next, to pull up the FPC to separate from bezel frame.

KB FPC

Use tweezers to tear down the tape on the upper right location.

Unfasten 2 screws on the upper right location.

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If the speaker is defective, take out the speaker from the bezel and its wire from the hook, and then to replace new one.

Note: when disconnect the wire of Speaker. The angle must be within 20 degrees to mating axis.

Unfasten 2 screws on the upper left location and, then tear down the gasket on the FPC of switch board as indicated on the left.

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Next, remove the switch board FPC, unlock the connector lock with a tweezers. (Suggest to use plastic made) For S/W FPC, to lift the connector lock upwards from both ends at the same time as indicated in the picture. The angle must not exceed 90 degrees.

Unfasten 2 screws at both sides of lower location of bezel as indicated on the left.

Next, to separate the LCD from the bezel as indicated on the left.

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To remove the softkey FPC, unlock the connector lock with a tweezers. (Suggest to use plastic made) For softkey FPC, to lift the connector lock upwards from both ends at the same time as indicated in the picture. The angle must not exceed 90 degrees.

Unfasten 2 screws on the switch board.

Use tweezers to take out the softkey module pre-assembly.

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Use fingers to take out the switch board.

Take out the Action button from the obverse side as indicated on the left.

Use tweezers to take out the softkey button as indicated on the left.

The Unit Disassembly is done already.

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4.2 Assembling

Put the Action Button on the bezel. Note: therere 4 guide pins on bezel, so please aim at them when the Action Button is put on it.

Put the Softkey Button on the bezel. Note: therere 4 guide pins on bezel, so please aim at them when the Softkey Button is put on it.

Put the switch board on Action button and fasten 2 screws as indicated on the left. Note: therere 4 guide pins on bezel, so please aim at them when the S/W board is put on it.

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Put the softkey FPC pre-assembly on the softkey button. Note: therere 2 guide pins on softkey button, so please aim at them when the S/W board is put on it.

(1)To assemble the LCD with bezel, and then insert softkey FPC into connector of S/W board as indicated on the left.
1

Note: if a new LCD needs to be replaced, please paste two copper foils before assembly.
2

1.The copper foil P/N: 72H00717-00M 2.The copper foil P/N: 72H00600-00M

1. Put on the S/W board FPC pre-assembly, and then fasten two screws on upper left side and two screws on bottom of right and left side. 2. Put on the speaker, and then plug in the connector and make its wire fix in the hook. 3. Fasten two screws on upper right side, and then paste the proof-tape as indicated on the left.

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1. Insert S/W board FPC into the connector of S/W

Gasket

board. 2. Paste the gasket on the LCD as indicated on the left. The Gasket P/N is 72H00539-00M.

Keypad (Qwerty) Assembly Insert the keypad FPC, and then remove the paper to paste it on the frame bezel. [Note] Replace new Keypad (Qwerty) if its bad; please remove the twin adhesive paper before paste the keypad on frame bezel.

It is required to paste a gasket and a copper on both

2 1

side of housing frame and bezel frame as indicated on the left. 1.Copper foil P/N: 72H00716-00M 2.Gasket P/N: 72H00714-00M

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Frame Assembly Insert frame housing into frame bezel, and then insert the two spacers on both sides to lock the frame assembly as indicated on the left.

Insert the S/W board FPC into frame assembly, and then fasten 4 screws.

Camera Module Assembly 1. Remove tape on camera holder. 2. Insert the camera into camera and fix it on camera holder.

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1. Insert the LCD FPC on main board. 2. Insert the switch board FPC on main board.

1. Put on the main board and fasten 2 screws. 2. Assemble antenna and camera module with main board, and then fasten 4 screws to fix it. Please paste the gasket on main board before assembly. 3. Insert the camera FPC into connector.

1. Assemble the microphone on main board and please pay attention on the wire location.

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Assemble the vibrator on main board and please pay attention on the wire location. The wire location is beneath main board as indicated on the left.

Insert the keypad FPC into the side connector of main board, and then paste the soldering-proof tape on it as indicated on the left.

1. Assemble the housing, and then fasten 4 screws on rear back of unit and 2 screws on the side of unit. 2. Paste the warranty seal on the housing. 3. Insert the battery, and then push fixing lock. [Note]: 1. Set screw driver torque to 0.90.05kgf-cm. 2. Please set the volume button on the center before assembly.

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The Unit Assembly is done already.

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5. Diagnostic Program and Win CE test item

5.1 Tools required
SD card with Diagnostic program loaded.

5.2 How to enter Diagnostic Program

(1) Insert SD card with Diagnostic program loaded to the unit. (2) Press and hold Power + Record + Reset to enter diagnostic mode to perform the test.

5.3 List of Diagnostic / WinCE Test Items

No 1 2 3 4 Item SDRAM Test Display Test Button Test Keyboard Test Touch Panel Test Checksum Test Description Check SDRAM Size/Write/Read Test the LCD display quality Test the function of hot key Test the function of button on Keyboard Touch screen alignment test. Suggest to test in WinCE Verify the checksum of the ROM code for manufacturing Remark

Diagnostic Program Mode

5 6 7 8 9 10 11 12 13 14 15 No 1 2 3 4

Brightness & LED Test Blight ON with in different brightness level and LED test Playback Test Recording Test Timer Test SD Card Test Vibrator Test Battery Test View Unit Info Clear Talk Time Item USB Test SIR Test Series Test Wi-Fi Test Playback function test Recording function test Check the function of Real Time Clock SD card Write/Read Test Test the function of the vibrator Check battery status Check Unit S/N a. Clear call duration (Talk Time) b. M-system format (Clear all data in memory) Description Suggest to test in Windows CE Suggest to test in Windows CE Suggest to test in Windows CE Suggest to test in Windows CE Remark

[Note]: Clear Talk Time 1. The test for the unit returns from field which needs to go through Refurbishment process. 2. This is process is very import to clear out the PIN-data in memory.

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Win CE mode

5.4 List of Run In Test Items (for NFF unit verification)

(1) For NFF unit verification, tie test condition for unit. (2) Insert SD card with Diagnostic program loaded to the unit. (3) Press and hold Power + Record + Reset to enter diagnostic mode to perform the test. (4) Select Run in test and press soft1 (2hour) for test time selection. No Item Timer Test Vibrator Test SDRAM Test Description Check the function of Real Time Clock Test the function of the vibrator Check SDRAM Size/Write/Read Remark Reliable test for CND

Run-In Test

1 2 3 4 5 6

Brightness & LED Test Blight ON with in different brightness level and LED test Display Test Playback Test Test the LCD display quality (R/G/Blue/W/Black pattern) Playback function test

NFF definition:

Could not reproduce faulty symptom reported by end user. Could not find any functional failure after functional test, RF test (if needed) and cosmetic check M/B NFF verification flow chart:

Returned M/B

Rework and upgrade

NFF

Appearance check for any customer abuse which may cause to reported failure

NFF

M/B Function Test

NG

NFF

NG

NG

RF Calibration and Specs Test

NG

Repair

No Failure Found

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unit

Unit NFF verification flow chart:

Returned unit

Appearance check for any customer abuse which may cause to reported failure

NFF

Simulate EU conditions to reproduce reported failure

NFF

Run-in Test for 2 hrs

NG

NFF

NG

Full Function Test

NFF

NG

RF (Antenna) Test
NG

NG

Repair

No Failure Found

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5.5 Test Items Operation

(1) How to select test item: Using navigation button -"Up" or "Down" to select the test items (2) How to execute the test program: Press Action button to start each of test items. No 1 Item SDRAM Test Description
Display Size and read/write test. It will show OK if pass. Stop on fail. Unit prompts for different display page to detect the defect of LCD, lines or dots. First display is Multiple Color,

Display Test

Press Action to White Color Press Action to Dark Color Press Action to return Test Menu

Button Test Keyboard Test Touch Panel Test Checksum Test Brightness & LED Test Playback Test Recording Test Timer Test SD Card Test Vibrator Test Battery Test View Unit Info Clear Talk Time Item USB Test SIR Test Series Test Wi-Fi Test

Press each button to know if it works. Follow the instruction shown on the screen to finish the test item. Stop on fail.

Diagnostic Program Mode

4 5 6 7 8 9 10 11 12 13 14 15 No 1 2 3 4

Press each button on keyboard to test if it works. Stop on fail. Tap the cross mark (+) with stylus on the correct location. Fail if no reaction. Verifies the checksum of the code for manufacturing. Press Action to test LED and brightness level of LCD (three stages), and then return Test Menu. Press Action to test the audio out from Internal speak/earphone. Press Action to record the sound and then play out from speak/ earphone. Check the Real Time Clock if it works. Stop on Fail. Press Action to test Read/Write for SD card. Press Action, unit should vibrate, and then press Action to return Test Menu. Check the battery charging and capacity status. Check the unit S/N for warranty period judgment.

a. Clear call duration (Talk Time) b. M-system format (Clear all data in memory) Description
Plug USB cable to connect UUT to PC then and check if USB OK or not. Use a device that can support SIR function to connect UUT. Plug serial cable to connect UUT to PC then and check if serial OK or not. Connect the UUT via wireless AP to surf Internet.

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Win CE mode

6. Main Battery Re-certify Procedure

6.1 Flow Chart
Under 3.75V Measure battery voltage ? Above 3.75V

Charge to 3.75V above

Charge ?

Charge fail
Fail
Voltage check by Ds2760K ?

OK
Fail

Currect check by Ds2760K ?

OK
Fail
ACR check by Ds2760K ?

OK
Fail

Parameter check by Ds2760K ?

OK
Fail
Whole unit charge test

OK
Fail

Whole unit discharge test ?

OK Fail
Run down test ?

OK

Battery is NG

Battery is OK

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6.2 Measurement Procedure

Tools requirement: A. Battery testing fixture B. Multi-meter with battery detecting plug C. Win2000 or above OS PC system D. Ds2760K battery testing program. Note: The Ds2760K program needs to installed onto PC in advance.

Step 1: Main battery voltage check a. To detect battery voltage by multi-meter through battery connector.

b. The battery voltage will appear on the multi-meter, make sure the voltage >= 3.75V Above ( keep connecting the battery, about 2 second later, the voltage will become 0, it is normal situation) If the voltage < 3.75V please charge the main battery and then re-check the battery voltage must > 3.75V.

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Step 2: Parameter check by DS2760K test program

Contact battery to detect battery parameter by DS2760K program

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The batterys core parameter areas as follows:

Voltage must > 3.75 V And = step 1 (+-0.15 V)

It should have the value within + 3.125 ~ -3.125 mAmps

If current is not between + 3.125~ -3.125 mAmps, Must to Click Calibrate Offset button, , the value will be calibrated automatically. (it takes about 15 seconds) Purpose: make the current of sleep mode correct.

Compare Voltage and ACR value Voltage must >= 3.75 V Accumulated charge must >= 300 mAhs If < 300mAhr, Must to Click Set ACR button then re-fill out ACR value to be 300mAhrs

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Check address of 01h Must 01h = E7h

Check address of 30h/31h/32h Must 30h = 47h 31h = 20h 32h = 95h

Check address of 34h Must 34 = 00h

Check address of Bh/3Ch/3Dh/3Eh/3Fh Must 3Bh = 23h 3Ch = 0Ah 3Dh = 14h 3Eh = 0Ah 3Fh = 00h

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Tools requirement: E. Battery testing fixture F. Multi-meter with battery detecting plug G. Win2000 or above OS PC system H. Ds2760K battery testing program. Note: The Ds2760K program needs to installed onto PC in advance.

Step 1: Main battery voltage check c. To detect battery voltage by multi-meter through battery connector.

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6.3 Battery Rundown Test Procedure

(A) Tool Requirement: (1) Windows 2000 or above (2) Battery Rundown Software (3) USB Cable or Cradle

(4) ActiveSync3.7 or above

(B) Please charge your unit to full capacity for battery (4 hours) before doing the test.

Step 1: It is required to save powerdetect.exe and model.txt in the same folder under WinCE via ActiveSync.

Step 2: It is unnecessary to adjust power management setting by using rundown test program. Step 3: Execute powerdetect.exe under WinCE, it will enter Sleep Mode after one Hour and generate a file named powercap.txt log.

Record every two minutes & adjust the brightness to maximum.

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Powercap.txt

Benchmark is 78%

Step 4: Tap powercap.txt log to check if the rest battery capacity. If under 78%, please replace a new battery.

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7. Cosmetic Inspection Criteria

7.1. Definition of Cosmetic Standard
B Standard is for refurbishment inspection.

7.2. Visual Inspection Requirements

7.2.1 Examination of the device shall be made with workbench light turned on. Ambient illumination is to be 500-1000 lux. 7.2.2 The inspector shall examine the device at a distance of 13 to 15 inches for approximately 7 seconds. 7.2.3 If a visual defect is noted, the inspector shall have an additional 10 seconds to closely examine the defect and classify it according the criteria table.

7.3. Definitions of Inspection Defects and Areas

ScratchA linear cut that penetrated beyond the surface of the material. A scratch can be felt by running your finger over it. Dot / DentA recessed spot or void in the surface of the material. LintA linear foreign object beyond the surface of the LCD. BumpA hump in the surface of material. Area ILCM, Bezel including phone key, APP button, action key and LED lens. Area IIKeyboard, Housing, back side of battery, antenna cover, release button, stylus and side buttons. Area IIIInner side of battery (not include battery), inside of SD connector, inside of USB port inside of Earphone jack and other area marked in the figure below. D: Diameter/ L: Length/ W: Width/ Number: Number of defects/ S: Distance of dot to dot Remark: 1. Crack is not allowed. 2. All dimensions in millimeters.

Area I

Area II

Area III

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7.4. Cosmetic Criteria Table

Specs Item Bright dot** Dark dot** Red dots Dark dots 3 Area 3 B standard (Refurbishment specs) + Green + Blue 4 Scratch Spot Dent Bump Bur Specs Item B standard (Refurbishment specs) 1) L 10mm, W0.4mm 2) Total number 7 1) D < 0.7mm, S 10mm 2) Total number6 1) D < 0.7mm, S 10mm 2) Total number6 1) D < 0.7mm, S 10mm 2) Total number6 1) L 3mm, W0.254mm 2) No Hand Scrape 1) L 4mm, W0.3mm 2) Total number 3 1) L<2mm, W<0.2mm 2) Total number<3 None

Dark or Bright line None LCM* Scratch Lint Particle Breakage on T/P Total scratch number 7 Total number 5 Total number 5 None

IR Cap *Scratch

Scratch Spot Dent Area 1 Bump Bur

1) L 3mm, W0.2mm 2) Total number 4 1) D < 0.5mm, S 15mm 2) Total number 4 1) D < 0.5mm, S 15mm 2) Total number 4 1) D < 0.5mm, S 15mm 2) Total number 4 1) L 3mm, W0.254mm 2) No Hand Scrape 1) 0.4 D 0.8 (mm) 2) Total number 3 1) L 2.5mm, W0.25mm 2) Total number 4 Gap Stylus

Scratch Protruding over the top of bezel

Deformed/ Missing/ Loosen None

Gap between touch panel and bezel (Skip corner)

Gap < 0.85mm

Imprint mark

Gap between bezel and housing Buttons on the bezel Navigation button Gap between housing and

Gap < 0.75mm

Bright mark

Button needs to be pressed smoothly Button needs to be pressed smoothly

Scratch

1) L 7mm, W0.5mm 2) Total number 5 1) D < 0.6mm, S 15mm 2) Total number6 1) D < 0.6mm, S 15mm 2) Total number6 1) D < 0.6mm, S 15mm 2) Total number6 1) L 3mm, W0.254mm 2) No Hand Scrape 1) 0.4 mm D 0.8mm) 2) Total number 3 1) L 3.0mm, W0.25mm 2) Total number 6

battery, battery and battery Gap < 0.5mm lock Gap between keyboard and housing Gap surrounding the buttons on the side Gap < 0.6mm 1) 0.05mm<Gap <0.6mm 2) Button needs to be pressed smoothly

Spot Dent Area 2 Bump Bur Imprint mark Bright mark

** The total of LCM defect number must be less than 11 counts. ** The total of defected dots (bright dot and dark dots) must be less than 5.

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8. OS, GSM & Extended ROM Image Re-flash Procedure

System Requirement:
-Windows 2000 -USB Cable or Cradle -MTTY.exe -Master Unit with most update Rom Code -64 MB SD/MMC card or Mini SD card Caution: The unit must have at least 70% of battery capacity before starting the re-flash process. Charge the battery in advance if necessary. Note: For the master unit, you could prepare it on these following ways: - Take one from Swap unit with most update Rom Code. - Build one first by connecting to customer web for OS Upgrade/ Download Via RUU.

A. Upload most update code from master unit to SD /MMC card. (You Only need to do this ONCE when New Update is received) Requirement: (1) Mtty.exe tool ver.116 (2) USB cable or USB cradle (3) Window2000 or above (4) Master unit with most update ROM image 1. Uncheck USB and COM1 in Connection Settings in ActiveSync if you have installed the ActiveSync in your PC and make sure the USB port is available.

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2. Set the Unit into Bootloader Mode (While Press & Hold Power + Record + Reset), wait for Serial on display. Message on PDA Screen:

Serial

V2.05

3. Connect the unit to the PC with USB cable or USB cradle, unit display will change to USB, and then open MTTY116.exe to select USB port.

4. Insert 64 MB SD or MMC card into SD slot of PDA Phone 5. On the PC side, Select OK and press ENTER. Following display will be shown:

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6. The prompt USB> will appear, to UPLOAD M-System Image then Type: USB>d2s 70020000 1060000 sd (Please notice the blank space between d2s and address, sd ) Then press ENTER, following display will be shown:

7. The process begins and waits for 3 to 4 minutes until it shows the display will be shown:

Again, on PDA phone will show message100% Checksum is OK.

CAUTION! DO NOT REMOVE THE USB CABLE FROM THE PC OR PDA, FAIL TO DO SO MAY CAUSE DEVICE UNIT FAIL TO BOOT.
Once done, above display will be shown on PC display, while on PDA phone, a message of: 100% Checksum is OK. Next, continue to upload GSM ROM Image by typing:

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8. Continue with GSM image upload. USB>d2s 60000000 300000 sd a Then presses ENTER, and then the display will be shown:

9. The process begins and waits for 4 to 5 minutes until it shows the display will be shown:

PDA Phone display will show100% Checksum is OK.

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10. Continue with OS image upload. USB>d2s 80000000 2000000 sd a (Means to upload PDA image code to SD card by typing d2s command, note there is a blank space between d2s and the address), then Press ENTER The following display will be shown on PC display:

11. The process begins and waits for 3 to 4 minutes until it shows the display will be shown:

Now the upload to SD card is done! Take out the SD card from PDA phone and mark it according to the Language you build for.

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B. Use Pre-loaded SD card to Re-flash Unit. 1. Insert Pre-loaded SD card to the unit. 2. Reset the unit and enter the bootloader mode, by pressing Press & Hold Power + Record simultaneously and Reset the unit. Display will show. SD Download -------------------Sections=3 Press Power To Flash..

3. Following the instruction on PDA phone by pressing Power to start flash. 4. Once it is Done, display will show

SD Download ----------------Sections=1 Please Wait For Downloading XX% Radioupdating

5. Take out the SD card and Cold boot the device (unit). 6. Press Power + Reset to cold boot the device (unit) Now the upgrade is done!

SD download ----------------Sections=2 Download Completed Checksum OK! 100%

Note: Due to security issue, it is not allowed to re-flash different customer ID.

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9. FTA (Faulty Tree Analysis)

Attach AC adapter. Power LED No indication
No Power / Can not Boot

Main Board defects

Battery damage

Attach AC adapter. Power LED indicates Red or Amber

Battery connector on M/B defects

Power Switch on M/B defects

Main Board defects

Can enter bootloader mode

Re-flash Software

Main Board defects

Battery power run out

Can not Boot with Battery ONLY

Can not Boot with Battery ONLY

Battery connector on M/B defects

Battery damage

Main Board defects

Can not hold charge

Battery full charge. Battery rundown test fail.

Battery damage

Main Board defects

Attach AC adapter. Power LED No indication

Battery connector on M/B defects

Battery damage

22 pins connector on M/B defects

Can not charge

Power LED on M/B defects

Main Board defects

AC Adapter defects
DC Converter defects

Cradle defects
Attach AC adapter. Power LED indicates

Battery damage

Main Board defects

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Reset the phone (x Storage)

Can not turn power off

Press power button for 3 seconds but can not turn off

Re-flash Software

Main Board defects

Power off automatically

Power off during operation

Battery power run out

Battery can not hold charge

Main Board defects

Shutdown immetiately in anytime

Defective Vibrator

Main Board defects

Vibrator doesn not work

Unit Re-assembly

Vibrator defects

Main Board defects

Defective LED

No indication on Power LED

Power LED defetcs

Main Board defects

No indication on keypad LED

Keypad LED defetcs

Switch Board defects

System hang at booting

System boot up but lock on LOGO screen

Reset the phone (x Storage)

Re-flash Software

Main Board defects

Can not detect SD card

System can not detect SD card

SD socket on Switch-board defects

Switch Board defects

Main Board defects

SD card can't hold in place

SD card can not hold in unit

SD socket on Switch-board defects

Battery power run out

System hang under OS

System lock often under operation in anytime ; press any key does not help

Reset the phone (x Storage)

Re-flash Software

Main Board defects

SD card can not eject

SD card stuck in the unit

SD socket on Switch-board defects

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SD card write protection malfunction

RS232 / USB Comunication fail

SD write protection fail under OS

Can not sync with PC by ActiveSync

Switch Board defects

Main Board defects
Check connection setting in AtiveSync

USB/Serial Cradle or Cable defects

22 pins connector on M/B defects

Main Board defects

Defective IR

IR Test fail under Diagnostic program

Main Board defects

Dumb Speaker

No sound in internal speaker

Check the setting (Sounds, Profile)

Something stuck in audio jack

Unit Re-assembly

The spring of internal speaker bent

Internal speaker defects

Main Board defects

Defective Recording

No voice be recorded

Unit Re-assembly

The spring of microphone bent

Microphone defects

Something stuck in audio jack

Main Board defects

Nosie, deformed sound by recording

Microphone defects

Main Board defects

Voice Note function does not work under OS
Audio play problem with speaker

Reset the phone (x Storage)

Noise sound when playing music or ringtones thru internal speaker

Abnormal volumn

Internal speaker defects

Main Board defects

Main Board defects

Defective Earphone Jack

Defective Earphone set

Audio Jack broken or something stuck inside

No sound or can not record on headset

Audio Jack on M/B defects

Earphone defects

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Defective Backlight/ Frontlight

No front-light on LCD

Check the setting (power management)

Unit Re-assembly

LCD defects
Main Board defects
Half screen shown

Half screen displays on LCD

Unit Re-assembly

LCD no display

No video appears on LCD, front-light turn on only

LCD defects
Main Board defects

Screen Flickering

Video or back-light flashing

LCD defects
Main Board defects

Line in Display

Line in LCD either horizotal or vertical

The Q'ty of bad pixels is out of spec (inspection criteria)

LCD defects

Defective pixels on LCD

LCD defects

Defective power button

Power button does not work or button stuck

Power button (housing) defetcs

Power switch on M/B defects

Defective record button

Record button does not work or button stuck

Record button (housing) defetcs

Record switch on M/B defects

Defective Volume button

Volume button does not work or button stuck

Volume button (housing) defetcs

Volume switch on M/B defects

Poor Backup Battery

Backup battery can't be charged or can't hold charge

Backup Battery damage

Main Board defects

Sliding Frame stucks

Sliding frame bezel or housing stucks

Frame bezel defects

Frame housing defects

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Bezel defects
Defective App button

APP button stuck

Bezel defects
APP button does not work

Switch Board defects

Switch Board FPC Pre-Assy defects

Defective Action button

Action button does not work properly

Action button defects

Switch board defects

Softkey button module defects

Defective Softkey button

Softkey button stuck

Softkey button module defects

Softkey button does not work

Switch Board defects

Softkey FPC Pre-Assy defects

Defective Keypad (Qwerty)

RF / Wireless malfunction

Keypad button does not work properly

Keypad defects

Main board defects

SIM card detection fail

SIM connector defects

Main Board defects

No service (signal)

Antenna defects

Main Board defects

Testing fail by RF Tester (other phone function )

Antenna defects

Main Board defects

Digital Camara malfunction

PDA phone cannot detect digital camera

Camera defects

Main Board defects

Abnormal color or no photographing before catpturing the picture

Camera defects

Main Board defects

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10. Spare Part List Blue Angel Part List

Item 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 HTC P/N 35H00032-00 35H00039-00M 36H00174-00 36H00175-00M 36H00176-00 36H00184-00M 51H00209-00 51H00215-00 54H00079-00 60H00018-00 71H00659-00 71H00660-00 71H00680-00M 71H00681-00M 71H00890-00M 72H00441-00M 72H00442-00M 72H00459-00 72H00480-00M 72H00528-00M 72H00529-00M 72H00539-00M 72H00600-00M 72H00642-00M 72H00715-00M 72H00716-00M 72H00717-00M 73H00105-00 73H20009-00M Description BatteryPack,US383450A7T,SONY,81*57*6.8mm,Blue BackupBattery,074382P,V18HRTS,VARTA,D12.5*2. MICROPHONE,MD4530AWZ-9,EMKAY,6.3*5.25*5.95mm Antenna,GSM,390-OY325-F1V1P,FILTRONICLK,60*30. Vibrator,A4B-12-WBS,C.I.K,D5.3*15.3mm Speaker,DTR275-004,MERRY,20*14*6.05mm,Pb-FREE, PCBASSY, SwitchBoard,BlueAngels PCB Assy, Main Board,Blue angels Camera, ADCM-2650-6501,31.5*10.5*8.2mm,Agilent, LCM, ACX502BMV,SONY,91.1*64.3*4.65mm Softkey,Bezel,47.5*5.2*2.1mm,Plastic ,Bl NavigationKey,Bezel,56.6*15.8*4.7mm,Plastic Spacer,Right,Frame,Bezel,POM,Pb-FREE,BlueAngel Spacer,Left,Frame,Bezel,POM,Pb-FREE,BlueAngels SD FILLER,32.2*24*2mm, SCREW,TORX,FLAT,M1.6X4.5mm,BLACK,Pb-FREE SCREW,TORX,FLAT,M1.6X2.5mm,BLACK,Pb-FREE SCREW_KH-B1.2X3BZ,AISI-1018 Cover,BackupBattery,D12.75*2.25mm,NickelSilv Screw,PH,FLAT,NICKEL,M1.6x4L,Pb-FREE Gasket,Camera,5*3*0.5mm,Pb-FREE,BlueAngels Gasket,TGT-7*0.5*40,40*7*0.5mm,Pb-FREE,Harrier CopperFoil,8837H,32*30mm,Pb-FREE SCREW,M1.6*3,Flat-sinkheadwithTorxrecess,H Gasket, 25*10*0.25mm.773GT,Cateron Blue Angel CopperFoil,80013,25*20mm,Cateron Blue Angel CopperFoil,80013,36*60mm,Cateron Blue Angel FPC assy,SoftkeyFPC, Blue Angel FPC Pre-Assy,Career,F0709-582,SWBoard,BlueAng Using Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 4 8 1 6 1 1 1 3 1 1 1 1 1 Generic Remark

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Item 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49

HTC P/N 74H00241-00M 74H00242-00M 74H00243-00M 74H00244-02M 74H00246-00M

Description Bezel,Pre-Assy,124.5*71.5*7.2mm,Pb-FREE,BlueAn Frame,Housing,Pre-Assy,125.4*71.8*10.5mm,Pb-FR Holder,Camera,Pre-Assy,Pb-FREE,BlueAngels,27*2 Frame Pre-Assy,Bezel with Gasket, Blue Angels Housing,Pre-Assy,124.87*71.3*13.15mm,Pb-FREE,B

Using Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1

Remark Generic Generic

Generic Generic

74H00245-00 Stylus,2*2*101.2,BlueAngels 74H00269-00M 76H00461-00 77H00083-00 77H00146-00 36H00202-00M 70H00054-00 73H00099-10 75H00333-03 79H00032-01 54H00116-00 60H00033-00 60H00038-00 51H00278-01 51H00278-02 Key-Pad,Pre-Assy,64.5*42.2*1.5mm,Pb-FREE,BlueA Rubber,AntennaCon,3.1*3.1*5.8mm,BlueAngels SECURITYLABEL,HIMALAYAS REGULATIONLABEL,MAINUNIT,Blue Angels Headset,Stereo,TS168-03206N-VM-03,eAcetech,Harrier Pouch,Horizontal Type,Harrier USB CABLE,CRADLE INSIDE L=120mm,,HIMALAYAS CONNECTOR,22P,CONN/DC JACK ADAPTER,HARRIER AC adapter,5V 2A,PSC11A-050(H),US,Phihong,Harrier Module Assy,Camera,LT7660FJL-HT-054r,LITEON LCD Module,TD035STEC1,Toppoly LCD Module,TD035STED1,TOPPOLY PCBA-MAIN BOARD,TOPPOLY, Gemini PCBA-MAIN BOARD,Topply LCD for 312,W/Camera,Gemini

Generic

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11. Spare Part Photo

1.Generic Bezel (74H00241-00M) *Different P/N by customer.

2.Housing (74H00246-00M)

4. LCM (SONY:60H00018-00) (Toppoly: 60H00033/38-00

4.Speaker (36H00184-00M)

5. Microphone (36H00174-00)

6. Main Board(SONY: 51H00215-00) (Toppoly: 51H00278-01/02)

7.Battery Pack (35H00032-00)

8.Backup Battery (35H00039-00M)

9.Navigatio Button (71H00660-00)

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10.Softkey Button (71H00659-00)

11.Stylus (74H00245-00)

12.Vibrator (36H00176-00)

13.Camera (Different by customer) (Agilent: 54H00079-00) (LITEON: 54H00116-00)

14.Bezel Frame (74H00244-00M)

15.Housing Frame (74H00242-00M)

16.Antenna (36H00175-00)

17.SD Card Filler (71H00890-00M)

18.Keypad (74H00269-00M)

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19.Softkey FPC-Assy. (73H00105-00)

20. Swtich Board FPC-Assy. (73H20009-00M)

21.Switch Board (51H00209-00)

22. Spacer for Bezel frame (Right: 71H00680-00M) (Left: 71H00681-00M)

23.Camera Holder (74H00243-00M)

24.Antenna Rubber (76H00461-00)

27.Gasket on LCM (72H00539-00M)

26.Gasket between Camera & MB (72H00529-00M)

27.Screw (Bezel ~ LCM) X 8 (72H00459-00)

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28.Screw (2 for surrounding of the unit,1 for Housing) (72H00642-00M)

29.Copper Foil for LCM (72H00600-00M)

30.Screw (Main Board) X 6 (72H00528-00M)

31.Security Label (77H00083-00)

32.Screw (Bezel ~ Frame) X 4 (72H00442-00M)

33.Screw (Housing) X 3 (72H00441-00M)

34.Regulatory Label (77H00146-00)

35.Copper Foil on Frame Housing (72H00716-00M)

36.Copper Foil on LCM (72H00717-00M)

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37.Gasket on Frame Bezel (72H00714-00M)

38.Gasket on MB (72H00715-00M)

39.Backup Battery Cover (72H00480-00M)

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Appendix
A. Customer, Retailer Misjudgment
Before attempt repairing the unit, make sure the type of reported failure could be clearly reproduced; otherwise, check with the customer or distributor once again to identify the problem correctly.

The following are failure symptoms that are typical by misjudgment No. Item Main Battery low power exhausted. No Power even the power 1 button is pressed While Back Light is turned OFF, the surrounding lighting will be reflected on the panel and in a dim location, it looks like the unit is turned OFF. According to the Power Management settings, the units will be switched OFF automatically. The battery life depends on the devices being used in SD Card Slot, and 2 Battery discharges quickly frequency of use of the Backlight. These functions consume a lot of energy. Operating with front light ON, or using high-energy consumption devices such as SD Memory Card will drain out the battery pack faster. Using AC adapter that is NOT supplied with the unit. Charging the battery while operating the unit with heavy loadings could cause the temperature inside the unit to build up which could cause the unit stop charging. At this moment, the LED indicator will flash Yellow to notify user that the charging has been stopped. Or the temperature is extremely low will also stop charging. Since the extreme high or low temperature will cause the battery to discharge quickly, it has been designed to cut battery charge below 0 and above 35~40 to protect the battery pack. Cannot make If the unit could pass the test with Loop back Interface card, the possibility of unit malfunction becomes low. Then the following items could be the reason of problem such as location, timing, signal strength, service providers mixed up, or problem with the mobile itself. Or could be incompatibility issue. Card is not being pre-formatted. SD card has been switched to Write Protect mode. Card not inserted completely, or bad contact between connector contacts. Possibility

Battery cannot be charged

communications via mobile phones through exclusive cable. Cannot use SD/CF Memory Card

Black or White dot on the screen. Touch Screen or Program Buttons are not reacting.

For LCD panels normal behavior, it is hard to find a panel without any bad pixel. Once the numbers of dots and the distance between them are within the specifications, it is allowed. Could be wrong operation. Screen not properly aligned with the stylus calibration.

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Front Light dim, cannot turn

ON, or shuts OFF automatically.

Check the Front Light settings in Power Management settings

9 10 11

Cannot playback music, No sound or volume is low. Cannot execute installed application programs Operation is slow in response

When Battery low, the music playback becomes difficult and the volume could become lower. Could be an incompatible software

Could be insufficient memory. Check amount of system memory. Software being used sometimes is not fully compatible with the system.

12

Hang up

Execute many application programs simultaneously Software that requires big amount of memory spaces or the system memory is low or the files being used is fragmented.

13

System Memory is enough, but is shows insufficient.

Software that requires big amount of memory spaces or the system memory is low or the files being used is fragmented.

*Note: Nevertheless, the above symptoms could be solved by a warm boot or cold boot, make sure the warm/cold boot has been executed and try to reproduce the symptom reported.

How to perform Warm Boot and Cold Boot: Warm Boot: Reset the unit by pressing reset button. Cold Boot: Press Power ++ Reset the unit simultaneously.

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B. Labeling Plan (Generic)

B.1 Main unit Regulatory label (on the rear housing of main unit) It includes: Unit IMEI & Barcode Unit Serial Number & Barcode Unit Part Number & Barcode Image file name: MAIN_UNIT_REGULATION Please note: 1. The brand name is shown on Bezel. 2. All bar codes must be code 128 symbology.

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B.2 Main Battery Label For main battery defect return cause end-user claim from field, highlight battery label draft detail for identification.

Battery Capacity: 1490mAh. Part number: 35H00032-00 Manufacturer: High Tech Computer Corp. Place of origin: Made in Taiwan.

B.3 Definition of Serial Number For S/N: SSYWWPPZZZZZ SS: SITE CODE HT

Y: Year Last Digital of the Year. WW: Week Code: 01 ~ 54 PP: Product Code: D6 ZZZZZ: Serial Number (00001 ~ 99999) Use Base 10

For MODEL: PH20B is for label vendors ID.

Label Characteristic: Material: polyester Color: pantone 422c Ink: pantone 425c

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C. RF Antenna Test Specification

GSM 900 & 1800

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GSM 1900 & 850

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D. Board Level 2.5 Repairs

A. Components to be replaced I. Main Board: ONLY the following items have been allowed to replace for M/B. Obverse side 1. SD Card Slot (CON705) 2. LCD FPC Connector (CON702) 3. Switch Board FPC Connector (CON700) 4. USB Port Connector (CON704)

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Reverse side 1. Power Switch (SW705) 2. Audio Jack (CON601) 3. Antenna Switch (SW1) 4. SIM Card Connector (U505) 1. Battery Connector (CON301) 6. Recording Switch (SW702) 7. Volume Switch (SW701) 8. Camera FPC Connector (CON701) 9. Camera Switch (SW703) 10. IR Sensor (U716) 11. Keypad FPC Connector (CON708) 12. Vibrator Connector (CON706) 13. Microphone Connector (CON600) 14. Reset Switch (SW704) 15. Battery Detector Switch (SW700)

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E. Problem Identification & Troubleshooting

I. Basic Repair Instructions for Component Replacement: Step 1 Place the solder-proof tape to cover the surrounding area of the components which being replaced. WarningDO NOT overheat the tape and components to avoid the tape melted and make the component damage.

Step 2

Use Heater Gun (HAKO850B, set the temperature between 350, Air Speed 3~5) to remove the components.

Step 3

It has to wait the temperature cool down before the damaged components been removed. Or, the others components could be gone when the solder-proof tape been taken off.

Step 4

After the damaged components has been replaced; clean the surroundings for solder and flux residues.

II. Main Board: The following items have been allowed to replace for Main Board 1. Recording Switch (SW702), Camera Switch (SW703), Reset Switch (SW704), Power Switch (SW705) 1.1 If the switch is broken, warp or doesnt work properly (measure by scope), replace it. 1.2 If the switch still doesnt work properly after replace new one, please replace the M/B.

2. Camera FPC Connector (CON701), Keypad FPC Connector (CON708) 2.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 2.2 If the connector still doesnt work properly after replace new one, please replace the M/B. 2.3 Place solder-proof tape on CON701 or CON708 to prevent it melted when using heater gun to remove CON701 or CON708.

3. Backup Battery Connector (CON303), Microphone Connector (CON600), Vibrator Connector (CON706) 3.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 3.2 If the connector still doesnt work properly after replace new one, please replace the M/B.

4. Synchronization Port Connector (CON704) 4.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 4.2 If the connector still doesnt work properly after replace new one, please replace the M/B.

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5. Audio Jack (CON601) 5.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 5.2 If the connector still doesnt work properly after replace new one, please replace the M/B.

6. LCD FPC Connector (CON702) 6.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 6.2 If the connector still doesnt work properly after replace new one, please replace the M/B. 6.3 Place solder-proof tape on CON702 to prevent it melted when using heater gun to remove CON702.

7. Switch Board FPC Connector (CON700) 7.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 7.2 If the connector still doesnt work properly after replace new one, please replace the M/B. 7.3 Place solder-proof tape on CON700 to prevent it melted when using heater gun to remove CON700.

8. Battery Connector (CON301) 8.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 8.2 If the connector still doesnt work properly after replace new one, please replace the M/B.

9. SIM Card Connector (U505) 9.1 If the connector is broken, warp or doesnt work properly (measure by scope), replace it. 9.2 If the connector still doesnt work properly after replace new one, please replace the M/B. 9.3 Use solder iron only to replace new component. DO NOT use Heater Gun to remove component to prevent next connector melted.

10. Antenna Switch (SW1) 10.1 If the switch is broken, warp or doesnt work properly (measure by scope), replace it. 10.2 If the switch still doesnt work properly after replace new one, please replace the M/B.

11. Battery Detector Switch (SW700) 11.1 If the switch is broken, warp or doesnt work properly (measure by scope), replace it. 11.2 If the switch still doesnt work properly after replace new one, please replace the M/B.

12. Volume Control Switch (SW701) 12.1 If the switch is broken, warp or doesnt work properly (measure by scope), replace it. 12.2 If the switch still doesnt work properly after replace new one, please replace the M/B.

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13. SD Card Slot (CON705) 13.1 If the slot is broken, warp or doesnt work properly (measure by scope), replace it. 13.2 If the slot still doesnt work properly after replace new one, please replace the M/B.

14. IR Sensor (U716) 14.1 If the slot is broken, warp or doesnt work properly (measure by scope), replace it. 14.2 If the slot still doesnt work properly after replace new one, please replace the M/B.

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F. Blue Angel Spare Part List For Board Level Repair

Blue Angel BOARD LEVEL Spare part List

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