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Electron Beam Machining (EBM)

Electron beam machining (EBM) is a metal removal process that uses a focused stream of high-velocity electrons to melt and vaporize material. Electrons are produced by an electron gun and accelerated through an anode before being focused into a beam using magnetic coils. The process takes place inside a vacuum chamber to prevent electron collision with air molecules and oxidation of the electron gun filament. EBM allows for very small, high aspect ratio holes to be drilled with high accuracy due to the absence of mechanical contact between the beam and workpiece. However, it is an expensive process with a low material removal rate suitable only for small cuts.

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RakeshSaini
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9K views8 pages

Electron Beam Machining (EBM)

Electron beam machining (EBM) is a metal removal process that uses a focused stream of high-velocity electrons to melt and vaporize material. Electrons are produced by an electron gun and accelerated through an anode before being focused into a beam using magnetic coils. The process takes place inside a vacuum chamber to prevent electron collision with air molecules and oxidation of the electron gun filament. EBM allows for very small, high aspect ratio holes to be drilled with high accuracy due to the absence of mechanical contact between the beam and workpiece. However, it is an expensive process with a low material removal rate suitable only for small cuts.

Uploaded by

RakeshSaini
Copyright
© Attribution Non-Commercial (BY-NC)
We take content rights seriously. If you suspect this is your content, claim it here.
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Download as PPT, PDF, TXT or read online on Scribd
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ELCTRON BEAM MACHINING

By Rakesh Chander Saini rcsaini.blogspot.com

Electron Beam Machining (EBM)


Similar to LBM except laser beam is replaced by high velocity electrons. EBM is a metal removal process by a high velocity focused stream of electrons. As the electrons strike the work piece with high velocity , their kinetic energy is transformed into thermal energy which melts and vaporizes the material.
rcsaini.blogspot.com

Electron Beam Machining (EBM)


The production of free electrons ( negatively charged particles) are obtained by electron gun. Due to pattern of electrostatic field produced by grid cup, electrons are focused and made to flow in the form of a converging beam through anode. The electrons are accelerated while passing through the anode by applying high voltage at anode
rcsaini.blogspot.com

Electron Beam Machining (EBM)


A magnetic deflection coil is used to make electron beam circular and to focus electron beam at a point ( localized heating) The process is carried out in a vacuum chamber to prevent electrons from colliding with molecules of the atmospheric air and to prevent tungsten filament from getting oxidizing with air.
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Advantages of EBM
There is no mechanical contact between tool and work piece, hence no tool wear. Very small holes can be machined in every type of material with high accuracy Drilling of extremely small diameter holes down to 0.002 in. Drilling holes with high depth/diameter ratios, greater than 100:1.

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Disadvantages of EBM
Cost of equipment is high. Rate of material removal is low. It can used for small cuts only. Vacuum requirements limits the size of work piece.

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Application of EBM
Drilling of holes in pressure differential devices used in nuclear reactors, air craft engine Machining of wire drawing dies having small cross sectional area.

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Thank You
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