Chapter 1 Safety and Cautions Chapter 2 Product Introduction Chapter 3 Mechanical and Electrical Installation Chapter 4 Operation and

Display Chapter 5 Function Parameters List Chapter 6 Parameter Description

F0 Basic Function Parameters F1 Motor Parameters F2 Input and Output Terminal Function Parameters F3 Human Machine Interface Parameters F4 Application Function Parameters F5 Protection Pa rameters F6 Communication Parameters

1 6 7 17 22 34 34 42 46 54 57 66 69 73 81 82 85 98 100

Chapter 7 Fault Diagnosis and Countermeasures

Chapter 8 Quality Guarantee
Appendix A Standard Specifications Appendix B Serial Communications Appendix C Dimensions Appendix D Accessories List

DZB Series

Preface

Preface
Thank you for choosing DZB Series high-performance AC Motor Drives. DZB200&300 Series are manufactured by adopting high-quality components, material and incorporating the latest microprocessor technology availa ble. Ge tting Started This manual will be helpful in the installation, parameter setting, troubleshooting, and daily maintenance of the AC motor drives. To guarantee safe operation of the equipment, read the fo llowing safety guideline s before connecting power to the AC drives. Keep this operating manual handy an d distribute to all users for refere nce.

! WARNING
ATTENTION: Always read this manual thoroughly before using DZB series AC Motor Drives. DANGER! AC input power must be disconnected before any maintenance. WARNING! Do not c onnect or disconnect wires and connectors while power is applied tothe circuit.
Maintenance must be performed by qualified technicians.

WARNING! To avoid personal injury, do not remove the cover of the AC motor drive until all of the
digital keypad "DISPLAY LED" lamps are off . The DC-link capacitor remains charged with a ha zardous voltage even after input power is removed.

ATTENTION: Grounding the DZB100B drive is done by c onnecting the Earth Ground to the drive
ground terminal .

CAUTION: There are highly sensitive components on the printed circuit boards. These components are
especially sensitive to ESD (electrostatic discharge). To avoid damage to the drive ,do not touch components or the circuit boards until static control precautions have been taken.

CAUTION: Never connect the main circuit output terminals U, V, and W directly to the AC main circuit
power supply as this will damage the drive.

CAUTION: Do not apply the antirust to screws for fastening drives; Please cle an the drives and screws
with dry c loth or alcohol, not with synthetic cleaner. Fasten the screws with washers and rated torque lest the enclosure corners of drive s be distorted.

This manual is for DZB20 0&DZB300 Series AC Motor Drive.

-1-

DZB Series

Chapter 1 Safety and Cautions

DZB Series

Chapter 1 Safety and Cautions

Chapter 1 Safety and Cautions

Note

Safety Definition
There are two kinds of safety cautions in the manual: Operations which are not performed according to the requirements may cause severe hurt or even death. Operations which are not performed according to requirements may cause moderate hurt or light hurt or equipment damage.

Danger

Do not connect the input terminals with the output termina ls (U, V, W), otherw ise the inverter may be damaged! Ens ure the wiring mee t the EMC requirements and the local safety standard. The wire size shall be det ermined according to the manual, otherwise accident may occur! Brake resistor must not be connected between the DC bus terminals (+) and (-), otherwise fire may occur!

Note

1.1 Safety Cautions

1.Before Installation

4. Before Power-o n
Danger

Danger

Do not use the inverter that is damaged or has defec t, or there will be danger of injury.

Pleas e confirm the mains voltage level is c onsistent with that of the inverter and the input and output wirings are correct, and check if there is any short circuit in peripheral circuit and if the wiring is fixed and fast, otherwise the inverter may be damaged! Mount the cover plate properly before power-on the inverter, otherwise there will be danger of electric shock.

2.During Installation
Danger

Note

Mount the inverter on incombustible surface like metal, and keep awa y from flammable substances! Otherwise it may cause fire.

Note

Dielectric strength test had been done at factory. Therefore, user needs not do this test again, otherwise accident may occur! All the peripheral parts shall be connected correctly according to the manual, or accident may occur!

When more than two inverters are to be installed in one cabinet, ple ase pay attention to the installation locations to ensure the cooling effect (refer to Chapter 3 Mechanical and Ele ctrical Installation). Do not drop the lead wire stub or screw in the inverter, or the inverter may be damaged.

5.After Power-on

Danger

3.Wiring
Danger

Only the qualified electrical engineer can perform the wiring, otherwise there will be danger of electric shock. A circuit breaker must be installe d between the mains and the inverter, otherwise there w ill be danger of fire. Wiring can only be done after the mains input is cut off, otherwise there will be danger of electric shock. Please connect the inverter to the ground according to the standard, otherwise there will be danger of electric shock.

Do not open the cover of the inverter after power-on, otherw ise there will be danger of electric shock! Do not touch the inverter and its circuit with wet hand, other wise there will be danger of electric shock. Do not touch the inverter terminals, otherw ise there will be danger of electric shock. At power-on, the inverter will perform the security check of the external heavy-current circuit automatically, so at this time please do not touch the terminals U, V and W, or the terminals of motor, otherwise there will be danger of electric shock.

- 1-

- 2-

DZB Series

Chapter 1 Safety and Cautions

DZB Series

Chapter 1 Safety and Cautions

1.2 Cautions
Note

1. Check the Insulation of the Motor

If parameter identification is required, please pay attention that the rotating motor may injure people, otherwise ac cident may occur! Do not change the factory settings, otherwise the inver ter may be damaged!

When the motor is used for the first time, or reused after storing for a long time, or in regular checkup, the user mus t check the insulation of the motor to prevent the poor insulation of the windings of motor from damaging the inverter. The motor connection must be divided from the inverter during the insulation che ck. It is recommended to use a 500V Mega-Ohm-Meter to check and the insulation resistance shall not be less than 5M. 2. Thermal P rotection of Motor If the rated capacity of the motor selected is not matching that of the inverter, espec ially when the rated power of the inverter is bigger than that of the motor, make sure to adjust the parameters for motor protection inside the inverter or to install a thermal relay to the motor to guarantee the protection to the motor. 3. Running a t Frequency Above Rated Frequency The output frequency of this inverter is 0~600Hz. Please consider the capability of the mechanical devices whe n the customer needs the inverter to run at the frequency higher than 50Hz . 4. Motor He at and Noise Since the output voltage of the inverter is in PWM wave with some harmonics, the temperature may rise, the noise and vibration may increase compared with the inverter running at main frequency. 5. Pressure-sensitive Device or Capacitor at the Output Side of the Inverter Because the inverter outputs PWM wave, the capacitor used for improving power factor and pressuresensitive res istor used for lightening-proof shouldn't be installed at the output side of the inverter, otherwise the inverter may have transient over-current and may be damaged. 6. Switches Used at the Input a nd Output terminal of the Inverter If the contactor is required to be installed betw een the inverter and the power supply, it is prohibited to start or stop the inverter with the contactor. If the user has to use the contactor to start a nd stop the inverte r, the interval between the start and stop shall be less than one hour. Frequent charging and discharging ma y reduce the life of the capacitor. If the switches like contactors are connected between the output terminal and the motor, make sure to start and stop the inverter when the inverter has no output, otherwise the modules in the inverter may be damaged. 7. Usage Outside the Range of Rated Voltage The DZB series inverter shall not be used out of the specified range of operation voltage, otherwise the internal components of the inverter may be damaged. If needed, please use corresponding voltage regulation device to change the voltage. 8. 3-phase Input Modified Into 2-phase Input The modification of DZB series inverter from 3-phase input to 2-phase input is not allowed, or fault may occur. 9. Lightning Strike Protection There are lightning protection devices inside the inverter, But the user should install other lightning protection device at the front end of the inverter if lightning strike occurs frequently. 10. Altitude and Deration When the altitude is higher than 1000m, the cooling effect of inverter is deteriorated because of the rarefaction of air, the deration must be used and please consult our company for detailed technical support.

6. Running

Danger

Do not approach the equipment when restart function is enabled, otherwise there w ill be danger of injury. Do not touch the fan and the discharging resistor to check the temperature, otherwise burning may occur! Non-prof essional person shall not measure the signal of a running inverter, otherwise there will be danger of injury or damaging the inverter!

Note

Do not let objects fall in a running inverter, otherwise the inverte r may be damaged! Do not start and stop the inverter by on/off of the contactor, othe rwise the inverter may be damaged!

7. Maintenance

Danger

Please do not repair or maintain the inverter with power on, otherwise there will be danger of electric shock! Please repair or maintain the inverter after confirming the charge LED turns off, otherwise there may be human injury caused by the residual voltage of the capacitor! Only qualified electrical engineer can repair or maintain the inverter, otherwise there will be danger of human injury or damaging the equipment.

- 3-

- 4-

DZB Series

Chapter 1 Safety and Cautions

DZB Series

Chapter 2 Product Introduction

11. Special Usages The user can consult our company if he wants to use another method instead of the recommended connecting method provided in the manual, such as shared DC bus. 12. Cautions for Scrap of Inverter The electrolytic capacitors in the main circuits and PCB may explode when they are burned a nd poisonous gas may be generated when the plastic parts are burned. Please dispose the inverter as industrial rubbish. 13. About Applicable M otor 1) The standard motor used is the 4-pole squirrel cage asynchronous induction motor. If other kind of motor is used, please be sure to select the applicable inverter according to the rated current of the motor, and please consult us if the user wants the inverter to drive the permanent magnetic synchronized motor. 2) The cooling fan of non-variable frequency motor is connected to the rotor in the same bearing, so the cooling effect is weakened if the speed is low, therefore use the variable-fr equency motor or install a cooling fan in the overheat condition the motor. 3) The inverter has already been configured with the standard parameters for applicable motor, please be sure to modify the default values or perform the motor parameter identification according to the actual conditions, otherwise the oper ation effect or prot ection performance may be reduced. 4) Short-circuit in the cable or motor may cause the inve rter alarm or even damage the inverte r. Therefore, please conduct the insulation short-circuit test to the cable and the motor installed for the first time. The shor t-circuit test shall also be carried out in routine maintenance. Pay attention that the inverter shall be separated from the unit during such test. The purpose of this chapter is to provide specific, yet simple information to unpack , install the AC drive. This chapter contains information on the following:

Chapter 2 Product Introduction

2.1 Receiving, Transportation, and Storage 2.2 Nameplate Information

2.1 Receiving, Storage and Transportation

The AC motor drive has gone through rigorous quality control tests at the factory before shipment. After receiving the AC drive, check for the following.

Receiving
1.Che ck to make sure that the package includes an AC drive,the User Manual,dust covers and bushings. 2.Inspect the unit to insure it was not damaged during shipment. 3.Make sure that the part number indicated on the nameplate corresponds with the part number of your order. rubber

Storage
The AC Drive should be kept in the shipping carton before installation. In order to retain the warranty cove rage, the AC drive should be stored properly when it is not to be used for an extended period of time. Some storage suggestions are:

1.Store in a clean, dry location. 2.Store within an ambient te mperature range of -20C to +65C. 3.If possible, store in an air-conditioned environment where the relative humidity is less than 95% , non-condensing. 4.Do not store the AC drive in places where it coul d be exposed to corrosive gases. 5.Please store the AC drive on a shelf or on an stable surface.

Transpo rtation
Tempe rature: -25C to +70C; R.H.: 0% to 95%; Air Pressure: 70kPa to 106kPa.

- 5-

- 6-

DZB Series

Chapter 2 Product Introduction

DZB Series

Chapter 3 Mechanical and Electric al Installation

Chapter 3 Mechanical and Electrical Installation

2.2 Nameplate Information
3.1 Mechanical Installation
Nameplate

1. Installation Environment 1) Ambient temperature: Ambient temperature influences the inverter life grea tly, so it should be w ithin the range of -10~50. 2) Mount the inverter in a flame retardant surface and the clearance around the inverter shall be enough because the inverter will generate lots of heat during running, besides mount the inverter on the base vertically with screws. 3) Mount in the location where vibration is less than 0.6G; the inverter shall be far away from impa cting lathe. 4) Please do not install the inverter in the place with direct sunlight, high humidity and water. 5) Mount the inverter in the location free of corrosive gas, e xplosive gas or combustible gas. 6) Mount the inverter in the location free of oil dirt, dust, and metal powder.
Description ofACMotor Drive Model:

2.Installation Location up

DZB300

0015

L 4 A
Function level code: A -braking unit inside B -non braking unit Input vol tage2-220V 4-400V 6-660V Freq. Range L0-600.0Hz Applicable motor capacity0015 1.5KW SeriesB: General-Purpose Model P:Fan&Pump Model Series name : DZB300 Series

1 0 0mm DZB A D ZB A

right

DZB 1 0 0mm
Note: No need to consider the dimension A for inverter of 22kW or below. A shall be bigger than 50mm for the inverter of 22kW or above Note: Install an airflow- guidance plate for the up and down installation of inverters.

Description of Serial Number::

06 10 8888
Production number Production month Production year

Installation of single inverter

Up and down installation of inverters

Fig.3-1 DZB Series Inverter Installation Location The user shall focus on the heat dissipation i ssues when installing the inverter, and pay attention to the following points: 1) Ins tall the inverter vertically so that the heat may be expelled from the top, but do not install the inverter upside down. When two Variable Speed Drives are mounted up and dow n, an air flow diverting plate should be fixed in between as shown in Fig. 3-1. 2) Ins tallation space is shown in Fig.3-1 so as to ensure the heat dissipation space, but consider the heat dissipation of other components when placing the inverter. 3) The installation bracket must be flame ret ardant. 4) Ins tall the heat sink outside of the cabinet if the inverter is installed in the area with metal powder. And i n this case, the space inside the sealing cabinet shall be big enough.

- 7-

- 8-

DZB Series

Cha pter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electric al Installation

3.2 Electrical Installation

2. Wiring Diagram of Peripheral Equipment 1.Applicable devices and recommendable wiring of main circuit:
MODEL Applicable Motor DZB300 (KW) Series
0005L2 0007L2 0015L2 0022L2 0037L2 0007L4 0015L4 0022L4 0037L4 0055L4 0075L4 0110L4 0150L4 0185L4 0220L4 0300L4 0370L4 0450L4 0550L4 0750L4 0930L4 1100L4 1320L4 1600L4 1870L4 2000L4 2200L4 2500L4 2800L4 3150L4 4000L4 5000L4 6300L4 0.55 0.75 1.5 2.2 3.7 0.75 1.5 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 93 110 132 160 187 200 220 250 280 315 400 500 630 DZ20-800(800A) CJ20-800 DZ20-630(600A) DZ20-400(400A) DZ20-630(500A) CJ20-630 120*2(240) 120*2(240) 150* 2(300) 150 *2(300) 35 *2(70) 50* 2(100) 50* 2(100)
G rounding M otor

INPUT(RST) Air Circu it Breakers MCCB

Wire Size(mm 2)

Pow er Supply

Ma gnetic Contactor MC

Power Terminal

DC Reactor

Breaking Terminal

Control Terminal
Breaker or Leakage Sw itch

1.5 DZ20-100(16A) CJ20-16 2.5 4

1.5 2.5

DZ20-100(32A)

CJ20-40

4
M agnetic Contact or( M C)

1.5 DZ20-100(16A) CJ20-16 2.5 4

1.5

2.5
Input AC Reacto r(AC)

DZ20-100(32A)

4 6 6 4 CJ20-40 8 8 10 CJ20-63 16 16 CJ20-100 6

Inpu t Side Interference Filte r

Braking Resis tor

DZ20-100(50A)

DZ20-100(63A) DZ20-100(80A) DZ20-100(100A)

Pow e r-factor-im proving D C Reactor(D C)

0.5

25 35

25 25* 2(50) 35* 2(70) 50 *2(95)

Inverter
0.75
10 16
O utput AC Reactor(AC ) G rounding

DZ20-200(200A)

CJ20-160

25*2(50) 35*2(70)

DZ20-400(250A) CJ20-250 DZ20-400(350A)

50*2(95)

25 70 *2(150)

CJ20-400

70 *2(150) 95 *2(185)

70*2(150) 95*2(185)

16 *2(35)
O utput Side N oise Filter

25 *2(50)

DZ20-1250(1000A) CJ20-500*2 185*2(370) 185 *2(370) DZ20-1250(1250A) CJ20-630*2 185*2(370) 185*2(370)

- 9-

- 10-

DZB Series

Cha pter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electric al Installation

3. Basic Wiring Diagram

Users must conne ct wires according to the following circuit diagram show n below.

4. Main Circuit Terminals and Wiring

Danger

DC Link Reactor (option)

Use a disconnect and fuse Power source R 3 phase 200-240V or S 380-480V 50/60Hz

P1 DC+ R (BR+) S T

P2 No te: DC(BR-) U

Wiring can only be done after the mains input is cut off, otherwise there will be danger of electric shock! O nly qualified and trained engineer can perform the wiring, otherwise there will be danger of elect ric shock! G rounding cable must be grounded, otherwise there will be danger of electric shock or fire!

~
Danger Grounding

Multi-func tion input 1 Multi-func tion input 2 Multi-func tion input 3 Multi-func tion input 4 Multi-func tion input 5 Multi-func tion input 6 Digital sig nal common

S1 S2 S3 S4 S5 S6 DCM

A C B

Multi-function indication output contact AC 250V 2A below DC 30V 2A below

( F2.21)
Multi-function PHC output 48V 50mA below

Please confi rm the mains volta ge level is same with that of the inverter, otherwise the inverter may be damaged! Make sure the ratings of the driven motor are in compliance with the inverter, otherwise the motor may be damaged or the inverter may be in protection status! Do not confuse the input terminals with the output terminals (U, V, W), otherwise there will be danger of damaging the inverter! Brake resistor cannot be conne cted between the DC bus terminals (+) and (-), otherwise fire may occur!

(F2.19~F2.20)

1Ma in Cir c u it Te r min a ls o f I n ver te r

Terminals
RS T ( LN)
FM ACM

De scription
AC input line terminals Motor connection Connection for the br aking resistor (option) Connection for the br aking unit (option) Connection for the DC Link Reactor (option) G r ou nd

(F2.01~F2.06)
DC 20 V ~ 24V ( 50mA Max. )

EV

+
Analog frequency/ current meter DC0-10V

UV W B R + B R P 1 ( D C + )DC P 1P 2

Frequency setting 0~10VDC Vr:3k~5k Current input 4~20mA

3 2 1

10V VI CI ACM VI CI SG+ SG-

( F2.22)

Signal+ SignalRS-485 Serial interface

2N ot e s o n Wi r i ng
A. Input power supply L and N or R, S and T: There is no phase-ration requirement for the input of inverter. B. DC bus (DC+) and (DC-) terminals: Pay attention that the DC bus terminals (DC+) and (DC-) still have voltage after power off, and the user can only touch the terminals after the CHARGE LED turns off and the voltage is below 36V, otherwise there is a danger of electric shock. When selecting the brake unit for the inverter above 18.5kW,pay attention that the polarity of (DC+) and (DC-) cannot be reverse, otherwise the inverter may burn or be damaged. The cable length of brake unit shall be less than 10m and twisted pair cables shall be used. Do not connect the brake resistor directly to the DC bus, otherwise the inverter may burn or be damaged.

shows main circuit

shows control circuit

Fig.3-3 Basic Wiring Diagram

NoteBreaking resistor terminals BR+/BR- f or the inverter of 15KW or below.

B raking unit and DC Link Reactor terminals P1/P2/DC-for the inverter 18.5KW~30KW. B raking unit terminals(DC+/DC-)for the inverter above 37KW .

- 11-

- 12-

DZB Series

Cha pter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electric al Installation

C.Brake resistor terminals ofBR+ BR- The brake resistor terminal is effective only for the inverte r of 15kW or below and has a built-in brake unit. Select the recommended resistor w ith the cable length of less than 5m, otherwise the inverter may burn or be damaged. D. Inverter output U, V and W: Inverter output terminals cannot connect to capacitors or surge snub devices, otherwise the inverter may be in protective status or damaged. If the cables between the motor and the inverter are too long, electrical resona nce may occur due to the distributed capacitance, which may result in damaging the motor insulation or big leakage current, so if the cable length is longer than 100m, AC reactor must be installed. E. Grounding Terminal : Grounding Terminal must be connected to earth reliably and the grounding resistance shall be less than 5, otherwise the equipment may work abnormally or be damaged. Do not sha re the PE and neutral line of the mains supply.

3N ote s o n C on t rol Te r m in al s:

A) Analog input terminal: Since the weak analog voltage signal is easily disturbed by external disturbance source, shielded cable shal l be used and the c able shall be as short as possible and the length shall not exceed 20m, as shown in the figure 3-6:

Less than 20m

+10V DZB
Potentionmeter

VI

ACM
5. Control Terminals and Wiring 1Layout of Control Terminals(Fig.3-4,Fig3-5)
A S1 B C 10V S4 V C FM AC M MO1 MO 2 MCM S5 S6 D C M EV
CI

Fig. 3 -6 Analog Input Terminal of DZB Serie s Inverter If the analog signal is severely disturbed, filter capacitor or ferrite core shall be installed at the analog signal source as show n in the Fig. 3-7

S2 D C M S3
S4 S5

SG + SG FM ACM SG+ SGA1 B1 A B C

S1 S2 DCM S3

S6 DCM EV MO1MCM 10V VI

2Function of Control Terminals Function Terminal MO 1-MCM Multi-function PHC output 1 MO 2-MCM Multi-function PHC output 2 Multi-function indication output co ntact Refer toF2.19F2.21 A-B Multi-function indication output co ntact B-C A1-B1 S1-DCM S2-DCM S3-DCM S4-DCM S5-DCM S6-DCM EV-DCM VI-ACM CI-ACM FM-ACM SG+,SGMulti-function indication output co ntact Multi-function input 1 Multi-function input 2 Multi-function input 3 Multi-function input 4 Multi-function input 5 Multi-function input 6 Auxiliary control power source Analog voltage input Analog current input Analog frequency/current meter DC 24V (50mA Max.) 0~10 V (Max. output freq.) Input
4~20 mA (Max. output freq.) Input

Wind 2 - 3 turns
C

VI ACM
Ferrite core

External analog source

0.022 uF50V

DZB

Fig. 3 -7 Analog Input Terminal With Filter devices

B) Digital input terminal: Refer to F2.00F2.06 The inverter judges the ON/OFF status of these terminals by receiving the digital signal. Hence, all the external contactors are those with high reliability of weak signal conduction. If the open collector is employed to provide ON/OFF signal for the inverte r digital input terminal, then it shall be considered that there is error operation caused by power supply interference. It is recommended to use contact control mode. C) Digital Output terminal: When digital output terminal drives a relay, the coil of the relay shall be installed a snubbing diode, othe rwise the DC 24V power supply may be damaged.

Serial communication interface 10V~ACM Power supply for speed setting

0 ~10 V (Max. output freq.) Output Refer to F2. 22 RS-485 serial port
+10 V (20 mA max. output current)

- 13-

- 14-

DZB Series

Cha pter 3 Mechanical and Electrical Installation

DZB Series

Chapter 3 Mechanical and Electric al Installation

2) Reducing the disturbance to the inverter from other equipment

Note: Pay attention to the polarity of the diode as shown in the figure 3-8. Otherwise if the digital output terminal has output, the DC24V power supply will be damaged.

The re lay, contactor or electronic -magnetic braking device will disturb t he invert er. Take the following act ions to solve this issue: A) Install surge suppressing devices to the disturbing de vice B) Install filter to the input of t he inverter C) Inverter's c ontrol cables shall be shie lded and the shielding layer shall be grounded 3) Method to reduce the disturbance from the inverter to the equipment Two kinds of noises, one is the radiation from the inverte r itself, and another is the radiation from the

DZB300 EV

Relay

Diode

cable between the inverter and the motor. These two kinds of radiations induce the cables of the equipment and make the equipment work abnormally. Following method can be used: A) If t he measuring meters, radio equipment and sensors and their signal cables are install ed in a cabinet together with t he drive , these equipment cables will be easily dist urbed. Take the actions below to solve the problem: The equipment and the signal cables should be as far away from the inverter as possible; Signal cables and power cables shall not be routed in parallel or bound togethe r;

MO1

MCM

The signal and power cables should be shielded; Install r adio noise filter and linea r noise filter at the input and output sides of the inverter B) If the exter nal equipment shares a sa me AC supply wi th the inverter, and the above cannot eliminate

Fig. 3 -8 Digital Input Terminal of DZB Series Inverter

6. EMC Issues 6 . 1 Influence of Harmonics 1) The high frequency harmonics of mains supply will influence the rectifying circuit of the inverter. The harmonics will heat the rectifying circuit and even damage the circuit. So, it is recommended to install the filtering device in the envir onment where the power quality is poor. 2) Since the inverte r output has high frequency harmonics, the output cannot be installed with capacitor or surge suppressing devices because the capacitor and surge suppressing device may resonate the circuit and damage the equipment. 6.2 EMI 1) Two kinds of EMI, one is the EMI a round the inverter and disturbs the inverter. This kind of EMI is weak, besides the inverter has been designed with strong immunity. Another is the EMI from the inverter that may influence the equipment around the inverter. The inverter itself is a disturba nce source because it outputs PWM wave through high carrier frequency, so solving the EMI issue is mainly to reduce the EMI of inverter. Methods: A) Inverter and other equipment shall be well grounded and the grounding resistance shall be less than 5ohm. B) Inverter's power cables shall be vertical instead of parallel with the control cables. C) For the application with strong disturbance, the powe r cables from the motor to the inverter shall be shielded and the shielding layer shall be grounded. D) The cables of disturbed equipment shall be twisted shielded cables and the shielding layer shall be grounded.

the disturbance, then t he user should install a linear filter or a radio noise filter. C) Ground the external equipment and e liminate the disturbance of the leakage current from the inverter's grounding ca ble. 6.3 Le akage current The inverter has two kinds of leakage current, one is the grounding leakage current and another is the leakage current between the lines: 1) Grounding leakage current: The distributed capaci tance exists betw een the cables and the ground, and the bigger the c apacitance and the bigger the leakage current, so the motor cables should be as short as possible. Besi des, the bigge r the carrier frequency is, the bigger the leakage current is, so the user can al so reduc e the carrier wave frequenc y, but the motor noise may increase. Insta lling rea ctor can also reduce the leakage current. The leakage current is increased with the increase of the circuit current, so the lea kage current is big if the motor power is big. 2) Lea kage current bet ween lines: The distributed capaci tance exists in the inverter output cable s, and resonance may occur if high frequency harmonics e xist in the current, thus the leakage current occurs, which may result in the wrong action of relay. The method to solve this issue is to reduce the carrier fre quency or install the output reactor. It is recommended to use inverter protection func tion instead of a thermal relay to protect the motor before using the inverter.

- 15-

- 16-

DZB Series

Chapter 4 Operation and Display

DZB Series

Chapter 4 Operatio n and Display

Chapter 4 Digital Keypad Operation

Run

4.1

Description of the Digital Keypad

D igital Keypad Par ts and Functions
This digital keypad module includes two parts: display panel and a keypad. The display pane l allow s the user to program the AC drive, a s well as view the different operating parameters. The keypad is the user interface to the AC motor drive. Refer to the following figure for a description of the different parts.

RUN

Used to s tart the AC drive operation. This key has no effect when the drive is set to terminal run. Stop

STOP

Used to s top the AC drive operation. If the AC drive has stopped due to a fault, press this button to reset the drive. Up / Down

RUN STOP JOG

Press the "Up" or "Down" button to change parameter settings.

FWD REV

Function indicator

Digital display

These keys may also be used to scroll through different operating values or parameters.

Explanation of Screen Display

Up and down keys

Forward / Reverse key

FWD REV

- 17-

PRGM RESET FUNC DATA

1. Explanation of Displayed Mes sages on Running status ( r efer to F3.05):

Program key

JOG
Jog key

Displayed Symbol
Function / Data key

Displayed Message

Operation
FUNC Press QUICK key DATA JOG

Sett ing frequency

RUN
Run key

STOP

Stop / Reset key

Running frequency Output current

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

Fig. 4-1 Operation Panel Schematic Diagram

Output voltage

FUNC Press QUICK key DATA JOG

Key
PRGM RESET
Program / Reset First-stage menu entry or exit. Function / Data

Description

Running speed Output power Output torque

Displays information on the AC drive status such as the reference frequency,output

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

DC bus voltage PID setpoint PID feedback Input terminal status Output terminal status VI value CI value Current segment of multi-speed control

FUNC Press QUICK key DATA JOG

FUNC DATA

frequency, or output current in the normal mode. While the drive is in the Program Mode, press this key once to display the current parameters. After changing the parameters, press this key again to store the new parameters. Forward / Reverse

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

FWD R EV

Used to toggle between forward and reverse operation. Pressing this key will cause the motor to ramp down to 0 Hz and then ramp up to the preset speed in the opposite direction. JOG/

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

JOG

Used to start the AC drive, then run at the jog frequency. When modify parameter, can select modified bit of the parameter.

FUNC Press QUICK key DATA JOG

- 18-

DZB Series
2. Explanation of Displayed Messages on Stop status ( r efer to F3.05):
Displayed Symbol Displayed Message Operation

Chapter 4 Operation and Display

DZB Series

Chapter 4 Operatio n and Display

Note: When operating 3-level menu, pressing PRG or DATA can return to second level menu. The difference is: pressing DATA will save the parameters and return to second le vel menu and then shift to the next function c ode, while pressing PRG will return to second level menu without saving the parameters. Example: Change the setting of F1.02 from 10.00Hz to 15.00Hz. (Bold means flash bit.)

Setting frequency DC bus voltage Input terminal status Out put terminal status PID setpoint PID feedback VI value CI value Current segment of multi-speed control

FUNC Press QUICK key DATA JOG

50.00
P RG M RES ET PRGM RESET

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

F0

F1
PRGM RESET

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

F1
F UNC QUI CK DATA JO G

F1.03
FU NC QUICK DATA J OG

FUNC Press QUICK key DATA JOG

FUNC Press QUICK key DATA JOG

F1. 00

15.00

4.2 Modify and Check the Function Codes DZB300 MD300 series inverters operation panel uses 3-level menu to conduc t parameter settings. 3-level menu: function parameter group (first level) function code (second le vel)setting of function code (third level). Operation procedure is shown in Fig. 4-2.

F1. 02

FU NC QUICK DATA JO G

JO G

10.00

10.00

Fig. 4-3 E xample for Parameter Changing In third level menu, if the parameter has no flash bit, it means the function code cannot be changed and the possible reasons are: 1) This parameter of this function code cannot be change d, such as the actually dete cted parameter and running record parameter. 2) This function code cannot be changed in operating status and can only be changed when the inverter is stopped.

50.00
PRGM RESET PRGM RESET

Digital display

1 st level menu

F0
FUNC QU ICK DATA JOG

Modify parameter group

4.3 How to View Status Param eters When DZB S eries inverter is in the stop or running status, several status parameter of the inverter can be displayed on the LED nixie tube. Pressing the keyDATA can display the stop or running status parameters. There are nine stop status parameters to be displayed in the stop status, Setting frequency,DC bus voltage,

PRGM RESET

2nd level menu

F0.07
FUNC QU ICK DATA JOG

Modify function code

Input terminal status,Output te rminal status,PID setpoint,PID feedback, VI value,CI value,Current segment of multi-speed control . DZBSeries inverter has fif teen running status parameters to be displayed in the running status, Setting frequency,Running frequency,Output current,Output voltage,Running speed,Output power,Output torque, DC bus voltage,PID setpoint,PID feedback,Input terminal status,Output terminal status, VI value, CI value,

PRGM RESET

3 rd level menu 050.00

Modify value of function code

Current segment of multi-speed control . If the inverter is powered on again after power-off, the parameters displayed are defaulted as those selected before the power-off.

Fig. 4-2 Operation Procedures for 3-level Menu

- 19-

- 20-

DZB Series

Chapter 4 Operation and Display

DZB Series

Chapter 5 Function Parameters List

4.4 Password Setting DZB300 inverter provides password protection for users. When F3.00 is not zero, that is the user password, and the password protection function is valid once exiting the function code editing status. If the user presses PRG again, the inverter shall display ------, and the user can only enter the menu after inputting the user password. Otherwise, the user cannot enter. If the user wants to cancel the password protection function, F3.00 should be set 0. 4.5 Auto Tuning of Motor Parameters (Refe r to F1.11)
NoteThis function is invalid for DZB200 Series.

Chapter 5 Function parameters list

DZB300series inverter function parameters, which are grouped by functions, have F0-F6 total 7 groups. Each function group includes a number of function codes, which adopts three-stage me nu, for instance, F4.08means the 8th function code of F4th function. For the convenience of setting function code by using operation panel, the function group number is corresponding to Stage 1 menu, the function code is corresponding to Stage 2 menu and the function code parameter is corresponding to Stage 3 menu. 1. The column of function table is described as follows: The 1st column Function Code is the function parameter group and parameter code. The 2nd column Name is the complete name of the function pa rameter. The 3rd column Setting Range is the effective setting value ra nge of the function parameter, shown on the opera tion panel LCD. The 4th Default is the original factory setting value of this function parameter. The 5th Modification is the modification perf ormance of the function paramete r (i.e. whether or not it is permitted to modify and the modification c onditions), explained as follows, : indicates that the setting value of this parameter can be modified when the inverter is either in stop or ope rating status; : means that the setting value of this parameter cannot be modified when the inverter is in operating status; **: means that this parameter is a test value which cannot be modified. (Inverter has done the automatic detection restriction to the modification performance of each parameter, helping user to prevent mis-modific ation.) The 6th column Serial No is the number of function code at the storage inside. 2.Default indicates the value of the function c ode after it is refreshed while doing the manipulation of res toring the factory parameters; but the actually dete cted parameters or record values cannot be refreshed. 3.In order to effe ctively protect the parameters, the inverter provides the cryptoguard for the function code. Af ter the users password is set up (i.e. users password F3.00 parameter is not 0), when the user press PRG button to enter function code edit status, the system first enters the users password ve rification status, dis playing ----- , and the operator must input correctly the users password, otherwise it is impossible to enter. At the state that the cryptogua rd is not locked, the users password can be modified at any time, and the one finally input will be the users password. If F3.00 is set as 0, the users password can be cancelled; when the power is on, if F3.00 is not 0, parameters are protected by password. 4. When modify parameter using serial communic ation, usage of user password also abide above principle.

Before running the inverter that has sele cted the vector control mode, accurate motor nameplate parameters must be input to the inverter correctly. DZB300 inverter will configure the standard motor parameters according to the nameplate parameters. Vector control mode is highly dependent on the motor pa rameters and corre ct parameters must be acquired for achieving good control performance. Motor auto tuning procedures: Firstly set the comma nd source (F0.01) as the operation panel command channel. Then input the following parameters according to the actual parameters of motor: F1.01Rated power of motor F1.02Rated freque ncy of motor F1.03Rated speed of motor F1.04Rated voltage of motor F1.05Rated current of motor If the motor is disconnected from the load completely, select 1 (complete tuning) in F1.11, and press RU N in keypad, the inverter will calculate the parameters below automatically: F1.06Stator resistance F1.07Rotor inducta nce F1.08Leakage inductance F1.09Mutual inductance F1.10Excitation current with no load Motor tuning is finished automatically. If the motor cannot disconnect from its load, set F1-11 to 2(static tuning), and then press the RUN. The inverter will measure the stator resistance, rotor resistance and leakage inductance in sequence, but it will not calculate the mutual inductance and the excitation current with no load, and the user can us e the nameplate parameters that are rated voltage U, rated current I, rated frequency f and power factor to calc ulate these two pa rameters: The calc ulation methods of the motor current with no load and the mutual inductance are described as follows. Excitation current with no load: Mutual inductance calculation:

I 0 =I.1-2 L m = 23f . I -L6 0

U

Where I 0 is the excitation current with no load, L m is the mutual inductance and L 6 is the leakage inductance.

- 21-

- 22-

DZB Series

Chapter 5 Function Parameters List

DZB Series

Chapter 5 Function Parameters List

Function Code

Name

Setting Range

Default Value

Modifi Serial cation No

Function Code

Name

Setting Range 2 Invalid durin g dece lerati on 0 Direct sta rt

Default Value

Modifi Serial cation No

F0 Basic Function Parameters

F0.00 Control mode 0 Sp eed sensorl es s vector control (S VC) 1 V/F c ontrol 0 Ke yb oard F0.01 Comman d source selecti on 1 Term inal 2 Communi ca tion 0 Valid , a nd in ve rter memorize when power dow n F0.02 Keyboard a nd terminal UP/DOWN setting 1 Valid , a nd in ve rter does not mem orize when power down 2 Invalid 0 Ke yb oard 1 VI 2 CI F0.03 Frequency command Sele cti on 3 VI+ CI 4: Multi-speed 5: PID control 6: Communic ation F0.04 F0.05 F0.06 F0.07 F0.08 F0.09 Maximum o utput freq uency Upper limit frequ ency Lower limit frequ ency 10.00600.00Hz F0.06F0.04 0.00 HzF0.05 50.00Hz 50.00Hz 0.00Hz 50.00Hz 1 0.0s 1 0.0s 4. 5. F0.25 6. 7. Terminal command prote ction when po wer on 0 3. F0.2 0 F0.21 F0.2 2 F0.23 F0.2 4 F0.1 9 Stop Mode Begi nning Frequ en cy of brak ing Waiting ti me o f b ra king DC b ra king curre nt DC b ra king tim e De ad time between forward a nd reverse 0 2. F0.18 0 1. F0.15 F0.1 6 F0.1 7 Start fr eq uency Ho ld time of start frequ ency Braking c urrent be fore sta rting Braking time be fore sta rting 1 0. F0.1 4 Start Mod e

1 DC brakin g first and then start 2 Runnin g speed pick-u p and then start 0.0010.00Hz 0.050.0s 0.0150.0% 0.050.0s 0 DECEL Stop 1 Free ru n Sto p 0.00 F0.04 0.050.0s 0.0150.0% 0.050.0s 0.03600.0s 0 Term inal command in va lid when power on 1 Term inal command valid whe n po wer on

14.

0.5 0Hz 0.0s 0.0% 0.0s

15. 16. 17. 18.

19.

0.0 0Hz 0.0s 0.0% 0.0s 0.0s

20. 21. 22. 23. 24.

01

25.

Keyboard freq uency setting 0.00 HzF0.04 ACCEL time 1 DECEL time 1 0.13600.0s 0.13600.0s 0 Operati ng at default direction

F1 Motor Parameters
8. 9. F1.0 0 F1.01 10. F1.0 2 F1.03 11. F1.0 4 Motor rated volta ge Motor rated current Motor sta tor resistance Motor rotor res istan ce Motor stator/ro tor induc tance F1.05 12. F1.0 6 F1.0 7 Inverter model Motor rated po wer Motor rated frequenc y Motor rated spee d 0 B mode l 1 P model 0.4900.0kW 0.01HzF0.04 0 36000rpm 0 460V 0.11000.0A 0.00165.535 0.00165.5 35 0.1 65 53.5 mH Set by mode l Set by mode l 50.00Hz Set by mode l Set by mode l Set by mode l Set by mode l Set by mode l Set by mode l 26. 27. 28. 29. 30. 31. 32. 33. 34.

F0.10

Operation d irection selecti on Carrie r frequenc y setting

1 Operati ng at reverse directio n 2 NO invers e operating

F0.11

1.015.0k Hz 0 NO ope ra tion

Set by model

F0.12

Functional parameters restoration

1 Restore default v alue 2Del ete failure r ec ords 0Inv ali d

F0.13

AVR sele cti on

1Val id all the time

13.

F1.08

- 23-

- 24-

DZB0 Series

Chapter 5 Function Parameters List

DZB Series

Chapter 5 Function Parameters List

Function Code F1.09 F1.10

Name Mutual inductance of motor sta tor/rotor No -l oad c urrent Self-learnin g of motor par ameters (Invalid for DZB200) Spee d loo p pr op or tional ga in1 Spee d loo p integral time1 Switching lo w po int frequenc y Spee d loo p pr op or tional ga in 2 Spee d loo p integral tim e 2 Switching high po int frequenc y VC slip compensating factor Up per torque limit setting V/F cur ve setting Torque boost Torque boost cut-o ff

Setting Range 0.16553.5mH 0.01655.35A 0NO operation 1comp lete tunin g Self-learning 2sta tic tu ning Se lf-learnin g

Default Value Set by model Set by model

Modifi Serial cation No

Function Code F2.05 F2.0 6

Name S5 Termi na l Function Sele ction S6 Termi na l Function Sele ction

Setting Range 6:Fr ee run stop 7:Failure reset

Default Value 12 13

Modifi Serial cation No

35. 36.

56. 57.

8:External fault input 9:Fr eq uency setting(UP)

F1.11

37. 10:Fre quency setting(DOWN) 11:Frequency up/down setting clear 12:Multi-Speed Terminal 1

F1.12 F1.13 F1.14 F1.15 F1.16 F1.17 F1.18 F1.19 F1.20 F1.21 F1.22 F1.23 F1.24

0100 0.0110.00s 0.00HzF1.1 7 0100 0.0110.00s F1.14F0.04 50%200%

30 0.50s 5.00Hz 25 1.0 0s 10.00Hz 100%

**

38. 39.

13:Multi-Speed Terminal 2 40. 41. 42. 43. 44. 45. 46. F2.0 7 0 20.0% 100% 0 47. 48. F2.08 49. F2.0 9 Energy Con se rv ati on Sele cti on 0:No Operation 1:Energy Conservation 50. F2.1 0 F2.11 5 1 2 4 7 51. 52. 53. 54. F2.1 6 55. F2.1 2 F2.13 F2.1 4 F2.15 UP/DOWN frequen cy in crem en t v ariable rate VI lowe r limit VI lowe r limit correspond ing setting VI upper limit VI upp er limit correspond ing setting VI inpu t filtering time CI lo wer lim it CI lo wer lim it correspond ing setting CIuppe r limit 14:Multi-Speed Terminal 3 15:ACCEL/DECEL Time selection 16:PID con trol pause 17:Tra ve rse pause at current frequency 18:Tra ve rse res et 19:ACCEL/DECEL forbid 2025:Reserved 0two-wire con trol 1 Terminal control mode 1two-wire con trol 2 2three-wi re control 1 3three-wi re control 2 0.0150.00Hz/s 0.00V10.00V -100.0%100.0% 0.00V10.00V -100.0%100.0% 0.00s10.00s 0.00V10.00V -100.0%100.0% 0.00V10.00V 0.50Hz/s 0.0 0V 0.0% 10.00V 100.0% 0.10s 0.0 0V 0.0% 10.00V 59. 60. 61. 62. 63. 64. 65. 66. 67. 0 58.

0.0200.0%(inver ter rated current) 150.0% 0Lin ear V/F curve 1square tor qu e V/F c urve 0.0%(auto) 0.1 30 .0 0

0.0% 50.0% (relative to motor rated frequency)

V/F slip compensation limit 0.0200.0%

F2 Input and Output Terminal Function Parame ters

F2.00 F2.01 F2.02 F2.03 F2.04 On-off sig na l filte r tim es S1 Terminal Function Sele cti on S2 Terminal Function Sele cti on S3 Terminal Function Sele cti on S4 Terminal Function Sele cti on 110 0:No Function 1:Forward 2:Reverse 3:th ree-wir e c ontrol 4:Forward Jo gging 5:Rever se Jogging

- 25-

- 26-

DZB Series

Chapter 5 Function Parameters List

DZB Series

Chapter 5 Function Parameters List

Function Code F2.17 F2.18 F2.19 F2.20 F2.21

Name CI upper limit correspond ing s etting CI input filtering ti me Mo1output selection Mo2output selection Relay outp ut se lec tion

Setting Range -100.0%100.0% 0.00s10.00s 0NO output 1Frequency reache d 2FDT output 3Fault outpu t 4Motor running forward 5Motor running reverse 6Null speed operati ng 7Upp er limit frequency reach ed 8Low er limit frequency reach ed 910Reserved 0Setting frequency 1Run ning frequency 2Output curr ent 3Output voltage

Default Value

Modifi Serial cation No

Function Code

Name

Setting Range 0Keypad control valid 1Keypad and terminal control valid 2Keypad and communic ation control valid 3All control modes valid 0external keyboard preferentia l ENB 1Local and external keyboard simultaneous display, only external key-press is valid.

Default Value

Modifi Serial cation No

100.0% 0.10s 1 2 3

68. 69. F3.03 70. 71. 72.

STOP fun ction option

81.

F3.0 4

Key pad d is pla y op tio n

2Local panel and external keyboard simultaneous display, only Local key-press is valid. 3Local and external keyboard simultaneous display, and all key-presses are valid (both are OR logical relation) Displayed Message
0:Setting frequ ency 1:Running freq uency 2:Output current

82.

Code 1 2 4 8 16 32 64 128 25 6 51 2 1024 2048 4096 8192 16384

1 2

F2.22

FM An alog outp ut sele ction

4Run ning sp eed 5Output power 6Output torq ue 7VI input value 8CI input value 910Reserved F3.05
operation statu s display parameter option

73.

3:Output voltage 4:Running speed 5:Output power 6:Output torque 7:DC bus voltage 8:PID setpoint

255

83.

F2.23 F2.24 F2.25 F2.26

AO Lowe r limit Lower limit correspond ing AO output AO Uppe r limit Upper limit correspond ing AO output

0.0%100.0% 0.00V10.00V 0.0%100.0% 0.00V10.00V

0.0 % 0.00V 100.0% 10 .00V

74.
9:PID feedbac k

75. 76. 77.

10:Input terminal status 11:Output terminal status 12:VI value 13:CI value

F3 Human Machine Interface Parameters

F3.00 F3.01 F3.02 User pas sword Reserved Reserved 065535 0 78. 79.
F3.0 6 Stop status display parameter option

14:Current segment of multi-speed control Setting frequency DC bu s voltage

255

84.

80.

- 27-

- 28-

DZB Series

Chapter 5 Function Parameters List

DZB Series

Chapter 5 Function Parameters List

Function Code

Name

Setting Range Input terminal status Output terminal status PID setpoint PID feedback VI value CI value Current segment of multi-speed control 4 8 16 32 64 128 256

Default Value

Modifi Serial cation No

Function Code

Name

Setting Range 18 :Communication fa ult(E01 8) 19 :Current detect e rror( E0 15 ) 20 :Motor self-learning error(E016) 21 :EEPROM o peration error (E00F) 22 :PID feedback di sconne ct er ror (E02E) 23 :Brak in g unit e rr orE01 A 24 :Reserved

Default Value

Modifi Serial cation No

F3.07 F3.08 F3.09 F3.10 F3.11 F3.12 F3.13

operation status display p referential option IGBT module temperature Softwa re version Accumulative op er ating time The fault be fore previous fault type Previous fault type Curr en t fault type

0- 14 (0:inv ali d ) 0100 .0

** **

85. F3.1 4 86. 87. 88. 89. 90. 91. F4.0 0 F4.01 F4.0 2 F4.03 F4.0 4 F4.05 F4.0 6 F4.0 7 F4.08 F4.0 9 F4.1 0 F4.11 F4.1 2 F3.15 F3.1 6 F3.1 7 F3.18

Operating freq uency at curre nt faul t Outp ut amperag e at curre nt faul t Bus voltage at curr ent fa ult Input terminal statu s at curre nt faul t Outp ut terminal statu s at curre nt faul t

0.0 0Hz 0.0A 0.0V 0 0

** ** ** ** **

92. 93. 94. 95. 96.

0655 35h 0No fault 1:IGBT U phase protection(E009) 2:IGBT V phase protection(E019) 3:IGBT W phase protection(E029) 4:Acceleration over-current(E004) 5:Decelera tion over- current(E005) 6:Constant speed over-current (E006) 7:Acceleration over-voltage(E002) 8:Decelera tion over- voltage(E00A) 9:Constant speed over-voltage (E003) 10:Bus under-voltage fau ltE 001 11:Motor overload (E007)

** ** ** **

F4 Application Function Parameters

ACCEL Time 2 DECEL Time 2 Jogg ing freq uen cy Jogg ing ACCEL time Jogg ing D ECEL time Skip fre quency Skip fre quency range Traverse frequen cy range Kick frequ ency ran ge Traverse frequen cy up time Traverse frequen cy dow n time Fault auto -r eset times Interval ti me setting of au tomatic re setting fa ult

0.1 36 00 .0s 0.1 36 00 .0s 0.0 0F0.04 0.1 36 00 .0s 0.1 36 00 .0s 0.0 0F0.04 0.0 0F0.04
0.0 10 0.0% relative to se t frequen cy 0.0 50 .0%(relative to traverse frequ ency range)

10 .0s 10 .0s 5.0 0Hz 10 .0s 10 .0s 0.0 0Hz 0.0 0Hz 0.0% 0.0% 5.0s 5.0s 0 1.0s

97. 98. 99. 100. 101. 102. 103. 104. 105. 106. 107.
10 8. 10 9.

12:Inverter overload(E008) 13:Input side phase failur e(E012) 14:Output sid e phase failure(E013) 15:(Diode mo dule overhe at fault (E00E) 16:IGBT module overheat fa ult ( E0 1E) 17:External faul t(E017)

0.1 36 00 .0s 0.1 36 00 .0s

0 3 0.1 100.0s

- 29-

- 30-

DZB Series

Chapter 5 Function Parameters List

DZB Series

Chapter 5 Function Parameters List

Function Code F4.13 F4.14 F4.15

Name FDT level de tection value FDT delay detection value Frequency reaching detection range Brake Thresho ld Value Voltage

Setting Range 0.00 F0.04 0.0100.0%(FDT level) 0.0100.0%(maximum freque ncy) 115.0140 .0%( standard DC bus voltage) 380V 115.0140 .0%( standard DC bus voltage) 220V 0.1999.9% Speed=1 20running frequencyF4.17/pole number 0Given by Keyboard(F4.1 9) 1Given by Analog Chan nel V I

Default Value 50.00Hz 5.0 % 0.0 % 130.0%

Modifi Serial cation No

Function Code F4.31 F4.3 2 F4.33 F4.3 4

Name Multi-S peed 2 Multi-S peed 3 Multi-S peed 4 Multi-S peed 5 Multi-S peed 6 Multi-S peed 7

Setting Range -100.0100.0% -100.0100.0% -100.0100.0% -100.0100.0% -100.0100.0% -100.0100.0%

Default Value 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

Modifi Serial cation No

110. 111. 112.

12 8. 12 9. 13 0. 13 1. 13 2. 13 3.

F4.16

120.0%

F4.35 113. F4.3 6

F5 Protection Parameters
100.0%

F4.17

Spee d displ ay ratio

114. F5.0 0

0No protection Motor Overload Protection Op tion 1nor mal motor 2Variable Frequency motor F5.01 Motor Overload Protection Curre nt Power-down Frequ ency Drop Poi nt Instan t p ower-down Frequency drop ra te Over-vol tage Stall P rotectio n Over-vol tage Stall Protection Vo ltage Auto li mi t curr ent level Li mi t curr ent frequ ency drop rate 20.0%120.0% (motor rated current) 70.0110.0%(standard b us voltage) 0.00HzF0.04 0prohibit 1allow 110150% (380V) 110150% (220V) 100200% 0.0050.00Hz/s 0 120% 115% 200% 0.00Hz/s 100.0% 80 .0% 0.0 0Hz 1

13 4.

13 5. 13 6. 13 7.

F4.18

PID setpoint Sour ces Option

2Given by Analog Chan nel CI 3Given by Remote Communication 4Mu lti-seg setpoint

115. F5.0 2 F5.03

F4.19

Preset PID setpoint

0.0%100.0% 0VI Feedba ck

0.0 %

116. F5.0 4

13 8.

F4.20

PID Feedback Sour ces Option

1CI Feed back 2VI+ CI Feedback 3Communication feedb ack 0

117.

F5.05 F5.0 6

13 9. 14 0. 14 1.

F4.21 F4.22 F4.23 F4.24 F4.25 F4.26 F4.27 F4.28 F4.29 F4.30

PID Output Characteristics 0positi ve Option 1Pnegative Proportional gain (Kp) Integral time (Ti) Differential time (Td) Sampli ng cycle time (T) PID control discrepancy limit Feedba ck disconnection detecting value Feedba ck disconnection detecting time Multi-Speed 0 Multi-Speed 1 0.00100.00 0.0110.00s 0.0010.00s 0.01100.00s 0.0100.0% 0.0100.0% 0.0 36 00.0 s - 100.01 00.0% - 100.01 00.0%

0 1.00 0.10s 0.00s 0.10s 0.0 % 0.0 % 1.0 s 0.0 % 0.0 %

118. 119.

F5.0 7

F6 Communication Parameters
F6.0 0 120. 121. 122. 123. 124. 125. 126. 127. F6.01 Baud r ate setting Commun ication Address 1247,0 is the broadcast address 01200BPS 12400BPS 24800BPS 39600BPS 419200BPS 538400BPS 0:N o checkN,8,1 for RTU 3 1

14 2.

14 3.

F6 .02

Data pattern

1:Odd check E,8 ,1for RTU 2:Even checkO,8,1 fo r RTU

144.

- 31-

- 32-

DZB Series

Chapter 5 Function Parameters List

DZB Series

Chapter 6 Parameter Description

Chapter 6 Parameter Description

Function Code Name Setting Range 3:No check N,8,2for RTU 4:Odd checkE ,8,2for RTU 5:Even che ck O,8,2for RTU 6:No check N,7,1for ASCII 7:Odd checkE ,7,1for AS CII 8:Even che ck O,7,1for ASC II 9:No check N,7,2for ASCII 10:Odd che ck E,7,2 fo r ASCII 11:Even ch eck O,7,2for ASCII 12:No checkN ,8,1for AS CII 13:Odd che ck E,8,1for ASC II 14:Even ch eckO,8,1for ASCII 15:No checkN ,8,2for AS CII 16:Odd che ck E,8,2 fo r ASCII 17:Even ch eckO,8,2for ASCII
F6.03 F6.04

Default Value

Modifi Serial cation No

F0 Basic Function Parameters

Function Code F0.00 Name Setting Range 0 Sp eed sensorless vector control (S VC) 1 V/F control
Selection of Speed Control Mode 0: Vector Control without PG: Open loop vector control This control mode is suitable for the application requiring high torque at low speed and superior speed control. One inverter can drive only one motor. E.g. machine tool, wiring machine, plastic injection machine etc. 1: V/F Control Mode V/F control mode is suitable for the application which does not require high control accuracy, e.g. pump and fans, and also suitable for cases with one inverter driving multiple motors. Note: If vector control mode is selected, it is a must to correctly set up the nameplate parameters of motor, and accomplish self learning of motor parameters before operation to acquire correct motor parameters. Only obtaining correct motor parameters can exert the high performance of vector control mode.

Default Value 1

Control mode

Function Code

Name

Setting Range 0 Ke yb oard

Default Value

Communication response delay Communication overtime fault time

0200 ms

5ms 0.0s

145. 146.

F0.0 1

Comman d source sele ction

1 Te rmin al 2 Communica tion

0.0in va lid 0.1 100.0s 0Alarm and free ru n sto p 1No alarm and keep run ning

Path Selection for the inverter Control Command 0: Keyboard Command Path The buttons RUN and STOP on the keyboard are for operation control. 1:Terminal Command Path

F6.05

Communication error measure

2No alarm and stop accordin g to stop mode (b y communication ) 3No alarm and stop accordin g to stop mode (b y all co ntrol mod e)

147.

Multifunction input terminals of forward, reverse, forward jogging, reverse jogging and so on, perform the operation command control. 2:Communication Command Path Operation command control is performed through communication pattern by upper level machine.

F6.06

Response measure

0Response whe n write 1No respon se when wri te

0 148.

Function Code

Name

Setting Range 0 Ke yb oard and terminal UP/DOWN setting

Default Value

F0.02

Keyboard a nd terminal UP/DOWN setti ng

1 Valid , a nd in ve rter do es not memorize whe n power down 2 Invalid

DZB200&300series inverter can set up the frequency though "" and "" buttons on the keyboard and terminal UP/DOWN (Frequency setting inc rease /Frequency setting decrease), a nd as it has the highest purvie w, it can combine with any other frequency setting path to mainly accomplishes the fine adjustment of inverter output freque ncy during control system commissioning.

- 33-

- 34-

DZB Series

Chapter 6 Parameter Description

DZB Series
6Remote communication

Chapter 6 Parameter Description

0: Valid, and the inverter memorizes when power down. Able to set up frequency command, and memorize this set frequency when the inverter is power down. When the power is back,automatically combine it with current frequency setting. 1: Valid, and the inverter does not memorize when power is down. Able to set up frequency,but when the inverter power is down, this frequency setting is not memorized. 2: Invalid. The frequency set through keyboard and terminal UP/DOWN is automatically cleared,and the settings through keyboard and terminal UP/DOWN are invalid.
Note: After the user restores the default values of inverter function parameters, the frequency value, set through keyboard and terminal UP/DOWN , is automatically cleared.

The frequency command is given in the communication mode by upper position machine.For details, please refer to DZB Series inverter ModBus Communication Protocol. Function Code F0.04 Name Maximum o utpu t freq uency Setting Range 10.00 600.00Hz Default Value 50.00Hz

It is used to set up the maximum output frequency of inverter. Please note that, it is the basis of frequency setting and acceleration/deceleration speed.

Functio n Cod e

Name

Setting Range 0Keyboard 1VI 2CI

Default Value

Function Code F0.0 5

Name Upper limit frequ ency

Setting Range F0.06F0 .04

Default Value 50.00Hz

It is the upper limit of invert er output frequency, whi ch should be less than or equal to the maximum output frequency.
0 Function Code F0.06 Name Lower limit frequ ency Setting Range 0.0 0 Hz F0.05 Default Value 0 .00Hz

F0.03

Frequency command Selection

3VI+ CI 4: Multi-spe ed 5: PID co ntrol 6: Commun ication

The lower limit of inverter output frequency. If setpoint frequency is lower than lower limit frequency when startup, inverter can not run.operate at the lower limit frequency, stop or be dormant. Therein, Maximum output frequency upper limit frequency low er limit frequency.

Selection of inverter frequency command input channels. There are 7 main frequency s etting channels: 0: Keyboard Accomplish keyboard frequenc y setting by means of modifying the value of function code F0.07 Keyboard frequency setting. 1:VI 2:CI 3:VI+ CI This means that the frequency is set up through ana log input terminals. DZB series inverter provides 2 analog input channel. VI is 0-10V voltage input mode, while CI can be 0-10V input or 0 (4)-20mA input. The 100.0% setting of analog input is corresponding to the maximum frequency (Function Code F0.04), and -100.0% is corresponding to maximum reverse fre quency (Function Code F0.04). 4:Multi-speed operation The inverter is operated in the mode of multi-speed once this frequency setting mode is chosen. It is needed to set up the parameters of F2 Group and F4 Group Multi-speed control group to determine the coincidence relation between given percentage and given frequency. 5PID control Selection of this parameter means that the operation mode of inverter is PID control mode.In this case, it is required to set up F4 Group PID control group . The operation frequency of inverter is the frequency value which PID gives. Please refer to the description of F4 Group PID functions for the definition of PID setpoint source, assigned value, feedback source and so on.

Function Code F0.0 7

Name

Setting Range

Default Value 50.00Hz

Keyboard freq uency setting 0.0 0 Hz F0.04

When Frequency Command is chosen as keyboard Setting, this function code value is the initial set value of inverter frequency.
Function Code F0.0 8 F0.09 Name ACCEL time 1 DECEL time 1 Setting Range 0.1 36 00.0s 0.1 36 00.0s Default Value 10.0s 10.0s

Ac celeration time means the time t 1 required for inverter to accelerate to the maximum output frequency (F0.04) from 0Hz. D eceleration time is the time t2 required for inverte r to decelerate to 0Hz from the maximum output frequency (F0.04). It is indicated by following figure

- 35-

- 36-

DZB Series
Output frequency f

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

f max f s et

Function Code F0.11

Name Carrie r frequency setti ng

Setting Range 1.0 15 .0kHz

Default Value Set by model

Carrier frequency

Electr onmagnetic noise

Cacophony, Leakage current

Heat radiation

1KHz
actua l acce. tim e set acce.time a ctual dece. time set de ce.time

large

small

small

Time t

10K Hz
small large large

Fig 6-1 Acceleration and D eceleration time diagram

When the set frequency is equal to the maximum frequency, the actual Acceleration/Deceleration time are equal to the set Acceleration/De celeration time. When the set frequency is less than the maximum frequency, the actual Acceleration/Deceleration time are less than the set Acceleration/Deceleration time. Actual Acceleration /Deceleration time = set Acceleration/Decelerat ion time(set frequency/max. frequency) DZB200&300 series inverter ha s 2 groups of Acceleration/Deceleration time. 1st group: F0.08, F0.09; 2nd group: F4.00, F4.01; The Acceleration /Deceleration time can be chosen through multifunction digital input terminal (F2 Group).

15K Hz

Fig 6-2 Relationship between environment and Carrier frequency Relati onship between M odel and Carrier frequency Carrier frequency Model Max carr ier frequency (KHz) Min carrier frequency (KHz) Factory setting (KHz)

B0 . 4 k W1 1 K W P0 . 7 5 kW1 5 KW B1 5 k W5 5 K W P1 8 . 5 kW7 5 KW B7 5 k W3 0 0 K W P9 0 k W3 1 5 K W
2

15

Functio n Cod e

Name

Setting Range 0Operating at de fault direction

Default Value

F0.1 0

Operation direction selection

1Operating at reverse d irection 2NO inverse ope ra ting

This function is mainly used to improve the motor operating noise and inverter interference to external. The advantages of using high carrier frequency: relatively ideal current wave shape, less harmonic current wave and low motor noise; The disadvantages of using high carrier frequency: increased switch loss and inverter temperature rises, affecting inverter output capacity so that it should be operated at derating under high carrier freque ncy conditions; in the mean time, inverter leaka ge current and its e lectromagnetic interference to external are increa sed. The situations of using low carrier frequency is on the contrary. Too low carrier frequency can c ause operation unstable, torque reduced and even oscillation at low frequency. When inverter is factory released, its ca rrier frequency has been set properly. Generally the user does not need to modify this parameter.

0: Operating at default direction. When the inverter is power connected, it operates at the ac tual direction. 1: Operating at reverse direction. By means of changing the function code, the motor rotati ng direction can be changed without changing any other parameters, which is equivalent to change the motor rotating direction by exchanging any two of motor cables (U, V, W). Note: After the parameters are initialized, the motor operating direction can be restor ed to be its original state. Be caution to use it in the case that changing motor rotating direction is forbidden after the system commissioning is completed. 2: Forbid inverse operating. Forbidding inverter inverse operation is sui table to specific application that inverse operating is forbidden.

- 37-

- 38-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Functio n Cod e

Name

Setting Range 0NO operation

Default Value

starting frequency, inverter doe s not operate and is at stand-by state. The start ing frequency value is not restricted by the lower limit frequency. During FWD/REV switching, the starting frequency is inactive.

F0.1 2

Functiona l parameters restoratio n

1Restore de faul t value 2 Del ete failure records

Function Code F0.1 7

Name Braking current before starting Braking time before starting

Setting Range 0.0 150.0% 0.0 50.0s

Default Value 0.0 % 0.0s

1: The inverter restores all parameters to their default value. 2: The inverter deletes recent failure records. After the chosen function operation is completed, this function code is automatically restored to 0. When it is being started, the inverter first performs DC braking according to the set prior-to-starting
Functio n Cod e F0.1 3 Name AVR selection Setting Range 0 Invalid 1 Valid a ll the ti me 2 Invalid dur ing deceleration
AVR means output voltage auto regulation. When AVR is invalid, output voltage will change a ccording to the change of input voltage (or DC bus voltage); When AVR is valid,output voltage will remain constant within output capacity.

F0.1 8

Default Value 1

DC braking current, and after t he set prior-to-starting DC braking time is passed then begins to perform acceleration. If the set DC braking time is 0, DC braking is invalid. The bigger the DC braking current, the greater the braking force. The prior-to-starting DC braking current is the percentage of the rated inverter current.
Function Code F0.19 Name Stop Mode Setting Range 0DECEL Sto p 1Fre e run Stop 0 Default Value

0: Deceleration stop
Functio n Cod e Name Setting Range 0 Direct sta rt F0.1 4 Start Mode 1 DC brakin g fir st an d then sta rt 2 Runnin g speed pick-u p and then start 0 Default Value

After the stop command is enabled, the inverter decreases the output frequency ac cording to the Deceleration mode and the defined A cceleration /Deceleration time, and the motor is stopped when the frequency is 0. 1: Free-run stop Once the stop command is valid, the inverter immediately ends the output. The loading is freely stopped by its mechanical inertia.
Function Code F0.20 F0.2 1 F0.22 F0.23 Name Beginning Frequency of braking Waiting ti me o f braking DC bra king current DC bra king time Setting Range 0.00 F0.04 0.0 50.0s 0.0 150.0% 0.0 50.0s Default Value 0.0 0Hz 0.0s 0.0 % 0.0s

0: Direct start: start from the starting frequency. 1: DC braking first and then start: First perform DC bra king (pay attention to set up parameters F0.17 and F0.18 ), and then start and run the motor at the start frequency. It is suitable for small inertia loading which can cause reverse rotation at starting. 2: Running speed pick-up and then start: the inverter first calculates motor rotating speed and direction, and then start running to its set frequency from current speed, performing a smooth no-shock start to moving motor. This mode is applicable to momentary power-down start w hen the inertia loading is big.
Function Cod e F0.15 F0.16 Setting Range 0.0010.00Hz 0.050.0s Default Value 0.50Hz 0.0 s

Beginning frequency of DC brake when stopping.During the Deceleration st op, when this frequency

Name Start frequency Hold time of start frequency

is rea ched, the DC brake is started. Waiting time of DC brake when stopping: Prior to the DC brake, the inverter blocks the output, and after this delay time, the DC braking is started. It is used to prevent over-current fault caused by DC braking at high speed. DC brake current when stopping: indicates the applied DC brake energy. The bigger the current, the stronger the DC brake e nergy should be. DC brake time when stopping: the durative time that the D C brake energy is applied. If the time is 0, DC brake is invalid, and the inverter stops the motor based on the set Deceleration time.

Setting proper starting frequency ca n increase the starting torque. Within the hold time of the starting frequency (F0.16), the inverter output frequency is the starting frequency, and then,from the starting frequency, running to the target frequency. If the target frequency (frequency command) is less than the

- 39-

- 40-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

O u tp u t F r e q u e n c y f

0: Terminal command invalid when power on. Inverter will not run if it detect operating command terminal is valid. When the operat ing command terminal is invalid and enable this terminal again, inverter will run. 1: Terminal command valid when power on. Inverter will startup automatically a fter initialization is finished if it detect operation command terminal is valid.

Note: Customer shou ld be careful when you select this function, it may cause severe consequence.
T im e t O u tp u t V o lta g e

F1 Motor Parameters
D CBrak e when s ta r t in g D C B ra k e w h en s to p p in g

T im e t

Function Code F1.00

Name Inverter model

Setting Range 0B model 1P mod el

Default Value Set by model

Fig. 6-3 DC Bra ke Diagram

Functio n Cod e F0.2 4

Name Dead time between forward a nd reverse

Setting Range 0.0 36 00.0s

Default Value 0.0s

0: suit able for constant torque load of designated nominal parameter. 1: suit able for variable torque load (such as fan and pump). Constant torque(B model) inverter can drive larger variable torque(P model) load directly. For example, DZB300B0220L4 inverte r is set 22KW B model as default, if you want to drive 30KW fan, you should Set F1.00 as 1 Set F1 group motor parameter again
Function Code Default Value Set by model 50.00Hz Set by model Set by model Set by model

It is to set the transient time during w hich the output frequency is 0 in the FWD /REV transi ent process of inverter. It is shown as following figure:
Output Frequency f

Name Motor rated power Motor rated frequency Motor rated speed Motor rated voltage Motor rated current

Setting Range 0.4 900.0kW 0.01Hz F0 .04 0360 00rpm 0460 V 0.1 1000.0 A

Forward

F1.0 1 F1.02 F1.03

Time t Reverse

F1.04 F1.0 5

Dead Time

Note: please set th ese codes according to motor n ameplate parameters. The superior performances of vector control require precise motor parameters. DZB series invert er provides para meter self-learning function. A ccurate parameter self-learning comes
Default Value

Fig. 6-4 FWD/REV Dead Time Diagram

Functio n Cod e

from correct setting of motor nameplate parameters. In order to ensure the control performances, please do the motor setting based on the inverter standard adaptive motor. If the motor rated power has a too big difference to the standard adaptive motor, the inverter control performances will be deteriorated distinctly. Note: resetting of motor rated power (F1.01) can initialize motor parameter F1.02-F1.10.

Name Terminal command protection when power on

Setting Range 0 Te rmin al comma nd in va lid when power on 1 Te rmin al comma nd vali d whe n po wer on

F0.25

0 1

If operating command channel is set to terminal control, system will detect terminal status automatically during inverter power on.

- 41-

- 42-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Functio n Cod e F1.0 6 F1.0 7 F1.08 F1.0 9 F1.1 0

Name Motor sta tor resistance Motor rotor resistance Motor stator/rotor inductan ce Mutual ind uctance of motor stator/ro tor No-load current

Setting Range 0.0 01 65.535 0.00165.5 35 0.165 53.5 mH 0.165 53.5 mH 0.016 55.3 5A

Default Value Set by model Set by model Set by model Set by model Set by model

Function Code F1.12 F1.13 F1.14 F1.1 5 F1.16

Name Speed loop prop ortional gain1 Speed loop integral time1 Switching low point frequency Speed loop prop ortional gain 2 Speed loop integral time 2 Switching high point frequency 0100

Setting Range

Default Value 30 0.50s 5.0 0Hz 25 1.0 0s 10.00Hz

0.0110.00s 0.00HzF1.1 7 0100 0.0110.00s F1.14F0.04

After the motor self-learning is normally ended, F1.06-F1.10 setting values are automatically replaced. These parameters are the basis of high performance vector control and have direct effect on the control performance. Important: users DO NOT change this group parameters at will.
Functio n Cod e Name Setting Range 0 NO operation F1.11 Self-learning of motor parameters 1 complete tu ning Self-le arning 2 static tunin g Self-lea rn ing 0 Default Value F1.1 7

Above parameters are valid only to vector control, but invalid to V/F control. When the frequency is less than the switching frequency point 1 (F1.14), the speed loop PI parameters are F1.12 and F1.13. When frequency is higher than the switching frequency point 2 (F1.17),the speed loop PI parameters are F1.15 and F1.16. Between the switching points, PI parameter is acquired according to the line type variation of the two group parameters, as shown in following figure
PI Parameter (F1.12,F1.13)

Note:This function is invalid for DZB200Seriess. 0: NO operation, forbidding self-lea rning. 1: self-learning of parameters Prior to parameters self-learning, the motor must be disconnected with its load-ensuring the motor at no-load condition, and confirming the motor is at static state. Prior to parameters self-learning, it is a must to correctly input the motor nameplate para meters (F1.01~F1.05), otherwise what is se lf learned about motor parameters may be not correct. Prior to parameters self-learning, the Acceleration and Deceleration time (F0.08 and F0.09) should be set properly based on the motor inertia, otherwise over current fault may happen during motor parameters self-learning. When the self-learning of motor parameters is started by setting F1.11 as 1 and then pushing the button FUNC/DATA, LED displays -TUN- and flickering, then push the button RUN to begin the procedure of the motor parameters self-learning. At this time,T UN-0is displayed. After the motor is started, TUN-1is show n and RUN light is flickering. When the self-learning of parameters is finished, -END-is displayed, and finally back to the stop state interface. When -TUN -is blinking, the process of parame ters self-learning c an exit by pushing the button PRGM/RESET . During the process of parameters self-learning, it can be stopped by pressing the button STOP. Please note, the start and stop of the parameters self-learning can only be done through keypad. Once the parameter self-learning is finishe d, this function code automatically r estores to 0.
F (F1.15,F 1. 16)

Fig. 6-5 PI Parameter D iagram By means of setti ng the proportion factor and integration time of t he speed regulator, the speed dynamic response of vector control can be regulated. Increasing the proportional gain,and reducing the integrat ion time, can equally qui cken the dynamic response of speed loop,but either the proportional gain being too much or the integration time being too short can easily cause system oscillation and too big overshoot. The proportional gain being too small als o can lead to system steady state oscillation and possibility of speed steady-state error oc curring S peed loop PI parameters have an intimate relation with the inertia of motor system, and therefore based on the default PI parameter the user needs to make adjustment for different loading character in order t o mee t different requirement.
Function Code F1.1 8 Name VC slip compensating factor Setting Range 50%200% Default Value 100%

The slip compensating factor is used to adjust the slip frequency of vector control and improve the system s peed control accuracy. P roperly regulating this parameter can effectivel y restrain the speed steady-s tate error.

- 43-

- 44-

DZB Series

Chapter 6 Parameter Description

DZB Series
Output Voltage (V)

Chapter 6 Parameter Description

Func tio n Cod e F1.1 9

Name Upper torque l imit setting

Setting Range

Default Value

0.0200.0%(inverter rated current) 15 0.0%

Vb

The setting 100.0% is corresponding to the rated output current.

The function code belowF1.20~F1.24 a re valid to V/F control ( 0.001 ), but invalid to vector F control.

Functio n Cod e F1.2 0

Name V/F curve setting

Setting Range 0 Linear V/F curve 1 square torque V/F curve

Default Value 0

V b o o st f c u t -o f f fOutput Frequency f b

Fig. 6-7 Manual torque boost diagram

0: Linear V/F c urve. It is applicable to constant torque load. 1: 2.0 exponential V/F curve. It is applicable to variable torque load, such as blower, pump e tc.

Function Code F1.23

N ame

Setting Range

Default Value 100%

V/F sli p compensation limit 0.0200.0%

Output Voltage (V)

Vb
Linear V/F curve

Setting this parameter can compensate the motor speed change produced because of undertaking loading while on V/F control, to increase the rigidity of motor mechanical performance. This value should be set as the motor rated slip frequency.

Function Code

Name Energy Conservation Sele ction

Setting Range 0:No Oper ati on

Default Value 0

2.0 exponential V/F curve

F1.24

1:Energy Conservation

1/3 fb

fb
Fig. 6-6 V/F curvediagram

Output Frequency f

When the motor is running in no-load or lower-load during,the inverter can adjust output voltage by automatically current kf the load Note:This function is especially valid for variable torque load (such as fan and pump).

Func tio n Cod e F1.21 F1.2 2

Name Torque boost Torque boost cut-off

Setting Range 0.0%(auto) 0.130.0

Default Value 0 20 .0%

0.0%50.0% (relative to motor rated frequency)

F2 Input and Output Terminal Function Parame ters

Function Code F2.00 N ame On-off signal filter times 110 Setting Range Default Value 5

Torque Boost is mainly applied to less than cut-off frequency (F1.22). The V/F curve after boost is shown in following figure. Torque booth can improve the low frequency torque performance of V/F control. Based on the load, a torque should be chosen properly. For heavy loa d, increase the tor que boost, but the torque boost should not be set too big, which will result in the motor operating at overexcitation and that it could be overheated, and also the inverter output current is big, reducing efficiency. When the torque boost is set as 0.0%, the inverter is at automatic torque boost. Torque boost cut-off frequency: below this frequency, torque boost is valid, and above this frequency setting, torque boost is invalid.

It sets up S1-S6, VI and CI terminal s sample filtering time. In big interference situation, this parame ter should be increased in order to prevent maloperation.

- 45-

- 46-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Func tio n Code F2.01 F2.02 F2.03 F2.04 F2.05 F2.06

Name S1 Terminal Function Selec tion S2 Terminal Function Selec tion S3 Terminal Function Selec tion S4 Terminal Function Selec tion S5 Terminal Function Selec tion S6 Terminal Function Selec tion

Setting Range 0~25 0~25 0~25 0~25 0~25 0~25

Defau lt Value 1 2 4 7 12 13
11 Frequency up/down setting clear 10 Frequency down setting 9 Frequency up setting

When the frequency is set by external terminal, modify the freque ncy up and down command. When the frequency source is set as digital se tting, the set frequency can be regulated up and down.
K1

UP terminal
DZB300

K2

DOWN terminal
K3

UP /D OWN c lear DCM termi nal

These parameters are used to set up the corresponding functions of digital multifunction input terminals.

Using terminal can clear UP/DOWN set frequency so that set freque ncy can be restored the frequency setting given by freque ncy command cha nnel. 8 stages speed can be set up via these 3 terminals digital state combination. Note: multi-speed 1 is the low position, and multi-spee d 3 is the high position. 2 kinds of ACCE/DCCE time can be chosen via these two terminals digital state combination.

setting value
0

Function

Description
Even if there is a signal input, the inverter does not run. Terminals which a re not used can be set to be no function in order to prevent malfunction The inverters forward or reverse running can be cont rol by external terminals. By means of this terminal the inverters operation mode can be defined to be three-wire control mode. For details, please refer to the function code description of F2.07 three-wire control mode. At Jogging operation, the frequency and Jogging Acceleration/Deceleration time can be found in detail descriptions of F4.02,F4.03 and F4.04 function codes. The inverter turns off output, and the motor stop process is not controlled by the inverter. It is often applied when the inertia loading is big and there is no requirement on stop time. This mode has the same definition as F0.19 does. This is external failure reset. It has the same function as STOP button on the keyboard. Using this function can perform long-distance failure reset. When external fault signal is input, the inverter reports it and stops.

12 13 14

Multi-speed terminal 1 Multi-speed terminal 2 Multi-speed terminal 3

No Function

1 2

Forward Reverse three-w ire operation control

15

ACCE/ DCCE time selection terminal

Terminal AC C/DCC time selection OFF ON ACCE time 0 ACCE time 1

Parameter F0.08F0.09 F4.00 F4.01

4 5

Forward Jogging Reverse Jogging

16

PID control pause

PID is temporarily out of work, and the inverter keeps its current frequency output. The inverter pauses at its current output frequency. After this function is cancelled, continue to start its traverse operation at its current frequency. The inverter is back to its center frequency output. Ensure the inverter is not interfered by external signals (excluding stop command), maintaining its current output freque ncy. Reserved

17 6 Free-run stop

Traverse pause

18

Traverse reset Acceleration/ Deceleration forbid Reserved

19 7 Failure reset 2025

External fault input

Function Code

N ame

Setting Range 0two- wi re control 1

Default Value

F2.0 7

Terminal control mode

1two- wi re control 2 2three- wire c ontrol 1 3three- wire c ontrol 2 0

- 47-

- 48-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

This parameter defines four different control modes which controls the inverter operation through external terminals. 0: Two-wire type control, integrate Enable with direction. This mode is the most often used two-wire control mode. The motor forward and reverse operations are determined by the defined FWD and REV terminal command.

3: Three-wire control, separate Enable from direction. At this mode EN is the Enable terminal, SW1 or SW2 define operating command and control direction at the same time. Stop command is defined by SW2.

SW1 FWD

K1

FWD

K1

K2 OFF OFF ON ON

Operation Command STOP FWD REV STOP

SW2 EN K REV

K2

REV

DZB Series

OFF ON OFF

DZB Series

DCM

ON

COM

Fig. 6-8 Two-wire operation mode 1 1: Two-wire control, separate Enable from direction. When this mode is used, the defined FWD is enable terminal. The direction is determined by the defined REV state.

Fig. 6-11 Three-wire operation mode 2 S W1FWD opera ting button SW2STOP button KREV operating button

EN is def ining the corresponding terminal function as Function 3 Three-wire operation control.

K1

FWD

K1

K2 OFF OFF ON ON

Operation Command STOP FWD STOP REV

Note: For two-wire operation mode, when FWD/REV terminal is enabled and the stop command produced by other sources stops the equipment, the inverter does not start to operate after the stop command disappears even if the control terminal FWD/REV is still valid. If the inverter needs to operate , it is required to trigger FWD/REV again.

K2 REV

DZB Series

OFF ON OFF

DCM

ON

Function Code F2.0 8

N ame UP/DOWN frequency increment variable rate

Setting Range 0.0 15 0.00 Hz /s

Default Value 0.50Hz /s

Fig. 6-9 Two-wire operation mode 2 2: Three-wire control 1, integrate Enable with direction. At this mode, EN is the Enable terminal with the direction controlled by the defined FWD. REV define the direction.

Terminal UP/DOWN regulates the change rate of frequency setting.

SW1 FWD SW2 EN K REV Operation C ommand FWD REV

Function Code F2.09 K F2.10 F2.11 F2.12 F2.13 DCM

Fig. 6-10 Three-wire operation mode 1

N ame VI lower limit VI lower limit corresponding setting VI upper limit VI upper limit corresponding setting VI input filtering time

Setting Range 0.0 0V 10 .00V -100.0% 100.0% 0.0 0V 10 .00V -100.0% 100.0% 0.0 0s 10 .00s

Default Value 0.0 0V 0.0% 10.00V 100.0% 0.1 0s

DZB Series

OFF ON

K FWD/REV switch

SW1RUN button

SW2STOP button

EN is defining the corresponding terminal function as Function 3 Three-wire operation control.

- 49-

- 50-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Above function codes define the relationship betwee n analog input voltage and the setting value that analog input is corresponding to. When the analog input voltage exceeds the range of the set maximum or minimum input, the beyond portion should be calculated with maximum input or minimum i nput. When analog input is amperage input, 0mA-20mA is corresponding to 0V-10V. For different applications, the corresponding nominal value of analog setting 100.0% is different. For details, please refer to each applicati on description. Following figures shows several settings. Note: VI lower limit must be less or equal to V I upper limit.

Function Cod e

Name Mo1output selec tion Mo2output selec tion Re lay output selec tio n

Setting Range

Default Value

F2.19 F2.20 F2.21

0~10 0~10 0~10

1 2 3

Open collector output functions are indicat ed as following table: Setting Value 0 1 2 Function Zero Output Frequency reached FDT reached Fault output Description Output terminal has no function please refer to the detail description of function code F4.15 please refer to the detail description of function code F4.13,F4.14 Once inverter fault happens, output ON signal

CORRESPONDING SETTING frequency setting,torque,PID setting,PID feedback 100.0%

0V
0mA

10V

CI

3 4 5

(20mA)

Inverter is running forward ON signal Indicates the inverter is running forward with output frequency. Inverter is running reverse Null speed operation Upper limit frequency reached Lower limit frequency reached Reserved ON signal Indicates the inverter is running reverse with output frequency. When the inverter output frequency is less than the starting frequency, output ON signal When the operating frequency reaches the upper frequency limit, output ON signal. When the operating frequency reaches the lower frequency limit, output ON signal. Reserved

-100.0%
6
Fig. 6-12 Relationship between analog input and setting value
VI input filtering time determines analog input sensitiveness. Increasing this paramete r, in order to prevent malfunction caused by interference to the analog, can strengthe n the anti-interfere nce ability, but reduce the analog input sensitiveness.

7 8 9 10

Func tio n Cod e F2.1 4 F2.15 F2.1 6 F2.1 7 F2.18

Name CI lower limit CI lower limit correspond ing s etting CIupper limit CI upper limit corresponding setting CI in put filtering time

Setting Range 0.00V10.00V -100.0%100.0% 0.00V10.00V -100.0% 100.0% 0.0 0s 10 .00s

Default Value 0.00V 0.0% 10.00V 10 0.0% 0.10s

Function Cod e F2.2 2

Name FM Analo g output selection

Setting Range

Default Value 0

0 ~10

The standard analog output is 0-20mA (or 0-10V). Current or voltage output can be selected by Jumper S2 . Its corresponding value range is shown as following table:

Setting Value 0 1 2

Function Setting frequency Operating frequency Output current Output voltage Motor speed Output power Output torque Analog VI input Analog CI input Reserved

Range 0-maximum output frequency 0-maximum output frequency 0-double rated inverter current 0-double rated inverter voltage 0-double rated motor speed 0-double rated power 0-double rated motor current 010V 010V/0 20mA Reserved

CIfunction settings are similar to VI se tting method. DZB Series inverter provides 2 paths of analog input port. DZB Series inverter standard unit has two multifunction digital output terminal, one (or two) multifunction relay output terminals and one analog output terminal.

3 4 5 6 7 8 910

- 51-

- 52-

DZB Series

Chapter 6 Parameter Description

DZB Series F3 Human Machine Interface Par ameters

Function Code F3.00 Name User password Setting Range 0655 35

Chapter 6 Parameter Description

Func tio n Cod e F2.23 F2.2 4 F2.25 F2.26

Name AO L ower li mi t Lo wer limit corre sp onding AO o utpu t AO U pper li mi t Upper limit corre sp onding AO o utpu t

Setting Range 0.0 %1 00.0 % 0.0 0V10 .00V 0.0 %1 00.0 % 0.0 0V10 .00V

Default Value 0.0% 0.00V 10 0.0%

Default Value 0

User password is applied to prevent non-authorized person to look and modify parameter.Input a

10.00V

nonzero five digit number as password, then press DATA/ENT to confirm, if there is no button operation in one minute, password function becomes effective. After password becomes effective, customer can not acce ss parameter list if password input is incorrect. Please remember the password. If it is not necessary to set password, just set 00000 to clear password.

Above function codes define the relationship betwee n output value and analog output corresponding output value. When the output value exc eeds the maximum output or the minimum output range, the beyond portion should be calculated with maximum output or minimum output. When analog output is current output, 1mA is equivalent to 0.5V For different applications, the analog output corresponding to 100% output value is different. For details, please refer to the instruction of each application. Following figures explain several setting circumstance s:

Function Code F3.0 1 F3.02

Name Reserved Reserved

Setting Range

Default Value

10V(20mA)

Function Code

Name

Setting Range 0 Ke yp ad c ontrol v al id 1 Ke yp ad and terminal co ntrol v alid 2 Ke yp ad and communication c ontrol valid 3 Al l control mode s v alid

Default Value

F3.03

STOP functi on option

This function code is to define the STO P stop function validity options.

100%

output

Figure 6-13 The coincidence relationship between assigned value and analog output

- 53-

- 54-

DZB Series

Chapter 6 Parameter Description

DZB Series
Option: setting paramete r=the sum total of display codefor example:

Chapter 6 Parameter Description

Func tio n Cod e

Name

Setting Range 0external keybo ard preferentia l ENB 1Loc al and ex ternal k ey board simultaneo us display, only ex ternal ke y-press is valid.

Default Value

require to display at operation status:Output current,Running speed,Output power 4+16+32=52, then setting F3.05to 52its corresponding parameter can be viewed at operation through pressing button "DATA". This I/O terminal status is displayed in decimal system, S1 (MO1) corresponding to the lowest digit. For instance, input status displays 3 is indicting that terminal S 1 and S2 are closed and others are open.

F3.0 4

Keypad dis play op tio n

2Loc al pane l and external keyboard s imultaneous di sp lay, only Local k ey -p re ss is valid. 3Local and external keyboard simultaneous display, and all key-presses are valid (both are OR logical relation)

For details, please see F3.17 and F3.18 description.

Function Code F3.0 8 F3.09 F3.1 0

N ame IGBT module tem pe ra ture Software ver sion Accumulative operatin g time

Setting Range 0100.0

Default Value

This function is to se t up the logical relationship between Local and external keyboard key-press. Note: No. 3 function should be used cautiousl y. Maloperation may cause serious consequences.

065535h

These functions only can be viewed but can not be modified.

Func tio n Code F3.05 F3.06 F3.07

Name operation status display parameter option Stop status display parameter option

Setting Range

Defau lt Value

IGBT module temperature: indicates the temperature of the inverter IGBT module. Over-temperature protection value of different inverter ma y be different. Software version: software version number. Inverter accumulative operating time: displays current inverter accumulative operation time.

0 - 32 76 7 0 - 10 23

255 255 0

operation status display p r eferential option 0-14(0:invalid)

Stop status display

Function Cod e F3.11

Name The fault before previous fault type Previous fault type Current fa ult ty pe

Setting Range

Default Value

operation status display

Displayed Message 0:Setting frequency 1:Running frequency 2:Output current 3:Output voltage 4:Running speed 5:Output power 6:Output torque 7:DC bus voltage 8:PID setpoint 9:PID feedback 10:Input terminal status 11:Output terminal status 12:VI value 13:CI value 14:Current segment of multi-speed control

Co de 1 2 4 8 16 32 64 12 8 25 6 51 2 10 24 2048 40 96 81 92 16384

D isplayed Message Settin g freque ncy DC bus voltage Input terminal status Output terminal status PID setpoint PID feedback VI value CI value Curre nt segment of multi- speed co ntrol

Code 1

F3.1 2 F3.1 3

2 4 8 16 32 64 12 8 256
Record three recent faul t types: 0 is no fault; 1~22 is 22 different kinds of fault. For details,please see fault analysis.

- 55-

- 56-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Func tio n Cod e

Name Operating freq uency at curre nt fault Outp ut amperage at curre nt fault Bus vol tage at current fault

Setting Range
The output frequency when current fault happens The output amperage when current fault happens The bus voltage when current fault happens
This value is decimal numbers, displaying all digital input terminal status at recent fault. The sequence is:

Default Value

Function Code F4.02 F4.03

N ame Jogging frequency Jogging ACCEL time Jogging DECEL time

Setting Range 0.00F0.04 0.1 3600.0s 0.1 3600.0s

Default Value 5.0 0Hz 10.0s 10.0s

F3.14 F3.15 F3.16

0.00Hz 0.0A 0.0V

F4.04

It is to define the inverter set frequency and Acceleration/Deceleration time a t Jogging operation. Jogging operation is performed by direct start mode and decel eration stop mode. The Jogging Acceleration time is the time required for inverter to accelerate from 0Hz to the maximum output frequency (F0.04). The Jogging Decelera tion time is the time required for inverter to decelerate from the maximum output freque ncy (F0.04) to 0Hz.
Function Code F4.0 5 F4.06 N ame Skip frequency Skip frequency range Setting Range 0.00F0.04 0.00F0.04 Default Value 0.0 0Hz 0.0 0Hz

BIT3

BIT2

BIT1

BIT0

F3.17

Input terminal statu s at curre nt fault

S4 S3 S2 S1 If the input terminal of the time is ON, it is corresponding to 1, while OFF is 0. Through this value, the digital input signal conditions at the time can be acknowledged.
This value is decimal numbers, displaying all digital input terminal BIT3 BIT2 BIT1 BIT0 MO1

When the set frequency is within the ski p frequency range, the actual operating frequency will be operated near the boundary of skip frequency range. By means of setting s kip frequency, the inverter can keep away from the mechanical resonance point

F3.18

Outp ut terminal statu s at curre nt fault

MO2 RELAY

If the input terminal of the time is ON, it is corresponding to 1, while OFF is to 0. Through this value, the digital output signal conditions at the time can be acknowledged.

of the load. This inverter has one skip frequency poi nt available. If these two skip frequencies are both set to 0, this function will be inactive.
Setting fre que ncy

Skip frequency

1 /2 Skip frequency range 1 /2 Skip frequency range

F4 Application Function Parameters

Func tio n Cod e F4.0 0 F4.01 Default Value 10.0s 10.0s Function Code F4.0 7 F4.0 8 F4.09 F4.10 N ame Traverse frequency range Kick frequency range Traverse frequency up time Traverse frequency down time

Name ACCEL Time 2 DECEL Time 2

Setting Range 0.1 36 00.0s 0.1 36 00.0s

Fig. 6-14 Skip frequency schematic diagram

Setting Range 0.0100.0% relative to set frequen cy 0.050.0%(relative to traverse frequency range) 0.1 3600.0s 0.1 3600.0s Default Value 0.0 % 0.0 % 5.0s 5.0s

Acceleration/Deceleration time c an be chosen to be F0.08, F0.09 or above three time settings. Their meanings are all t he same; please refer to F0.08 and F0.09 related description. The Accelerat ion/Deceleration ti me 0-1 at inverter operation can be chosen through diffe rent combination of multifunction digital input terminals.

- 57-

- 58-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Traverse frequency function is suitable to industries such as textile, fi ber and so on, and t o applications which require traversing and winding functions. Traverse frequency function means that the inverter output frequency is traversing up and down around the set frequency. The operating frequency locus with time axis is shown as following diagra m, in which the amplitude of t raverse is set by F4.07. When F4.07 is set to be 0, i.e. tra verse range is 0, the traverse frequency function will be inactive. Setting frequency FDT delay Output fre quency

Operation Frequency
Upper Traverse F reque ncy Ki ck Fre quen cy

Time t Fr equency detection sig nal

Ce nter F requ ency

Lower Traverse F reque ncy Accele rate on Accele ration Time

Trav ers e Fre quenc y Fa l l Tim e

Trav erse F re qu enc y Rising Tim e

De celera te on De celera tion Time

Time t

Fig. 6-15 Traverse Freque ncy Operation Diagram Traverse frequency range: traverse operation frequency limits by upper and lower limit frequency. Traverse range relative to the center frequency: amplitude of traverse AW = CF AW ra nge F4.07 Kick frequenc y = amplitude of traverse AW Kick Frequency Range F4.08. I.e. the kick frequency is the value relative to amplitude of tra verse at traverse-frequency operation. Traverse frequency rising time: the time required to rise from the lowest traverse frequency to the highest traverse frequency. Traverse frequency fall time: the time required to fall from the highest traverse frequency to the lowest traverse frequency. Func tio n Cod e F4.11 F4.1 2 Name Fault auto-reset times Interval time setting of automatic resetting fault 03 0.1 10 0.0s Setting Range Default Value 0 1.0s Outpu t frequency Setting frequency Function Code F4.1 5 N ame Frequ ency reaching detection ran ge Setting Range 0.0100.0%(max imum freque ncy)

Time t

Fig.6-16 FDT Level Diagram

Default Value 0.0 %

When the inverter output frequency reaches the set frequency value, this function can regulate its detect ion range value, as shown by following figure:

Detection rang e(F4.15)

Fault auto-reset times: used to set the auto-reset times when inverter chooses fault auto-r eset. If this value is exceeded, inverter will wait for trouble shooting. Interval time setting of fault auto-reset: chose the interval time between fault occurring a nd automatic resetting actuated
Func tio n Cod e F4.13 F4.1 4 Name FDT level detection value FDT delay d etectio n value Setting Range 0.00 F0.04 0.0 10 0.0%(FD T level) Default Value 50.00Hz 5.0% Frequency dete ction signal

Time t

Time t

Set output frequency detection value and the delay value of output ac tion dismissed, as shown by following figure:

Fig.6-17 Fre quency Reaching Detection Range D iagram

- 59-

- 60-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Func tio n Cod e

Name Brake Thr es hold Va lue Voltage

Setting Range 115.0140.0%(s tand ar d DC bus volta ge) 380 V 115.0140.0%(s tand ar d DC bus volta ge) 220 V

Default Value 13 0.0% 12 0.0%

When frequency source is chosen to be PID, i.e. F0.03 is chosen to be 5, these group functions are active. This parameter is to determine the assignment channel of the proce ss PID target value. The set target value of process PID is a relative value, and the set 100% is corresponding to the 100% feedback signal of the system being controlled. The system always performs the calculation ac cording to relative value (0-100%)

F4.1 6

Note: If multistage input, it can be accomplish ed by means of setting F4 group parameters.

This function is to set up the initiative bus voltage of dynamic braking, and properly regulating this value can result in an effective brake to the load.
Func tio n Cod e F4.1 7 Name Speed displ ay ratio Setting Range 0.1 99 9.9% Spee d=1 20 runni ng frequ ency F4.1 7/po le number Default Value 10 0.0% Function Code F4.19 N ame Pre se t PID setpoint Setting Range 0.0%1 00.0% Default Value 0.0 %

When F4.08=0 is chosen, i.e. the target source is the keyboard, it is required to set this parameter. The reference value of this parameter is the system feedback value.
Function Code N ame Setting Range 0 VI Feedba ck F4.20 PID Feedbac k Sourc es Option 1 CI Feed back 2 VI+ CI Feedbac k 3 Communi cation feedb ac k 0 Default Value

Speed=120running frequency F4.17/pole number This function is used to calibrate speed display error, it has no impact on actual speed.

PID control is one method normally used to process control, holding the control value to the target value by the negative feedback system which regulates the inverter output fre quency by means of proportion, integration and differential operations on the difference between the control value feedback signal and the target value signal. It is applic able to the process controls such as flow control , pressure control and temperature control and so on. The control functional block diagram is shown as follows:

The PID feedback channel is chosen by this parameter.

Important: The assign ment channel and feedback channe l can not be in coincidence, otherwise PID is unable to control effectively.

Function Code Given Value (Percentage) PID Control (Percentage) Filter Output F Feedback Value

N ame

Setting Range

Default Value 0

F4.2 1

PID Output C haracteristics 0 positive Option 1 Pn egative

PID output is positive characteristic: when the feedback signal is bigger than the PID given signal, it is required for the inverter output frequency to decrease to counterbalance the PID, for instance, the winding tension PID control. PID output is negative characteristic: when the feedback signal is bigger than the PID giver signal, it is required for the inverter output frequency to increase to counterbalance the PID,for instance, the unreeling tension PID control.
Function Code F4.22 0 F4.23 F4.24 N ame Pro portional gain (Kp) Inte gral time (Ti) Differentia l time (Td) Setting Range 0.00100.00 0.0110.00s 0.0010.00s Default Value 1.00 0.10s 0.00s

Fig.6-18 Process PID Functional Block Diagram

Func tio n Cod e Default Value

Name

Setting Range 0Given by Keyboard(F4.19) 1Given by Analog Channel VI

F4.18

PID setpoint Sources Op tion

2Given by Analog Channel CI 3Given by Rem ote Com munication 4Multi-s eg s etpo int

- 61-

- 62-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Proportional gain (Kp): determines the adjusting strength of PID adjustor. The bigger the P, the bigger the adjusting strength is. This parameter being 100 mea ns that when the difference between the PID feedback value and the assigned value is 100%, the adjusting range of PID adjustor to the output frequency command is the maximum frequenc y (ignore integral a ction and derivative action). Integrating time (Ti): determines the speed at which PID adjustor performs integral regulation to the discrepancy between the PID feedback value and the assigned value. The Ti is indicating the period of time that integral controller (ignore proportional action and derivative action), when the discrepancy between the PID feedback value and the assigned value is 100% , continuously regulates to make the regulating amount to reach the maximum frequency (F0.047). The shorter the integra ting time, the stronger the adjusting strength is. Differential time (Td): determines the controlling strength at which PID adjustor performs adjustment to the variance ratio of discrepancy between the PID feedback value and the assigned value. The Td is indicating the period of time within which if the feedback value is change d 100%, the regulating amount of integral controller is the maximum frequency (F0.04) (ignore proportional action and integral action). The longer the Td, the bigger the controlling strength is.PID is the most popularly used control mode in process control, with each part playing different role. Following simply introduces the opera tional principle and the controlling method: Proportion control (P): when there is discrepancy between feedback and the assignment,output the regulating amount in proportion to the discrepancy. If the discrepancy is constant,the regula ting amount keeps constant. Pr oportion control c an response quickly to the feedback variation, but only using proportion control is unable to perform noncorresponding control. The bigger the proportional gain, the faster the system regulating speed, but being too big ma y cause oscillation. The control method is first to set a long integrating time and a zero differential time, and then run the system only by using proportion control. Change the assigned value, and watch the stable discrepancy (steady-state error) of feedback signal and assigned value. If the steady-state error is at the varying direction of assigned value (for instance, increase the assigned value, the feedback value after the system is steady is always less than the assigned value), continue to increase the proportional gain, otherwise decrease it.Repeat the above until the steady-state error is relatively small (it is very difficult to do no steady-state error). Integral time (I): when there is a discrepancy between the feedback and assignment,continuously accumulate the output regulation amount. If the discrepancy still exists, c ontinue to increase the regulation amount until there is no discrepancy. Integral controller can effectively eliminate the steady-state error. Integral controller being too strong can cause repeated overshooting, system unstable and up till oscillating. The characteristic of oscillation caused by too strong integral action is tha t the feedback signal is swinging up and down around the assigned value, and the amplitude of swing increases gradually till the oscillation happens. Normally the integral time is adjusted from big to small, gradually regulate the integral time, and watch the effect, until the system stable speed meets re quirements. Differential time (D): when the discrepancy betwee n feedback and assignment varies,output a regulation amount in proportion to the variance ratio of discrepancy. The regulation amount is related to the direction and magnitude of discrepancy variation, but irrelevant to the direction and value of the discrepancy itself. The differential control action is to perform the control according to the varying trend when the feedback signal variation happens, and thereby to restrain the feedback signal varia tion. It should be c aution to use differential controller as the differential control have a trend to magnify the system interference, especially the high varying frequency interference.

Function Code F4.2 5 F4.26

N ame S ampling c yc le time (T) PID control disc repa nc y limit

Setting Range 0.01100.00s 0.0100.0%

Default Value 0.10s 0.0 %

Sampling time (T): is the time to sample the feedback value. In each sampling period the controller runs one time. The longe r the sampling time, the slower the responding. PID control discrepancy limit: the allowable maximum discrepancy of PID system output value relative to the closed-loop assigned value. As shown in following diagram, within the discrepancy limit, PID controller stops adjustment. Properly setting this function code can improve the accuracy and stability of PID system.

Discrepancy Limit Fee dback Assigned Va lue

Time t Output f

Time t
Fig. 6-19 Coincidence relation of discrepancy limit and output frequency

Function Code F4.2 7 F4.2 8

N ame Fee dback dis conn ec tion detecting v alue Fee dback dis conn ec tion detecting ti me

Setting Range 0.0100.0% 0.036 00.0 s

Default Value 0.0 % 1.0s

Feedback disconnect ed detecting value: this detecting value is relative to the full range (100%). The s ystem detects the P ID feedback value all the time. When the feedback value is less or equal to the feedback disconnected detecting value, the system starts to time the detection. When the detecting time exceeds the feedback dis connected detecting time, the system will send an alert of feedback disconnecting failure (E02E) .

- 63-

- 64-

DZB Series

Chapter 6 Parameter Description

DZB Series
Relati onship between multi-speed and S 1S2 S3 terminals

Chapter 6 Parameter Description

Func tio n Cod e F4.2 9 F4.3 0 F4.31 F4.3 2 F4.33 F4.3 4 F4.35 F4.3 6

Name Multi -Spe ed 0 Multi -Spe ed 1 Multi-Speed 2 Multi-Speed 3 Multi-Speed 4 Multi-Speed 5 Multi-Speed 6 Multi-Speed 7

Setting Range - 100.0100.0% - 100.0100.0% - 100.0100.0% - 100.0100.0% -100.0100.0% -100.0100.0% -100.0100.0% -100.0100.0%

Default Value 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0% 0.0%

S1 O FF ON O FF ON O FF ON O FF ON

S2 OFF OFF ON ON OFF OFF ON ON

S3 OF F OF F OF F OF F ON ON ON ON

Current segment of multi-sp eed control Multi-S pe ed 0 Multi-S pe ed 1 Multi-Spe ed 2 Multi-S pe ed 3 Multi-S pe ed 4 Multi-Speed 5 Multi-S pe ed 6 Multi-S pe ed 7

Note: The multi-speed symbol defines the operation direction. If it is negative, the operation direction is reverse. Freque ncy setting 100.0% is corresponding to maximum frequency(F0.04).

F5 Protection Parameters
Output frequency
0 1 6 2 5 7 t

Function Code

N ame

Setting Range 0No protecti on

Default Value

F5.00

Motor Overload Protection Option

1normal motor 2Variable Freque nc y motor

0: no protection. There is no motor overloading protection characteristic (caution to use),and thereby the inverter has no protection to the overloaded motor. 1: normal motor (with low speed compensa tion). As general motor has a poor hea t emission at low speed, the rel evant electronic thermal protection should be regulated properly.The low speed compensation characteristic here mentioned is to switch down the overloading protection threshold for the motor with an operation frequency lower than 30 Hz. 2: Variable frequency motor (without low speed compensation). As the heat emission of special variable
ON t

ON S1 ON S2

ON

ON

ON

ON

S3

freque ncy motor is not affected by speed, it is not required to r egulate the protection value for low speed operation.

ON

Operation command
Fig.6-20 multi-speed logic Diagram

- 65-

- 66-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Func tio n Cod e F5.01

Name Motor Overload Protec tion Current

Setting Range 20.0%120.0% (mo tor rate d current)

Default Value 10 0.0%

Function Code F5.04

N ame Over-voltage Stall Protection Over-voltage Stall Protection Voltage

Setting Range 0pr ohibit 1allow 110150%(380V) 110150%(220V)

Default Value 0 120% 115%

Time

70%

100%

F5.0 5

During the inverter deceleration, the load inertia may cause the actual motor speed drop rate lower than

Motor Overload Protection Current 1 minute

the output frequency drop rate, and thereby the motor generates electricity and fe eds it back to the inverter, causing the inverter bus voltage going up a nd even bus over-voltage breakdown which then can cause inverter tripping if no provision is made. Over-voltage stall protection function is to detect the bus voltage and compare it with the stall overvoltage point defined by F5.05 (relative to t he standard bus voltage). If it exceeds the over-voltage stall point, inverter output frequency stop going down, and when the next bus voltage detected is lower than the over-voltage stall poi nt, the inverter continues to decelerate,as shown by following figure:

140%

200%

Current

Bus voltage Stall Over-v oltage point

Fig.6-21 Motor Overload Protection Current

The value can be determined by following equation: Motor overload protection current = (maximum cur rent/rated current) 100% It is mainly applied to the cases that big inverter drives small motor, re quiring to correctly set up this function to protect the motor.
Func tio n Cod e F5.0 2 F5.03

Time t

O ut p u t f requ e n c y

Name Power-down Frequency Drop Point Instant power-down Frequency drop ra te

Setting Range 70.0110.0%(sta ndard b us v oltage) 0.00Hz F0.04

Default Value 80 .0%

Fig.6-22 O ver-voltage Stall F unction

Time t

0.00Hz Function Code N ame Auto limit current level Limit current fr equenc y drop rate Setting Range 100200% 0.0 05 0.00 Hz /s Default Value 200% 0.00Hz /s

If the instant power-down drop rate is set to be 0, the instant power-down restart function is invalid. Instant power-down frequency drop point: it is indicting when the bus voltage, after the power network is down and drops to the instant power-down frequency drop point, the inverter starts to decrease the operation frequency based on the instant power-down frequency drop rate, enabling the motor to generate electricity which is fed back to keep the bus voltage, and thus ensuring the inverter is operating normally till inverter power is on again. Important: Adjusting these two parameters properly can magnificently achieve the power network switching instead of causing inverter protection and thus causing production shutdown.

F5.06 F5.0 7

When inverter is running, the actual climbing rate of motor speed is lower than climbing rate of output freque ncy because load i s too big. If you don take any action, it will cause over current fault in acceleration then inverter will trip. Over-current stall protection function is to detect output current and compare it with the current limit defined by F5.06. If it exceeds the current limit, output frequency drop down according to F5.07. When it show that output current is lower than limit current, inverter w ill remain normal operation.

- 67-

- 68-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

Output curr ent

Auto limit current level

Function Code

N ame Data pattern

Setting Range 0:No chec kN,8,1for RTU 1:Odd check E,8,1for RTU 2:Even checkO,8,1for RTU 3:No c heck N,8,2for RTU

Default Value

F6.02

Time t Output frequency

4:Odd checkE ,8,2for RTU 5:Even c he ck O,8,2for RTU 6:No c heck N,7,1for ASCII 7:Odd checkE ,7,1for ASCII 8:Even c he ck O,7,1for ASC II 9:No c heck N,7,2for ASCII

Limit current frequency drop rate

10:Odd checkE,7,2for ASCII Time t 11:Even ch ec k O,7,2for ASCII 12:No check N,8,1for ASCII

Fig. 6- 23 Limit current protection

13:Odd checkE,8, 1for ASC II 14:Even ch ec kO,8,1for ASCII 15:No check N,8,2for ASCII

F6 Communication Parameters
Func tio n Cod e F6.0 0 Name Commun ication Address Setting Range 1 247,0 is th e broadcast addres s Default Value 1

16:Odd checkE,8,2for ASCII 17:Even ch ec kO,8,2for ASCII

When master machine plan to tra nsmit a frame, slave communication a ddress is set to be 0, it is also broadcast address. All slave machine in MODBUS will receive this frame but not response. Note: slave address is not allowed to set 0. Local communication address is unique for every slave machine within communication network. This is basis of utilization of point to point communication between master machine and inverter.
Func tio n Cod e Name Setting Range 0 1200BPS 1 2400BPS 2 4800BPS F6.01 Baud rate s etting 3 9600BPS 4 19200B PS 5 38400B PS 3 Default Value

The data pattern set by inverter must be the same as data pattern set by master machine.Otherwise, communication can not accomplish.

11-bits(for RTU)

DATA Frame8-N-2 Start Stop Stop bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 bit bit 8-data bits 11-bits character frame

This parameter is used to set transmission rate.

- 69-

- 70-

DZB Series

Chapter 6 Parameter Description

DZB Series

Chapter 6 Parameter Description

DATA Frame8-E-1 Start bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Even bit Stop bit

Function Code

N ame Commun icatio n respon se dela y

Setting Range

Default Value

F6.03

0200 ms

5ms

8-data bits 11-bits character frame

Re sponse delay: means the interval time from the end of data receive to transmitting response data to upper level machine. If response delay time is smaller than sys tem operation time, response delay time should be system operati on time. If response delay time is longer than system operation time, inverter can not transmit data to upper level machine until response delay time reached.

DATA Frame8-O-1 Start bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 bit7 Odd bit Stop bit

Function Code

N ame Commun icatio n ov er time fault time

Setting Range 0.0invalid0.1 100.0s

Default Value

F6 .04

0.0s

8-data bits 11-bits character frame

When this parameter is set to be 0.0s, this function is invalid. When this function is valid, if the interval time between two communications exceeds communication overtime time, it will cause communication fault (E018).

10-bits(for ASCII)
Function Code N ame Setting Range 0Alarm and free ru n sto p Default Value

DATA Frame 7-N-2 Start bit0 bit1 bit2 bit bit3 bit4 bit5 bit6 Stop bit Stop bit
F6.05
Commun icatio n er ror m ea su re

1No alar m and keep running 2No alar m and stop according to stop mode(b y communication) 3No alar m and stop according to stop mode(b y all co ntrol mod e) Function Code Default Value

7-data bits 10-bits character frame

N ame Respons e measure

Setting Range 0Response whe n write 1No respon se when write

DATA Frame 7-E-1 Start bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 Even Stop bit bit
F6.06

7-data bits 10-bits character frame

When this parameter is set to be 0, Response when write. When this parameter is set to be 1, No Response when w rite.This function can improve communiation speed.

DATA Frame 7-O-1 Start bit bit0 bit1 bit2 bit3 bit4 bit5 bit6 Odd bit Stop bit

7-data bits 10-bits character frame

- 71-

- 72-

DZB Series

Cha pter 7 Fault Diagnosis and Countermeasures

DZB Series
1. Und er voltage of DC Bus(E001)
Yes

Chapter 7 Fault Diagnosis and Countermeasures

Chapter 7 Fault Diagnosis and Countermeasures

DZB300 has 25 pieces of alarm information and protection functions in total. Once the fault occurs,

Transient powe r cut exists or not No Check if the input end voltage of the motor driver inverter is wit hin the value required by the regulation Ye s Measure if the DC bus voltage is normal No Check if the rectifying bridge or the buffering resis tor is normal Ye s Che ck if the drive board is normal Yes Check if the main control board is norm al No No No

motor driver inverter reset

the protection function starts, the inverter stops input ting, the fault relay contact point is activated, and the fault code will be displayed on the display panel of the inverter. Before seeking services, the subscriber may conduct the self-check according to the prompt given in this section, analyze the fault causes, and find out the solutions. If the fault belongs to the causes described in the broken line box, please seek the service by contacting the inverter agent or directly contacting our corporation.
Common Faults and the Fault Diagnosis

No

Adjust the power supply or remove the peripheral power-supply loop fault

The following faults may probably occur during t he using of the inverter, please refer to the methods described below to perform the fa ult analysis. 1. No Electricity Display 1) Check with multimeter if the input power supply of the inverter i s consistent with it s rated voltage. If there is something wrong with t he power supply, please check and remove it. 2) Check if the three-phase rec tifying bridge is intact. If the rectifying bridge has been exploded,please seek technical service. 3) Check if the CHARGE indicator is on. If the indicator is off, the fault will be on the rectifying bridge or the buffering resistance. If the indicator is on, the n the fault may probably lies in the sw itch on/off part, please seek for help. 2. The air Switch Trips off After Power-on 1) Check if the earthing or short circuit occurs between the input power supplies and remove the problem. 2) Check if the rectifying bridge has been broken down. If so, seek for the service. 3. The Motor Does not Run After t he Inverter Starts to Run 1) Check if there is equalizing three-phase input between U, V and W. If yes, the motor circuit or itself may be damaged, or the motor stops turning for mechanical reason. Please remove it. 2)If there is input but the three phases are not equalizing, the inverte r drive board or the output module may be damaged. Please seek for t he service. 3) If there is no output voltage, the drive board or output module may be damaged. Please seek for the service. 4. When the Power-on Inverter Di splays Normally, t he Air Switch Trips off After the Operation. 1) Check if the short circuit occurs between the output modules. If yes, please seek the service. 2) Check if the short circuit or earthing occurs between the motor lead wires. If yes, pl ease remove it. 3) If the tripping occurs only occasionally and the distance between the motor and the inverter is big, then the adding of an output AC reactor shall be considered.
Ye s

Replace the damaged rectifying bridge or the buffering resistor

Chan ge drive board

Chan ge main control board

Reference for the maintenance personnel

2. Ove r voltage during acceleration(E002)

The inp ut voltage is too h igh or not No If there exists the external force driving the motor operation during the acc eleration process No The acceleration time is too short or no t No Is there any brake unit or brake resistor insta lled Ye s Seek technical support

Yes

Adjust the voltage within the normal range

Yes Cancel the external force or install the brake resistor

Yes

Increase the acceleration time

No

Install the brake unit and resistor

- 73-

- 74-

DZB Series
3. Over voltage during running(E003)

Cha pter 7 Fault Diagnosis and Countermeasures

DZB Series
5. Ove r current during deceleration(E005)

Chapter 7 Fault Diagnosis and Countermeasures

The input voltage is too high or not No Is there any the external force driving the motor during the operation No Seek technical support

Yes

Adjust the voltage within the normal range

Check if the output loop of the m otor driver inverter has the earthing or short circuit V/F mode No

Yes

Remove the peripheral f ault

Yes

Cancel the external force or install the brake resistor

Whether the motor parameter identification has been performed or not Yes Is the deceleration time too short No Is the voltage too low

No

Perform the motor parameter identification

Yes

Increase the deceleration time

4. Over current during acceleration(E004)

Yes

Adjust the voltage within the normal range

Check if the output loop of the motor driver inverter has the earthing or short circuit V/ F mode No Whether the moto r parameter identification has been performed Yes Is the acceleration time too short No Whether it is proper to manually raise torque or V/F curve Yes The voltage is too low or not No Start the rot ating motor or not No Is there the shock load during the acceleration process No The type of inverter is small

Yes

Remove the periphe ral fault

No Whether there exists a shock load during the deceleration process Yes C ancel the shock load

No

Perform the motor parameter identification

No Is there the brak e unit or brake resistor installed No Install the brake unit and brake resistor

Yes

Increase the acceleration time

Yes Seek for the technical support

No

Adjust the manual raising of torque or V/F curve

6. Ove r current during running(E006)

Check if the output loop of the motor driver inverter has the short circuit or leakage circuit V/F mode No No Perform the motor parameter identification Remove the peripheral fault. If the link is too long, install the output reactor

Yes

Adjust the voltage to the normal range Select the rotation speed tracing before restarting or restart after the motor stops

Yes

Yes

Whether the mo tor parameter ide ntification has been performed or n ot Yes Is there the shock load during the running No Whet her the motor driver inverte r load can be aba ted No The type of inverter is t oo small

Yes

Cancel shock load

Yes

Cancel the shock load

Yes

Abate the load

- 75-

- 76-

DZB Series
7. Motor Over Load(E007)

Cha pter 7 Fault Diagnosis and Countermeasures

DZB Series
10. Over voltage during deceleration(E00A)
Yes

Chapter 7 Fault Diagnosis and Countermeasures

The motor protection parameter F5.01 setting is suitable or not Yes The load is too big or the motor is blocked No The type of inverter is small

No

Correctly set up the parameter

The input voltage is too high or not No

Adjust the voltage within normal range

Yes

Reduce the load or increase the inverter capacity

If there exists external forces driving the motor operation during the deceleration process No The deceleratio n time is too short or not No

Yes

Cancel the external force or install the brake resistor

Yes

Increase the acceleration time or install the brake resistor

8. Inverter Over Load(E008)

Yes Reduce the load or increase the inverter capacity

Is th ere any brake re sistor installed Yes Seek technical support

No

Install the brake resistor

The load is too big or the motor is blocked No The type of inverter is small

11. External Failure(E00D)

Press STOP button to stop in the non keyboard operation mode or not No Yes Remove the peripheral fault Input peripheral fault sig nal via multifunctional terminal DI or not No Yes Install the reactor or output wave-filte r Check if the wind channel is blocked or the fan is working normally and remove the problem Use STOP in stall Yes Reset running Yes Check and remove peripheral fault Yes

9. Inverse unit protection(E009E019E029)

Reset running

Check if the output loop of the motor driver inverter has the earthing or short circuit No Whether the link between the m otor and the motor driver inverter is too long No Whether the module is overheated No C heck if the internal links of the motor driver inverter are loose No Whether it is normal after the renewal of the main control board No Whether the drive board is normal after renewal No Whether the inverse module is normal after renewal

12. Diode Module Over Heat(E00E)

Yes Reduce the environmental temperature

Yes

If the environmental tempe rature is too high No If the wind channel is blocked

Yes

Plug all the links

Yes

Clear the wind channel

Yes

No main control board fault If the fan is damaged Yes Change the fan

Yes

No drive board fault If the modular heat-variable resistor is damaged No Yes Change the heatvariable resistor

Yes

Inverse modu le damage

If the inverse mod ule is damaged

Yes

Change the inverse module

Seek technical support

Seek for the technical support

- 77-

- 78-

DZB Series
13. EEPROM read-write failure(E00F)

Cha pter 7 Fault Diagnosis and Countermeasures

DZB Series
16. Current Inspection Circuit Failure(E015)

Chapter 7 Fault Diagnosis and Countermeasures

Whether it is normal after the renewal of the main control board

No

main control board fault

C heck if Hall device is normal Yes

No

C hange Hall device

Seek technical support

Check if the drive board is normal

No

Change drive board

14. Input phase failure(E012)

Seek technical support

Check if the three-phase input power is normal Yes Check if the drive board is normal Yes Check if The main control board is normal

No

Check and remove the problems in the peripheral lines,To make the three-phase power entering the frequency inverter normal C hange drive boar d

17. Motor self-learning failure(E016)

No

The moto r parameters are configured as per the data on the nam eplate or not Yes

No

C orrectly configure the motor parameters

No

Change main control board

The parameters identification process is overtime or not

Yes

Check the lead w ire from frequency inverter to motor

Seek technical support

18. Communication Failure(E018)

15. Output phase failure(E013)

Ma ster station work s or not Yes

No

Check master station connection

Check if t he lead wire from frequency invert er to the motor is normal Yes Check if the thre-e p hase output of frequency inverter is balanced when running without motor No Check if drive board is no rmal Yes Check if the module is normal

No

Remove peripheral fault

RS485 commun ication connection is norm al or not Yes

No

Check communication connection

Yes

Check if the motor thre e phase winding is normal, If no, remo ve the fault.

Baud rate setup is correct or not Yes Communication parameters F6.02 and F6.03 are correctly set up o r not

No

Correctly set up baud rate

No

No

Change communication parameters

Change drive b oard Yes Seek t echnical support Change module

No

Seek technical support

- 79-

- 80-

DZB Series

Chapter 8 Quality Guarantee

DZB Series

Appendix A Standard Specifications

Chapter 8 Quality Guarantee

Quality guarantees of our products is transacted as the fo llowing rules and regulations: 8.1 Responsibility of manufac turer: A: Interior One month g oods ex changin g ,maintenance, and return after d elivery Three month s goods exchanging ,maintenance after delivery Twelve months good s maintenance after delivery B:Abroad Three month s goods maintenance after delivery 8.2 Whenever and wherever use our product, users have the rights to take our service with payment. All distributors, manufacturers and agents in the wh ole country can provide the service. Our company has the right to entrust maintenance to others.
Ser ies Item

Appendix A: Standard Specifications

1.1 Technical Spe cification
DZB300
Specification

DZB200

Rated Voltage Frequency Range

Output Voltage Output Frequency

1AC220V15%3AC220V15%3AC380V 15% 3AC660V10%3AC1140V15% 47~63Hz

Proportional to Input Voltage 0~600Hz

Control mode V/F curve Command channel

Open loop vector control (SVC) V/F control 2 modes: Line, square v/f curve operation panel, control terminal, serial port

V/F control

Frequency source

8.3 Responsibility immunity: Abuse producing or inducin g failure is out of our responsibility The damage or referred,secondary d amage caused by the fault of the equipment will n ot be com pensated. 8.4 The equipment is guaranteed for twelve months from the date of exporting. 8.5 However the remedy of faults caused by the following reasons will be at user's cost, even thoug h it happens during the guarantee period. Improper op eration unauthorized repair or modification; Operation beyond the standard specifications; Falling down , barbarous transport; Device ageing and failure caused by unsuitable environment; Damage caused by e arthquake, fire, windstorm, flood, lightning ,abnormal voltage an d other natural disaster, or effect hereof.
Overload Capacit y Start torque Speed cont rol range Speed ac curacy Carrier frequency frequency resolut ion Torque boost Accel/decel Mode DC brake Jog c ontrol Multi-Speed Function Internal P ID Automatic Voltage Adjustment Function Shared DC bus

digital frequency reference, analog voltage reference, analog current refer ence, pul se reference, communication ports reference. Thesefrequency sources can be selected through di fferent met hods . B: 150% rated current 60 s ec onds180% rated current 10 seconds P:120% rated current 60 s ec onds150% rated current 10 seconds 0.5Hz/150%/S VC) 1:100(SVC) 0. 5%SVC 1.0~15.0KHz Digital setting: 0.01Hz Analog sett ing: Maximum frequency0.1% Aut o Torque boost; Manual Torque boost 0~30.0% Two accel/decel curve,range:0.1-3600sec Start DC break,Stop DC break Jog frequency range: 0.00Hz~ Maximum out put frequency; Jog A cc/Dec t ime:0.0~3600.0s Int ernal PLC operation;8-speed Cont rol Realize product-line automatic control system Keep static output voltage automatically when mains voltage fluctuating. Several motors can share one DC bus. Six digital input terminals . Eight digital input terminals and one of them can input high speed pulse. Two analog input terminals , one can be inputted voltage and the other can be inputted voltage or current. 0~10.0% 1.5Hz/150%(V/F) 1:100(V/F) 0.5%

Input terminal

Two analog input terminals, one can be inputted voltage and the other can be inputted voltage or current.

Output terminal

One digital output terminal(Two for 7.5kw below) Two relay output terminal(One for 7.5kw below) One analog output terminal

- 81-

- 82-

DZB Series

Appendix A Standard Specifications

DZB Series

Appendix A Standard Specifications

Series Item LCD Display LED Status indication Exteral meter display

DZB300 Specification

DZB200

1.2 AC220VSeries Rating:

Voltage classification AC220V 0005 0007 0015 0022 0037 0005 0007 0015 0022 0037 0055 0075 0110 0150 motor rating(KW) Inverter output(KVA) Output current(A) Output voltage(V) Intput current(A) Input voltage/frequency

pre-set frequency;operate frequenc y; output current;motor speed;input voltage; output voltage;input/output terminals'status;fault information,etc Operation/Stop,FWD/ REV,Funct ion indication,etc Output frequency,Output current0~10VDC input/output phase failure protection, Over current protection;Over volt age protection;Under voltage protection; Over heat protection; overload protecti on,etc I ndoor in which there is no direct sunlight, dust, erosive gas,combustible gas, oil smoke, water vapor, dripping, salt, etc. Lower than 1,000 meters -10 ~+40 20%~ 90%RH, wit hout condensati on

0.5 0.75 1.5 0.7 2.5 1.0 4.0 2.0 7.0

2.2 3.0 10

3.7 5.0 17

0.5 0.75 1.5 0.7 2.5 1.0 4.0 2.0 7.0

2.2 3.0 10

3.7 5.0 17

5.5 7.5 25

7.5 10 34

11 15 50

15 20 68

Adjustable from 0 to input voltage

Protection function

4.0

5.2

10

15

25

3.0

5.0

7.7

11

18

26

35

51

69

S i n g l e 22 0 V , 5 0 / 6 0 H z

3 p h a s e 2 2 0 V, 5 0 / 6 0 H z 1 5 % 47~6 3Hz

Applicable Situation

Operational range (V) Operational range (Hz)

Alti tude Ambient temperature Humidity

AC380VSeries Rating:
Voltage classification AC380V 0007 0015 0022 0037 0055 0075 0110 0150 0185 0220 0300 0370 0450 0550 motor rating(KW) Inverter output(KVA) Output current(A) Output voltage(V) Intput current(A) Input voltage/frequency Operational range (V) Operational range (Hz)

0.75 1.5 1.0 2.5 2.0 3.7

2.2 3.0 5.0

3.7 5.0 8.5

5.5 7.5 13

7.5 10 18

11 15 24

15 18.5 22 20 30 25 39 30 46

30 40 58

37 50 75

45 60 90

55 75 110

Adjustable from 0 to input voltage

3.2

4.8

6.5

11

16

23

31

39

50

58

75

97

110 140

3 p h a s e 3 8 0 V5 0 / 6 0 H z
1 5 % 47 ~ 6 3H z

Voltage classification AC380V 0750 0930 1100 1320 1600 1870 2000 2200 2500 2800 3150 4000 5000 6300 motor rating(KW) Inverter output(KVA) Output current(A) Output voltage(V) Intput current(A) Input voltage/frequency Operational range (V) Operational range (Hz)

75

93

110 132 160 187 200 220 250 280 315 400 500 630

100 125 150 175 220 250 270 300 330 370 420 575 710 890 150 170 210 250 300 340 380 430 470 520 620 754 930 1180
Adjustable from 0 to input voltage

190 220 260 320 350 390 450 480 520 590 700 830 1023 1300 3 p h a s e 3 8 0 V5 0 / 6 0 H z
1 5 % 47 ~ 6 3H z

- 83-

- 84-

DZB Series

Appendix B Serial Communications

DZB Series
In the RTU mode, format for each byte is as follows:

Appendix B Serial Co mmunications

Appendix B Communication Protocol

The DZB300 inverter provides RS232/RS485 communication ports, and adopts the standard ModBus communication protocol for master/slave communica tions. The user can use PC/PLC or control upper computer to implement centralized control (setting inverter control command, operating frequency, modification of related functional code parameters,working status of inverter, and fault message monitoring), to meet special application requirement. 1. Protocol Content The Modbus serial communication protocol defines frame content and use format of asynchronous transmission in serial communications. Including: polling and broadcast frame of the master, and reply frame format of the slave. The fram e content of the ma ster includes: address (broadcast address) of the slave, execution command, data, error check,and so on. The response of the slave also adopts the same structure. Its content includes:action confirmation, re turn data, error che ck, and so on. If an error occurs when the slave is receiving a frame or the slave cannot complete the action required by the master, the slave will organize a fault frame and send it to the master as a response message. 2. Application Mode The DZB300 series inverters access to the "single-master multi-slave " control network with RS232/RS485 bus. 3 . Bus Structure (1)Interface mode RS232/RS485 hardware interface (2)Transmission mode Asynchronous serial and half-duplex transmission mode. At the same moment, only one of the master and slave sends data, while the other receives data. Data is sent frame by frame in form of pa ckets during asynchronous serial communications. (3) System topology: "single master multi-slave". The addresses of the slaves range from 1 through 247. Where "0" is the broadcast communication address.The address of each slave over the network is a unique one. This is the basis for ensuring M odBus serial communications. 4. Protocol Description The communication protocol for DZB300 inverter s is a asynchronous serial master/slave ModBus communication protocol. Only one device (the master) can establish a protocol (called "query/command") over the entire network. Other devices (the slave) can only provide data to make response to the "query/ command" of the master or take the corresponding actions according to t he "query/command" of the master. The master here refers to a PC, industrial control device or programmable logic controller (PLC), and the slave refers to D ZB300 inverters or other control devices running the same communication protocol. The master can conduct independent communications with a single slave or can advertise broadcast messages to all slaves. For the "query/command" of the master w ho makes independent access, the sla ve should return a message (called response); for the broadcast messages advertise d by the master, the slave does not need to make a response to the master. 5. Communication Frame Structure There are tw o kinds of communication data format: one is RTU (Remote Terminal Unit)mode, the other is ASCII(American Standard Code for Information International Interchange).

Coding system: Eight-bit binary notation, hexadecimal 0-9, A~F, and each 8-bit frame field includes two hexadecimal characters. In the ASCII mode, format for each byte is as follows: Coding system: hexadecimal notation, Characte r ASCII CODE Characte r ASCII CODE

0 1 2 3 4 5 6 7 8 9 0 x 30 0 x 31 0 x 32 0 x 33 0x 34 0x 35 0 x36 0 x37 0 x 38 0 x 39 A B C D E F 0 x 41 0 x 42 0 x 43 0 x 44 0x 45 0x 46

Every byte includes start bits, seven or eight data bits, parity check bits and stop bits. The description of byte fram is as follow: 11 bit byte frame: Odd parity check bit Even parity check bit No parity check bit

START B i t1 B i t2 B i t3 B i t4 Bi t5 B it6 B it7 B i t8

Stop bit

10 bit byte frame: Odd parity check bit START B i t1 B i t2 B i t3 B i t4 Bi t5 B it6 B it7 Even parity check bit No parity check bit

Stop bit

In RTU mode, new fra mes always become silent at a transmission time of at lea st 3.5 bytes, as the start. Over a network using baud rate to calculate the transmission ra te, the transmission time of 3.5 bytes can be controlled easily. The subsequently transmit ted data fields are in turn: slave address, operation command code, data, CRC check w ord, the transmission bytes of each fie ld are 0 through 9 and A through F in hexadecimal notation.The network device monitors the activities of the communication bus all the time, even during the silent interval. Once receiving the first field (address message), each network device will confirm the byte. After the completion of the transmission of the last byte, another transmission time interval similar to that of 3.5 bytes is used to indicate the end of the frame.After that, the transmission a new frame starts. RTU mode Data Format START,silent at a trans mission time of at l east 3.5 bytes slave address operation command code CRC check word END,silent at a transmission time of at least 3.5 bytes

data

- 85-

- 86-

DZB Series

Appendix B Serial Communications

DZB Series

Appendix B Serial Co mmunications

The information of a frame should be transmitted in consecutive data streams. If there is an interval over 1.5 bytes before the completion of the transmission of the entire frame, the rec eiving device will clear the incomplete information, and mistake that the last byt e is the address field part of the new frame. Likewise, if the interval between the start of a new frame and the previous frame is less than 3.5 bytes, the receiving devic e will regard it as the subsequent part of the previous frame. Due to frame disorder, the final CRC value is incorrect, which w ill lead to communication failure. Standard Structure of RTU Frame: Frame header (START) Slave address field (ADDR) Function field (CMD) Data field DATA ( N-1 ) DATA ( 0 ) CRC CHK lower bit Detection value: CRC value (16BIT). CRC CHK higher bit Frame tail END T1-T2-T3-T4 (transmission time of 3.5 bytes) T1-T2-T3-T4 (transmission time of 3.5 bytes) Communication address: 0~247 (decimal) ("0" stands for the broadcast address) 03H: Read slave parameters; 06H: Write slave parameters Data of 2*N bytes: this part is the main content of communications, and is also the data exchange core in communications.

ASCII frame standard structure START Address Hi Address Lo Func tion Hi Function Lo DATA ( 0 ) DATA ( N-1 ) LRC CHK Hi LRC CH K Lo END Hi END Lo

' : '0x 3A
Communication address: 2 ASCII combine 8-bit address Function code: 2 ASCII combine 8-bit address Data content : nx8-bit 2n ASCII combine data content n<=16,maximum 32 ASCII

LRC check: 2 ASCII combine 8-bit check code End: END Hi=CR(0x0D),END Lo=LF(0x0A)

6. Command Codes and Communication Data

6.1 Command Code: 03H (0000 0011), read N words (can ready a maximum of consecutive five words) For example: for an inverter with the sla ve address of 01H , the start address of memory is 0004, ready consec utive two words, the structure of the frame is as follows: RTU mode: RTU Command Message of the Master START ASCII mode Data Frame ADDR CRC check word END "0x0D""0x0A" CMD Higher bits of start address Lower bit s of start address Higher bits of data number Lower bits of data number CRC CHK lower bit CRC CHK higher bit END T1-T2-T3-T4 (transmission time of 3.5 bytes) 01H 03H 00H 04H 00H 02H 85H CAH T1-T2-T3-T4 (transmission time of 3.5 bytes)

In ASCII mode, frame header is ":" ( "0x3A" ) ,frame tail is "CRLF" ( "0x0D""0x0A").Except frame header and frame tail, all other bytes are transmitted by ASCII coding system. It will transmit high 4 bits first, then transmit l ow 4 bits. The data length is 8 bit. Capital ASCII is used to demonstrate 'A'~'F' and use LRC check, cover the information from slave address to data.

START "0x3A"

slave address

operation command c ode

data

- 87-

- 88-

DZB Series

Appendix B Serial Communications

DZB Series

Appendix B Serial Co mmunications

RTU Response Message of the Slave START ADDR CMD Higher bits of byte number Lower bits of byte number Hi gher bits of data address 0004H Lower bits of data address 0004H Hi gher bits of data address 0005H Lower bits of data address 0005H CRC CHK lower bit CRC CHK higher bit END ASCII Command Message of the Master START ADDR T1-T2-T3-T4 (tra nsmission time of 3.5 bytes) 01H

ASCII Response Message of the Slave S TART ADDR 03H 00H CMD 04H 00H Higher bits of byte number 00H 00H Lower bits of byte number 00H 43H Higher bits of data address 0004H 07H T1-T2-T3-T4 (tra nsmission time of 3.5 bytes) Lower bits of data address 0004H

:' 0' 1' 0' 3' 0' 0' 0' 4' 0' 0' 0' 2' 0'

:' 0' 1' 0'

Higher bits of data address 0005H

0' 0'
Higher bits of data address 0005H

0'
LRC CHK Hi LRC CHK Lo END Lo END Hi 6.2 Command code: 06H (0000 0110), read one word For example, read 5000 (1388H) into the address 0008H of the inverter with the slave address of 02H, the structure of the frame is as follows: RTU Command Message of the Master S TART ADDR CMD Write higher bits of the data address Write lower bits of the data address Higher bits of data content Lower bits of data content T1-T2-T3-T4 (transmission time of 3.5 bytes) 02H 06H 00H 07H 13H 88H

CMD

F' 6' CR LF

3' 0'
Higher bits of start address

0' 0'
Lower bits of start address

4' 0'

Higher bits of data number

0' 0'

Lower bits of data number

2'
LRC CHK Hi LRC CHK Lo END Lo END Hi

F' 6' CR LF

- 89-

- 90-

DZB Series

Appendix B Serial Communications

DZB Series

Appendix B Serial Co mmunications

CRC CHK lower bit CRC CHK higher bit END

05H 6DH

ASCII Response Message of the Slave

S TART

:' 0'

T1-T2-T3-T4 (tra nsmission time of 3.5 bytes) ADDR

RTU Response M essage of the Slave

START ADDR CMD Write higher bits of the data address Write lower bits of the data address Higher bits of data content Lower bits of data content CRC CHK lower bit CRC CHK higher bit END ASCII Command Message of the Master T1-T2-T3-T4 (tra nsmission time of 3.5 bytes) 02H 06H 00H 08H 13H 88H 05H 6DH T1-T2-T3-T4 (tra nsmission time of 3.5 bytes)

2' 0'

CMD

6' 0'
Write higher bits of the data address

0' 0'
Write lower bits of the data address

8' 1'
Higher bits of data content

3' 8'
Lower bits of data content

8'
LRC CHK Hi LRC CHK Lo

5' 5' CR LF

START ADDR

:' 0' 2' 0'

END Lo END Hi

6.3 Communication frame error check Frame error check includes two parts: byte bit check (odd/even parity check) and entire frame data che ck (CRC check). 6.3.1Byte bit check: The user can select different bit check modes according to the actual needs. Alte rnatively, the user can select "no parity". This will affect the check bit setting of each byte. Even check: Insert a even check bit before data transmission to demonstrate the number of "1" in data content is odd or even. If the number is even, check bit is set "0",otherwise the check bit is set "1", so the pari ty remain unchanged. Odd check: Insert a odd check bit be fore data transmission to demonstrate the number of "1" in data content is odd or even. If the number is odd, check bit is se t "0",otherwise the check bit is set "1", so the pari ty remain unchanged. For example, If we want to transmit "11001110", the number of "1" is 5, check bit is "1"when use even che ck; check bit is "0" when use odd check. The receiver need to do the parity checking. If the parity of received data is not the same as the preset value,the communication has some errors.

CMD

6' 0'
Write higher bits of the data address

0' 0'

Write lower bits of the data address

8' 1'
Higher bits of data content

3' 8'
Lower bits of data content

8'
LRC CHK Hi LRC CHK Lo END Lo END Hi

5' 5' CR LF

- 9 1-

- 92-

DZB Series

Appendix B Serial Communications

DZB Series
6.4 Definition of Communication Data Ad dress

Appendix B Serial Co mmunications

6.3.2 Cyclical Redundancy Check (CRC): The RTU frame format is used. The frame includes frame error detection field calculated on the basis of CRC. The CRC field detects the content of the entire frame.The CRC field has two byte s, including 16 bits of binary values. It is added to the frame after calculation of the transmission device. The receiving device recalculates the CRC of the frame, and compares it with the value in the receive d CRC field. If the two CRC values are not the same, it indicates a transmission error.CRC is first stored in 0xFFFF, and then a process is called to process over six consecutive bytes in the frame and the value in the current register. Only the 8-bit data in each character is valid for CRC. The start bit, stop bit and parity check bit are invalid. During CRC generation, each 8-bit character independently conducts (XOR) with the content of the register, the result moves to the least significant bit (LSB) direction,and the most signi ficant bit (MSB)is filled in with 0. LSB is extracted for detection. If LSB is 1, the registe r independently conducts (XOR) with the preset value; if LSB is 0,the operation will not be conducted.The entire process will be repeated eight times. After the completion of the last bit (the eight bit), the next 8-bit byte will independently conduct (XOR) w ith the current value of the register. The final value in the register is the CRC value afte r the execution of all bytes in the fra me. The calculation method of CRC is the CRC principle in international standard.Whe n editing CRC algorithm, the user can refer to the CRC algorithm in related standard, to write a CRC c alculation progra m that really meets requirement. A simple func tion for CRC calculation is provided for reference (programmed in C language): unsigned int crc_cal_value(unsigned char *data_va lue,unsigned char data_length) { int I; unsigned int crc_value=0xffff; while(data_length--) { crc_value^=*data_value++; for(i=0;i<8;i++) { if(crc_value&0x0001)crc_value=(crc_value>>1)^0xa001; else crc_value=crc_value>>1; } } return(crc_value); } In ladder logic, CKSM calculates the CRC value according to the frame content in tale loop-up method. This method features simple program, fast operation speed, but wider ROM space of program. Please use this method prudently in occasions with certain program space requirement. 6.3.3 ASCII Mode Chesk(LRC Check LRC Check Code is grouped of the value from Address to Data Content,lookup 6.2 c heck code of communication message above: 0x02+0x06+0x00+0x08+0x13+0x88=0xAB 2 =0x55

This part is the defini tion of the communication data addre ss, used to control inverter operation, and obtain inverter status information and settings of related functional parameters of the inverter.

6.4.1Functional code pa rameter expression rule To use a functional code serial number as a pa rameter to correspond to the register address, conversion in hexa decimal notation is needed. For example, the serial number of P5.05 is 82, the address of the functional address in hexadecimal notation is 0052H. Ranges of higher/lower bytes are respectively: higher-bit bytes: 00~11; lower-bit bytes: 00~FF. Note: F 8 group: default settings, do not read or change the parame ters in the group. Some parameters should not be changed during operation of the inverter. Some paramet ers should not be changed no matter in which state the inverter is . To change functional code parameters, pay attention to the setting range, unit and related description of the parameters. In a ddition, frequency st orage of EEPROM may reduce the service life of the EEPROM. For users, some functional codes do not need storage in communication mode. Change the value in RAM to meet the use r requirement. To implement this function, change the most significant bit of the corresponding functional code address from 0 to 1. For example, functional code P0.12 is not stored in EEPROM Modify the value in RAM only, and set the address to 800CH. This address can only be used in writing RAM, cannot be used for reading. It will be an invalid address if it is used for reading. 6.4.2 Address of other func tions:
Address Definition R/W Feature

Function Description

Data Meaning

0001HForw ard running 0002HReverse running 0003HForw ard jogging 0004HForw ard jogging Communication control command 1000H W/R 0005HStop 0006HFree stop (emergency st op) 0007HFault reset

0 0 08 HJo gg i ng st o p
0001HForw ard running 0002HReverse running Inverter state 1001H 0003HInverter standby 0004HFault R

- 93-

- 94-

DZB Series

Appendix B Serial Communications

DZB Series

Appendix B Serial Co mmunications

Function Description

Address Definition

Data Meaning
Communication setting range (-10000~10000) Note: the communication setting is the percentage of the relative value (-100.00%~ 100.00%), which can conduct communication wiring operation. If it is set as frequency source, it corresponds to the percentage of the maximum frequency (P0.04); If it is set or fed back as PID, it corresponds to the percentage of PID. Where, PID setting value and PID feedback value go through PID calculation in form of percentage.

R/W Feature

Function Description

Address Definition

Data Meaning
0000HNot fault 0001HPassword error 0002HCommand code error

R/W Feature

Communication setting a ddress

2000H

W/R ModBus communication fault address R

0003HCRC error 0004HIllegal address 5001H 0005HIllegal data 0006HParameter change invalid 0007HSystem locke d R

3000H 3001H 3002H 3003H 3004H 3005H 3006H 3007H 3008H Run/stop paramet er address 3009H 300AH 300BH 300CH 300DH 300EH 300FH 3010H 3011H 3012H

Setting frequency Running frequency Out put current Out put voltage Running speed Out put powe r Out put torque DC bus volta ge PID setpoint PID feedback Input terminal status Out put terminal statu s VI value CI value Cur rent segm ent of m ulti-spee d contro l
Reserved Reserved Reserved Reserved Fault messa ge codes should be consistent with fault types in the functional code menu. The difference is that here hexadecimal data is returned to the upper computer, instead of fault characters.

R R R R R R R R R R R R R R R R R R S TART ADDR CMD higher bits of the fault response lower bits of the fault re sponse higher bits of the fault code lower bits of the fault code 6.5 Exception response: The AC motor drive is expected to return a normal response after receiving command messages from the master device. In t he exception response, the most significant bit of the original command code is set to "06", the data adress is 0x5001, and an exception code which explains the condition that caused the exception is returned. For example: 0008HInverter busy (EEPROM is storing)

RTU Fault Response Message of the Slave

T1-T2-T3-T4 (transmission time of 3.5 bytes) 01H 06H 50H 01H 00H 05H 09H 09H T1-T2-T3-T4 (transmission time of 3.5 bytes)

CR C C H K lo w e r b it s C RC C H K hi g h e r bi t s
END

Inverter fault address

5000H

- 95-

- 96-

DZB Series

Appendix B Serial Communications

DZB Series

Appendix C Dimensions

A SC I I Fault Response Message of the Slave

START ADDR

A p p e n d i x C D i m e n s i o ns
:' 0' 1' 0'

Type 1:Plastic Frame

Type 3:Steel Frame (Standing)

CMD

6' 5'
higher bits of the fault response

0' 0'

lower bits of the fault response

1' 0'

higher bits of the fault code

0' 0'
lower bits of the fault code

Aperture d

5'
LRC CHK Hi LRC CHK Lo END Lo END Hi Fault code meaning Fault code Data Meaning Password error Command code error CRC error Illegal address Illegal data Parameter change invalid System locked Inverter busy (EEPROM is storing)

A' 3' CR LF

Type 2:Steel Frame (Hanging)

Aperture d

RU N

S O P JO G FW D T

R EV

J OG

P GM R R S T E E

R V E F D W

Digi al Operator t

1 2 3 4 5 6 7 8

- 97-

R UN

FU NC DA A T

STOP

- 98-

DZB Series

Appendix C Dimensions

DZB Series

Appendix D Accessories List

Dimension form:
Model AC Drives Model Applicable Motor(KW) Dimensionsmm Type

A p p e n d i xD A c c e s s o r ies L i s t
1.All Braking Resistors & Braking Units Use in AC Drives
Applicable Motor Braking Unit Braking Re sistors Model No. of Units Used Braking Torqu e Number 10%ED

DZB300B0007L2A FL28 DZB300B0015L2A DZB300B0007L4A DZB300B0015L4A DZB300B0022L2A DZB300B0037L2A FL37 DZB300B0022L4A DZB300B0037L4A DZB300B0055L4A DZB300B0075L4A FL75 DZB300B0110L4A DZB300B0150L4A DZB300B0185L4B FL030 DZB300B0220L4B DZB300B0300L4B FL045 DZB300B0370L4B DZB300B0450L4B DZB300B0550L4B FL075 DZB300B0750L4B DZB300B0930L4B DZB300B1100L4B FL132 DZB300B1320L4B DZB300B1600L4B FL187 DZB300B1870L4B DZB300B2000L4B DZB300B1600L4B FL200 DZB300B1870L4B DZB300B2000L4B DZB300B2200L4B DZB300B2800L4B FL280 DZB300B3150L4B DZB300B4000L4B

0.75 1.5 0.75 1.5 2.2 3.7 2.2 3.7 5.5 7.5 11 15 18.5 22 30 37 45 55 75 93 110 132 160 187 200 160 187 200 220 280 315 400 800 1600 550 680 1280 440 610 850 880 250 * 345 13 250 480 860 880 370 335 13 375 725 750 290 335 13 285 457 475 195 240 9 205 300 322 190 193 6.5 154 238 250 142 155 5 125 159 170 113 142 5

Voltage

Model Resistors Values Number Resistors Model KWHP 70BR Recommended

220V Series

400V

315 620 645 230 310 11

Series

0.5(0.7) 0.75(1.0) 1.5(2.0) 2.2(3.0) 3.7(5.0) 0.75(1.0) 1.5(2.0) 2.2(3.0) 3.7(5.0) 5.5(7.5) 7.5(10) 11(15) 15(20) 18.5(25) 22(30) 30(40) 37(50) 45(60) 55(75) 75(100) 93(125) 110(150) 132(175) 160(220) 220(300) 250(330)

4030 4030 4045 4045 4045 4030 4045 4045 4045 4045 4045 4045 4045

1 1 1 1 1 2 2 2 3 3 4 5 6

80W 200 80W 200 150W 100 200W 80 300W 50 80W 400 120W 330 160W 250 300W 150 400W 100 550W 75 1000W 50 1500W 40 2500W 35 3000W 27.2 5000W 17.5 9600W 16 9600W 13.6 6000W 20 9600W 15 9600W 13.6 9600W 16 9600W 13.6 9600W 13.6 9600W 13.6 9600W 13.6

80W 120 80W 120 150W 100 200W 68 300W 50 80W 400 180W 300 250W 250 400W 150 600W 100 800W 75 1000W 50 1500W 40 2500W 35 1200W 6.8 2500W 35 1200W 8 1200W 6.8 1500W 5 1200W 7.5 1200W 6.8 1200W 8 1200W 6.8 1200W 6.8 1200W 6.8 1200W 6.8

1 1 1 1 1 1 1 1 1 1 1 1 1 1 4 2 8 8 4 8 8 8 8 8 8 8

100%

100%

N ot e : 1. Pl e a se o nl y u s e th e r e si st or s a nd r e co mm e nd ed va l u es. F or i ns t a n ce , i n 4 00 V se r i es, 1 00 H P,A C d ri ve ha s 2 b r a ki ng u ni t s w i t h e a ch of 8 br a k i ng r e s is to r s, s o tw o b ra ki n g u n it s use 1 6 b r aki n g r esi st o r s. U se r M a nua l " f o r fu r the r de t a il . ) 2 .Ta k e i n t o c on s id e r a t i o n th e s afe ty o f t h e e n vi ro n me n t w h e n in st a ll i ng t h e b rak i n g r e si st o rs . 3 .If t he m i ni m u m r e s is t an c e v al u e i s to b e u t i l iz ed , co n su l t loc a l de a ler s for t h e ca l c u l at ion o f t h e Wa tt fi g u res . (R e f e r t o t he " Brak i ng U ni t M od ul e

- 99-

- 1 00 -

DZB Series

Appendix D Accessories List

2 . S tan d a r d E x te nsio n Ca bl e :
Mo d e l Le n g t h

ne t w o rk c a b le c o m p an y na me

3 . Th e A p p a ra t u s Siz e o f t he Di g i ta l H a nd - H e l d P r o g ra m m ing P a ne l
58
13

RUN STOP JOG

FWD

REV

FWD REV

72
STOP

P RGM RESET FUNC DATA

RUN

STOP

JOG

FWD

REV

JOG RUN

STOP

Di g ita l Ha nd - H e ld Pr o gra m min g P a ne l 1

22

RUN

JOG

FWD

REV

JOG

PRGM RESET

D i g i t a l H a nd - H e l d Pr o gr a mmi n g P a ne l 3

FUNC DATA

REV FWD

RUN

Digital Operator

Di g ita l Ha nd - H e ld Pr o gra m min g P a ne l 2

STOP

- 1 01 -