Workover Operations
Workover Operations
THE PHASES AND SEQUENCE OF AN OPERATION VARIES FROM ONE JOB TO ANOTHER. ANOTHER. IT MAINLY DEPENDS ON THE EQUIPMENT ALREADY INSTALLED IN THE WELL AND THE CONDITION IT IS IN. IN. IT ALSO DEPENDS ON WHAT NEEDS TO BE DONE AND HOW THE OPERATION IS GOING TO PROCEED IN PRACTICAL TERMS. TERMS. WE DISCUSS BELOW THE DETAILED STEPS WHICH ARE GENERALLY INVOLVED IN ALL THE WORKOVER OPERATIONS
THIS MAINLY MEANS : CHECKING THE STATUS OF THE WELL BY WIRELINE TECHNIQUES (CHECKING THE TUBING, PROVING THE HOLES, TAGGING SEDIMENTS, TO CHECKING THE PERFORATIONS WHETHER THEY ARE OPEN OR NOT). NOT). CHECKING THE WELL INTEGRITY (PRESSURE TESTS OF CASINGS) OPENING A CIRCULATING DEVICE DOWNHOLE (SLIDING SLEEVE, BLANKING PLUG OR DUMMY FROM SIDE POCKET MANDREL)
CHECKING THE INTEGRITY OF VALVES OF THE X-MAS TREE (PRESSURE TESTING OF VALVES) CHECKING AND PREPARING THE APPROACH ROAD TO WELLS FOR MOVEMENT OF THE WORKOVER RIG. RIG.
ONCE THE WELL AND ITS SURROUNDINGS HAVE BEEN SAFELY SECURED, THE SERVICE/WORKOVER UNIT AND ITS ACCESSORY EQUIPMENT LIKE TANKS, PUMPS, WORKSHOPS ETC. CAN BE SET UP . ETC. THE EQUIPMENT IN THE SITE SHOULD BE SET UP IN ACCORDANCE WITH THE SAFETY RULES AND REGULATIONS OF THE REGULATORY BODY. BODY. HOWEVER, THE X-MAS TREE IS NOT YET REMOVED TO BE REPLACED BY THE BOPS
THE PROPERTIES REQUIRED OF A WORKOVER FLUID IS AS FOLLOWS: FOLLOWS: TO KEEP THE WELL UNDER HYDROSTATIC PRESSURE. PRESSURE. CONTROL BY ITS
TO CARRY UP CUTTINGS IF DRILLING OR MILLING IS PLANNED. PLANNED. NOT TO DAMAGE THE FORMATION. FORMATION. NO FLUID LOSS IN THE FORMATION
5.
CONSIDERATIONS ON KILLING THE WELL THE WORKOVER FLUID USED TO KILL THE WELL, USUALLY, DISPLACES THE WELL CONTENTS BY EITHER CIRCULATION OR BY SQUEEZING. SQUEEZING.
KILLING BY CIRCULATION EXCEPT IN SPECIAL CASES, CIRCULATION PREFERRED WAY TO KILL THE WELL. WELL. IS THE
THE FLUID IS CIRCULATED AS DEEP AS POSSIBLE IN THE TUBING, BUT ABOVE THE PACKER, EITHER: EITHER:
THROUGH A CIRCULATING WIRELINE, VIZ. BY VIZ.
DEVICE
OPERATED
BY
PULLING OUT A DUMMY FROM THE SIDE POCKET MANDREL OR BY OPENING THE PORTS OF A SLIDING SLEEVE. SLEEVE.
OR THROUGH PUNCTURED HOLES IN THE TUBING OPENED UP BY ELECTRIC CABLE SHAPED CHARGES. CHARGES.
SOMETIMES, THE WORKOVER FLUID IS CIRCULATED AFTER SETTING A PLUG IN THE LOWER END OF THE TUBING. TUBING. AS A RESULT THERE IS NO RISK OF LOST CIRCULATION INTO THE FORMATION DURING CIRCULATION. CIRCULATION. HOWEVER THERE IS UNCERTAINTY REGARDING WHETHER THE PLUG CAN BE PULLED OUT, ESPECIALLY IF IT GETS COVERED WITH DEPOSITS. DEPOSITS.
SQUEEZING IS DONE ONLY AFTER AN INJECTIVITY TEST JUST TO BE SURE THAT INJECTIVITY IS SUFFICIENT. SUFFICIENT. THIS IS BECAUSE OF THE SAME DRAWBACK AS WITH DIRECT CIRCULATION THAT IS, MIGRATION OF OIL AND GAS IN THE KILLING FLUID GREATLY COMPOUNDED BY THE FACT THAT THE FLOW RATES WITH A SQUEEZE JOB IS OFTEN MUCH LOWER THAN WITH CIRCULATION. CIRCULATION. IF THE INJECTIVITY TEST IS UNSATISFACTORY, NECESSARY TO MODIFY THE SQUEEZE CONDITIONS. CONDITIONS. IT IS
FOR EXAMPLE, SQUEEZE AT A LOWER FLOW RATE, PROVIDED THE TOTAL INJECTED VOLUME IS INCREASED. INCREASED.
FOR A GAS WELL, PERFORM A SERIES OF SQUEEZES AND BLEED OFFS AT CONSTANT BOTTOMHOLE PRESSURE TO ALLOW THE GAS TO MIGRATE UP TO THE SURFACE WITHOUT FRACTURING THE FORMATION. FORMATION. SOMETIMES, IT MAY BE NECESSARY TO ACCEPT TO SQUEEZE AT A FRACTURING RATE OR REVISE THE PROGRAMME THOROUGHLY AND USE A TECHNIQUE SUCH AS COIL TUBING OR SNUBBING JUST TO KILL THE WELL OR TO CARRY OUT THE COMPLETE OPERATION. OPERATION.
THS IMPLIES THAT THE INJECTIVITY TEST HAS TO BE PERFORMED LONG BEFORE THE WORKOVER IS DONE. DONE. THE CHOICE OF MEANS TO BE UTILIZED AND THE WORKOVER PROGRAMME DESIGN BOTH DEPEND ON THE INJECTIVITY TEST. TEST. JUST AS FOR CIRCULATION, KILLING IS NOT COMPLETE WHEN THE SQUEEZE OPERATION IS OVER, AS OIL AND GAS STILL REMAINS TRAPPED IN THE ANNULUS UNDER THE PACKER AND ALL OF THE ANNULAR FLUID. FLUID.
AFTER KILLING BY CIRCULATION OR SQUEEZING, THE WELL MUST BE OBSERVED TO CHECK THAT :
THERE IS NO PRESSURE IN THE WELLHEAD; WELLHEAD; THE LEVELS ARE STABLE; STABLE; THERE IS NO GAS CUTTING ON THE SURFACE. SURFACE.
WHATEVER THE OBSERVATION TIME, THERE IS NO ABSOLUTE GUARANTEE THAT THE WELL IS STABLE. STABLE. THE TIME DEPENDS ON
THE METHOD USED TO KILL THE WELL, THE WAY THE OPERATION ACTUALLY PROCEEDED AND ON OUTSIDE SIGNS OF PHENOMENA SUCH AS EXPANSION. EXPANSION.
THERMAL
IF THE WELL SHOULD PROVE UNSTABLE, KILLING MUST BE STARTED ALL OVER AGAIN EITHER WITH THE SAME METHOD OR WITH ANOTHER METHOD. METHOD. MODIFYING THE CHARACTERISTICS OF THE CONTROL FLUID OR USE OF SPACE FLUIDS, SOMETIMES, IS QUITE EFFECTIVE. EFFECTIVE. THE WELL WILL BE UNDER OBSERVATION ONCE AGAIN FOR STABILITY. STABILITY.
THE PROCEDURE FOR REMOVING THE DOWNHOLE EQUIPMENT DEPENDS ON THE TYPE OF EQUIPMENT AND ITS CONDITION. CONDITION. PARTICULARLY IMPORTANT IS THE TYPE OF PACKER RETRIEVABLE OR PERMANENT TYPE OF CONNECTION BETWEEN THE TUBING AND THE PACKER (SEAL ALONE OR SEAL PLUS ANCHOR). ANCHOR). WITH A RETRIEVABLE PACKER, AND ESPECIALLY IF THE WORKOVER IS BEING DONE SEVERAL YEARS AFTER ITS SETTING, IT IS OFTEN WISE TO CUT OFF THE TUBING A FEW METRES ABOVE THE PACKER BY CHEMICAL CUTTERS. CUTTERS. THEN, RUN IN DRILL PIPE WITH OVERSHOT, LATCH ONTO THE TUBING AND UNSEAT THE PACKER. PACKER.
FURTHERMORE, WHATEVER THE KILLING METHOD, THERE IS ALWAYS A VOLUME OF OIL AND/OR GAS TRAPPED UNDER THE PACKER. PACKER. IT IS IMPORTANT TO CIRCULATE IT OUT AS SOON AS POSSIBLE AFTER UNSEATING THE RETRIEVABLE PACKER OR AFTER STABBING OUT OF A PERMANENT PACKER. PACKER. WHENEVER TRIPPING OUT, CARE MUST BE TAKEN TO AVOID SWABBING PARTICULARLY WHEN THE PACKER IS BEING PULLED OUT. OUT. SECONDLY, THE WELL MUST ALWAYS BE KEPT FULL WITH WORKOVER FLUID. FLUID. LASTLY, THE CHECKED. CHECKED. WELLS STABILITY MUST FREQUENTLY BE
TEST THE BOP BETWEEN THE TWCV AND THE BLIND RAM; RAM; CONNECT A TUBING IN THE TUBING HANGER, CLOSE THE PIPE RAM AGAINST THE TUBING AND TEST THE PIPE RAM. RAM. REMOVE THE TWCV. TWCV. CONNECT TUBING HANGER WITH TUBING STRING. STRING. UNLOCK TUBING HANGER BY UNSCREWING ANCHOR BOLTS. BOLTS. RELEASE PACKER BY STRAIGHT PULL/ROTATION. PULL/ROTATION. CIRCULATE WORKOVER FLUID (AT LEAST ONE CYCLE). CYCLE).
RECIPROCATE THE STRING TO BREAK THE SEAL TO AVOID SWABBING ACTION. ACTION. PULL OUT COMPLETION STRING. STRING. IF IT IS NOT POSSIBLE TO RELEASE THE PACKER, CUT THE TUBING ABOVE THE PACKER, PULL OUT THE COMPLETION STRING. STRING. RUN IN OVERSHOT WITH BUMPER SUB ON TUBING/DRILL PIPE, CATCH THE FISH AND PULL OUT. OUT.
WELLS COMPLETED WITH RETAINER PRODUCTION PACKER OPEN SLIDING SLEEVE OR PULL OUT DUMMY FROM THE SIDE POCKET MANDREL OR MAKE A HOLE ABOVE PACKER WITH THE ELECTRIC CABLE LOCK OPEN SUBSURFACE SAFETY VALVE KILL WELL BY CIRCULATING WORKOVER FLUID INSTALL BPV IN THE TUBING HANGER. HANGER. REMOVE X-MAS TREE. TREE. INSTALL BOP. BOP. REPLACE BPV WITH TWCV. TWCV.
TEST THE BOP BETWEEN THE TWCV AND THE BLIND RAM; RAM; CONNECT A TUBING IN THE TUBING HANGER, CLOSE THE PIPE RAM AGAINST THE TUBING AND TEST THE PIPE RAM REMOVE THE TWCV CONNECT TUBING HANGER WITH TUBING STRING INSTALL BPV IN THE TUBING HANGER. HANGER. UNLOCK TUBING HANGER BY UNSCREWING ANCHOR BOLTS. BOLTS. DISCONNECT TUBING SEAL FROM PACKER. PACKER. CIRCULATE WORKOVER FLUID (AT LEAST ONE CYCLE)
PULL OUT PRODUCTION STRING RUN IN MILLING TOOL WITH CATCHER SUB, MILL THE PACKER AND PULL OUT THE PACKER OR RUN IN MILLING TOOL WITHOUT CATCHER SUB, MILL THE PACKER AND PUSH DOWN UP TO THE BOTTOM.
DEPLETED RESERVOIRS DEPLETED RESERVOIRS POSE PARTICULAR PROBLEMS AS SOON AS THEIR RESERVOIR PRESSURE IS SUCH THAT CONVENTIONAL WORKOVER FLUIDS (BRINE, OIL BASE FLUID) EXERT A CONSIDERABLE OVERPRESSURE. THEN THE FOLLOWING PROBLEMS ARE POSED:
LOSES MUD/ OR FORMATION DAMAGE. WELL KICK OFF AFTER OPERATIONS.
LOSSES AND FORMATION DAMAGE THE FIRST SOLUTION IS TO USE SPECIAL LIGHT FLUIDS, BUT BESIDES FOAM (SP.GR. FROM 0.1 TO 0.2) THERE IS YET NO (SP.GR. FLUID READILY AVAILABLE IN THE MARKET IN THE NEIGHBOURHOOD OF THE 0.2 TO 0.8 RANGE (BETWEEN FOAM TO OIL BASE FLUIDS)
THE FOURTH SOLUTION, WHEN ONLY THE PRODUCTION STRING ABOVE THE PACKER IS INVOLVED, CONSISTS IN PULLING OUT THE TUBING STRING ONLY LEAVING THE PACKER WITH A PLUG IN THE TAILPIPE INSIDE THE WELL. WELL. THE FIFTH SOLUTION MIGHT BE TO USE A UNIT ALLOWING WORK ON A PRESSURISED WELL, SUCH AS COIL TUBING OR SNUBBING IF THEY ARE APPROPRIATE FOR THE JOB (CLEANING THE BOTTOM OF THE WELL ETC.) ETC.
START UP PROBLEMS THE TECHNIQUES DESCRIBED IN INITIAL COMPLETION ARE APPLICABLE AT THIS STAGE EXCEPT THAT THERE IS USUALLY NO AVAILABLE KICKOFF FLUID THAT IS LIGHT ENOUGH. ENOUGH. IN SOME CASES THE PROBLEM DOES NOT CROP UP BECAUSE THE PURPOSE OF THE OPERATION WAS TO INSTALL AN ARTIFICIAL LIFT SYSTEM OR READAPT THE OLD ONE. ONE. IN OTHER CASES, IT IS VERY COMMON TO USE A COILED TUBING FOR NITROGEN START UP OR TEMPORARY GAS LIFT. LIFT.