introductory remarks: Emcoturn 320 with SAUTER tool turret (WZW) If the tool turret disc is not properly locked after rotation (tool turret disc comes to @ standstill between 2 tool positions), the following procedure to remedy the fault has to be followed. Select JOG mode. ' Press AUX ON and WZW rotation key together. ‘ Release W2W rotation key. Locking W2W disc is performed not locked SIEMENS-specificyy FANUC-specific + Press the keys Press the keys OOD | aux on, the wzw AUK ON, ‘the W2W Pee |) rotation key and rotation key and OLY" the keys 1 and 2 the 100%-key OOO | together. together. O| manele Release WZW rotation key ‘ Locking performed Press AUX ON key ¥ Acknowledge faultPreface The Instruction Book contains specific infor- mation on the machine. Machine Set-up, electrical connections, accessories, working tips, technological data, maintenance and adjustment jobs. ‘The programming and operating instructions are subdivided into a part specific to FANUC, and a part specific to EMCO. ‘The basic equipment may differ, therefore accessories are not determined. You will find exact specifications in catalogues respectively in offers. Ad) Working Tips: Tt is taken for granted that the machine operator is aware of safe and correct clamping of workpieces and of tools. Furthermore he should be capable of selecting , the correct tools and cutting data for the relative job.Emcoturn 320. Safety recommendations Safety recommendations © Observe your country8 regulations on work involving machine tools and CNC machine tools. © Read this documentation completely before you start up the machine. © Make sure that the machine is in perfect working order before you start it. © Do not remove any monitoring or safety features from the machine. © The machine may only be started up by trained personnel. © In dangerous situations, press the EMERGENCY-OFF key. © When work is being performed in the control cabinet and switch cabinet, the key-operated switch must be in the OFF position, the key withdrawn and the main switch turned off. © Work in the switch cabinet may only be carried out by qualified specialists. © Observe the inspection and maintenance instractions for machine and accessories. © Clamping features are subject to speed and clamping pressure limits. © ECO accepts no liability for parts which it has not supplied. © Keep the chip protection door closed even in tne setting-up mode. © In the event of a collision or other instance of damage, contact the authorised representative. © In the event of complaints, damage, queries and spare parts oreders, always indicate the machine number and control number. © If the clamping cylinder is activated during the assembly of clamping fixtures, never reach between the spindle nose and the clamping fixtureY Emcoturn 320 WORKING AREA ‘Turning diameter above bed 180 mm ‘Turning diameter over cross slide 75 mm Turning diameter (theoretical) 120 mm Size of workpiece for chuck and tailstock diameter 75 mm Size of workpiece for collet and tailstock length 120 mm diameter 22 mm length 140 mn Slide way (longitudinal) (Z-axis) 176 mm Slide way (cross) (X-axis) $6 mm HEADSTOCK Spindle connection centering shoulder 70h5 Spindle bore 30 mm ‘Tube bore 25.5 mm MAIN DRIVE Direct-current motor Performance (100/50% duty cycle) 2.6/4.0 kW Torque (2.2/3.7 kW) (2.95/4.96 HP) 13,3/22,4 Nm Speed range 63-6300 rev/min. Speed control stepless FEED DRIVE Polyphase induction motor in X and Z axes Feed force longitudinal (Z-axis) 3000 N Feed force cross (X-axis) 3000 Nv Rapid traverse rate 6 m/min. Resolution accuracy (X and Z axes) 9.0005/0.001 mm TOOL SYSTEM Automatic 8-station tool turret No. tool holds optional 8 out. + 8 inn. Tool carrier for steel profile 12x12 mm and boring diameter 16 mm cycle timer per station 0.4 sec Coolant supply external ‘TAILSTOCK Live centres integrated Tails spindle diameter 35. mm Tail spindle stroke 120 mm Tail spindle operation electropneumatic Tail spindle contact force #2500 N Tail spindle contact pressure (adjustable) 3+ 8 bar Subject to technical modifications! Technical data (7.087 (2.953! (4.724" (2.953") (4.724" (.866") (5.512") (6.929 +0000, (2.756" ) (1.381%) 70098 qa") (2.95/4.96 HP) (9,8/16,5 £t.1b£) (674.4 lbf) (674.4 1bf) (328 ft/sec.) (2.378") (4.724") (862 lbf)Emcoturn 320 Technical data CHUCKING SYSTEM Hollow chucking cylinder with tube, adjustable chucking force and collet device for collet 28 DIN 6343 Operation electropneumatic ‘Tube bore 25.5 mm (1") LUBRICATION SYSTEM Nain spindle, spherical threaded spindles grease lubrication Guideways central oil lubrication ‘COOLANT DEVICE ‘Tank capacity 80 1 (20 USgal) Max. feed performance 15 1/min (3 48/64 USgal/min) Max. feed pressure 0.5 bar PNEUMATIC SERVICING UNIT Adjustable unit for hollow chucking cylinder, tail spindle, workpiece catcher, equipped with filter and oil-remover Control range 5 - 8 bar Supply pressure 6 bar Connection diameter servicing unit 10 mm (25/64") ELECTRICAL CONNECTION Mains supply 3x380 V, 50 Hz Connection load 10 KVA Supply lead (min 4x .0062 in?) min. 4 x 4 mm? wire cross section Input-safety mechanism machine 32 A carried Machine lighting 60 W DIMENSIONS Height of turning axis above floor 1994 mm (43.071") Total height 1604 mm (63.150") Mounting area 2200 x 1000 mm (86.614x39. 370") Weight incl. control system approx. 750 kg (1650 lbs) Subject to technical modifications!Emcoturn 320 . INDEX INDEX a Chapter A: Set-up Notes on machine acceptance Attachments and Tools Dimensions of the total machine Machine transport Notes on transport securing device for the coolant pump Basic requirements on installation and the possibilities Machine installation Aligning the machine Electrical connection of the machine - Power requirements - Connecting the cable - Checking the correct power supply Electrical connection of Accessories - Bar feed facility - Mounting of accessories: alarm lamp, external cycle start key and foot switch for tail stock and chuck Initial commissioning * Switching on and off eee ek * * Chapter B: Description hardware Main elements Construction Principle Working Area EMCOTURN 320 Reference points EMCOTURN 320 Clamping Fixtures for workpieces 1, General Remarks 2. The Power Collet Chuck (metric Design) 3. The power chuck dia. 95 mm 4, The power collet chuck (imperial design) 5. The workpiece driver eee eeEmcoturn 320 - INDEX * The tool turret - Technical data - Tools for the tool turret - Mounting of tools The workpiece collecting device The bar feed The door limit switches Optical Pre-setting device Pneumatic EMCOTURN 320 - Relations - Description - Pneumatic diagram - Checking the pneumatics by manual activation of the valves - Note to pneumatic The pneumatic tailstock - The pneumatic tailstock sleeve - Relations - Adjusting of tailstock - Oiling of the tailstock sleeve eee ee * Chapter C: Programming and operation EMCO-specific * Description of keys * Initial commissioning * Switching on and off * Positioning of the spindle * The sleeve * The workpiece collecting device * The clamping device * EMCO-specific setting data * Tool data transfer using the optical presetting device Chapter D: Programming and operation FANUC OT-BEmcoturn 320 INDEX Chapter FE: Alarms * FANUC OT-B-specific alarms * EMCO-specific alarms Chapter F:; working documents * Working area EMCOTURN 320 * Pressure Clamping cylinder- clamping force chuck (metric) * Pressure clamping cylinder clamping force chuck dia, 95 mm * Tailstock - Pressure - clamping force diagram - Max. cont spindle speed/pressing force diagram * Speed data for [RCO star pipes * Speed rating chart Main drive motor * Set-up sheet for CNC 320 Chapter G: Inspection, maintenance, readjustment work * Summary of inspection and maintenance works * Lubricant recommendations coolandt liquid recommendations * Lubrication and maintenance of the machine * Readjustment works Chapter H: Extensions, special constellations Chapter I: Service parts-— spare partsEmcoturn 320 * * * * * * * * Set up Notes on machine acceptance Attachments and Tools Dimensions of the total machine Machine transport Notes on transport securing device for the coolant pump Basic requirements on installation and the possibilities Machine installation Aligning the machine Electrical connection of the machine - Power requirements - Connecting the cable - Checking the correct power supply Electrical connection of Accessories ~ Bar feed facility - Mounting of accessories: alarm lamp, external cycle start key and foot switch for tail stock and chuck Initial commissioning Switching on and offEmcoturn 320 Machine acceptance Notes o Machine Number Check machine and control for possible trans- port damages. If you find damages - contact dealer and insurance company. Check consignment for missing parts - contact dealer if parts are missing. Machine Number If you have claims, service parts orders etc. always indicate the machine number. ial Number If you order service parts or in case of claims always indicate control number and control serial number. The control number can be seen when the front door of the switch cabinet is opened. Controi, AlEmcoturn 320 Attachments EMCOTURN 320 ATTACHMENTS AND TOOLS EMCOTURN 320, 2-axes CNC lathe, 2,2/3.7 kW drive motor perfomance, speed 63 - 6300 rev/min, incl. 8 station tool turret, tool holder for internal tools, hollow chucking system with tube, power collet device, pneumatic servicing unit, tailstock, workpiece catcher, central lubrication, coolant device, machine lighting, full casing incl. chippings tray, documentation, servicing tool set. Control system FANUC OT-B , Universal display with monochrome screen 9", electrical line-up for bar feed or bar magazine and foot switch (chuck or sleeve). Standard control system lauguage: Customer specific. A2Emcoturn 320 Dimensions 54, 105 40.748") 854 (33622") A3Emcoturn 320 Transport Machine transport The machine is delivered screwed onto a wooden pallet. Machine weight approx. 750 kg. Procudure + = Remove pallet screwings. = Remove coolant tank (Instructions see next page). ~ Remove lower plate covers. - Place a wooden board on each of the lift forks (1). - Insert lift fork (1) into drawn position and lift machine to installation site. The lifting points indicated and the fork width of 893 mm have to be adhered to exactly so that there is no deformation at the bases. ~ Remount dismounted parts. - Insert coolant tank again. Note: Bores dia. 30 (B) are provided in the machine frame in which bars for moving the machine can be inserted by hand. Bar length: approx. 1200 (47.240") Max. bar diameter: 30 (1.181") ASEmcoturn 320 “ Transport Notes on transport securing device for the coolant pump For transport purposes the coolant pump is secured with 2 retaining screws on the coolant tray (2). Filling with coolant - Remove rear panel (1) at the back of the machine frame. ~ Remove the two retaining screws. - Remove coolant pump. = Pull out coolant tray (2) and fiil with coolant. - Push coolant tray (2) back in again. = Mount coolant pump (do_not fasten). - Remount rear panel. (picture in preperation) ASEmcoturn 320 Installation o Requirements on installation surface Special fuondtions are not required. If the machine is bolted down, boren must be providee for the anchor bolts. © Recommended methods ation Without bar feed facility We recommend vibration-proof supports, 4 for the machine and 4 for the control support. It is not necessary to bolt them down unless the bar feed facility is installed. Setcrews and 8 pieces requirement are supplied with the machine. With bar feed facility With the bar feed facility we recommend you to bolt : down the machine with anchor bolts ¢ 22, using the 8 bores (see page "Dimensions of the total machine"). AGEmcoturn 320 Installation - Place machine on 8 support points (1) using adjusting screws (Mind that all 8 adjusting screws support the machine). - Connect power supply of machine (See power supply of machine). ATEmcoturn 320 Installation Aligning the machine ‘The machine bed is mounted on three points on the machine base and therefore inaccurate alignment does not reduce the accuracy of the machine. However, make sure that all 8 supports bear the liad evenly. Machine without bar feed facility The headstock should tilt slightly (approx. 0.5° 2 15mm) so that the coolant flowes back into the chiup component. Align in the transverse direction with a spirit level. (.590") Machine with bar feed facility ‘The main spindle and bar feed facility must be exactly flush. Use a test mandrel and high-precision spirit level to align the main spindle position. AgEmcoturn 320 a Elec. connection Electrical connection of the machine Power requirements: Voltage: 3x 380V/S0 Hz Connected load: 10 kVA Main fuses: 32 A slow Wire cross section for feed cable: 4 x 4 mm? (4 x 6 mm?) Observe your country8 regulations. Note: The electrical connection may only be made by a spe- cialist. During connecting and reconnecting work the power cable must be without current. Mains connection: © Thread feed cable through the cable screwed joint PG 21 (1). © Connect cable (see nect page) and tighten screwed joint. Main electrical connection Power supply: 3x360V/50 Hz Connected load: 10 kVA Power fuse: 32 A AgEmcoturn 320 Elec. connection connecting the cable: © Connect the phases L,/L,/L, to the contacts 1DL1-X1: 1-3. © Connect earth (PE yellow/green) to contact 1DLI-X1:4. oie" oe me Oe E A10Emcoturn 320 Elec. connection Checking the power suppiv © Connect current supply. © Connect pneumatic supply. © Switch on machine (Switch with locking option). © Press NC-ON key and wait until display appears. © Press AUX.ON key until main motor fan runs (audibly). Checking the correct power supply: © Switch on machine. © Approach reference point. © Operational mode JOG appears. © Swivel tool turret plate by one position using key for swiveling. © If the swivelling process is not carried out and alarm 1025 "TOOL TURRET INDEX FAILURE” appears, change phase sequence of power supply. Note Before changing the phase connections, disconnect the power cable from the power supply. Note: For positions of the fuses, see wiring diagrams. aulEmcoturn 320 Elec. connection ectri of Accesories Bor feed facility: IRCO (accessory) Connect the plug of the bar feed facility to the left-hand side of the machine (connector 1). e Mounting of accessories: alarm lamp, external cycle start key and foot switch for tail stock gand_chuck If indicated in the order, these accessories are installed in the manufacturing plant. Al2Emcoturn 320 Montage of accessories * The alarm lamp ‘The alarm lamp is mounted in the machine. Installation Diagram Z (drilling diagram) pa (561) (3.228) * Disconnect the machine from the mains (switch ‘off the mains switch beforehand) + Remove the cover from the Z engine room * Make the three boreholes dianeter 6.5mm and the borehole of dianeter nm on the machine (see drilling diagram) * Guide the cable through the Onm diameter bore and fix the warning light from below using the ‘three cheese head screws enclosed. * Connect the cable in the terminal box (see circuit diagram = 1DNL.£1/1; strip terminal + ‘ADL2-X4) * Fit the cover Function: ‘The warning light comes on: * when the machine stops, after being triggered off by the alarm * at the end of the bar, ‘+ when the target number of work pieces is attained. Al3Emcoturn 320 Montage of accessories * Foot switch for tailstock ond clamping device ‘The foot switches are used for the actuation of the tailstock sleeve and the clamping device. Mounting: * Disconnect machine from mains (switch off main switch before). * Screw in cable connection PG 13,5 (1). * Thread in cable for foot switch through cable connection PG 13,5 and connect to contacts 1DR.M1/3 and 1DS1.M1/3 respectively according to the wiring diagram. AlsEmcoturn 320 Initial commissioning initial commissioning © Remove the rust inhibitor from all balnk parts and oil them slightly. Check the oil level in the central lubrication system. An alarm is given if the oil level is too low. © Pour in coolant. © Connect pover supply. © Switch on main switch. © Press AUX ON key, the auxiliary units are switched on. After a prolonged standstill the AUX ON key should be pressed several times. This sends a lub- | rication pulse to the slideways, tailstock sleeve and the recirculating ballscrew. © For further operation, refer to the switching-on and switching-off procedure of the machine and to opera- ting and programming instructions of the control. AISEmcoturn 320 Elec. connection SWITCHING ON AND OFF witch: nine: Switch on the main switch in the switch cabinet (the switch cabinet ventilator runs). Screen display appears. AUX Press the AUX ON key for at least one second (main motor ventilator runs; the axes are activated). Select the operating mode "REF". Press the +X key Slide moves to the reference point in the X axis. Once the reference point in the X axis has been reached press the +Z key. Slide moves to the reference point in the Z axis. Advice: * Once the reference point has been reached the software terminal switches are activated. * Select the desired operating mode. Switching OFF machine AUX | Settching the machine off: Press the AUX OFF key on the EMCO operating OFF | consoie. Switch off the main switch in the switching cabinet. Advice: * Operation can be interrupted by pressing the RESET key. Pressing the reset key interrupts all the active machine functions. + When the machine is switched off approximately five seconds mist elapse until it is switched on again, otherwise the control is not addressed. Al62 Emcoturn 320 * * * * * * * * Chapter B Description hardware Main elements Construction Principle Working Area EMCOTURN 320 Reference points EMCOTURN 320 Clamping Fixtures for Workpieces 1. General Remarks 2. The Power Collet Chuck (metric Design) The Power Chuck Dia. 95 mm The Power Collet Chuck (imperial Design) 5. The workpiece driver The tool turret - Technical Data - Tools for the Tool Turret - Mounting of Tools The workpiece collecting device The bar feed The door limit switches Optical Pre-setting Device Pneumatic EMCOTURN 320 - Relations - Description - Pneumatics Diagram - Checking the Pneumatics by manual activation of the valves - Note of pneumatic The Pneumatic Tailstock - The pneumatic Tailstock Sleeve - Relations - Adjusting of Tailstock - Oiling of the Tailstock Sleeve 3 4Emcoturn 320 wore neon 10 Mai elements (picture in preperation) Machine base with integrated coolant tray and workpiece collecting tray Control FANUC OT-B Longitudinal slide cross slide Pneumatic tailstock Tool turret Spindle nose Tool turret plate Coolant hose Clamping cylinder Workpiece collecting tray BI Main elements “)Emcoturn 320 Construction Principle Construction Principle lachil jase: Welded metal sheet construction with integrated chip tray, collant drip pan and workpiece collecting tray. Machine Bed: The grey cast iron machine bed is of boxtype design, extremely torison-re- sistant and made with hardened guide ways. Tailstock, slide unit and head- stock sit on the machine bed. It is screwed onto the machine base according to the three-point contact principle. Thus no spanning is possible which could dresult in less accuracy. oc! The Ma, le The rigid main spindle is mounted in 4 radial angular-contact ball bearings. The bearings are lubricated for life-time and thus maintenance-free. The chuck and collet are mounted on the spindle nose. The head is laid out "thermo- symmetrically. When warming up there is no deviation in the aiignment. Drive of Main Spindle The main spindle is directly driven by the direct current motor via a Poly-V belt. The Torque-Pickup on the Main Spindle Its enclosed construction guarantees high operation safety. pose Synchronsisation of main spindle during threading operation and contrci of rotational speed. Safety Devices The main spindle only runs when door is closed (manual mode, automatic mode) If door is opened during operation, main drive and slide stop. B2Emcoturn 320 Construction Principle The tailstock sits stationary. This is of advantage, resulting in high stability and -_ free access to the working area. The heavy-duty quill with integrated center bit allows for stable counter-support of workpieces. The center can be aligned 0,05 mm paralle. to the Z-axis using an eccentric mechanism built-in. Thus elastic cutting power is com: pensated when manufacturing precision parts Absolutely parallel workpieces can be achieved. Magnetic switches are installed in the Pneumatic tailstock to monitor the rear end position and the clamping position of the tailstock sleeve. ‘The sleeve is activated by the control, either manually or automatically via the Program. The sleeve pressing force can be ~ adjusted with the pressure regulator. Slide unit Longitudinal and cross slide glide on high- Precision ground dovetail-guideways. The guidance ratios are optimized. The play can be adjusted by two tapered gibs. The ground dovetail-guideways are supplied with guideway oil of the central lubrication. Cover of Slides Slides are completely covered, so there is no thermal influence by chips or coolant liquid. => Feed Drives ‘The slides are moved by synchronous motors via high precision ball bearing spindles. ‘The large-sized spindles together with stiff spindle nuts and play-free axial bearing guarantee high positioning and working accuracy. bistance measurement is carried out by means of rotational measuring systems. Measur ing/Control System f the Feed Drives By approaching the reference point we fix the position of the machine zero-point M in relation to the tool mount reference point T. B3Emcoturn 320 Construction Principle Coolant Device ‘The coolant conduit sits on the tool turret and travels with it. The coolant jet can always be positioned towards the chip-re- movai point. A hand slide valve is provided on the coolant hose for increasing or decreasing the coolant jet. It is activated with Mos (on) and MO9 (off) via the control. I ler with Bore: The clamping cylinder with bore is flange-mounted onto the pulley of the main spindle and precision-balanced. The clamping fixtures are activated via con- necting tubes (for collets and chucks). The ir jon The longitudinal and cross slides are supplied with slideway oil by the central lubrication system. The pump is switched on for 360 s moving time of slides. This interval and the activation period are established by the works. If here is no lubrication after 8 s, Alarm appears. (Container on pump is empty.) he Workpiece Collecting Tray {oneumotic) The workpiece collecting tray is inte- grated in the machine frame. It is activated via the control manually or automatically by the program with the M-functions. M23 workpiece collecting tray backwards and M24 workpiece collecting tray forwards. BaEmcoturn 320 Working area => Working Areq EMCOTURN 320 It is determined by the mechanical Limits of the slides (180 x 60). Approx. 5 mm in front of these limits there are software limits. The software limits prevent the slides from running into the mechanical Limits. f rm oe ¢ ae 3 ers 0. a 7- su 54 58/697) ae x0 07 718) TT 43.11 nhs 5005 2901 | 7 an ¥ E 7 4 neers g| sce [ if: 5H : 7 | ed § ; woe i rn (4/497) a 2 | Stiena ggg cee ese sceeraeelleaaee ‘The Grawing shows the working area for the respective clamping device and the left hand side tool. | Tool mounting reference point ~ BSCc Emcoturn 320 Reference points Machine zero point Mi ‘The machine zero point M lies in the rotational axis of the end face of the spindle nose, Tool mounting reference point: The tool mounting reference point lies in the axis of the bore of the tool mounting device (X-axis). In Z-direction it lies in the groove plane of the tool turret plate. dia._140 (5.5118°) Tool mounting reference point asur Imagine and incremental coordinate system on the tool tip and describe from this point the tool-holding fixture reference point. 140 dia dia. 140 Tool mounting ~ reference piont Tool mouint ing reference point B6Emcoturn 320 Clamping fixture/Workpieces +> Clamping Fixtures for Workpieces 1. General Remarks - Screwing the Connecting Tupe into the Clamping cylinder with Bore ~ Dimensional Drawing for the Spindle Nose - Pressure - axial force of the clamping cylinder with bore ~ Note for working with synthetic materials 2. The Power Collet Chuck (metric Design) - Assembly of the Collets = Dismantling of the Power Chuck - Assembly of the Power Chuck - Pressure clamping cylinder - total clamping force collet 3, The Power Chuck Dia, 95 mm = Dimensions of the Power Chuck Dia. 95 mm - Assembly - Maintenance Intervals - Pressure clamping cylinder - total clamping force chuck 4, The Power Collet Chuck (imperial Design) - Assembly of the Collets aay - Dismantling of the Power Chuck (imperial Design) ~ Assembly of the Power Chuck (imperial Design) 5. The workpiece driver - Dimensions - Installation - Dimensions of driver plates - Max. machining values for workpiece driver 87Emcoturn 320 Clamping fixtures/Workpieces General i. General Remarks In its basic version the Emcoturn 320 is supplied with a power chuck. Mind during programming whether a collet chuck or the power chuck diameter 95 mm is mounted. In this connection the correct SD - Byte 450 is to be set. The chuck is closed by tensioning the connecting tube and the collet is clamped by the pressure of the connecting tube. The clamping fixtures are precision-balanced. They are screwed to the spindle nose of the main spindle. If you make special clamping fixtures, ensure that they are balanced. During work with a bar feed facility, pay attention to the relevant diameter of the guide tube. Diameter of guide tube = dia- meter of spindle insert tube. <= spindle insert tube in the spindle of the clamping cylinder (2) and fix it with the centering disk (4) and screws M6 x 16 (1) at the front of the spindle of the clamping cylinder. Remove cover (3) beforehand. Spindle tube diameters: dia. 4, 6, 8, 11, 14, 16, 19. BSEmcoturn 320 Clamping fixture/Workpieces Screwing the Connecting Tupe into the Clamping vlinder with Bore ‘The connecting tube is already mounted. For the metric design the connecting tube for the collet chuck and the power chuck is identical. It must be changed if special clamping fixtures are mounted. Metric connecting tube for collets and power chucks of metric design, imperial connecting tube for collets of imperial design. When working with the workpiece driver the connecting tube has to be unscrewed. Keep the thread of the connecting tube always clean! tee imperial connecting tube 7 for imperial collet metric connecting tube A for metric collets and power — chuck Insert connecting tube from the front into the main spindle and screw into the clamping cylinder with bore. The en- closed wrench is introduced into the slit of the connecting tube (A). You can thus screw the connecting tube in and out. Insert pin into the cross bore to countercheck the spindle. Bo General =Emcoturn 320 i Clamping fixture/Workpieces General ‘All clamping fixtures supplied by EMCO are clamped at the hole circle ¢ 60 mm (2.362 dia.). B10Emcoturn 320 Clamping fixture/Workpieces ' General -~ Some synthetic materials e. g. Nylon give ductile, thread shaped chips. ‘Those chips can (by a thickness of 0,08 mn) penetrate through the ~ labyrinth and destroy the bearing application. Therefore use for working with those materials a self made tube (1), which you mount on the different clamping devices (chuck, collet chucks). BitEmcoturn 320 Clamping fixture/Workpieces General Co Pressure - axial force of the clamping cylinder with bore [tf] [dan] (2473) 1100: (2248) g| 1000 (1686) 780 C 0 (124) 500 (562) 250 0 1 2 3 4 5 6 (bar) Pressure B12Emcoturn 320 Clamping fixture/Workpieces Power Collet Chuck, metric = 2. The Power Collet Chuck (2.441%) Clamping Principle: For clamping, the connecting tube (7) is pressed forwards by the clamping cylin- der with bore. The cone of the pressure sleeve (8) presses the collet together. To open the collet, the connecting tube is drawn back by the clamping cylinder with bore. ~ Clamping of cylindrical Components: Collets for cylindrical parts of diameter 5 mm to 22 mm in graduations of 1 mm are available for the power chuck. The clamp- ing range of each collet is h 13. Clamping of hexagonal Material: Collets for the clamping ranges width across faces 5, 6, 7, 8, 10, 13, 17 and 19 are available for calmping hexagonal material. B13Emcoturn 320 Clamping fixture/Workpieces Power Collet Chuck, metric Assembly of the Collets * For changing the collet the connecting tube must be at the rear (condition: collet unclamped). * Remove socket head screw size 4 (5). This screw serves to prevent the nut from turning. * Unscrew the nut (4). Insert a pin through the cross bore of the main spindle to hold the spindle. The cross bore is situated on the underside of the headstock. * Push in collet (3). * Screw on nut (4) and secure with socket head screw (5). B14Emcoturn 320 . Clamping fixture/Workpieces Power Collet Chuck, metric => man he * Remove socket head screw (5). Unscrew nut (4). * Remove collet (3). * Remove the 6 socket head cap screws M6 x 16 (6). Pull flange (1) forwards. * Unscrew pressure sleeve (2) from con- necting tube. Insert straight pin into the cross bore of the spindle as a countercheck. a * same as dismantling but in reverse order. B15Emcoturn 320 Clamping fixture/Workpieces Power Collet Chuck, metric Pr total imoing fo [we] isan (7418) 3300 (6744) 3000 (5620) 2500 (4496) 2000: (3372) 5 1500: (2248) 1000 + qiiza) 500: a ge eg eg (par * The same connecting tube is used for the power chuck in the metric design and for the power chuck diameter 95 mm. * Diameters other than that engraved on the collets must not be clamped. * When working with bar feed, the corres- ponding guide tubes must be used (see instructions on bar feed facility). * Before switching the machine on, remove the pin from the cross bore of the spindle. B16Emcoturn 320 Clamping fixture/Workpieces Power Chuck > 3. The Power Chuck Dia, 95 mm Operating instructions are enclosed with the power chuck. Please observe all the relevant notes. Dimensions: see diagram Clamping stroke: 2,4 am KE KERR = re FF SWI x = + EN $ ye S S Lil alos Clamping Principle: ‘The connecting tube is pulled backwards and the jaws close. ~ Dimensions of the Power Chuck Dia. 95 mm T | | oF. é Seah 8. es i \ 1 i | oF i ‘ Be iEmcoturn 320 Clamping fixture/Workpieces Power Chuck Assembly: * Screw in connecting tube and traverse into the foremost position (power chuck must be in unclamped state, threaded bush pushed forwards). * Remove all 6 screw plugs (1) on the front of the chuck. Screw on the power chuck until it comes into contact with the connecting tube. Screw power chuck to the spindle nose with the 6 socket head screws M6 x 16. * Screw in screw plugs (1). * Check that chuck functions. Notes: * The top jaws must be altered for the relevant clamping diameter. Number the jaws when changing them so that you achieve the same concentricity when mounting them again. Main: va Depending on the operating conditions, at least in accordance with the specified period of use. * Grease all 6 grease points every 20 hours of operation. * Complete cleaning with dismantling of the chuck every 2000-3000 hours of operation. * Grease grade for lubricating the chuck; acid-free, viscous grease with Molykote additive Grease grade: Kluber Altemp Q NB 50 ENCO slideway paste ROHM special grease FSO B18Emcoturn 320 Clamping fixture/Workpieces Power Chuck => Pressur der - [ut] taanf (5620) 9} 2500 (4496) 2000 (3372) 1500 ™~ (2248) 1000 (2a) 500 eer 1 ese See (bad Pressure > B19Emcoturn 320 Clamping fixture/Workpieces Power Collet Chuck, imperial 4. The Power Collet Chuck imperial Design) For assembling the power chuck (imperial) the imperial connecting tube must be used (with imperial version it is already mounted). a 1.756" Clamping Princip) During clamping the connecting tube (imperial) must be drawn to the rear by the clamping cylinder with bore. The cone of the adapter presses the collet together. When the collets open, the clamping cylinder with bore presses the connec- ting tube forwards. collet: CS-collets are used. B20Emcoturn 320 : Clamping fixture/Workpieces Power Collet Chuck, imperial =~ Assembly of the Coliets When the collets are changed, they must be unclamped (connecting tube at front). * Unscrew adapter (2) with collet (1) from imperial connecting tube. * Then insert a pin into the cross bore of the adapter and hold main spindle with a pin in the cross bore. The cross bore is located on the underside of the main spindle. * Insert collet into adapter (straight pin (3) must engage the groove of the collet). * Push collet (1) into adapter (2) and screw collet with adapter to the con- = necting tube. * Screw adapter to the main spindle. eae =.) “he NH SI he Pr mperial Design * Unscrew adapter from main spindle by removing the 3 socket head cap screws Me x 16 (4). * Unscrew collet (1) with adapter (2) from the imperial connecting tube. To do this, insert a pin into the cross bore of the adapter and hold main spindle with pin in cross bore. The cross bore is located on the underside -~ of the main spindle. B21Emcoturn 320 Clamping fixture/Workpieces Power Collet Chuck, imperial Assembly of the Power Chuck (imperial Desian) Same as dismantling but in reverse order. Notes: * The metric connecting tube is used for the power chuck diameter 95 mm. * Diameters other than that engraved on the collets must not be used. If a bar feed facility is used, the corresponding guide tubes must be employed (see instructions on bar feed facility). * Before switching on the machine, remove the pin from the cross bore of the main spindle and the adapter. » When working with the collet chuck inch use adjustment hollow spindle stop. B22Emcoturn 320 Clamping fixture/Workpieces a Workpiece driver =~ 5. The workpiece driver Dimensions : mox, 61 (2.402*) $75 _( 2.53") LK 60 ( 2.362") Lk 35 (1378") Clamping circle 9 Driver plate Installation: * Disassemble connecting tube. ea * set workpiece driver onto spindle nose and tighten with 3 socket head screws 6x12 (1) at hole circle 9 60mm * Tighten selected driver plate at workpiece driver using 3 socket head screws Méx12 (2). 823Emcoturn 320 Clamping fixture/Work lensions of driver plates ces Workpiece driver Clamping circle | Standard value | Rotatingsense |B c > E F es for turning range 12 13-19 Rel 82 26 4 Lk 35 48 (472°) (.512"-.748") (.323") | (1.024") (1.378") | (1.890") 20 20-33 Rel 15,2 26 ik35 | 48 (.787") (787° - 1.299") (.598") | (1.024") (1.378) | (1.890") B24Emcoturn 320 Clamping fixture/Workpieces Workpiece driver a Max. na_vc wor! dr Material: 9820 Cutting speed: 170 m/min.(9.2957 ft./sec) Diameter: 33 mm (.1.299") Clamping diameter 22 mm (.866") Feed, cutting depth variable (.0787);—2| = 2 s elf & (0394) § 1 & g 3 2 a 6 (0197 1 as 05 06 a a oo y oS5 (FERS ToS 0118) nt COIN = ‘The diagram shows the maximum cutting values as a function of cutting depth, feed and sleeve pressure. If the characteristic line is exceeded, the workpiece driver might slip through. In case of harder materials the cutting values and the sleeve pressure have to be adjusted correspondingly. B25Emcoturn 3: 3 3 q 3 20, Tool turret The tool turret 0 Technical data (metric version) In the tool turret up to 8 external or internal tools can be clamped. Shaft height of external tools: 12 mn Shaft width of external tools: 10 or 12 mm Bore for internal tools: 9 16H6 Swing of external tools: 154 mm (155 mm overhead) Height of mounting groove for external tools: 24 mm cycle time of each station: 0.4s (ordinary) ‘that when clamping external tools overhead the swing is 155 mm. B26Emcoturn 320 Tool turret Sauter => 0 Technical data (inch version) In the tool turret up to 8 external or internal tools can be clamped. Shaft height of external tools: 0,5" Shaft width of external tools: 0,5" Bore for internal tools: ¢ 16H6 (5/8") Swing of external tools: 6,06" (6,1" overhead) Height of mounting groove for external tools: Cycle time of each station: 0.4 s (average) 606" (6,1" overhead) Not. Mind that when clamping external tools overhead the sying is 6,1". 827Emcoturn 320 Tool turret ools for the Tool Turret (Dimensions) xtern I in: Schaft 12xi2 Left hand scrumb tool holder Right hand side tool holder Schaft 12x12 i Neutral side tool holder Schaft 12x12 Left hand side tool holder Schaft 12 x12 6 e B28 Parting-off tool holderEmcoturn 320 Tool turret Plunge cutting tool Left hand threading tool holder J Right hand threading tool holder 60. sey 14 ~ B29seeveui seu Tool turret Bore tool holder dia. 16%100 Plunge Cutting tool dia. isxi00 B30Emcoturn 320 Tool turret Right hand threading tool holder dia. 10 x 60 for internal threads 0,5 - 1,5 mm pitch. Left hand threading tool holder dia. 10 x 60 for internal threads 0,5 - 15 pitch. 100, Right hand threading tool holder dia. 16 x 100 for internal threads 1,75 - 3 mm pitch. Left hand threading tool holder dia. 16 x 100 for internal threads 1,75 - 3 mm pitch. B31Emcoturn 320 Tool turret lutside Tools Insert tool and clamping device in mounting groove until stop (compare drawing). Clamp tool using clamping device. Diameter of Tool bits mounted as illustraked Tools can be clamped "overhead" too. In each case, the cutter edge is at center height. Diameter of Tool bits mounted as illustraked 155 mm (6.1"). B32Emcoturn 320 Tool turret * Internal tools Internal tools are clamped into the tool holders. Mounting of tool holders on tool turret plate Insert tool holder up to the stop into mounting groove of tool turret and clamp with both socket head screws (1). Mounting of tools in the tool holders Inside tools with a shank dia. of 16 mm are clamped directly with the two set-screws. €ssoprat i For tools with a smaller shank dia. reduction bushes are to be used. Pay attention that the screws clamp direct onto the tool through the bores of the reduction bush. SSS Dia. of Reduction Bushe: dia.2,3,4,5,6,7,8,9,10,12 Note: Pay attention that the tools do not protrude over the backside bore, since this may block the rotating movement, 833sieueuii seu Tool turret : fi 00 ns in For tapping tools M3,m4, M5, M6, M8 and M10 Length compensation: 5 mn Mounting * ‘The holder for tapping tools is directly clamped in the toolholder. * Insert the tapping tool with the square shank (3) into the holder and clamp it with the set screw M5 x 6 (4), B34Emcoturn 320 Tool turret * The Collet Attachment ES 16 ‘The collet attachment permits tools with cylindrical shanks to be clamped. Clamping range: 0,5 ~ 6 mm (1/32" - 5/16") The clamping range of each single collet is engraved on the collet. Assembly = Unscrew clamping nut size 24 (2). - Insert desired collet (3). - Screw on clamping nut size 24 (2) (do not tighten yet). Insert tool. Tighten clamping nut size 24 (2). Push collet attachment into the toolholder up to the stop and clamp it. B35eee. LY * Ihe collet facility ESX 16 The collet device permits workpieces with cylindrical shafts to be clamped. Clamping range: 0.5 - 10 mm (1/32" = 25/64") Graduations: from § 0.5 - 9 3 mm collets in graduations of 0.5 mm from 9 3 - 6 10 mm collets in graduations of 1 mn. Assembly: * Undo clamping nut size 24 (2). “Insert collet (1) at an angle into the clamping nut So that the eccentric ring (3) engages the groove of the collet. * Screw clamping nut (2) with collet (1) onto collet holder (do not tighten). * Insert tool. * Tighten clamping nut. cay SEN SEsn Dismantling the colle! Undo clamping nut. While the nut is being unscrewed, the collet is pushed off by the eccentric ring in the nut. car Before and after use clean and oi] collets and collet holders. Chips and dirt can damage the clamping taper and cone and reduce precision. B36Emcoturn 320 Tool turret The bar gripper serves to advance bar material for bar machining. Gripping range from 4 to 25 mm. (.157" - .98") Assembly and adjustment - Insert bar gripper (1) up to the stop in the tool turret groove and clamp with the two hexagon head screws (2). - Move bar gripper over the workpiece. Set the hexagon head screws (3) against the workpiece. ~ Turn each screw approx. another half turn. The work- piece is thus clamped. = Countercheck the hexagon head screws (3) in this position. Note: If the tension is too high or too low, re-adjust the hexagon head screws (3) accordingly. B37—— Tool turret * The Die Holder The die holder serves to clamp die rings for cutting external threads. 2 die sizes. Die holder 16 for die rings M2 to M 2,5. Die holder 20 for die rings M3 to M4 with shim ring 1 mm. Pie holder 20 for die rings M 5 and M6 without shim ring (7) The length equalisation of a die holder is 5 mm. sembly: - Insert die holder into bore of the tool turret disc up to the stop and clamp. - Insert die ring and secure with setscrews M4x5 (5). B38Emcoturn 320 Tool turret =~ Recommended speeds for thread-cutting Steel | max. 200 rpm Cast iron| max. 250 rpm Brass max. 400 rpm Note: During the thread-cutting cycle(G33)please observe the following if a shoulder limits the thread run-out. The slide is stopped first and then the main spindle. Owing to the length equalisation the die ring is still moving as the main spindle slows down. ‘Therefore, never program the die right up to the thread shoulder but to a certain distance from the shoulder > (distance x). ‘Therefore observe the reference values in the table. Material at speed Distance x Steel : at 200 rpm approx. 2 mm (.0787") Cast iron St approx. 250 rpm | SPPEOX. 2,5 mm (096 Brass at approx. 400 rpm X, L- die ring (odes > \ ——> Y approx. 3,5 mm (.1378") B39Keo Lurn 320 Workpiece collecting device The workpiece collecting device A program start is possible only if the collection tray is swivelled in. Actuation via program: M24 swivel forward M23 swivel backward Note: Swivelling out is possible with opened und closed door. Swivelling in is possible only with the door closed. the Commands for swiveling in and out have to be considered in the CNC program with regard to time. B40Emcoturn 320 Ihe bar feed Electrical supply of bar feed see "electrical supply of accessories". The reference speeds given below depend on: ni eds: © the graduation of the star tubes © the bar material to be machined © the vibration-free running of the machine and the clamping cylinder Bar feed facility © the vibration-free base on which the machine and feed facility are installed. The bar feed facility mist be accurately aligned with the spindle centreline. The rod stock must be Prepared to DIN and chamfered at the bar end with 60° to ensure better guidance in the material slide. (Prepared to DIN means not more than 0.5 mm axis deviation over a lenght of 1000 mm). Speed data for 1RCO star pipes with ol] flow ma = _lenath 3000_mm_(IR data) Gurae tuoe | max. er peas sw eee type Passage & o : 0522.9 3 2-3 8500 5 4-5 7500 | 4 6200} 3 5200 Ht 6-7 7100 |6 5800 | 5 $000 10 8-10 6900 |8 5600 |7 4900 13 11-13, 6500 | 11 5400 9 4600 15 14-15 6000 | 13 5200] 11 4100 18 16-18 5800 | 14 4700 [13 4000 20 19-20 5600 |17 4800 | 14 3800 22 21-22 5400 | 19 4600 | 15 3600 B41 =~ =Sethu 32 Bar feed facility * The Bor Feed Facility The bar feed facility must be installed by a specialist. 1...Power on 2...Power off 3...Feed (material moves forwards) 4-+-Reset (interruption of bar machining) 5...Reverse (material moves backwards) 6...Power controller control panel for bar feed ALL other technical information is provided in the operating instructions enclosed with the bar feed facility Procedure: 7 Switch on power of bar feed facility. ~ Switch feed on. ~ Approach near to the open chuck with bar stop of the tool turret - Turn up power regulator until the material advances, followed by one more scale division. ~ Support workpiece on bar stop of tool turret and traverse with tool turret to desired length. ~ Close clamping fixture, ~ Machine workpiece. = Workpiece collecting tray forwards ~ Part-off workpiece. - Spindle stop + Workpiece collecting tray backwards. ~ Approach near to the closed clamping fixture with the bar stop of the tool turret. > Open clamping fixture. ~ Workpiece automaticaily moves forwards to the bar stop of the tool turret, ~ Traverse to the desired length again with tool turret. ~ Close clamping fixture etc. B42Emcoturn 320 Door limit switches Ihe door limit switches For safety reasons 2 door limit switches are provided. When the door is closed : switch 1 free switch 2 activated When door is open: switch 1 activated switch 2 free Notes © After the machine has been switched on, the door must be open and closed once as otherwise the message 2010 is given. This measure serves to check that the door limit switches are functioning. ~ © If the door is opened while the main drive is run- ning, the drive and hydraulics are switched off. Alarm 1022 = door monitor appears. 0 If the CYCLE START key is pressed with the door opened, the message 2010 (= door open) appears. The CYCLE START command is not executed. B43ttt 3 ZU Optical Pre-setting Device Mounting: Fix support (1) with clamping lever (2). the support should knock to the centering shouler of bolt (3). This secures the same position of the optics when remounting. Setting the Focal spot Distance tool-tubus approx. 80 mm. (3.15!) seoeymeasurement is described in the operating instructions specific to EMCO. B44Emcoturn 320 Pneumatic > Pneumatik Emcoturn 320 * Relations - Air Pressure - Clamping force Speed - Clamping force Pressure - axial force of the clamping cylinder with bore Pressure clamping cylinder - clamping force chuck Pressure clamping cylinder - clamping force chuck (metric) * Description - Manual Slide - The service unit * Pneumatic Diagram Checking the Pneumatics by manual activation of the valves * Note to Pneumatic B45,5 Sleeve { essing force JyJ—= Emcoturn 320 Pneumatic Pne atic Technical data, compressed air connection: Maximum admissible pressure: 10 bar Recommanded service pressure: 5 - 8 bar Minimum service pressure: 3 bar Connection of compressed air line dia. 10 mm © Relations between Air Pressure and Clamping Force d. Lay Pressure/Pressin: rom . con: ind ed (ailstock) _ Pressing Force Diagram [we] {ailstock) 0004 (674.4) —s00- ] t 1 2000 (468.6) Z2000 | 8 i & lee 1000 (22h.8)-2 1 L : 5 2 o + 5 3 0 00 ri pressure (bar) —= 2 ax. cont. spindle speed (xpm) = The pressing force of the sleeve is to be set as a function of the continuous spindle speed. B46Emcoturn 320 Pneumatic Pressure - axigl force of the clamping cylinder with bore [wr] [dan (2473) 1100 (2248) 1000: (1686) 750 (124) 500 (562) x} 250: PSS eae eee ei bar Pressure B47Pneumatic 1) anf 13420) Gocon (4a06) 2000 tara Zt as00 (2249) 1000 (124) 500: i a a ee [eax (rain Be rn ee 156201 4 seo 123981 J 509 (3372) & soo. (2248) 1000} (maa) 500) + SSS a 3 ‘ 5 6 [bar] B48Emcoturn 320 Pneumatic ~ ® Description (see also pneumatics diagram) * Manual Slide You can switch the pressure on and off using the manual slide. Slide at front: valve open. * The Service Unit Eul in eal 1. Separation of the air from water and dust. Open screw (3) on filter -> automatic draining of the tank. 2. Oiling the air. For the lubrication of the moving elements (valves, pistons). Maintenance 1. Check that there is water in the separating tank. 2. Oil check: At weekly intervals. The marks indicate en the maximum and minimum oil levels. Oil Grade: Uncompounded hydraulic oil of the viscosity class 32 e. g.i Tellus 32 (Shell) ans) DIL Light (Mobil) Nuto $32 (Esso) DIN designation: hydraulic DIN 51524/1S0 VG32 BagEmcoturn 320 Pneumatic Possibilities of ni Service Unit 1. Clamping Fixture Pressure Procedure ~ Switch on compressed air supply. - Switch on machine. > Pull out black turning ring of the pressure regulator (3) and set the desired clamping fixture pressure. Push black turning ring back again. - Loosen slotted screw (2) of the pressure switch (1) and screw Pressure switch right in with hexagon socket screw key (clock- wise). ~ Close clamping fixture by hand. - Slowly reduce the pressure of the pressure switch until the valve closes (audible). Note: The valve closes with a time lag of about 2 seconds. This guarantees that the alarm-triggering pressure on the Pressure switch lies just below the Pressure you have set on the pressure regulator. The slower you turn the pressure switch, the smaller the pressure dif- fernce is between the set pressure and the alarm-triggering pressure. - Screw the rpessure switch tight again with the slotted screw (2). BSOEmcoturn 320 Pneumatic Tailstock Pressure a = Switch on air supply - Pull out black ring and turn. The pressure can be read off the pressure gauge. Press in ring again -> It can no longer be turned. black ring 3. Oi] Quantity for Air o: ni ‘The oil quantity is set at the works. You can change the oil admixture with the screw (1). Turning screw : clockwise: less oil in mixture. Delivery: The oil consumption is minimal. (1 drop of oil should be added with an air throuhput rate of 1000 1/min). ] Oil Setting = Turn setting screw (1) until completely closed (0°). | ~ Open setting screw by 160° to 180°. Check of the Oil Settin = No drop of oil may fall after 10 full strokes (20 traversing movements). If a drop falls during t the first 10 strokes, check a second time. If no drop falls, the setting is correct. ~ If, however, a drop falls the second time, the setting screw must be turned back about 30°. ~ Carry out another check. Replenishing Oil Unscrew filler screw (2) and top up with oil. The replenishing of oil is also possible under pressure. For oil grade, refer to lubrication notes. Note: ‘The valves are always to ke slightly oily. 2 Possibilities for empty the Water-separator 1 Possibility A: “Loose screw (3) lightly -> water streams out under pressure. - Tighten screw (3). 2 Possibility Bt =~ - Turn off compressed air supply (on manual slide) = Dismount screw (3) -> water flows out. ~ Mount screw (3) and tighten. B51Pneumatic te eaTeA proustos Aem-z/¢ ATeA Proustos Aem-E/¢ YDaTMs-eansserd 6 eaTeA Uzn3@z LON e6ueb ernssezg oyernBer amnssozg 22170 3031Td eaten adky-apr ts. aANmenene a L le - ALF A043 6UT399q [09 a09Tdy40M “ARE [| 89TA Butdwots 4903S 1103 B52Emcoturn 320 Pneumatic Checking the Pneumatic py a) manual Activation of the valves Switch off control before check. If the tailstock or chuck cannot be activated by the control, check pneumatics function before checking the control pulses. You can activate the valves by hand. Manual Activation of the Pneumatics for Chuck and Tailstock on the pneumatic unit of the Zmcoturn 320 there are on 5/3-way valve for activating the tailstock and two 3/2-way valves for activating the chuck and two 3/2-way valves for activating the workpiece = collecting tray. Tailstock: ‘The 5/3-way valve for the tailstock has two screws (i) for the manual activation of the tailstock sleeve. Nots Turn screw (1) with screwdriver form position 0 to position 1. When moving one screw, the other one must be turned back to its starting position. os B53Emcoturn 320 Pneumatic Chuck : Two 3/2-way valves are installed for the activation of the chuck. Each valve has a screw (2) for manual activation of the chuck. Note Turn screws (2) with screwdriver from position 0 to position 1. When moving one screw, the other one must be truned back to its star Position. a Lele ‘Two 3/2-way valves are instelled for the activation of the work piec: collecting ray. Bach valve has a screw (3) for manual activation of the chuck. Note. Turn screws (3) with screwdriver from position 0 to position 1, When moving one screw, the other one mist be turned back to its starting position. Raf i 3 B54Emcoturn 320 Pneumatic * Note to Pneumatic: If the machine is switched off by the main switch but the air supply is not interrupted with the shut-off valve (hand slide), the tailstock sleeve may move forwards independently within a few hours. This fact has no consequences for the machine's function since the sleeve returns to its starting position when the main switch is switched on. Remedy: Before switching off the machine, close the shut-off valve (hand slide) for the air supply. =~ (Refer to pneumatics diagram) BSSEmcoturn 320 Pneumatic tailstock alarm is emitted in manual operation. ~ the program execution is stopped additionally in automatic operation. B58Emcoturn 320 Pneumatic tailstock - Purpose of the End Switches B and C¢ Switch B: "Tailstock sleeve in clamping position" is reported to the control. Full power is supplied to the clamping cylinder. Only then can a CNC program be started or the main spindle switched on. Switch C If the workpiece was ejected by the machining pressure, the sleeve would traverse forward. The limit switch C would then cause a immediate interruption. B59Emcoturn 320 Pneumatic tailstock Setting the Clamping Position Tne Limit switches 3 and C are xounted ona slide, This slide must be clamped in the correct position depen on the lenght of the workpiece. Procedure: 1. Control ready for operation; approach refernce point; workpiece (5) in chuck (3). 2. Completely reverse tailstock sleeve (4), 3. Clamp slide (1) on the left. i 2 4, Traverse tailstock sleeve in clamping condition (workpiece centering). Message 2002 is giver cause the limit switch slide has not yet been clamped in the correct position. J tan 3 5 4 5. Move the slide slowly towards the right until the alarm goes out (limit switch B active). Move back tail stock sleeve completely. With a new clamping movement of the sleeve, the movenent has to be carried out correctly (no message). If you move the slide too quickly, you might activate the limit switch C. In this case alarm is given, B60Emcoturn 320 Pe of thi in R Pneumatic tailstock t Switches B and to each other The limit switches B and C are mounted at the works in such a way that they respond at a distance of 5 mm. wie The Limit switch 8 p c can be movea on the slide after the screws (6) have been removed. In this way you can change the relative distances “clamping postion reached (switch 8)" and "clamping position exceeded (switch Cc)". l B61 faEmcoturn 320 Sleeve pressing force .g—p ~__ Pneumatic tailstock Max, cont, Spindle Speed/ Pressing Force Diagram 2000, j (4496) S200} é 1000) 4224.8) —£ ion ae | : a e o— “r T gs 6 a — as 00) a Pressure (bar) —= B62 Max. cont. spindle speed (rpm) = The sleeve pressing force can be set with the pressure regulator, which is neces- sary for two reason: Slender workpieces are machined at high speeds. A reduction in the clamp- ing force produces optimum technologi- cal conditions. 2. The main spindle bearings are unneces- sarily loaded at high speeds if the Pressing force of the sleeve is too high. therefore, set the pressing force in accordance with the diagram. Warning: Tf the tailsteck or chuck cannot be acti- vated by the control: check that the Pneumatics function before checking the control pulses. You can operate the valves by hand. fezer to the check of the pneumatics by marua_ activation of the vaives.Emcoturn 320 Pneumatic tailstock | tin ne Pressure for Sleev Pull out black ring (1) and turn. The pressure can be read off the pressure gauge. Press in ring again --> It can no longer be turned. aon: ~ ~ B63Emcoturn 320 Pneumatic tailstock Adjusting of Tailstock x, The tailstock centre is instalied in the sleeve ecce: trically. When the sleeve is turned, the dead centr. moved in +/+ X-direction. ment is possible In this way accurate advus Xe 1 revolution = 0,029 mm adjustment in x x axl x bo If the two setscrews M4 x 20 (1) are adjusted, the setting ring (2) is turned and thus the sleeve (3) as well. If one setscrew (1) is turned through one revolution, the dead centre is moved by 0,029 mm. (.00114" Note: The second setscrew must be locked. B64Emcoturn 320 Pneumatic tailstock Oiling of the Tailstock Sleeve Tailstock sleeve has to be supplied with guideway oil via grease (2) every 8 working hours. B65Emcoturn 320 Chapter C Programming and operation Emco-specific * Description of keys Initial commissioning Swichting on and off The positioning of the spindle (accessory) The sleeve The workpiece collecting device The clamping device Emco-specific setting data Tool data transfer using the optical presetting device * * * * * *ce_!wu 3éU-specitic Operation Emcoturn 320 Operating and Programming Instructions FANUC-specific sectionEmcoturn 320 320-specific Operation £ ~ REDUCING THE SPINDLE SPEED Adjustable up to a maximm of 50% of the selected spindle speed. Activated by typing in individual steps of 10% of the rated spindle speed. SETTING THE SPINDLE SPEED AT 100% INCREASING THE SPINDLE SPEED ‘Adjustable up to a maximam of 120% of the selected spindle speed. Activated by typing in steps from in each case 10% of the rated spindle speed. 3 t -HE = CHANGING OVER THE CHUCK/COLLET When the LED lights up the chuck is active It is only possible to switch over in the JOG mode and when the key-operated switch is activated. Advice: ‘The chuck can also be changed over to the collet by using the SD byte 450 CYCLE START KEY CYCLE START of #3 | = DRY FUN ‘The LED Lights up when DRY RUN is selected. Spindle out of order 29 a3 22 = GRAPHIC SIMULATION ‘The program is similated on the screen (axis movements in real time) ‘Active when the LED lights up. = BLOCK SKIPPING ACTIVE All blocks marked _/ are skipped. ‘Active when the LED Lights up. ~ OPTIONAL PROGRAM STOP If MOL is in the sub routine, the program is OPT stopped. STOP Active when the LED lights up. = SINGLE BLOCK OPERATION Active when the LED lights up | é |e fe loL2 |eLe]> C2Emcoturn 320 Si SIE E A POS REC 320-specific Operation AUXILIARY ON This key prepares the lathe auxiliary aggregates for operation (feed drives, main spindle, lubrication, coolant, collector). The key mist be pressed for approximately one second. If the AUX ON key is pressed for a short time it acts as an ackmouledgrent function and sends a lubrication pulse to the central lubrication system, AUXILIARY OFF ‘This Key switches off the lathe auxiliary aggregates. ‘This is only effective if the main drive is switched off, the program is at a standstill. ‘This key activates the clamping fixtures. Note the advice on EXC specific setting data. Quill forwards: jog operation Quill backwards: jog operation ‘The tool handling device is activated with this key. Requirenent: "JOG" operating mode. ‘The tool handling device disc rotates anticlockwise. Activating the key briefly makes the device swivel round by one further tool position. If the switch is activated continuously the swivel movement remains the same. When this key is pressed, the current machine position is stored. This key is required for automatic tool deta transfer. 3Emcoturn 320 320-specific Operation ‘This key switches the coolent pump on or off in the operating mode "JOG". This key has a self- locking function. When the coolant pump 1s running the light emitting diode located above the key comes on. When the chip protective door is open the coolent pump only runs whilst the key is pressed (automatic operating mode). If the coolant purp is switched off by hand, after it has been activated using an M command, the Light emitting diode located above the key flashes. With this key single piece operation or continuous operation can be selected together with automatic loading devices. When the light emitting diode is on, single piece operation is effective, The switch on state is single piece operation (with an activated loading device). If the loading device is set to inactive (for example SE-byte 450 bit 3 to 0) then the LED above this key lights up continuously. SECOND CYCLE START KEY ‘The same function as the cycle start key on the EMCO specific part of the control. (Double coverage for clearer operation). stop ° ‘This key interrupts the running of the main spindle. If this occurs during a feed movement this mst first of all be stopped. START START ‘This key restarts the programmed main spindle rumning. Display elements: Loading the main drive (current input). Example: Possibility of turning the spindle in the JOG mode: © Select MDI mode. © Select JOG mode. © Spindle ON with Mo3 s. © Set feed override switch to 0. © Press STOP key (message "SPINDLE 0 With the START key switch spindle STOP MANUAL" appears). on again (speed previously selected is retained). C4Emcoturn 320 320-specific Operation Initial commissioning © Remove the rust inhibitor form all blank part and oil them slightly. Check the oil level in the central lubrication system. An alarm is given if the oil level is tool low. © Pour in coolant. © Connect pover supply. © Switch on main switch. © Press AUX ON key, the auxiliary units are switched on. After a prolonged standstill the AUX ON key should be pressed several times. This sends a lub- rication pulse to the slideways, tailstock sleeve and the recirculating ballscrew. © For further operation, refer to the switching-on and switching-off procedure of the machine and to opera- ting and programming instructions of the control. csEmcoturn 320 Elec. connection SWITCHING ON AND OFF witching ON machine: AUX Switch on the main switch in the switch cabinet (the switch cabinet ventilator runs). Screen display appears. Press the AUX ON key for at least one second (main motor ventilator runs; the axes are activated). Select the operating mode "REF", Press the +X key Slide moves to the reference point in the X axis. Once the reference point in the X axis has been reached press the +2 key. Slide moves to the reference point in the Z axis. Advice: * Once the reference point has been reached the software terminal switches are activated. * Select the desired operating mode. Switching OFF machine AUX | Switching the machine off: Press the AUX OFF key on the ENCO operating OFF | consoie. Switch off the main switch in the switching cabinet. Advice: * Operation can be interrupted by pressing the RESET key. Pressing the reset key interrupts all the active machine functions. * When the machine is switched off approximately five seconds mst elapse until it is switched on again, otherwise the control is not addressed. C6Emcoturn 320 320-specific Programming oO Positioning of pindle (accessories) (in preperation) 7Emcoturn 320 320-specific Programming Programming; §19.. The main spindle is positioned at 0° with M19 (reference position). Positioning is selected. . The main spindle is turned and positioned at the value (angle) specified under the address C. (C...in absolute degrees) The main spindle is turned and positioned there at the value (angle) specified under address H (H...in incremental degrees) M11.. Positioning off Note Main spindle positioning can be programmed in increments of 1°. Example: NL, M19 (Spindle is positioned at 0°). . C180 (Spindle is turned through 180° and ‘then positioned) , N.. H120 (Spindle is turned through another 120° and then positioned) . ceEmcoturn 320 z 320-specific Programming The workpiece collecting device A program start is possible only if the collection tray is swivelled in. Actuation via program: M24 swivel forward M23 swivel backward Note: Swivelling out is possible with opened und closed door. Swivelling in is possible only with the door closed. The commands for swivelling in and out have to be considered in the CNC program with regard to time. ooEmcoturn 320 320-specific Programming The clamping device Opening and closing the clamping device; Manually: Using clamping device key or foot switch (accessories). Via program: M25 open clamping device M26 close clamping device © Ifa change in clamping fixture occurs either ‘the SE byte 450 must be adjusted to the respective clamping fixture or the select key chuck-collet mist be pressed. © ‘The program is continued only when the clamping device is opened or closed completely. © ‘The clamping device can be opened and closed only if there is a standstill of the main spindle. © Opening of the clamping device (manually with M25) is terminated only if the push switch and the corresponding final position proximity detector have responded (valve is released audibly). C10Emcoturn 320 SE-data BIT|7|6}5|4/3|2)1}0 O;ololol1} 11141 Meaning ot the bits: Bit 0: 1 Chuck Both 0 = Manual chuck or end face driver Bit 1 collet Both 1 = Not permitted! Bit 1 End position monitoring not active Bit 1 Bar feed facility presendt (Single key selected 1x automatically) Bit 0)Gantry loading system present Bit o cit opFree for software options Bit 7: 0, Byte 451: BIT|7/6|5/4|3|/2|1|0 010/0|010;/010/0 Meaning of the bits: Free for software options ctEmcoturn 320 Tool data transfer Tool data transfer using the - optical presettina device Procedure: © Set up optical pre-setting device. © Clamp setting gauge into the tool turret disc (with tool holder). © In the JOG mode traverse the measuring gauge into the graticule of the optical pre-setting device. o Press [pos] and softkey [REL o 0 Press key sequence [|U| and | CANCEL (U value is cancelled). 0 Press key sequence |W] and | CANCEL (W value is cancelled). 0 Set mode selector switch to INC 1000 and traverse in W to -22. 0 Reset W value to 0. iu o Press |QENY| key. 0 Select softkey |GEOM G © Index tool and traverse into graticule. © Select tool station number with CURSOR keys | } || + For X-correction: o Press |X| and |INPUT|—» X value is transferred into tool data memory. For Z-correction: © Press [Z| and |INPUT|—* Z vatue is transferred into tool data memory. c12Emcoturn 320 oO Chapter — ce ori © FANUC OT-B-specific alarms © EMCO-specific alarmsEmcoturn 320 FANUC OT-B Alarms, error messages specific alarm (see OPERATOR'S MANUAL side 546 and following)Emcoturn 320 Alarms Ai. No, Description rc 1000 EMERGENCY OFF 1001 MAIN DRIVE FAN THERM. OVERLOAD Effect: Auxiliary units are switched off Meaning: Monitoring facility of the main drive fan has responded Remedy: * Acknowledge motor protection switch = 1 DB1.D1-91 (see electrical documentation] * If fault recurs, contact EMCO service department. ‘ TOO2 — MAIN oRIVE MOTOR THERM. OVERLORD aes Effect: Auxiliary units are switched off Meaning: Thermal overload on main motor or the bleeder resistors. Remedy: * Choose a smaller cutting efficiency * Contact EMCO service department 1OO3 COOLANT MOTOR THERM. OVERLCAD Effect: Auxiliary units are switched off Meaning: Monitoring facility of the coolant pump nas responded. Remedy: * Acknowledge motor protection switcn = 1 0G1.01-Q1. * If fault recurs, contact EMCO service department @ TOO44 — LWARICATION MOTOR THERM. OVERLOAD Effect: Auxiliary units are switched off. Meaning: Monitoring facility of the lubrication pump has responded Remedy: * Acknowledge motor protection switcn = 1 DHL-E2-Q1 * Lf fault recurs, contact EMCO service department. 1005 —AYDRAULIK MOTOR THERM. OVERLOAD Effect: Auxiliary units are switched off Meaning: Monitoring facility of the hydraulik pump has responded. : Remedy: * Acknowledge motor protection switch =1DE1.01-Q1 * If fault recurs, contact EMCO service department. 1rT 9 Emcoturn 320 Ai. No. 1006 1007 1008 1009 1010 1011 Alarms Description TOOL TURRET MOTOR THERM. OVERLOAD Effect: Auxiliary units are switched off. Meaning: Monitoring facility of the tool turret has responded. Remedy: Contact EMCO service department. CHIP CONVEYOR THERM. OVERLOAD Effect: Auxiliary units are switched off. Meaning: Monitoring facility of the chip conveyor has rsponded. Remedy: * Check chip conveyor * Acknowledge motor protection switch =1DL1.01-Q1 * If fault recurs, contact EMCO service department. MILLING DRIVE THERM. OVERLOAD Effect: Auxiliary units are switched off. Meaning: Therm. overload of the milling drive (driven tools). Remedy: Contact EMCO service department. DUST EXTRACTOR THERM. OVERLOAD Effect: Auxiliary units are switched off. Meaning: Monitoring facility of the dust extractor has responded. Remedy: * Acknowledge motor protection switch = 1DF1.M1-Q1 (see electrical documentation). * If fault recurs, contact EMCO service department. MAIN SPINOLE INDEX FAULT Effect: Auxiliary units are switched off. Meaning: Inadmissible S-word with M19 (positioned spindle stop) programmed or encoder for main drive clamping triggered. Remedy: Enter correct S-word or re-adjust encoder. DRIVES POWER SUPPLY FAULT Eftect: Auxiliary units are switched off. Remedy: If fault recurs, contact EMCO service department. 2C Emcoturn 320 Alarms Al. No. Description 1012 1013 1014 1015 1016 1017 1018 1019 X-AXIS ORIVE UNIT FAULT Effect: Auxiliary units are switched off. Remedy: If fault recurs, contact EMCO service department. Z-AXIS DRIVE UNIT FAULT Effect: Auxiliary units are switched off. Remedy: If fault recurs, contact EMCO service department. MAIN ORIVE UNIT FAULT Effect: Auxiliary units are switched off. Remedy: If fault recurs, contact EMCO service department. ORIVEN TOOLS ORIVE UNIT FAULT Effect: Auxiliary units are switched off. Remedy: If fault recurs, contact EMCO service department. WRONG SPINDLE PARAMETER Effect: Auxiliary units are switched off. Meaning: With M19 programmed, the main spindle para meter block has been switched over and the main drive controller has not acknowledged ‘the switch-over. Remedy: Contact the EMCO service department. STROKE CONTROL CLAMPING EQUIPMENT (On the clamping cylinder) Effect: Auxiliary units are switched off. Remedy: * Check position of the two proximity detectors on the clamping cylinder (without workpiece). * Adjust clamping device correctly (ao not clamp in the end-position of the clamping system) &3Cc Emcoturn 320 Alarms Al. No. Description 1020 1021 1022 1023 1024 LOW PRESSURE CLAMPING EQUIPMENT Effect: Auxiliary units are switched off. Meaning: Ouring the spindle-start command the clamping device did not receive enough pressure resp. the pressure dropped during the spindle was running. Remedy: Check clamping device pressure resp. the cor- responding pressure switch (10 + 15 % below clamping device pressure) * Check program LOW PRESSURE SLEEVE Effect: Auxiliary units are switched off. Meaning: During the spindle-start command the tailstock sleeve did not recieve enough pressure resp. the pressure dropped during the spindle was running. Remedy: * Check sleeve pressure resp. the cor- responding pressure switch (10#15% below sleeve pressure). * Check program. QUILL IN INTERMEDIATE POSITION Effect: Auxiliary units are switched off. Meaning: During a spindle-start command the quill was in undefined position. (not in rear end-position resp. overrun of front end-position). Remedy: Switch on auxiliary units, move quill in manual mode in rear end-position, check program. DOOR MONITORING Effect: Auxiliary units are switched off. Meaning: The chip protection door was opened during a running program. Remedy: Check adjustment of the door protection switches. TOOL TURRET ENCODER FAULT Effect: Program execution is stopped. Meaning: Invalid tool position was decoded! * Swivel tool turret (key AUX ON and WZW) and quit alarm. * If fault recurs, contact EMCO service department. Remed: E4Cc Emcoturn 320 Al. No 1025 1026 1027 1028 1029 1030 1031 Alarms Description TOOL TURRET INDEX FATLURE Effect: Program execution is stopped. Remedy: * Swivel tool turret (key AUX ON and WZW) and quit alarm. * If fault recurs, contact EMCO service department. PARTS CATCHER MONITORING Effect: Blocking of NC-Start. Meaning: Parts catcher commands have not been completed. Remedy: Check collision freedom, check setting of the throttle valves. LOW PRESSURE CENTRAL LUBRICATION Effect: Blocking of NC-Start Meaning: During a lubrication impulse the required pressure was not achieved in the respective check period. The pressure switch still was active at the beginning of the lubrication impulse. Remedy: * Check lubricant condition. * Check pressure switch on lubricant pump. PREINDEXING MONITORING Effect: Program execution is stopped. Remedy: * Swivel tool turret (key AUX ON and WZW) and quit alarm. * If fault recurse, contact EMCO service department. TIMEOUT AUXILIARY FUNCTION Effect: Monitors the time during the execution of the selected suxiliary functions in the pert program. If the admissible time is exceeded, pro- cessing of the program is stopped. Remedy: Check auxiliary function. —5Emcoturn 320 Alarms Al. Wo. Oescription (™ 2000 AUK. OFF Effect: Machine is not ready for operation. Remedy: Switch on with key "AUX ON" ZOO _pererence POINT NOT REACHED Effect: Blocking of NC-Start. Remedy: Approach reference point (+X, +Z keys). ZOO] — QUILL IN INTERMEDIATE POSITION Effect Blocking of the main spindle of the feed movements and NC-Start. ‘a Meaning: Pressure switch of the quiil or quill clamping device has been set incorrectly or the quill does not have any counterpressure or at the front end-position. The front end-position is determined by an adjustable limit switch Remedy : When the quill is at a stanastill, check the settings of the pressure switch and front end- position switch. 2OOZB__OORIVEN TOOLS NOT ALLOWED Cause: Nain spindle is stopped and not indexed, C-axis not active. Effect: Tool drive is not switched on. Remedy: Index main spindle cr activate C-axis. 2OO4 orIVEN TooLs ACTUATED Effect: Tool turret cannot be swivelled. Remedy: Switch off mill drive. 2005 wRONG TOOL POSITION Effect: Program execution is interrupted. Meaning: * A non-existant tool has been selected. * Tool drive was to be engaged in an incorrect position. Remedy: Correct. program. 2006 _ FEE0 HOLD ACTIVATED Effect: Feed movements stopped. o Meaning: Press Feed-Hold key. Remedy: Press Feed-Start key. £6Emcoturn 320 Al. No. 2007 2008 2009 2010 2011 Alarms Description ENO OF BAR With bar feed interface Effect: Blocking of CYCLE START Meaning: Bar-end contro) switch is activated. Remedy: Move residue of bar towards bar stop. Start working with "CYCLE START". Acknowledge after bar changing with RESET. With bar loader interface: Weaning: After program end or manual NC-start a bar change is performed. Effect: Program start is prevented. Note: Operating status is only reported and does not need to be acknowledged. PART UNCLAMPED Effect: Blocking of NC-Start and main drive start. Meaning: Check pressure switch incorrectly set and/or wrong type of clamping fixture selected (chuck or collet). Remedy: Check setting of the pressure switch and selected type of clamping fixture (SD 450.0/1) LIMIT SWITCH CLAMPING EQUIPMENT Effect: Prevention of NC-Start and main drive start. Meaning: Flange of the clamping cylinder piston damping one of the two proximity switches. Remedy: ange clamping range of the fixture. DOOR OPEN Effect: Blocking of NC-Start, collecting tray move- ments and main drive start (apart from reference speed 50 rpm) Meaning: Chip protection door opened. Remedy: Close the chip protection door. Some blocking actions can be circumvented with the key-operated switch. The key of this switch should therefore only be kept by persons who are fully aware of the risks and exercise due care and diligence. REQUIRED NUMBER OF PIECES Effect: Blocking of "CYCLE START". Meaning: A required number of program runnings is achieved. Remedy: eset piece counter. &7Emcoturn 320 Alarms Al. No. Description a 2O12 —_TAILSTOCK TUGGING Effect: * A second software limit switch in Z-direction is active. * The reference point cannot be approached. Meaning: The bolt for tailstock tugging is not disengaged. NOTE: Tailstock tugging is only possible when the bolt is engaged in the tug hole. It must be ensured that before the tugging operation the tailstock clamping fixture is released, otherwise overload message of the Z-axis motor or risk of damage to mechanical components. MANUAL 2012 TAILSTOCK TUGGING Effect: * A second software limit switch in Z-direction is active. Meaning: The bolt for tailstock tugging is not disengaged and the tailstock fixture is released. AUTOMATIC NOTE: Tailstock tugging is only possible, when the bolt is engaged in the tug hole. 2013 _ TAILSTOCK INDEX.PIN NOT ENGAGED Effect: Feeed stop and blocking of the entry release. Meaning: Tug bolt not correctly engaged 2O14 _ TAILSTOCK TUGGING NOT ALLOWED C Effect: Feed stop and blocking of the entry release. Meaning: Main drive turns or quill is not in rear position. 2015 ___ SPINDLESTOP MANUAL Effect: Spindle stops. Meaning: Key STOP was pushed when override =0% Remedy: Push key START. ES) Emcoturn 320 * * * * Chapter F Working documents Working area EMCOTURN 320 Pressure Clamping cylinder - clamping force chuck (metric) Pressure Clamping cylinder - clamping force chuck dia. 95 mm Tailstock - Pressure - clamping force diagram - Max. cont spindle speed/pressing force diagram Speed data for IRCO star pipes Speed rating chart Main drive motor Set-up sheet for EMCOTURN 320Emcoturn 320 Working documents The drawing shows the working area for the respective clamping device and the left hand side tool. | Tool mounting reference point FAEmcoturn 320 Working documents 4 [wt] [dan] (7a) 93300 (6744) 113000 (s620) | 2500) (4461 42000 (3372) 01500: t22as) |1000} | | (mae) 4 500 _ o Neo euais sasee eres agq09 [oar] Pressure clamping cylinder - clamping force chuck diameter 95 mm 4 Cot] {ean} (5620) 2500 (4496) 2000- (3372) 1500, T (2248) 1000 : ; | (aa) 500 - - tie | ! ° eciece asic ag aang age Pressure F2Emcoturn 320 Working documents Tailstock: Pressure - Clompina force - Diagram Libel | (67, sc00 (449612 2000 8 8 (224.8|—2 1000. a ° z 0 r a Pressure (bar) —= a Pri n (bf) (67. x00: (4296 22000) 8 & (224. — 2 100 a 5 8 oO m0 ax. cont. spindle apeed (rpm) —— F3Emcoturn 320 Working documents Speed data for IRCO star pipes for S with oil flow. erig 8k _- lens gota) Seca eer pein rm a ™ | pa ome 0822.9 3 2-3 8500 5 4-5 7500 | 4 6200 | 3 5200 7 6-7 7100 | 6 5800 |S 5000 10 8-10 6900 |8 5600 |7 4900 13 11-13 6500 | 11 5400 |} 9 4600 15. 14-15 6000 | 13 $200 | 11 4100 18 16-18 5800 | 14 4700 | 13 4000 20 19-20 5600 | 17 4800 | 14 3800 22 21-22 5400 | 19 4600 | 15 3600 FaWorking documents (onenan Emcoturn 320 [ fewavis — FSSet-up sheet for EMCOTURN 320 Progras no. (checked by: Clamping Fixture Hachine type Workpiece Control type Drawing Wo. Machine No Material hain arive Blank Diagran of workpiece clanping feature + Baer _ Ze om eeleng Toot a « . Indexable insert maa Care. seqvem | x (L) | Z (0) | B A 1 2 tL ‘ 5 6 HE 9 7 n 12 ele 3 1% | ty 16Emcoturn 320 Chapter G Inspection, maintenance and readjustment works * Summary of inspection and maintenance work * Lubricant Recommendations Coolant Liquid Recommendations * Lubrication and Maintenance of the machine * Readjustment worksEmcoturn 320 Inspection, Service and Readjustment Works an Summary of inspection and maintenance work all 8 hours inspection and for details maintenance work referto il for lubrication system. check i tailstock quill coil = all 20 hours inspection and for details maintenance work. refer to Power chuck grease 3. ~ Weekly inspection and T for details maintenance work. referto Clean machine Power collet chuck. oil 4. Blank parts oil ‘Adjustment Filter cleanlexchange|___work Monthly inspection and for details maintenance work refer to longitudinal spindle fetten 5. crossspindle belt tensions check | Adjustment a) main moter work feed motor ~ aEmcoturn 320 Inspection, Service and Readjustment Works PN) 51502 DIN boys 0) DIN boy ist) The reference temperature for the viscosity details is 40°C (ISO VG), the reference temperature according to DIN is 50°C. Slidewavs Slideway oil with adhesive additives and wear-reducing additives. Prevention of the stick-slip effect. 73 mm’ /sec. (cSt) at reference temperature 40°C CASTROL MAGNA BDX 68. Complies with Cincinnati Milling Specifi- cation P 47, Greasing Points 1, Greasing Points of the Feed Spindle Lithium saponified multipurpose grease with high dropping point. Penetration about 285. NLGI Class 2. CASTROL SPHEEROL EPL 2 This grease has an operating temperature range of - 30°C to + 110°C. or CASTROL GREASE LM - Lithium saponified multipurpose grease of NLGI Class 2. 2. Points of Lubrication for Chuck Acide-free, viscous grease with Molycote additive, Grease grade: —Kliiber Altemp Q NB 50 EMCO slideway paste ROHM special grease F80 G2Emcoturn 320 Inspection, Service and Readjustment Works ~ Coolant DIN CASTROL SYNTILO R - biostabile long- term coolant lubricant. No edhesion, skin compatible, excellent corrosion protection, neutral odour. High wetting and cooling action, can be used for every type of material. Reconmended mixing ratio 1: 30. CASTROL CLEAREDGE EP - for true-to-size machining with high surface finish, combined with long tool times between overhauls. Recommended mixing ratio 1: 90. The products CASTROL VARIO HDX CASTROL MAGNA BDX 68 CASTROL SYNTILO R ~ are attuned to each other, and are available as the COMPLETE CASTROL SYSTEM. Pneumatic O11 Unalloyed hydraulic oil if viscosity-class 32 Example: Tellus 32 (Shell) DTL Light (Mobil) Nuto $32 (Esso) DIN label: Hydraulic # DIN 51524/1S0 VG32 Soecial Note: The required lubricating oi] and media can be obtained in the trade (with the particular national or federal organ- isations of the petroleum companies). These recommended oils and greases differ in principle from the products available at filling stations. G3Emcoturn 320 Inspection, Service and Readjustment Works Lubrication and Maintenance of the machine re nt nt le The longitudinal and cross slides are supplied with slideway oil by the central lubrication system. For this purpose the pump for central lubrication is activated at certain intervals and a specific quan- tity of oil fed to the lubrication points via metering elements (1). Oil grade: slideway oi1 (see lubricant recommendations). ‘The lubrication intervals and the pump running time is set by the works. After slide travel of 20 m the pump is switched on for 8 sec. GaEmcoturn 320 Inspection, Maintenance and Readjustment Works Technical Data of the Pump By removing the rear of the machine frame you gain access to the lubrication pump. A slot is located in the rear for checking the tank contents. oil filling screw tank contents: 0,71 ‘minimum oil level Oil Consumption Lwery 360 s of total travel of the slides @ lubrication pulse is emitted by the control. Approx. 0,24 cm? of oil per lub- ricating pulse are pumped to the lub- rication points. The oil consumption per hour depends on the travel of the slides. It is roughly 1 litre per 100 hours of operation. Venting the Lubricant Lines If air enters the lubricant line owing to too low an oil level in the lubricant tank, the lubricant line must be vented. (air locks can be seen in the lubricant lines downstream of the metering ele- ments). For venting, unscrew the lubricant line upstream of the metering elements. Switch on lubricant pump and let it run until oil emerges from the unscrewed lubricant line. Retighten lubricant line. Notes on venting: After the lubricant pump has been switched on, alarm 1027 appears (pressure too low in the lubricant line). Cancel alarm 1027. Then activate lubricant pump until the air locks have escaped from the lubri- cant lines. GS ~Emcoturn 320 Inspection, Maintenance and Readjustment Works 2, Toilstock Sleeve Tailstock sleeve has to be supplied with guideway oil via grease nipples (2) every 8 working hours. 3, Chuck Maintenance Intervals: Depending on the operating conditions, at least in accordance with the specified period of use. * Grease all 6 grease points every 20 hours of operation. Complete cleaning with desmantling of the chuck every 2000 - 3000 hours of operation. * Grease grade for lubricating the chuck; acid-free, viscous grease with Molykote additive Grease grade: Kluber Altemp Q NB 50 EMCO slideway paste ROHM special grease F&O 4, Power collet chuck Slightly oil the moving parts of the power collet chuck with slideway oil. (The collets are to be free of oil when used as otherwise the clampin force can drop owing to a reduction in friction). G6Emcoturn 320 Inspection, Maintenance and Readjustment Works =~ 5. Spindle Nuts and Axial Bearing of Feed Spindles Note: Take-off backside cover of machine. 5.1 Longitudinal Spindle Nut (4) and axial bearing (5) to be greased once monthly. Pay Attention: Two grease nipples at axial bearing. 2 Cross Spindle jat (6) and axial bearing (7) to be greased once monthly (two grease nipples at axial bearing) Remar! Main spindle bearing is greased for life time. G7Emcoturn 320 10, ll. 12, 2. Readjustment Works INDEX Readjustment of the headstock Readjustment of the tailstock Readjustment of the tool turret Measurement of the reversing play of the slides Readjustment of the slide play Exchange*of toothed belts Changing the main drive belt Exchange of X and Z-spindles Changing of the blub in the machine lamp Changing of the door on the EMCOTURN 320 Cleaning and replacing air filters Adjusting the final postion procimity detectors Adjusting the oil admixture for air at the Pneumatic unitEmcoturn 320 Readjustment Works Antroductorv remarks: The test mandrels for the adjustment work described below for the headstock, tailstock and tool turret can be obtained from EMCO. Note: When mounting the test mandrels, ensure that the contact surfaces are clean. Headstock: ‘ : ay = Screw test flange with test mandrel onto spindle nose. Order No. 270 680 Tailstoc = Calmp test mandrel between the centres. cee fs —----— ——}]. order No. 270 630 aa Tool turret ‘Test mandrel for determining the tool holdin reference point (metric and imperial) A metric imperial Order No. 270 650 270 670 ‘Test mandrel for adjusting the tool turret: (metric and imperial) metric imperial f [Ea order No. 270 640 270 660 => G8.Emcoturn 320 Readjustment Works 5(2x) 349) ‘The headstock is accurately set at the works. The admissible deviations are shown in the schematic drawings. A collision may result in the headstock being dis- placed. This is intended to avoid mechanical damage. A Parallelism of the working spindle to the bed slide movement (parallel to bed guide). Admissible deviation: 0.01 mm over 150 mm View: horizontal Parallelism of the working spindle to the bed slide movement (perpendiculat to slide plane). Admissible deviation: 0.01 mm over 150 mm. View: vertical Readjustment_procedure: ~ Remove screw (1) - Distmantle side cover on headstock (2). = Loosen the four lock nuts M12 (3) until they are only just gipping. = Force in dowel pin (4) until it is flush with the housing surface (A) (this pin functions as a pivot point and facilitates adjustment). - The exact position of the headstock is set with the two setscrews (5). ~ Retighten screws M12. (tightening torque 80 Nm - 8kpm) Measurement of setting Trial turning, plug gauge GoEmcoturn 320 Readjustment works Notes: * Tighten the four lock nuts before each measuring operation and before each trial turning operation. * When the headstock has been adjusted, remove dowel pin (4) again, otherwise it could be damaged in a colli- sion and its function as an adjustment aid would be lost. (Pull out dowel pin about 5 mm over surface A). Daigram for dowel pin remover Bore diameter on top plate for screw Méx35 = 7 mm M 6x35 G0Emcoturn 320 Readjustment works The tailstock is accurately set at the works. The admissible deviations are shown in the schematic diagram. It is possible that a collision may displace the tailstock. Parallelism of the tailstock sleeve wa to the bed slide movement. g A is parallel to the slide plane; = B is perpendicular to the slied plane. Admissible deviation: 0.02 mm over 100 mm Procedure. - Loosen the two socket head screws Mi2x40 (1) until they are just gripping. - Remove cover (2) and loosen the hexagon socket screw N12-120 underneath it until it is just gripping. = Force in dowel pin (3). It is to be flush with the housing surface (A). (The dowel pin has the function of a pivot point and facilitates adjustment). ~ Adjust tailstock and retighten the loosened screws. (tightening torque AO Nm). - Mount cover (2). ouEmcoturn 320 Readjustment works Notes: * Tighten the three fastening screws before each measuring operation and before each trial turning operation. * When the headstock has been adjusted, remove dowel pin again, otherwise it could be damaged in a collision and its function as an adjustment aid would be lost. (Pull out dowel pin about 8 mm over surface A). Daigram for dowel pin remover Bore diameter on top plate for screw Mex35 = 7 mn M 6x35 Gi2Emcoturn 320 Readjustment works Additional possibilities of adjusting the Tailstock ‘The tailstock centre is installed in the sleeve eccen- trically. When the sleeve is turned, the dead centre is moved in +/- X-direction. In this way accurate adjust- ment is possible. x 1 revolution = 0,029 mm adjustment in x Yi N Sz x SS If the two setscrews M4 x 20 (1) are adjusted, the setting ring (2) is turned and thus the sleeve (3) as well. If one setscrew (1) is turned through one revolution, the dead centre is moved by 0.029 mm. Note: The second setscrew must be locked.Emcoturn 320 Readjustment works 3. _Readiustment of the tool turret ™ 3.1 Baoruffaidi type The tool turret is set accurately at the works. The admissible deviations are shown in the schematic drawing. It is possible that a collision may displace the tool turret. rhe gauge [| length | diameter Place plug gauge ri a on tool turret. g : 705 16,00 “ inch | 705 15,88 Parallelism of the tool turret to slide movement: A: parallel to slide plane - admissible deviation = 0.03 mm over 60 mm B: perpendicular to slide plane - admissible deviation 0.05 mm over 60 mm. Procedurt - Loosen the four hexagon socket screws M8x140 (5) until they are just gripping. = Drive dowel pins M6x24DIN7979 (4) right in until stop. - After adjustment retighten the hexagon socket screws N8x140 (tightening torque = 25 Nm = 2.5 kpm) Driving in and pulling out the dowel pins For driving in and pulling out the dowel Tool turret top view pins you best use a shop-made threaded rod qa). Drive-in procedure Screw in threaded rod (1) in dowel pin (4) until stop and drive in jointly (with nut 3 already screwed on). Pull-out procedure Screw in threaded rod (1) in dowel pin (4) until stop. Provide threaded rod (1) with washer (2) and pull out by turning nut M6 (3) in clock-wise direction. After adjustment it is absolutely necessary that the dowel pins are pulled out until they are above the contact point of slide and turret, since otherwise the dowel pins would be damaged after another collision \ and would loose their function as an adjustment aid. {Do not pull out entirely -- risk of dirt accumalation) G14Xy Emcoturn 320 Readjustment works 3.2 Typ Sauter (in preparation) G15Emcoturn 320 Readjustment works ~ 4. Measurement of the reversing Play of the slides The reversing play is set with the slide play. Slide play and reversing play are decisive factors governing the operating accuracy. ‘The reversing play occurs when a slide is traversed from, for example, +direction to - direction. In this case the control indicates travel but in fact the slide does not traverse at all (dead travel). The reversing play is measured about 30 mm in front of the two end positions of the respective slide and should not exceed 0.008 mm for the X-slide and 0.01 mm for the Z-slide. If the reversing play is 0.02 mm, the slide play should definitely be readjusted. =~ Measurement of the reversing play - Mount dial gauge with magnetic foot. + Approach dial gauge with slide. ~ Set dail gauge to 0. - Traverse slide about 1-2 mm towards the dail gauge (dial gauge and display indicate the same value). - Reverse slide with control back to 0. - Calculate the difference between display and dial gauge reading (=reversing play). - Repeat this procedure for the other end position of ~ the respective slide. Note: Relationship slide play - reversing play ‘The tighter the taper gibs are set, the lower the slide play is but the greater the reversing play is. Reversing play and slide play must therefore be set together. ‘The respective tolerances for slide play and reversing play mist not be exceeded. Note: In this connection, also consult the chapter "Readjust- ment of the slide play". Gi6Emcoturn 320 Readjustment works Dil gauge set-up for measuring the reversing play of the slides a) Reversing play X - slide (vertical slide) Gane Dial gauge mounted on longitudinal slide b) Reversing play Z - slide (longitudinal slide) Rear covering of machine dismantled Dial gauge mounted on bed GiEmcoturn 320 Readjustment works aay General - Readjust the slide guideways after extended use. + Slides with too much play can cause chattering during machining operations. = The play is set with two taper gibs per slide. = Slide play and reversing play are always set to- gether. Both measurements are necessary. Procedure: “~ 5.1 Measure reversing play: (See description "Measurement of reversing play"). Measure reversing play before readjusting the slide play! 5.2 Readjust slide play: 5.2.1 Principle: ‘The slide play is readjusted on the slied with the two relevant taper gibs. Guideways of the taper gib and taper gib itself are tapered, The taper gibs are moved in the direction of the arrow by screwing in the setscrew (size 2.5). The play is reduced. Procedure. Readjust the setscrew slightly, measure slide play. Repeat procedure until measurement produces 0.005 mm. 5.2.2 Check of the slide play of lingitudinal and vertical slides The slide play is measured on both sides of each slide and should be~0.005 mn. From 0.015 mm play upwards, the slide play must be readjusted. When the play is being measured, the slides are swivelled back and forth with a force of 300 N (=30 kp} at the respective measuring point. ite GreEmcoturn 320 Readjustment works Cc 5.2.3 Dial gauge set-up Remove the metal sheets (1,2,3) before mounting the dial gauge. Xeslide play Zeslide play Dial gauge on Z-slide. Dial gauge on bed (If the dial gauge is mounted on the bed, the Z-slide play is measured! F = 300 N (30 kp) at the F = 300 N (30 kp) at the respective measuring respective measuring point. point. oieEmcoturn 320 Readjustment works 5.2.4 Position of the taper gibs =~ a) On the vertical slide: Remove rear machine cover. Unscrew the scraper plates and the scraper felt. (Note: Do not mix up the scraper plates and felt during re-assembly.) Dismantle scraper plate (1). oa G20Emcoturn 320 Readjustment works b) On longitudinal slide Unscrew plates 1,2 and 3 as wella s the scraper plates and scraper felt. Note: Do not mix up the scraper plates and felt during re-assenbly. 5.3 Measure reversing play It is possible that the slide may become jammed owing to excessive readjustment of the taper gibs. In this case measure the reversing play again (see Measurement of the reversing play). Always set the slide play and reversing play together. G21Emcoturn 320 Readjustment works Not Switch off machine before removal and installation of motors. Basic principle of removal (using Xemotor as an example) = Remove back panel of machine. - Unscrew the four hexagon socket screws M6x12 (4) and remove motor with base plate. = Remove toothed belts. Basic principle of installation (using Xestep motor as an example, - Insert belt. = Retension belt by displacing the motor with base plate (3) and any tighten fastening screws M6x12 (4) again. (To tension the belt, press step motor with approx. 10-15 N.) - Mount back panel again. G224 Emcoturn 320 : Readjustment works Z. Changing the Main Drive Beit €in preparation) G23Emcoturn 320 Readjustment works 8, Exchange of x and Z-spindies ™ The spindles are only replaced as complete assemblies. ‘The K and Z assemblies are different. Each assembly comprises the spindle, spindle nut holder, spindle support and belt pulley. Ensure that the spindles are not bent during storage or assembly. ‘The spindles must not be unscrewed from the nut as otherwise the balls could fall out. Spindle dismantling: using X spindle as an example = Dismantle rear machine cover. - Remove step motor and belt. - Unscrew the four socket head screws (2). = Detach draw springs (3). = Unscrew the three socket head screws (4). ~ - Remove the spindle assembly. G24Emcoturn 320 Readjustment works Spindle installation using X spindle as an example Grease spindles before installation. (See greasing of cross and longitudinal spindle in operating instruction Emcoturn 320). Installation of the spindles ‘The spindles must not be installed deformed. Consequences if spindle is deformed: Rapid wear, damage (balls break out). Possibilities of deformation using X spindle as an Example spindle G25Emcoturn 320 Readjustment works In order to avoid deformation during the installation of ~ the spindles, the following procedure applies as a rul X spindle as an example: - Screw on spindle support (1) so that the four cheese head screws (2) are centric in the four clear- ance holes (=). - Screw spindle nut holder (3) tight. - Traverse slide by hand in -K-direction so that the distance between the spindle supports and nut holders is as small as pos- sible. = It is now possible that the ~ spindle is deformed in plane 2. G26Emcoturn 320 Readjustment works Remedy: Loosen the four cheese head screws (4) of the spindle support; the spindle will thus align itself in plane 2. Retighten the cheese head screws (4) of the spindle support Pos: ity - Spindle may now be deformed in plane 1. ‘Therefore: - For safety8 sake loosen the three cheese head screws (5) of the nut holder; the spindle will align itself in plane 2. - Retighten the cheese head screws of the nut holder (5). - Re-install the remaining compents which were dismantled. G27Emcoturn 320 Readjustment works 3. Changing of the bulb in the machine lamp Warning Disconnect mains plug before changing the bulb. | Dismantling: - Remove rear cover of machine. - Dismantle machine lamp from machine by unscrewing the two cheese head screws (1). - Unscrew setscrew (2) and remove deep bowl reflector @). = Change bulb (4). Assembly in reverse order to dismantling.Emcoturn 320 Readjustment works Dismantling: = Unscrew the two oval head cap screws M6 x 10 (3) and remove cover (4). = Unscrew the 4 cheese head screws M6 x 10 (1). (Access to the screws on removal of the cover). = Remove door. Assembly: - Hang door on its hinges. - Screw in all fastening screws so that the door does not jam when being moved. Co = Remount cover. G29Emcoturn 320 Readjustment works 11. Cleaning and replacing gir filters Wind Never operate machine without air filters! Interval: weekly Procedurs ‘Take off the two covers (1) and remove the air filters below. Clean with benzine or replace the air filters - according to the degree of dust deposits. Air filters cleaned with ‘ benzine are to be installed again in 1 ary state only. G30Emcoturn 320 Readjustment works r t tec to control the actual clamping device state (open, closed), it is necessary to adjust the two final position proximity detectors (1,2) correspondingly. Proximity detector (1) controls the front final position of the clamping cylinder. Proximity detector (2) controls the rear final position of the clamping cylinder. dlamping cylinder correspondi clamping devic eee clamping device pins ee proximity detector collet chuck (metric design) collet chuck {inch design) Adjusting procedure - Clamp the workpiece by hand in the clamping device with the machine switched on. - Traverse the corresponding proximity detector with closed clamping device until message 6019 “final position control clamping device" appears. - Push the proximity detector back by approx. 1 mm and’clamp in this position. - Delete message 6019. - Open clamping device = Adjust corresponding proximity detector for open clamping device in such a way that it responds in open clamping device state. Note: on the proximity detectors there are additional control lamps which light during response of the proximity detector. G31Emcoturn 320 Readjustment works 13. Adiusting the oi] admixture ~ The oil quantity is set at the works. You can change the oil admixture with the screw (1). Turning screw clockwise: less oil admixture Delivery The oil consumption is minimal. (1 drop of oil should be added with an air trough put rate of 1000 1/min). i Oil Setting: oy = Turn setting screw (1) until completely closed (0°). - Open setting screw by 160° to 160°. I Check of the oil setting: = No drop of oil may fall after 10 full strokes (20 traversing movements). If a drop falls during the first 10 strokes, check a second time. If no drop falls, the setting is correct. Tf, however, a drop falls the second time, the setting screw must be turned back about 30°. = Carry out another check. E Replenishing Oi Unscrew filler screw (2) and top up with oil. The replenishing of oil is also possible under pressure. For oil grade, refer to lubrication notes. Note: ‘The valves are always to be slightly oily. 2 Possibilities for empty the Water-separator * Possibility A: [Toose screw (3) lightly -> water streams out under pressure. - Tighten screw (3). * Possibility B: [Turn off compressed air supply (on manual slide) Dismount screw (3) -> water flows out. ~ Mount screw (3) and tighten. G32Emcoturn 320 Chapter G Inspection, maintenance and readjustment works * Summary of inspection and maintenance work * Lubricant Recommendations Coolant Liquid Recommendations * Lubrication and Maintenance of the machine * Readjustment worksEmcoturn 320 Inspection, Service and Readjustment Works Summary of inspection and maintenance work ‘all hours inspection and | for details maintenance work referto oil for lubrication system check a} tailstock quill oil 2. all 20 hours inspection and Tor details maintenance work refer to Power chuck grease 3. Weekly inspection and Tor details maintenance work referto Clean machine Power collet chuck oil 4 Blar x parts oil ‘Adjustment Filter cleanvexchange| work ‘Monthly inspection and Tor details maintenance work refer to longitudinal spindle fetten 5. cross spindle belt tensions check | Adjustment main moter | work feed motor G1Emcoturn 320 Inspection, Service and Readjustment Works a BN) 51502 Rec The reference temperature for the viscosity details is 40°C (ISO VG), the reference temperature according to DIN is 50°C. Slidewavs Slideway oil with adhesive additives and wear-reducing additives. Prevention of the stick-slip effect. 73 mn’ /sec. (cSt) at reference temperature 40°C CASTROL MAGNA BDX 68. Complies with Cincinnati Milling Specifi- cation P 47. Greasing Points of the Feed Spindle Lithium saponified multipurpose grease with high dropping point. Penetration about 285. NLGI Class 2. CASTROL SPHEEROL EPL 2 This grease has an operating temperature range of - 30°C to + 110°C. or CASTROL GREASE LM — Lithium saponified multipurpose grease of NLGI Clase 2. 2. Points of Lubrication for Chuck Acide-free, viscous grease with Molycote additive, Grease grade: Kltiber Altemp Q NB SO EMCO slideway paste ROHM special grease F80 G2Emcoturn 320 py) 1502 Inspection, Service and Readjustment Works Coolant. CASTROL SYNTILO R - biostabile long- term coolant lubricant. to adhesion, skin compatible, excellent corrosion protection, neutral odour. High wetting and cooling action, can be used for every type of material. Recommended mixing ratio 1 : 30. CASTROL CLEAREDGE EP ~ for true-to-size machining with high surface finish, combined with long tool times between overhauls. Recommended mixing ratio 1: 80, The products CASTROL VARIO HDX CASTROL MAGNA BDX 68 CASTROL SYNTILO R are attuned to each other, and are available as the COMPLETE CASTROL SYSTEM. Pneumatic Oil Unalloyed hydraulic oil if viscosity-class 32 Example: Tellus 32 (Shell) DTL light (Mobil) Nuto $32 (Esso) DIN label: Hydraulic # DIN 51524/ISO vG32 Special Note: The required lubricating of1 and media can be obtained in the trade (with the particular national or federal orgen- isations of the petroleum companies) These recommended oils and greases differ in principle from the products available at filling etations. G3Emcoturn 320 Inspection, Service and Readjustment Works Lubrication and Maintenance of the machine ri nal Si am The longitudinal and cross slides are supplied with slideway oil by the central lubrication system. For this purpose the pump for central lubrication is activated at certain intervals and a specific quan- tity of oil fed to the lubrication points via metering elements (1). Qil grade: slideway oil (see lubricant recommendations). ‘The lubrication intervals and the pump running time is set by the works. After slide travel of 20 m the pump is switched on for 8 sec. G4Emcoturn 320 Inspection, Maintenance and Readjustment Works Technical Data of the Pu By removing the rear of the machine frame you gain access to the lubrication pump. A slot is located in the rear for checking the tank contents. — oil filling screw d Hilo a 3 PET sani contents (ae 72 minimum oil level Oi) Consumption: Every 360 s of total travel of the slides a lubrication pulse is emitted by the control. Approx. 0,24 cm? of oil per lub- ricating pulse are pumped to the lub- rication points. The oil consumption per hour depends on the travel of the slides. It is roughly 1 litre per 100 hours of operation. Venting the Lubricant Lines If air enters the lubricant line owing to too low an oil level in the lubricant tank, the lubricant line must be vented. (air locks can be seen in the lubricant lines downstream of the metering ele- ments). For venting, unscrew the lubricant line upstream of the metering elements. Switch on lubricant pump and let it run until oil emerges from the unscrewed lubricant line. Retighten lubricant line. Notes on. ng! After the lubricant pump has been switched on, alarm 1027 appears (pressure too low in the lubricant line). Cancel alarm 1027. Then activate lubricant pump until the air locks have escaped from the lubri- cant lines. G5SSS PS Readjustment Works 2, Tailstock Sleeve Tailstock sleeve has to be supplied with guideway oil via grease nipples (2) every 8 working hours 2, Chuck Maintenance Intervals Depending on the operating conditions, at least in accordance with the specified period of use. * Grease all 6 grease points every 20 hours of operation. * Complete cleaning with desmantling of the chuck every 2000 - 3000 hours of operation. * Grease grade for lubricating the chuck; acid-free, viscous grease with Molykote additive Grease grade: Kluber Altemp Q NB 50 EMCO slideway paste ROHM special grease 780 4, Power co chui Slightly oil the moving parts of the power collet chuck with slideway oil. (The collets are to be free of oil when used as otherwise the clampin force can drop owing to a reduction in friction). G6Emcoturn 320 Inspection, Maintenance and Readjustment Works 3. ar Feed Spindles Note Take-off backside cover of machine. 5.1 Longitudinal Spindle Nut (4) and axial bearing (5) to be greased once monthly. Pay Attention: Two grease nipples at axial bearing 2 Cross Spindle Nat (6) and axial bearing (7) to be greased once monthly (two grease nipples at axial bearing) Remark: Main spindle bearing is greased for life time G7Emcoturn 320 1, 2 3 4, 10. i. 12. 13, Readjustment Works INDEX Readjustment of the headstock Readjustment of the tailstock Readjustment of the tool turret Measurement of the reversing play of the slides Readjustment of the slide play Exchange of toothed belts Changing the main drive belt Exchange of X and Z-spindles Changing of the blub in the machine lomp Changing of the door on the EMCOTURN 320 Cleaning and replacing air filters Adjusting the finial postion procimity detectors Adjusting the oil admixture for air at the pneumatic unitEmcoturn 320 Readjustment Works Introductory remarks: The test mandrels for the adjustment work described below for the headstock, tailstock and tool turret can be obtained from EMCO. Not When mounting the test mandrels, ensure that the contact surfaces are clean. Headstock = Screw test flange with test mandrel onto spindle nose. Order No. 270 680 Tailstoc - Calmp test mandrel between the centres. sae ee Order No. 270 630 Tool turret: A) Test mandrel for determining the tool holding reference point N: (metric and imperial) easy metric imperial { Order No. 270 650 270 610 B) Test mandrel for adjusting the tool turret: (metric and imperial) metric imperial Order No. 270 640 270 660 eee G8Emcoturn 320 Readjustment Works i. _Readiustment of the neadstock ‘The headstock is accurately set at the works. The admissible deviations are shown in the schematic drawings. A collision may result in the headstock being dis- placed. This is intended to avoid mechanical damage. 7} J 2 — Parallelism of the working spindle to the bed slide movement (parallel to bed guide). Admissible deviation: 0.01 mm over 150 mm View: horizontal Parallelism of the working spindle to the bed slide movement (perpendiculat to slide plane). Admissible deviation: 0.01 mm over 150 mm. View: vertical Readjustment procedure: = Remove screw (1) - Distmantle side cover on headstock (2). - Loosen the four lock nuts M12 (3) until they are only just gipping. - Force in dowel pin (4) until it is flush with the housing surface (A) (this pin functions as a pivot point and facilitates adjustment). - The exact position of the headstock is set with the two setscrews (5). - Retighten screws M12. (tightening torque 80 Nm - 8kpm) Measurement of setting: Trial turning, plug gauge 69Emcoturn 320 Readjustment works Note: * Tighten the four lock nuts before each measuring operation and before each trial turning operation. * When the headstock has been adjusted, remove dowel pin (4) again, otherwise it could be damaged in a colli- sion and its function as an adjustment aid would be lost. (Pall out dowel pin about 5 mm over surface A). Daigram for dowel pin remover Bore diameter on top plate for screw Méx35 = 7 mm M 6x35 oud G0Emcoturn 320 Readjustment works The tailstock is accurately set at the works. The admissible deviations are shown in the schematic diagram. It is possible that a collision may displace the tailstock. Parallelism of the tailstock sleeve to the bed slide movement. A is parallel to the slide plane; B is perpendicular to the slied plane. Admissible deviation: 0.02 mm over 100 mn Procedure. ~ Loosen the two socket head screws M12x40 (1) until they are just gripping. - Remove cover (2) and loosen the hexagon socket screw M12-120 underneath it until it is just gripping. ~ Force in dowel pin (3). It is to be flush with the housing surface (A). (The dowel pin has the function of a pivot point and facilitates adjustment). + Adjust tailstock and retighten the loosened screws. (tightening torque 80 Nm). = Mount cover (2). onEmcoturn 320 Readjustment works Note: * Tighten the three fastening screws before each measuring operation and before each trial turning operation. * When the headstock has been adjusted, remove dowel pin again, otherwise it could be damaged in a collision and its function as an adjustment aid would be lost. (Pull out dowel pin about 8 nm over surface A). Daigram for dowel pin remover Bore diameter on top plate for screw M635 Méx35 = 7 mm RT era GizEmcoturn 320 Readjustment works Additional possibilities of adjusting the Tailstock The tailstock centre is installed in the sleeve eccen- trically. When the sleeve is turned, the dead centre is moved in +/- X-direction. In this way accurate adjust- ment is possible. 1 revolution = 0,029 mm adjustment in x If the two setscrews M4 x 20 (1) are adjusted, the setting ring (2) is turned and thus the sleeve (3) as well. If one setscrew (1) is turned through one revolution, the dead centre is moved by 0.029 mm. Note: The second setscrew must be locked.Emcoturn 320 Readjustment works Place plug gauge ‘on tool turret. ‘The tool turret is set accurately at the works. The admissible deviations are shown in the schematic drawing. It is possible that a collision may displace the tool turret. gauge | length | diameter metr. | 70,5 16,00 al inch | 70,5 15,88 Parallelism of the tool turret to slide movement: A: parallel to slide plane - admissible deviation = 0.03 mm over 60 mn perpendicular to slide plane - admissible deviation = 0.05 mm over 60 mm. Procedure: = Loosen the four hexagon socket screws Mex140 (5) until they are just gripping. - Drive dowel pins M6x24DIN7979 (4) right in until stop. —j_ _- ‘After adjustment retighten the hexagon socket screws M8x140 (tightening torque = 25 Nm = 2.5 kpm) Driving in and pulling out the dowel pins For driving in and pulling out the dowel Tool turret top view pins you best use a shop-made threaded rod q). Drive-in procedure Screw in threaded rod (1) in dowel pin (4) until stop and drive in jointly (with nut 3 already screwed on). Pull-out procedure Screw in threaded rod (1) in dowel pin (4) until stop. Provide threaded rod (1) with washer (2) and pull out by turning nut M6 (3) in clock-wise direction. After adjustment it is absolutely necessary that the dowel pins are pulled out until they are above the contact point of slide and turret, since otherwise the dowel pins would be damaged after another collision and would loose their function as an adjustment aid. (Do not pull out entirely -- risk of dirt accumulation) G14eo Emcoturn 320 Readjustment works 3.2 Typ Sauter Cin preparation) G15Emcoturn 320 Readjustment works 4, Measurement of the reversing Play of the slides ‘The reversing play is set with the slide play. Slide play and reversing play are decisive factors governing the operating accuracy. ‘The reversing play occurs when a slide is traversed from, for example, +direction to - direction. In this case the control indicates travel but in fact the slide does not traverse at all (dead travel). ‘The reversing play is measured about 30 mm in front of the two end positions of the respective slide and should not exceed 0.008 mm for the X-slide and 0.01 mm for the Z-slide. If the reversing play is 0.02 mm, the slide play should definitely be readjusted. Measurement of the reversing play: - Mount dial gauge with magnetic foot. Approach dial gauge with slide. = Set dail gauge to 0. - Traverse slide about 1-2 mm towards the dail gauge (dial gauge and display indicate the same value). - Reverse slide with control back to 0. - Calculate the difference between display and dial gauge reading (=reversing play). = Repeat this procedure for the other end position of the respective slide. Note: Relationship slide play - reversing play The tighter the taper gibs are set, the lower the slide play is but the greater the reversing play is. Reversing play and slide play must therefore be set together. ‘The respective tolerances for slide play and reversing play must not be exceeded. Not. In this connection, also consult the chapter "Readjust- ment of the slide play". G16Emcoturn 320 Readiusiment WS set- revers a) Reversing play X - slide (vertical slide) i i ! u\ I \ \ Dial gauge mounted on longitudinal slide b) Reversing play 2 - slide (longitudinal slide) Rear covering of machine dismantled Dial gauge mounted on bed G7Emcoturn 320 Cc Readjustment works 5. Readiustment of the slide play General: Readjust the slide quideways after extended use. Slides with too much play can cause chattering during machining operations. ‘The play is set with two taper gibs per slide. Slide play and reversing play are always set to- gether. Both measurements are necessary. Procedure. 5.1 Measure reversing play: 5.2 (See description "Measurement of reversing play"). Measure reversing play before readjusting the slide play! Readjust_slide play: §.2.1 Principle: The slide play is readjusted on the slied with the two relevant taper gibs. Guideways of the taper gib and taper gib itself are tapered, The taper gibs are moved in the direction of the arrow by screwing in the setscrew (size 2.5). The play is reduced. Procedure: Readjust the setscrew slightly, measure slide play. Repeat procedure until measurement produces 0.005 mm. 5.2.2 Check of the slide play of lingitudinal and vertical slides: The slide play is measured on both sides of each slide and should be~0.005 mm. From 0.015 mm play upwards, the slide play must be readjusted. When the play is being measured, the slides are swivelled back and forth with a force of 300 N (=30 kp) at the respective measuring point. G18Emcoturn 320 Readjustment works Cc 5.2.3 Dial gauge set-up Remove the metal sheets (1,2,3) before mounting the dial gauge. X-slide play Z-slide play Dial gauge on Z-slide. Dial gauge on bed (If the dial gauge is mounted on the bed, the Z-slide play is measure F = 300 N (30 kp) at the F = 300 N (30 kp) at the respective measuring respective measuring point. point. GigEmcoturn 320 Readjustment works 5.2.4 Position of the taper gibs a) On the vertical slide: Remove rear machine cover. Unscrew the scraper plates and the scraper felt. (Note: Do not mix up the scraper plates and felt during re-assembly.) Dismantle scraper plate (1). G20Emcoturn 320 Readjustment works b) On longitudinal slid Unscrew plates 1,2 and 3 as wella s the scraper plates and scraper felt. Note: Do not mix up the scraper plates and felt during re-assembly. 5.3 Measure reversing play It is possible that the slide may become jammed owing to excessive readjustment of the taper gibs. In this case measure the reversing play again (see Measurement of the reversing play). Always set the slide play and reversing play together. G21Emcoturn 320 Readjustment works S Exchange of toothed belt Note. Switch off machine before removal and installation of motors. Basic principle of removal (using emotor as an example - Remove back panel of machine. - Unscrew the four hexagon socket screws M6x12 (4) and remove motor \ with base plate. - Remove toothed belts. Basic principle of installation (usin Xestep motor as an example) - Insert belt. - Retension belt by displacing the motor with base plate (3) and tighten fastening screws Méx12 (4) again. (To tension the belt, press step motor with approx. 10-15 N.) - Mount back panel again.Cc Emcoturn 320 Readjustment works Zs Changing the Main Drive Belt cin preparation) G23Emcoturn 320 : Readjustment works Z-S nd ‘The spindles are only replaced as complete assemblies. The X and 2 assemblies are different. Each assembly comprises the spindle, spindle nut holder, spindle support and belt pulley. Ensure that the spindles are not bent during storage or assembly. ‘The spindles must not be unscrewed from the nut as otherwise the balls could fall out. Spindle dismantling: using X spindle as an example - Dismantle rear machine cover. = Remove step motor and belt. - Unscrew the four socket head screws (2). = Detach draw springs (3). - Unscrew the three socket head screws (4). - Remove the spindle assembly. G24Emcoturn 320 Readjustment works Spindle installation using X spindle as an example Grease spindles before installation. (See greasing of cross and longitudinal spindle in operating instruction Emcoturn 320). Installation of the spindles ‘The spindles must not be installed deformed. Consequences if spindle is deformed: Rapid wear, damage (balls break out). Possibilities of deformation using X spindle as an spindle G25Emcoturn 320 Readjustment works In order to avoid deformation during the installation of the spindles, the following procedure applies as 4 rule: X spindle as an example: - Screw on spindle support (1) so that the four cheese head screws (2) are centric in the four clear- ance holes (=). - Screw spindle nut holder (3) tight. ~ Traverse slide by hand in +K-direction so that the distance between the spindle supports and nut holders is as small as pos- sible. - It is now possible that the spindle is deformed in plane 2. G26Emcoturn 320 Readjustment works Remedy. Loosen the four cheese head screws (4) of the spindle support; the spindle will thus align itself in plane 2. Retighten the cheese head screws (4) of the spindle support Possibility: - Spindle may now be deformed in plane 1. ‘Therefore: - For safety3 sake loosen the three cheese head screws (5) of the nut holder; the spindle will align itself in plane 2. = Retighten the cheese head screws of the nut holder (5). = Re-install the remaining compents which were dismantled. G27Co Emcoturn 320 Readjustment works 9. Changing of the bulb in the machine lamp Warning: Disconnect mains plug before changing the bulb. MW in I we Dismantling - Remove rear cover of machine. - Dismantle machine lamp from machine by unscrewing the ‘two cheese head screws (1). = Unscrew setscrew (2) and remove deep bowl reflector (3). > Change bulb (4) Assembly in reverse order to dismantling. G28Emcoturn 320 Readjustment works Unscrew the two oval head cap screws M6 x 10 (3) and remove cover (4). Unscrew the 4 cheese head screws M6 x 10 (1). (Access to the screws on removal of the cover). Remove door. Assembly: Hang door on its hinges. Screw in all fastening screws so that the door does not jam when being moved. Remount cover. G29Emcoturn 320 Readjustment works Gir filters Never operate machine without air filters: Wind Interval: weekly Procedur Take off the two covers (1) and remove the air filters below. Clean with benzine or replace the air filters according to the degree of dust deposits. Air filters cleaned with benzine are to be installed again in ary state only. G30Emcoturn 320 Readjustment works 1 u i ositi proximity detectors To control the actual clamping device state (open, closed), it is necessary to adjust the two final position proximity detectors (1,2) correspondingly. Proximity detector (1) controls the front final position of the clamping cylinder. Proximity detector (2) controls the rear final position of the clamping cylinder. clamping cylinder corresponding clamping device | camping device proximity Lo | een x collet chuck (metric design) power chuck collet chuck (inch design) Adjusting procedur - Clamp the workpiece by hand in the clamping device with the machine switched on. - Traverse the corresponding proximity detector with closed clamping device until message 6019 "£inal position control clamping device" appears. - Push the proximity detector back by approx. 1 mm and’clamp in this position. = Delete message 6019. - Open clamping device = Adjust corresponding proximity detector for open clamping device in such a way that it responds in open clamping device state. Note: on the proximity detectors there are additional control lamps which light during response of the proximity detector. G31Emcoturn 320 Readjustment works co 13._Adiusting the oi1 admixture The oil quantity is set at the works. You can change the oil admixture with the screw (1). Turning screw clockwise: less oil admixture Delivery ‘The of] consumption is minimal. (1 drop of oil should be added with an air trough put rate of 1000 1/min). Oil Setting: = Turn setting screw (1) until completely closed (0°). - Open setting screw by 160° to 180°. Check of the Oil Setting = No drop of oil may fall after 10 full strokes (20 traversing movements). If a drop falls during the first 10 strokes, check a second time. If no drop falls, the setting is correct. If, however, a drop falls the second time, the setting screw must be turned back about 30°. - Carry out another check. Replenishing Oi. : Unscrew filler screw (2) and top up with oil. The replenishing of oil is also possible under pressure. For oil grade, refer to lubrication notes. Note: The valves are always to be slightly oily. 2 Possibilities for empty the Water-separator * Possibility A: TTLoose screw (3) lightly -> water streams out under pressure. = Tighten screw (3). * Possibility B: [Turn off compressed air supply (on manual slide) - Dismount screw (3) -> water flows out. - Mount screw+(3) and tighten. G32Emcoturn 320 Service parts-spare parts Chapter Service parts-spare partsErsatzteilliste EMCOTURN 320 Service Parts for EMCOTURN 320 Piéces de service pour EMCOTURN 320 Ausgabe 89/09 Edition 89/09 Edition 89/09 Bestellnummer fir elektrische und elektronische Bauteile siehe “elektrische Dokumentation”. Ref. numbers for electrically and electronically spare parts see “electrically Documentation”. Noméro de réference pour piéces de service electriques et electroniques voir "Documentation électrique”. cafes eo == = = Ilwe \ 6s es os oz se s i | : : ql are :— 4 ° = 2 th ; <0 ©) ; PAY : 6). ice LA } WY - SEP me A ! 2 Ui “Pos.| Rol.No. ow Benannung Description Designation 1 | ase 12 osi0 | xseio otn 912-6.9 Zylindersehraube [socket head serew | is 6 pans crave 2 | 150 25 0s30 | 5,2 0m 125 Seneibe wasn Rendette 4 | ran 100 020 | ne orn 934-6 Ttocke eam 2 case 1 5 | tn areca [ase om oo, ete acer |ecete & | 25R 98 osi0 | xexi0-- 10.9 Linsentehraube Fivtster head serew [its 4 eBte Tentt forme 3 | A78 140 000 Federnalter Spring holder Aessort de fixation 10 | 240 50 o12r ccurerunst | tugfecer renston speieg fessort de traction a |e 000 @40 Miotel (Ue Manerangs~ langle plate for Corntdre pour tntetateur sehalter prociaity detector | tnducttt sz | zsn 12 062s | noxzs own o12 - 6.9 Zylindersehraube socket head screw | vis 6 pans creus 13 | sa 000 ont Sentietanabdactung | S114e cover Couverture dy chariot 14 | 18150 000 erbinduogsbtech —|connsctton sheet | Tale de connexion 15 | 250 25 oa30 | a3 01m 125 feetoe aster Rondetie 16 | st 06 ace | axe o1n 0 TyMedaracheasbe [Flat head serov Vis 8 tdte eytindrtave 17 | 1a 000 030 (uarscnttetan cross sttde Charlot transversal 1a | 474 000 630 Dichetetste 60 seating tedge 00 | iseat a'ecanchage 80 12 | A74 000 640 Oienttotate 68 saating edge 63 | stat a*ecanchage 63 19 | 25e a8 osio | mento - 10.9 Linsonscheaube rsisster head crow [vis a tate lent iforae aa | 2sn iz 0612 | nociz Om 912 - 0 Lylndersenrut sockst head screw | vs 6 pans croux zt | 250 25 1000 | a10 om 125 lasnor 22 | 2st 69 1028 | o10x28 om 1979 Parattet pin 2a | 2st 13 oto | wento o1w aia- Gowtndeseite set screw 2a | A28'000 seo ack — | anstimafotte 0,0 | internedtate sheet 0,0: 240 | 176 000 s10 sce | anstionfotte 0,02 | intarnedtate sheet 0,04 Pidce Intarafatatre 0,02 25 | ren 00 1092 | 92 9 8 saaeneaen | poty-t-Rteo0n Potyrtenete Courrote-Potyev 26 | can oso o20 al Tenschesbe vasner fondelie ar | 258 25 1080 | s10,s 00 12s Sehotbe vasher Rondotle 26 | 2se 31 1045 | moses otnoni-s.6 Sechstantschraube—|oxagon neat screw | vts nexagonale 23 | 78 000 121 Wippemnal tar Hotaing Plaque 40 fixatton s0_| az 27 0060 | as om 27 Fedarring Sorting vashar fondetTenressort ar | 20 33 0616 | nous oress-s.5 Sechstantschrauve —|voxagon head scrom | Vis hexagonal sz | atm o10 00 Notorwtoe pivoting aotor aase | sascuteur aa | 2se 33 1020 | moxzo omas-s.6 Swcnstantachraube —|teragon head screw | vis hexagonale tam 000 040 otorrtenenachol Poulte de noveur 35 | 2ST 16 onto | wanio orvais-s4 Gentndesttte is potntaay 36 | aw 36 1200 | mz omnes nureer Hexagonal mut Ecrou hexagonal a7 | ur 3s 1071 |e 10 Kunststoftrohe Praseic tube Taya xe | 2sn 40 1200 | mizxao o1ns20~ seitescneaube seu ouson 19 | ATA 000 350 sexiouaaee | abstrot erste Five wiper Feutre ractour 40 | ATA coo 360 Abstreifolech: Wiper f Téle racleur a1 | 25n-68 osto | nsxi0 - 10.9 Lnaansenravte FiVister head scram [vie a cbee Lenttforme 2 | are coo 270 aenentacn Bad he Tile de bane 4a | st 16 0608 | noxe omnis Gentndeseste soe screw Vis potntaay as | a 000 220 rexicunce| aeseeeterite 22 |rete wiper 22 Feutre raclour 22 4s | a7 000 240 Aostrattolech 22 [Winer plate 22 Tete raclaur 22 4s | 278 000 020 Kreursenlftt0n cross sttde Charlot transversal «7a | a10 000 080 iach reents, Sheet right Tate drole 47y | are ooo 061 een nes tate ate gauche aa | 7m 000 310 exsowaex | nosereterite 21 Feutre raclour 21 «9 | a7 o00 320 Astral fotech 21 Tile racleur Zt so | zsr 76 1035 | 101s ormere-s.2 Stachkerbatite rooved ote aunt tte de post tion st | 2m 6 1000 | ot 26-6 eer bse crow 13Pos.| Rat.No. ow Benannung Description 2 | 478 000 110 |. Metarbtech Hotor plate sa | zse 21 1080 | a10,5 o1m goat Sehatbe Washer se | zsr a6 1090 | nioxso orneee-s.¢ ‘Augansehraube Eye sett 55 | ase iz osiz | wseiz omnoi2-<6.3 Zylindorschraube | sackat read scrom | Vis 6 pans creux s6 | zm 73 sine Levint | Zabnetesen i Courrole crantée st_| am o09 350 MeLiCuUne} Abstretfeiiz ¥ ete wtoe sa | am c00 360 Antreifolech ¥ iver plate sa | 25k 79 512 Sunkseneaube [Countersunk scram oa | F1A 020 050 KetTtotsee Taper 910 arden centeue (Zi Minkas x2 untamy [(2z Toft: Xz dow) — | (Zs a gauche; Xz dessous) 405 | 14 020 060 | 4,55 om KetTtetste arden contaue (a: Mnkss a Jz: Votes x: dow) | (2: A gauche; x: dessous) soe | Fa 020 110 | 6,68 am, KelTtelaee Taper oth Landon contque ¢ rights A: up) | (2: 2 drotee; H: on naue) cod | Fin of0 120 | 4,55 om, Kefteisee arden contgue c 61_| zr0 20 4061 [0 - ost cur7vey | orucetader 62 | am 76 ozoe | 2 x 4 omers Kerbraget 63 | 10.020 070 Einstaltschraube [Adjusting screw 6 | 474 000 630 Dtenetetsee a saat ing Yedge a 65 | amw-000 640 Dteneletsee seating tedge & 66 | a7 000 650 Dteneletate ¢ seating tedge € Liseel detanchage ¢ 67 | 258 210 430 | a4,3 om soar Schott washer ondel0 6a | 211 300 210 | 60x6,5 520mm TruflSehlaueh hose Tuyau Flexible 69 | 211 600 080 | o7o/1zv Senlauehtleme Hose Fiezing accord da tuyautéria 70 | zsa 98 ostz | xex12 -10.9 LUnsensehraube vister head serow | vis a tdte Tontiforne RB 43 23 gone ny | ri |i | || taba |26e| 22 126% jaz | | a1 30 2928 272524 26d 26d 21 1918 16 15, 14Pos.| Rel.No. ow Benennung Description Designation 1 | aI c00 550 Trlger 2 supporter 2 Support 2 2 | 258.21 ceo | aa,s 01m sozi-se Sehatbe washer fondatto 3. | zse 12 0850 | naes0 1m 912-8.8 Zylinderschraube | sockat head screw | Wis 6 pans creux | am 000 60 Otseanzhusa 1 Doultle d*écartaoent 1 5 | a7 000 570 Dtstanzhulse 2 Doutta d*éeartanent 2 6 | zsn 12 0955 | naxss o1m 912-8.8 {Uylindersehrau Socket head screw | vis 6 pans creux 1 | 258 98 o8so | 48,5 o1m 6796 Ficharschaibe Serrated Tack washer | Rondelle éventat? 8 | ave 20 3820 fotm — | Hohtspannzylinder —|ctasping cylinder | cyltndre de serrage 9 | 424 000 391 Triger Supporter Support 10 | ze 12 092s | vax2s o1N 912-8.8 Zylinderschraube socket head screw | Via 6 pans creux ta | am 000 610 Tugrone setrizeh —|Tanston tube metric | Tube de traction aftrique A 060 610 Zugrohe 811g Tension tube tnch | Tube de traction en pouces ‘7A 000 $60 Lentrferbolzen centring bott tovten 158 12 012 Zylinderschraube | socket head serew [Vis 6 pane creux mat 17 2001 noon — | Zangentutter Power chuck Pince de serrage ‘a7 320 000 SeCondapter 5-c-Adaptor SeCohdaptor ‘Am 000 080 Distanzetick Distance ptace Pttce decartenent ‘Am 000 080 Trigerbtech encoder plate Prague de capteur rotatit 3A 108 020 Rtenanscheibe Puttey alte 2ST 16 0610 | wéxi0 DIN 913-850 Govindestire set crow Vis potatens tam 51 2280 vaezcoan: | Zabnetonen Timing bate, Courrote crantée 20 | zn iz osiz | wsa1z oN 912-6.9 Zylindersehraube socket nead screw [is 6 pane ceux ax | 258 21 osto | a 6,4 01N soz Senetbe washer nde 10 22 | zn 12 0640 | mexso o1n 912-6.9 Zylinderschea socket head screw | is 6 pans croux 23 | au 34 0800 | ms IW 934-6 Sechetantmuttor exagenal ut Ecru hexagonal 24 | sn 39 cate | wa O1N 939-5.6 Selfeschraube set scree Vis poincean 2s | aw 030 060 Afenanscheibo Puttey Poutte 26 | ame 708 ooo Hensysten Measuring systea | systdne de sesure 26a | 2e6 15 0025 wneroewurn | Orengeber Encoder Capteur rotatir ase | 2x0 15 0060 upplung Coupling Exbrayage 26¢ | mA 106 050 Spannschetbe Clasping washer Rodale de serrage 264 | 25m 12 0610 | wsxio o1N 912 Zylinderschraube Socket head screw | vis 6 pans creux a7 | ze 12 0516 |xsxi6 01K 912-8.8 Iylinderschraube Socket head screw | Vis 6 pans creux zs | ve 05 7028 woacen | slitzverschraubung | Screw coupling faccordesant & vis 29 | ar as 3170 [6x1, 1700 mm Kunststoftrobr Plastic base Tua 30 | am 000 00 Tentrierflanseh ‘Adapter Flasque at | zs 12 ote | mssis o1n 912-3.8 Zylinderscheaube Socket head screw [vis § pans creur 32 | 28 21 oto | 48,4 o1n sozi-se Schetbe vashor Rondel ie a3 | zse 12 0065 | maxes o1n 912-6.9 Zylinderschraube | sockst nead screw | Vis 6 pans croux at | 250 25 0640 | 06,s o1w 125-se Sehotbe ashor Rondedie 35 | a7 000 $80 Passchraube Tight=ftt screw outon ajusté 15116 76 0821 116 06 osot 258 12 080s, ‘my 80 0800 270 85 3316 ‘ATR 020 030 1ST 69 0620 148 77 000s: ATA 020 010 ATA 160 010 2N@ ot 1000 ‘ATA 020 020 23h 12 0620, xk 0821 TH Axtatnadeteranz, oat PS axl6x0,5, xa OIN 980-3 AbRe14 OIN 6385 AfTentuget ager Pabschetbe Steherungsmutter Bfeder Rfenenschetbe 1,2 Papternseie Axialschetbe Sptndal x Spindel Z Sehternippe? Spindalertger 2yltederschraube x20 O1N 1469-65 1s oszi NIP AL 6x20 O1N 912-6.9 16 x sptnate coopt. [2 sotndte comot. aotter collar for axial bearing nu. viscatre t fs, viscadre Z Cage d'afquities de rovlee rent axial Batt bearing Roulenant 4 bites sain ring ondatie securing aut Ferou go street Square key Clavette paraltéte Putey X.2 Poutte X42 erooved pin GoupiT¥0 fondue Jacial washer RondetTe axtale x sptnate Viseadre x 2 sptnaie Viseatre Z Grease nipple accord de graissage Spindle sount Socket head serew alter de 1a vis-atre Vis 6 pans croux(90000 wx Serecramna. i 10 2 fee Einloute er Pausenzeit Grin] Temperaturkentroile aywosz78 9 ty sy r ZY || Ge KGRel.No. OWN Bonennung Deseription Designation ‘ATC 940 000, Tallstock, Rounds aobite cone), 1] ava 040 at Spannautter Clanping nut. Ecrou de serrage 2 | ATA 040 070 Stal tring. Adjusting ring agua de réglage 3 | Aza 040 060 Gehiuse Housing Corps 4 | Aza 040 041 Soitze Canter Pointe 5 | Ama o40 azn Otstanzhutse Spacer DouttTe d*écartesent 6 | 216 60 001 | 000-2 SKF/SOP/FAG | RIT Venkugel ager Balt bearing Roulesent & dilles 7 | 28a 10 e141 | ssextext,2 SEEGER stutzachetbe, Supporting ring Rondel te ‘8,| zm 60 0800 | ws ON 900-3 ‘Steherungsmutter Securing nut, Ecrou de sdreté 9 | are 048 ooo Pinole mit Gehbuse Garret with tatTstock | Canon avec pounte 10 | 26 si 1005 | s11 co FAG/NGB/SKF/EAG) AxtalrsTlenkugel lager futée A ratnure & bites. 11 | zsa ea osio | Msx10-10.9 Uinsenschraube Filistar head screw [Vis a téte lentiforme a2 | arc 043 000 Sttenbtech Front sheot_ Tale de front, 13 | azc 040 110 Deckel 1 Cover 1 Couvercte 1 a4 | zon 07 4020 | on r4x2 REITER O-Ring O-ring Bague 0 15 | 208 03 sozs |’ on 35x2,5 SFAREL Oring O-ring Sague 0 16 | A7c 040 080 woncen’ fone Tube Tuyau 17 | a7 081 000 Kotbon Piston 18 | zon 91 2060 | xa023z errrence Kelbandtchtungsring Segnent de piston 19 | a7¢ 040 120 Deckel 2 Couvercle 2 20 | zs 22 0820 | H4xi0 DIN 912-6.9 Zylinderschraube Socket head screw | Vis 6 pans croux a1 | 2st 13 0420 | waxzo O1N 913-454 Gewindestift Set screw 22 | 2st 07 0416 | sesai6 IN 6325 dylinderseife Hel pia 23 | zs 12 ono | Hexio o1N 912-6.9 Socket head screw 24 | ase 25 0930 | 44,3 01N 125, Wesker 2s | arc 040 160 fogia plate 26 | INP 05 2106 | 8 M6 DIN 3405 SCH AMER ‘raase nipple Gratsseur 27 | zn a6 0320 | 3x20 DIN 6-4, Socket head screw | Vis 6 pans creux 2a | zse 25 oxzo | 03,2 O1N 125 Washer Rondate 29 | amy 36 0300 | m2 IN 934-5 Sechskantzuttor Hexagonal aut Eerou hexagonal 30 | zvR 05 7012 woncen Si tezverschraubung — | Screw coupling Aaccordesent & vis aa | zs az on | mexiz0 o1N912-8.8. 2ylindorscheas Socket head screw | Vis 6 pans creux a2 | zsT 13 0606 | mens O1N 913-s5H Gowindestife Sot screw Vis pointes 33 | ave 040 150 Stange tar aarre 34 | 2a 030 060 WeRune Druckschetbe assure washer Disque de pression 38 | 2se 66 0518 | mous specu ed Randal schraube Knurted serow Vis noletée 36 | arc 042 010 Schlebeschaltor Suttch Interrupteur a7 | arc 040 100 Zupstange far tarre 38 | au 36 os0o | me 01H 934-6 Sechskantmuttor Wexagonal nut Eerou hexagonal 39 | zs es o316:| Hanis OIN 24-4.8 Zylindersch Flat head screw Vis & tite fraise 40] zeu a1 1956 | 732 NORGEN Magnatachalter Magnetic snitch Commutateur de aagnéto 41 | arc 040 170 Klemblech Clamping sheet. Tole de blocage 42 | a7A 000 450 Laser datschanlage 0,07 Interaed. plate 0,07 | Ptdce intermédtaire 0,07 ATA 000 440 Laser Ualschentage 0,05 Intermed. plate 0,05 | Ptdce internédtatre 0,05 ATA 000 430 UBER dalschentage 0,03 Intermed. plate 0,03 | Ptdce internédtatre 0,03 ‘ATA 000 460, Laer Inischenlage 0,02 interned. plate 0,02 | Place intermédtaire 0,02 43] zsm 12 m2 furzxazo o1nsi2-8.8 Tylindarschraub Sockat head screw | vis 6 pans creux 44 | 208 50 4209 | Th-4-209 eRe Verschludstopfan Plug Souchon Fiteté 45 | 20K 50 soee | T1-s-088 eRe Verschludstoofan mn fouchon fH1et6 46 | zse 33 1240 | mizxeo IN 932-5. Sechskantschraube Hexagon head screw | Vis hexagonal 47 | 28 25 1300 | 813 o1N 125 Senetbe Washer Rondelte 48 | 2st 99 1028 | 0 10 28 OLN 7979 Uylioderseite Parallel pin Tige do serrage 49 | arc 230 10 Iylindervarkletdung | Cylinder cover Couverture de cy! tnd so | zsn cx «295 | 8 4,239.5 O1N 7981 Slechschraube Shoat aetal serow | vis a tole 1] zsn eg osio | Msxi0 - 10.9 Linsonschraube Filistar head seron | Vis a tite Tent forme 52 | Aza 040 180 Stilteschetbe ‘Supporting disk Rondel 1a pour bague de frei 53] 216 60 0003 | so00-ksk iy Rs ankugel 1a Reulement rainure 2 billes 541 zon oz goes | zax2,5 o-ring 19 -baqua0199 art 230 020 ‘Dw 36 0500 nS IN 934-5 I 10 Hexagon head screw Mexagonal nut erou hexagonale=_— eee eon aay aaa temas wz |i” oousama aa (1 | ae 510 000 Scneibe weer. Toathalder disc metr. [Disque porte-outits satric et ieaas peer ar en oct eee: i cae fetes cing | neeeg fae eee ain en Samaras et cae eel ae alt wee flee eocertatael ean a [11@ ® @ ©113 : Ref. No. Pos} Bezeichnung Description Type Hersetter | Soter | “tee 1 | o-ktng Of 91,5 VITOW 058 so 93 | onking on 22-2 00 997 79° | o-ning on 24-2 viTow Javsak + Luyken} 066 739 1 | o-king oR 60-3. vITON ss | oss siz 63 | orig on 78-2 viTOW st = | 066 747 96 | cating (R 140-3 viTOW ste | ose san 21 | onking om 140-3 viToW =" + | 056 56s fame 200 soe 65 | Onniseal-btehtring 108-10-¢ — eleing 086 751 43. | nacetnise wa 086 702 15, | madetnatse ina 036 sae elebe: 59 | o-aing on 45-2 vITOW usak + Luyken| 060 302 37 | adetnitse bushing ie 3512 lua 066 192 2 | Axtainadettager Axial needa bearing — | ax 4565 Wadena 066 733 51/2a] axial tagerseneibe Artal washer AS 4565 ina 068 338 76 | Axiatnade! ager ‘Axial onde bearing — | Ax 1206 welt 066 736 Toa | axtattagerseneibe Axial washer as 1226 wa 29 a5 19 Antal neadle bear Ax 16 INeceria 6s 721 98 Driven pulTey_ oP aie Inadotia 08 703 98 Supporting disk 88 waedn,2 oer 69 77 | Telterteder Bel toviite soring 2ax2,2xt lsaur 086 735 50 | Tollerteser Sollevitie spring 60330, 512,5 Baur 0s 086 36 | Schraubendruckfeder | canpresston soring D088 feuteiunst | 08 56a 53. | Senraubendruckfeder | compression soring ou leutetunst | 068 620 37° | Schraubendruckfeder | compression sorting vo-279 Icutekunse | 070 419 8 | sadetrotie Needte rotier OW 1,547.8 ima 066 730 w Bearing bush D eee saucer 066 708 a sole 0 5,2n19,5 [sauter 066 «01 9 Seren 0 5,3x10R1 Jsauter 068 695, 5 | stahikuger Steal ant 08 DIN seo 01 638 48 | oruckseick Thrust place 06a Sauter 066 398 35 | sotzen Bolt 2 exis Jsauter 068 285 Yortndextorung: 34 | Gtotenstroansgnet Direct currant magneto | aiRA 40 #20 Schutte 066 293 [ane 200 sox 40 | otenering seal 6 brtexa hn 039 473 29° | Schraubendrucktode Compression spring wo-10se leutetunse — | 065 756 dachal tar: Sait owite 25/44] Elektrontk-Grenztastar | Electronte-Stop calipers] BES si6-s2¢-26-1-3 _attur? 043 597 ane 200 502 Anerted: Det 14 | etnbausotor kone. Bulte-in motor const. | ean 60/70 [seuter 066 759° |e 200 503 11 | atriontugettager Ball bearing 000 asi ra 024 ast 73 | Ausgletcnscheibe Compensating washor | 9 19,34825,8x0,3, fang + Menke | 062 48s 12 | Versentubsenraibe Locking sere wstt R 1/8 &> lersato oer «77 91 | aking o-ring on 12e2 JFreudenverg | 000 978 | ame 200 s07 26 | o-ktng Oring on 21,5 =e | 068 015 25 | onaing O-ring om 6541.5 = 7 = | 058 018 [ane 200 sos 8 | onaing O-ring 08 7243. vITOW Jovsak + Luyken] 066 765 | 2ne 200 50s Position indicator 27_| Fir ataen Revolver For astation turret | srcaz-wagoser-er-sa2 —|patturr sr 325 [ame 290 127 Fir 1efacn Revotver | For izetation turret | ancea-wasizen-on-saz palit? 057 327 [ane 290 1267 © 2 | i | | i \ ht T | | | 78/9 t 4 i 2 Pos. Rat.No. ow Benennung Description Designation 1 | AIw 070 000 I stackvarklatds.|ouasteck caver Couverture sounée fixe 2. | Amn 000 240 uacat | Frontsentta Front plate Eeusson 3 | tu 60 oat eoauex | xtobestreiten aanesive tase Bande adhésive 4 | ee 53 0060 linzate | stonoiene Ansoula | am ooo «90 cuinacncen | Forsterschet were 6 | 25a ca e295 | 9¢,209,5 01N 7981 Btachschraude al sero [vis tate 1 | rms 36 0600 | ns orm 936 - 6 Sechstar‘autter | Hoxagonal aut erou hexagonal a | 2se 21 o6co | a6,¢ o1n soat Schoibe asner Rondette 9 | tk 66 06:0 | nexio - 10.9 Lnsenscheaabe Fittater mead scree [ute a edte Lonet forme 1a | am 26 oso0 | ns otm 934 - 5 Sochskantautter ——_|Hoxagonat nut erau nevagon 11 | 258 a8 osto | rca - 10.9 Linsonschraute Fivister head sero [via a ebte lenttforne az | 25a 25 0530 | 35,3 o1n 125 Scho wasn Rondette 13 | 78 000 130 anaerceR | Fenster Window Vere 1s | rR 080 000 Ao\tstockverktetdung TatTatock cover Couverture poupée bite 1s | a7A 050 000 Spindestackbtech |teadstock cover sheat | Téle couverture pounée fixe 16 | ara o00 590 Medernattar 1 Hota dove claro 1 | Pressa-nacériel 1 17 | 478 000 480 vwau.ect | Abscroitoiocn 2 [wiper tate 2 Tale racteur 2 1a | ATA 000 600 Atodernatter 2 Hotd down clamp 2 | Prassarnatértel 2 19 | ATA 000 470 ance | aastrattolecn 1 [wiper place 1 Tole raclour 20 | 258 26 040s | wees oww otes.an. 2ylindersenravse —[sockat hess scram | vis 6 pans crave at | ATA 000 060 Senitecanbiecn Tinks [site covar smoot Tete | Tate de crartoe gauche 22_| ATA 000 080 Senitecanbtech rachts |Siide covar sheet right Tle de chartot droite 23 | a7e 000 200 Settenteti lines [Sige part left Part Vathral & gauche as | are ovo 210 Oaeket inten back cover Ooretira couvercta 25 | are ooo 210 Seizontett reents [sige pare tone Part Tatéral a arotta 2s | 25n 12 o612 |nexiz on 912 Tylindersenravse [Socket naad sole | Vis 6 pana craue 21 | are os 00 icteteatt Inta-seceton Tale ae Jonetion ae | zon 02 ozo | zzz aerate | o-ning Jo-ring tague 0 23 | 474 000 160 seuceraa suopercing weet | ove suoport 30 | a74 000 150 dense share, arore at_| 258 90 o640 [46.8 otn 6798 Facharache luasner fondelte sz_| ane rr 0607 |v6e0,7 om a7. Stenerungsring aetainieg ring Anneau ce retenue aa | ata aro ooo Tir ooer Porte 24 | ATA 240 000 Decebtaen lvoper cover smoot | Tle couverture naut [14eseecs “a “ 6 “6 9 8 ° 0 3 8 x * iG 36 2 ATA 000 530 ‘ATA 000 190 20x 50 4172 a7 000 770 ‘Am 000 900 ATA 000 760 ATK 130 000 ATR 000 110 7A 000 170 216 60 0002 ATA 000 180 zag 71 1010 258 33 0610 ATA 000 281 92 200 080 sR 1 3595 ATA 000 730 5k 12 820 Ara 000 421 Fis 000 590 ama 271 000 ATR 000 200 6000 2z woe om 471 éx10 O1N 932-5.5 83,519,5 ON 7981 x20 O1N 512. KFA seaoTHER 53 5455 53 Fenstaratatal Sofezblech Verschludstooten Maderhalter Andackbech Avatresfotec Funrungerolle konolete| Sentenentedg Fahrungstets RA Tooke ene Stenerungsei Sechskantact Rol tennaleer 1 na Nager 9 raube Surstanapstrelfer Blecnsenraude ‘irstonnal ee 2ylingersehraube Klemierste Kavelsenetle rurgeite aude 115 cornttre anmeau arrlre Bouchon filers Presse-natértal 3 Coworele racleur 3 Rove 4e guidage conolate \vég hexagonal Suaport a rove actour vie a ate Blocage racleur is 6 pans craux Bernier caliter de cite Porcant couvercle7 28 25/26 116Pos.| Rel.No. DIN ‘Benennung Description Designation Masehinonstinder ng ae Montane de aachine 1 | zsn 34 aria | miéaico o1n923-2.8 Sechskantsenraube [Hexagon head screw | vis nexagonale 2 | are zz0 060 Auftage. ease pace tase 3 | amy 26 1600 [ous orn 936-3 IHexagonat nut rou hexagonal 4 | se 25 o@s0 | e.¢ omnes \uasher Rongolle 5 | zsa 12 oatz |masz ornsiz~ Tylindersenraune socket dead screw | vis 6 pans creux 6 | ame 330 000 Socket Jsase socte 7 | AMM 000 120 Blends lsniere Facade 8 | amu 220 000 Maschinenstindor _|Nachine stand ontant de machine 9 | a7 000 180 Anse lsnare aro 10 | 2nc 71 0808 | vex0,8 o1ne7i Slenarungsring Retaining ring Annaas do cotanue ny] am o00 130 Gelenkstuce acre Bouton iz | ave 42 0200 aoser | 2y1tnder ley! incar cytindre a3 | zve 01 o1es once | Orossotrucksehlagventt |check valve [ctapet da non-retour ae | zur 3s 2170 | 6x1 1700 mm Kunsestoftrohr Hose Tuyau flexible 1s | ar o00 120 Golentbacts shaft support, Support dtarore 1s | 2x6 27 0060 [a6 tn 127 Federring Spring washer Rondelle-ressort a7 | 2se 12 o612 | sxiz o1vo2- Zylingerschraube —_[Seckot head screw | vis 6 pans creux 1 | am 280 000 Xlappe Winged cover [couvercte a charntare 1s | a7w ooo 200 futschenachse Shaft for loading chuta} Arore pour goulotte 20 | A7N 310 000 futsche Leading cnute Goutocte at | 47" 000 170 Deckbtecn ack cover Derritre couvarcte 22_ | aru 230 000 lade tox eeftee 2a | wor as ont? water | sugetorstr lhandte Portant 26 | a7R 000 850 Blonde snters Facae 25 | ave 708 000 Tur vorne Front door Porte, devant 2s | ave 706 000 Tur hineen Back door Porte, derrigre 27 | A7R 000 a60 Blende ninten Back shield Facade, derriare zs | a7R 707 000 Deckel inten Back cover Cowercle, derrigre 23 | 2sn 12 c@20 | axzo 1M 912 Zylinderschraube ——_|socter nead screw [is 6 pans craux 30 | 258 21 o8s0 | 36,4 ota so2t-se Senate aasher Rondel te st | am 36 c000 |e o1w 936-6 Secnskantmutter Hexagonal ue Eerou hexagonal [17(© 118 —w/20 24/22/23 |___tiy__27Pos.| Ret.No. oN Benennung Description Designation Senatorantage, orication sttachenent| Dispositit de gratssage 1 | ave 03 0020 Haru. | Ansentugstuek Sockat Pidce de conection 2 | zvE 20 002s warn, | kniestick kaae sockot Pace de comection 3. | zsk 07 1010 | moe o1N 906-5.8 WerschtuBschraube —_|screw plug Boucnon #11106 4 | 2ve 20 0005 natnz, — | Gewindestick set screw Vis sans tite 5 | 2ve 20 0008 nani, | Kotbeavertatter Distribution device | istrtbuteur 6 | a7 000 100 Winkat Angie plate Corntare 7 | 2ve 20 oo watnz, | Elnstacknitse Hot iow shaft Arore creux a | ze 20 0013, Manz, — | Kegetring taper ring Baque contque 9 | zve 20 o01z warn, — | Uberwurfsenrause —_|Unton scram Vis raceora 10} zur 30 0060 | 910 m= arwz, | Kunststof#ronr Tuyau flexi an | zsa 12 0510 | 5x10 o1w 912-6.9 Zylindorschraube Vis 6 pans creux 12_| 2vE 20 0050 Iwarwz. | ooppetkegetring Bague contqua 13 | 2vE 20 0081 lwarwz. | UberwurfFschraube lunion serow vis raccora 1s | 2 30 o1s1 IWER/STW/HAG Niedordrucksentauch —|Hose Tuyau floxtb 1 | 2ve 20 c018 AINZL | Punpe Pune Ponpe 16 | zve 20 ooat HAINZL | Otentring [Seating ring Baque d*étancnéité a7 | Ive 20 0088 HAINZL | AnsentuBstick Socket. Pidce de connaction 18 | zve 20 0009 matnz, | Tostlick Pipe too accord on T 19 | zvE 20 0007 Harnz, | Oruckschateer Pressure switch Inittatour de pression 20 | 2ve 20 0008 lHainz, | Gumstschutzkappe©——Protactive cover Protection on caatenove 21 | ze 12 0620 |nsxz0 OIN 912-6.9 Zylindersenraube [Socket head screw | Vis § pans croux 22 | zu 34 0600 [ms OLN 934-5 Sechskantauttor JMexagonal nut erou hexagonal 2a | zs 21 asco |.6,¢ O1N sozt Sehoibe washer fondato 24 | 25m 12 0820 | naxz0 DIN 912-6.9 Zyltndersenraube [Socket head screw | Vis & pans creux 25 | 230 25 0430 |a4,3 O1N 125 Senetbs washer Rondetie 26 | zm 24 0600 [Hs DIN 934-5 Secnskantauttor Hexagonal nut Eerou hexagonal ar | ame 29 0270 Glasbonéttar [stant bow! Réciptent en verre 119HI SOReitstock Spannmittel Werstitckauf- ‘Tailstock Clamping vice fangschale Workpiece Collecting Tray Prounattkanlage ic equipment | gquignant, onewnatique Handsehtedevent!1 —_|sttde-type valve Robinet 2 soupa Fitter Filtre oter Gratsseur compte gouttes Oruckregler Sowpane do reduction de pression Manonocar Manendtre 5/3 Wegvanti 5/3 soupape 3/2 Wegvant!1 3/2 soupape (Clapet de non retour Interrupteur de pression 121Pos.| — Ret.No. Description osignation Kibtatteatetarteheung | Coo Disposiete d*arrosage 1 | 2uF 60-0030 ALOENTHAL,| SehTauene lemme Nese fiecing accord de tuyautérie 2 | zr 30 0036 | 1042.7 200 mm Senlaueh ose Tuya Flextoi 3 | za 20.1380 | ces so-e ayer frrtav | etnschraunstutzon | Pipe coupling Mancnon taraudé «| am sa orzo |e we 2524 |stauoncuer | Sechskaneruttar ——|Haxagonal nut, erou navagonal | 27m 41 000 waiter etaer Dtspostetf de ftzacton 6 | ae at ae sragoacnes | Reauzterung cancer Pidce ae réduction 7 | 2ve 20 1031 stauoncner | Kugethann + Orangei¢t |Piug vatve obinwt & courant a | 2vw an ante | aayara - aavert Rodatteruig adapter Pica de réductton 9 | ar 29 2280 acted | untetetatsentaucn [Ho Tuyas flexible ao | zsn 12 0812 | naxiz orn 912-< Zylingarseneaude [Socket nea screw | Vis 6 pans craux xz | 2ve 20 008s | o1w sata Lr Tauenounse Pose Penge sa | ave at zeae | aaye - nae srernen | Racuxt ion Aaapear Peden de réductton te | avn 20 1300 [ces 0-8 376 + [titan | cinsenrauostutzen | Pio coupling Manchon taraudé 1s | zur 30 0035 | 10x2,7 = 1200 Semtauen Hose Tuyau Flexibi te | mw 300 ooo Kuiinteeetbenaiter [coolant reservoir | Résarvotr de Hautes wr | ase 33 o6iz | néciz on 933-5.6 Suenskantscheau Hexagon oad screw [Vis hexagonal 1 22270 390 Art 380 020, AT2 390 030, ar 380 040 ATL 390 060 20 21 4217 1aG 72 2612 23k 12 0512 15k 12 0612 0217-8 261.2 OIN 472 en12 IN 912-6.9, nox12 ON 912-8.8 KOrmerspitze Sehetbe Stirmniteehner 8 12mm Stirenttaahoer 8 20mm Oruckfeder Sfenerungsring 2yltnderseneaube Tylinderschraube Drive center compl. | Ens. pointe entrataeuse center Washer Drive center 12 an dta. rive center 20 mn dta. [cospression soring Retaining ring Socket head screw Socket head screw Contre-painte fondete Pointe entratneuse & 12m ointe entratneuse B 20mm fassort de pression ‘Anweau de retenue Wis 6 pans creux LLL Wis 6 pans creix =| "os. DIN Benennung Description Designation t to] 270 270 sa lerhulsen | Sot Reducing bushes Manchous de réduction 1 | art 270 010 Reduzterhulse 9 2 mm | Reducing bush dia. 2 | Manchon de réduction @ 2 2 | a7z 270 020 Reduzierhillse 9 3 1m | Reducing bush dia. 3 | Manchon de réduction 9 3 3| azz 270 030 Reduzierhillse 9 4 om | Reducing bush dia. 4 | Manchon de reduction 9 4 4 | art 270 040 Reduzterhitse @ 5 mm | Reducing bush dia. 5 | Manchon de reduction 9 5 8 | az 270 050 Reduzterhitse @ 6 am | Reducing bush dia. § | Manchon de réduction 9 6 6 | a7z 270 060 Reduzterhutse #7 nm | Reducing bush dia. 7 | Manchon de réduction 9 7 7 | a7z 270 070 Reduzterhitse 9 8 mm | Reducing bush dia. 8 | Manchon de réduction 9 8 8 | a7z 270 080 Reduzterhutse @ 9 am | Reducing bush dia. 9 | Manchon de riduction 9 9 9 | azz 270 090 Reduzterhilse 9 10rm | Reducing bush dia. 10| Nanchon de réduction 9 10 10 | a7z 270 100 Reduzierhillse @ 120m | Reducing bush dia. 12| Nanchon de réduction 9 12 270 280 Sate Reduztornitsen | Set Reducing bushes [Jeu de Manchous de_réduct ton 72 280 010 Reduzternilse @ 2,5 | Reducing bush dia. 2,9) Manchon de reduction 9 2,5; ANZ 260 020 Reduzierhulse 93,3 | Reductng bush dia. 3,9 Manchon de réduction 8 3,3) 13 | a7z 280 030 Reduzierhulse 9 4,2 | Reducing bush dia, 4,q Manchon de reduction @ 4,2| 16 | a7z 280 040 Reduzterhilse 0 6,8 | Reducing bush dia. 6.4 Manchon de reduction @ 6,3] 18 | a7z 280 050 Reduzierhitse 9 8,5 | Reducing bush dia. 8, Manchon de reduction 0 8,5| I 23210.810 Opttsches Yorein= Steligerde-setrich Optisehes Vorein= SHatigorke o111a 270 620 art 610 011 Opeikhalter GF 52 1420 Verstellb. Klesnhebel 150 21 0640 | A6,8 DIN so2t-st Schetbe Aat 320 070 Druckfeder ‘62 061 000 Tubus 25K 12 0520 Tylinderschraube AZ 610 020 Ar 620 020 ‘ATA 000 60 Einstellehre netriseh Einstellehre 211g Zentrterbolzen I 24 teal presettt Sew fama Optical presestin gate Apparel de pré-réglage spelaee, astetgne pare de prb-rbgla oie eee Rolder Disposttif de fixation Clamping lever Levier de serrage Washer Rondelte Compression spring | Resort de pression Optical tube Pace optique Socket head screw Presetting gauge metr| Presetting gauge inch} Cal bre Bolt Bouton Vis 6 pans creux Callbre d'ajustage attr. ajustage on pouce =Pos.| — Rel.No. ON Benennung Description Designation aeeeeaeaeeL zo 200 evindebohrerhattor | Top holder petra (a stk. patra (4 oes, 270.280 tp holder porte taraug zllig (6 Stk. inch (6 pet, pr 1 | a0 20 4086 | orm one ructteder caapression spring | Ressort de pression 2| ast 16 os06 | wees omn s1¢-45n Gevindestite Set serew Vis potnteas 3 | ave zat 030 solzen Bolt tovton | | are 281 oto Aufnahme Pick-up attachment | douslle glissante | ast as os06 | nsx6 own o14-ssw Gewindestitt set serew is potnteau 6 | az 201 oo Gevindebohrern. 97 | Tap holder 8 7 am | porte taraud 9 7 wa art 292 020 Gevindesonrer. 8 6 | Tap hotder 8 6am | Porte taraud #6 72 263 020 Gewindebohrerh. 9 4,5| Tap holder 8 4,5 an | Porte taraud 9 4,5 am 72 208 020 Gewindebohrerh. 8 3,5| Tap holder 9 3.5 on | Porte taraud 9.3.8 mm 2 381 020 Govindsbohrh. 6 0,218] Tap holder 9 0,318" | porte taraud 9 0,31 72 382 020 = t= poss} t= goss | + goles 72 383 020 == poze] go | e+ = gojze 72 384 020 ste pone] ss = gone |e gos 72 385 020 st = pone, + = sou | 2+ = pose ‘ATZ 386 020 - "+ 90,160] = "+ 60,101" Pere ea eee Fel.no. ow onerming | _Desatoton Designation zou Seamzongeneinrichtana| cotter facttiey —_fptspositve de aarrage {aetriseh) isetrie) ‘eetrfaue) zon Sounazangenetarichtung| Coltet facility |ptspostet¢ ae sere taatT Tay ch Pet per 1 are 740 ovo Langontutter (aetr.) | collet chuck (matric) [Porte-pince (estrtave) ANZ 750 010 Zangenfutter (261119) | Collet chuck (inch) |Porte-pince (en pouces) ava 160 020 Spannnutter Clamping mot eran de 2 1 25