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Butterfly Valves T_EC_H_NI_CAL_-, _SP_E_CI_FI_CA:_TI_ON_S,

Design Features

Advance Butterfly Valves are designed and manufactured to have optimal mix of structural stability, flow efficiency and effective seating coupled with advantage of light weight, compact design and ease of operation. Only a quartet turn is needed to fully open or dose the valves.

The valves are provided witb integrally moulded elastomer body liner to provide perfect seating and complete isolation of body material from fluid media to _prevent it from any corrosive and abrasive impact of fluid, The body liner material can be provided to sui! specific fluid service for long maintenance free Life.

The valves are easy to install in any position between horizontal to vertical piping, No gaskets are req uired as the body liner effects a perfect seal between the valve body and the mating pipe flanges.

Standard wafer valves are available from 2"- 24" and require only one set of mating flanges, as otherwise required for flanged valves .. They also require only one set of studs and nuts instead of two sets required for flanged valves. They thus save installation time and cost.

Lugged type val yes are al so available in all sizes upto 24 u as per requirement.

Flanged type valves are available for sizes beyond 350mm 04") N.B.

Advance Butterfly Valves are maintenance free 'PIT & FORGET' valves.

Pressure & Temperature Ratings

Advance Butterfly Valves are available in following pressure ratings :

SI.No. BS-5155 18-13095 API·609
1. PN-lO PN-l.O -
2. PN~]6 PN -1.6 ANSI 125#
3. - - ANSI 150# Temperature Range: -57QC (-700P) to 204°C (40QoF) depending on Body Lining (Seal) material.

Standard Compliance

Advance Butterfly Valves conform to BS : 5155, IS: J3095 and also API 609. They also generally comply with AWWA C-504, International standard ISO 10631 and EUropean standard pr. EN 593.

"Gunric type" high performance double eccentric and triple eccentric butte/fly valves are also available in sizes from 80rmn to 2.5m, with model pressures rated from 10 to 160 bat and in wafer, lug-type and flanged configurations ..

Elastomer seal valves operate on the double offset principle and are rated upto 25 bar. Pressures of up to 160 bar can be achieved by metal and PTFE seated valves operating on the tri-centric design principle. For further information, see the other catalogue ..

Valve Operators

1. Manual (Hand Lever Operated)

As a standard practice, valves of sizes 50mm (2") to ZOOmm (8") N.B. are provided with Self Locking lever operation from open te fully closed position with eight Intermediate positions marked on the indicator plate mounted on the top flange.

2. Manual (Gear Operated) :

The valves of sizes 250mm (l0") N.B. and above are provided with International class two piece sheet metal fully sealed and weather proof Gear Operator for low torque and smooth operation ..

Valves of smaller sizes can also be provided with gear operator on specificenquiry.

The Handwheel is elegantly designed for the safety, comfortable and smooth handling by the operators in the field.

3. Electrical Actuator:

Advance Butterfly Valves are also supplied with electrical Actuators as per custorner's.specifications and requirements.

4. Pneumatic Actuator:

Advance Butterfly Valves are also supplied with Pneumatic Actuators for fast operation as percustomer's specification and requirements.

Special accessories for eleetrfcal/pneumatlc operation such as limit switches, manual overrides, positioners, solenoid valves etc. are provided as required.

Butterf'ly Va Ives TBCHNI_ .. .;._c.;._AL_S_PBCIFI __ ....... C_ATI __ ON~S

s. special Operators:

Valves are available with

Stem Extension and

T-Handles for overhead

and underground

operations. Specially

designed stem extension

for inaccessible valve

locatioDs are also

available.

Face-to-Face Dimensions

Face-to-Face dimensions conform to BS:.S15S PN 10lPN 16 (shan upto 12" NB and medium for 14· NB 4: above), 18:13095 (PN 1.011.6), ISO S752, MSS.SP 67 Type I clus l~ (NIITOW) and APl-609.

End Connections

Wafer type flangeless valves are designed to fit without Saskets between Banges as per. BS 4504 PN to & 16, BS 1560 classes 125 & ISO. ANSI 816 .. 5 Class 150, ANSI B 16.1 Oass 125. BS 10 Table D. E & F and Indian Standard IS 6392 Table 10 to 20. Lug type valves are supplied to suit customers specifications.

Technological Ad vantages

Rubber u:chnology is fully developed in-bouse with facilities to mould, process all elastomers including mixing. vulcanizing and metal to elastomer bonding. The integral liner concept is a fail safe design.

Testing Facilities

Extensive in-house testing facilities are available to fully ensure quality at all stages. These include :

• Elastomer Testings for Tension, Compression set. Hardness, Specific Gravity 4: Abrasion Resistance.

• Dye Penetran.t 'Jest, Radiography Interpretation, Routine Tests of Actuators (both electric & pneumatic type), Hydrostatic Pressure Testing for sheD & seat, Pneumatic Testing for seat, Valve operating torque test.

Apart from above, other NDT processes including Radiography, MPI & Ultrasonic Test and tests for chemical & physical properties including special tests e.g. low Temperature impact Test, Inter·granular Corrosion Test etc. are also offered to meet customers requirement through independent Approved Inspection and Test Laboratories.

Valve Testino (Hydrostatic)

Each valve is hydrostatically tested for seat & shell tests as per applicable standard(s).

Additional tests as required can be carried OUL as per customer's specification and requirement.

Through R&D efforts, improvement and optimisation of design is an on-going process, The design I specifications provided in this caiaiague are subject to chan8,e accordingly.

Bunerfly Valves TE_C_HN_IC_A_L S_PE_C_IFI_CA._TI_ON_S

Quality Assurance

All the valves are designed for compliance to applicable Nation al!Intem ational Standards.

Stringent Quality Control and Inspection at all stages of manufacture ensure that products are fully suitable for the specified use to give reliable perform ance throughout the service.

The Quality Management System of the company has been accredited by TUV Management System, Germany in accordanc e with ISIIS 0 9001: 2000 & accordin g to E urop ean Pressure E quipm en t Directive 97/231E C, Module H to use CE 0062 monogram accredited by BVIS as a recognition to its continuous commitment towards Total Quality.

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Advance Buttrlly Valves have been designed and developed using computer based latest technique of Finite Element Analysis.

Construction Features

Body is one piece design. Top flange is designed to mount required Valve Operator.

Body Liner is integrally moulded and bonded to the body. It provides the seating to valve disc, primary seal to the stem and 'gasket' j oint with mating p ip e flanges. Integrally moulded liner.

MOU LD, D L NEil II E MA NS INTACT

.OOSE L NEil GETS D STaRT, D

resists any stretching or distortion of the liner which is a common problem ofloosely fitted liner leading to frequent replac ement Valve Disc material covers wide range of applications. It is optimally designed to have an ideal combination of strength and flow efficiency.

Stem: For optimal combination offlow efficiency and structural stability, Valves upto 200mm (8") have two piece stem. For sizes 250mm (10") to 600mm (24") N.B. stem is in single piece construction which ensures better distribution of weight of the disc. The stem drives the disc through taper pin (s) to eliminate any backlash between Stem & Disc. The material of construction for stem has been standardised as High Tensile Stainless steel (AISI410)

Stem Seal Arrangement

Primary Sealing is provided by preloaded contact flat seat surface and rounded polished disc hub area.

Secondary Sealing is provided by the interference fit between stem and stem hole in seat at all positions.

Even a tertiary sealing has been provided by fitting moulded O-ring between stem and bush supported by atmospheric sealing with O-rings. Thus Advance Butterfly Valves provide perfect sealing needing no other gland packing.

Applications

Advance Butterfly Valves are available in wide range of materials of construction as is evident from the "Figure Numbering System" to cover all categories of Industry requirements. Suitable Liner materials (e.g. BUNA-N(Nitrile)l EPDMIVITON-A) are available to meet wide varieties of duties within general industry, HVAC&R, building services and public utilities handling fluids such as water, air, gas, mineral oils, dilute acids and alkaline solutions. Advance Butterfly Valves offer an ideal as well as economic solution for sea water application through use of Ductile Ni-Resist (Austenitic Ductile Iron) gradeD2 of ASTMA439.

By going for Advance, YOIl are assuredihat :

• Products have been manufa: iured by a company whose opera' ions and Qllality Assllrance System conforin to ISO·9001 ' The manufac: urer S Qllal'ty Assllrance Sy~tem are "" gil/arty audited by a w,! I 'resp' , tedAIl' hariy' Maximllm in house operations supervised by 'an inspi r ng ""ecll' ivete am r:omiriit' ed to provide value to , ustome r ; and over and above' Produc s ha, ked by up-: o-ria,. technology

Butterfly Valves TE_C_HN_· I_CA_L_SP_EC_IFI_C_ATI_O_NS

How to Enquire and Order?

Body Malena]

Disc Material --'

Figure Numbering System

Body Lining (Seal) ~

Disc Coating _J

Stem Material --'

Valve nominal size (mm.) --'

•

Style ---------------- --1

Operator --'

PltESSURB ltATlNG
Code Rating Rating Rating
(BS: 1855) (IS: 13095) (APr 609)
10 PN 10 PN 1.0 -
12 PNHi PN 1.6 ANSI 125
15 I - - ANSI 150 BOUY MAftRIAL
Code Material
H Grey C1 to IS 210 Gr. FG 2201 ASTM
AL26 Gr. BIBS 1452 Gr. 220
S C.S. loASTM A-216 Gf .. WeB
A 5S 10 ASTM A351 Or. CF8
C SS to ASTM A35 I Gr. CF8M
J Ductile (SO) Iron to lS:1865
Gr. 450/10
X Any other material STYLE
Code Details
W Wafer
w
L Lugged BODY I.JNlNG .. ($~J~)
Code Material Temp.
Range
N Buua-NrNitrile -S7oC to 1201lC
E EPDM -400C to 1200C
V VlTON-A -400C to 204°C
X Special ~-.~".
I Code Material
J Ductile (SO) Iron to IS: J 865
Gr. 450110
A 5S to ASTM A351 Gr. CFS
C SS to ASTM A351 Gr. CF8M
K Austenitic Ductile Iron to
ASTM A439 Gr. D2
B Aluminium Bronze lO BSl400
Altoy AB·2/ASTM B148 Gr. 958
X Any other material OPERATOR
Code Details
L Hand Lever
G Gear Unit
P Pneumatic Actuator
E ELectric Actuator
S Special Operator I .S11lM-iM61,'ElUAL
Code Material
F SS-410
A . S$-304
C S8-316
X Any other Material I; ~,:4lt.~ .c
Code Type of Coal
0 Bare (No Coating)
1 Epoxy Coating
2 Chrome
Electroplati ng
3 Nickel
, Electroplati rig
4 Electroless Ni-plating
5 TeOon (PTFE)
Coating
9 Any other For example, 10 FUEl F0300. WG will represent. 300 mtn NB Adl'ance Wafer type BUlrer/ly Vallie in PN 10 raring wilh Gley C./. Body, Ductile Iron (Epoxy coated) Disc, EPDM Body Liner and 5S-410 Stem wirh=Gear Operator:

AI enquiry stage, please spec~fy all details as per above Figure Numbering System. For valve selection & guidance, please indicate the service temperature, pressure andjluid conditions.

Bunerlly Valves T_EC_HN_IC_A_L S_PE_C_IFI_Ci_D'I_ON_S

Installation Dimensions

BODY
LINER
«

L.U
II:
a
III
;;:l
Z
~
a
z
III (All Dimensions in mm)

VALVE Appr(lx.
SIZE (N.R) A B 'C D E F G H J Gr. Wt.
Kg.
50 (2") 113 68 43 97 - - - - 237 3.5
65 (2.5") 121 74 46 110 - - - - 237 4.0
80 (3") 128 81 46 129 - - - - 237 4.5
IUU (4") 146 96 52 161 - - - - 237 6.2
1":'1 q") 158 114 56 188. - - - - 237 7.7
J..oI' \~"J 1/"1 UL. JO LlL - - - - JUUI JJU ':I.U
.~~~ x: 1::16 10J OU LO::l - - - - qUUIJUU 1q.U
;~ ')'''~ ","J "'U VO J"'U JUU J.'J VJ. "'0J - JU.U
l.flfl ".,~ " ." .,0 ".,,, "AA .,~ c "'" "
~.::;O (14") '-'J '-"tV 'U J'U JUU J.'J UJ. JJ.J .U
"A~ "c~ A" .,0," ,'>C "AA .,~ c " '" ~A A
400 (16") ""~ "A~ 1A" '0" ~A "t:"~ 11., AAO .,,, A
450 (18") lQh 1,)~ llL1 qO d~{l ')h~ 117 d~O O~ {l
500 (20") dlh 1m 117 'i0? d'i{l ?h'i 117 dQO - l?{l n
600 (24") 506 435 154 695 450 265 117 579 - 210.0
- AS PER IS-13095

-AS PER API-609 (CLASS A).

Note: All dimensions forPN 10, PN 16, ANSI 125 & ANSI 150 are same.

Manufactured & Marketed by: Represented by .
IDIIICE Will[lWrn~
IN D A. USA • UK. UAE. SINGAPORE. SOUTH AFR CA • QATAR
ADVANCED VALVES PVT. LTD.
(Formery Shanke" Cas: Ing Pvt Lid lAve Englneer1ng Co Pv:. Lid 1
Head Off ce B-33 Sec: ~ ·-2 N olda - 201 301 [ NDA)
Te +91 ~ 20 2523395125211439 Fax.: +91 [120 2553225 [Fro m De h D al 91)
ema comrrunlcat lonsOadvanceva yes, com Website www.advanceva yes, com MKT-W-SJISSUE 051 FEB. 02