Test System COMBITEST

1MRK 512 001-BEN

Page 1
Issued October 2006
Revision: C
Data subject to change without notice

Features • Fail-safe sequential disconnection of • Block-plug handle which disconnects all

current, voltage and trip circuits when the circuits routed through the test switch.
test-plug handle is inserted.
• Ammeter test-plug with local automatic
• Latching feature when the test-plug handle short-circuiting device in case of inadvert-
is withdrawn allowing the relay to stabilize ent opening of a CT circuit.
with service values before the trip circuits
• Auxiliary station power supply made
are restored. This prevents inadvertent trip-
available for test equipment.
ping.
• Extension bases which facilitate
• Complete isolation of secondary instru-
measurement and adjustment of plug-in
ment transformer circuits.
module circuits.
• Trip-block plug which isolates a trip circuit
without interrupting other circuits, allowing
the trip output to be monitored, and also
provides visual indication of an isolated trip
circuit.

Application The COMBITEST system for testing of pro- i.e. blocking of tripping circuits, short-circuit-
tection relays is built up around the RTXP 8, ing of CT’s, opening of voltage circuits, mak-
RTXP 18 or RTXP 24 test switches. The test ing relay terminals available for secondary
switch can also be used for other testing injection.
needs not directly associated with relays,
such as for switchboards or voltmeters. The test-plug handle may be connected to any
type of test equipment or instrument. When a
The test switch may be used where testing number of protection relays of the same type
would otherwise require disconnection of the are tested, the test-plug handle need to be
instrument transformer’s secondary or control moved only from the test switch of one relay
wiring. It may also be used to advantage in to the test switch of the other, without altering
the testing of other complete relay systems, previously made connections. If different
even when each individual relay has its own types of relays are to be tested, it is a simple
test switch. matter to change the connections on the test-
plug handle and the relay testing set.
When the test-plug handle is inserted into the
test switch, preparations for testing are auto-
matically carried out in the proper sequence,
 Test System COMBITEST
1MRK 512 001-BEN
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Design The COMBITEST system comprises of the

test switch RTXP, the test-plug handle RTXH
and the block-plug handle, RTXF. These are
designed in three different versions equipped
with either 8, 18 or 24 contacts.

Together with the test leads, the trip-block

plug RTXB, and an ammeter test-plug
RTXM, the COMBITEST forms a complete
system for the fast and safe testing of protec-
tion relays.

Test switch
Fig. 1 Test switch, RTXP 8
The test switch, RTXP, is built up in a light
beige housing containing a number of contact
units. The contact units are of two basic An adapter is used for mounting of the
types. One type is for trip circuits and RTXP 8 in a 4U rack assembly. This allows
designed to open first and close last when the one RX 1 terminal base to be mounted under
test handle is inserted respectively pulled out. the RTXP 8 (see Fig. 2).
The other type is used for all other circuit
functions, current, voltage and auxiliary
power. If the housing is not fully equipped
with contact units, unused space is occupied
by dummies of the same shape as the contact
units.

Each test circuit contains two similar, adja-

cent contact units with the exception of the
units for dc supply voltage. An additional
shorting bar, which is mounted within por-
tions of the test switch, provides the neces-
sary short-circuiting of the current
transformer circuits when the test-plug handle
is inserted. All contact units have space for a
marking symbol on the front, indicating the
significance of it.

The connections are done directly to 20 A

COMBIFLEX terminals at the rear of the test
switch. The signalling contact on RTXP 24 (97000107)
has 10 A terminals.

The test switches are available with different Fig. 2 The assembly of RTXP 8 and terminal
base RX 1 with the 4U adapter.
contact arrangements (see ordering table).

The contact units have guiding slots fitting Test switch RTXP 18
the guides of the test pins, to prevent incor- The test switch RTXP 18 contains maximum
rect insertion of the test-plug handle. The 18 contact units and occupies two seats in the
available contact arrangements and marking COMBIFLEX system with dimensions of 4U
symbols are shown in the ordering table. and 6C. It mounts rigidly to the COMBI-
FLEX apparatus bars.
Test switch RTXP 8
The test switch RTXP 8 contains eight con- The contact blocks are numbered consecu-
tacts. It occupies one seat in the COMBI- tively on the left-hand side with markings 1-
FLEX system with dimensions 2U and 6C. 18, from top to bottom. Similar markings are
arranged on the right-hand side of the contact
block for the function. As standard the con-
tact block for + is placed at the top (position
1) and the contact block for - at the bottom
(position 18) of the housing.
Test System COMBITEST
1MRK 512 001-BEN
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The contact units are arranged in two vertical

rows and are consecutively numbered with
markings 1-12 on the left-hand row and 13-
24 on the right-hand row. Similar markings
indicating the functions are arranged on the
outer sides of the two rows of contact units.
Contact units of positive and negative dc aux-
iliary supply have fixed positions and are
placed in the left-hand row top (+ position 1)
respectively bottom (- position 12) of the
housing.

The normally open contact for signalling is

closed when the test-plug handle is inserted.
The block-plug will not close the contact.
(xx04000326.jpg)

Fig. 3 Test switch, RTXP 18 The front of the test switch has two doors,
each with a label. The left-hand label has
The front of the test switch has a door with space for protective relay data and test speci-
two face labels having space for the test fied by the customer. On the right-hand label
device and the protection relay data. Space is the type, ordering number and symbol of the
also provided for order specific text. On the test switch are shown.
back of the door there is a label showing the
type and location of the contacts and bypass- Test-plug handle
ing bars used in the test switch. The test-plug handle, RTXH, is fitted with
banana-plug sockets for use with 4 mm
Test switch RTXP 24 banana plugs. Test leads are used to connect
The test switch RTXP 24 consists of two between the banana-plug socket on test-plug
housings screwed together with the base to handle and the relay testing set. Plugs for pos-
one unit. Each housing contains a maximum itive and negative dc auxiliary voltage main-
of 12 contact units. Further, one contact for tain circuit continuity when inserted into the
the signalling of a test under progress, is test switch. The other plugs are test plugs
located on the top right-hand housing. The which disconnect the primary circuits (con-
test switch occupies the front space of nected to the A-side of the test switch) from
3 U 12 C. the relay (connected to the B-side of the test
switch) and connect it to the test leads. To
It mounts rigidly to any standard European prevent unwanted tripping when the handle is
rack system and it can also be installed in withdrawn, latches on the handle secure it in
RHGS, RHGP and RHGX cases and in the half withdrawn position. In this position,
RHGT equipment frames. all voltages and currents are restored to the
relay and any reenergizing transients are
given a chance to decay before the trip cir-
cuits are restored. When the latches are
released, the handle can be completely with-
drawn from the test switch, restoring the trip
circuits to the relay.

Test-plug handle RTXH 8

The test-plug handle RTXH 8, should be used
for the testing of relays equipped with test
switch RTXP 8. It has 8 plugs, each plug has
two banana-plug sockets for connection of
test leads. Plus and minus auxiliary DC volt-
age is not intended to be brought out via the
RTXH 8 contacts. This allows all 8 pins to be
(xx04000327.jpg)
used for test signals.
Fig. 4 Test switch, RTXP 24
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1MRK 512 001-BEN
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Design (cont’d) Test-plug handle RTXH 18 Ammeter test-plug

The test-plug handle, RTXH 18, should be The ammeter test-plug RTXM is thinner than
used for the testing of relays equipped with the other plugs so that when inserted into a
test switch RTXP 18. It has 18 plugs, each current position it connects the meter in series
plug has two banana-plug sockets for connec- with the circuit, but does not open the switch
tion of test leads. The plugs in position 1 and far enough to cause the current shorting bars
18 are for positive and negative dc auxiliary to be contacted. This plug is equipped with
voltage respectively. a local overvoltage protection which short-
circuits the current circuit in case of an inad-
Test-plug handle RTXH 24 vertent opening of the CT. At approximately
The test-plug handle, RTXH 24, should be 100 V the overvoltage protection is short-
used for the testing of relays equipped with circuiting. A neon lamp in the overvoltage
test switch RTXP 24. It has 24 plugs, protection indicates the short-circuiting.
arranged in two vertical rows and each plug
has two banana-plug sockets for connection The overvoltage protection can withstand a
of test leads. The plugs in position 1 and 12 continuous current of 5 A. At very high
are for positive and negative dc auxiliary current during a short time, up to 125 A dur-
voltage respectively. The signalling contact is ing 1 s, the voltage between the connection
closed by the top right-hand guide of the test- leads is limited to a harmless level. Perma-
plug handle. nent short-circuiting in the overvoltage pro-
tection can be the consequence of such a high
current. The plug shall be replaced by a new
plug after a very high current through the
overvoltage protection.

The plug has 1 black and 1 red lead, 2.0 m in

length with a 2.5 mm2 cross-section. The free
ends are fitted with 4 mm banana-type plugs.
The plug is to be inserted with the red lead con-
nected to the relay side.

Block-plug handle
The block-plug handles, RTXF 8, 18 and 24,
consist of 8, 18 and 24 test-plugs respectively,
(xx04000328.jpg) clipped together. This device completely
blocks the relay by disconnecting all circuits
Fig. 5 Test-plug handle, RTXH 24 routed through the test switch, including the
dc power supply. The signalling contact in
Test leads RTXP 24 is not activated when the block-
Red and black test leads are available in two plug handle is inserted. When the block-plug
types. One type has a cross section of handle is inserted, the door of a COMBI-
2.5 mm2 and is 2.0 m long with a 4 mm banana- FLEX equipment frame can be closed.
plug in each end. The other type has a cross sec-
tion of 1.0 mm2 and is 2.0 m long with a 10 A
COMBIFLEX terminal pin in one end and a
4 mm banana-plug in the other.

Trip-block plug
The trip-block plug, RTXB, is a short red
plug, which can open a trip-type contact only.
It cannot cause any switching action if it is
inadvertently plugged into a wrong position.
It can also be used for measurement purposes
in trip circuits. The plug is red to draw atten-
tion to the fact that blocking has been carried
out. The door of the COMBIFLEX equip- (xx04000329.jpg)
ment frame can be closed while the plug
remains inserted in the test switch. Fig. 6 Block-plug handle, RTXF 24
Test System COMBITEST
1MRK 512 001-BEN
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Methods of use: plugs and contacts

Test switch includes:

(xx04000330.jpg) (832008)
(xx04000331.jpg)

Contact unit for current and voltage circuits Contact unit for trip circuits

Test-plug handle includes:

(xx04000332.jpg)

dc supply plug
2 plugs for + and – dc auxiliary
voltage supply to the test
equipment.
Not sold separately
Normal position Test position

(96000089)
(xx04000333.jpg)
Test plug
16 or 22 test-plugs, for RTXP 18
or RTXP 24 respectively, which
disconnect the relay and connect
it to the test leads.
Current testing of relay
Not sold separately
 Test System COMBITEST
1MRK 512 001-BEN
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Design (cont’d)
Loose plugs:

(960000890)
(SE840538)

Trip-block plug
The trip-block plug RTXB is short and is
used separately for blocking trip circuits. Interruption or blocking of a dc circuit or for
It can also be used for measurement time measurement of trip pulses etc.
purposes in trip circuits.

Normal position Test position

(96000091)
(xx04000334.jpg)

Ammeter test-plug
The ammeter test-plug RTXM is used
separately for service current measurement
It incorporates an overvoltage protection. Load current measurement

Extension bases
The extension bases consist of a plug-in plate and a terminal base between which are connected
leads with combination pin-sockets.

(76813)

1-seat
(76812)
(76811)
2H-seat
For RXY-seats
Dimension 4U 4C

The 1-seat extension base can also be used for 2, 2H- and 4-seat relay modules, but then with
2 or 4 mounted side-by-side. The 2H seat extension base can also be used for a 4-seat relay
module.
 Test System COMBITEST
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Technical data
Test voltage 2.5 kV
Highest system voltage 600 V dc, 500 V ac
Current-carrying capacity
Test contacts:
continuous 20 A
for 1 second 500 A
Signalling contact:
continuous 10 A
for 1 second 150 A

Short-circuiting connector Note: Before an undercurrent relay, which is

Short-circuiting connectors type RTXK are normally energized, is withdrawn, the trip cir-
supplied with ac current relay modules. The cuit must first be blocked, either directly, by
connector is fastened to the terminal base of removing the output relay, or by inserting an
the relay module with screws and allows the RTXB trip-block plug into the test switch.
module to be withdrawn from its terminal
base without the secondary circuit of the CT
being opened. In this way, individual relay
modules can be changed, tested, or adjusted
separately.
 Test System COMBITEST
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Ordering When ordering the test switch, specify:

• Type
• Quantity
• Ordering No.
• Desired wording on the face label
• Function designation symbol with location (contact position) and Symbol No. of
each one of these
Wording on the face labels:

RTXP 8, text on label; max 14 lines, 15 char./line

RTXP 18, text on upper label; max 15 lines, 15 char./line
RTXP 18, text on lower label; max 16 lines, 15 char./line
RTXP 24, text on left-hand label; max 11 lines, 15 char./line

Ordering example:

Test switch RTXP 18

unmarked on position 9-12, 14, 15 symbol 1
+ on position 1 symbol 2
- on position 18 symbol 3
1L1 on position 3-4 symbol 4
1L2 on position 5-6 symbol 5
1L3 on position 7-8 symbol 6
on position 2, 13 symbol 65
on position 16-17 symbol 66

When ordering other test parts, specify:

• Description
• Quantity
• Ordering No.

Test switch RTXP 18

Contact functions
(96000092)

Blocking of trip circuit

Short-circuiting of current circuit

Opening of voltage circuit

 Test System COMBITEST
1MRK 512 001-BEN
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RTXP 8

Ordering
No.
RK 926 002 -AD -AE -AF -AG -AH

Other standard variants available on request (see References).

RTXP 18

(rk926115-xx)
Ordering No.

RK 926 115 -AN -AR -AC -AP -BG -AS -BF

(rk926115-xy)

Ordering No.

RK 926 115 -AD -AX -AV -AH -AM -BH

Other standard variants available on request (see References).
 Test System COMBITEST
1MRK 512 001-BEN
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RTXP 24

Ordering No.

RK 926 315 -AC -AK -AV -BD -BE

Ordering No.

RK 926 315 -BH -BV -BX -CA

Other standard variants available on request (see References).

Test System COMBITEST
1MRK 512 001-BEN
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Function description symbols

For marking of the test switch on delivery.

No of labels
Symbol Significance Symbol No.
on a sheet
Unmarked 1 20
+ Positive terminal 2 8
- Negative terminal 3 8
+/~ Positive terminal or ac voltage 60 1
-/~ Negative terminal or ac voltage 61 1
~ Ac voltage 71 2

IL1 Phase current in each 4 15

IL2 respective phase 5 15
IL3 6 15

IN Neutral current 8 25
I Current 10 5
Id Differential current 19 2

IdL1 Differential current in each 20 2

IdL2 respective phase 21 2
IdL3 22 2

UL1 Voltages in three-phase systems 23 10

UL2 with neutral 24 10
UL3 25 10
UN 27 5

U Voltage 29 5

U1 Voltages in different stages 30 1

U2 or levels 31 1
U3 32 1

Various:
e.g. signal + outgoing blocking 65 9

Tripping 66 15

Closing 67 3

• Raise 68 1
→
→

• Lower 69 1

Influence of external factors e.g. blocking or

deblocking 70 5

For loose delivery.

Set of 20 sheets (150x64 mm), each with
200 adhesive labels according to the table
above. 1MRK 000 132-53
(xx04000335.jpg)
 Test System COMBITEST
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Accessories
Description Ordering No.
Test-plug handle
RTXH 8 RK 926 011-BE
RTXH 18 RK 926 011-BC
RTXH 24 RK 926 016-AA
Block-plug handle
RTXF 8 RK 926 007-AC
RTXF 18 RK 926 007-AB
RTXF 24 RK 926 016-AB
Extensions bases with terminal base
RX 1 RK 924 035-AA
RX 2H RK 924 035-AB
RXY 5371 069-A
Trip-block plug, RTXB RK 926 005-AC
Ammeter test-plug RTXM RK 926 006-AB
Test leads *)
2.5 mm2, length 2.0 m, banana plugs in both ends
Black 2639 0605-1
Red 2639 0605-2
Test lead 10 A COMBIFLEX *)
1.0 mm2, length 2.0 m, banana plug in one end and a 10 A pin
in the other
Black 2639 0180-B
Red 2639 0181-B
Mounting kit for RTXP 24 in 4U rack assembly 1MRK 000 020-BT
Adapter for mounting RTXP 8 in 4U rack assembly 1MRK 000 316-19
A tool box containing some of the accessories above and in addition See connection and installation
tools and parts that are useful when testing protection relays and components catalogue.
systems belonging to the COMBIFLEX family.
*) Banana plugs are touch safe according to IEC Class II

References Connection and installation components 1MRK 513 003-BEN

Relay mounting systems 1MRK 514 001-BEN

Diagrams for RTXP 8 1MRK0010024-AA

Diagrams for RTXP 18 1MRK0010024-BA

Diagrams for RTXP 24 1MRK0010024-CA

Manufacturer ABB Power Technologies AB

Substation Automation Products
SE-721 59 Västerås
Sweden
Telephone: +46 (0) 21 34 20 00
Facsimile: +46 (0) 21 14 69 18
www.abb.com/substationautomation