550 ASSEMBLY TREE

‐ (2)
Arm Support Back

4206 (2) 4852 (2)

SS. Arm L/R SS. Arm Ass. L/R

‐ (2) 4205 (1)

Plate Cover Back I SS. Front Leg
4227 (1)
SS. Frame Ass. Left
7088 (1)
SS. Corner Plate
‐ (2)
Back Leg L/R
4203 (1)
SS. Back Leg Ass
‐ (2) 4863 (1)
Plate Cover Back II SS. Frame Ass.

4208 (2)
SS. Side Rail

4860 (2)
SS. Pipe (Pipe for Rubber)

4211 (2) 4862 (1)

SS. Pipe (Rod for Rubber Front) SS. Seat Frame Ass.

4209 (1)
SS. Back Rail Bottom

4207 (1)
SS. Front Rail

4210 (1)
SS. Back Rail Top

7127 (2)
SS. Seat Backrest

7135 (2)
SS. Seat Backrest + Plate Insert
Ass
7132 (2)
Alu Plate
4204 (6)
SS. Insert Bushing

4213 (4) 5076 (2)

SS. Plate (Plate Cover) SS. Backrest Seat Side Ass. L & R

4130 (2)
SS. Pin

5538 (2)
SS. Hook

4215

5021
550 PROCESS
ONE PIECE FLOW LINE I

COMPONENT OPERATION NEXT OPERATION LEVELING X-CUT

GUILOTINE
IN
PERSON BACK LEG L/R X-CUT RAW
5&6

A BEND AUTO
LEVELING
OUT
1
2
3

DRILLING
PLATE COVER BACK I : FINISH
X-CUT TOP & BOTTOM FINISH PLATE COVER BACK II : FINISH
4205 (FRONT LEG) : FINISH B
7088 (CORNER PLATE) : FINISH 4

COMPONENT OPERATION NEXT OPERATION A

PLATE COVER BACK I GUILOTINE FINISH 1
BACK LEG L/R : FINISH
PLATE COVER BACK II GUILOTINE FINISH
OUT 4 3 2 IN
PERSON 4205 (FRONT LEG) X-CUT RAW (90˚)
BENDING
B X-CUT FINE (90˚)
DRILL Ø4 & CHAMFER FINISH
X-CUT LEVELING
AUTO
X-CUT

7088 (CORNER PLATE) GUILOTINE

DRILLING X-CUT X-CUT
LEVEL
GUILOTINE FINISH
OUT 3 2 IN
1
ARM SUPPORT BACK : FINISH
ARM L/R : FINISH
COMPONENT OPERATION NEXT OPERATION
C
ARM SUPPORT BACK X-CUT
PERSON
XCUT FINISH

C ARM L/R XCUT RAW

XCUT FINE
Speed 10 sets / hour
DRILL Ø4 FINISH
Man Power 3
Man Hour 18 / set
Component - Arm Support Back
- Arm L/R
- Plate Cover Back I
- Back Leg L/R
- Plate Cover Back II
- 4205 Front Leg
- 7088 Corner Plate
550 PROCESS
ONE PIECE FLOW LINE II

COMPONENT OPERATION NEXT OPERATION

4208 (SIDE RAIL) X-CUT RAW BENDING
X-CUT LEVELING X-CUT
PERSON AUTO
BEND AUTO

A LEVELING
X-CUT 2 SIDE PERSON B – DRILL Ø7
IN
DRILLING
Ø4
4208 (SIDE RAIL) : FINISH
DRILL Ø4 PERSON D – DRILL Ø9,2 A 4207 (FRONT RAIL) : FINISH
4210 (BACK RAIL TOP) : FINISH
B
DRILLING
OUT
COMPONENT OPERATION NEXT OPERATION Ø9,2
PERSON
4208 (SIDE RAIL) DRILL Ø7

B COUNTERSINK 12
DRILL Ø10,8 PERSON A – DRILL Ø4
DRILL
CSK 12
& Ø10,8
DRILLING
Ø7
LEVELING

TURNING BENDING
DRILLING AUTO
X-CUT
Ø4
COMPONENT OPERATION NEXT OPERATION
IN
4860 (PIPE FOR RUBBER) TURNING
DRILLING
PERSON DRILL CHAMFER FINISH OUT Ø4

C
4860 (PIPE FOR RUBBER)
4211 (ROD FOR RUBBER) TURNING C
4211 (ROD FOR RUBBER)
DRILL CHAMFER FINISH 4209 (BACK RAIL BOTTOM)

BACK RAIL BOTTOM X-CUT RAW D

X-CUT
DRILL Ø4 FINISH

COMPONENT OPERATION NEXT OPERATION

IN
4208 (SIDE RAIL) DRILL Ø9,2
X-CUT
DRILL CHAMFER FINISH
4207 (FRONT RAIL) X-CUT RAW
PERSON
X-CUT FINE 90˚ Speed 10 sets / hour
D 4210 (BACK RAIL TOP)
DRILL Ø4
X-CUT RAW
FINISH Man Power 4
Man Hour 24 / set
BEND AUTO Component - 4208 (Side Rail)
LEVELING - 4860 (Pipe for Rubber)
X-CUT FINE FINISH - 4211 (Rod for Rubber)
- 4209 (back Rail Bottom)
- 4207 (Front Rail)
- 4210 (Back Rail Top)
550 PROCESS
ONE PIECE FLOW LINE III

COMPONENT OPERATION NEXT OPERATION DRILLING

X-CUT Ø8,2
7127 (SEAT BACKREST) X-CUT RAW FINISH GUILOTINE LEVELING PUNCH

7132 (BACKREST ALU GUILOTINE OUT

PLATE) LEVELING
PERSON 7127, 7132, 4213 DRILLING
GUILOTINE Ø4,2
C
A A
LEVELING

X-CUT
PUNCH R11 FINISH IN B
IN
4213 (PLATE COVER) GUILOTINE
BEND BEND
LEVELING DRILLING
MANUAL TURNING MANUAL
OUT Ø4
GUILOTINE FINISH OUT D
5538 (HOOK)
5538 (HOOK) BEND MANUAL FINISH 4204 (INSERT BUSHING)
BEND
4130 (INSERT BUSHING)
AUTO OUT

7135 (SEAT + ALU PLATE)

COMPONENT OPERATION NEXT OPERATION
PERSON BEND
7135 (SEAT + ALU PLATE) DRILL Ø8,2 ASSY

B DRILL Ø4,2
DRILL Ø4 FINISH IN

COMPONENT OPERATION NEXT OPERATION

4204 (INSERT BUSHING) TURNING
PERSON TAP M6 FINISH

C 4130 (INSERT BUSHING) TURNING

TAP FINISH
5538 (HOOK) TURNING, CUT OFF, CHMFR
TURNING R2 PERSON A – BEND MANUAL

COMPONENT OPERATION NEXT OPERATION Speed 10 sets / hour

7135 (SEAT + ALU PLATE) BEND ASSY PLATE+ALU Man Power 4

PERSON Man Hour 24 / set
BEND AUTO

D BEND MANUAL
LEVEL + CHECK
Component - 7127 (Seat BackRest)
- 7132 (Backrest Alu Plate)

X-CUT FINE PERSON B – DRILL Ø8,2 - 7135 (Seat + Alu Plate)

- 4204 (Insert Bushing)
- 4213 (Plate Cover)
- 4130 (Insert Bushing)
- 5538 (Hook)
550 PROCESS
ONE PIECE FLOW ASSY I

NO OPERATION MAN POWER

1 WELDING SPOT 2
ASSEMBLY 2 WELDING FULL 5

SIDE 3
4
LEVELING
GRINDING SANDING - STONE
3

FRAME 5
6
GRINDING SANDING - AMPLAS
GRINDING SANDING - WOOLPAD 5
7 GRINDING SANDING - ORBITAL
8 DRILLING 1

Speed 10 sets / hour

Man Power 16
Man Hour 96 / set
GS GS GS
Assy - 4227 (Side Frame Ass) HAMPLAS WOOLPAD ORBITAL
WELDING
FULL

GS GS GS GS
LEVELING STONE
WELDING HAMPLAS WOOLPAD ORBITAL
FULL
‐ ARM ASSEMBLY
‐ BACKLEG (ADD COVER)
IN
WELDING WELDING WELDING GS GS GS GS
ARM SUPPORT BACK (2) LEVELING STONE DRILLING
ARM L/R SPOT SPOT FULL HAMPLAS WOOLPAD ORBITAL
PLATE COVER BACK (2)
BACK LEG L/R
PLATE COVER BACK II (2)

IN WELDING
OUT
FULL GS GS GS GS
4205 (FRONTLEG) (2) LEVELING STONE
7088 (CORNER PLATE) (2) HAMPLAS WOOLPAD ORBITAL 4227 (SIDE FRAME ASSEMBLY L/R)

WELDING
FULL
GS GS GS
HAMPLAS WOOLPAD ORBITAL
550 PROCESS
ONE PIECE FLOW LINE II
NO OPERATION MAN POWER
1 WELDING SPOT 2
2 WELDING FULL 3
ASSEMBLY 3 LEVELING
3

FULL 4
5
GRINDING SANDING - STONE
GRINDING SANDING - AMPLAS

FRAME 6
7
GRINDING SANDING - WOOLPAD
GRINDING SANDING - ORBITAL
5

8 GRINDING SANDING - BAND IT

9 CLEANING + ISOLASI 3
10 BLASTING 1

Speed 10 sets / hour

Man Power 17
Man Hour 102 / set
GS GS GS GS
Assy - 4863 (Full Frame Ass) HAMPLAS WOOLPAD ORBITAL BAND IT

GS GS GS GS GS
LEVELING STONE CLEANING ISOLASI
WELDING HAMPLAS WOOLPAD ORBITAL BAND IT
FULL

4862 (SEAT FRAME ASSEMBLY)

IN BLASTING
WELDING WELDING WELDING GS GS GS GS GS
4208 (SIDE RAIL)(2) LEVELING STONE CLEANING ISOLASI
4860 (PIPE FOR RUBBER)(2) SPOT SPOT FULL HAMPLAS WOOLPAD ORBITAL BAND IT
4211 (ROD FOR RUBBER)(2)
4209 (BACK RAIL BOTTOM)(1)
4207 (FRONT RAIL)(1)

IN WELDING
FULL GS GS GS GS GS
4227 (SIDE FRAME) (L/R) LEVELING CLEANING ISOLASI OUT
STONE HAMPLAS WOOLPAD ORBITAL BAND IT
4210 (BACK RAIL TOP) (1)
4863 (FULL FRAME ASSEMBLY)

GS GS GS GS
HAMPLAS WOOLPAD ORBITAL BAND IT
550 PROCESS
ONE PIECE FLOW LINE III
NO OPERATION MAN POWER
1 WELDING SPOT 1
2 WELDING FULL 2
ASSEMBLY 3 WELDING HOOK PIN

BACK 4
5
GRINDING SANDING - STONE
GRINDING SANDING - AMPLAS
2

REST 6
7
GRINDING SANDING - WOOLPAD
DRILLING * 1*
8 SANDING + SCOTCH BRITE 4
9 QC THREAD CHECK* 1*
10 ELECTRO POLISHING 3

Speed 10 sets / hour

Man Power 13
Man Hour 78 / set
Assy - 5076 (Back Rest Ass)
SANDING

SANDING

WELDING
WELD GS GS GS THREAD
FULL DRILLING ELECTRO
IN HOOK STONE HAMPLAS WOOLPAD CHECK
POLISHING
WELDING
7135 (SEAT BACKREST + ALUPLATE)(2)
4204 (INSERT BUSHING)(6) SPOT
4213 (PLATE COVER)(4) WELD GS GS GS THREAD
4130 (INSERT BUSHING)(2) WELDING HOOK STONE HAMPLAS WOOLPAD DRILLING CHECK
5538 (HOOK)(2) FULL

OUT
SANDING
5076 (BACKREST SEAT SIDE ASS)

SANDING