@ TERASAK! INSTRUCTION MANUAL FOR AIR CIRCUIT BREAKERS | criti ock type : s0n-10) Types : AH-20CH AP-20 AH-25CH AH-30CH AH-40C AH-50C AH-60C @ TERASAKI ELECTRIC CO., LTD. 15-118 KRB- 51885™ Operation Precautions < Warning le Never touch live terminal parts. Otherwise, electric shock may result. le Do not leave the ACB in the draw-out position. ‘The ACB is heavy. Dropping the ACB could cause serious injury. A\ Caution | If the ACB trips open automatically, remove the cause before closing the ACB. Otherwise, a fire could result. j°Forthe ACB with the fixed block, be sure to loosen the block screws before drawing out the| ACB. Otherwise, damage to the ACB may result. ™ OCR Field Tests Precautions A Caution le OCR field tests must be performed by competent persons. le Never touch live terminal parts. ™ Maintenance and Inspection Precautions A Caution [@ AGB maintenance, inspection andior parts replacement must be performed by competent persons. |@ Prior to commencing any work on the ACB, open an upstream breaker or the like to isolate all sources of power/voltage from both the primary and auxiliary circuits. Otherwise, electric shock may result. le Prior to commencing ACB internal inspection, make sure that the ACB is open and the closing spring is released. Otherwise, fingers or tools could be pinched in the internal mechanism, causing an injury. le Rotighten the terminal screws periodically to the specified torque. Otherwise, a fire could result.CONTENTS Page I. RECEIVING AND HANDLING 1 1. Storing -- 1 2. Directions for Transportation II. CONSTRUCTION -- 3 IIT. OPERATION - 6 1. Manual Charging Type 6 2. Motor Charging Type 8 3. Slow Closing Operation - IV. DRAW-OUT MECHANISM 1. Drawing Out the Breaker - 2. Remounting the Breaker Body -. V. PERIODICAL INSPECTION AND PARTS REPLACEMENT -- 1. Are Chutes =. 2. Contacts -- 3. Operating Mechanism -. - 23 4. Undervoltage Trip Device (UVT) - 26 5. Shunt Trip Device (SHT) - - 31 6. Auxiliary Switch unit - 33 VI. MULTI-FUNCTION PROTECTIVE DEVICE -- (OVER-CURRENT TRIP DEVICE) 1. Front View of Multi-Function Protective Device --- 39 2. Primary Current Transformers for Multi-Function Protective Device 3. Characteristic Curve -. 4. How to Set the Multi-Function Protective Device -- 44 5. Protective Functions and setting Range 6. Operation Indication and Reset 7. OCR Field Test -- VII. INSULATION RESISTANCE AND DIELECTRIC WITHSTAND TESTS -- 62 TROUBLESHOOTING SUPPLEMENT Dwg to. @® TERASAK ELECTRIC c9., LTD.I RECEIVING AND HANDLING All the air circuit breakers are completely assembled, inspected and tested both electrically and mechanically for construction and operation at factory, then shipped in fully guaranteed condition. When you receive your air circuit breaker,please check the follow- ing end, if any discrepancy or unacceptable point is found, inform us immediately through our sales office or agents in your district. 1) Check that your breaker is fully complying with your order specification; also check the accessories. 2) Check your breaker for any loss or damage during transpor- tation. 1. Storing It is recommended that the breaker be used as soon as you receive it, but if it is necessary to store the breaker for some time before installation please note the following for proper storage: 1) Keep the breaker in a warm dry room so as to prevent it from sweating; adsorption of moisture can deteriorate the insulting materials. 2) Store the breaker with its closing springs discharged. 3) Keep the breaker in a clean place free of corrossive gases, dirt and dust. Keep the breaker from cement dust and moisture (use a polyethylene bag coming with the breaker to wrap the breaker). 4) Place the breaker in normal position on a level plane. 5) Do not place the breaker directly on the floor 2. Directions for Transportation When transporting the breaker from one place to another, note the following: Dwg no an es @TERASAKI ELECTRIC CO, LTD.1) 2) 3) To lift the breaker, engage a hoisting device's hooks or fasten its ropes to the lifting plates (Fig. 1 @)) on the breaker top sides. During lifting, take care so as to prevent the lifting plates from bending in- wardly. Make sure that the surface on which the breaker is to be placed is level. Keep the breaker from impacts and shocks during trans- portation. ge —2- @TeRAsAKI ELECTRIC CD, TD.II CONSTRUCTION Fig. 1. Outline View. @ over-current Trip Device Type AOR-1C: This is a 3-pole solid-state type overcurrent trip device. @ Lifting Plate (right and left): Engage hooks, ropes,-etc. here when lifting up the breaker body. @ Release Lever (right and left): Operated out to unlock the-breaker body so that it can be moved within the breaker draw-out framework. Push them down or up’ depending on the breaker body position in the draw-out framework. @ Fixing screw (right and left): Thease screws secure the breaker body to the draw-out framework. —3-@braw-out Handle Insertion Hole: A hole, through which the draw-out handle(@)is inserted to engage it with the draw-out mechanism. This hole is normally covered by a shutter linked to the "TRIP" button @. The shutter is open as long as the "TRIP" button @ is pressed. @®vWing screw (right and left), draw-out handle and extension rails. @praw-out handle: Used when moving the breaker from the "CONNECTED" to "TEST" and to "DISCONNECTED" position, and vice versa. @®extension Rail (right and left): Used when the breaker body is taken out of the draw-out framework. Insert them into the end sockets of the draw- out rails @ ; the breaker stopper @)sink down and the breaker body can be further drawn out. Theses rails are, when not in use, attached to the right and left side of the draw-out framework, respectively. @ Breaker Stopper (right and left). @ Charging Motor Switch (Motor Charging type only): This is a switch to control power to the spring charging motor, and normally kept turned on (flipped up) @ Quick-Close/Slow-Close Selector Lever: Normally set to the “quick-close" (lower side). For further information, see Section Il © trip Button: Pressing this button opens the breaker. © Open-Close Indicator: Shows "| CLOSED" when the breaker is closed and "OQ OPEN" when the breaker is open or tripped. © Close Button: Pressing this button closes the breaker, provided that the closing springs are charged. 15-118 Dwg no. —4- @® TERASAKI ELECTRIC CO., LTD.® Spring Charge Indicator: This shows "SPRING CHARGED" when the closing springs are charged and "SPRING UNCHARGED" when they are not charged or discharged. Draw-out Rail (right and left) Front Covers. Charging Handle This is a handle to cock or charge the closing springs, and also used for slow-closing operation of the breaker. Ratings Plate Front Panel. Dust Plate. Auxiliary Switch Unit. Arc Chutes. Isolating Contacts. Q@O9O® O80 15-118 -5- @® TERASAKI ELECTRIC C0., LTD.Ml OPERATION These air circuit breakers comes either in manual charging type or Motor charging type. 1. Manual Charging Type On manually operated breakers, all operations including charging of the closing springs, and closing and opening of the breaker are done by hand, except that tripping is automatic. 1-1 Charging the Closing Springs The closing springs must be charged before the breaker can be closed. To charge the closing springs, follow the procedure below: 1) Check that the quick-close/slow-close selector lever (Fig. 1@) is in the "quick close" position (lower position). 2) Pump the charging handle (Fig. 1 @); each down stroke charges the springs and the full stroke is about 105° by angle. 3) Continue the pumping operation until a metallic "click" sound is heard; no further pumping will be possible. When the charging handle (Fig. 1 @) is operated in full stroke, four down strokes will be necessary to complete the charging. Check that the spring charge indicator (Fig. 1 @) now shows "SPRING CHARGED". L5-118 Dwg no. -6- @® TERASAKI ELECTRIC CO., LTD.Fig. 2. Indicators and Hand-Operated Controls on Breaker Front. @ trip Button © open-Ciose Indicator @5 Close Button © spring Charge Indicator @ Charging Handle 1-2 Closing the Breaker Check the following items when closing the breaker: 1) The closing springs are charged; the spring charge indicator (Fig. 1 @) should be showing "SPRING CHARGED". 2) The draw-out handle (Fig. 1@)) is left as set to the drawout handle insertion hole (Fig. 1@)). 3) The undervoltage trip device (UVT), if equipped, is either energized at normal voltage or prevented from functioning (see Section V , Paragraph 4 for detail o the latter). After checking that all the above items are fulfilled, press the "CLOSE" button (Fig. 2 (@)) to close the breaker. The open-close indicator (Fig. 2 @) now shows "| CLOSED" and the spring charge indicator (Fig. 2 @ } shows "SPRING UNCHARGED". 15-118 pene -7- @® TERASAK! ELECTRIC cO., LTD.1-3 Opening the Breaker Press the "TRIP" button (Fig. 2 @); the breaker is tripped open instantly. The open-close indicator (Fig. 2 @ ) now shows "O OPEN". 2. Motor Charging Type On motor operated breakers, the closing springs are automatically charged by means of an electric motor, and closing and opening of the breaker can be done electrically for remote control. Hand operations are also possible in the same manner as described in Paragraph 1 above. Figure 3 shows an example of the control circuitry 0 M : Charging motor roy {| Hc: Anti-pump relay 1 ate. Jay ERC: Closing latch release UVT: Undervoltage trip device : Shunt trip device ARU-1: UVT control device P.B.: push-button switch AI,A2: Aux. switch of ACB ('a' contact) BI: Aux. switch of ACB ('b! ' t { 1 1 1 t ' ' ' 1 ! | 1 1 1 ' contact) ' J Caution for Dielectric withstand test. When motor and closing control circuits (terminal Nos.1, 2 and 3) are subjected to the test between that and earth, the test voltage and duration should be 1000V. for 1 minute. Fig. 3. Motor Operated Breaker Control Circuitry. 15-118 -8-2-1 Charging the Closing Springs 1) The charging motor switch (Fig. 2 (®) is normally turned on (flipped up). 2) As soon as the breaker is opened or tripped, the charging motor starts to charge the closing springs. 3) When the closing springs are fully charged, the charging motor automatically comes to a stop and the spring charge indicator (Fig. 2 (@) shows "SPRING CHARGED". When charging time varies with the kind and voltage of control power and is something between 4 and 8.5 seconds. NOTE: The charging motor can operate on 85 to 1108 of the rated voltage if AC operation or on 75 ot 110% if DC operation, but is strongly recommended to maintain the rated voltage. 2-2 Closing the Breaker Check the following items when closing the breaker: 1) The closing springs are charged; the spring charge indi- cator (Fig. 2 (@) should be showing "SPRING CHARGED". 2) The draw-out handle (Fig. 1 @)) is left as set to the draw-out handle insertion hole (Fig. 1 G)). 3) The undervoltage trip device (UV), if equipped, is either energized at normal voltage or prevented from functioning (see Section V Paragraph 4 for detail of the latter). After checking that all the above items are fulfilled, operate the associated breaker control switch (in Fig. 3, "ACB CLOSE" P.B. switch) to close the breaker. This operation energizes the closing latch relaease coil (Fig. 3 LRC) and the closing springs are released. : Dwg ne. -9- @TERASAKI ELECTRIC CO, LTD.The breaker is closed instantly. The open-close indicator (Fig. 2 @) now shows "| CLOSED" and spring charge indicator (Fig. 2 @®) shows "SPRING UNCHARGED" 2-3 Opening the Breaker For remote opening of the breaker, either a shunt trip device (SHT) or an undervoltage trip device (UVT) is used. Operate the associated breaker control switch (in Fig. 3 "ACB OPEN" P.B. switch) to open the breaker This operation causes (a) the shunt trip device (SHT) to energize, or (b) the undervoltage trip device (UVT) to de-energize whichever used. The tripping mechanism then operates and the breaker is tripped open. The open-close indicator (Fig. 2 @) now shows"O OPEN". NOTE: In the case of Motor charging type, successive closing and opening operations must be limited to 15 cycles. When the breaker is subjected to 15 close-open cycles, be sure to provide a cooling period of 20 minutes or more. 3. Slow Closing Operation The breaker can be closed slowly at controlled speed by hand-operating the charging handle. This slow closing operation should be make only when necessary for inspection and maintenance and should IN NO CASE be used for closing the live circuit Slow Closing Procedure 1) Turn off (flip down) the charging motor switch (Fig. 1 @) if Motor-operated type. 2) Pump the charging handle (Fig. 2 @ )to fully charge the closing springs; the spring charge indicator (Fig. 2 @®) should show "SPRING CHARGED". 15-118 Dea @® TERASAKI ELECTRIC c0., LTD. -~10-3) Hold the quick-close/slow-close selector lever (Fig. 1) at the slow-close position (upper position) by one hand and press the "CLOSE" button (Fig. 2@). This will cause a slight movement in the closing mechanism and the selector lever (Fig. 1@Q)) will be mechanically held in position, so you may release your hold of the lever. 4) Pump the charging handle (Fig. 1@) again. The moving contacts will move toward the stationary contacts with the handle's down stroke movement and 4 or 5 pumping operations are required to close the breaker. When the breaker is completely closed, the open- close indicator (Fig. 2(@) shows "| CLOSED" and the charging handle (Fig. 2 @) becomes light and gives no resistance. If this occurs, stop pumping. Restoring to Normal Condition After Slot losing 5) On completion of the slow closing operation, press the "TRIP" button (Fig. 1 QQ) to open the breaker. Repeat Steps 2) through 4) if another slow closing operation is desired, otherwise proceed to Step 6 below. 6) Pump the charging handle (Fig. 1 @)j; the closing spring will be fully charged again. At this point, throw the quick-close/slow-close selector lever (Fig. 1 @) to the quick-close position (lower position). 7) No slow closing is now possible and restore the original conditions. L5-118 Dwg 0. -1- ® renasaki evectaic co, ur0.IV DRAW-OUT MECHANISM The draw-out mechanism is so designed that drawing out, taking out, and remounting of the breaker body can be easily made; this permits easy inspection, maintenance, and replacement of the parts. The draw-out mechanism has the following three breaker body positions, one stationary and two draw-out positions, and the breaker body can be locked in any of these positions | Breaker Electrical Connections | Boay LL Description i Position | Main Circuit |Control Circuit CONNECTED | Connected Connected [Normal service position. TEST Disconnected | Connected | Position for close-open to | operation check and i | control circuit operation | | test. | prscon- | Disconnected | disconnected | Breaker completely de- NECTED | | lenergized. Electrical connections between the breaker body and the frame- work are made by means of main circuit disconnect devices and control circuit disconnect devices (isolating contacts) Dwg no -~12- @TERASAK ELECTRIC CO, LTD,Type AP-20 only Fig. 4. Draw-out Mechanism @ Release levers @ Breaker stopper @ Fixing screws @ draw-out rails @ Fixing screws @ Breaker position indicator (Type AP-20 only) plate © Draw-out handle insertion @) Breaker body fixing pieces hole @© Wing screws, draw-out @ Draw-out operation shaft handle and extension rails @9 Breaker fixing plates @ braw-out handle 69 Test position fixing screws Extension rails 1. Drawing Out the Breaker To move the breaker from the "CONNECTED" to "TEST" and to "DISCONNECTED" position, the draw-out handle (Fig.4 @) must be used. The draw-out handle (Fig.4 ()) is secured to the righthand side of the draw-out framework by the wing screw (Fig.4 ©). Loosen the wing screw (Fig.4 @)) to remove it from the framework. 1-1 Drawing Out from "Connected" to "Test" Position 1) Loosen and free the right and left fixing screws (For Type "AH" Fig.4 @ , For Type "AP" Fig.4 @ and ©) with draw-out handle, but do not remove them completely. 2) Push the right and lef release levers (Fig.4 @)) down 15-128 ug 00 ni ® Tenasant evecrale c0,, L10.3) Pressing the "TRIP" button (Fig.2 (2), open the shutter which is covering the draw-out handle insertion hole (Fig.4 G)) and engage the draw-out handle (Fig.4 @) with the draw-out operation shaft (Fig.4 @@) by inserting the handle (Fig.4 @) through the insertion hole (Fig.4 @) 4) Turn the draw-out handle (Fig.4 @)) anticlockwise; the breaker slides out. When the breaker body slides out to the "TEST" position, the draw-out position stoppers operate and lock the breaker body in position. If locked, do not turn the draw-out handle (Fig.4 @) any further. 5) When opening and closing test, etc. are made at this position, be sure to remove the draw-out handle (Fig.4 @ Ne 1-2 Drawing out to "DISCONNECTED" Position 1) After drawing out the breaker body to the "TEST" position, push up the release levers (Fig.4 @). 2) Turn the draw-out handle (Fig.4 @) further anticlockwise; the breaker body slides out to the "DISCONNECTED" position and the draw-out position stoppers operate again to lock the breaker body in position. If locked, do not turn the draw-out handle (Fig.4 @) any further. 3) Remove the draw-out handle. NOTE: If it is desired to secure the breaker body in the TEST or DISCONNECTED position, loosen the fixing plate securing screw (Fig.4 @Q), slide out the breaker fixing plate (Fig.4 @9), and tighten the breaker fixing screw (Fig.4 @) and fixing plate securing screw (Fig.4 60) Repeat these steps on the other side. The breaker fixing plates (fig.4 @9) should be pushed back and secured in place when not used. 15-128 ‘Dwg al ® rewasant evectate 0, L7o.1-3 Drawing out from "DISCONNECTED" Position to Out of Draw- out Framework The breaker body can be further drawn out by using the extension rails (Fig.4 @)) for making inspection, maintenance, or parts replacement or for removing the breaker body from the framework. 1) Draw out the breaker body to the "DISCONNECTED" position with the draw-out handle (Fig.4 @)), then remove the draw-out handle (Fig.4 @). 2) Insert the extension rails (Fig.4 @)) into the ena sockets of the right- and lefthand draw-out rials (Fig.4 ©), respectively. 3) Push down the release levers (Fig.4 @)), then pull the breaker body forward by holding the breaker body fixing pieces (fig.4 @)) by hands until the breaker body is stopped by the extension-rail end stoppers. The draw-out position stoppers will operate at half-way between the "DISCONNECTED" position and this fully drawn out position and lock the breaker body in position; unlock by pushing up the release levers (Fig.4 @) this occurs. How to Take out Breaker Body from Framework After drawing out the breaker body to the fully drawn out position, lift the breaker body off the rails with a chain block or the like, using the lifting plates (fig.1 @) of the breaker body (see Section |. 2., Directions for Transportation) . 2. Remounting the Breaker Body To put the removed breaker body back into the draw-out framework, observe the following procedure: 15-128 ep to. -15- @® TERASAKI ELECTRIC c0., LTD.1) Insert the extension rails (Fig.4 @) into the end sockets of the draw-out rials (Fig.4 ()) and place the breaker body on them. 2) Push up the release levers (Fig.4 @)) and push breaker body into the draw-out framework by hands; the draw-out position stoppers will operate and lock the breaker body in the "DISCONNECTED" position. Remove the extension rails (Fig.4 @). 3) Push the release levers (Fig.4 @) down, then pressing the "TRIP" button (Fig.2 @®), open the shutter which is covering the draw-out handle insertion hole (Fig.4 ©) and engage the draw-out handle (Fig.4 @) with the draw- out operation shaft (fig.4 @). 4) Turn the draw-out handle (Fig.4 @)) clockwise. The draw-out position stoppers will operate again when the breaker body reaches the "TEST" position; push up the release levers (Fig.4 @) and turn the draw-out handle (Fig.4 @) further clockwise. The draw-out position stoppers will operate once again and this is the "CONNECTED" position. 5) Remove the draw-out handle (Fig.4 @)) and tighten the right and left fixing screws (For Type "AH" Fig.4 @, For Type "AP" Fig.4 @and @) firmly. The breaker is now ready for operation. 6) Put the extension rails (Fig.4 @)) and draw-out handle (Fig.4 @) back to original place and fix in place by tightening the wing screws (Fig.4 ©). 15-128 Dag no. ~16- ®@ TERASAKI ELECTRIC ¢0., LTD.PERIODICAL INSPECTION AND PARTS REPLACEMENT Inspection Intervals The interval of periodical inspections required for your breaker will vary depending on the operating conditions including the frequency of closing and opening, the sizes of current it normally makes and breaks, the number and size of fault interruptions etc., and on the operating environment. It is, therefore, advisable that you establish your own inspec- tion plan considering these factors. However, in general, we recommend that you carry out detailed inspections at least once a year with one or more simplified inspections between them. When inspecting or replacing the parts, be sure to trip open the breaker and draw out the breaker body to the "DISCONNECTED" or "FULL OUT" position (or remove the breaker body from the draw-out framework if necessary). 1. Arc Chutes Inspect each arc chute during the regular inspection or after short-circuit current was interrupted. The arc chute should be replaced when the cover or any of the arc-extinguishing-grid side plates is cracked, or when molten particles from the contacts and arc-extinguishing glids are heavily deposited on the interior and not removable. 1-1 Maintenance Inspection Inspection Item | Method, Criterion, and Maintenance Dirt, dust or Check visually. Must be clean and free of foreign material |dirt, dust, and foreign materials. Blow out 1 with air if not clean. | \Flaw or crack Check visually. Must be free of flaw, crack or other damage. Replace arc chute if damaged. Dwg @TERASAKI ELECTRIC CO, LTD.1-2 Removal and Mounting 1) Loosen and free each arc chute mounting screw (Fig.5 @). Keep the screw captive on the arc chutes (Fig. 5 ()) and do not remove it from the arc chutes (Fig.5 (@))- 2) Lift up the arc chute (Fig. (@)) pulling its from toward you and disengage the rear catch, then remove the arc chute. 3) When mounting, do the above in the reverse order. CAUTION: DO NOT DROP ARC CHUTE ON FLOOR NOR OTHERWISE GIVE IMPACT TO IT AS ARC-EXTINGUISHING GRID SIDE PLATES MIGHT BE DAMAGED AND GRIDS COME OFF. Fig. 5. Arc Chute. @ are chute @ wovrdea base @® support base (4) Mounting screw(s) ° Dwg -18- @TERASAK ELECTRIC CO,, LTD.2. Contacts The contacts become visible after the arc chutes have been removed. Check them during maintenance inspection or if short-circuit current has been interrupted. EX.:Type AH-40C~ AH-60C Fig. 6. Contact Assembly. Stationary arcing contact Stationary main contact Moulded base @ contact arm pin Hinge @) Moving main contact Copper ribbon lead @ Moving arcing contact Contact holder Contact spring Contact tips ©OOOOOOOO Operating rod Dwg no. @TERASAN ELECTRIC CO, LTD, -19-2-1 Maintenance Inspection 2-1-1 Arcing Contacts Inspection Item Method, Criterion, and Maintenance Contact tip surface a. Check visually. b. Blackening of surface is due to oxida- tion and sulfuration. This will give no problem as it is wiped off when breaker is closed. c. Remove deposition of dirt, oil, etc. if any. 4. If surface is rough, polish it with fine sandpaper (#200). If contact tip thick- ness is reduced to 1/3 or less of origi- nal thickness as a result of polishing, replace both moving and stationary con- tacts with new ones. Mounting condi- | tions i (The arcing contacts | must first become "CLOSED", then "OPEN" aS the break+ er is closed. ) i a. Check each moving contact for loosening or missing of mounting nut (Fig.8 @) ), Tighten or restore as necessary. b. Check each stationary contact for loosen4 ing or missing of mounting screws (Fig. 7@). Tighten or restore as necessary Close breaker and check each pair of contact tips for alignment. Others | 4. Check each contact shaft for missing snap ring. b. Check each contact spring for breaking and disengagement. Dwg ro —~20- @TERASAKI ELECTRIC CO, LTD.Not When polishing the contact, exercise care so that cutting powder will not drop into the breaker mechanism and wipe clean after polishing. 2-1-2 Main Contacts The main contacts exhibit almost no wear or roughness even after a long service and require neither maintenance nor replacement. 2-2 Replacement 1) Stationary Arcing Contact a) Remove four (two : AH-20CH, AP20, AH-25CH) mounting screws (Fig. 7(@)) and detach the contact (Fig. 7@)) slightly pulling forward. b) Attach a new contact (Fig. 7@)) and secure it in place by the mounting screws (Fig. 7@). (AH-20CH, AP-20, AH-25CH) (AH-30CH) (AH-40C~ AH-60C) Fig. 7. Stationary Arcing Contact. @ vounting screws @ Stationary arcing contact @ stationary main contact 15-118 Dwg to. -21- @® TeRASAKI ELECTRIC CO, LTD.2) Moving Arcing Contact a) Remove the mounting nut (Fig. 8@)) and pull out the contact (Fig. 8@)). Be sure not to lose the washer which come off when the contact is removed. b) Attach a new contact (Fig. 8(@)) with the mounting nut (Fig. 8@)) and washer mounted as they were and secure the assembly by tightening the mounting nut (Fig. 8@)) (AH-20CH, AP-20, AH-25CH, AH-30CH) (AH-40C~ AH-60C) Fig. 8. Moving Arcing Contact. @ Moving arcing contact @ Moving main contact @ Mounting nut (hexagon nut, M5) @ Moving contact arm L5-118 v9 fo. — 22- ® renasani evectatc co, 10.3. Operating Mechanism Operating Mechanism Details Fig. 9. 1, Toggle Links 2. Copper ribbon lead 3. Trip lever 4. Trigger 5. Trip piece 6 Close tutton link 7. Closing spring 8. Charging latch 9. Charging hook 10. Drive lever (Motor operation’ 11, Drive pawl (Motor operation) 12. Ratchet wheel 13, Drive pawl (Manual operation) 14. Drive lever (Manual operation 15. Charging lever links (B) 16.Springs for charging lever links EX.:Type AH-40C~ AH-60C Operating Mechanism Details (Breaker Closed) 1]. Charging lever link (A) 18. Trip springs 19. Charging handle 20. Reset springs 21, Closing latch 22. Connector levers 23, Operating rod/pole 24. Moving contact arm/pole 25. Stationary contact assembly Dg no. @TERASAKI ELECTRIC Co, ITD.Fig. 10. Fig. 11. Fig. 12. Breaker Being Breaker Being Breaker Tripped Closea tripped (Reset) Dwa ne, @TERASAKI ELECTRIC CO, LTD, -24-3-1 Maintenance Inspection Inspect the mechanism as minutely as possible though maintenance may be difficult as some of the mechanism parts are not readily accessible. If you find a defective part or parts which are not accessible, please inform TERASAKI immediately. Inspection Item t 7 Fi | Method, Criterion, and Maintenance \ | \ | i i i i i Operation Lubrication Charge the closing springs and close the breaker by pressing the "CLOSE" button, then open the | breaker by pressing the "TRIP" button; the mechanism should move smoothly without binding i Next, make slow-closing operation with the "TRIP" button kept pressed and check that the moving arcing contacts do not move more than 10mm (check of trip free feature). Feed a slihgt amount of spindle oil to each of the shafts, pins, and bearings Also apply grease, if necessary, over the engaging tooth surfaces of the ratchet wheel and pavls. Avoid excessive oiling and greasing, or they will result in accumulation of dirt, dust, etc. | | Dirt and Dust Screws, Bolts and Springs The latches must be free of dirt or dust. Wipe off dirt and dust, if any, with clean cloth wet with spindle oil. Check the fixing screws and bolts for loosening or missing. Tighten or restore as necessary Check the springs for disengagement or breakage and repair as necessary. a Dug no. -25- @TERASAKI ELECTRIC CO,, ITD.4. Undervoltage Trip Device (UVT The coil of the undervoltage trip device (UVT) is DC rated, and requires a UVT control device external to the breaker. The UVT control device is in two types, ARU-1SC without time-delay or ARU-1DC with a 500-ms time- delay. UVT function lock Breaker closing operation is not possible when rated voltage is nct supplied to the UVT. To allow for breaker closing operation without applying the rated voltage to the UVT for inspection and maintenance purposes, lock the UVT function by keeping the reset pin lever (Fig. 13 @) pulled toward the front such as by typing with a piece of wire. When returning the breaker into service, be sure to remove this wire locking. 15-118 wg —26- ® TERASAKI ELECTRIC CO., LTD.ae) a7 Fig. 13. Undervoltage Trip Device Details. E-ring retainer Terminal mounting plate Mounting screw for above, pan head MS Stationary core mounting plate screw, pan head Stationary core mounting plate ‘terminal block UVT mounting plate UVT mounting screw, hex head M6 Breaker crossbar bearing UV? fixing screw, hex head MS Reset pin Trip plate coil Moving core guide plate Terminal nameplate Trip piece Reset pin lever —27- @TERASAK HLECTRIC CO.,LTD.4-1 Maitenance Inspection Inspection Item Method, Criterion, and Maintenance Operation a. With the UV? de-energized, make a slow closing operation and check that the breaker does not close ‘(check of trip free feature). b. With the UVT energized at normal volt- age, check that the breaker can be normally closed (this check may be made with the breaker at the "TEST* position) . Measure the coil resistance with an ohm- meter or VOM; it should be about 160 ohms. If the measured resistance is considerably lower than this value or if a discontinui- ty is found, replace the coil with a new one. Terminals and Mounting Screws Check the terminals and mounting screws for loosening or missing. Tighten or restore as necessary. Connector lever shaft G). Trip springs Oo i Fig 14 -28- @TERASAM BLECTRIC CO. ITD.4-2 Replacement of Coil Figure 13 locator numbers for parts are given after the part names without reference to Fig. 13. when the other figure is referenced, both figure and locator numbers are given. Removal of UVT Device nD 2) 3) 4) Remove the lefthand protective cover (Fig. 14 @)) by removing the five screws. (Fig,14 @) Of the two trip springs (Fig. 14 @)), unhook the top end of the righthand trip spring. Remove the wires from the UVT terminal block (6). Remove the UVT device by removing the two screws (10). Replacement of coil and Restoration 1) 2) 3) 4a) 5) 6) Remove the terminal nameplate (15). Remove the UVT coil leads from the terminals. Cut off the wire band. NOTE: Wire band is not reusable. Use an equivalent in assembly. Remove the E-ring retainer (1). Remove the terminal mounting plate (2) by removing the two screws (3). Remove the four screws (4), and pull and separate the stationary core mounting plate (5) from the moving core guide plate (14). The coil is on the stationary core of the mounting plate (5), and remove the coil from the core. At this time, the anti-remanence disk (0.1 mm thick 14.3 mm dia. stainless steel disk) may fall from the face of the stationary core, and keep it from missing. wo 0. @® TEAASAKI ELECTRIC CO., LTD. 3-0077) 8) ” 10) 13) 14) The guide pipe is cemented on the inside surface of the removed coil, and carefully remove it. Mount the new replacement coil onto the stationary core of the mounting plate (5) with its leads extending toward the mounting plate. Insert the anti-remanence disk into the coil and \-2 place it on the stationary core surface. Apply a dab of Cemedine 575 on the removed guide pipe at a position shown below, then insert it into the coil until it seats home on the anti-remanence disk. Apply Cemedine 575 here Assemble the UVT device by performing the reverse of the above disassembly steps in the reverse order. With the terminal block on the front side, place the assembled UVT device into the breaker and secure it to the UVT mounting plate (7) by the two screws Qo). Fully pull the reset pin (11) toward the front and confirm that there is a gap of 1 to 2 mm between the head of the adjust screw on the trip plate (12) and the trip piece (16). Restore the original condition by performing the reverse of the UVT device removal procedure in the reverse order. Check operation in accordance with 4-1 Mainte- nance Inspection. - Dwg 10. ® TEAASAKI ELECTRIC COL, LTD. -30- aor5. Shunt Trip Device (SHT) Table 2. Coil Resistance Rated Voltage (V) |Coil Resistance (9) 420-480 240 380-420 170 AC 180-250 55 100-150 15 i 150-230 90 pe | 90-120 36 24 2.2 @ ® Meu Fig. 1. Shunt Trip Device Details. Plunger Stationary core mounting plate coil ‘Terminal block Support. Support mounting screws (hexagon head, M6) Support base Adjusting screw Lock nut 8 8 -31- Moving core Mounting screws, stationary core mounting plate (pan head, M4) ‘Trip piece Breaker frame Dug no. @TERASAKI ELECTRIC CO, LID.5-1 Maintenance Inspection Inspection Item Operation a. b. Method, Criterion, and Maintenance Remove the lefthand Front Cover. (Fig. 1 18) Push the moving core (Fig. 15 10 ) of the shunt trip device with a tip of a screw-driver or the like, release slowly, and check that the moving core returns lightly as released. With the moving core kept pushed, make a slow-closing operation and check that the breaker does not close (check of trip free feature) Coil Measure the coil resistance with an ohmmeter or VOM. If the resistance is considerably lower than the specified va dil coil with a new one. lue (see Table 2) or if a scontinuity is found, replace the Terminals and Mounting Screws Check the terminals and mounting screws for loosening or missing. Tighten or restore as necessary. 5-2 Replacement of Coil 1) Remove the lefthand Front Cover (Fig. 14@) 2) Disengage the two trip springs (Fig. 16@)) from the connector lever shaft (Fig. 16@) q | q @ Connector lever @— shaft © al @ Trip springs Fig. 16 15-118 Dug 20 — 32- ® Tewasant evectate co, 10.3) 4) 5) 6) 7” a8) 6-1 Remove the two wires connected to the upper terminals (Fig. 15 @). Remove two support mounting screws (Fig. 15 (6)) and take out the shunt trip device. Remove the stationary core mounting plate (Fig. 15 (2)) by unscrewing four mounting screws (Fig. 15 @)). The coil (Fig. 15 @)) and moving core (Fig. 15 (9) also come off with it. Pull out the moving core (Fig. 15 (@) and replace the coil (Fig. 15 @)) with a new one. Reassemble the SHT device. Check the moving core (Fig. 15 (0) for smooth movement, then mount the SHT device to the breaker. Mount all the removed components in the reverse order of when removed. Auxiliary Switch unit The auxiliary switch unit comprises two rotary switches linked to the operating mechanism. One rotary switch contains 5 poles and there are a total of 10 poles (five "a" andfive "b" contacts) . Some of the poles may be used to control the accessory devices within the breaker depending on the particular breaker design. Maintenance Inspection Inspection Item | Method, Criterion, and Maintenance Operation iCheck electrical operation of the auxiliary | | iswitch contacts with an ohmmeter, VOM, or the | tikes ' | "a" contacts - open when the breaker is | open and closed when the breaker is closed. | “b" contacts - closed when the breaker is open and open when the breaker is closed. - Cont'd - : Dg no —33- @TERASAKI ELECTRIC CO, ITD,be Oe Contacts Check the contact surfaces for roughness. If excessive wear or roughness is found, re- place the rotary switch as a whole. For simple visual check, just remove the lami- nated phenolic plate from the top of each rotary switch. Terminals and Mounting Screws Check the terminals and mounting screws for loosening or missing. Tighten or restore as necessary. gro. @TERASAN ELECTAIC CO, LTD, ~ 34-| fete 3 hy Fig. 17. auxiliary Switch Unit. (1) Support, lefthana (2) Support, righthand (3) Switch mounting nut, hex M5 (44) Support mounting screw, hex head M5 (4B) Support mounting screw, pan head M6 (5) Rotary switch (6) Switch shaft-end mt, hex M5 (7) Switch mounting screw, pan head MS (8) Connecting link (9) Switch lever (40) Roll pin , (11) Auxiliary switeh cover (12) auxiliary switch cover mounting screw, pan head M4 Dag no. —35- © renasant evectaie co,, 10.6-2 Replacement of Auxiliary Switch Unit Always replace the rotary switch as a whole even if the wear or damage is partial. NotI Figure 17 locator numbers for parts are given after the part names without reference to Fig. 17. When the other figure is referenced, both figure and locator numbers are given. 1) Remove the upper Front Cover (Fig. 17(B) ©) by removing the two top screws and two bottom screws. (Fig. 17(B)@ 2) Remove the auxiliary switch cover (11) by removing the screw (13). 3) Remove all the wires from both rotary switches (5). 4) Remove the switch shaft-end nut (6) from each rotary switch. 5) Dismount the auxiliary switch unit by removing the four support mounting screws (4A) (4B) 6) Remove the lefthand support (1) from the switch unit by removing the nut (3). 7) Remove the defective rotary switch from the righthand support (2) by removing the three screws mM. 8) Mount the new replacement rotary switch to the righthand support (2) using the same three screws (7), then attach the lefthand support (1) to the switch unit by tightening the nut (3). 9) Turn the shaft of each rotary switch (5) so that the roll pin (10) driven into the switch shaft wil fit into the notches in the switch lever (9), then mount and tighten each shaft-end nut (6) Fig. 17(B) 15-118 Dea — 36 - ® Tenasani evecraic co., ro.10) Mount the auxiliary switch as it was. 11) Connect the wires to the rotary switches as they were. 12) Check the "a" and "b" switch elements for correct and smooth operation. 13) Mount the auxiliary switch cover (11) by tightening the screw (13). Check that the top holes are alighing with the holes in the supports. 14) Mount the upper Front cover (Fig. 17(B)@) by tightening the four screws. 15-118 mate ~37- ® Tewasant evectare co, 10.v MULTI-FUNCTION PROTECTIVE DEVICE (OVER-CURRENT TRIP DEVICE) The over-current trip device of the breaker. comprises primary current transformers connected to each pole of the breaker, a Type AOR-1C multi-function protective device (Fig. 1 @), and a tripping coil (MHT). Some combinations of protective functions may require a type AOI series- connected electromagnetic instantaneous trip device or a type AOM MCR (Making Current Release) trip device to be added. The type AOR-1C multi-function protective device (hereinafter refereed to as the OCR) is an 8-bit CPU loaded, highly reliable, multi-function protective device with rem.s. sensing. The OCR is available in two basic types Type AOR-1CL with L-characteristics and Type AOR-1CS with S: characteristics. See Table 3 below to check your OCR type and read the relevant items in this manual carefully Table 3 uctrtetel Oc e Frotective Fuxction Telped Indtcation Fel ap | sto} ist | crt | rretiur | Via Siorle Contact |¥ia Individual Contact{Test | over dma] o fo |o | - | - ° - = |lot Required ‘ fia} o fo jojo} - ° - fot Required mis} o fo jo }- |} - ° = fot Reauiret ‘ imeis-s] 0 | 0 | 0 ° a ° © | Hecired 0: dmatlable Dwg 10. tied ® Tenasant eveerwe co, u70Front View of Multi-Function Protective Device Fig. 18. OCR Front View (Ex.: Type AOR-1CL-GL) Base current setting dial LTD ~ Long time-delay trip pick-up current setting dial LTD - Long time-delay trip timing setting dial STD - Short time-delay trip pick-up current setting dial STD - Short time-delay trip timing setting dial INST = Instantaneous trip pick-up current setting dial GFT - G ound fault trip pick-up current setting dial GFT - Ground fault trip timing setting dial LED for LTD trip current pick-up indication Test terminal (for Type ANR-1 OCR checker) Secondary urrent test terminals Trip indicator contact terminals Dag no. Ion ® TERASAK! ELECTRIC c0., LTD.aneml Primary Current Transformers for Multi-Function Protective Device A primary current transformer is provided for each pole of the breaker (excluding N-phase pole). The rating of the current transformer [I,,] depends on the rated load curren flowing through the breaker. I,, is indicated on the OCR name plate as follow CT RATING I, [Xxx Za Connection between Primary Current Transformers and OCR (N-phase) 3 (or 4) -pole breaker Terminal g is contained only in type AOR-1CL-GL. Connection between Neutral Current Transformer (Optional) and OCR When using a 3(or4)-pole breaker with the GFT function in a S-phase, 4-wire distribution system, install a neutral current transformer (optional) to the neutral in the switchboard. Type and Rating of Neutral Current Transformer Select the neutral current transformer, the rating of which is the same as that of the primary current transformer [1y], according to the table on the next page. Dug 10. -40- @® TERASAKI ELECTRIC cO., LID.Breaker current Rating of Current type Transformer Transformer (A) AP-16 6830/3 1600/3 AH-20CH 800/3 ATB~2 AP-20 2000/3 AH-25CH 2500/3 AH-30CH ATB-3 3200/3 AH-40€ 4000/3 AH-50C ATB-5 5000/3 AH-60C. 6300/3 2.2.2 Connection Connect the transformer while observing polarity. 3 (or 4)-pole breaker Dag to. - 41- @® TeMASAK ELECTRIC co., LI0.3. Characteristic Curve 3.1 L-Characteris OCR types: AOR-1CL-AL (GFT trip function not available) AOR-1CL~GL_ Ty : stp scp Be eek PS EEESE 8 B00 EAE OE EEA OROEGRE BERR 8 GEER (¢ rated primary current [Tq] x © ‘Sees carreat [11] = © Fig. 21 Note 1) The relay operation time (t) in the LTD tripping current-time curve is given by coroat inf 1 ~ GAZI oe, Where 5 1, i iF LTD trip pick-up current setting Overcurrent = Time setting [1, 2) When the STD trip function activates, the LTD t function is locked and inoperative. the LTD tr function does not activate earlier than the STD trip time setting. P Dwg 0. —42- @® Tenasant evecraic co, .703.2 S-Characteristics OCR types : AOR-1CS AL (PRE-TRIP function not available) AOR=1CS-AS ftp) Baio CiNg ty Soret ana € 488) f EE EEE courcent (21 x8 Fig. 22. Note : 1) The relay operation time (t) in the LTD tripping current-time curve is given by : -0.843T fn (1-H) sec. Where LTD trip pick-up current setting Overcurrent. ime’ setting [T,] I i T 2) When the STD trip function activates, the LTD trip and PRE-TRIP functions are locked and inoperative. The LTD trip and PRE-TRIP functions do not activate earlier than the STD trip time setting. Dupe = 43- @® TERASAK! ELECTRIC C0., LTD.How to Set the Multi-Function Protective Device This section describes the basic procedures for setting the protective device. For setting details of individual protective functions see Section Basic Procedures 1) Remove 2 setscrews of the transparent front cover and remove the cover from the OCR front face. Setscrews Transparent cover 2) Using a small flat-head screwdriver, rotate the dial of the setting switch (rotary step switch) until the arrow points to the desired position. The setting is the same within the scale range denoted by a bold line. Note: Do not apply excessive force to the switch. The switch should lightly be turned with the screwdriver. o.9s!2 Los @ Dial S @) u as 28 Now Fig. 24 3) After adjustment, check the OCR for proper settings by using a field tester or the like. 1) Attach the transparent front cover to the original position. wg 1. -44- @® TERASAKI ELECTRIC cO., LTD.5. Protective Functions and Setting Ranges 5.1 Setting the Base Current [1,] L-Characteristics S-Characteristics Type AOR-ICL~AL, AOR-ICL~GL AOR-ICS-AL, _AOR-1CS-AS Setting to: Not available Dial 08 ‘So os xler Fig. 18 (1) Current The base current [1,] is the | The base current [1)] is the Setting reference current for the reference current for the 1 pick-up current settings of | pick-up current settings of the OCR. The setting dial is | the OCR. The base current sealed in multiples of the CT | [I,] is factory-set to the rated primary current [I,,]. | generator rated current For the base current of the | specified on the order form, scale [1,] see Table 4. The | and is indicated on the OCR base current is factory-set | name plate as follows: to the value specified on the | BASE CUR. 1, [XXX A] order form and is indicated on the OCR name plate as Note: The base current [I,] follons: cannot. be changed in BASE CUR. 1, (SX) the field. Note: Change of 1, will result in change of the following settings: * LTD current setting I; * STD current setting I; # INST curront_setting I; Table 4 Breaker CT rated Base current [1,] (A) type primary | current [ICT] [ier] {er]_—f1cr) _ Ly) x05 250 AP-16 630 1600 800 2500 3200 4000 Dwg to. @® TERASAKI ELECTRIC c0., LTD.5.2 Setting the LTD ~ Long Time~Delay Trip Function Current and Time Settings L-Characteristics S-Characteristics Type AOR-1CL-AL, AOR-1CL-GL AOR“ICS-AL,_AOR-1CS-AS Setting Current Time Setting | Current Time Setting Dial Setting Range | Range Setting Range_| Range | Wt | 20 00 2s. 0 | “@ 0.8 ow, { 6 xIo SEC at 6xli SEC at Lexh, (Fig.18(2)) | (Pig.18(3)) Current ‘The r.m.s. sensing is used. | The r.m.s. sensing is used. Setting (However, when 6 times | (However, when 6 times 1, Tyor more, the peak-value 1, or more, the peak-value sensing is used.) sensing is used.) + The setting dial is scaled | + The setting dial is scaled in multiples of the base in multiples of the base current [I,]}. current [1]. Note: NON setting causes the | Note 1: NON setting causes LtD trip function to be the LTD trip function to be inoperative. This is useful | inoperative. in checking tripping This is useful in checking characteristics. tripping characteristics. + The breaker is not tripped | Note 2: When you attempt to at 105% or less of [1] set the dial to 0.8, follow setting and tripped at more | the instruction below: than 105% to 120% thereof. When the base current [T, is less than 50% of the C rated primary current [I], control power is required. Set the dial to 1.0 or more when a type AOR-1CS-AL OCR (control power not required) is used. + The breaker is tripped at 99% to 105% of [1,] setting. Time + The setting dial is scaled | - The setting dial is scaled Setting in seconds, indicating the in seconds, indicating the T relay operating time at relay operating time at current flow equal to 600% current flow equal to 120% of [I] of [1]. + Setting tolerance: + Setting tolerance: #15%+100ns/-Oms +15%+100ms/-Ons —46- Dug ne. ® TERASAKI ELECTRIC CO., LTD.5.3 Setting the STD - Short Time-Delay Trip Function Current and ime Settings L-Characteristics S-Characteristics Type AOR-ICL-AL, AOR-1CL~GL AOR-ICS-AL, AOR-1CS~AS Setting current Time Setting | Current Tine Setting Dial Setting Range_| Range Setting Range _| Range Tet le Tat | Tat asda 29400 3, i 4 329400 480 2 * or" | eye 1 0 us 2 160 as oS wo 10 on °° 000 2 yon 20 1699 800 xlo ale me (Pig.18(4))__| (Pig. 18(5) Current The peak-value sensing is The peak-value sensing is Setting used. used. I, + The setting dial is scaled | + The setting dial is scaled in multiples of [1,]. in multiples of [I;]- Note: NON setting causes the | Note: NON setting causes the STD trip function to be STD trip funetion to be inoperative. inoperative. The NON setting is useful The NON setting is useful in checking tripping in checking tripping characteristics. characteristics. + Setting tolerance: 115%. | - Setting tolerance: +108. Time + The setting dial is scaled in milliseconds, indicating the Setting relay operating time when a fault current exceeding the T, current setting [I,] is applied. + Setting tolerance:' +20/-25ms ~47- wg no. @® TERASAKI ELECTRIC CO.,LTD.5. 4 Setting the INST - Instantaneous Trip Function Current Setting L and 8-Characteristies Type AOR-ICL-AL, AOR-ICL-GL AOR-ICS-AL, AOR-1C5~AS Setting Current Setting Range Dial bi 8 2 2 . 4 ‘ * ? WOW eto (Pig.18(6)) Current The peak-value sensing is used. Setting + The setting dial is scaled in multiples of the base current 4 (1). Note 1: NON setting causes the INST trip function to be inoperative. However, when the STD setting dial is set to NON, a fault current exceeding 16 times the base current [1,] will be interrupted automatically (fail-safe function). The NON setting is useful in checking tripping characteristics. Note 2: The following types of breakers with INST function contain a type AOI series-connected electromagnetic instantaneous trip device. The current setting dials of these breakers must be set to not more than INST settings of the type AOI instantaneous trip device. * AH-40C (electromagnetic INST setting: 50kA) * AH-50C (electromagnetic INST setting: 50kA) * AH-60C (electromagnetic INST setting: 60kA) Note 3: The current setting dials of the breakers with a type AOM MCR (Making Current Release) are factory-set to the NON position. + Setting tolerance: 420% wg no. — 46- ® Tewasani evectare co, 10.5. current and Time Setting 5 Setting the GFT - Ground Fault Trip Function L-Characteristies Type AOR-1CL-GL. Characteristics AOR-ICS-AL | “AQR=1CS-AL_& AS Setting Dial Time Setting Range Current. Setting Range Tet 229 1. 409 40 40 (Fig. 18(7)) (Pig.18(8) Not available Current, Setting 1, A ground fault current is detected using CT residual secondary-current circuit of each phase (peak-value sensing). + The setting dial is sealed in multiples of the CT rated primary current [I,,]. Note: It is recommended to set the GFT pick-up current [T,] to 12008 or less. + Setting tolerance: +20% Not available Time Setting 1, = The setting dial is scaled in milliseconds, indicating the relay operating time when a fault current exceeding the current setting [I,] is applied. = Setting tolerance: +20/-25ms Not available ~49- Dwg no. @® TERASAKI ELECTRIC cO., LTD.5.6 Setting the PRE-TRIP Alarm Function Current and Time Setting ‘Type Le Characteristics SOR-ICL-AL & GL. S-Characteristies AOR-1CS-AL AOR-1CS-AS Setting Dial Not available Current Time Setting Setting Range | Range det 9025 10 SEC at L2xdy Current. Setting I Not available The r.m.s. sensing is used. + The setting dial is sealed in multiples of the base current [Ig]. + Setting tolerance + When current pick-up operation occurs, LED (Fig. 26(1)) on the OCR flickers (unless one of LEDs for tripped indication has already lit). A current dropped to less than [I,] resets (turns off) the LED. % Time Setting 1 Not available + The setting dial is sealed in seconds, indicating the operating time of the alarm output contacts when a fault current exceeding 120% of [I,] is applied. + The alarm contact signal is applied across terminals 21 and 22. At the same time, LED (Fig. 26(1)) on the OCR lights up. A fault current. dropped to less than [1,] resets the alarm contacts and LED. + Setting toleranc +15%+100/-Oms @ Loss of control power disables the pre-trip alarm function, Dg 0. @® TERASAKI ELECTRIC CO., LTD.The OCR is available in two types with operation indication: "single contact” Operation Indication and Reset respect to the type and "individual contact" type. 6.1 Single Contact Type OCR OCR types: Indication AOR-1CL~AL AOR-1CL-GL AOR-1CS-AL cn alarm aviteh Fig. 25. Circuit Diagram Operation/Reset Relay Contacts When one of the protective functions (LTD, STD, INST or GFT) activates, the relay contacts provide the output signal (la) for whole operation indication. This contac signal is automatically reset after 40ms @1: An OCR alarm switch is installed when a type AOI electromagnetic instantaneous trip device or a type AOM MCR trip device. This switch is made only in case of activation of a type AOI or AOM trip device, and is automatically reset after 40ms (or 20ms for a type AP-16 breaker). LED The LED for LTD trip current pick-up indication (Fig. 18(9)) flickers when a current exceeding the current setting [I,] is picked up. When the current drops to less than [1,] or the breaker trips open, the LED is reset (turned off). Dug no. — 51- @® TEMSAKI ELECTRIC C0., LTD.6.2 Individual Contact and LED Type OCR OCR Types : AOR-1CS-AS This and for PRE-TRIP alarm and system alar ype of OCR includes functions for tripped indication For PRE-TRIP alarm function refer to 5.6 Setting the PRE-TRIP Alarm Function. - iL. CR 3) @ |_s! L “OOto"e 6S fl 5 3 af 78 i gee & 8 BE88 2 8 #2: For 100 - 250 Vac and (1) LED for indicating PRE- Vde rated OCR: 23 is TRIP alarm operation connected with §, (2) LED for indicating LTD, For 24 Vde rated OCR, STD and INST tripped 23 is connected with S,. operation (3) LED for indicating SYSTEM alarm operation (4) Reset. button (5) Field test button Fig. 26, Circuit Diagram and Tripped Indication LED 6.2. Tripped Indication Control power is required for tripped indication. The 100 - 2 o/V ed and 24 Vde rated break different from each other in the internal wiring. Be sure to apply the control power across terminals 23 and 241. For the Vde rated breaker, connect terminal the positive pole and 24 to the negative pole. —~52-Indication Operation/Reset Relay Contacts | When the protective function (LTD, STD, or INST) activates, the relevant relay contacts (common for STD and INST) provide the output signal for individual operation indication. (See Fig. 26). The contacts is automatically reset after 40-200ms. +*1: The OCR alarm switch is installed when a type AOI electromagnetic instantaneous trip device or a type AOM MCR. trip device is used. This switch is made only in case of activation of a type AOI or AOM, and is automatically reset after 10ms (or 20ms for a type AP-16 breaker). The output signal is also produced in case of control power loss. When the protective function (LTD, STD, or INST) activates, the relevant LED (Fig. 26(2)) on the OCR lights up individually. The LED remains on until the reset button (Fig. 26(4)) is pressed or control power is off for more than 1 sec. Note: The LED (except LED for INST tripped indication) flickers when a fault current exceeding the setting current is applied. (However, when one of the LEDs lights up providing tripped indication or the current setting dial is set to NON position, the LED does not flicker.) This is useful in checking the current setting. @ The breaker is enabled to open/close, irrespective of LED status. When a protective function activates while an LED for another protective function has already lit, the LED is reset and the operation indication is updated according to the protective function activated later. wa om —53— ® tewasant evectate co. 10.6.2.2 System Alarm Indication A type AOR-1CS-AS multi-function protective device is provided with a self-diagnostic function which monitors the following: * OCR internal circuits * MHT coil If detecting an error regarding the above items, the self- diagnostic function provides an alarm signal across terminals 21 and 43 (see Fig. 26). At the same time, the LED for system alarm indication on the OCR (Fig. 26(3)) lights up. The LED and an alarm signal remains ON until the reset button (Fig. 26(4)) is pressed or control power is off for more than 1 sec. Possible Causes of System Alarm and Countermeasures * Erroneous operation in the OCR internal circuits: An error due to a temporary cause such as noise may be removed by reset operation and the OCR be restored to the normal state. If reset operation is disabled, the OCR should be replaced. Contact TERASAKL. * Defect in the MHT coil Looseness of terminal screws may cause disconnection of circuits. Check terminals TP and TN and tighten if required. Resistance of the MHT coil should be 11.941. 199. Measure the coil resistance, and replace the coil unit (Fig. 27(2)) if the measurements differ excessively from the reference value shown above. (1) ocr (2) MHT coil unit Fig. 27. OCR and MHT Unit Arrangement (e.g. for AH-30CH to 60CH) Dwg no. — 54- ® Tenasant evecraic co., 70.OCR Field Tests The field tests on the OCR include the function check and characteristic check. The former is used to check OCR operation and the later to check tripping characteristics. Function Check @ The function check is applicable only to a type AOR- 1CS-AS. To test other types of the OCR, OCR checker ANR-1 (optional) is necessary. The field test button (Fig. 26(5)) on the OCR can be used to simulate the following protective functions: * LTD trip function * STD trip function * INST trip function @ The PRE-TRIP alarm function can be checked during the LTD trip function check. Preparation for Field Tests 1) Turn on control power. Breaker Draw-out Control Power Terminals Position CONNECTED Position’ | Check to be sure that control TEST Position power is applied across terminals 23 and 24. ISOLATED Position or | For 100-250Vac/Vde ratings Draw-out Position Apply power across terminals S,_ _and_S, on the OCR. For 24Vde ratings Apply power ac terminals S,_ and $ (S, for negative, S, for positive) on the OCR. Caution: After completion of tests, be sure to disconnect a power cable from the terminals. » The main circuit must be disconnected from the distribution system and deenergized. 2) Close the breaker. wg 0. -55- @® TeRASAKI ELECTRIC co., LTD.1. LL. 2 3) When checking the STD trip function, set the INST trip pick-up current setting dial to the NON position. @ After completion of tests, restore the dial position. Field Test Button Operating Procedure 1) 2) 3) Fig. 28. Field Test Buttons Press the TEST MODE button. @ Unless the operations of item 2) and 3) below are made within 10 seconds after the TEST MODE button is pressed, the test mode is automatically reset. Using the SELECT HI/LO button, select a simulation signal mode. When checking the LTD trip function, do not press this button. (The simulation signal level is approx. 1.5 times I,). When checking the STD or INST trip function, press this button. (The simulation signal level is approx. 16 times I ) Press the TEST (TRIP or NON-TRIP) button and hold it down until the OCR operates. Otherwise, the test mode is automatically reset. » repeat steps from 1). To re-start test: When pressing the TRIP but The OCR tripping operation causes the breaker to trip open. A relevant LED (Fig. 26(2)) flickers (except LED for INST tripped indication), and then lights up when the breaker trips open. To check if the relay contacts for tripped indication provides output, use a tester and the like. Dag to. —56- ® TEAASAKI ELECTRIC C0., LTD.When pressing the NON TRIP button: The OCR tripping operation does not cause the breaker to trip open. A relevant LED (Fig. 26(2)) flickers (except LED for INST tripped indication), and then lights up when the OCR tripping operation occurs. The relay contacts for tripped indication does not provide output. The LTD trip timing can be checked by plotting the simulation signal level (see item 2) above) on the characteristics curve (Fig. 22), determining the trip timing and comparing it to a value measured by a timer. 4) Press the RESET button. The test mode and operation indication function will be reset. Characteristic Check The OCR protection characteristics on tripping operation, trip pick-up current, and tripping time can be checked by supplying a secondary current converted from the current settling (primary current) to the CT secondary side of the main circuit via a testing device. Connection between Secondary Current Testing Device and ocR An adjustable current settling device providing a low~ distortion sinusoidal current is required for the characteristic check. It is recommend to use an OCR checker of type ANH-1B (optional) available from TERASAKI. wg 0 ahaa @® TERASAKI ELECTRIC cO., LTD.Secondary Current Testing Terminals (Fig. 18(11) OCR test lead ACB: Use breaker main pole or auxiliary switch. Fig. 29, Example of Test Circuit @ For the secondary current testing terminals of the OCR see Table 5. Use solderless terminals (Md-screws) or fasten terminals (for 250 type tab) for test lead connection. Table 5 Protective Secondary Current Testing Terminals Functions to be Checked AOR-1CL-AL, |, AOR-1CS-AS | AOR-1CL-GL AOR=10S-AL LTD, STD, INST Between one | Between one | Between of K, Ky or |of K,, K, or |and k,, K, K, and n- K, and n- and kK, or K, terminal terminal and k, PRE-TRIP - - GFT - Between one of K, K or K, and n- terminal @ Check the PRE-TRIP alarm function or tripped indication (individual indication) function while applying control power to the OCR. For terminals see item 7.1.1 - 1). —s5e-7.2.2 Calculation of Test Current The base current [I,] and CT rated primary current [Ij], the basis on which the test current is determined, are indicated on the OCR name plate as follows: BASE CURR. 1, CR RATING @ The CT secondary current of type AOR-1C is 3A. The test current is given by the equations shown in Table 6. @ For pick-up chec! » consider setting tolerance to adjust the test current given by the following equations. For the setting tolerance see item VI. Table 6 D = Current setting dial position Protective Function | T= Test cursent (a) to be Checked ore mess’ L=characteristics S-characteristics LTD Pick-up U/ly x 3x Dx Iy/Ipp X 3 x Check 1125 D Tripping | I, = 1)/Iy x 8x Dx 6 |, = Lj/l, x 3x Time Check p'x fz sTD Pick-up I, = U/Iy x 3x D Check Tripping I, = U/Iy x 3.x Dx 1.2 (#) Time Check INST Pick-up Ij/Iq ¥ 3.x D Cheek Pick-up I, =3xD - Cheek Tripping I, = 3x Dx 1.2 (#) - Time Check PRE- Pick-up - Ty = U/Iy x 3 x TRIP Check D Alarm Tripping - I, = Wj/Iy x3 x Time Check x12 *: When D is 2 or less, substitute (x 2) for (x 1.2). When D is 0.2 or less, substitute (x 2.5) for (x 1.2) Dwg to. -59- @® TERASAKI ELECTRIC cO., LTD.2.3 General Notes on Testing and Verification 1) Disconnect the breaker main circuit from the distribution Turn off the trips open 3) Do not apply trip pick-up 4) To check STD current for When repeating tests, intervals of the test current exceeding the max. current setting. and INST characteristics, system to deenergize it during tests. test current immediately after the breaker INST apply the test not more than 1.5 sec. apply the test current at at least 3 sec. 5) When making a temporarily change of settings, restore the settings after completion of tests. 6) Verify the pick-up current and tripping time as follows: Protective Pick-up Current Tripping Time Function | Verification Verification Lr When the current pick-up Not applicable to INST trip occurs, the LED (Fig. 18(9)) | function. begins to flicker. If the pick-up current is within | Measure the tripping time the pick-up current setting | (from current application to range, it is normal. tripping operation) with a timer. If the tripping time is within the time setting range (including setting tolerance) + 20ms, it is normal. STD, INST, | If the test current at which | When the test current oer the breaker trips open is ectivetesnan) within the pick-up current BEEelereny , setting range + setting Poocer ot aaa tolerance, it is normal. petoron neta protective function operates, set the current setting dial of the irrelevant funetion to the NON position. PRE-TRIP When the current pick-up Measure the time from current Alarm occurs, the LED (Fig. 26(1)) | application to LED lighting~ begins to flicker. If the pick-up current is within the pick-up current setting range £ setting tolerance, it_is normal. —~60— up or to alarm contact output with a timer. If the time is within the time setting range + setting tolerance, it is normal. Dwg no. @® TERASAKI ELECTRIC cO., LTD.7.3 General Notes on Primary Current Testing Before applying the test current to the breaker body, take the following steps. After completion of tests, restore the breaker. 7.3.1 Over-current Trip 1 sts 1) When applying the test current to multiple poles for overcurrent trip tests of respective phases, short- circuit the CT secondary sides of phases other than those to be tested. Use terminals kK, Kj, K, and n on the OCR for short-circuiting. @ For the OCR with GFT trip function, short-circuit terminals g and n on the OCR. 7.3.2 Temperature Tests @ For the OCR with GI terminals g and n. trip function, short-circuit Dwg to. — 61~ ® Temasani evectatc co, L10.VIL. INSULATION RESISTANCE AND DIELECTRIC WITHSTAND TESTS The insulation resistance and dielectric withstand tests for the main circuit and control circuit are performed as follows: 1. Main Circuit 1) The dielectric withstand voltage is 3500Vac for one minute between terminals with different polarity, between terminals on the power supply side and on the load side, or between the main circuit terminal and ground 2) Use a 500 Vdc insulation resistance meter. (megger) for insulation resistance tests. 2. Control circuit 1) The dielectric withstand voltage is 2000Vac for one minute between terminals and ground, except that: @ The motor charging and closing circuit has the dielectric withstand voltage of 1000Vac (500Vac for the circuits rated at 24Vde and 48Vdc) for one minute. Turn off the motor charging switch (Fig. 1(18)) before conducting dielectric withstand tests. @ The undervoltage trip circuit has the dielectric withstand voltage o ac rated: 1500Vac for one minute (not applicable to terminal 1 and 2) de rated: 1500Vac for one minute. @ OCR terminals for internal accessaries, excluding the CT secondary terminals, must not be subject to dielectric withstand tests. 2) Use a 500Vde insulation resistance meter (megger) for insulation resistance tests. @ OCR terminals for internal accessaries, excluding the CT secondary terminals, must not be subject to insulation resistance tests. wg 00 ~62- ® Tenasant evecrnic co, 70.= p,qeo = +y0a1100 40 ayedex pue +079 ‘uoTyoauUCastp ‘uoT}DeUUOD asooT ‘ALTOT AO YORTMS eATZDaJep TOF NOTTS yOoUD + {yoo eoetdey ‘uoTaysod esoT9-x9Nb 07 TOAeT sTYI jos uoy3 ‘sBupads Buysots abreyo AT ING “AT TAE e6reYD +sqovqU0o eoetdex 20 YstToa z T +Kapney sp apnoazo ToxqUOD *s *uado ST [foo aswatar yoqeT BuysoTo ‘ph uoTaTSod asOTS-MOTS UT ST TOAST 3O9T9E BSOTD-MOTS/ASOTO-YOTND *€ *pabaeyo Attny you ore shuprds Butsora *z sybnox Apoueryxe ere sz0eIUOD *T aSOTD LON seo0p royeerg *TyvswuaL J1nsucs ~~ aoetdey o seoetday 0 spuno3 Ss} uoTyoungTew 0 30e9UCo zood 3} quowesetder Aq atedex ‘+099 +Keper ‘yoqTHs TorUCD Jog *zTedey Oo + (ebeaToa payer Aqddns) 2z03seu © suzom st Buty3z003 J} Te2ym yoyoqer 10 med pesos aoeTdex uexorq J} Buyads umnjex tMed pees soetdey @aTq99F9P IOIOW Oo ZOVou JO saysnaq uoqies wWIoH Oo uoyyoung [eu |yFNIzFO TOxqUOD Oo B4AnT}eJ Aesod Tor3UED Oo reaTqeredouy 10j0u Gurbzeyo * + yeaym yoyoqeT pue wed paay usenqeq burddy1s *T *aTEVEDUVHD LON sBuyads 6uTso1o Apawsu esneo aTqnoaL DNTLOONSA TENN Dwg no. @TERASAKI ELECTRIC CO, LTD. -63-= pyauon ~ +kue jy yoelqo ubter0g eaousy o setqeapedezun 3% THVSWIaL ITNsucD you Fy ATeder pue uowenou YRoouls z0J s3red GuTAoU yOayD o seoe{der 10 yo91100 pue abeyeorq pu jUuowsbebuesyp 103 sbuyads yoous o -w T feoa0y Guyddy29 quoyopggneur *e +A rneg sy} eoqaep dtzq abezToaxepun “T *arus Jo NadO LON seop r8xeerg squesead 37 TivsvaaL tasuos pue xvaMm pue WoTsorz09 105 toye ‘sageys ‘sxeTTor ‘seyoqeT yo4D o +yaoTs payeos-queotzqnt UaTA weeTo adzM pue 3424p 3No MOTE O “Bg “DIVSWIaL F1NsUOD *q “TuWSWUaE 3TNSUCD -~ gs eoeTdex 10 ‘Kue 3} ax09 UoIJ yDelqo ubyer0y Tenowsy *e za seoyasp sovtdey “p “pivswian 3insuos -- gan esetder 20 ysn{py *o *{yoo eoetdey *q ser03sey *e +s3aed pobebue ueemjeq Burddts 40 ‘uoTqeotzqnt 200d 09 anp sqxed yo Buypurq 10 wopaoTIa “8 +pabueyo ax0138 e109 BuTAOW “q fuanqex jou seop ex00 buTAOW *e rAypney sp eoqtaep dyzq qunys *L + (ATWO woyqesedo Dv) F1NeZ edFAep TorIUOD *P tuoyyesedo 6utqqes01 1004 +o 1709 Jo Buyyz0ys aekv-09-4eAeT 10 Buyuado “q fempyey remod Torzu09 *e Ay qney st} eoqaep dyaq abeqtoazepun “9 “aSO10 LON seop 104e07q Kpousy asneo atqnosg, Dwa ne. @TERASAKI ELECTRIC CO, LTD. -~64-“DIVSWHaE 3TNSUOD -- LAN coeTdou Aq¢ney sq soqaep diay aunys *z seouauewey * “uo FaeTTquea eTqeaTNS epFAora “Pp somngesedue quorque ubTH “Pp sueeto adtm pue suotytsodap ysnp pue ‘92Tp ‘TO encuey 9 fseoesans yoequoo AqaTa ‘Oo s30B3uU0D soeTdex 10 YsTIOd “4 tseoezans 30e3U09 Yybnoy “q “Iyvswuan ainsuoo -- qsafpy ‘e | feamssozd joejuoo jueyoTgzgnsur ve % s39e4uOD *Z suaqystE *T ‘suexos [eUuTWIe} e807 “T ONT&VaNaAO sjuasead 31 DivswudL jInsuoo pue ream pue UOTsoxIOD IOz soja ‘s3yeys ‘stat Tor ‘seyoaeT yoy Oo suotqeotazqnt *ygoT9 peyeos-queorsqnt xood 03 onp wstueyoou Buy YaTA ueats edtm pue 72TP yo MOTE O “ph -ddyaq jo buypurq 10 woraoTIa *y “IMWSWUSL JTNsuos -- ZO soetdey “q *TFOo LO yo buyuedo -q srivsvuas 3Tnsuos -- Aetor aoetdey -e tyy@sqy Aeqer Jo z1ned *e :kqqmey st Aeqax queranoxea0 *¢ +yoer109 10 ayedez pue +030 Huoyyoauuosstp ‘uoTjoauu0D esooT ‘AeTOX XO YOUTHS OATZDETap TOF TOIT yOVYD “Pp +Aqyneg st aynoaTo TorUOD “Pp +109 ‘Iuvswiah aqnsuos -- ysnfpy ‘9 | Buyaocw zo exoa3s JuaTOTZgNSUT ‘9 sebeatoa pewxou Atddng -q faBeq toa ktddns mot *q !{yoo Jo buyaz0ys — + {Too eoetdey *e aekeq-07-1ake{ 10 Hutusdo +e sarue 30 NddO LON seop 1042070 Apauay esneg etqnoxL @TERASAKI ELECTRIC CO, LTD. ~65-[SUPPLEMENT] For your still more adequate inspection and maintenance implementation, general directions for inspection and maintenance of air circuit breakers (ACBs). It is recommended to read this Supplement thoroughly, and apply it in practice together with "Periodic Inspection and Parts Replacement" in the text. The service life of ACBs cannot be determined in general only by the length of practical use. The frequency of on-off operations serves as a guideline for the life determination for a certain extent. However, the life in this case is also influenced largely by the degrees of electric current opened or closed, as well as by the degrees of electric current passed through. When assuming the length of service for a particular type of ACB, therefore, its performance specification should be carefully read and compared against its expected service conditions. Tt should be noted that the service life can be extended by applying adequate inspection and maintenance. Dwg 0. ® TEAASAKI ELECTRIC CO., LTD. -~66-a) (2) a m (s) (6) ny Factors influencing the service life of the ACB Damage in mechanism due to a great number of switching operations. Wearing of contact tips and de-ion grid due to switching operations of a high magnitude of current. Abrasion in mechanism due to reduced lubrication. Decrease in dielectric properties of insulating materials due to carbonization caused by moisture- absorption or arching. Deformation and shrinkage of insulating materials resulting from high ambient temperature or overheating of the ACB itself. Increase in contact resistance due to corrosive environment. Deterioration in insulation, increase in contact resistance, and increase in friction due to accumu- lation of dust. Dw9 ro. -67- @® TERASAN ELECTRIC cO., LTD.(8) Loosening of screws due to shrinkage of insulating materials. (9) Loosening of screws due to such kinds of mechanical shock as vibration. These factors influencing over the life are not indepen- dent. They mutually influence each other. Another problem is triggered by a factor, growing in an acce- lerated way in many cases. However, many of these problems can be reduced by introducing adequate inspec- tion and maintenance. wo ro. —68- ® TERASAKI ELECTRIC CO., LTD.Kinds of Inspection Inspection Inspection that is conducted] before just before placing the placing the | installed ACB in service, installed after installing a switch- Inspection | ACB in board and finishing the classified | service peripheral work by time _ and frequency Initial Inspection that is conducted |inspection after newly installed ACBs are put into service for the first month. Periodic Inspection that is conducted inspection |with adequate intervals | suitable for the actual ser- vice and environment con- ditions. Inspection based on the Inspection that is conducted frequency of on-off with an adequate interval operation depending on the frequency of on-off operation. Inspection Inspection that is conducted Inspection | after short- |after the ACB interrupts the when anomaly | circuit short-circuit current over is detected | current the short time delay region interruption | inspection in|Inspection that is conducted an abnormal |in emergency when any state anomaly is detected in the ACB. Dwg ro. -69- ® TERASAKI ELECTRIC CO., LTD.oq@ ‘Burddy23 junys ‘Bursoro Tenuew /HuysoTo Teoyzz9eTe epnToUT prnoys YoTzDedsuT eTduTs 30 PUTy STYL suoyzoedsuy oTpotsed ey yo TeazequT yee 30 qUTOd uyaequy ey9 ye Uoy3Dedsuy GuTyezedo eTdwrs onpuco 03 pepusuMooeZ st aI teow paqeeaa -Atqet9ads 310 x0q AQiTran UT pasn eq 03 gow esn uquow e a5u0 tye ‘ourm /A3aenb +quetd TeoTueyD wt; Jo potzed Buot e 303 Keys jouues sbureq veuny ezeym asnp pue sesed eatsozz09 Jo TeneT yBTY Ayouesyxe Yate eoeTa +eanjee3 yooad eanzsyou-snbunj 30 queastsez uoTsoaz09 yaTA gov TeToeds esp syquow xTs Kzea2 80U0 soqe ‘queTd dqnd {Tw aeded TL Eu Teaas ‘AaTTTOe3 quewjee3 reqeM—935em quetd aemod Tewzey30e0 Agypruny ut yoty se [lem se ‘ssoutaTes ‘eptydins ueboapAy ‘poe snoang{ns se sese6 yons ata ang ‘Aasnp sseq Ss} aye ezay seoeta quew ~uoataue peq ut pesn uoum “Buyuor3tpuoo—aze pue jooidasnp qnoy3tm Se6 eatsor309 yo e033 pue aeek| wooa 30 soetd ur xoq Aysnp sset st e aug | Aaztyan to preoqyoatas aye ez0yK J00pur +oqe ‘u00a saov| sae0d oma qeoqaqo@Te pezoosd Kap pue ueeto sfeate paepueas osn Axene 220 ~asnp ‘peuoy;tpucoaty Ss} aye azeym seortd suoT3Tpuco soTazes yewzou ut pesn uoum, syzeway [enze3 ur vorzoedsur etduexg [eoT39e 3d quewuozraug SuoTa}pUoD eoTasas uotzoedsul OTpot sed a0 e73097 39 wa no. @® TERASAKI ELECTRIC CO., LTD. -~70-Guideline for Inspection based on Switching Cycles Inspection interval based on |switching cycles Switching Conditions ~~" HEOOFrame(A) [over 3200 of ACB |-2500 Frame(A) |Frame(A) Switching operation in the state of nearly 1000 1000 no-carrying current Switching operation in the rated current 500 100 region Switching operation in overload region (about 25, 10 2-3 times of the rated current) Switching operation in current interruption Each time Each time region -71- Dwg no. ® TEAASAKI ELECTRIC CO., LTD.General Directions for Inspection and Maintenance (1) Before the inspection, make sure that not only the main circuit but also the control circuit and auxi- liary circuits are completely de-energized. For the draw-out type air circuit breaker, the breaker should be taken out of the switchboard completely for inspection. If this is impossible, the breaker should be drawn out at least to the ISOLATED position for inspection. (2) Be sure not to conduct the inspection on the lifter. It should be noted that the lifter is exclusively used for bring-in and bring-out of the ACB. Inspection and maintenance on the lifter is extre- mely dangerous. Be sure to lift down on the floor, or to place on a stable rigid work bench. (3) Be sure not to inspect the inside while the ACB is in the state of closing or the closing spring is charged. This is dangerous as the closing spring may be released by a careless touch or the contact may be opened. Ong ro. -72- ® TERASAN ELECTRIC ¢O., LTD.(4) (5) (6) Use adequate tools Be sure to tighten the screws and nuts referring to the "Proper Tightening Torques" as specified in the following. Insufficient tightening or excessive tightening are not allowed Especially at the time of inspection and main- tenance, tion, the fixing screws for the movable arching contacts should be checked for the tightening torque. If tightening degree is found inadequate, tighten further referring to the "Proper Tightening Torques". When the movable arching contact is replaced with a spare part (new), tighten with the specified torque, and test by conducting opening/closing for ten to twenty times. Then, further tighten to attain the specified torque. Place a sheet when applying such treatment as grinding or finishing. ‘The sheet should be used to Prevent metal powder out of the finishing work of contact tips from the entry into the inside of ACB. Dwg ne -73- @® TERASAKI ELECTRIC CO., LTD.(7) Be sure to contact Terasaki when detailed internal inspection is necessary. It is dangerous to conduct detailed internal inspection as the powerful spring is built in the ACB. Be sure to ask Terasaki for the detailed internal inspection. Proper Tightening Torques (uni Tightening Torque Range Nominal Screw Size M4 2.3-2.2 (1.5) MS 2.6-4.4 (3.5) M6 4.6-7.5 (6.0) Standard value. This table is applicable to the iron screws. wg 0. —74- @® TERASAKL ELECTRIC C0., LTD.