Caterpillar Field Guide
Caterpillar Field Guide
4/8/04
10:27 AM
Page 1
FIELD GUIDE
A Reference Guide to
Mining Machine Applications
www.CAT.com
2004 Caterpillar
Printed in U.S.A.
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Scope
Contents
2
8
14
18
22
25
26
34
42
51
53
59
60
62
63
64
66
70
73
75
77
79
75
83
85
87
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LOADING TOOLS
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LOADING TOOLS
Watch for...
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* GET - Ground
Engaging Tools
** ME - Mass
Excavation
2
Wheel Loaders
Enter pile straight-on,
with floor of bucket
parallel to floor
Keep frame straight
when digging
Lift bucket before
crowding
Fill bucket by the time lift
arms are horizontal
Minimize non-productive
floor contact (clean up)
Maintain proper kick-out
adjustment.
Keep time in face below
0.2 minutes
(12 seconds)
Wheel turns only from
face to truck
Never operate a bare
edge
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Cycle Times
28 - 40 seconds
(avg. 35 seconds)
24 - 28seconds
(avg. 27 seconds)
100 - 105%
90 - 100%
Most Efficient
Pass Match
3 - 5 passes
4 - 6 passes
Favorable Site
Conditions
correct height
Stable/level floor
Wide benches
(to facilitate truck maneuverability)
Well-shot material
multiple targets
Poor underfoot
Excessive tramming
Low benches
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Cycle Times
24 - 28 seconds
(avg. 25 seconds)
32 - 42 seconds
(avg. 38 seconds)
80 - 110%
90 - 110%
Most Efficient
Pass Match
4 - 6 passes
4 - 6 passes
Favorable Site
Conditions
Adverse Site
Conditions Avoid
High benches
Excessive tramming
Unstable benches
Low angle of repose material
Poor/wet underfoot
Tight load areas
Tire damage due to
poor clean-up
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TRUCKS
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TRUCKS
Exchange Time
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Page 15
Good
(target)
0.7 minutes
(42 seconds)
Load Placement
10
Correct Loading
Incorrect Loading
Lateral
Payload
Accuracy
VIMS/TPMS Payload
system will read
heavy if the load is
placed rearward and
light when the load is
placed forward of the
correct point. Payload
accuracy can vary
3 5% for each 600 mm
(2 feet) the load is out
of position laterally.
Correct Loading
Incorrect Loading
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TRUCKS
Watch for...
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12
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WHEEL DOZERS
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Truck / WD Match
The following WTD model
sizes are recommended for
pushing dumped material
from these truck models.
834 773 / 777
844 777 / 785
854 785 / 789 / 793
16
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MOTOR GRADERS
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MOTOR GRADERS
Watch for...
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Blade Position
Tip Angle Top of moldboard should
typically be ahead of the
cutting edge by; 16 and 24
MG - 50mm - 100mm
(2- 4), for optimal
grading.
Maintaining a constant tip
angle in operation
minimizes cutting
edge wear.
Blade
Angle Use widest possible
pass width, but
increase angle if
material flows around
leading edge. When
using the Graderbit
system or a serrated
edge, use a blade angle of
10 degrees maximum.
Maintain full width cutting
edge contact with road
surface.
Work
Envelope If the motor grader cannot
maintain full blade contact
with the floor, with
consequent high point
loading on the cutting
20
For further information, consult H-series Motor Grader Application Guide AEGQ0945.
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TRACK-TYPE TRACTORS/
SCRAPERS
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TRACK-TYPE
TRACTORS
Watch for...
General
Operation Excessive tramming
between jobs. (<5% of
time).
Loose or missing track
hardware.
Ripping
General
Truck / Dozer
Dump Match
The following TTT
model sizes are
recommended for
pushing dumped
material from
these truck
models:
D9 777
D10 777 / 785 / 789
D11 789 / 793 / 797
For further information,
consult The Handbook of
Ripping AEDK0752.
Page 29
Ripper
Position
24
Minimize corner
loading, prying and
impact; maintain a
steady dozing
pressure.
Blade
Position On Dual Tilt machines,
begin cut with blade
tilted forward for better
penetration, then begin
to lay blade back when
about full. Continue to
fill blade while lying
back, until blade is full
and racked fully back.
GET
Penetration ripper tip
reinforcing ribs must
face upward;
they ship on the shank
with the rib down.
Ensure GET pins,
retainers and bolts are
installed correctly and
are not missing.
Never operate a bare
shank.
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SCRAPERS
Watch for...
Basic Application
Benchmarks and
Operating Techniques
Loading
Time
Average
Scraper/Tractor
The following TTT
model sizes are
recommended for
push loading the
following scraper
models.
621 D8
631 D9 / D10
651 D10 / D11
For further
information, consult
Making the Most of
Scraper Potential
AEGQ2380 and
Optimum Scraper
Load Time AEGC0195.
Page 31
23
DRILLS
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DRILLS
Page 33
Table notes:
28
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Typical
Size Classes
(25000-40000 lb)
110 180 kN
Pulldown
(4000060000 lb)
180 270 kN
Pulldown
Typical Machines
in this Class
Driltech DK55
Ingersol IR60
Reedrill SK50
Up to 60 m (200 feet) multi-pass
12-20m (40-66 feet) single pass
Hole Sizes
(Generic)
100 200 mm
(48 inches)
150 250 mm
(610 inches)
Rotation Speeds:
Coal
80 110 rpm
40 60 m/hr
(130200 ft/hr)
40 80 m/hr
(130260 ft/hr)
10 30 m/hr
(30100 ft/hr)
10 40 m/hr
(30130 ft/hr)
Depths
Rotation Speeds:
Hard Rock
Penetration:
Coal*
Penetration:
Hard Rock +
Watch for...
#
Drill plunging
Bailing velocity
Chip/cutting size
Favorable Site
Conditions
Level floor
Regular pattern spacing
Limited tramming
30
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DRILLS
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Typical
Size Classes
(60000125000 lb)
270 570 kN
Pulldown
Typical Machines
in this Class
Driltech
DK75, DK90
Ingersol
DM-P, DM-M3, DM-H
Pit Viper 351 P&H 100XP, 250XP, 120A
Up to 100 m (330 feet) multi-pass
14-20 m (15-22 yd) single pass
Driltech Gator
Ingersol
LNEAC 500, 600
Hole sizes
(Generic)
200 350 mm
(814 inches)
Up to 150 mm
(Up to 6 inches)
Rotation Speeds:
Coal
80 110 rpm
80 120 rpm
Rotation Speeds:
Hard Rock
70 90 rpm
Up to 40 rpm hammer
Penetration:
Coal*
40 100 m/hr
(130330 ft/hr)
30 50 m/hr
(100165 ft/hr)
Penetration:
Hard Rock +
10 50 m/hr
(30165 ft/hr)
10 30 m/hr
(30100 ft/hr)
Depths
32
Track Drills
Watch for...
#
Drill plunging
Bailing velocity
Chip/cutting size
Favorable Site
Conditions
Level floor
Regular pattern spacing
Limited tramming
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Horizontal and
General Vertical
Alignment
Cross-slopes
36
On Flats
Apply the minimum slope to
maintain drainage for expected
rainfall conditions on site.
If conditions permit, consider a
2% constant crossfall, with
loaded trucks running on the
'uphill' side of the road. This
can help optimize tire load
sharing across the rear of the
truck. Otherwise, a crown with
minimum slope angle.
1
10
On Grades
Minimal cross-slope required
unless rainfall is very heavy,
as drainage is provided by
downgrade.
2 constant crossfall
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Grade
General
Smooth, and of constant grade to
minimize transmission shifts, and
maintain higher average grade
speed. This also allows more
constant braking effort on return
journey.
Corners
Radius
Use maximum practical radius.
Keep as constant and smooth as
possible.
Super-elevation
Employ if speeds exceed 15 km/h
(10 mph) per Performance
Handbook (PHB) recommendations
(Tables section). Super-elevation
greater than 10% should be used
with caution due to the danger of
sideways slippage in wet
conditions.
Road Width
1 way Straights/Corners A
minimum 2 - 2.5 widths is
recommended.
2 way - In Straights A minimum of
3 - 3.5 truck widths.
- In Corners A minimum of
3.5 - 4 truck widths.
38
Correct
Incorrect
One-way (Straights/Corners)
Two-way (In Straights)
Two-way (In Corners)
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Bench Width
General
Truck to clear loader under full
acceleration.
Minimum width = machine turning
radius + safety berm.
Drainage
General
Must be able to adequately carry
away maximum expected rainfall, with
a minimum of puddling, pot-holing or
entry of water into the road sub-base.
Safety Berms
(windrows)
All locations
Berm should be a minimum half of
wheel height at the dump edge and
along all haul road/highwall edges.
Check against local mining regulations.
Rolling Resistance
40
Bench Width
Drainage
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HAUL ROAD
MAINTENANCE
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Rules of Thumb
Soft/Wet Areas
General Dust
44
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Analysis Tools
46
ASA
(Application Severity Analysis)
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Loading Zone
48
Loading Zone
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Dump Zone
MISCELLANEOUS
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Miscellaneous
Management
Strategies
52
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Miscellaneous
Hauling Systems
Application Zones
54
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Miscellaneous
Support Equipment
Tractors,
Wheel Dozers,
Motor Graders and
Water Trucks
Consider the benefits outlined
in Management Strategies
when correct use of support
machines allows optimum
machine productivity, minimum
impact on major component
lives, maximum tire life,
maximum haul road life, and
most importantly, maximum
operational safety.
56
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GENERAL INFORMATION
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General Information
60
% Swell
45
Load Factor
.69
40
40
.72
.72
40
40
.72
.72
35
35
.74
.74
25
25
.80
.80
12
12
74
50
67
65
.89
.89
.57
.67
.60
.60
12
12
54
65
23
.60
65
.89
.89
.65
.60
.81
.61
*Varies with moisture content, grain size, degree of compaction, etc. Tests must
be made to determine exact material characteristics.
2,400
2,500
1,100
2,770
1,425
1,485
650
1,630
2,500
2,800
1,725
2,900
1,485
1,650
2,000
1,185
2,800
1,650
2,000
1,190
1,600
950
3,300
2,650
1,725
2,900
1,955
1,585
2,600
2,100
2,910
1,550
1,250
1,730
2,900
3,100
2,560
1,725
1,840
1,520
2,770
1,650
4,720
2,800
3,200
2,500
2,800
3,400
2,700
1,600
2,500
1,485
1,650
2,015
4,050
2,400
3,050
4,700
1,600
2,700
1,810
2,780
*Varies with moisture content, grain size, degree of compaction, etc. Tests must
be made to determine exact material characteristics.
**R, rock ---- E, earth
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General Information
Approxiamate loose weight of materials*
HEMATITE, IRON
4,150
2,460
LIMESTONE
Broken or Crushed
2,820
4,400
Solid
1,550
2,600
MAGNETITE, IRON ORE
4,680
2,780
PEAT
Dry
700
1,350
Moist
1,900
415
Wet
800
1,125
PYRITES, IRON ORE
4,340
2,580
SANDSTONE
Broken
2,550
3,910
Solid
1,500
2,300
SAND
Dry, Loose
2,400
2,850
Slightly Damp
3,120
3,120
Wet
1,440
1,680
Wet, Packed
1,850
1,850
SAND & GRAVEL
Dry
2,910
3,370
Wet
1,730
2,000
SLAG
Broken
2,970
3,660
Solid
1,760
2,100
SNOW
Dry
220
860
Wet
130
510
STONE, CRUSHED
2,700
1,600
TACONITE
4,050-5,400
2,400-3,200
TOPSOIL
1,620
960
TRAP ROCK
Broken
2,950
4,870
Solid
1,740
2,880
*Varies with moisture content, grain size, degree of compaction, etc.
Tests must be made to determine exact material characteristics.
**R, rock ---- E, earth
62
Typical Rolling Resistances in Lbs. per gross ton of weight*
A hard, smooth, stabilized, surfaced roadway without penetration
under load, watered, maintained . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40
A firm, smooth, rolling roadway with dirt or light surfacing,
flexing slightly under load or undulating, maintained fairly regularly,
watered . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65
Snow
Packed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50
Loose . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .90
A dirt roadway, rutted, flexing under load, little if any maintenance, no
water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
Rutted dirt roadway, soft under travel, no maintenance,
no stabilization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
Loose sand or gravel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .200
Soft, muddy, rutted roadway, no maintenance . . . . . . . . . . . .200 to 400
*Various tire sizes and inflation pressures will greatly reduce or increase
estimating purposes when specific information on performance of particular
equipment on given soil conditions is not available.
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General Information
64
CONCRETE
CLAY LOAM
Dry
Wet
Rutted
LOOSE SAND
QUARRY PIT
GRAVEL ROAD (LOOSE NOT HARD)
PACKED SNOW
ICE .12
EARTH
Firm
Loose
COAL, STOCKPILED
*Semi-Skeleton shoes = .27
TRACTION FACTORS
Rubber Tires
.90
Tracks
.45
.55
.40
.70
.30
.65
.36
.20
.12*
.45
.90
.70
.30
.55
.50
.25
.55
.90
.45
.45
.60
.60
100
100 + % Swell
60 min.
Cycle Time (min.)
Or
Working Min. per Hr.
Cycle Time (min.)
Distance (ft.)_
Speed (ft.per min.)
Or
Distance (ft.)
Mph X 88
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General Information
Formulas and rules of thumb
Total Pull Required = Rolling Resistance (lbs.) + Grade
Resistance (lbs.)
Usable Lbs. Pull (Traction limitation) = Coeff, of Traction X Weight
on Drivers
Alt. Derating: 3% lb. Pull loss for each 1000 feet above 3000 feet
Hourly Prod. Reqd = ____Quan. (b.c.y.)
Working Time (hr.)
No. Units Reqd = Hourly Prod. Req.
Unit Prod.
No. of Scrapers a Pusher will load = Scraper cycle time
Pusher cycle time
Drawbar Horsepower = lbs. Pull X ft./min.
33000
Typical dragline calculating factors:
Using 110 swing, average swing cycle
For 1/2 yd. = 24 seconds
For 1-1/2 yd = 30 seconds
For 2 yd. = 33 seconds
Bucket Factors:
Easy digging =approx. 95-100% of rated capacity
Med. Digging= approx. 80-90% of rated capacity
Medium Hard digging = approx. 65-75% of rated capacity
Hard Digging = approx. 40-65% of rated capacity
Typical shovel calculating factors:
Using 90 swing average swing cycle
For 1/2 yd. =20 sec.
For 1 yd. = 21 sec.
For 1-1/2 yd.= 22 sec.
For 2 yd. = 23 sec.
For 2-1/2 yd. =24 sec.
Dipper Factors:
Easy digging = approx. 95-100% or rated capacity
Medium digging = approx. 85-90% of rated capacity
Medium hard digging = approx. 70-80% of rated capacity
Hard digging = approx. 50-70% of rated capacity
66
Weights and Measures
APOTHECARIES WEIGHT
20 grains . . . . . . . . . . . . . . . .1 scuple
drams . . . . . . . . . . . . . . .1 ounce
3 scuples . . . . . . . . . . . . . . . . .1 dram
12 ounces . . . . . . . . . . . .1 pound
Ounce and pound are the same as in Troy Weight
AVOIRDUPOIS WEIGHT
27-11/32 grains . . . . . . . . . . . .1 dram
16 drams . . . . . . . . . . . . . . . .1 ounce
16 ounces . . . . . . . . . . . . . . .1 pound
2,240 lbs . . . . . . . . . . . . . . .1 long ton
25 pounds . . . . . . . . . . .1 quarter
4 quarters . . . . . . . . . . . . . .1 cwt.
2,000 lbs . . . . . . . . . . .1 short ton
TROY WEIGHT
24 grains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .pwt.
20 pwt . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 ounce
12 ounces . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 pound
used for weighing gold, silver, and jewels
CLOTH MEASURE
2-1/4 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 nail
4 nails . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 quarter
4 quarters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 yard
CUBIC MEASURE
1.728 cubic inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 cubic foot
27 cubic feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 cubic yard
128 cubic feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 cord (wood)
40 cubic feet . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 ton (shipping)
2,150.42 cubic inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 standard bushel
231 cubic inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 U.S. standard gallon
1 cubic foot . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .about 4/2 of a bushel
DRY MEASURE
2 pints . . . . . . . . . . . . . . . . . . . . .1 qt.
8 qts
. . . . . . . . . . . . . . . . . . .1 peck
LIQUID MEASURE
4 gills . . . . . . . . . . . . . . . . . . . . . .1 pt
2 pts . . . . . . . . . . . . . . . . . . . . . .1 qt
2 barrels 1 hogshead
LONG MEASURE
12 inches . . . . . . . . . . . . . . . . . .1 foot
3 feet . . . . . . . . . . . . . . . . . . . . . .1 yd
5-1/2 yards . . . . . . . . . . . . . . . . .1 rod
4 pecks . . . . . . . . . . . . . .1 bushel
36 bushels . . . . . . . . . .1 chaldron
4 qts . . . . . . . . . . . . . . . . .1 gallon
31-1/2 gallons . . . . . . . . .1 barrel
40 rods . . . . . . . . . . . . . .1 furlong
8 furlongs . . . . . . . . . . .1 sta. Mile
3 miles . . . . . . . . . . . . . . .1 league
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General Information
68
PAPER MEASURE
24 sheets . . . . . . . . .1 quire
2 reams . . . . . . . . .1 bundle
SQUARE MEASURE
144 sq. inches . . .1 sq. foot
9 sq. feet . . . . . . .1 sq. yard
30-1/4 sq. yards . . .1 sq. rod
SURVEYORS MEASURE
7.92 inches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 link
25 links . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 rod
4 rods . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 chain
10 sq. chains or 160 sq. rods . . . . . . . . . . . . . . . . . . . . . . . . .1 acre
640 acres . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1 sq. mile
36 sq. miles ( 6 miles sq.) . . . . . . . . . . . . . . . . . . . . . . .1 township
TIME MEASURE
60 seconds . . . . . . . . .1 min. 60 min . . . . . . . . . . . . . . . . . .1 hr.
24 hr . . . . . . . . . . . . . . .1 day 7 days . . . . . . . . . . . . . . . .1 week
28, 29, 30,or 31 days . . . . . . . . . . . . . . . . . . . . . .1 calendar month
30 days . . . . . . . . . .1 month
. . . . . . . . .in computing interest
365 days . . . . . . . . . . . . .1 yr 366 days . . . . . . . . . . . .1 leap yr.
MISCELLANEOUS
3 inches . . . . . . . . . . .1 palm
6 inches . . . . . . . . . . .1 span
21.8 inches . . .1 Bible cubit
4 inches . . . . . . . . . . . . . . .1 hand
18 inches . . . . . . . . . . . . . .1 cubit
2-1/2 ft . . . . . . . . .1 military pace
MachappFIN
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10:28 AM
Page 75
General Information
Weights and Measures
APPROXIMATE METRIC EQUIVALENTS
1 decimeter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 inches
1 liter . . . . . . . . . . . . . .1. 06 quarts liquid . . . . . . . . . .0.9 quart dry
1 meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1.1 yds
1 kilometer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5/8 of a mile
1 hectoliter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-5/8 bushels
1 hectare . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1/2 acres
1 kilogram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-1/5 lbs
1 stere, or cubic meter . . . . . . . . . . . . . . . . . . . . . . . . .1/4 of a cord
1 metric ton . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2,200 pounds
TEMPERATURES (in Fahrenheit)
Milk . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .freezes 30 above zero
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .freezes 32 above zero
Olive Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .freezes 36 above zero
Wine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .freezes 20 above zero
Vinegar . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .freezes 28 above zero
Alcohol . . . . . . . . . . . . . . . . . . . . . . . . . . . . .Boils at 173 above zero
Water . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .boils at 212 above zero
Petroleum . . . . . . . . . . . . . . . . . . .average- boils at 306 above zero
Blood heat . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .98.4 above zero
Eggs hatch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .104 above zero
70
Miscellaneous Technical Data
To find diameter of a circle, multiply circumference by .31831.
To find circumference of a circle, multiply diameter by 3.1416.
To find area of a circle, multiply square of diameter by .7854.
To find surface of a ball, multiply square of diameter by 3.1416
To find side of an equal square, multiply diagonal by .7072
To fin cubic inches in a ball, multiply cube of diameter by .5236.
Doubling the diameter of a pipe increases its capacity four times
Double riveting is from 16 to 20 percent stronger than single.
One cubic foot of anthracite coal weighs about 53 pounds.
One cubic foot of bituminous coal weighs from 47 to 50 pounds.
One ton of coal is equivalent to two cords of wood for steam purposes.
A gallon of water (US standard) weighs 8 1/3 lbs. And contains 231 cubic
inches.
There are nine square feet of heating surface to each square foot of grate
surface.
A cubic foot of water contains 7 1/2 gallons, 1728 cubic inches, and weighs 62
1/2 pounds.
Each nominal horsepower of a boiler requires 30 to 35 lbs. of water per hour.
To sharpen dull files, lay them in diluted sulfuric acid until they are eaten
deep enough.
A horsepower is equivalent to raising 33,000-lbs. one foot per minute, or 550
lbs. on foot per second.
To find the pressure in pound per square inch of column of water, multiply the
height of the column in feet by.434.
Steam rising from water at its boiling point (212 degrees), has a pressure
equal to the atmosphere (14.7 lbs. to the square inch).
MachappFIN
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MACHINE SPECIFICATIONS
MachappFIN
4/8/04
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Page 79
Miscellaneous
Track-type Tractor
74
MODEL
D9R
Operating Weight
lbs. (kg)
Flywheel Power
hp (KW)
Engine Model
34508E SCAC
3412E TA
3508B TA
17.7 (13.5)
21.4 (16.4)
24.2 (18.5)
28.7 (22.0)
35.5 (27.2)
45 (34.4)
Blade Capacity
SU
U
CD
yd3 (m3)
Blade Width
SU
U
CD
ft. in. (m)
(included end bits)
Track On Ground
ft. in. (m)
General Dimensions
Height
ft. in. (m)
D10R
D11R
D11R CD
3508B TA
57 (43.6)
14'2" (4.31)
15'3" (4.65)
15'11" (4.86)
17'3" (5.26)
18'4" (5.60)
20'10" (6.35)
22'0" (6.71)
11'5" (3.47)
12'9" (3.88)
14'7" (4.44)
14'7" (4.44)
13'1" (3.99)
14'0" (4.27)
15'0" (4.57)
15'0" (4.57)
26'8" (8.14)
31'2" (9.51)
34'1" (10.68)
35'5" (10.50)
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10:28 AM
Page 81
Miscellaneous
Wheel Loaders
76
MODEL
Operating Weight
(lb)
(kg)
Engine
994D
994DHL
992G
992G HL
422,000
191 200
427,250
193 800
210,424
95 447
218,513
99 116
3516B
3516B
3508B
3508B
Flywheel Power
(hp)
(kW)
1250
933
1250
933
800
597
800
597
Rated Payload
(T)
(t)
38
34.5
34
31
24
22
24
22
Dump Height
(in)
(mm)
18 4
5698
19 5
5931
15 2
4626
17 3
5250
Dump Reach
(in)
(mm)
7 5
2263
8 0
2443
7 7
2315
7 7
2304
Bucket Size
(yd3)
(m3)
19.5 - 46
15 35
19.5 - 46
15 35
15 - 30
11.4 - 23
15 - 30
11.4 - 23
Breakout Force
(lb)
(kN)
199,350
886
191,375
850
137,692
612
134,753
599
(lb)
(kg)
231,708
105 100
185,366
84 081
112,764
51 149
108,664
49 289
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10:28 AM
Page 83
Miscellaneous
Wheel Dozers
MODEL
Operating Weight
78
(lb)
(kg)
854G
219,128
99 395
3508B
844
156,120
70 815
3412E
834G
103,849
47 106
3456
(hp)
(kW)
800
597
620
463
481
359
(yd3)
(m3)
(yd3)
(m3)
(yd3)
(m3)
33.1
25.4
58.2
44.7
20.7
15.9
40.2
30.7
14.56
11.13
29
22.2
10.33
7.9
(in)
(mm)
(in)
(mm)
(in)
(mm)
20' 9"
6321
23' 7"
7200
19' 4"
5846
17' 9"
5418
16' 11"
5151
18' 7"
5677
16' 8"
5074
3F/3R
3F/3R
4F/3R
13.6
23.2
15
24.2
14
22.5
15.4
24.8
24.1
38.7
14.3
23
Engine
Flywheel Power
Blade Capacity
- Semi - U
- Coal
- Straight
Blade Width
- Semi - U
- Coal
- Straight
Transmission Gears
Top Speed
- Forward
- Reverse
(mph)
(kph)
(mph)
(kph)
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Miscellaneous
Trucks
80
MODEL
773E
775E
777D
Body Type
Dual Slope
Dual Slope
Dual Slope
(lb)
(kg)
219,000
(99 300)
239,000
(108 400)
360,000
(163 293)
(tons)
(tonnes)
60
(54.3)
68
(62.1)
100
(90.7)
(yd3)
(m3)
46
(35.2)
53.9
(41.2)
73.6
(60.1)
3412E
3412E
3508B
710
(530)
760
(567)
1000
(746)
24.00R35
24.00R35
27.00R49
Gross Machine
Operating Weight*
Target Payload*
Capacity
Heaped (2:1) (SAE)
Engine
Gross Power
(hp)
(kW)
Tire Size
Top Speed (loaded)
(mph)
(km/h)
41.1
(65.8)
41.1
(65.8)
39.9
(60.4)
Loading Height
(ft./in.)
(m)
125
(3.77)
1211
(3.93)
144
(4.39)
Overall Length
(ft./in.)
(m)
319
(9.69)
319
(9.69)
321
(9.78)
Overall Width
(ft./in.)
(m)
168
(5.08)
168
(5.08)
200
(6.10)
**Data provided is for a representative body and liner package. Several dual slope, flat floor, and mine
specific design (MSD) bodies and liner packages are available. All weights, capacities, and dimensions are
dependent on the machine configuration (body type, attachment, tires, and optional equipment) selected.
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Miscellaneous
Trucks
82
MODEL
Body Type
Gross Machine
Operating Weight*
Target Payload*
Capacity
Heaped (2:1) (SAE)
785C
Dual Slope**
789C
Dual Slope**
793C
Dual Slope**
797
Flat Floor**
(lb)
(kg)
550,000
(249 475)
700,000
(317 513)
846,000
(383 727)
1,375,000
(623 690)
(tons)
(tonnes)
155+
(140+)
201+
(182+)
240+
(218+)
380+
(345+)
(yd3)
(m3)
102
(78)
137
(105)
169
(129)
290
(220)
3512B
3516B
3516B HD
3524B HD
1450
(1082)
1900
(1417)
2300
(1715)
3550
(2648)
33.00R51
37.00R57
40.00R57
46/90R57
44/80R57
59/80R63
Engine
Gross Power
(hp)
(kW)
Tire Size
(mph)
(km/h)
34
(54.8)
33.8
(54.4)
33.7
(54.3)
39.9
(64.2)
Loading Height
(ft./in.)
(m)
164
(4.97)
171
(5.21)
193
(5.87)
232
7.08)
Overall Length
(ft./in.)
(m)
362
(11.02)
3911
(12.18)
423
(12.87)
478
(14.53)
Overall Width
(ft./in.)
(m)
214
(6.64)
252
(7.67)
244
(7.44)
300
(9.15)
**Data provided is for a representative body and liner package. Several dual slope, flat floor, and mine
specific design (MSD) bodies and liner packages are available. All weights, capacities, and dimensions are
dependent on the machine configuration (body type, attachment, tires, and optional equipment) selected.
MachappFIN
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Miscellaneous
Motor Graders
84
MODEL
14H
16H
24H
Operating Weight
lbs. (kg)
41,010 (16,600)
54,350 (24,740)
136,610 (61,950)
Flywheel Power
Base : Gears 1-8
VHP : Gears 4-8
hp (KW)
220 (164)
240 (179)
265 (198)
285 (213)
500 (373)
Engine Model
3176C
3196
3412E HEUI
Blade Length
ft (m)
14' (4.27)
16' (4.88)
24' (7.32)
26'3" (8)
27'0" (8.2)
39'11" (12)
28.7 (46.1)
31.8 (51.1)
29.9 (48.1)
26.9 (43.2)
23.4 (37.7)
22.4 (36.1)
10'11" (3.34)
11'7" (3.52)
14'3" (4.35)
Overall Length
ft (m)
(with ripper & push plate)
35'4" (10.77)
38'2" (11.62)
51'10" (15.80)
Width
ft (m)
(at top of front tires)
9'3" (2.82)
10'1" (3.08)
13'8" (4.23)
TOP SPEED
Forward
Reverse
mph (km/h)
General Dimensions
Height (to canopy top
of ROPS)
ft (m)
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Miscellaneous
Front Shovels
and Excavators
84
MODEL
5110B ME
5110B L
5130 FS
5130B ME
5230 FS
5230B ME
Engine
HP/kW
3412E HEUI
758/565
3412E HEUI
758/565
3508B EUI
860/641
3516B EUI
1652/1232
lbs.
280,000
284,000
(kg)
(127,000)
(129,000)
399,000
401,000
(181,000)
(182,000)
721,000
723,000
(327,000)
(328,000)
Boom Length
ft.
(m)
24.9
(7.6)
30.2
(9.2)
18.7/26.3
(5.7/8.0)
22.6/31.2
(6.9/9.5)
Stick Length
ft.
(m)
11.2/13.5
(3.4/4.1)
11.8/14.8/18.0
(3.6/4.5/5.5)
13.5/12.5/17.0 15.4/14.8
(4.1/3.8/5.2)
(4.7/4.5)
Crowd Force
lbs.
98,800
88,800
(439/395)
173,000
140,300
120,700
(770/624/537)
257,324
198,848
(kN) SAE
95,400
84,825
73,800
(424/377/328)
lbs.
112.600
112,600
(501/501)
161,000
151,100
151,100
(715/672/672)
261,145
192,083
(kN) SAE
104,175
104,175
103,950
(463/463/462)
Bucket Capacity
yd
(m3)
7.8-13.63
(54.8)
6.6-9.2
(54.4)
12.0-14.5
(54.3)
22.2
(64.2)
Target Payload
tons
(tonne)
15/12
(13.7/10.9)
13.9/12.4/9.5
(12.6/11.2/8.6)
20.9/20.9/17
34/34
(19.0/19.0/15.4) (31/31)
ft.
(m)
25.9/28.3
(7.9/8.6)
31.5/34.5/37.8
(9.6/10.5/11.5)
N/A/27.6/31.8 N/A/31.3
(N/A/8.4/9.7) (N/A/9.5)
Operating Weight
Breakout Force
(1145/885)
(1162/855)
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Miscellaneous
Tractor Scraper
MODEL
Empty Weight
lbs. (kg)
Flywheel Power
Tractor
(gears 1-2)
(gears 3-8)
(elevator on gears 1-2)
Scraper
(gears 1-2)
(gears 3-8)
hp (KW)
Engine Model
Tractor
Scraper
Capacity
Struck
Heaped
yd3 (m3)
Rated Load
lbs. (kg)
Top Speed (Loaded)
mph (km/h)
Width of Cut
ft (m)
General Dimensions
Height
ft (m)
(top of scraper)
Length
ft (m)
Width
ft (m)
86
633E II
112,580 (51065)
637G
651E
112,760 (51,147) 134,760 (61,130)
(Elevating Scraper)
450 (335)
450 (335)
490 (365)
490 (365)
490 (365)
552 (410)
605 (452)
249 9186)
274 (204)
657E
152,290 (69,080)
550 (410)
605 (452)
400 (298)
440 (328)
3408E
3412E HEUI
3408E HEUI
C9
3412E HEUI
3408E HEUI
23.2 (17.1)
34 (26)
24 (18.3)
34 (26)
32 (24.5)
44 (33.6)
32 (24.5)
44 (33.6)
82,000 (37,285)
82,000 (37,285)
104,000 (47,175)
104,000 (47,175)
33.4 (53.8)
33 (53)
33 (53)
33 (53)
11'6" (3.51)
11'6" (3.51)
12'8" (3.85)
12'8" (3.85)
14'1" (4.29)
14'1" (4.29)
15'5" (4.71)
15'5" (4.71)
48'7" (14.81)
47'9" (14.56)
53'1" (16.2)
53'1" (16.2)
13'3" (4050)
12'11" (3.94)
14'4" (4.35)
14'4" (4.35)
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Miscellaneous
88
Uncontrolled Document
Underground Mining
Equipment
MODEL
Description
Engine Power (Gross)
Engine Power (Gross) Dual 0 kW
Engine Model
Weight (Empty)
Weight (Loaded)
Capacity (Body)
Heaped SAE 2:1
Turning Radius SAE
Outer Clearance Radius
Inner Turning Radius
Height (Cab)
*Overall Length
*Loading Height
*Width
Axle Oscillation
Articulation Angle
Speeds Forward
1st Speed Forward
2nd Speed Forward
3rd Speed Forward
4th Speed Forward
5th Speed Forward
6th Speed Forward
7th Speed Forward
Speeds Reverse
1st Speed Reverse
2nd Speed Reverse
3rd Speed Reverse
4th Speed Reverse
Tires
Unladen Front Axle Weight
Unladen RearAxle Weights
Laden Front Axle Weight
Laden RearAxle Weights
Weight Distribution Front Unladen
Weight Distribution Rear Unladen
Weight Distribution Front Laden
Weight Distribution Rear Laden
Imperial
400 hp
0 kW
Caterpillar 3406E ATAAC
30 000 kg
66,139 lb
60 000 kg
132,277 lb
30 tonnes
33.1 tons
14.4 m3
18.8 yd3
8007 mm
315.2 inch
8571 mm
337.4 inch
5030 mm
198.0 inch
2600 mm
102.4 inch
10 160 mm
400.0 inch
2385 mm
93.9 inch
2690 mm
105.9 inch
10.0
42.5
5.5 km/h
9.9 km/h
17.6 km/h
31.0 km/h
3.4 mph
6.2 mph
10.9 mph
19.3 mph
6.8 km/h
4.2 mph
0.0 km/h
0.0 km/h
0.0 km/h
BRIDGESTONE 26.5 x R25 MS VSNT E4
1 kg
0,002 lb
1 kg
0,002 lb
1 kg
0,002 lb
1 kg
0,002 lb
50%
50%
50%
50%
Imperial
510 hp
4.8 mph
6.5 mph
8.8 mph
11.8 mph
15.7 mph
20.3 mph
25.9 mph
7.3 km/h
4.5 mph
9.5 km/h
5.9 mph
0.0 km/h
0.0 km/h
BRIDGESTONE 29.5 x R29 MS VSNT E4
28 500 kg
62831.67
11 500 kg
25353.13
40 469 kg
89217.88493
44531 kg
98174.77098
71%
29%
48%
52%
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Miscellaneous
90
Uncontrolled Document
Underground Mining
Equipment
MODEL
Description
Engine Power (Gross)
Engine Power (Gross) Dual
Engine Model
Weight (Empty)
Weight (Loaded)
Capacity (Body)
Heaped SAE 2:1
Turning Radius SAE
Outer Clearance Radius
Inner Turning Radius
Height (Cab)
*Overall Length
*Loading Height
*Width
Axle Oscillation
Articulation Angle
Speeds Forward
1st Speed Forward
2nd Speed Forward
3rd Speed Forward
4th Speed Forward
5th Speed Forward
6th Speed Forward
7th Speed Forward
Speeds Reverse
1st Speed Reverse
2nd Speed Reverse
3rd Speed Reverse
4th Speed Reverse
Tires
Unladen Front Axle Weight
Unladen RearAxle Weights
Laden Front Axle Weight
Laden RearAxle Weights
Weight Distribution Front Unladen
Weight Distribution Rear Unladen
Weight Distribution Front Laden
Weight Distribution Rear Laden
5.1 mph
6.9 mph
9.4 mph
12.6 mph
17.1 mph
23.1 mph
31.3 mph
7.9 km/h
10.7 km/h
0.0 km/h
0.0 km/h
BRIDGESTONE 35 X 65 R33 MS VSNT E4
31 300 kg
16 167 kg
48 202 kg
53 798 kg
66%
34%
47%
53%
4.9 mph
6.6 mph
69,005 lb
35,642 lb
106,268 lb
118,603 lb
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Page 99
Miscellaneous
92
Uncontrolled Document
Underground Mining
Equipment
MODEL
R1300G DE-1784
Description
Engine Power (Gross)
Engine Power (Gross) Dual
Engine Model
Speeds Forward
1st Speed Forward
2nd Speed Forward
3rd Speed Forward
4th Speed Forward
5th Speed Forward
6th Speed Forward
7th Speed Forward
Speeds Reverse
1st Speed Reverse
2nd Speed Reverse
3rd Speed Reverse
4th Speed Reverse
Tires
Hydraulic Cycle Times
Raise
Dump
Lower (empty, Float, Position)
Total
Dimensions
Rated Payload
**Bucket Capacity
Width (Overall) excluding bucket
Height (Overall)
Length (Trammingl)
Turning Radius SAE
Outer Clearance Radius
Inner Turning Radius
Weight (Empty)
Weight (Loaded)
Axle Oscillation
Articulation Angle
Ground Clearance
Unladen Front Axle Weight
Unladen RearAxle Weights
Laden Front Axle Weight
Laden RearAxle Weights
Weight Distribution Front Unladen
Weight Distribution Rear Unladen
Weight Distribution Front Laden
Weight Distribution Rear Laden
**SAE 2:1
Metric
123 kW
R1600G DE-1839
Imperial
165 hp
Metric
Imperial
186 kW
250 hp
201 kW
270 hp
Caterpillar 3176C EUI ATAAC
4.9 km/h
8.8 km/h
15.3 km/h
26.1 km/h
5.0 km/h
8.7 km/h
15.2 km/h
22.1 km/h
3.0 mph
5.5 mph
9.5 mph
16.2 mph
3.1 mph
5.4 mph
9.5 mph
13.7 mph
4.5 km/h
2.8 mph
8.0 km/h
5.0 mph
14.0 km/h
8.7 mph
23.8 km/h
14.8 mph
BRIDGESTONE 17.5X25 20 PLY STMS L5S
5.7 km/h
3.6 mph
9.9 km/h
6.2 mph
17.2 km/h
10.7 mph
23.8 km/h
14.8 mph
BRIDGESTONE 18X28 28 PLY STMS L5S
5.0 secs
2.0 secs
2.3 secs
9.3 secs
7.6 secs
1.6 secs
2.0 secs
11.2 secs
6800 kg
3.1 m3
2071 mm
2118 mm
8707 mm
4650 mm
5741 mm
2914 mm
20 950 kg
27 750 kg
10.0
42.5
335 mm
8200 kg
12 850 kg
18 650 kg
9100 kg
39%
61%
67%
33%
14991 lb
4.1 yd3
81.5 inch
83.4 inch
342.8 inch
183.1 inch
226.0 inch
114.7 inch
46187 lb
61178 lb
13.2 inch
18,078 lb
28,329 lb
41,116 lb
20,062 lb
10200 kg
4.8 m3
2564 mm
2400 mm
9711 mm
5490 mm
6638 mm
3291 mm
29 800 kg
40 000 kg
10.0
42.5
344 mm
12 550 kg
17 250 kg
28 114 kg
11 886 kg
42%
58%
70%
30%
22,487 lb
6.3 yd3
100.9 inch
94.5 inch
382.3 inch
216.1 inch
261.3 inch
129.6 inch
65,698 lb
88,185 lb
13.5 inch
27,668 lb
38,030 lb
61,981 lb
26,204 lb
MachappFIN
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10:28 AM
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Miscellaneous
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Uncontrolled Document
Underground Mining
Equipment
MODEL
Description
Engine Power (Gross)
Engine Power (Gross) Dual
Needs to be verified
Engine Model
Speeds Forward
1st Speed Forward
2nd Speed Forward
3rd Speed Forward
4th Speed Forward
5th Speed Forward
6th Speed Forward
7th Speed Forward
Speeds Reverse
1st Speed Reverse
2nd Speed Reverse
3rd Speed Reverse
4th Speed Reverse
Tires
Hydraulic Cycle Times
Raise
Dump
Lower (empty, Float, Position)
Total
Dimensions
Rated Payload
**Bucket Capacity
Width (Overall) excluding bucket
Height (Overall)
Length (Trammingl)
Turning Radius SAE
Outer Clearance Radius
Inner Turning Radius
Weight (Empty)
Weight (Loaded)
Axle Oscillation
Articulation Angle
Ground Clearance
Unladen Front Axle Weight
Unladen RearAxle Weights
Laden Front Axle Weight
Laden RearAxle Weights
Weight Distribution Front Unladen
Weight Distribution Rear Unladen
Weight Distribution Front Laden
Weight Distribution Rear Laden
**SAE 2:1
R1700G DE-1498
Metric
Imperial
231 kW
310 hp
250 kW
335 hp
Caterpillar 3176C EUI DI-T ATAAC
4.7 km/h
8.3 km/h
14.3 km/h
24.1 km/h
2.9 mph
5.1 mph
8.9 mph
15.0 mph
5.4 km/h
3.3 mph
9.4 km/h
5.8 mph
16.4 km/h
10.2 mph
25.3 km/h
15.7 mph
BRIDGESTONE 26.5X25 36 PLY STMS L5S
6.7 secs
2.8 secs
2.4 secs
11.9 secs
12500 kg
5.8 m3
2689 mm
2557 mm
10 589 mm
5539 mm
6878 mm
3229 mm
38 500 kg
51 000 kg
8.0
44.0
429 mm
17 000 kg
21 500 kg
36 950 kg
14 050 kg
44%
56%
72%
28%
27,558 lb
7.6 yd3
105.9 inch
100.7 inch
416.9 inch
218.1 inch
270.8 inch
127.1 inch
84,878 lb
112,436 lb
16.9 inch
37,479 lb
47,399 lb
81,461 lb
30,975 lb
MachappFIN
4/8/04
10:28 AM
Page 103
Miscellaneous
96
Uncontrolled Document
Underground Mining
Equipment
MODEL
Description
Engine Power (Gross)
Engine Power (Gross) Dual
Engine Model
Speeds Forward
1st Speed Forward
2nd Speed Forward
3rd Speed Forward
4th Speed Forward
5th Speed Forward
6th Speed Forward
7th Speed Forward
Speeds Reverse
1st Speed Reverse
2nd Speed Reverse
3rd Speed Reverse
4th Speed Reverse
Tires
Hydraulic Cycle Times
Raise
Dump
Lower (empty, Float, Position)
Total
Dimensions
*Rated Payload
**Bucket Capacity
Width (Overall) excluding bucket
Height (Overall)
Length (Trammingl)
Turning Radius SAE
Outer Clearance Radius
Inner Turning Radius
Weight (Empty)
Weight (Loaded)
Axle Oscillation
Articulation Angle
Ground Clearance
Unladen Front Axle Weight
Unladen RearAxle Weights
Laden Front Axle Weight
Laden RearAxle Weights
Weight Distribution Front Unladen
Weight Distribution Rear Unladen
Weight Distribution Front Laden
Weight Distribution Rear Laden
*Ore pass dumping only
**SAE 2:1
5.1 km/h
9.0 km/h
15.1 km/h
24.8 km/h
5.3 km/h
9.3 km/h
16.4 km/h
24.2 km/h
3.2 mph
5.6 mph
9.4 mph
15.4 mph
3.3 mph
5.8 mph
10.2 mph
15.0 mph
6.1 km/h
3.8 mph
10.9 km/h
6.8 mph
17.9km/h
11.1 mph
27.9 km/h
17.3 mph
BRIDGESTONE 29.5X29 34 PLY STMS L5S
6.6 km/h
4.1 mph
11.6 km/h
7.2 mph
19.2 km/h
11.9 mph
27.0 km/h
16.8 mph
BRIDGESTONE 35/65 R33 ** VSDL L5
9.2 secs
3.4secs
3.1 secs
15.7 secs
7.6 secs
2.8 secs
2.4 secs
12.8 secs
17 200 kg
7.2 m3
3010 mm
2886 mm
10 949 mm
5936 mm
7323 mm
3383 mm
50 100 kg
67 300 kg
8.0
42.5
465 mm
23000 kg
27 100 kg
51 166 kg
16 134 kg
46%
54%
76%
24%
37,919 lb
9.4 yd3
118.5 inch
113.6 inch
431.1 inch
233.7 inch
288.3 inch
133.2 inch
110,451 lb
148,371 lb
18.3 inch
50,706 lb
59,745 lb
112,802 lb
35,569 lb
20 000 kg
8.9 m3
3200 mm
2988 mm
11083 mm
5991 mm
7511 mm
3289 mm
56000 kg
76000 kg
8.0
42.5
466 mm
23000 kg
33000 kg
55173 kg
20827 kg
41%
59%
73%
27%
44,092 lb
11.6 yd3
126.0 inch
117.6 inch
436.3 inch
235.9 inch
295.7 inch
129.5 inch
123,459 lb
167,551 lb
18.3 inch
50,706 lb
72,752 lb
121,635 lb
45,916 lb