CPIA NO CONTROLADA
D037/D038/D040/D041
SERVICE MANUAL
003980MIU
CPIA NO CONTROLADA
CPIA NO CONTROLADA
Electrical Component Defects
8. APPENDIX: ELECTRICAL COMPONENT
DEFECTS
8.1 ELECTRICAL COMPONENT DEFECTS
8.1.1 SENSORS
No.
SW4
The CN numbers in the following table are the connector numbers on the IOB.
Sensor Name/
Sensor Board Name
Active
CN
Condition
Open
Duplex Unit Open
Switch
CN232/2
Shorted
Sxx
Sxx
Sxx
Sxx
Sxx
ID Sensor: Front
CN214/8, 9
ID Sensor: Center
CN214/6, 7
ID Sensor: Rear
CN214/2, 3
CN232/4
CN214/11
ID Sensor Shutter
Sensor
Registration Sensor
Drum Phase Sensor:
K
Drum Phase Sensor:
SM Appendix
CN220/2
CN220/17
Open/
Shorted
Open/
Shorted
Open/
Shorted
Open/
Shorted
Symptom
"Open Cover" is
displayed.
"Open cover" cannot be
detected.
SC258/ SC400
SC258/ SC400
SC258/ SC400
SC400
Open
Jam A2 (Jam17)
Shorted
Jam B (Jam57)
Open/
Shorted
Open/
8-1
CPIA NO CONTROLADA
SC380/SC396
SC381/SC397
D037/D038/D040/D041
Appendix:
Electrical
Component
Defects
CPIA NO CONTROLADA
Electrical Component Defects
No.
Sensor Name/
Sensor Board Name
Active
CN
CMY
Sxx
Sxx
Sxx
Sxx
Sxx
Sxx
Condition
Symptom
Shorted
Toner End Sensor - K
Open
Toner End Sensor - Y
Toner End Sensor - C
Toner End Sensor -
CN234/14,
detected.
Toner end is detected
17, 20, 23
Shorted
Toner end cannot be
when there is enough
toner.
ITB Rotation Sensor
Vertical Transport
Sensor 1
H/L
CN219/20
CN219/10
Open/
Shorted
SC443
Open
Jam A1 (Jam11)
Shorted
Jam A1, A2 (Jam51)
Paper end is not
Open
Sxx
Paper End
Sxx
Sensor 1, 2
CN214/17,
detected when there is
no paper in the paper
tray.
19
Paper end is detected
Shorted
when there is paper in
the paper tray.
Sxx
Vertical Transport
Sensor 2
CN219/15
Open
Jam Y (Jam12)
Shorted
Jam Y (Jam52)
Open/
SWx
Tray 1 Paper Size
Switch
CN211/11,
Shorted
12, 13, 15
Shorted
S12
Sxx
By-pass Paper Size
Sensor
By-pass Paper End
D037/D038/D040/D041
L
L
CN221/9,
Open/
10, 12, 13
Shorted
CN221/18
Open
8-2
CPIA NO CONTROLADA
Paper size error
Tray 1 is detected when
tray 1 is not set.
Paper size error
Paper on the by-pass
SM Appendix
CPIA NO CONTROLADA
Electrical Component Defects
No.
Sensor Name/
Sensor Board Name
Active
CN
Condition
Symptom
tray is not detected
when paper is set.
Sensor
Paper on the by-pass
Shorted
tray is detected when
paper is not set.
Sxx
Sx
Sx
Sx
By-pass Paper
Length Sensor
By-pass HP Sensor
Fusing Entrance
Sensor
Duplex Entrance
Sensor
Duplex Exit Sensor
Open
Paper size error
Shorted
H
CN221/21
CN214/14
Sx
TD Sensor - K
Sx
TD Sensor - M
Sx
TD Sensor - C
Sx
TD Sensor - Y
Sx
Fusing Exit Sensor
SM Appendix
CN221/15
CN221/24
CN221/27
Open/
Shorted
SC508
Open
Jam B (Jam18)
Shorted
Jam C (Jam58)
Open
Jam Z (Jam27)
Shorted
Jam Z (Jam67)
Open
Jam Z (Jam25)
Shorted
Jam Z (Jam65)
CN212/B9,
Open/
B11
Shorted
CN212/A9,
Open/
A11
Shorted
CN212/A3,
Open/
A5
Shorted
CN212/A3,
Open/
A5
Shorted
CN227/18
Open
8-3
CPIA NO CONTROLADA
SC372
SC373
SC374
SC375
Jam C (Jam19)
D037/D038/D040/D041
Appendix:
Electrical
Component
Defects
Sxx
CPIA NO CONTROLADA
Electrical Component Defects
No.
Sensor Name/
Sensor Board Name
Active
CN
Condition
Shorted
Symptom
Jam C (Jam59)
Used toner near full
Open
near full.
PCDU Toner
Sxx
indicated when it is not
Collection Bottle Full
CN211/9
Used toner near full
Sensor
Shorted
cannot be detected
when the waste toner
bottle is nearly full.
Toner collection bottle
Open
PCDU Toner
SWx
Collection Bottle Set
is not detected when
the waste toner bottle is
set.
CN211/7
Toner collection bottle
Switch
Shorted
is detected when the
waste toner bottle is not
set.
Used toner near full
Open
Sxx
ITB Toner Collection
Bottle Full Sensor
indicated when it is not
near full.
CN211/4
Used toner near full
Shorted
cannot be detected
when the waste toner
bottle is nearly full.
SWx
Tray 2 Paper Size
Switch
CN211/16,
Open/
17, 18, 20
Shorted
Paper size error
Printed image has
Sx
Temperature/
Humidity Sensor
CN222/15,
Open/
some problems such as
17
Shorted
rough image, dirty
background, weak
D037/D038/D040/D041
8-4
CPIA NO CONTROLADA
SM Appendix
CPIA NO CONTROLADA
Electrical Component Defects
No.
Sensor Name/
Sensor Board Name
Active
CN
Condition
Symptom
image or poor fusing.
TH1
TH2
TH3
S3
Sxx
Sxx
Sxx
Thermopile
Heating Roller
Thermistor
Pressure Roller
Thermistor 1 (Center)
Pressure Roller
Thermistor 2 (Ends)
Paper Exit Sensor
Original Length
Sensor 1
Original Length
Sensor 2
Scanner HP Sensor
CN237/14
CN233/4
CN233/11
CN233/9
CN227/21
CN206/2
CN206/5
CN205/2
Sxx
Platen Cover Sensor
CN205/5
Sxx
ITB Contact Sensor
CN234/5
Sx
Inverter Sensor
CN227/15
SWx
Right Lower Door
Open Switch
SM Appendix
CN219/13
Open/
Shorted
Open/
Shorted
Open/
Shorted
Open/
Shorted
SC541
SC551
SC561
SC571
Open
Jam C (Jam20)
Shorted
Jam C (Jam60)
Open/
Original paper size
Shorted
cannot be detected.
Open/
Original paper size
Shorted
cannot be detected.
Open
SC120
Shorted
SC121
Open/
Platen cover open
Shorted
cannot be detected.
Open/
Shorted
SC442
Open
(Jam 24)
Shorted
Jam C (Jam64)
Open
8-5
CPIA NO CONTROLADA
"Open Cover" is
displayed.
D037/D038/D040/D041
Appendix:
Electrical
Component
Defects
Sxx
CPIA NO CONTROLADA
Electrical Component Defects
No.
Sensor Name/
Sensor Board Name
Active
CN
Condition
Shorted
Symptom
"Open cover" cannot be
detected.
8.1.2 BLOWN FUSE CONDITIONS
Power Supply Unit
Rating
Fuse
Symptom when turning on the main switch
115V
220V - 240V
FU101
15A/125V
8A/250V
FU102
10A/125V
5A/250V
FU103
2A/250V
2A/250V
FU4
5A/250V
5A/250V
FU5
5A/250V
5A/250V
5V power to the BCU is not supplied.
FU6
5A/250V
5A/125V
5VS power to the i-controller is not supplied.
FU7
10A/125V
10A/125V
24VS power to the BCU is not supplied.
FU8
10A/125V
10A/125V
24VS power to the BCU is not supplied.
FU9
6.3A/125V
6.3A/125V
The i-controller works, but SC547 is issued. (5V
power to the fusing unit is not supplied.)
No response. (5V power to the PSU is not
supplied.)
5V power to the scanner heater and tray heater is
not supplied.
5V power to the i-controller and BCU is not
supplied.
24V power to the DRB and i-controller is not
supplied.
For continued protection against risk of fire, replace only with same type and rating
of fuse.
D037/D038/D040/D041
8-6
CPIA NO CONTROLADA
SM Appendix
