START

TIME
0:00:00
0:11:00
0:28:00
0:45:00
0:52:00
1:04:00
1:14:00
1:29:00
1:37:00
1:57:00
2:21:00
2:27:00
2:37:00
2:21:00
2:51:00
3:06:00
3:06:00

PROCESS ACTIVITIES
LOTO Process
Upper die Opening
Lower Die Opening
Deflashing Plate Removal
Nipple & Connector Change of Dies
Upper die Fitment
Lower Die Fitment
Deflashing Plate Changing
LOTO removal
Cup Holder Change
Chiller Run for Leakage
I-plate Changing
Cutter Setting
Die Position alignment
Die weight setting
Railing Setting
Stamper Final finishing Setting

0:00:00

0:28:05

0:56:10

TOTAL
TIME (Min.)
0:11:00
0:17:00
0:17:00
0:07:00
0:12:00
0:10:00
0:15:00
0:08:00
0:20:00
0:24:00
0:06:00
0:10:00
0:10:00
0:30:00
0:15:00
0:10:00
0:20:00

1:24:14

1:52:19

2:20:24

1:52:19

2:20:24

2:48:29

3:16:34

3:44:38

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :

M/C. NAME :

DATE:

Mazzoni Stamper

OPERATION DESCRIPTION : Size Changeover from 75gm to 125 gm

STUDY BY: Aman Singh
START TIME :
SL.
NO.

STUDY ON (NAME OF TECH/SUP.): Sandeep Tiwari ( Stamper Associate)

END TIME :

PROCESS ACTIVITIES

TOTAL STUDY TIME

START
TIME

END
TIME

TOTAL
TIME
(Min.)

RATING

0.00
NORMAL
TIME
(Min.)

REMARKS
This can be minimized to 10
mins by proactive coordination.

LOTO Process

15:35:00

16:10:00

35.00

10.00

2
3
4

Upper die Opening

Lower Die Opening
Deflashing Plate Removal

16:10:00
16:25:00
16:37:00

16:25:00
16:43:00
16:43:00

15.00
18.00
6.00

12.00
12.00
6.00

Nipple & Connector Change of Dies

16:43:00

17:05:00

22.00

0.00

6
7
8
9
10
11
12

Upper die Fitment

Lower Die Fitment
Deflashing Plate Changing
LOTO removal
Die Position alignment
Cup Holder Change
Chiller Run for Leakage

17:05:00
17:17:00
17:37:00
17:53:00
18:12:00
18:19:00
19:04:00

17:17:00
17:37:00
17:53:00
18:12:00
18:19:00
19:04:00
19:10:00

12.00
20.00
16.00
19.00
7.00
45.00
6.00

12.00
15.00
12.00
0.00
5.00
45.00

13

I-plate Changing

19:10:00

19:20:00

10.00

0.00

14
15
16
17

Cutter Setting
Die weight setting
Stamper Final finishing Setting
Railing Setting

19:20:00
19:30:00
20:20:00
20:30:00

19:30:00
20:20:00
20:30:00
20:40:00

10.00
50.00
10.00
10.00

0.00
50.00
10.00
10.00

TOTAL READING TIME (MIN.)

311.00

TOTAL NORMAL TIME

199.00

% ALLOWANCES (@6%)

11.94

TOTAL CYCLE TIME (MIN.)

210.94

COMMENTS : Overall Savings of 100 mins can be implemented by just proactively going for shorter lacunas.

CHECKED BY:

APPROVED BY:

Min.

Can be easily removed from c/o

process if we fit nipples and
connectors prior to c/o

Activities 12 to 14 can be doen

simultaneously.

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :

M/C. NAME :

DATE:

Mazzoni Stamper

OPERATION DESCRIPTION : Size Changeover from 75gm to 125 gm

STUDY BY: Aman Singh
START TIME :
SL.
NO.

STUDY ON (NAME OF TECH/SUP.): Rahul ( Stamper Associate)

END TIME :

PROCESS ACTIVITIES

TOTAL STUDY TIME

START
TIME

END
TIME

TOTAL
TIME
(Min.)

RATING

0.00
NORMAL
TIME
(Min.)

REMARKS
This can be minimized to 10
mins by proactive coordination.

LOTO Process

15:55:00

16:22:00

27.00

10.00

2
3
4

Upper die Opening

Lower Die Opening
Deflashing Plate Removal

16:22:00
16:33:00
16:50:00

16:33:00
16:50:00
16:57:00

11.00
17.00
7.00

0.00
0.00
0.00

Nipple & Connector Change of Dies

16:57:00

17:38:00

41.00

0.00

6
7
8
9
10
11
12

Deflashing Plate Changing

Upper die Fitment
Lower Die Fitment
LOTO removal
Die Position alignment
Cup Holder Change
Chiller Run for Leakage

17:38:00
17:50:00
18:05:00
18:20:00
18:30:00
18:40:00
19:24:00

17:50:00
18:05:00
18:20:00
18:30:00
18:40:00
19:24:00
19:30:00

12.00
15.00
15.00
10.00
10.00
44.00
6.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00

13

I-plate Changing

19:30:00

19:40:00

10.00

0.00

14
15
16
17

Cutter Setting
Die weight setting
Stamper Final finishing Setting
Railing Setting

19:40:00
19:50:00
20:40:00
20:50:00

19:50:00
20:40:00
20:50:00
21:00:00

10.00
50.00
10.00
10.00

0.00
0.00
0.00
0.00

TOTAL READING TIME (MIN.)

305.00

TOTAL NORMAL TIME

10.00

% ALLOWANCES (@6%)

0.60

TOTAL CYCLE TIME (MIN.)

10.60

COMMENTS :

CHECKED BY:

APPROVED BY:

Min.

Can be easily removed from c/o

process if we fit nipples and
connectors prior to c/o

Activities 12 to 14 can be doen

simultaneously.

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :

DATE:

M/C. NAME : Wrapper

OPERATION DESCRIPTION :
STUDY BY:

STUDY ON (NAME OF TECH/SUP.):

START TIME :
SL.
NO.

END TIME :
PROCESS ACTIVITIES

TOTAL STUDY TIME

START
TIME

END
TIME

TOTAL
TIME
(Min.)

RATING

0.00
NORMAL
TIME
(Min.)

Gear Box Removal

16:12:00

16:38:00

26.00

0.00

Infeed Folder Opening

16:40:00

16:45:00

5.00

0.00

Turret Opening

16:45:45

16:48:00

2.25

0.00

Infeed Folder Inserted

16:48:30

16:50:00

1.50

0.00

Turret Inserted

16:50:00

16:52:00

2.00

0.00

Side Folder Changed

16:52:00

16:57:00

5.00

0.00

Top Plate removed

16:57:30

17:01:00

3.50

0.00

Packing Bolt Removed

17:01:30

17:09:00

7.50

0.00

Side Heater Setting

17:09:30

17:15:00

5.50

0.00

10

Top Plate & Packing Bolt Insertion

17:15:00

17:23:00

8.00

0.00

11

Stopper Setting

17:23:00

17:26:00

3.00

0.00

12

SS Railing Guard Setting

17:26:00

17:32:00

6.00

0.00

13

Infeed Folder Setting

17:32:00

17:39:00

7.00

0.00

14

Stiffner Gear Setting

17:39:00

17:50:00

11.00

0.00

15

Wrapper- Gear Setting

17:50:00

18:14:00

24.00

0.00

16

CAM Setting for inner black mark

18:14:00

18:30:00

16.00

0.00

TOTAL READING TIME (MIN.)

133.25

TOTAL NORMAL TIME

0.00

% ALLOWANCES (@6%)

0.00

TOTAL CYCLE TIME (MIN.)

0.00

COMMENTS :

CHECKED BY:

APPROVED BY:

Min.
REMARKS

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :

DATE:

M/C. NAME : Wrapper

OPERATION DESCRIPTION :
STUDY BY:

STUDY ON (NAME OF TECH/SUP.):

START TIME :
SL.
NO.

END TIME :
PROCESS ACTIVITIES

TOTAL STUDY TIME

START
TIME

END
TIME

TOTAL
TIME
(Min.)

RATING

0.00
NORMAL
TIME
(Min.)

Gear Box Removal

16:12:00

16:38:00

26.00

0.00

Infeed Folder Opening

16:40:00

16:45:00

5.00

0.00

Turret Opening

16:45:45

16:48:00

2.25

0.00

Infeed Folder Inserted

16:48:30

16:50:00

1.50

0.00

Turret Inserted

16:50:00

16:52:00

2.00

0.00

Side Folder Changed

16:52:00

16:57:00

5.00

0.00

Top Plate removed

16:57:30

17:01:00

3.50

0.00

Packing Bolt Removed

17:01:30

17:09:00

7.50

0.00

Side Heater Setting

17:09:30

17:15:00

5.50

0.00

10

Top Plate & Packing Bolt Insertion

17:15:00

17:23:00

8.00

0.00

11

Stopper Setting

17:23:00

17:26:00

3.00

0.00

12

SS Railing Guard Setting

17:26:00

17:32:00

6.00

0.00

13

Infeed Folder Setting

17:32:00

17:39:00

7.00

0.00

14

Stiffner Gear Setting

17:39:00

17:50:00

11.00

0.00

15

Wrapper- Gear Setting

17:50:00

18:14:00

24.00

0.00

16

CAM Setting for inner black mark

18:14:00

18:30:00

16.00

0.00

TOTAL READING TIME (MIN.)

133.25

TOTAL NORMAL TIME

0.00

% ALLOWANCES (@6%)

0.00

TOTAL CYCLE TIME (MIN.)

0.00

COMMENTS :

CHECKED BY:

APPROVED BY:

Min.
REMARKS