B&R 2005 Modules » CPUs * CP260 5.2 CP260 5.2.1 General Information The CPU is inserted in the main rack directly next to the power supply module. It requires two slots. Only the status LEDs can be seen with the module door closed. The CP260 module is equipped with two insert slots for interface modules and a PCMCIA interface for memory cards. The possibility of combining interface modules allows various bus and network systems to be integrated into the B&R SYSTEM 2005. APCMCIA interface allows the memory size to be adjusted to suit different memory needs. Exchanging programs in the field can be carried out using the memory card. 5.2.2 Order Data Model Number __| Short Description Image Pu ‘96P260 60-1 2006 CPU, 4 MB ORAM, 850 KB SRAM, 512 KB FashPROM, 2 inser sos, 1 PCMCIA st, 1 5232 interface Memory Cards ouctit PCMCIA memory card, 2 MB FlashPROM oucrias PCNCIA meron card, 4B FlashPROM oucaits PONCIA meron card, 2B SRAM ‘Accessories 060001.00-080 | Gable PC <-> PLCIPW, RS232, anne cable Table 47: CP260 order data 120 B&R SYSTEM 2005 User's Manual V4.05.2.3 Technical Data B&R 2005 Modules » CPUs * CP260 Product ID (cP260 (C-ULUS Listed Yes BAR ID Code a7 Sat Main Rack 344 Expansion Rack No Power Consumption 5V Max.5:7W aay Max.2.3W Total Max. 8 W, without memory cards and witout interlace modules Controller Typical nstucion Gye Time 02 ys Data and Program Code Cache 2x 256 bytes ‘Standard Memory forthe CP260 RAM 4B ORAM ‘System RAM 174 KB SRAM User RAM 850 KB SRAM. ‘System PROM 512 KB FlashPROM User PROM 512 KB FlashPROM NC-Synchronization Yes PGMCIAIntertace| 1 ‘Standard LEIDA V4.0 or PCMCIA Standard Release 20 Card Height ‘Max.3 mm, Card Type Memory cards Memory Size ‘SRAM Max. 16 MB FashPROM Max. 16 MB Realtime Clock Nonvolaie| Resclution ts ‘Standard communication interface ‘Applicaton Interiace (IF) 8232 Electical Isolation No Butferng with AC240 Battery Module Buffering with NIMH Rech. Batery Design >in DSUB plug Max. Distance 4 m/ 19000 Baud Max. Baud Rate 64 KBaud Inset Sts 2 (or interface module inserts) eset Button Yes ‘Status Display LEDs Data Butering ‘Backup Batery in 2005 Backplane Atleast 4 years Atleast 25 years Atleast 2 months Battery Monitoring Yes echanical Characteristics Dimensions ‘BAR 2005 double- with Table 48: CP260 technical data B&R SYSTEM 2005 User's Manual V4.0 121 Chapter 3 B&R 2005 ModulesB&R 2005 Modules » CPUs * CP260 5.2.4 Status LEDs Image LED Description READY (OPUis active RUN ‘Appleton running MODE ‘Spool or programming function's actve ERROR ‘SERVICE mode | BAT Batiery and rechargeable batlery empty Table 49: CP260 status LEDs 122 B&R SYSTEM 2005 User's Manual V4.0B&R 2005 Modules » CPUs * CP260 5.2.5 Operational and Connection Elements Operational and display elements, two insertion slots for interface modules, the PCMCIA interface and the RS232 interface are all located behind the module door. Reset Button PCMCIA Interface ‘Operation Mode Switch Insert Slot 1 Insert Slot 2 S232 Interface Figure 56: CP260 operational and connection elements 5.2.6 Reset Button The reset button can be pressed with any small pointed object (e.g. paper clip). The reset button is protected by the module door. Pressing the reset button triggers a hardware reset, which means: * All application programs are stopped + Alloutputs are set to zero The PLC then goes into SERVICE mode. B&R SYSTEM 2005 User's Manual V4.0 123 3 Che B&R 2005 ModulesB&R 2005 Modules * CPUs * CP260 5.2.7 Operating Mode Switch The CP260 is equipped with a hex switch, which is used as an operating mode switch. Different operating modes are available depending on the PLC software version: PLC Software < V2.0 ‘Switch Postion Operating Mode Description 80 Boostap Loader Inthis sth poston, the operating system can be programmed vi the online interlace. User Fash Ison deleted attr the update begins. Boostap loader mode is only requied when PCCSW <2.0'sinstaled. Te procedure isthe same as described in Secon 5.214 "Programming System Flash’, on page 127. In an addtional dialog box, onl the baud rate and the interface, which are used to created a conection to the PLC, have i be se 31-88 Pun with MC ‘The CPU boots and insalls all modules rom te intemal User RAM and User FlashPROM. Apa from data modules, later modules are adcitonaly installed trom the memory car The code for all programs then copied DRAM. The program code is atid oun DRAM to increase the speed of the operation. ¥ Diagnostics “The CPU boos in Diagnostics mode. Program sections in User RAM and User FlashPROM are not Intalized, After diagnostics mode, the CPU always boots wih a cold esta. PLC Software > V2.0 Table 50: CP260 operating modes for PLC software < V2.0 ‘Switch Postion Operating Mode Description 80 Boostap Loader Inthis sth poston, the operating system can be programmed vi the online interlace. User Fash Ison deleted attr the update begins. Boostap loader mode is only requied when PCCSW <2.0'sinstaled. Te procedure isthe same as described in Secon 5.214 "Programming System Flash’, on page 127. In an addtional dialog box, only the baud rate and the interface, which are used created a conection tthe PLC, have be se un without MC “The CPU bools andinstals all modules rom the internal User RAM and User FlashPROM, The code forall programsis then copied to DRAM. The program code i carted out in DRAM oinrease the speed othe operation. Any memory card found the PCNCIA ntertace i ignored % Pun with MC The CPU boots and installs modules as describedin switch positon 4. Apart rom data modules, all ther madules are adatnaly installed trom the memory card. They are also coped to DRAM, 8 Update Inthis sich poston, the CPU checks an update memory ardisinserted, tno, the CPU goes into SERVICE mode, thease the operating system, System ROM, User ROM and avaiable, FIX RAM on the CP260 is deleted and reinstalled trom the memory card. This operating mode is aeady supported by PLC software V20, Ian eror occurs during instalation, the ERROR and BAT LEDs bink. When no erorshave occured during instalation, the READY LED and RUN LEDs Dink, F Diagnostics | “The CPU boos in Diagnostics mode. Program sections in User RAM and User FlashPROM are not Intalized, After diagnostics mode, the CPU always boots wih a cold esta. Table 51 (CP260 operating modes for PLC software > V2.0 124 B&R SYSTEM 2005 User's Manual V4.0B&R 2005 Modules » CPUs * CP260 5.2.8 RS232 Interface (IF1) The RS282 interface is not electrically isolated. It can be used as an online interface for communicating with the programming device. terface Description Pin Assignments PG interiace “The S232 interface operates as an S282 5282 nine interac. 7 ne nine connection tothe PGis achieved. | —p Tax Receive Signal Pa Using a standard R282 cable thats available rom BAR: 3 [nO “Transmit Signal Produet ID: S282 cable 4 [ne Model Number. 06000'.00-090 5 [ano Ground Max, Baud Rate: 64 kBaud 6 [Nc Max. Cable Length: 18m 7_ [Rts Request To Send 3 [cs Clear To Send @ [Ne +n DSUB plug Table 52: CP260 RS232 Interface (IF 1) 5.2.9 PCMCIA Interface ‘The CP260 is equipped with a PCMCIA interface. PCMCIA memory cards conforming to JEIDA V4.0 Type | or PCMCIA Standard Release 2.0 (max. 3 mm high) are supported. ‘The CP260 supports memory cards with up to 16 MB SRAM or with up to 16 MB FlashPROM. The following memory card can be ordered from B&R: Model Number ‘Short Deserption Power Consumption oMctt9 PPCWICIA memory card, 2B FlashPROM Max. 0.8 W oucTi29 PPOWCIA memory card, 4 MB FlashPROM Max. 08W ouceti 9 POWCIA memory cad, 2B SRAM Max. 08W Table 53: CP260 PCMCIA memory cards ‘The memory cards are used by the CP260 as ROM Type "MEMCARD". Limitations when using memory cards: * Internal variables cannot be stored on the memory card. + Memory cannot be allocated on the memory cards. + The data format is not compatible to the B&R SYSTEM 2003 CPU CP476. ‘The SRAM and FlashPROM memory cards can only be written to by the CP260. Therefore, itis not possible to program system software or the application on a memory card directly on a PC with a PCMCIA interface. B&R SYSTEM 2005 User's Manual V4.0 125 Chapters B&R 2005 ModulesB&R 2005 Modules * CPUs * CP260 5.2.10 Insert Slots The CP260 CPU is equipped with two insert slots for interface modules. The possibility of combining interface modules allows various bus and network systems to be integrated into the B&R SYSTEM 2005. The following interface modules can be operated with the CP260: Module Description 36139 Interface module wih three S232 interfaces, ‘3621.9 Interface module wih one RSAG5/RS422Inierace and one CAN interface ‘36229 Interface module wih one R232 interface and two RSABSIAS422 nteraces ‘3681.9 Interface module wih one RS48S interlace (PROFIBUS DP slave) ‘F679 Interface module wih one RS232 interface, one RSAB5/ASA22 Interface and one CAN interlace 36729 Interface module wih one R232 interface and two CAN interfaces ‘3681.95 Interface module wih one RS282interface and one ETHERNET inteace wih 10 BASE2 connection (Cheapemet BNC-socke!) ‘3681.95 Interface module wih one R232 terface and one ETHERNET inteace wih 10 BASE-T connection (Twisted Par? usS-socke) 36869 2006 interface module 1 ETHERNET Powerlink interface, manager o contol function, electrically isolated Table 54: CP260 interface module inserts 5.2.11 Data/Real-time Buffering The following areas are buffered: + User RAM + System RAM + Real-time clock Buffering is carried out with a NiMH rechargeable battery and with a battery in the following order: 1) NiMH rechargeable battery: The rechargeable battery is located in the CPU. 2) Backup battery: The backup battery is located either in the B&R 2005 rack or in the AC240, battery module Battery Monitoring The battery voltage is checked cyclically. The cyclic load test of the battery does not considerably shorten the battery life, instead it gives an early warning of weakened buffer capacity. The status information "Battery OK" is available to the user from the SYS_lib function "SYS_battery". 126 B&R SYSTEM 2005 User's Manual V4.0B&R 2005 Modules » CPUs * CP260 Battery Change Interval See section "Backup Battery" in sections 2 "Module Racks" and 17.2 "AC240" (battery module). 5.2.42 Local /O Bus Expansion Since the CP260 does not have its own expansion master, the EX350 /O master controller is needed for local I/O bus expansion. By using this controller, up to four expansion racks with all VO modules can be used with the CP260. The /O master controller is operated in the expansion slot of a PS465 power supply module. /O modules on the main rack are handled by the CPU. The EX350 module supports the CPU by processing /O module data on the expansion racks. 5.2.13 Axis Coupling over Multiple Modules When coupling axes over multiple modules (gears, cams, CNC), the set positions of the master axes are sent to the NC154 modules with the slave axes in an interrupt routine running on the main CPU. The interrupt routine is not allowed to be stopped. These requirements are fulfilled by the following CPUs: + CP260 + IF260 when it is used as a main CPU 5.2.44 Programming System Flash General Information CPUs are delivered with a runtime system. The operating mode switch is set to switch position 0 when delivered i.e. bootstrap loader mode is set. A switch position must be set in order to boot the PLC in RUN mode (see Section 5.2.7 “Operating Mode Switch", on page 124). A runtime system update is only possible in RUN mode. Runtime System Update The runtime system can be updated using the programming system. When updating the runtime system (online runtime system update), the following procedure must be cartied out: 1) Anonline runtime system update is only possible if the processor is in RUN mode. To do this, the operating mode switch must be tured to 4 or 6. 2) Switch on the supply voltage. 3) Establish online connection (online cable) between programming device (PC or Industrial PC) and the CP260. An online runtime update is possible using the serial RS232 onboard interface. 4) Start B&R Automation Studio™: B&R SYSTEM 2005 User's Manual V4.0 127 Chapters B&R 2005 ModulesB&R 2005 Modules * CPUs * CP260 5) Start the update procedure by calling the Services command from the Project menu. Select Transfer Operating System... from the menu shown. Follow the instructions from B&R. Automation Studio™. 6) A dialog box is displayed for configuring the runtime system version. The runtime system version is already preselected by the user's project settings. Using the drop-down menu, the runtime system versions stored in the project can be selected. Clicking on the Browse button allows the selected runtime system version to be loaded from the hard drive or from the CD. Pressing Next > opens a pop-up window, which allows the user to select whether the modules should be downloaded with SYSTEM ROM target memory using the following runtime system update. Otherwise, modules can also be downloaded using a later application download. After pressing Next >, a dialog box appears where the user can set the CAN baud rate, CAN ID and the CAN node number (the CAN node number set here is only relevantif an interface module does not contain a CAN node number switch). Assigning a unique node number is especially important with online communication over a CAN network (INA2000 protocol). 7) The update procedure is started by pressing Next >. The update progress is shown in a message window. A User Flash will be deleted. 8) When the update procedure is complete, the online connection is automatically established again. 9) The PLC is now ready for use. An operating system update is not only possible through an online connection, but also through a CAN network, serial network (INA2000 protocol) or an ETHERNET network, depending on the system configuration. 128 B&R SYSTEM 2005 User's Manual V4.0