Scribd
Upload
305 views4 pages

Heat Calcultion

The document provides information for calculating the heat balance of a kiln process, including: - The plant capacity is 3500 TPD, with an ambient temperature of 29°C - Raw materials used include raw meal at 1.6 kg/kg of clinker, with 0.5% moisture, introduced at 60°C - Fuel accounts for 97.37% of the total heat input of 743.12 kcal/kg of clinker required for clinkerization - Heat outputs include 55.09% from clinkerization, 20.35% from preheater exhaust gas, and 9.16% from cooler exhaust gas - Radiation losses account for 9.47% of

Uploaded by

Dgk Raju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
305 views4 pages

Heat Calcultion

The document provides information for calculating the heat balance of a kiln process, including: - The plant capacity is 3500 TPD, with an ambient temperature of 29°C - Raw materials used include raw meal at 1.6 kg/kg of clinker, with 0.5% moisture, introduced at 60°C - Fuel accounts for 97.37% of the total heat input of 743.12 kcal/kg of clinker required for clinkerization - Heat outputs include 55.09% from clinkerization, 20.35% from preheater exhaust gas, and 9.16% from cooler exhaust gas - Radiation losses account for 9.47% of

Uploaded by

Dgk Raju
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
You are on page 1/ 4

Page :1/4

UNIT-3 : HEAT BALANCE CALCULATION


: 9/8/2008
: KILN
: PROCESS DEPT

Date

Section
Calculations by

PLANT CAPACITY TPD :


AMB. TEMPERATURE (OC) :

DOSING AIR :
TEMPERATURE (OC) :

34

VOLUME (NM /KG) :

3500
29

PRIMARY AIR :
TEMPERATURE (OC) :

33

CLINKER COMPOSITION :
% SiO2 :

22.38

% Al2O3 :

5.47

RADIATION LOSSES (kcal/Kg CLINKER):

% Fe2O3 :

4.20
64.89
1.19

KILN SHELL:
PREHEATER :
COOLER SIDE :

% CaO :
% MgO :

VOLUME (NM /KG) :

0.056

TEMPERATURE (OC) :

295

BYPASS :

VOLUME (NM3/KG) :

1.56

VOLUME AT KILN INLET (NM3/KG) :

DUST LOAD (gms/NM ) :

50

% BYPASS CONSIDERED :

RAW MEAL :
AMOUNT (Kg/Kg of CLINKER) :

GAS TEMP. AT KILN INLET ( C) :

DUST LOAD (gms/NM3) :

1.6

TEMPERATURE ( C) :

60

MOISTURE (%) :

0.5

204

TEMPERATURE (OC) :
VOLUME (NM /KG) :
3

239
0.970

TEMPERATURE (OC) :
VOLUME (NM /KG) :
3

3.18
4.95

6. HEAT CARRIED BY CLINKER :


7. RADIATION LOSSES :
8. HEAT CARRIED BY BYPASS GAS :
HEAT CARRIED BY BYPASS DUST :
DECARBONISATION LOSS :

35.97
70.405
0.00
0.00
0.00

TOTAL HEAT OUTPUT (KCAL/Kg CLINKER) :

743.12

5.20
0.38

SP. HEAT OF RAW MEAL (KCAL/Kg) :

0.320
0.311
0.214

3. HEAT FROM PRIMARY AIR :


4. HEAT FROM RAW MEAL :
5. HEAT FROM FUEL :

0.23
13.71
723.61

SP. HEAT OF KILN DUST (KCAL/Kg) :

0.231

SP. HEAT OF CLINKER (KCAL/Kg) :

0.195
0.209
0.323

TOTAL HEAT INPUT (KCAL/Kg CLINKER) :

743.12

SP. HEAT OF COOLER EXH. GAS (KCAL/NM3) :

SP. HEAT OF DUST AT KILN INLET (KCAL/Kg) :

COOLING AIR :

68.04

4. HEAT CARRIED BY PH EXHAUST GAS DUST :

1. HEAT FROM COOLING AIR :


2. HEAT FROM DOSING AIR :

SP. HEAT OF DOSING AIR (KCAL/NM3) :

COOLER EXHAUST GAS :

3. HEAT CARRIED BY COOLER EXHAUST GAS :

0.310
0.352

SP. HEAT OF PH. EXHAUST GAS (KCAL/NM3) :

TEMPERATURE (OC) :

151.21

HEAT INPUT (KCAL/Kg CLINKER) :

SP. HEAT OF AMBIENT AIR (KCAL/NM3) :

CLINKER :

409.37

2. HEAT CARRIED BY PH EXHAUST GAS :

0.00
0

1. HEAT FOR CLINKERISATION :

5. HEAT FOR MOISTURE EVAPORATION :


29.655
29.994
10.756

PH EXHAUST GAS :

HEAT OUTPUT (KCAL/Kg CLINKER) :

0.088

SP. HEAT OF GAS AT KILN INLET(KCAL/NM3) :

29
1.86

Calculation by: B.Ravindran

UNIT-3 : HEAT BALANCE CALCULATION

Note: Raw Meal to Clinker Factor = 1.60 kg / kg clinker.

Calculation by: B.Ravindran

Page :2/4

Page :3/4

UNIT-3 : HEAT BALANCE CALCULATION


PH EXHAUST GAS :

RAW MEAL :

CLK. TEMPERATURE (OC) :

TEMPERATURE ( C) :

295

Kg/Kg of CLINKER :

1.6

COOLER EXHAUST GAS :

VOLUME (NM /KG) :

1.56

TEMPERATURE ( C) :

60

TEMPERATURE ( C) :

DUST LOAD (gms/NM3) :

50

MOISTURE (%) :

0.5

VOLUME (NM3/KG) :

HEAT OUTPUT KCAL/ Kg CLINKER

204

COOLING AIR :
TEMPERATURE (OC) :

29

239

VOLUME (NM /KG) :

1.86

0.97

DATE:

9/8/2008

HEAT INPUT KCAL/ Kg CLINKER

Clinkerisation
55.09%

409.37

20.35%

PH Exhaust gas
151.21

Sensible heat cooling air


5.20

0.70%

Sensible heat dosing air


Cooler Exhaust gas
9.16%

0.43%

0.67%

0.38

0.05%

68.04
PH Exhaust dust

PLANT CAPACITY

Sensible heat primary air

3.18

3500 TPD

0.23

0.03%

Moisture

AMB. TEMP.

4.95

29 OC

Sensible heat raw meal


13.71

1.84%

FUEL
723.61

97.37%

Exit clinker
4.84%

35.97
Radiation losses

9.47%

70.405

0.00%

By pass losses
0.00
743.12

TOTAL HEAT INPUT (KCAL/Kg CLINKER) :

Calculation by: B.Ravindran

743.12

UNIT-3 : HEAT BALANCE CALCULATION

Calculation by: B.Ravindran

Page :4/4

You might also like