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Form N9

This document is a welding application qualification test data form containing information about stud welding tests performed on steel structures. It includes details such as the company and operator names, test number, stud and base material specifications, welding equipment and settings, welding positions, shielding gas used, and results of visual and mechanical tests on 10 stud welds. At the bottom, representatives of the company performing the tests certify that the tests were conducted according to the requirements of the structural welding code for steel.

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cal2_uni
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Download as PDF, TXT or read online on Scribd
102 views

Form N9

This document is a welding application qualification test data form containing information about stud welding tests performed on steel structures. It includes details such as the company and operator names, test number, stud and base material specifications, welding equipment and settings, welding positions, shielding gas used, and results of visual and mechanical tests on 10 stud welds. At the bottom, representatives of the company performing the tests certify that the tests were conducted according to the requirements of the structural welding code for steel.

Uploaded by

cal2_uni
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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ANNEX N

AWS D1.1/D1.1M:2010

STUD WELDING APPLICATION QUALIFICATION TEST DATA FORM PER SUBCLAUSE 7.6
PRE-PRODUCTION TEST PER SUBCLAUSE 7.7.1 (WPS) Yes
OR PROCEDURE QUALIFICATION RECORD (PQR) Yes
OR WELDER QUALIFICATION RECORD (WQR) Yes
Company name________________________________
Operator name ________________________________
Test number __________________________________
Weld stud material _____________________________
Weld stud size and PN#/Manufacturer ______________
Base Material
Specification __________________________________
Alloy and temper _______________________________
Surface condition HR
CR
Coating ______________________________________
Cleaning method _______________________________
Decking gage _________________________________
Shape of Base Material
Flat
Round
Tube
Angle
Inside
Outside
Inside radius
Thickness ____________________________________
Ferrule
Part No./Manufacturer ___________________________
Ferrule description _____________________________
Equipment Data
Application Settings, Current, and Time Settings

Yes

Stud Base Sketch/Application Detail

Make __________________ Model _______________


Stud gun: Make ____________ Model ____________
Weld time (seconds) ____________________________
Current (amperage)_____________________________
Polarity: DCEN _____________ DCEP____________
Lift __________________________________________
Plunge (protrusion) _____________________________
Weld cable size __________ Length _______________
Number of grounds (workpiece leads) ______________
Welding Position
Flat (Down hand)
Horizontal (Side hand)
Angulardegrees from normal
Shielding Gas
Shielding gas(es)/Composition ____________________
Flow rate _____________________________________

Overhead

WELD TEST RESULTS


Stud No.
Visual Acceptance
Option #1 Bend Test
1
2
3
4
5
6
7
8
9
100
*Note: Torque test optional for threaded fasteners only.

Option #2 Tension Test

Mechanical tests conducted by _______________________________________________

Option #3 Torque Test*

Date _________________

(Company)

We, the undersigned, certify that the statements in this record are correct and that the test welds were prepared, welded, and
tested in conformance with the requirements of Clause 7 of AWS D1.1/D1.1M, (__________ ) Structural Welding CodeSteel.
(year)

Signed by ____________________________________

Title _________________

Date _________________

(Contractor/Applicator/Other)

Form N-9

Company _____________________________________

364

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