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Reformer Convection Section

The document appears to be a collection of process parameter data from multiple units identified as HP-48, HP-88, HP-89, and HP-49. It includes temperature and flow rate values for various process streams and equipment across the different units. Some key performance metrics are also listed at the bottom such as flue gas temperature differences across different heat exchange equipment, steam temperature increases, total steam generation rates, and unit capacities.

Uploaded by

Suresh Ramakrishnan
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
106 views

Reformer Convection Section

The document appears to be a collection of process parameter data from multiple units identified as HP-48, HP-88, HP-89, and HP-49. It includes temperature and flow rate values for various process streams and equipment across the different units. Some key performance metrics are also listed at the bottom such as flue gas temperature differences across different heat exchange equipment, steam temperature increases, total steam generation rates, and unit capacities.

Uploaded by

Suresh Ramakrishnan
Copyright
© © All Rights Reserved
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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48mti058.

pv
48mti059.pv
48mti060.pv
48tc024.pv
48tc024.op
48pi018.pv
48mti066.pv
48mti062.pv
48mti063.pv
48tc025.pv
48mti050.pv
48mti051.pv
48mti052.pv
48mti053.pv
48mti049.pv
48mti048.pv
48mti047.pv
48mti046.pv
48mti045.pv
48mti044.pv
48mti043.pv
48mti042.pv
48FC016.PV
48FC049.PV
48FI019_C.PV
48FI028_C.PV
48FI026.PV
48mti059.pv

#NAME? #NAME?
H001 TOP C OUT
DEG C
H001 BTM C OUT
DEG C
V003 FEED GAS
DEG C
V003 FEED GAS
%
V008 STEAM DRUM
KG/CM2
V008 BFW S G C
DEG C
DS002 STEAM IN
DEG C
DS002 STEAM OUT
DEG C
H001 STEAM OUT
DEG C
F G T PRHET COL O
DEG C
F G T PRHET COL O
DEG C
F G T PREHT COIL
DEG C
F G T PREHT COIL
DEG C
F G T B F G COL I
DEG C
F G T B F G COL I
DEG C
F G T B F G PRHET
DEG C
F G T STM G COL I
DEG C
FUEL GAS TEMP
DEG C
F G T FED G COL I
DEG C
H001 CONVC FS
DEG C
H001 CONVC NS
DEG C
H001 FEED GAS-A
T/H
H001 CEL-A FG IN
KNM3H
H001 INJEC STM IN COMPENSATION
T/H
H001 STEAM OUT COMPENSATION
T/H
PP004 BFW CIRCL
M3/H
H001 TOP C OUT
DEG C

#NAME?
506.8
370.6
370.9
60.5
30.9
237.3
401.3
324.8
384.7
747.1
729.3
731.7
719.2
553.2
#NAME?
325.3
499.5
505.6
507.8
427.5
470.3
4.4
3.4
55.0
4.5
297.1
506.8

88mti058.pv
88mti059.pv
88mti060.pv
88trc024.pv
88trc024.op
88pi018.pv
88mti066.pv
88mti062.pv
88mti063.pv
88tic025.pv
88mti050.pv
88mti051.pv
88mti052.pv
88mti053.pv
88mti049.pv
88mti048.pv
88mti047.pv
88mti046.pv
88mti045.pv
88mti044.pv
88mti043.pv
88mti042.pv
88FRC016.PV
88FRC049.PV
88FIC019C.PV
88FI028C.PV
88FI026.PV
88mti059.pv

H001 PREHEAT INTERMED


H001 PREHEAT GAS OUT
V003 FEED GAS
V003 FEED GAS
V008 STEAM DRUM
V008 BFW IN
DS002 STEAM IN
DS002 STEAM OUT
H001 STEAM OUT
H001 CRSOVR FS-1
H001 CRSOVR FS-2
H001 CRSOVR NS-1
H001 CRSOVR NS-2
H001 CONVCT NS BTM
H001 CONVCT FS BTM
H001 CONVCT NS LO
H001 CONVCT FS LO
H001 CONVCT NS UP
H001 CONVCT FS UP
H001 CONVCT FS TOP
H001 CONVCT NS TOP
H001 FEED GAS-A
H001 CELL-A FG IN
H001 INJECT STEAM IN
H001 STEAM OUT
P004 BFW CIRCLT

#NAME? #NAME?
degC
degC
degC
%
KG/CM2
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
T/H
KNM3/H
T/H
T/H
M3/H
#NAME? #NAME?

#NAME?
482.6
374.5
371.4
51.6
29.7
234.8
395.7
335.0
384.9
614.6
608.8
612.0
761.1
441.7
363.2
362.4
423.0
463.7
467.0
449.1
451.5
4.3
3.3
53.5
3.0
295.5
#NAME?

48PC019.PV
49PC019.PV H001 FLUE GAS
88PRC019.PV H001 FLUE GAS
89PRC019.PV H001 FLUE GAS

#NAME? #NAME? #NAME?


MMH2O -6.177086
MMH2O
-7.39142
MMH2O -7.753922

96.3
63.8

93.7
62.1

49mti058.pv
49mti059.pv
49mti060.pv
49tc024.pv
49tc024.op
49pi018.pv
49mti066.pv
49mti062.pv
49mti063.pv
49tc025.pv
49mti050.pv
49mti051.pv
49mti052.pv
49mti053.pv
49mti049.pv
49mti048.pv
49mti047.pv
49mti046.pv
49mti045.pv
49mti044.pv
49mti043.pv
49mti042.pv
49FC016.PV
49FC049.PV
49FI019_C.PV
49FI028_C.PV
49FI026.PV
49mti059.pv

#NAME? #NAME?
H001 TOP C OUT
DEG C
H001 BTM C OUT
DEG C
V003 FEED GAS
DEG C
V003 FEED GAS
%
V008 STEAM DRUM
KG/CM2
V008 BFW S G C
DEG C
DS002 M
IN
DEG C
DS002 STEAM OUT
DEG C
H001 STEAM OUT
DEG C
F G T PRHET COL O
DEG C
F G T PRHET COL O
DEG C
F G T PREHT COIL
DEG C
F G T PREHT COIL
DEG C
F G T B F G COL I
DEG C
F G T B F G COL I
DEG C
F G T B F G PRHET
DEG C
F G T STM G COL I
DEG C
FUEL GAS TEMP
DEG C
F G T FED G COL I
DEG C
H001 CONVC FS
DEG C
H001 CONVC NS
DEG C
H001 FEED GAS-A
T/H
H001 CEL-A FG IN
KNM3H
H001 INJEC STM IN COMPENSATION
T/H
H001 STEAM OUT COMPENSATION
T/H
PP004 BFW CIRCUL
M3/H
H001 TOP C OUT
DEG C

89mti058.pv
89mti059.pv
89mti060.pv
89trc024.pv
89trc024.op
89pi018.pv
89mti066.pv
89mti062.pv
89mti063.pv
89tic025.pv
89mti050.pv
89mti051.pv
89mti052.pv
89mti053.pv
89mti049.pv
89mti048.pv
89mti047.pv
89mti046.pv
89mti045.pv
89mti044.pv
89mti043.pv
89mti042.pv
89FRC016.PV
89FRC049.PV
89FIC019C.PV
89FI028C.PV
89FI026.PV
89mti059.pv

H001 PREHEAT INTERMED


H001 PREHEAT GAS OUT
V003 FEED GAS
V003 FEED GAS
V008 STEAM DRUM
V008 BFW IN
DS002 STEAM IN
DS002 STEAM OUT
H001 STEAM OUT
H001 CRSOVR FS-1
H001 CRSOVR FS-2
H001 CRSOVR NS-1
H001 CRSOVR NS-2
H001 CONVCT NS BTM
H001 CONVCT FS BTM
H001 CONVCT NS LO
H001 CONVCT FS LO
H001 CONVCT NS UP
H001 CONVCT FS UP
H001 CONVCT FS TOP
H001 CONVCT NS TOP
H001 FEED GAS-A
H001 CELL-A FG IN
H001 INJECT STEAM IN
H001 STEAM OUT
P004 BFW CIRCLT

89TJR062.PV
89TJR063.PV
89TI301.PV
89TI302.PV
89TI303.PV
89TI304.PV
89TI305.PV
89TI306.PV
89TI307.PV
89TI308.PV
89FI700.PV
89FI701.PV

#NAME?

E015B FLUE GAS OUT


Skin Temperature-1 E-15A
Skin Temperature-2 E-15A
Skin Temperature-3 E-15A
Skin Temperature-4 E-15A
Skin Temperature-1 E-15B
Skin Temperature-2 E-15B
Skin Temperature-3 E-15B
Skin Temperature-4 E-15B
Cold Air Flow To E-15A
Cold Air Flow To E-15B

#NAME?
540.8
372.3
371.2
55.5
30.3
235.0
383.6
331.5
384.8
752.7
752.7
730.2
734.3
567.2
574.0
505.6
510.4
526.4
520.9
504.2
#NAME?
4.4
3.4
53.5
0.0
309.6
540.8

#NAME?
degC
degC
degC
%
KG/CM2
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
degC
T/H
KNM3/H
T/H
T/H
M3/H
#NAME? #NAME?

#NAME?
493.8
374.0
371.0
36.0
29.7
235.5
387.9
325.1
385.4
710.6
740.7
721.1
726.6
513.8
578.7
565.1
553.3
471.8
478.6
459.0
468.9
4.3
3.2
52.6
1.1
314.9
#NAME?

#NAME?

#NAME?
45.2
48.3
48.3
48.5
49.0
49.6
50.6
51.0
51.5
0.0
0.0

#NAME?
degC
degC
degC
degC
degC
degC
degC
degC
degC
10KG/HR
10KG/HR

FLUE GAS T ACROSS STEAM SUPERHEATER COILS


STEAM T IN SUPERHEATER COILS
FLUE GAS T ACROSS BOTTOM HC PREHEAT COIL
FLUE GAS T ACROSS BFW PREHEAT COIL
BFW COIL O/L TEMPERATURE
BFW CIRCULATION RATE
FLUE GAS T ACROSS TOP HC PREHEAT COIL
T IN TOP HC PREHEAT COIL
TOTAL T IN HC PREHEAT COILS
TOTAL FLUE GAS T
TOTAL STEAM GENERATION FROM REFORMER
UNIT CAPACITY
SPECIFIC FG CONSUMPTION

UNIT
C
C
C
C
C
M/HR
C
C
C
C
T/HR
%
KNM/HR/%

FLUE GAS T ACROSS REFORMER PREHEAT COIL

HP-48
178.6
223.5
140.8
-94.3
237.3
297.1
57.8
415.4
279.2
282.9
59.4
96.3
0.035

9/25/2014 9:17
62.3

92.7
61.2

HP-88
246.7
210.3
9.7
-72.6
234.8
295.5
15.1
385.9
277.7
198.8
56.5
93.7
0.036

HP-89
178.5
212.7
-12.9
84.0
235.5
314.9
11.2
399.3
279.4
260.8
53.8
92.7
0.034

Design
Remarks
261 Lower load, high S/C ratio, high excess O2, more FG load
39
142

30

200

39
94.6

HP-49
171.9
200.4
62.6
-15.7
235.0
309.6
19.5
452.4
283.9
238.3
53.6
94.6
0.036

mti054.pv
FLUE GAS TEMP-RAD ZONE CELLl-A NS
mti055.pv
FLUE GAS TEMP-RAD ZONE CELL-B NS
mti056.pv
FLUE GAS TEMP-RAD ZONE CELL-A FS
mti057.pv
FLUE GAS TEMP-RAD ZONE CELL-B FS
mti050.pv
#NAME?
mti051.pv
F G T PRHET COL O
DEG
mti052.pv
F G T PREHT COIL
DEG
mti053.pv
F G T PREHT COIL
DEG
mti049.pv
F G T B F G COL I
DEG
mti048.pv
F G T B F G COL I
DEG
mti047.pv
F G T B F G PRHET
DEG
mti046.pv
F G T STM G COL I
DEG
mti045.pv
FUEL GAS TEMP
DEG
mti044.pv
F G T FED G COL I
DEG
mti043.pv
H001 CONVC FS
DEG
mti042.pv
H001 CONVC NS
DEG
FLUE GAS T ACROSS MIXED FEED PREHEAT COILS

#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
C
C
C
C
C
C
C
C
C
C
C
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?
#NAME?

FLUE GAS T ACROSS STEAM SUPERHEATER COILS


FLUE GAS T ACROSS BOTTOM HC PREHEAT COIL
FLUE GAS T ACROSS BFW PREHEAT COIL
FLUE GAS T ACROSS TOP HC PREHEAT COIL
TOTAL FG DT ACROSS CONVECTION COILS
BFW COIL O/L TEMPERATURE
BFW CIRCULATION RATE
STEAM DT IN SUPERHEATER COILS
DT IN TOP HC PREHEAT COIL
TOTAL DT IN HC PREHEAT COILS
TOTAL STEAM GENERATION FROM REFORMER
UNIT CAPACITY
TOTALEXPOSED SURFACE, M2

C
M/HR
C
C
C
T/HR
%
754.4

258.4

EXENDED SURFACE TUBES, NO

TOTALEXPOSED SURFACE, M

177.8

203.2

39.36

6.48

FG + STM

FG + STM

68857

68857

TUBE SPACING CENT. TO CENTER. MM


TUBE DESIGN
HEAT ABSORPTION, MMKCAL/H
FLUID
FLOWRATE, KG/H

cp

5.84522E-007
5.9295104076

UNIT 48

UNIT 49
879.6
879.9
912.9
890.0
747.1
729.3
731.7
719.2
553.2

UNIT 88
894.9
877.5
903.7
882.1
752.7
752.7
730.2
734.3
567.2
574.0
505.6
510.4
526.4
520.9
504.2

UNIT 89

325.3
499.5
505.6
507.8
427.5
470.3
158.8

147.1

894.9
877.5
903.7
882.1
614.6
608.8
612.0
761.1
441.7
363.2
362.4
423.0
463.7
467.0
449.1
451.5
240.4

883.7
874.6
854.1
883.4
710.6
740.7
721.1
726.6
513.8
578.7
565.1
553.3
471.8
478.6
459.0
468.9
149.2

178.6
140.8
-94.3
57.8
441.7

171.9
62.6
-15.7
19.5
385.4

246.7
9.7
-72.6
15.1
439.3

178.5
-12.9
84.0
11.2
410.0

237.3
297.1
223.45746255
415.38998413
279.19720459
59.416634083
96.318037614

235.0
309.6
200.35452688
452.41634369
283.90901947
53.557217429
94.618838766

234.8
295.5
210.25569506
385.85723114
277.73137665
56.495551348
93.6735091

235.5
314.9
212.69954948
399.27399445
279.3980484
53.768404007
92.659058778

32

16

18

902

206

368.8

1130.3

203.2

254

203.2

254

8.47

1.22

4.36

0.85

STM

FG

H2O

FG

65444

9978

101242

9978

7.98911E-007 7.06757E-007 4.30651E-005 0.000000704


7.7684376464

0.86450538 4.1988502795 0.8611672953

200
261
39
142
30
672
236.0
322.0

PARAMETERS
AV. FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL, C
AV. FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, C
HC TEMP. I/L TO TOP HC PREHEAT COIL, C
HC TEMP. O/L FROM TOP HC PREHEAT COIL, C
CALORIC TEMPERATURE HOT FLUID, Tc, C
CALORIC TEMPERATURE COLD FLUID, tc, C
PREDICTED AVERAGE METAL TEMPERATURE, C
LP FUEL GAS QUALITY IN RMP AND FUP HP UNITS
DATE: 22/02/2011
COMPOSITION
VOL.%
CO2
N2
H2
H2S
C1
C2
C2=
C3
iC4
nC4
iC5
nC5
C6+
TOTAL
MW
LHV, BTU/SCF

HP-48/49V-015
0.3

HP-88V-015
0.0

2.0

1.3

36.8
0.0008
43.3
7.6
5.3
2.8
0.4
0.7
0.5
0.3
0.0
100.0

46.1
0.0
27.6
11.3
0.0
9.7
1.9
1.1
0.6
0.4
0.0
100.0

14.59
824.5

15.84
911.8

HP-48

HP-49

506.7
448.9
91.4
506.8

523.7
504.2
88.4
540.8

477.8

514.0

299.1
388.5

314.6
414.3

PLANT CAPACITY
UNIT
FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL FS, MTI-044,C
FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL NS, MTI-045,C

AV. FLUE GAS TEMP. BELOW TOP HC PREHEAT COIL, C


FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, NORTH, MTI-042,C
FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, SOUTH, MTI-043,C

AV. FLUE GAS TEMP. ABOVE TOP HC PREHEAT COIL, C


HC TEMP. O/L FROM TOP HC PREHEAT COIL, MTI-059, C

50%
HP-48
488.5
501.8
495.2
483.6
495.3
489.5
490.4

50%
HP-49
480.4
482.6
481.5
492.2
488.4
490.3
501.7

100%
HP-48
HP-49
502.5
511.8
517.5
514.6
510.0
513.2
475.0
509.5
498.0
509.4
486.5
509.5
516.5
531.6

108%
HP-48
HP-49
510.9
523.3
516.8
524.0
513.9
523.7
480.0
503.3
502.3
497.1
491.2
500.2
520.4
526.6

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