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Calculation of Lab Design C-Clamp

This document summarizes the design calculations for a C-clamp. It calculates: 1) The torque required to overcome friction at the screw and collar, which is 6679.875 N-mm. 2) The maximum shear stress in the screw body, which is 50 MPa and is below the allowable stress of 71.25 MPa. 3) The bearing pressure on the screw threads, which is 6.53 N/mm2.

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Sayed Mesallamy
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2K views

Calculation of Lab Design C-Clamp

This document summarizes the design calculations for a C-clamp. It calculates: 1) The torque required to overcome friction at the screw and collar, which is 6679.875 N-mm. 2) The maximum shear stress in the screw body, which is 50 MPa and is below the allowable stress of 71.25 MPa. 3) The bearing pressure on the screw threads, which is 6.53 N/mm2.

Uploaded by

Sayed Mesallamy
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Given :

do= 14 mm ; p= 2 mm ; = tan = 0.12 ;carbon steel 1006(y=285MPa)


2= 0.25 ; R= 6 mm ; P1= 80 N ; W= 4 kN = 4000 N,f.s=2,

l = Length of handle:
dm=do p/ 2 = 14 2 / 2 = 13 mm
tan =p/dm=2/*13=0.04897

the torque required to overcome friction at the screw:

T1=4000*((0.04897+0.12)/(1-0.04897*0.12))=679.875 N-mm
Assuming uniform wear, the torque required to overcome friction at the collar
T2=2W R=0.25 4000 6 = 6000 N-mm
Total torque required at the end of handle|
T=T1+ T2=6000+679.875=6679.875 N-mm
the torque required at the end of handle (T)
6679.875=P1 l= 80 l
L=83.498mm

Maximum shear stress in the body of the screw

Considering section A-A


the core diameter of the screw
dc=do p= 14 2 =12 mm
and torque transmitted at A-A,
T=(/16)* *dc3
Shear stress

=(16*6679.875)/ *123=19.69 N/mm2


Bending moment at A-A
M=P1 150 = 80 150 = 12 000 N-mm

Bending stress

=32M/ d
b

max=

3
c =32*12000/

*123=70.7355 N/mm2

40.48 MPa

Considering section B-B


Since the sectionB-B is subjected to collar friction torque (T2),
shear stress

T=(/16)* *d

=(16*6000)/ *12 =17.69N/mm


3

c=w/Ac=4W/ dc=4*4000/ *123=35.368 N/mm2

max=50MPa

SO

max=50MPa

/2F.S=285/2*2=71.25MPa
all=

ma all
x<

so

It is Safe design

Bearing pressure on the threads

height of the nut:


h=n p= 25 mm
Number of threads in contact:
n=h/p= 25 / 2 = 12.5 Say 15

thickness of threads:
t =p/ 2 = 2 / 2 = 1 mm
bearing pressure on the threads:
Pb=W/ dmtn=4000/ *13*1*15=6.53 N/mm2

Higher Technological Institute


Tenth of Ramadan City

Present by: Sayed Mesallamy Amin Hassan


ID NO: 20121669
GR:2

Subject:

Design Of C-Clamp

Presented to DR : Ibrahem Nasr

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