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Navigation Lock

1. The document contains calculations for the design of a miter gate for a navigation lock. It includes calculations for hydrostatic loads on horizontal beams, bending moments, shear forces, stresses, and deflections. 2. Dimensions and material properties are provided for the horizontal beams, vertical beams, skinplate, stiffeners, and pins that make up the miter gate. Calculations are shown for weights of each component. 3. The total weight of the miter gate is calculated to be approximately 1,396 kgf. Additional calculations determine the required size of anchor bolts to support the gate.

Uploaded by

ReskyAranda
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
127 views

Navigation Lock

1. The document contains calculations for the design of a miter gate for a navigation lock. It includes calculations for hydrostatic loads on horizontal beams, bending moments, shear forces, stresses, and deflections. 2. Dimensions and material properties are provided for the horizontal beams, vertical beams, skinplate, stiffeners, and pins that make up the miter gate. Calculations are shown for weights of each component. 3. The total weight of the miter gate is calculated to be approximately 1,396 kgf. Additional calculations determine the required size of anchor bolts to support the gate.

Uploaded by

ReskyAranda
Copyright
© © All Rights Reserved
Available Formats
Download as PDF, TXT or read online on Scribd
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1.

Data perencanaan
Nama
Type
Jumlah
El.MA maks.
El.dasar pintu
EL. Lantai operasi
EL.sedimen
Bentang (B)
Tinggi(hs)
Berat jenis air
Koe. sedimen
Pemasangan Seal
Lebar seal(Br)
Tinggi seal (Hr)
Lebar tumpuan (Ss)
Tinggi daun pintu
Lebar daun pintu
Head rencana
Head operasi

=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=

2.Beban hidrostatik
p1h
p2h
Hr
EL

=
=
=
=

Navigation Lock
Miter Gate
1.0 set
0.5 m
-2.5 m
1.1 m
-1.5 m
2.7 m
3.4 m
1.0 tf/m3
0.6
3.0 sisi
2.7 m
3.4 m
3.4 m
3.4 m
2.7 m
3.0 m
3.0 m

-0.4 tf/m2
3.0 tf/m2
3.40 m
-2.50 m
Hr * (p1 + p2)
2
3,4 * (-0,4 + 3)
2

=
=
N

3. Daun Pintu
3.1 Posisi horizontal beam
Jumlah beam

4.4 tf/m

=
=
=

n * Br
4,42*2,66
11.76 tf

Jarak antar horisontal beam


b1
=
1.239 meter
b2
=
0.644 meter
b3
=
0.499 meter
b4
=
1.018 meter
Jumlah
=
3.400 meter
Tekanan hidrostatik pada masing-masing horisontal beam
pa
=
0.400 tf/m2
pb
=
1.639 tf/m2
pc
=
2.283 tf/m2

0.40
1.64
2.28

pd
=
2.782 tf/m2
pe
=
3.800 tf/m2
Pembagian beban pada masing-masing beam
Beam A
(2 * pa + pb) * b1
Ra =
6
(2 * 0,4 + 1,64) * 1,24
=
6
=

0.50 tf/m

Beam B
Rb = Rb1 + Rb2
Rb1 =
=

(pa + 2 * pb) * b1
6
(0,4 + 2 * 1,64) * 1,24
6
=

Rb2 =
=

Rb = 0,76 + 0,597

0.76 tf/m

(2 * pb + pc) * b2
6
(2 * 1,64 + 2,28) * 0,64
6
=

0.60 tf/m

1.36 tf/m

Beam C
Rc = Rc1 + Rc2
Rc1 =
=

(pb + 2 * pc) * b2
6
(1,64 + 2 * 2,28) * 0,64
6
=

Rc2 =
=

Rc = 0,666 + 0,611

0.67 tf/m

( 2 * pc + pd ) * b3
6
( 2 * 2,28 + 2,78 ) * 0,5
6
=

0.61 tf/m

1.28 tf/m

Beam D
Rd = Rd1 + Rd2
Rd1 =
=

(pc + 2 * pd) * b3
6
(2,28 + 2 * 2,78) * 0,5
6
=

0.65 tf/m

2.78
3.80

=
Rd2 =
=

Rd= 0,653 + 1,117


Ra+Rb+Rc+Rd

0.65 tf/m

(pd + pe ) * b4
2
( 2,78 + 3,8 ) * 1,02
2
=

1.12 tf/m

1.77 tf/m

4.91 tf/m

=
=
=
=

Hydrostatic Load
0.504
tf/m
1.357
tf/m
1.277
tf/m
1.770
tf/m
4.908
tf/m

Tabel beban hydrolik


Beam A
Beam B
Beam C
Beam D
Total

Momen, teg.tarik, teg.geser & lendutanan


w
Br
=
266.0
Ss
=
340.0

kgf/cm
cm
cm

Bending Moment
w * Br * (2 * Ss -Br)
8
w * Bs^2
8

Matas/bawah =
Mtengah =
Tegangan tarik
Ss =

M/Z

Ss =

w * Br
2

Tegangan geser

t = S / (2 * Aw)
dimana,
Aw = Area of web
Lendutan
d=
A=
B=
C=

A*(B-C+D)
w * Br
48 * E * I
Ss^3
Ss * Br^2
2

Br^3
8
Penggunaan profil untuk horizontal beam
Beam atas dan bawah
Material:
JIS G 3101
SS400
Tinggi
Lebar
Web
Ukuran,mm
150
100
8.5
Alowans korosi
2
mm
I
941 cm4
Z
133 cm3
Aw
25 cm2
Berat satuan=
20.0 kg/m
Beam tengah
Material: JIS G 3101
SS400
Shape: Height
Width
Web
150
100
Alowans korosi
2
mm
I
941 cm4
Z
133 cm3
Aw
25 cm2
Berat satuan
20.0 kg/m
D=

Hasil perhitungan
Beams
Beam A
Beam B
Beam C
Beam D

w
(kgf/cm)
5.0
13.6
12.8
17.7

Beams
Beam A
Beam B
Beam C
Beam D
Allowable bending stress
Allowable shearing stress
Min deflection rate
Berat horizontal beams
Panjang-L
Jumlah-n
Berat satuan-Uw
Berat = L * N * Uw

M
(kgf-cm)
69,378
30,005
28,236
243,649

d
t
(cm)
(kgf/cm2)
0.42
13.40
1.13
36.10
1.06
34.00
1.47
47.10

Flens
14

8.5

Flens
14

Z
teg.tarik,s
(kgf/cm2)
(cm3)
133.0
521.6
133.0
225.6
133.0
212.3
133.0
1,832.0
Teg.geser, S
(kgf)
670
1,805
1,698
2,354

d / Ss
1 /812
1 /302
1 /320
1 /231

1,200.0 (kgf/cm2)
700.0 (kgf/cm2)
800.0
=
=
=
=

3.2 Vertical beam


Profil
Material: JIS G 3101

2.66
4
20.0
212.8

SS400

meter
buah
kg/m
kg

Ukuran,mm
Alowans korosi
I
Z
Aw
satuan berat

Tinggi
150
2
941.0
133.0
25.0
20.0

Ringkasan hasil hitungan


Section
p
(kgf/cm2)
Section 1
0.102
Section 2
0.196
Section 3
0.253
Section 4
0.329
Section
s
(kgf/cm2)
Section 1
121.5
Section 2
32.8
Section 3
19.7
Section 4
217.5
Tegangan tarik ijin

Lebar
100.0
mm
cm4
cm3
cm2
kg/m

l
(cm)
123.9
64.4
49.9
101.8
S
(kgf)
391.26
203.32
157.65
852.64

Web
8.5

Flens
14

M
Zs
(kgf-cm)
(cm3)
16,159.2
133.00
4,364.7
133.00
2,622.2
133.00
28,932.8
133.00
As
t
(kgf/cm2)
(cm2)
25.00
7.83
25.00
4.07
25.00
3.15
25.00
17.05
1,200.0 kg/cm2

Berat beam vertikal


Panjang-L
Jumlah-n
Berat satuan-Uw
Berat = L * N * Uw

=
=
=
=

3.40
2
20.0
136.0

meter
buah
kg/m
kg

3.3 Skinplate
Jarak antar horisontal beam
b1
b2
b3
b4
Jumlah

=
=
=
=
=

1.239
0.644
0.499
1.018
3.400

meter
meter
meter
meter
meter

Tekanan hidrostatik pada masing-masing horisontal beam


pa
=
0.40 tf/m2
pb
=
1.64 tf/m2
pc
=
2.28 tf/m2
pd
=
2.78 tf/m2
pe
=
3.80 tf/m2
Tekanan hidrostatik rata-rata antara horisontal beam
pra
=
1.02 tf/m2
prb
=
1.96 tf/m2
prc
=
2.53 tf/m2
prd
=
3.29 tf/m2
pre
=
3.80 tf/m2

Lebar daun pintu, Bb


Jarak stifener. Aa
Bending Stress

=
=

2.7 meter
1.33 meter

K * a^2 * p
100 x t^2
a
b
(cm)
(cm)
123.9
133.0
64.4
133.0
49.9
133.0
101.8
133.0

s=
Seksi
1
2
3
4
Seksi

p
(kgf/cm2)
0.102
0.196
0.253
0.329

1
2
3
4
Tegangan tarik ijin
korosion all
Tebal skin plat

=
=
=

Berat skin plate


Lebar-W
Tinggit-H
Tebal-t
Berat = L * N * Uw

=
=
=
=

t
(cm)
1.00
1.00
1.00
1.00

b/a

K
1.1
2.1
2.7
1.3

50.00
50.00
50.00
50.00

s
(kgf/cm2)
782.50
406.60
315.30
1705.30

1,200.0 kg/cm2
0.2 cm
12.00 mm

26.60
34
0.1
851.9

dm
dm
dm
kg

3.4 Stiffeners
Momen dan tegangan bending
p * l^3
M=
12
M
s=
Zs
where,
p:
Tekanan
l:
Jarak beam
Zs:
mod.seksion
Gaya dan tegangan geser
p * l^2
S=
4
t=
S / (2 * As)
dimana,
As:
luas pen. Plat penguat
Profil
Material: JIS G 3101
Tinggi

SS400
Lebar

Web

Flens

Ukuran,mm
Alowans korosi
I
Z
Aw
satuan berat

150
2
941.0
133.0
25.0
20.0

Berat stiffeners
Panjang-L
Jumlah-n
Berat satuan-Uw
Berat = L * N * Uw

=
=
=
=

3.5 Berat daun pintu


Horizontal beam
Vertical beam
Skinplate
Stiffener
Spindle
Jumlah
Lain-lain
Total berat daun pintu

=
=
=
=
=
=
=
=

100.0

8.5

mm
cm4
cm3
cm2
kg/m

3.40
1
20.0
68.0

212.8
136.0
851.9
68.0
0.0
1,268.7
126.9
1,395.6

meter
buah
kg/m
kg

kgf
kgf
kgf
kgf
kgf
kgf
kgf
kgf

4. Pin
Beban

DETIL PIN

R*H
R

=
=
=
=
=

G*B/2
G*B
H*2
1395,62*2,66
3,4*2
3,712.3
6.8
545.9
kg

14

Momen bending,

Pin
L
D
All. Bending stress
Section modulus, z
Bending stress, Sb

=
=
=
=
=
=
=
=
=
=

5. Anchor Bolt
Load, P
D
Jumlah
Section area, A
Tensile stress, Ss

=
=
=
=
=
=
=

R*L
545,93*7,5
4,094.5



7.5
10
1250
98
M
z
4094,5
98.0
41.8

 
 

cm
cm
kg/cm2
cm3

kg/cm2

2
4
12.56
P
A
545,93
12.6
43.5

cm
buah
cm2

kg/cm2

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