Chapter 5

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5.1

Processor Memory
Organization
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The memory structure for a PLC processor

consists of several areas, some of these having
specific roles.
With rack-based memory structures
addresses are derived using the rack
number, the I/O module slot number
and the screw terminal number where
the I/O device is wired.
With tag-based memory structures all data are assigned
a variable name called a tag. A program can be
developed using only tag names but you must assign
input and output terminals to input and output tags
before the program can be executed
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The memory space can be divided into two

broad categories: program files and Data files.

Program and
Data file
organization for
the SLC 500
controller.

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Program files are the areas of processor memory

where ladder logic programming is stored.
Program files are the part of
the processor memory that
stores the user ladder logic
program. The program
accounts for most of the total
memory of a given PLC system.

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The Data file portion of the processors memory

stores input and output status, processor status,
the status of various bits, and numerical data.
These files are
organized by
the type of data
they contain.

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I/O address format for the SLC family of PLCs.

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Simulated I/O addressing format for the SLC

family of PLCs.

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Memory
organization
for a PLC-5
controller.

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The PLC-5 and SLC 500 store all data in global

data tables and are based on 16-bit operations.
You access these data by specifying the address of
the data you want.

The addresses in the output data file and the input

data file are potential locations for I/O modules
mounted in the chassis.
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The status data file

contains information about
the processor status

The bit data file stores

bit status and frequently
serves for storage when
using internal outputs.

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The timer file stores

the timer status and
timer data.

The counter file

stores the counter
status and counter
data.
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The integer file

stores integer
data values.

The floating point file

can store data that
requires a decimal
point.
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The input image table

is allocated to storing
the on/off status of
connected discrete
inputs.
If the input is on (switch
closed), its corresponding
bit in the table is set to 1.
If the input is off (switch
open), the corresponding
bit is cleared, or reset to 0.
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Simulated operation
of the input image
table on/off status of
connected discrete
inputs.

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The output image table is

allocated to storing the
on/off status of connected
discrete outputs.
If the program calls for
an output to be ON, its
corresponding bit in the
table is set to 1.
If the program calls for
an output to be OFF, its
corresponding bit in the
table is set to 0.
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Simulated operation
of the output image
table on/off status of
connected discrete
outputs.

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Typically, micro PLCs have a fixed number of

inputs and outputs.

This controller has 20 discrete inputs with addresses I/0 through

I/19 and 12 discrete outputs with addresses O/1 through O/11.
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5.2

Program Scan
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During each program scan cycle, the processor

reads all the inputs, takes these values, and
energizes or de-energizes the outputs according to
the user program.

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The time it takes to complete a scan cycle is a

measure of how fast the controller can react to
changes in inputs.

If a controller has to react to

an input signal that
changes states twice during
the scan time, it is possible
that the PLC will never be
able to detect this change.
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The scan time is a function of:

The speed of the processor module
The length of the ladder program
The type of instructions executed
The actual ladder true/false conditions

The PLC computes the scan time each

time the END instruction is executed.
Typical scan time data include the
maximum scan time and the last scan time.
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Overview of the data flow during the scan process.

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Scan process applied to a single rung program.

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Scan process
applied to a
multiple rung
program.

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Vertical versus horizontal scan patterns.

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5.3

PLC Programming
Languages
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PLC programming language refers to the method

by which the user communicates information to
the PLC.

Standard PLC programming languages

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Ladder diagram language is the most commonly

used PLC language and is designed to mimic
hardwired relay logic.
Hardwired relay
control circuit

Equivalent ladder
diagram program

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Instruction list programming language consists

of a series of instructions that refer to the basic
AND, OR, and NOT logic gate functions.
Hardwired relay
control circuit

Equivalent instruction
list program
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Functional block diagram programming uses

instructions that are programmed as blocks wired
together to accomplish certain functions.

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Ladder diagram and functional block diagram

programming used to produce the same logical
output.
Ladder diagram

Equivalent
function block
diagram.

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Sequential
function chart
programming
language is
similar to a
flowchart of
your process.
The program is split into
steps with multiple
operations happening in
parallel branches.
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Structured text is a high level language primarily

used to implement more complex procedures.

Ladder diagram

Equivalent
structured text
program.
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5.4

Relay Type Instructions

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The ladder diagram language is a symbolic set

of instructions used to create the controller
program.

Representations of contacts and coils are the basic

symbols of the logic ladder diagram instruction set.
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The Examine If Closed (XIC) instruction looks

and operates like a normally open relay contact.

Associated with each XIC

instruction is a memory bit
linked to the status of an
input device or an internal
logical condition in a rung.
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The memory bit is set to 1 or 0 depending on the

status of the input.
A 1 corresponds to a true status or on condition.

If the instruction memory bit is a 1 (true) this

instruction will allow rung continuity through itself,
like a closed relay contact.

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A 0 corresponds to a false status or off condition.

If the instruction memory bit is a 0 (false) this

instruction will not allow rung continuity through
itself and will assume a normally open state just like
an open relay contact.
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Simulated Examine If Closed (XIC) instruction

operation.

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The Examine If Open (XIO) instruction looks

and operates like a normally closed relay
contact.

This instruction asks the PLCs processor to examine

if the contact is open.
It does this by examining the bit at the memory
location specified by the address for a 0 or 1.
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As with any other input the memory bit is set to 1 or 0

depending on the status of the input. A 1 corresponds to
a true status or on condition.

The instruction is interpreted as false when the bit is

1 and will not allow rung continuity through itself.
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A 0 corresponds to a off condition.

The instruction is interpreted as true when the bit is

0 and will not allow rung continuity through itself.
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Simulated Examine If Open (XIO) instruction

operation.

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The Output Energize (OTE) instruction looks and

operates like a relay coil.

This instruction signals the PLC to energize

(switch on) or de-energize (switch off ) the output.
The instruction is associated with a memory bit that
energizes the output when set to 1 and de-energizes
the output when reset to 0.
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OTE instruction
is set to 1 to
energize the
output.

A true logic
path is
established by
the input
instructions in
the rung.
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Simulated Output Energize (OTE) instruction

operation.

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Action of the field device and PLC bit.

A signal
present
makes the
NO bit (1)
true; a signal
absent makes
the NO bit
(0) false. The
reverse is
true for an
NC bit.
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Simulated operation of the field input device

and the PLC bit.

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The main function of the ladder logic diagram

program is to control outputs based on input
conditions.
Each contact or coil symbol is referenced with an
address that identifies what is being evaluated and
what is being controlled.
The same contact
instruction can be
used throughout the
program whenever
that condition needs
to be evaluated.
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For an output to be activated or energized, at

least one left-to-right true logical path must exist.
A complete closed
path is referred to
as having logical
continuity.

When logical continuity exists in at least one path, the

rung condition and Output Energize instruction are
said to be true.
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Simulated operation of logic continuity.

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5.5

Instruction Addressing
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To complete the entry of a relay-type instruction,

you must assign an address to each instruction.
Address indicates
what input is
connected to what
input device

Address indicates
what output is
connected to what
output device
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Simulated operation of instruction addressing.

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The assignment of an I/O address can

be included in the I/O connection
diagram.

Inputs and outputs are typically represented by

squares and diamonds, respectively.
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5.6

Branch Instructions
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Branch instructions are used to create parallel

paths of input condition instructions.

The rung will be

true if either
instruction
A or B is true.

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Simulated branch
instructions.

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Parallel branches can be used to allow more than

one combination of input conditions.

Either A and not B, or C provides logical

continuity and energizes output D.

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Simulated program, either A and not B, or C

provides logical continuity and energizes output
D.

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Output branching allows a true logic path to

control multiple outputs
Either A or B provides a
true logical path to all
three output instructions:
C, D, and E.

Additional input
instructions can be
programmed in the
output branches.
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Simulated program, either A or B provides a

true logical path to all three output instructions:
C, D, and E.

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Input and output branches can be nested to avoid

redundant instructions and to speed up processor
scan time.

A nested branch starts or ends within another branch.

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In some PLC models, the

programming of a nested
branch cannot be done
directly.

It is possible, however,
to program a logically
equivalent branching
condition.

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There may be limitations to the number of series

contact instructions that can be included in one
rung of a ladder diagram as well as limitations
to the number of parallel branches.

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The PLC will not allow

for programming of
vertical contacts.

Reprogrammed to eliminate
vertical contact.
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The processor examines the ladder logic rung for logic

continuity from left to right.
If programmed as shown,
contact combination
FDBC would be ignored.

Reprogrammed circuit.

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5.7

Internal Relay
Instructions
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An internal output does not directly control an

output field device.

The advantage of using internal outputs is that there

are many situations in which an output instruction is
required in a program but no physical connection to a
field device is needed.
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SLC 500 controllers use bit file B3 for internal bit

addressing.

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Internal relay used for a program that requires

more series contacts than the rung allows.

This PLC allows for only 7 series contacts when 12

are actually required for the programmed logic.
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Simulated internal relay program.

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5.8

Programming Examine
If Closed and Examine
If Open Instructions
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Examine If Closed (XIC) instruction

Both the NO and the NC pushbuttons are represented

in the program by the Examine If Closed instruction.
The normal state of the field input device (NO
or NC) does not matter to the controller.
What matters is that contacts need to closed to energize
the output.
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Simulated Examine If Closed (XIC) instruction

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Examine If Open (XIO) instruction

The pushbutton is represented in the user program by

an Examine If Open instruction.
This is because the rung must be true when the
external pushbutton is open and false when the
pushbutton is closed.
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Simulated Examine If Open (XIO) instruction

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The logic states (0 or 1) indicate whether an instruction

is true or false and is the basis of controller operation.

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The time aspect relates to the repeated scans of the

program, wherein the input table is updated with the
most current status bits.

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5.9

Entering The Ladder

Diagram
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Allen-Bradleys RSLogix
software packages are windows
programming packages used to
develop ladder logic programs.
Software, in various versions,
can be used to program the
PLC-5, SLC 500,
ControlLogix, and MicroLogic
family of processors.
A personal computer is most often used and is adapted
to the particular PLC model through the use of the
relevant programmable controller software.
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RSLogix SLC 500 main window.

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Instruction toolbar with bit instructions selected.

To place an instruction on a rung, click its icon on

the toolbar and simply drag the instruction straight
off the toolbar onto the rung of the ladder.
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The programming software needs to know what

processor is being used in conjunction with the
user program.

The Select Processor Type screen contains a list of the

different processors that the RSLogix software can
program.
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The I/O Configuration screen lets you double

click or drag-and-drop a module from an allinclusive list to assign it to a slot in your
configuration.

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Data File screens contain data that are used in

conjunction with ladder program instructions
and include input and output files as well as
timer, counter, integer, and bit files.

The bit file B3 is used for internal relays.

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Relay ladder logic is a graphical programming

language designed to closely represent the
appearance of a wired relay system.
The logic is apparent
from the
highlighting which
identifies the logic
state of contacts in
real time and which
rungs have logic
continuity.
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5.10

Modes Of Operation
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A processor has basically two modes of operation:

the program mode and some variation of the run
mode.

A three-position keyswitch may be used to select

different processor modes of operation.
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The program mode is used to enter

a new program, edit or update an
existing program, upload files and
download files.
The run mode is used to
execute the user program.
The test mode is used to operate
or monitor the user program
without energizing any outputs.
The remote position allows the PLC to be remotely
changed between program and run mode by a
personal computer connected to the PLC processor.
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